Optimum Controller IV Parts

Web: www.thietbivietphat.com.vn Mail: tonngocba@hotmail.com hotline: 0939.67.67.
68
The step motor control system combines all required components to automate a CNC machine
tool in one device
· Compact, elaborated housing, including a high-performance power supply unit, line filter and powerful forced air circulation
· Simple upgrading for up to 6 control cards for the operation of two separate machines
· Perfectly appropriate for pcdreh® and MegaNC and also compatible with similar sof tware
· 4 separately switchable, potential-free relay outputs in the power section (Controller VI)
· Optical axis control by LED's of different colours
· All connections, connectors and ser vice openings are provided at the front, therefore they can be easily installed in other housings
· High-grade signal processing for trouble-free operation
· Monitoring of all control cards by an integrated control
· Easy assembly of the control cards just by opening the slot
· Plug & Play control cards
· Operating current and holding current are separately adjustable for the corresponding step motor
· All outputs to step motors are of shor t-circuit-proof type
· Integrated switch off for all three axes in case of malfunction of a control card
· Largely dimensioned fan, little heat development Additional functions in comparison of the CNC
· The controller works in semi-step operation · Controller VI to the CNC Controller III
· Signal preparation ( multi signal, single signal) · Connection for reference switch 3 axes
· Mains cable (only for Por t 1)
· LPT por t adapter multi signal/single signal · 4th axis controllable (e.g. circular dividing
· LPT connection cable table)
CNC-Controller III 40 V Universal reference switch kit milling

Item No 357 1951 Item No 357 1980
€ plus VAT 220.00 € plus VAT 129.00
Features · For Controller VI/Controller IV
Card slots 3 · With universal add-on par ts
Connection 230 V ~50 Hz 300 VA · High repeat accuracy
Dimensions L x W x H: 295 x 230 x 145 mm · Contactless
· For assembling to the machine, machine zero point
· Protection class IP 65
CNC-Controller VI 40 V
Item No 357 1950
€ plus VAT 329.00
Features
Card slots 6
Universal reference switch kit turning
Relay outputs 4 potential-free
Item No 357 1966
Input for universal reference switch
€ plus VAT 129.00
Connection 230 V ~50 Hz 300 VA
· For Controller VI
Dimensions L x W x H: 540 x 275 x 125 mm
· Including connection for incremental encoder
· With universal add-on par ts
· High repeat accuracy
· Contactless
CNC control card
Item No 357 1960
€ plus VAT 125.00
· X-, Y- or Z-A xis
· Pluggable control card with largely dimensioned coolant body
· Adjustable current and holding torque
Shop assembly kit of reference switches

Item No 900 0506
€ plus VAT 99.00
Machines ar built ccording to CE standards

126
Web: www.thietbivietphat.com.vn Mail: tonngocba@hotmail.com hotline: 0939.67.67.68
CNC - Controller III
295 mm
230 mm
145 mm
Connecting plug step motors 25-pole D-Sub plug Mains plug ON/OFF switch
· For maximum three slots · Connection to the PC · With fuse from · At the front side easily
· Optical axis control by LED's of for one machine the front operated
different colours
CNC - Controller VI
540 mm
275 mm
125 mm
Connecting plug step motors 25-pole D-Sub plug Relay connections 9-pole D-Sub plug ON/OFF switch
· Two separate por ts with three · Two separate · Two separate Connection for reference · At the front side easily
slots each connections to the connections switch operated
CNC
· Optical axis control by LED's PC for two different · (connection for e.g. · Mains plug
of different colours machines lamp or vacuum · With fuse from the
cleaner) front

127
Modern powerful microprocessor control combines all required components to automate

large CNC machine tools in one device
· Compact, elaborated housing, including a high-performance · All outputs to step motors are of shor t-circuit-proof type
power supply unit, line filter and powerful forced air circulation · Integrated switch off for all four axes in case of malfunction of a
· Perfectly appropriate for pcdreh® and MegaNC and also control card
compatible to similar sof tware · Largely dimensioned fan, little heat development
· 4 separately switchable, potential-free relay outputs in the · Connection for a reference switch ( 3 axes)
power section · The controller works in semi-, okta-, and semiquaver-step
· Optical axis control by LED's of different colours operation
· All connections, connectors and ser vice openings are provided · Signal preparation (multi signal, single signal)
at the front, therefore they can be easily installed in other hous- · It is possible to connect an external emergency-stop
ings
· High-grade signal processing for trouble-free operation
· Monitoring of all control cards by integrated control
· Performance values up to 130 volts and 8A operating current
· Plug & Play control cards
· Operating current and holding current are separately adjustable
for the corresponding step motor
CNC - Controller IV "high power" incl. 3 CNC control cards Universal reference switch kit milling
Item No 357 1953 Item No 357 1980
€ plus VAT 1'490.00 € plus VAT 129.00
Features · For Controller VI/Controller IV
Card slots 4 · With universal add-on par ts
Relay outputs 4 potential-free, max. 10 A per relay · High repeat accuracy
External emergency-stop input · Contactless
Input for universal reference switch · For assembling to the machine, machine zero point
Connection 230 V ~50 Hz 300 VA · Protection class IP 65
Dimensions L x W x H: 545 x 270 x 165 mm
Scope of delivery
· 3 CNC control cards "High Power"
· Mains cable
· LPT port adapter multi signal/single signal
· LPT connection cable
Universal reference switch kit turning

Item No 357 1967
€ plus VAT 129.00
· For Controller IV
CNC control card "high power" · Including connection for incremental encoder
Item No 357 1962 · With universal add-on par ts
€ plus VAT 295.00 · High repeat accuracy
· Universal for all axes (one card is required for each axis) · Contactless
· Pluggable control card with largely dimensioned coolant body · For assembling to the machine, machine zero point
· Adjustable current and holding torque · Protection class IP 65
Shop assembly kit of reference switches

Item No 900 0506
€ plus VAT 99,00

128
CNC - Controller IV "high power"
545 mm
270 mm
165 mm
Reset key
25-pole D-Sub plug · Reset to defined Relay connection
· Connection to the PC initial status · Connection for
Connecting plug step motors for one machine e.g. lamp or
· Z - Y - X - X2 - axis ON/OFF switch
Connecting plug vacuum cleaner
· Optical axis control by LED's · At the front side
of different colours · for Emergency-
easily operated
stop pushbutton 9-pole D-Sub plug Mains plug
· Connection for · With fuse from the
reference switch front
Ventilator
· Largely dimensioned
· Little heat development
4 control card slots

· Easy to assemble slots
· Simply open slot and insert
CNC
control card

129
CNC HARDWARE OPTI BF20 VARIO / OPTI BF20L VARIO
Complete and CNC add-on kit for milling

suitable for OPTI BF20 Vario/OPTI BF20 L Vario
Zaxis
Torque 4,4 Nm
on the spindle Z axis
Travel speed*
· max. 12 mm/sec. with trapezoidal spindle
· max. 24 mm/sec. with recirculating ball
screw
screw
Torque 2,75 Nm
on the spindle X- und Y axis
Travel speed*
screw
Fig.: O PTI BF20L Vario-CNC
CNC complete kit for OPTI BF20 Vario / OPTI BF20L Vario * Complete kit recirculating ball screws Item No € plus VAT
Item No 353 9020 Consisting of:
€ plus VAT 1'750.00 · 3 x ball screw with spindle nut
· Prepared for assembly
Consisting of:
for OPTI BF20 Vario - without assembly 357 4450 790.00
· 1 x Controller VI
for OPTI BF20 Vario - with assembly 353 9220 1'230.00
· 3 x Control cards 40 V
for OPTI BF20L Vario - without assembly 357 4451 810.00
· 1 x Reference switch kit milling
for OPTI BF20L Vario - with assembly 353 9221 1'250.00
· 1 x CNC - add-on kit MT F20DP
Scope of delivery: Add-on kit MK F20DP
Individual recirculating ball screws
· Three step motors 2.2 Nm, 3A (bipolar)
· with spindle nuts
· Three assembly housings incl. covers
X axis for OPTI BF20 Vario (586 mm) 357 4303 269.00
· Three driving belts
X axis for OPTI BF20L Vario (788 mm) 357 4304 289.00
· Six toothed pulleys
Y axis (350 mm) 357 4301 249.00
· Two spacers
Z axis (458 mm) 357 4302 289.00
· One assembly ring X -axis
· 7 meters screening cable
Shop assembly recirculating ball screw 900 0504 195.00
· Screw kit
· For each axis
· Including assembly (without sof tware)
* Important note:
- Speeds have been determined by the software "NCDrive" and current OPTI BF20 Vario and the
values may deviate upward or downward depending on the used software system and the
operating method of the motor.
- The indicated travels can change when using ball screws.
- The standard EN2006/42 EC is only fulfilled with the housing SHC, the electronic kit and
assembly in shop by an authorised shop.
- The machine of CNC type is incomplete without SHC and safety kit, thus the CE directive is
not fulfilled.
- We imperatively recommend you to follow the instructions given by our specialist staff.
- For optimum shipment we invoice a packaging flat rate of € 55.00.

