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Iecex International Conference 2017 Shanghai, China: Electrical Installations Design, Selection, Erection

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IECEx International Conference 2017

Shanghai, China

Electrical Installations
Design, Selection, Erection
and Inspection
IECEx International Conference 2017

Peter Thurnherr
Shanghai thuba Electric Co. Ltd., Shanghai (China)
thuba Ltd., Switzerland

Convenor MT 60079-14
Chairman IECEx ExPCC
Standards

IEC 60079-14 IEC 60079-17 IEC 60079-19


4. General requirements
4.2 Documentation – Site

▪ Area classification document


(see IEC 60079-10-1 and IEC 60079-10-2)
▪ Where applicable, gas, or vapour or dust
classification in relation to the group or subgroup
of the electrical equipment
▪ Temperature class or ignition temperature of the
gas or vapour involved
▪ Where applicable, the material characteristics
▪ External influences
▪ Ambient temperature
4.2 Documentation – Equipment

▪ Manufacturer’s instruction manual


▪ Certificate of Conformity according to the
standards
▪ Information with «Specific conditions for use”, if
the certificate number has the suffix “X”
▪ Descriptive system document for the intrinsically
safe system
4.2 Documentation – Equipment

The following documents are


available for the identification:

– Marking
(according IEC 60079-0)
– IECEx Certificate of Conformity
(Online system!)
– Instruction manual
(according IEC 60079-0)
4.2 Documentation – Equipment

The following documents are


available for the identification:

– Marking
(according IEC 60079-0)
– Chinese Certificate of Conformity

– Instruction manual
(according IEC 60079-0)
4.2 Documentation – Installation

▪ Necessary information to ensure correct


installation of the equipment
▪ Documentation relating to the suitability of the
equipment
▪ The plans showing details of wiring systems
▪ Records of selection criteria for cable entry
systems
▪ Drawings and schedules relating to circuit
identification
▪ Records of the initial inspection
4.2 Documentation – Personnel

▪ Evidence of
personnel competency
4.3 Initial inspection

On completion of the erection, initial inspection of


the equipment and installation shall be carried out in
accordance with IEC 60079-14.
4.4 Assurance of conformity of
equipment

Equipment with certificate according to the


IEC 60079 series meets the requirements for
hazardous areas, when selected and installed in
accordance with this standard.
4.4 Assurance of conformity of
equipment
4.5 Qualifications of personnel
(Annex A)

▪ General understanding of relevant electrical


engineering
▪ Practical understanding of explosion protection
principles and techniques
▪ Understanding of and ability to read and assess
engineering drawings
▪ Working knowledge and understanding of relevant
Standards in explosion protection
▪ Basic knowledge of quality assurance, including the
principles of auditing, documentation, traceability
of measurement, and instrument calibration
5. Selection of equipment
5.3 Relationship between equipment
protection level (EPLs) and zones

Zones Equipment protection level (EPL)

0 Ga
1 Gb and Ga
2 Gc, Gb and Ga
5.4.2 Relation between EPLs and
types of protection

EPL Type of Protection Code Standard

Flameproof enclosures db, d IEC 60079-1

Increased safety eb, e IEC 60079-7

Gb Intrinsically safe ib IEC 60079-11

Encapsulation mb IEC 60079-18

Oil immersion ob, o IEC 60079-6


5.5 Selection according to
equipment grouping

Requested Permissible
Group Group

IIA II, IIA, IIB or IIC

IIB II, IIB or IIC

IIC II or IIC
5.6.2 Temperature class

Allowable
Temperature class Ignition
temperature
required by the temperature of gas
classes of
area classification or vapor
equipment

T1 > 450°C T1 - T6
T2 > 300°C T2 - T6
T3 > 200°C T3 – T6
T4 > 135°C T4 – T6
T5 > 100°C T5 – T6
T6 > 85°C T6
5.9 Selection to cover external
influences

▪ Thermal effects
▪ Chemical effects
▪ Mechanical effects
▪ Effects of movement and vibration
▪ Electrical effects
▪ Moisture
▪ Ingress of process liquids
▪ Corrosion
5.9 Selection to cover external
influences
5.9 Ambient temperature

Equipment shall normally be designed


for use in an ambient temperature range between –
20 ºC and 40 ºC;
in this case, no additional ambient temperature
marking is required.
Example of extended ambient temperature range
Tamb

–20 ºC ≤ Tamb ≤ 60 ºC.


6. Protection from dangerous
sparking
6.4 Potential equalization

The minimum size for bonding conductors for


the main connection to a protective rail shall be
at least 6 mm² (based on conductivity of copper) in
accordance to IEC 60364-5-54 and supplementary
connections shall be a minimum of 4 mm².
Consideration should also be given to using larger
conductors for mechanical strength.
Connections shall be secure against self loosening
and shall minimize the risk of corrosion which may
reduce the effectiveness of connection.
Excerpt FDIS 60079-0 Edition 7
6.5 Static electricity

Limitation of the size of chargeable non-conductive


surfaces

Surface [mm2]
EPL
IIA IIB IIC

Ga 5000 2500 400

Gb 10000 10000 2000

Gc 10000 10000 2000


6.5 Static electricity
9. Wiring systems
9.3.2 Cables for fixed installations

Cables shall be:


▪ Sheathed with thermoplastic, thermosetting, or
elastomeric material.
They shall be circular and compact.
Any bedding or sheath shall be extruded.
Fillers, if any, shall be non hygroscopic.
▪ Mineral insulated metal sheathed, or
▪ Special, e.g. flat cables with appropriate cable
glands.
9.3.2 Cable for fixed installations


9.3.2 Cable for fixed installations


9.3.2 Cable for fixed installations


9.3.2 Cables for fixed installations

 
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