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dairy
PROJECT REPORT
ON
OF
KATRAJ DAIRY
IN PARTIAL FULFILLMENT OF
OF
UNIVERSITY OF PUNE
THROUGH
SUBMITTED BY :-
PREFACE
CHAPTER NO . TOPICS
PAGE NO.
CHAPTER - 1
CHAPTER - 2
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A RESEARCH METHODOLOGY
14
1.PRIMARY DATA
14
2.SECONDRY DATA
15
CHAPTER - 3
* PRODUCTION
A INTRODUCTION
17
B MANUFACTURING PROCESS
18
C MILK PROCEDURE
19
D QUALITY CANTROL
36
E THE FUTURE
36
CHAPTER - 4
* MARKETING
A INTRODUCTION
38
B PROCEDURE
39
C STRATEGY
CHAPTER - 5
* APENDIX
A FINDINGS
46
B LIMITATIONS
47
C RECOMMENDATIONS
48
D CONCLUSION
49
E BIBLOGRAPHY
50
F QUESTIONAIREES
51
G NOTES
53
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CHAPTER : 1
INTRODUCTION
Katraj with its six plants spread almost all over the district has
an installed milk handling capacity of over 5 lacs liters per day. The
main plant of Katraj is equipped with pasteurizer, homogenizer,
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•The survey area were too far as the city is big enough which
cause many transportation problem.
AIMS OF DAIRY
•Do the survey and forecasting about the new products in the
market.
OBJECTIVES
•Dispatch is online.
RESEARCH METHODOLOGY
R.Design:-
Population:-
The researcher studied dairy policy of katraj dairy for here research
study and visited PUne Zilha Sahakari Dudh Utpadak Sangh
Maryadit,Popularly known as Katraj Dairy. There are 3500
employees working in this dairy.
Sample:-
RESEARCH METHODOLOGY
Primary data:-
Primary data is the first hand data as, I am the organitator of this
data, I collected this data form the following ways.
Interview technique:-
1. Manager
2. Passing officer
3. Jr. clerk
4. Asst. manager.
5. clerk
6. Cashier clerk
Structure questionnaire:-
Secondry Data :-
Reference books are used and net also used for this study.
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CHAPTER - 3
PRODUCTION
MILK PROCEDURE
RAW MATERIALS.
INSPECTION.
TESTING.
STANDERDISATION.
PASTEURISATION.
HOMOGENIZATION.
VITAMIN FORTIFICATION.
FILLING.
VACUUM SEALING.
LABELING.
KATRAJ MILK.
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RAW MATERIALS
MODEL : 20315A
PRODUCTION RATE : 1OOO L/SHIFT
PRODUCTION AREA : 80-100 SQ MTRS.
POWER CONSUMPTION : 220/380 V
50 HZ
35 KW
PERSONNEL : 1-2 PERSON
TESTING
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dairy
MODEL : 20317A
PRODUCTION RATE : 1OOOL/SHIFT
PRODUCTION AREA : 80-100 SQ MTRS
POWER CONSUMPTION : 220/380 V
35 A
3Ph
PERSONNEL : 3-4 PERSON
STANDARDIZATION
MODEL : 2B375J
PRODUCTION RATE : 1500 L/SHIFT
PRODUCTION AREA : 150-200 SQ MTRS
POWER CONSUMPTION : 380 V
35 A
3 Ph
PERSONNEL : 3-4 PERSON
WORKING:
•Most milk is standardized to reduce the size of the remaining
milk fat particles. This prevents the milk fat from separating
and floating to the surface as cream. It also ensures that the
milk fat will be evenly distributed through the milk. The hot
milk from the pasteurizer is pressurized to 2,500-3,000 psi
(17,200-20,700 kPa) by a multiple-cylinder piston pump and
PASTEURIZATION
MODEL : 2B378K
PRODUCTION RATE : 1OOO L/SHIFT
PRODUCTION AREA : 150-200SQ MTRS.
POWER CONSUMPTION : 380 V
67 A
3PH
PERSONNEL : 4-6 PERSON
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dairy
WORKING:-
The milkeither whole milk, skim milk, or standardized milk—
is piped into a pasteurizer to kill any bacteria. There are several
methods used to pasteurize milk. The most common is called
the high-temperature, short-time (HTST) process in which the
milk is heated as it flows through the pasteurizer continuously.
Whole milk, skim milk, and
MODEL : 20318A
PRODUCTION RATE : 1OOO L/SHIFT
PRODUCTION AREA : 150-200SQ MTRS.
POWER CONSUMPTION : 380 V
35 A
3 PH
PERSONNEL : 3-4 PERSON
WORKING:-
MODEL : 20406 B
PRODUCTION RATE : 1OOO L/SHIFT
PRODUCTION AREA : 80-100 SQ MTRS.
POWER CONSUMPTION : 220/380 V
50 HZ
35 KW
PERSONNEL : 1-2 PERSON
VACUMM SEALING
MODEL : 20407 B
PRODUCTION RATE : 1OOO L/SHIFT
PRODUCTION AREA : AS PER DEPEND ON SIZE..
POWER CONSUMPTION : 30 A
PERSONNEL : 1-2 PERSON
WORKING:
•Dairy cows are milked twice a day using mechanical vacuum
milking machines. The raw milk flows through stainless steel
or glass pipes to a refrigerated bulk milk tank where it is
cooled to about 40° F (4.4° C).
LABELING
MODEL : 20408 B
PRODUCTION RATE : 1OOO L/SHIFT
WORKING:-
•For labeling almost all the equipment and piping used in the
processing plant and on the farm are made from stainless
steel. Highly automated clean-in-place systems are
incorporated into this equipment that allows solvents to be
run through the system and then flushed clean.
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Quality Control
The Future
CHAPTER - 4
MARKETING
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INTRODUCTION OF MARKETING
Production planning.
Quality control.
Purchasing.
Standardization.
Pasteurization.
Homogenization.
Vitamin fortification.
Store keeping.
Dispatch.
Labour control.
KATRAJ PRODUCTS
RATE CARD
FINDINGS
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RECOMMENDATION
BIBLOGRAPHY
Reference book:-
Internet sites:-
www.google.com
www.katraj.com
www.dairymachine.com
www.wikipedia.com
•Are the workers satisfied and Are they given proper facilities
during the working hours?
•Are men, materials, machines properly arranged?
•Is the organization profit oriented or service oriented?
E-mail: sales@katrajdairy.com
Landmarks:-
NOTES:-
1.
2.
3.
4.
5.
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6.
7.
8.
9.
10.