Prices plus legally applicable VAT 130
CNC-Add-on kit MK F20DP 357 0020 590.00 CNC Basic software “NCdrive” 358 2110 300.00
· Step motors with integrated terminal board · This is an executive program - no plotting program
· Especially smooth running due to little self-resonance · NC programs can be impor ted (from 2D or 3D programs) or can be
· Protection class IP 54 enclosed motor directly entered to DIN 66025
· Extended axle shaf t · CD-Rom incl. NClyzer
· 400 steps per rotation · Power supply unit
· Toothed belt of HTD type (High Tork Drive) by Gates · Connection cable RS 232
· NCdrive as external box Fig.: NCdrive als externe Box
Scope of delivery:
Three step motors 2.2 Nm 3A bipolar, three assembly housings incl. MegaNC 2010 - 2D CAD program 358 2112 750.00
covers, six pulleys, two nuts, · In order to work with the machine, the “NCdrive” CNC basic soft-
three toothed belts, one bushing, one distance ring, screw kit, ware needs to be available
15 meters screening cable, mounting instructions
MegaNC 2010 - 3D CAD program 358 2114 980.00
Shop assembly CNC-add-on kit MK F20DP 900 0500 300.00 · In order to work with the machine, the “NCdrive” CNC basic sof t-
· “Step motors” for all 3 axes ware needs to be available
pcdreh® for Windows BASIS-Version for

358 2025 380.00
Milling and turning
· Hardware interface
· Power supply unit and all cables for serial connection
· CD-Rom
pcdreh® for Windows milling - PLUS 358 2060 150.00

· Upgrade sof tware of pcdreh® basic version
Additional functions:
· A xes can be referenced via a switch
· Manual or automatic changing of tools,
CNC - Controller III 40V 357 1951 220.00
incl. tool management Fig.: Dongle
· With 3 card slots - without control cards
· Load and edit DIN-ISO files
· Dimensions L x W x H: 295 x 230 x 145 mm
· Four-axis processing
CNC - Controller VI 40V 357 1950 329.00 USB-Adapter RS232

· With 6 card slots - without control cards For PCs without RS232 connection
· Dimensions L x W x H: 540 x 275 x 125 mm USB Adapter for NC Drive 357 1969 19.90
USB Adapter for PC Dreh and Siemens 357 1968 19.90
CNC control card 357 1960 125.00
· X- Y- or Z-axis: one card each
· one card per axis is required
i „CNC-Controller III / CNC-Controller VI“ on page 126

Universal reference switch kit 357 1980 129.00
· For CNC-Controller IV / CNC-Controller VI
Housing SHC · With universal add-on par ts for up to three axes
· The design impresses since it is compact and easy-to-operate · High repeat accuracy
· Housing can be removed at the top · Contactless
· Complete unit is mobile · For assembling to the machine, machine zero point
· Clear Macrolon panes · Protection class IP 65
· Base as cabinet e.g for Controller or PC with cable duct
SHC 1 for OPTI BF20 Vario 353 9091 890.00 Shop assembly reference switch kit 900 0506 99.00
SHC2 for OPTI BF20L Vario 353 9092 990.00
i „Housing SHC“ on page 140

CNC
"Safety kit" 353 9085 2'490.00

· Protects the user and the machine CNC instruction 900 0510 500.00
· Fulfills the standard EN2006/42 EC with optimum housing SHC · One-day instructions, complete cabeling and configuration of the
· Including assembly control hardware, installation of the CNC sof tware on a customer
PC and shor t briefing in using hard- and sof tware, instructions
· Safety PLC
on-site
· Safety switch
· Instruction on-site plus travel cost and overnight stay, if required

Complete and CNC add-on kit for milling axis

suitable for OPTI BF30 Vario
Torque 11,6 Nm
Travel speed*
screw
Torque 11,6 Nm
on the spindle X- and Y axis
Travel speed*
screw
CNC-Komplettsatz for OPTI BF30 Vario * Complete kit recirculating ball screws Item No € plus
VAT
Item No 353 9023
€ plus VAT 2'890.00 Consisting of:
· 3 x ball screw with spindle nut
Consisting of: · Assembly kit of recirculating ball screws for all three axes
· 1 x Controller IV “high power” without assembly 357 4455 850.00
· 3 x Control cards “high power” with assembly 353 9223 1'490.00
· 1 x CNC - Add-on kit MK F30DP Individual recirculating ball screws
Scope of delivery: Add-on kit MK F30DP · with spindle nuts
· Three step motors 8 Nm X axis Ø 20 mm 357 4311 299.00
· Three assembly housings incl. covers Y axis Ø 20 mm 357 4312 289.00
· Six toothed pulleys Z axis Ø 25 mm 357 4313 289.00
· Three toothed belts
· One distance ring Shop assembly 900 0523 249.00
· Two nuts for each axis
· One bushing
· Screw kit
Important note:
- The indicated speeds demonstrate a nominal value, which had been determined by the cur-
rent Opti BF30 Vario. These values may deviate upward or downward depending on the used
software system and the operating method of the motor or the load of the motor.
- The standard EN2006/42 EC is only fulfilled with the housing SHC, the electronic kit and
assembly in shop by an authorised shop.
- The machine of CNC type is incomplete without SHC and safety kit, thus the CE directive is not
fulfilled.

Scope of delivery:
Three step motors 8 Nm, three assembly housings incl. covers, six MegaNC 2010 - 2D CAD-program 358 2112 750.00
pulleys, three toothed belts, one bushing, one distance ring, · In order to work with the machine, the “NCdrive” CNC basic soft-
two nuts, 15 meters screening cable, screw kit, mounting instruc- ware needs to be available
tions
MegaNC 2010 - 3D CAD-program 358 2114 980.00

358 2025 380.00
Milling and turning
· CD-Rom
CNC - Controller IV “high power” 357 1953 1'490.00
· included 3 control cards "high power" pcdreh® for Windows milling - PLUS 358 2060 150.00
· Controller with 4 card slots · Upgrade sof tware of pcdreh® basic version
· 4 potential-free relay outputs Additional functions:
· External emergency-stop input · A xes can be referenced via a switch
· Input for universal reference switch · Manual or automatic changing of tools,
· Connection 230 V ~50 Hz, 300 VA incl. tool management Fig.: Dongle
· Dimensions L x W x H: 545 x 270 x 165 mm · Load and edit DIN-ISO files

Optional CNC control card “high power” 357 1962 295.00
one card per axis is required USB-Adapter RS232
· For PCs without RS232 connection
USB Adapter for NC Drive 357 1969 19.90
Fig.: Controller IV "high power"

Fig.: Steuerkarte
i „CNC-Controller IV "high power"“ on page 128 · For CNC-Controller IV / CNC-Controller VI
· With universal add-on par ts for up to three axes
Housing SHC 3 353 9093 1'890.00 · High repeat accuracy
· Compact housing design · Contactless
· Lateral par t of the housings can be hinged, allowing easy access · For assembling to the machine, machine zero point
to the machine · Protection class IP 65
· From three sides it is easily to view the working area through clear
Macrolon panes Shop assembly reference switch kit 900 0506 99.00
· Base is designed on two sides
· Deposit for laptop computers

CNC
"Safety kit" 353 9085 2'490.00

CNC instruction 900 0510 500.00
· Protects the user and the machine
· One-day instructions, complete cabeling and configuration of the
· Fulfills the standard EN2006/42 EC with optimum housing SHC control hardware, installation of the CNC sof tware on a customer
· Including assembly PC and shor t briefing in using hard- and sof tware, instructions
· Safety PLC on-site
· Safety switch · Instruction on-site plus travel cost and overnight stay, if required

Complete and CNC add-on kit for milling

suitable for OPTI BF46 Vario
Torque 17,4 Nm
Travel speed*
screw
Torque 17,4 Nm
on the spindle X- and Y axis
Travel speed*
screw
CNC complete kit for OPTI BF46 Vario * Complete kit recirculating ball screws Item No € plus
Item No 353 9024 VAT
€ plus VAT 2'890.00 Consisting of:
· 3 x ball screw with spindle nut
Consisting of: · Recirculating ball screws for all three axes
· 1 x Controller IV “high power” without assembly 357 4456 850.00
· 3 x Control cards “high power” With assembly 353 9225 1'590.00
· 1 x CNC - Add-on kit MK F46DP Individual recirculating ball screws
Scope of delivery: Add-on kit MK F46DP · with spindle nuts
· Three step motors 12 Nm X axis Ø 20 mm 357 4321 319.00
· Three assembly housings incl. covers Y axis Ø 20 mm 357 4322 299.00
· Six toothed pulleys Z axis Ø 25 mm 357 4323 249.00
· Three toothed belts
· One distance ring Shop assembly recirculating ball screw 900 0524 290.00
· Two nuts · For each axis
· One bushing
· Screw kit
Important note:
- The indicated speeds demonstrate a nominal value, which had been determined by the cur-
rent Opti BF46 Vario. These values may deviate upward or downward depending on the used
software system and the operating method of the motor or the load of the motor.
- The standard EN2006/42 EC is only fulfilled with the housing SHC, the
electronic kit and assembly in shop by an authorised shop.
- The machine of CNC type is incomplete without SHC and safety kit, thus the CE directive is
not fulfilled.

Scope of delivery:
· Three step motors 12 Nm, three assembly housings incl. covers, six MegaNC 2010 - 2D CAD-program 358 2112 750.00
pulleys, three toothed belts, one bushing, one distance ring, two · In order to work with the machine, the “NCdrive” CNC basic soft-
nuts, 15 meters screening cable, ware needs to be available
screw kit, mounting instructions
MegaNC 2010 - 3D CAD-program 358 2114 980.00

358 2025 380.00
Milling and turning
· CD-Rom
· included 3 control cards "high power" pcdreh® for Windows milling - PLUS 358 2060 150.00
· Controller with 4 card slots · Upgrade sof tware of pcdreh® basic version
· 4 potential-free relay outputs Additional functions:
· External emergency-stop input · A xes can be referenced via a switch
· Input for universal reference switch · Manual or automatic changing of tools,
· Connection 230 V ~50 Hz, 300 VA incl. tool management Fig.: Dongle
· Dimensions L x W x H: 545 x 270 x 165 mm · Load and edit DIN-ISO files

one card per axis is required USB-Adapter RS232
· For PCs without RS232 connection
USB Adapter for NC Drive 357 1969 19.90
Fig.: Controller IV "high power"

Fig.: Steuerkarte
„CNC-Controller IV "high power" on page 128 · For CNC-Controller IV / CNC-Controller VI
· With universal add-on par ts for up to three axes
Housing SHC 3 353 9093 1'890.00 · High repeat accuracy
· Contactless
· Compact housing design
· Lateral par t of the housings can be hinged, allowing easy access
to the machine · Protection class IP 65
· From three sides it is easily to view the working area through clear
Macrolon panes Shop assembly reference switch kit 900 0506 99.00
· Base is designed on two sides
· Deposit for laptop computers
„Housing SHC“ on page 140

CNC
"Safety kit" 353 9085 2'490.00

CNC instruction 900 0510 500.00
· One-day instructions, complete cabeling and configuration of the
· Fulfills the standard EN2006/42 EC with optimum housing SHC control hardware, installation of the CNC sof tware on a customer
· Including assembly PC and shor t briefing in using hard- and sof tware, instructions
· Safety PLC on-site
· Safety switch · Instruction on-site plus travel cost and overnight stay, if required

CNC-HARDWARE: D240/D280
Complete and CNC add-on kit for drilling

suitable for OPTI D 240 x 500 G / D 280 x 700 G
Fig.: D280-CNC
with recirculating ball
screw
2,2 Nm Torque 6,4 Nm

on the spindle X axis Torque on the spindle
Travel speed* Z axis
max. 10 mm/sec. Travel speed*
max. 12 mm/sec.
CNC complete kit for OPTI D240 x 500 G CNC complete kit for OPTI D280 x 700 G
OPTI D280 x 700 G without ball screws when using ball screws
Item No 353 9033 Item No 353 9031
€ plus VAT 1'550.00 € plus VAT 1'550.00
Consisting of: Consisting of:

· 1 x Controller VI · 1 x Controller VI
· 2 x Control cards 40 V · 2 x Control cards 40 V
· 1 x Reference switch · 1 x Reference switch
· 1 x CNC - Add-on kit MK D24DP · 1 x CNC - Add-on kit MK D21DP
Scope of delivery: Add-on kit MK D24DP Scope of delivery: Add-on kit MK D21DP
· Step motor bipolar X axis 2,2 Nm · Step motor bipolar X axis 2,2 Nm
· Step motor bipolar Z axis 4,2 Nm · Step motor bipolar Z axis 4,2 Nm
· Two assembly housings incl. covers · Two assembly housings incl. covers
· Two driving belts · Two driving belts
· Four toothed pulleys · Four toothed pulleys
· One shaf t extension · One shaf t extension
· Ein Wellendichtring · One rotar y shaf t seal
· 5 meters screening cable · 5 meters screening cable
· Screw kit · Screw kit
· Mounting instructions · Mounting instructions
· Including assembly (without sof tware) · Including assembly (without sof tware)
* - The standard EN2006/42 EC is only fulfilled with the housing SHC, the electronic kit and assembly in shop
Important note: by an authorised shop.
- The indicated speeds demonstrate a nominal value, which had been determined by the current Opti D 280. - The machine of CNC type is incomplete without SHC and safety kit, thus the CE directive is not fulfilled.
These values may deviate upward or downward depending on the used software system and the operating - We imperatively recommend you to follow the instructions given by our specialist staff.
method of the motor or the load of the motor. - For optimum shipment we invoice a packaging flat rate of € 75.00.
- The indicated travels of the lathe D 280 can change when using ball screws.

CNC-Add-on kit MK D21DP 357 0210 490.00 CNC Basic software “NCdrive” 358 2110 300.00
· for D 280 x 700 when using ball screws · This is an executive program - no plotting program
CNC-Add-on kit MK D24DP 357 0240 550.00 · NC programs can be impor ted (from 2D or 3D programs) or can be
· for D 240 x 500 G / D 280 x 700 G without ball screws directly entered to DIN 66025
· Step motors with integrated terminal board · CD-Rom incl. NClyzer
· Especially smooth running due to little self-resonance · Power supply unit
· Protection class IP 54 enclosed motor · Connection cable RS 232
· Extended axle shaf t · NCdrive as external box Fig.: NCdrive als externe Box
· 400 steps per rotation

· Toothed belt of HTD type (High Tork Drive) by Gates pcdreh® for Windows BASIS-Version for
358 2025 380.00
Milling and turning
Scope of delivery:
· One step motor bipolar X-axis 2.2 Nm, One step motor bipolar
· CD-Rom
X-axis 4.2 Nm, Two assembly housings incl. cover, Two drive belts,
Four toothed pulleys, One shaft extension, one rotary shaft seal, 5
meters screening cable, screw kit, Mounting instructions pcdreh® for Windows Turning - PLUS 358 2061 150.00
· for Windows - Upgrade software of pcdreh® BASIC version
Shop assembly CNC-add-on kit 900 0500 300.00 Additional functions:
· “Step motors” for all 3 axes · A xes can be referenced via a switch
· Manual or automatic changing of tools, tool management
· Threading
CNC - Controller III 40V 357 1951 220.00

CNC housing
CNC - Controller VI 40V 357 1950 329.00
SHC 4 for CNC lathes D 240 x 500 353 9094 1'190.00
SHC 5 for CNC lathes D 280 x 700 353 9095 1'290.00
CNC control card 357 1960 125.00
"Safety kit" 353 9085 2'490.00
· X- Y- or Z-axis: one card each
· one card per axis is required
· Fulfills the standard EN2006/42 EC with optimum housing SHC
· Including assembly
· Safety PLC Recirculating ball screws for D 280 x 700
· Safety switch for X axis 357 4421 269.00
for Z axis 357 4422 289.00
Mounting set 357 4425 195.00
CNC Encoder Satz 357 1963 489.00
· For both axes
· for the sof tware PC Dreh
Shop assembly 900 0532 249.00
· Aluminium flange to be installed in the gearbox
· For both axes
· Toothed belt wheel for the encoder and for the main spindle
Complete kit 353 9310 1'090.00
· Toothed belt, screw kit
· 2 x recirculating ball screws
· Protected according to IP54
· Assembly kit recirculating ball screw for all two axes
· Diameter of the shaf t 8 mm
· Light metal housing, black powder-coated
· Principle: LED incl. glass slotted disc Flexible Tastatur 357 1945 18.00
· Max. shaf t load axial = 40 N, radial = 60 N Water-, chip-, and dust-proof · Space-saving
· Max. Wellenbelastung axial = 40 N, radial = 60 N Wear-resistant · Easy cleaning Connection and power supply via PS/2
USB-Adapter RS232
Universal reference switch kit turning 357 1966 129.00 · For PCs without RS232 connection
· For Controller VI "high power" USB Adapter for NC Drive 357 1969 19.90
· Including connection for incremental encoder USB Adapter for PC Dreh und Siemens 357 1968 19.90
CNC
· With universal add-on par ts for two axes

· High repeat accuracy CNC instruction 900 0510 500.00
· Contactless · One-day instructions, complete cabeling and configuration of the
control hardware, installation of the CNC sof tware on a customer
PC and shor t briefing in using hard- and sof tware, instructions
· Protection class IP 65 on-site
Shop assembly reference switch kit 900 0506 99.00 · Instruction on-site plus travel cost and overnight stay, if required

Complete and CNC add-on kit for drilling

suitable for Opti D 320 x 630 / Opti D 320 x 920
4,2 Nm 16,0 Nm
Torque on the spindle Torque on the spindle
X axis Travel Z axis
speed* max. 12 Travel speed*
mm/sec. max. 8 mm/sec.
CNC complete kit for OPTI D320 x 630 / OPTI D320 x 920
Item No 353 9036
€ plus VAT 2'490.00
Consisting of:
· 1 x Controller IV “high power”
· 3 x Control cards “high power”
· 1 x Reference switch
· 1 x CNC - Add-on kit MK D32DP
Scope of delivery: Add-on kit MK D32DP
· Step motor bipolar X-axis 4.2 Nm
· Step motor bipolar Z-axis 8 Nm
· Two assembly housings incl. covers
· Two driving belts *
· Four toothed pulleys
· *Impor tant note:
· One shaf t extension · The indicated speeds demonstrate a nominal value, which had been determined by the
current Opti D 320. These values may deviate upward or downward depending on the used
· One rotar y shaf t seal sof t ware system and the operating method of the motor or the load of the motor.
· 5 meters screening cable · The indicated travels of the lathe D 320 can change when using ball screws.
· The standard EN2006/42 EC is only fulf illed with the housing SHC, the electronic kit and
· Screw kit assembly in shop by an authorised shop.
· The machine of CNC t ype is incomplete without SHC and safet y kit, thus the CE directive is
· Mounting instructions not fulf illed.
· Including assembly (without software) · We imperatively recommend you to follow the instructions given by our specialist staf f.
· For optimum shipment we invoice a packaging f lat rate of € 75.00.

CNC-Add-on kit MK D32DP 357 0285 590.00 CNC Basic software “NCdrive” 358 2110 300.00
Scope of delivery:
· Step motor bipolar X-axis 4.2 Nm, Step motor bipolar Z-axis 8 Nm, 358 2025 380.00
Milling and turning
Two assembly housings incl. covers, Two driving belts, Four toothed
pulleys, One shaft extension, One rotary shaft seal, 5 meters · Hardware interface
screening cable, Screw kit, mounting instructions · Power supply unit and all cables for serial connection
· CD-Rom
Shop assembly CNC-Add-on kit 900 0632 300.00
· “Step motors” for all 3 axes pcdreh® for Windows Turning - PLUS 358 2061 150.00
· for Windows - Upgrade software of pcdreh® BASIC version
Additional functions:
· A xes can be referenced via a switch
· Manual or automatic changing of tools, tool management
· Threading

· included 3 control cards "high power"
· Controller with 4 card slots
Housing SHC 7 353 9097 1'390.00
· 4 potential-free relay outputs
i „Housing SHC“ on page 140 · External emergency-stop input
· Input for universal reference switch
"Safety kit" 353 9085 2'490.00
· Connection 230 V ~50 Hz, 300 VA
· Protects the operator and the machine
· Fulfills the standard EN2006/42 EC with the optimum housing
· Safety PLC · Safety switch
one card per axis is required
CNC encoder kit 357 1964 489.00

Ball screw with nut
· for sof tware PC Dreh
for X axis 357 4427 299.00
· Hardware for thread cutting
for Z axis D 320 x 630 357 4428 389.00
· Aluminium flange for installation in the apron, Encoder
for Z axis D 320 x 920 357 4429 399.00
· Toothed belt wheel for the encoder
Assembly kit 357 4430 195.00
· Toothed belt wheel for the main spindle
· For both axis
· Toothed belt
Shop assembly 900 0530 590.00
· Protected according to IP54
· for each axis
· Diameter of the shaf t 8 mm
· Light metal housing, black powder-coated
· Principle: LED with glass slotted disc
· Max. shaf t load axial = 40 N, radial = 60 N
Flexible keyboard 357 1945 18.00

· Water-, chip-, and dust-proof · Space-saving . Wear-resistant
· Easy cleaning . Connection and power supply via PS/2
Universal reference switch kit turning 357 1967 129.00 USB-Adapter RS232
· For Controller IV "high power" · For Computer without RS232-connection
· Including connection for incremental encoder USB Adapter for NC Drive 357 1969 19.90
CNC
· With universal add-on par ts for up to three axes USB Adapter for PC Dreh und Siemens 357 1968 19.90
· contactless CNC instruction 900 0510 500.00
· For assembling to the machine, machine zero point · One day instruction
· Protection class IP 65 · „CNC-instruction - Information“ on page 140
Shop assembly reference switch kit 900 0506 99.00 · Instruction on-site plus travel cost and overnight stay, if required

POWER DRIVE 1
*
Easy-to-maintain housings SHC for CNC milling machines and lathes
SHC 1 / SHC 2 / SHC 3 · Lateral par ts of the housing can be folded, allowing easy access to the
· Appropriate for Optimum CNC milling machines from BF 20 CNC to machine
BF 46 CNC · Add-on option for the deposit of a laptop computer
· The design impresses since it is compact and easy-to-operate · The working area can be easily viewed from three sides due to the
· For SHC 1 and SHC 2 it is possible to take off the housing to the top used clear Macrolon panes
· For SHC 3 the base is designed on both sides · Base as cabinet for e.g. Controller or PC with cable duct
· For SHC 1 and SHC 2 the complete unit can be travelled · Rear opening for cable duct
Housing SHC 1 for OPTI BF 20 CNC-Vario

Item No 353 9091
€ plus VAT 890.00
Dimensions L x W x H 1'295 x 1'000 x 1'770 mm
Net weight 200 kg
Housing SHC 2 for OPTI BF 20 L CNC-Vario

Item No 353 9092
€ plus VAT 990.00
Dimensions L x W x H 1'295 x 1'200 x 1'770 mm
Net weight 220 kg
FIG.: SHC 1/ SHC 2
Housing SHC 3 for OPTI BF 30 CNC-Vario
for OPTI BF 46 CNC-Vario
Item No 353 9093
€ plus VAT 1'890.00
Dimensions L x W x H 1'895 x 1.490 x 1'695 mm
Net weight 300 kg
Housing SHC 4 for OPTI D240 x 500

Item No 353 9094
€ plus VAT 1'190.00
Housing SHC 5 for OPTI D280 x 700

Item No 353 9095
€ plus VAT 1'290.00
FIG.: SHC 3
"Safety kit" 353 9085 2'490.00

Housing SHC 7 for OPTI D320 x 630/920
Item No 353 9097
· Fulfills the standard EN2006/42 EC with optimum housing SHC
€ plus VAT 1'390.00
*Important note: · Safety PLC
· The standard EN2006/42 EC is only fulfilled with the housing SHC, the electronic kit and
assembly in shop by an authorised shop. · Safety switch
· The machine of CNC type is incomplete without SHC and safety kit, thus the CE directive is
not fulfilled.
CNC instruction - Information
CNC instruction in the house When purchasing a CNC complete kit including Shop assembly, we recommend our
Item No 353 0510 customers to request instructions by one of our two company headquarters in Maintal/
Frankfurt or Hallstadt/Bamberg. In the frame of a one-day instruction on the machine,
€ plus VAT 500.00
the customer receives the complete cabling and configuration of the control hardware,
Instruction on site
the installation of the CNC software to a PC which is provided by the customer and a
· plus travel cost short instruction regarding application of hardware and software.
· accommodation cost For the optional shipment of the completely assembled, ready-to-connect CNC
machine, a supplementary charge will be invoiced for the increased packaging cost, if
applicable.

POWER DRIVE 1
The step motor control Power-Drive 1 is a compact solution to control a separate machine axis
operated by a step motor
· Control to drive a step motor with max. 3 A without CNC controller

· Step motor control is working in semi-step mode
· Integrated control card is protected against any type of shor t circuit
· Malfunctions will be displayed by a flashing red LED
· Infinitely variable feed speed
· Reference switch to monitor the stop position
· Right-/lef t-handed rotation
· Emergency-stop function
· Cooling element
· Application example as feed unit of the X-axis of a BF2o Vario
Power Drive 1
Item No 357 1941
€ plus VAT 229.00
Scope of delivery
Used voltage/current 24 V 3.5A · Power supply unit
Dimensions L x W x H: 115 x 128 x 62 mm · Reference switch
CNC add-on kit MT F20X to control the X-axis of the drilling-milling machine OPTI BF20/ BF20 L
· Step motors with integrated terminal board

· Especially smooth running due to little self-resonance
· IP 54 enclosed motor protected against water and chips
· Extended axle shaf t
· 400 steps per rotation
· Toothed belt of HTD type
· (High Tork Drive) by Gates
Application example as
feed unit of the X-axis
CNC Add-on kit MK F20X Scope of delivery · Spacers

Item No 357 0015 · Step motor 2.2 Nm, 3A (bipolar) · Assembly ring X-axis
· Assembly housings incl. · Screening cable
€ plus VAT 199.00
covers · Screw kit
· Driving belts · Mounting instructions
· Two toothed pulleys
CNC Add-on kits MT RT1/MT RT2 to control the horizontal-vertical circular dividing tables
Add-on kit MK RT 1
Item No 357 0510
€ plus VAT 199.00
· for horizontal-vertical circular dividing table RT100
· for horizontal-vertical circular dividing table RT150
Fig.: RT150-CNC
CNC
Scope of delivery:
Add-on kit MK RT 2
· Housing
Item No 357 0514 · Coupling
€ plus VAT 249.00 · Step motor 2.2 Nm, 3A
· for horizontal-vertical circular dividing table RT200 · Screws
· Cable 4 x 0.75 mm2

MegaNC 2D/3D, the powerful CAD / CAM solution
Of course, you can use the icon libraries with MegaNC

CNC basis software "NC Drive" 358 2110 300.00
or add your own constructions or details as components
Consisting of:
to the libraries.
· Including sof tware NClyzer
· Power supply unit
· Connection cable RS 232
· Adapter plug
· NCdrive as external box
2 D CAD-Programm Mega NC 2010 358 2112 750.00

· For this the CNC basic software NCdrive is required
3 D CAD-Programm Mega NC 2010 358 2114 980.00

· For this the CNC basic software NCdrive is required
MegaNC 2007 is the consequent solution for everyone who wants to

use the CAD data directly for production. Powerful CAM
functionality integrated into the common 2D/3D construction
environment - guarantees a plus of operating comfort and performance.
The basis of MegaNC is the well-known, professional CAD system

MegaCAD. The modern CAD system makes available comprehensive
options for construction in 2D and 3D with easy operation.
AH functions for the draft, construction or 3D modeling are made Assemblies in the SymbolManager
available to the user in a practical way.
After the construction of the component or after importing data

(2D: .prt, dxf, .dwg; 3D: prt, .sat, .stl) the unmachined part definition
will be performed with the CAD tools.
The CAD geometries are directly assigned to the milling strategies. This
includes contours, pockets and holes as well as specific cycles in 2.5 D.
In 3D you can rough and finish axially parallel and oriented to
angles. Furthermore, there are strategies to machine surfaces and for
Z-level finishing. In order to prevent the tools from damages, you can
provide the milling tool paths with plunge ramps and approach cycles.
Powerful construction methods
Assign from milling technology to contours
Diversity of functions - the correct tool at any time

Overview of the features of MegaNC
Professional 2D/3D construction
Please consider the tool path correction and where required the
Interface for data import and export
allowance for roughing for any operation.
Complete CAD/CAM integration
Changes of the geometry directly result in a new operation
Powerful milling strategies
The user can create a library for his tools and select them for the
corresponding milling task. Direct DNC operation with manual control NCdrive
Simulation and optimization
Definition of tools in the library
MegaNC - milling tool paths in 2.5 D

All defined operations will be shown in the technology manager. You
also have the option to change parameters later on or to resort the order
of the operations.
MegaNC - 3D construction and 3D finishing
Technology manager for overview and change

CNC

CNC software MEGA NC 2010
NCdrive
The universal 4-axis step motor control
The NCdrive is a PC-based CNC control for step motors to

output cycle and direction signals for up to 4 axes with
unlimited preview of the tool path.
NCdrive represents a user interface for direct control of the machine

(DNC). When using the complete solution for CAD/CAM, MegaNC-NCdrive
the created NC code will be made available together with all parameters
and setting for the operation on the machine.
Intension
NCdrive consequently uses the high performance of most modern
hardware and of the Windows operating system. This way, a performance
had been realized which can compete with the high end CNC controls of
the upscale machine tools. Fig 2: NCdrive cycles
Overview of NCdrive features

Just like those machines, the NCdrive NC codes (DIN 66025, others via Milling & Turning
optional preprocessors), supports manifold further NC commands and Windows user interface
cycles and allows the operation in the setup and automatic operation
(Fig. 1). In addition, the comprehensive functions for direct milling of 4 axes simultaneously
contours and pockets are available as an innovative particularity - by Unlimited tool path preview
simply entering parameters, it is not required to create NC codes for such Tool radius correction
functions (Fig. 2). Tool change
Length measuring of tools
Helix interpolation
3D simulation
Operation cycles
Configuration and settings
NCdrive allows comprehensive configurations of the machine

functions. It concerns the definition of the presetting of parameters
of the machine and of optional add-on devices (vacuum cleaner, tool
changer, length measuring of tools,...). Of course, the CNC machine is
factory-made operatively pre-configured. In this way, the user has the
option to adapt and optimize or to add it to the "machining center".
Fig 1: NCdrive in automatic operation
Fig 3: NCdrive configuration

Safety Options
Before the first chip is flying off, the milling operation can be Due to the modular structure of the NC drive software there are different
controlled in the graphic simulation NCIyzer light. In this way, the user options for the operation of the existing machines available. It ranges
will get the safety he needs to work in a relaxed way. from comprehensive manual operation with integrated operation macros
and DIN code import and interpretation up to the complete 2D/3D CAD/
CAM Suite.
Due to the integration of potentially separated relay inputs and outputs,

it is also possible to switch additional equipment.
The manual control for the direct DNC operation of the machine is also
part of the CAD/CAM tool MegaNC, which is being extended by another
powerful interface for direct machine control.
Hardware
The NCdrive uses the PC processor for the user interface and for all com-
putation-intensive operations. The highly dynamic control of the NC drive
motors in real time is assumed by a special controller which is delivered
together with the software.
The connection is performed via a serial interface or a USB adapter. In
this way also a milling machine with step motor can achieve the dynam-
ics and smoothness of a machine with servo drive.
NCdrive as external box
System requirements
• Operating systems: Windows 2000/Windows XP Home/Professionell
• Minimum requirements: Pentium III from 500 MHz / 256 MB RAM on

Windows NT 4.0
• Recommended equipment:
AMD Athlon / Pentium III from 1 GHz on / 512 MB RAM

CNC

pcdreh® for Windows Chipping range: milling and turning
pcdreh for Windows milling and turning 358 2025 380.00

BASIS
· CD-Rom
pcdreh® for Windows milling - PLUS 358 2060 150.00 pcdreh® for Windows turning - PLUS 358 2061 150.00
· Upgrade sof tware for pcdreh® Basis-Version · Upgrade sof tware for pcdreh® Basis-Version
Additional functions: Additional functions:
· A xes can be referenced via a switch · A xes can be referenced via a switch
· Tool change, incl. tool management · Tool change, incl. tool management
· Load and edit DIN-ISO files · Load and edit DIN-ISO files
· Four-axis processing · Threading (only with optional decoder)
A turning-milling machine control cast from the same mould, CAD-CAM control in symbiosis, easy operation
which does not require any PC abilities of the user.
Drawing, naming the operation, simulating and there you go. Without any detours, without any additions.
Rookies will rapidly be successful thanks to the shop-oriented Already available data can be imported in the following format: HPGL,
programming of graphic support and extensive dialog guiding. Bitmap and DIN-ISO code (only for PLUS version).
By the last mouse click of the drawn contour, the CAM data window Lots of ideas of our customers had been integrated in this software. In
directly appears to take over diameter, cutting depth and infeed. Then this context we would like to thank you very much for your constructive
your project is ready, after the successful simulation you can start the companionship.
machining. pcdreh® is not a kind of software in the common sense.
Everything is combined in the drawing.
Screen presentation of turning: Screen presentation of milling:

CAD:
Artificial lines in contrasting colours also support the design as the
The main part of the program is drawing by using the mouse. I.e. a snapping of grids, nodes or centers or as well the automatic duplicating
geometry is "fitted" using the mouse; then the new GEO parameter of holes or whole components.
window allows you to modify or confirm its dimension and position.
The shop drawing takes place on the screen and may be started
It is possible to edit parts of a drawing off the reel, e.g.: rotating, scaling immediately without any detours. Pencil, paper, scribing iron and center
or shifting. punch stay in the drawer. The flange, the driving rod, the cylinder cover
or crank arm are directly manufactured. Two or four identical parts are
The keyboard operation is completely integrated. really identical, they fit when flapping and exchanging.
Fig.: Geometry Fig.: Duplicating
Function "Load bitmap"

Lay a drawing, a photo or a construction plan on the scanner and import
it as drawing template. Irregular contours or contours which are not
rightly dimensioned by NC can this way easily be redrawn, i.e. digitalized
"manually". It is possible to directly upload pictures from digital cameras.
The "teach-in" procedure is another option of digitalization which takes

place with the help of a machine.
In both ways of digitalization the vertices are entered manually on which

the drawing then will be developed.
CNC
Fig.: Circle

CAM:
Using pcdreh® for Windows all options for demanding chipping tasks For drilling all operation directions as well as strategies of any
will be available to you. Starting from easy tasks, such as drilling or combination are available to you, e.g., machining the outside, inside or
groove cutting over rectangle and circular pocketing up to clearing plane side with easy cuts or in several steps (automatically calculated
pockets with detection of island or four-axes milling. by the program). Simple or multiple finishing is obligatory.
When you start the output all ways of chipping are precalculated and
displayed on the screen in three views/windows. In this way, you will
have a direct control. You can see if everything will run as required,
even in the depth.
In the Plus versions of turning and milling a complete tool management

as well as tool change are available to you.
Fig.: Turning geometry

Fig.: CAM milling
Machines and controls:

control PC in the dongle housing which generates the impulses for the
The basic settings (spindle pitch, gear reduction, etc.) are available for electronics of the step motors. Here a very rapid microprocessor is used
all optimum machines as selectable files. A machine image will help you which has the advantage that the machine can run much smoother and
to manage several settings. Then the comparison of the machine is only more dynamic for line, circle and helix interpolations. The control is
limited to entering the spindle clearance. performed serially, alternatively via USB.
In order to obtain real time capability of the Windows PC we use a
Example: crankshaft
Fig.: Drawing crank web Fig.: Construction crank web Example: Finished milled crankweb

The help system
1) Clever by integrated HTML pages:
The pages of the manual are created based on HTML. In this way, they
are linked to one another. Each window disposes of its proper help page,
the green key. Thus it is possible to directly access help, if required. It is
possible to print such pages completely or individually. This system is
continuously enhanced and completed.
4) 100% clear text
2) Status row:
All operating keys are labeled in a clear way without abbreviations.
Informs you about the operation progress and requires entries from the
user (dialog guiding).
5) Information fields
Certain important information are directly available in the windows.
3) Tooltip texts for each input field or operating key
Each operating area includes a description (tooltip), if you leave the cur-
sor on it for a short while.
System requirements Versions
Operating system: All Windows operating systems starting from WIN98 The demands and requirements of our customers are quite differing,
incl. Vista. Windows 3.11 and WIN95 are not supported. therefore the offer for pcdreh® for Windows is clearly structured:
Processor:
Minimum: PENTIUM I 133 MHz · Pcdreh for Windows chipping range milling
Normal: PENTIUM II 500 MHz · Pcdreh for Windows chipping range turning
Optimum: PENTIUM III 800 MHz.
More rapid processors offer an even more rapid screen build-up, but no Both versions are available as Basic or PLUS version.
further important advantages.
Interfaces: The standard programs offer everything to control a two- or three-axis
Minimum: A serial interface (or via USB 1.0 / 2.0 using a separate machine tool.
adapter).
Optimum: A second interface for measuring tasks, electronic handwheel The PLUS versions are available for extended demands:
or speed control. · Axes can be referenced via a switch
Main memory: · Tool change, incl. tool management
Minimum: 16MB · Load and edit DIN-ISO files
Optimum: 128 MB. · Four-axis machining when milling
A larger memory would be reasonable for this proportionally large · Threading when turning (with optional decoder)
drawings or 3D CNC programs.
Hard disk:
Minimum: 40 MB, Optimum: 120 MB
Resolution of screen:
Minimum: 1024 x 768 pixels, Optimum: 16 00 x 1200 pixels
Others: Keyboard and mouse
CNC
Example:
Finished turned crankshaft Example: Cylinder Example: Turned and milled turbine

M2 CNC
Stable CNC milling machine with professional Siemens control, perfect for small series
and training purposes
· Ball screw made by in all three axes

· Robust and precise dovetail control adjustable without clearance with V-ledges
· Bellow as guide protection
· Electronic controllable drive
· Slewable display Siemens 802S base line
· An electronic handwheel reduces the setting time to a minimum
· The working area can be easily viewed from three sides through clear-resistant Makrolon
panes
· Base designed on two sides. Front side with access to the coolant tank; rear side with
access to the electronic system and to the Optimum CNC Controller III
· Integrated safety switch
· 2 gear stages (L/H)
· Central lubricating
· Signal lamp
· Gear stage is presented with the gear change on the Siemens control
· Front doors with safety switch Most modern milling technology using Siemens
CNC control
· High efficiency and flexibility
· Easy-to-operate and simple programming
· Easy data managment
i „Sinumerik 802 S base line“ on page 176
Dimensions
Model M2 CNC
Item No 350 0120
€ plus VAT 9'990.00
Features
Electrical connection
Motor 850 W 230 V ~50 Hz
Coolant pump 40 W
Spindle seat
Spindle seat MT 2/M 10
Milling head capacity max. Ø 52 mm
End mill capacity max. Ø 16 mm
Throat 185 mm
Drill-mill head
Gear stages 2 Steps, speed adjustable
Travel Z axis 280 mm
Feed speed Z axis 2'000 mm/min.
Speeds
Gear stage low 90 - 1'480 rpm
Gear stage fast 150 - 3'000 rpm
Cross table
Table length x width 500 x 180 mm
Travel Y axis 155 mm
Feed speed Y axis 2'000 mm/min.
Travel X axis 280 mm
Feed speed X axis 2'000 mm/min.
T-slot size / number / distance 12 mm / 3 / 63 mm
Load of cross table (max.) 55 kg
Dimensions
Length x Width x Height 1'300 x 745 x 1'760 mm
Total weight 340 kg
Scope of delivery
Taper mandrel MT 2, B16 M10
Draw-in rod M 10
Operating tool
We imperatively recommend you to follow the instructions given by our specialist staff.

Signal lamp
· Coolant tank integrated

in the base
· Tank capacity 15 litres
· Control of the axle

drives
· Two-step
· For powerful transmissi-
CNC
on of the motor power
· An electronic handwheel
reduces the setting time
to a minimum
· Emergency-stop push-
button
· Acknowledgement button

M3HS CNC
Stable CNC milling machine with professional Siemens control, perfect to be

used in the mould making

· Solid, precise cross table, largely dimensioned and precisely machined surface
· Heavy, solid cast iron construction
· Adjustable v-ledges
Siemens 802S base line
· Ver y wide speed range from 150 - 8'600 rpm
· Infinitely variable drive
· Signal lamp
· Lateral par ts of the housing are foldable, thus easy access to the machine
· The working area can be easily viewed from three sides through clear-resistant
Makrolon panes
· Base designed on two sides. Front side with access to the coolant tank; rear side with
access to the electronic system and to the Optimum CNC-Controller IV
· Siemens Micromaster as frequency conver ter
Most modern milling technology using Siemens
· Front doors are equipped with a safety switch
CNC control
Dimensions
Model M3HS CNC

Item No 350 0130
€ plus VAT 14'900.00
Features
Motor 3 kW 400 V ~50 Hz
Main spindle torque 4.7 Nm
Coolant pump 40 W
Spindle seat
Spindle seat ER 32
Drilling capacity in steel (St. 37) Ø 13 mm
Continuous drilling capacity steel (St.37) Ø 11 mm
Throat 220 mm
Drill-mill head
Feed speed Z axis * 2'000 mm/min.
Speeds 150 - 8'600 rpm
Cross table
Feed speed Y axis* 2'000 mm/min.
Feed speed X axis* 2'000 mm/min.
Distance spindle - cross table 470 mm
Dimensions
Length x Width x Height 1'900 x 1'160 x 1'900 mm
Total weight 760 kg
Scope of delivery Operating tool
* The indicated feed speeds are determined in the 1/16 step procedure
152
· Signal lamp
· Coolant tank integrated

in the base
· An electronic handwheel
reduces the setting time
to a minimum
· Emergency-stop push-
button
· Acknowledgement button
· Cable duct in an energ y

chain
CNC
· High power
· Powerful micro processor
control
· Control of the axle drives
· Micro step setting is pos-
sible

M4 CNC / M4HS CNC
Stable CNC milling machines with professional Siemens control, perfect to be

used in the mould making

· Solid, precise cross table, largely dimensioned and precisely machined surface
· Heavy, solid cast iron construction
· Adjustable V-ledges
· Ver y large speed range (M4HS CNC) Siemens 802S base line
· Infinitely variable drive
· Lateral par ts of the housing are foldable, allowing easy access to the machine
· The working area can be easily viewed from three sides through clear Makrolon
panes
· Base designed on two sides. Front side with access to the coolant tank; rear side
with access to the electronic system and to the Optimum CNC Controller IV
· Front doors are equipped with a safety switch
· ER32: for high speed and normal chipping Most modern milling technology using Siemens
· SK 40: to work with drills or cutter heads CNC control
· Easy tool replacement by means of pneumatic system for SK 40 · High efficiency and flexibility
· Central lubricating · Easy-to-operate and simple programming
· Linear guiding in the Z-axis (M4 CNC) · Easy data managment
Model M4 CNC M4HS CNC Dimensions

Item No 350 0142 350 0140
€ plus VAT 16'500.00 15'900.00
Features
Motor 2,2 kW / 230 V ~50 Hz 3 kW/400 V ~50 Hz
Main spindle torque three gear stages directly driven
50 Nm / 21 Nm / 9 Nm 4.7 Nm
Coolant pump 40 W
Spindle seat
Spindle seat SK40 ER 32
Bohrleistung in Stahl (St.37) Ø 30 mm Ø 13 mm
Dauerbohrleistung in Stahl (St.37) Ø 21 mm Ø 11 mm
Milling head capacity max. Ø 63 mm -
End mill capacity max. Ø 32 mm Ø 20 mm
Throat 260 mm
Anzugsstange M16 -
Bohr Fräskopf
Feed speed Z axis * 1'500 mm/min. 2'000 mm/min.
Speeds 115 - 3'100 rpm 150 - 8'600 rpm
Cross table
Dimensions
Total weight 780 kg 800 kg
Scope of delivery Bedienwerkzeug
* The indicated feed speeds are determined in the 1/16 step procedure
154
· Signal lamp
Fig.: M 4 HS CNC with optional

vibration absorber SE
· Coolant tank
· Oil pump
· Powerful micro processor

control
· Micro step setting is pos-
sible
· Cable duct in an energ y

chain
CNC
· Micromaster made by Siemens

is the universal conver ter
· Integrated protection/overload
functions

F 100 CNC
CNC milling machine perfect for individual part production and for small series production
in small enterprises using the complete CNC control package made by Siemens
· Heavy type
· High-performance drive motor 4 kW with infinitely variable electronic speed
control (frequency conver ter) made by Siemens
· 3 step motors made by Siemens for the separate drive of the X-, Y- and Z- axis
· All axis have recirculating ball screws with central lubrication
· Air feed for tool clamping
· All guideways with special steel covers
· Automatic lubrication of the guideways
· Built-in machine lamp/coolant equipment
· Tool change by the push of a button (electro-pneumatic tool clamping device)
· Limit stop and reference switch of contactless type
· Powerful motors for heavy chipping
· Compact type
· Ground ball screws in all axes
· Easy tool change due to pneumatic system
· Coolant tank easily accessible from outside, easy to clean
· 1-year Siemens warrantee
Model F 100 CNC

Item No 350 1103
€ plus VAT 24'900.00
Features
Motor 5.8 kW 400 V ~50 Hz
Coolant pump 200 W
Spindle seat
Spindle seat BT40
Milling head capacity max. Ø 63 mm Siemens 802S base line
Throat 410 mm
Milling accuracy
Repeating accuracy 0.007 mm
Positioning accuracy 0.009 mm
Drill-mill head
Feed drive/Torque Z axis 12 Nm
Distance spindle - table 110 - 510 mm
Driving motor 4 kW Most modern milling technology using Siemens
CNC control
Torque motor driving motor 26 Nm
Cross table · Easy data managment
Travel Y axis 300 mm „Sinumerik 802 S base line“ on page 176
Feed drive/Torque Y axis 9 Nm
Feed drive/Torque X axis 9 Nm
T-slot size / number / distance 14 mm/85 mm/3
Load of cross table (max.) 300 kg Siemens warranty period (control) 900 1012 450.00
Dimensions · Is increased from 12 month to 24 months
Length x Width x Height 1'965 x 1'650 x 2'300 mm · only if a machine is ordered
Tank capacity coolant 50 litres
Total weight 1'100 kg
Scope of delivery Seat of milling cutter BT 40/ER 32
7 collet (3 -12 mm)
Connection cable RS 232
156
Fig.: F 100 CNC
with optional accessories
· Solid, precise cross table, largely

dimensioned and precisely
machined surface
· With T-slots (size 14 mm)
· Pneumatic tool clamping

· device for simple tool change
· Built-in bright machine lamp
· All paths are equipped with mobile
stainless steel covers
· Siemens drives
· Limit stop and reference switch of
contactless type
CNC
· Mobile coolant tank

· High-performance pump
· Coolant level glass

F100 TC-CNC
CNC milling machine with tool changer and complete CNC control package made by Siemens
· Heavy type · T-slot nut (size 14 mm)

· Compact type · Coolant tank easily accessible from outside, easy to clean
· Main spindle drive due to high-performance ser vo motor by Siemens · Machine is prepared for the mounting of an OMP40 test key sys-
(12 kW) tem made by the company Renishaw
· 3 step motors made by Siemens for the drive of the X-, Y- and Z- axis · Including 1-year Siemens warrantee
· Automatic central lubrication of the machine
· All main axes are equipped with ground ball screws Siemens 802D SL Pro
· Automatic tool changing system with 10 tool places
· Tool change is performed automatically or by pushing a button (electro-
pneumatic tool clamping device)
· Spindle overload protection, incl. display
· Solid, precise cross table, largely dimensioned and precisely machined
surface
CNC control made by Siemens
Model F 100 TC-CNC
Item No 350 1113
€ plus VAT 43'900.00 · Functional and easy-to-operate control
Features
Dimensions
Motor 17 kW 400 V ~50 Hz
Coolant pump 200 W
Spindle seat
Spindle seat 7:24 BT40
Milling feed 1 - 5'000 mm/min.
Throat 410 mm
Fast motion 10'000 mm/min.
Milling accuracy
Drill-mill head
Driving motor 12 kW (S1-mode; 9 kW)
Torque driving motor 57 Nm
Tool changer
Disc type 10 tools
Time - tool changing 7 - 12 seconds
Cross table
Dimensions
Total weight 1.700 kg
Scope of delivery Seat of milling cutter BT 40/ER 32
7 collets (3 -12 mm) Siemens warranty period (control) 900 1012 450,00
Connection cable RS 232 · Is increased from 12 month to 24 months
We imperatively recommend you to follow the instructions given by our specialist staff. · only if a machine is ordered
158
Fig.: F 100 TC- CNC
· Automatic tool change system by

means of magazine disc for 10
CNC
tools
· Tool change speed from
7 to 12 sec.
· Tool diameter max. 63 mm
· Tool length max. 300 mm

F110 TC-CNC
CNC milling machine with tool changer perfect for individual part manufacturing and /or small
series production in small enterprises with complete CNC control package made by Siemens 828 D
equipped with Sinumerik Operate
· Heavy type · T-slot nut (size 14 mm)
· Compact type · Coolant tank easily accessible from the outside, easy to clean
· Main spindle drive due to high-performance ser vo motor by Siemens · Including 2-year Siemens warrantee
(12 kW)
· 3 step motors made by Siemens for the drive of the X-, Y- and Z- axis Siemens 828 D equpped with
· All guideways with special steel covers SINUMERIK Operate
· All main axes equipped with ground ball screws
· Tool change is performed automatically or by pushing a button (elec-
tro-pneumatic tool clamping device)
· Spindle overload protection, incl. display
· Solid, precise cross table, largely dimensioned and precisely
machined surface
Siemens 828 D high performance CNC control for maxi-

Model F 110 TC-CNC
mum accuracy and operating speed
Item No 351 1110
€ plus VAT 46'900.00 Our options includes:
• Safety Integrated
Features • Rest material recognition and manufacturing
Electrical connection • ShopMill/ShopTurn working step programming
Gesamtanschlussleistung 18 kW 400 V ~50 Hz • Administrating network drive
Coolant pump 200 W • 3-D simulation
Spindle seat
Spindle seat 7:24 BT40 Dimensions
Milling feed 10'000 mm/min.
Throat 410 mm
Fast motion 10'000 mm/min.
Milling accuracy
Drill-mill head
Driving motor 12 kW (S1-mode; 9 kW)
Tool changer
Disc type 10 tools
Time - tool changing 7 - 12 seconds
Speeds 100 - 10'000 rpm
Cross table
Dimensions
Scope of delivery Machine feet 4 pcs.
Collets kit ER 32 incl. 6 pcs collets
160
Fig.: F 110 TC- CNC
· Pneumatic tool clamping device

for easy tool change
· Built-in bright machine lamp
· All paths are equipped with
mobile stainless steel covers
· Automatic tool change system by
means of magazine disc for 10 tools
· Tool change speed from 7 to 12 sec.
· Tool length max. 300 mm
· Complete switch cabinet made by

Siemens
· Highest European standard
CNC
· Components made by reknown

manufacturers
· Limit stop and reference switch of
· Jack contactless type
· USB
· Ethernet
· Connections easy to access
· Easy to connect to the machine

F210 TC-CNC
CNC milling machine with tool changer - the compact solution for manufacturing of small series
or series manufacturing in middle-sized companies with Siemens control 828 D equipped with
Sinumerik operate
· Solid type · Ball screws with highly precise bearings made by NSK
· Main spindle drive with high-performance ser vo motor by Siemens · All access doors are largely dimensioned in order to reduce cleaning and
(12 kW) maintenance times to a minimum
· Spindle motor of 10'000 rpm as standard · The front frame girder can be taken out and thus allows equipping per-
· 3 step motors made by Siemens for the separate drive of the X-, Y- and formed using an underslung crane
Z- axis · Including 2-year Siemens warrantee
· Linear guiding made by on all three axes
· Tool changes performed automatically or by the push on a button (elec-
tro-pneumatic tool clamping device)
· Solid, precise cross table, largely dimensioned and precisely machined
surface
· Ground ball screw mady by Ø 40 mm, 12 mm pitch
Model F210 TC-CNC

Item No 351 1125
€ plus VAT 64'900.00
Features
Total connected load 20 kW 400 V ~50 Hz
Main coolant pump 550 W
Additional coolant pump 250 W Siemens 828 D mit SINUMERIK Operate
Spindle seat
Spindle seat 7:24 BT40
Milling feed 10'000 mm/min.
Fast motion in all three axes 15'000 mm/min.
Milling accuracy
Drill-mill head
Feed drive/Torque Z axis 11 Nm Siemens 828 D high performance CNC control for maxi-
Distance spindle - table 100 - 700 mm mum accuracy and operating speed
Driving motor 12 kW (S1-mode; 9 kW) Our options includes:
• Safety Integrated
Tool changer
• Rest material recognition and
Disc type 16 tools
Time - tool changing 2 seconds manufacturing
Speeds 20 - 10'000 rpm • ShopMill/ShopTurn working step programming
Cross table • Administrating network drive
Table length x width 1'000 x 450 mm • 3-D simulation
Travel Y axis 500 mm SINUMERIK operate combines the known HMI-
Feed drive/Torque Y axis 11 Nm Advanced, ShopMill and ShopTurn under a continuous
Travel X axis 850 mm innovative operating and programming surface
T-slot size 18 mm
Dimensions
Scope of delivery Machine feet 6 pcs.
Manual
Cleaning gun
162
Fig.: F 210 TC- CNC
· Handy supply of the coolant by

means of ring distributor
· Torque on the spindle
· 5 nozzles
· Switching on compressed air
increases the effect
· Lubricating inter val adjustable with

regard to frequency and duration
· Acoustic warning signal if tank is empty
· Automatic tool change system by means of

magazine disc for 16 tools
· Tool change speed 2 seconds
· Tool length max. 300 m
CNC
· Complete switch cabinet made

by Siemens
· Highest European standard
· Electrical components made by
reknown manufacturers
Note: 2 days are required for the installation at the machine, commissioning and instructions. (refer to page 140)

CNC controlled flat bed lathe equipped with Siemens control, perfect for small series and
training purposes
· Precise manufacturing
· A high chipping power is attained due to the powerful drive
· Braced machine bed made of grey cast iron
· Bed guideways inductively hardened (HRC 42-52) and precision ground
· Elaborate spindle bearing
· Guaranteed true running accuracy of the spindle nose of better than 0.009 mm
· True running accuracy at the lathe chuck of better than 0.04 mm
· High-performance, maintenance-free motor
· Brushless DC drive infinitely variable
· Emergency-stop pushbutton
· Incremental encoder for spindle positioning (threading)
· Right-/lef t handed rotation
· Ball screw spindle made by
· Reference switch
· Two electronic handwheel allow manual working
· Automatic quadruple tool changer for small series
· Easy to maintain protective housing
· Rear access flap for maintenance works
· Safety switch at the front door
· Coolant equipment
· Machine lamp
Model L 28 CNC
Item No 350 4110
€ plus VAT 12'500.00
Siemens 802S base line
Features
Power of the spindle motor 1.5 kW 230 V ~50 Hz
Coolant pump 40 W
Machine data
Centre height 140 mm
Centre width 700 mm
Turning Ø over lathe bed 266 mm
Bed width 180 mm
Most modern turning technology using Siemens
Spindle speeds 30 - 4'000 rpm
CNC control
Number of steps 4 Steps, speed adjustable
Spindle taper MT 4
Spindle hole 26 mm · Easy data managment
Quadruple tool holder seat height (max.) 12 mm
Vorschub „Sinumerik 802 S base line“ on page 176
Feed speed X axis 3'000 mm/min.
Tailstock
Tailstock seat MT 2
Tailstock - sleeve travel 85 mm
Dimensions
Length x Width x Height (opened) 1'985 x 750 x 1'520 (1'980) mm
Frontdoor Length x Width 1'360 x 670 mm
Total weight 420 kg
Scope of delivery 3-jaw chuck Ø 125 mm
Fixed lathe centre MT2/MT4
HSS cutting tool
We imperatively recommend you to follow the instr uctions
Lathe carrier given by our specialist staff.
Operating tool
164
Level 1 2 4 3
Speed 30 - 300 rpm 140 - 1'400 rpm 300 - 3'000 rpm 400 - 4'000
rpm
Torque 98 Nm 21 Nm 9.8 Nm 7 Nm
· Quadruple tool changer

· Ser vo motor equipped with worm gear pair
· Tool change controlled via CNC program
· Siemens control in slewable housing
· Handwheels for manual travelling
· Storage
· For coolant system (40 W)
· Controller III
CNC
· Extractable chip tray

· Telescopic rail guides
· Coolant drain

L 33 CNC
CNC controlled flat bed lathe equipped with Siemens control, perfect for small series
production and training purposes
· Precise manufacturing
· Strutted machine bed made of grey cast iron
· Bed guideways inductively hardened (HRC 42-52) and precision ground
· Elaborate spindle bearing
· Incremental encoder for spindle positioning (threading)
· Right-/lef t handed rotation
· Ground ball screw spindles
· Reference switch
· Two electronic handwheels allow manual working
· Automatic 6-fold tool changer for series production
· Easy to maintain protective housing
· Rear access flap for maintenance purposes
· Safety switch at the front door
· Coolant equipment
· Control via Controller IV
· Machine lamp
Model L 33 CNC
Item No 350 4115
€ plus VAT 19'900.00
Features
Total connection 3.5 kW 400 V ~50 Hz
Power of the spindle motor 3 kW 400 V ~50 Hz
Coolant pump 40 W Siemens 802S base line
Machine data
Centre height 165 mm
Centre width 750 mm
Bed width 187 mm
Number of tools 6
Spindle speeds "L" 80 - 1'200 rpm
Spindle speeds "H" 500 - 3'000 rpm
Torque-spindle motor "L" 36 Nm
Torque-spindle motor "H" 16 Nm
Spindle taper Camlock D 1-4" Most modern turning technology using Siemens
Spindle hole 38 mm CNC control
Quadruple tool holder seat height (max.) 16 mm · High efficiency and flexibility
Feed · Easy-to-operate and simple programming
Travel X axis 165 mm · Easy data managment
Pitch of ball screw X axis 4 mm i „Sinumerik 802 S base line“ on page 176
Pitch of ball screw Z axis 6 mm
Feed drive/Torque X axis 8.4 Nm
Positioning accuracy X axis 0.015 mm
Positioning accuracy Z axis 0.02 mm
Repeating accuracy X axis 0.007 mm
Repeating accuracy Z axis 0.009 mm
Feed speed * 2'000 mm/min.
Tailstock
Tailstock seat MT 3
Tailstock - sleeve travel 120 mm
Dimensions
Length x Width x Height (geöffnet) 1'595 x 845 x 1'560 mm
Scope of delivery Operating tool
The indicated feed speeds are determined in the 1/16 step procedure
166
· Rapid and safe tool change
· 6-fold tool changer
· Cable duct centrally via energ y chain

· Reference switch of mechanic type
· Two-stage gearing for powerful

transmission of the motor power
CNC
· Spindle encoder

for cost-efficient, time-saving and economic working
SYMplus milling is the perfect software add-on for all milling machines made by Optimum equipped with Siemens control.
CNC software SYMplus milling 358 3850 2'200.00 This training software supports the rapid training for the operation of the
· Version 5.2 control Sinumerik 802S. The employees who are having little CNC experience
can learn the basics of the DIN programming using the SYMplus and finally
Upgrade SYMplus milling - 802 D SL Pro 358 3851 750.00 also write and test programs using 802S cycles. But first of all, SYMplus is
· Simulator and post processor an 2½D-CAD/CAM system which is easy to learn allowing you to save program-
ming times, to avoid crashes and to reduce production times.
Upgrade SYMplus milling - 840 D SL 358 3856 750.00
The software is subdivided in four modules:
· For Siemens control 828 D
· Simulator and post processor
SYMplus Milling: Module SHOP
Practise here typical repetetive sequences

of action to setup the Sinumerik 802S.
Also interactively practice the key sequences to

program the Sinumerik control.
The realistic designed machine

(with noises) will give you the
feeling to practice very near to
reality - without any stress
of real risk of crash.
SYMplus Milling: DIN/ISO module
Using this module you can learn or

freshen up the geometric basis of DIN
programming.
There is a contact help and graphic

support for error analysis.
Complete DIN programs can be edited

using a guided editor, checked for errors
and simulated.
A test module is included for

your trainees.
The evaluation is performed
automatically.

SYMplus Milling: Module CONTROL
Here you can write and simulate programs

using 802S cycles and commands.
The clear editor

allows you to work efficiently.
Help graphics are available for all

commands and cycles.
Simulator for 802D is available as

upgrade
SYMplus Milling: Module CAD/CAM - Geometry
Unequaled quickly and simple you can

graphically program workpieces using
SYMplus even if the drawing is not
dimensioned according to the
NC dimensioning.
Alternatively you can load and

output CAD contours.
There are geometric macros

for rectangles, circles, polygons,
drilling images and text engravings.
Value entries are immediately

dynamically converted.
It is also possible to subsequently

change any construction
data within short time.
CNC
It is possible to create symmetric

contours by mirroring/turning, etc.
Also overmeasure geometries can be
created by a few mouse clicks.

SYMplus Milling: Module CAD/CAM - Workplan
Also the processing is determined

graphically by pictograms. You can very
easily compare the production
strategies and in this way, optimize the
processing.
The time calculation will help calculating.

There are no air chips (the red zones
indicate the remaining material).
Collision checks are performed for all tool paths.
The 2D simulation shows lots of details in the

view from the top such as e.g. overmeasures
and the cutting trace of the single milling path.
The 3D simulation will give you the best

overview of the operations. Also chamfers
and sinkings are easy to detect.
The NC program for the 802S is created by

a mouse click. The post processor for the
control 802D of the machine OPTI F100 TC
CNC is available as part of an upgrade.
Other post processors are available upon
request.
The data transfer is directly performed from

the SYMplus to the control of the machine.
SYMplus Milling: Setting up tools, etc.
Tools can be entered geometrically

including shaft and holder –
this is important for the crash control.
Depending on the material and

the operation mode you can save the
cutting data for each tool.
You can also save the preferred plunging

strategy for pocketing (here helical can be
preset with max. 5° ).
The tools can be individually configured

in magazines.

SYMplus Milling: CAD/CAM functionality at a glance
Geometry
• Interactive contour setting via pictograms. Any contour,

rectangle, circle, polygon, drilling images, text
• Constructions of variants to simply change contours,

bidirectional CAD interfaces (DXF, IGES)
• Measuring functions, 3D display at any point in time of the construction

incl. calculation of volumes and masses
Workplan
• Strategies reducing the production time by detection of residues over the whole
processing, working with any unmachined parts
• Face milling, surface milling (pockets, islands), contour parallel or shaded with different plunging strategies (helical, ramp, vertical), contour milling,
chamfering, grooving, engraving text, handwheel (teaching) clamping, drilling, sinking, grinding, threading
• Comprehensive collision check, taking the clamping devices into consideration
• 2D and 3D simulation with common types of machines, real time, preview of single records, magnifying glass
• Time calculation for the calculation and to optimize the working plan, automatically created tooling sheet
• Post processor(s) to generate NC programs for your control
Tool management, data transfer
• Tool management (geometric and technologic, depending on the material)
• NC editor for easy editing (copying, cutting, searching, replacing)
• Bi-directional data transfer via the serial interface (RS232)
SYMplus Milling: Versions, licenses, scope of delivery

• SYMplus Milling is available in the languages German, English, French, Spanish, Italian, Dutch, Polish, Hungarian and Slovakian. Other languages are
available upon request.
• SYMplus will be delivered on CD-ROM. The license is protected by a USB dongle. The software package includes a manual and a 4-coloured exercise
book of more than 130 pages.
• The software also always includes a SIEMENS post processor (fitting the control of the F100 CNC resp. F 100 TC CNC) to automatically generate the
NC programs of your machine. A simulator for the control SINUMERIK 802S and an RS232 interface to transfer the data is also integrated by default.
Additional post processors and/or simulators are optionally available.
SYMplus Milling: System requirements

• Commercial PC from e.g. Intel Pentium® IV on,
operating system Microsoft Windows® 2000/XP
• Microsoft DirectX® from version 7 on or OpenGL from 1.1.2 on, Macromedia SHOCKWAVE PLAYER® Version 10.1.0.11 (included in the delivery volume),
Direct3D compatible 3D graphic card (e.g. GeForce 2. 3. 4), screen resolution min 1024 x 768
• Min. 512 MB main storage, about 280 MB free hard disc storage
CNC
• PC keyboard and mouse. CD-ROM or DVD drive. Sound card and loudspeakers
• Serial interface for the data transfer, alternatively USB interface, USB interface for the dongle
.

CAD/CAM system including 802S training appropriate for shops
SYMplus turning is the ideal sof tware add-on for the CNC lathes L 28 CNC and L 33 CNC made by OPTIMUM.
This training software supports the rapid training for the operation of
the control Sinumerik 802S. The employees who are having little CNC
experience can learn the basics of the DIN programming using the
CNC software SYMplus turning 358 3852 2'200.00 SYMplus and finally also write and test programs using 802S cycles.
· For Siemens control 802S base line
But first of all, SYMplus is a CAD/CAM system which is easy to learn
· Version 5.2
allowing you to save programming times, to avoid crashes and to reduce
production times.
The software is subdivided in four modules:
SYMplus turning: Module SHOP
Practise here typical repetitive sequences

of action to setup the Sinumerik 802S.
Also interactively practice the key sequences to

program the Sinumerik control.
The realistic designed machine (with noises)

will give you the feeling to practice
very near to reality -
without any stress of real risk of crash.
SYMplus turning: DIN/ISO module
In this module it is possible to learn

or freshen up geometric basis of the
DIN/PAL programming.
There is a context help and graphic support

for error analysis.
Complete DIN/PAL programs can be edited

using a guided editor, checked on errors
and simulated.
A test module is included for your trainees.

The evaluation is performed automatically.

SYMplus turning: Module CONTROL
Here you can write and simulate

programs using 802S cycles and
commands.
The clear editor

allows you to work efficiently.
Help graphics are available

for all commands and cycles.
Simulators for all other

controls upon request
(e.g. SINUMERIK 840D, 802D).
SYMplus turning: Module CAD/CAM - Geometry
Unequaled quickly and simple you can

graphically program workpieces using SYMplus
even if the drawing is not
dimensioned according to NC dimensioning.
Alternatively you can load and

output CAD contours.
Geometry macros are available among

others for grooves and undercuts.
For thread undercuts a table according to
DIN76 is stored.
Value entries are immediately

dynamically converted.
It is also possible to
subsequently change any construction
data within short time.
CNC
Fit sizes (about 48h7) can be directly

entered, average tolerance is automatically
proposed as nominal dimension

SYMplus turning: Module CAD/CAM - Workplan
Also the processing is determined

graphically by pictograms. You can very easily
compare the production strategies and in this way,
optimize the processing.
The time calculation will help calculating.
There are no air chips (the red zones

indicate the remaining material). Collision
checks are performed for all tool paths.
The 2D simulation shows lots of details such

as e.g. allowances. Here it is also possible to
measure the workpiece
The 3D simulation will give you the best

overview of the operations.
The NC program for the SIEMENS control is

created by a mouse click.
(Post processors for lots of other CNC
controls are also optionally available).
The data transfer is directly performed from

the SYMplus to the control of the machine.
SYMplus turning: Setting up tools, etc.
Tools can be geometrically entered incl.

setting angle, shaft and seat –
this is important for the crash control.
Depending on the material and

the operation mode you can save the
cutting data for each tool.
The tool can be released or blocked for

different treatments.
Finally the turret is equipped. Each

equipment can be individually saved.

SYMplus turning: CAD/CAM functionality at a glance
Geometry
• Interactive contour setting via pictograms, any contour routings, cylinder, stage pins, tubes,
grooves
• Constructions of variants to simply change contours, bidirectional CAD interfaces (DXF, IGES)
• Measuring functions, 3D display at any point in time of the construction incl. calculation of
volumes and masses
Workplan
• Strategies reducing the production time by detection of residues over the whole
processing, working with any unmachined parts
• Roughing plane and transversal finishing, engraving, contour engraving, plunch roughing, cutting-off, drilling, threading, thread turning, handwheel
(teaching), re-chucking
• Comprehensive collision control
• 2D- and 3D simulation, realtime, single block preview, magnifying glass
• Time calculation for the calculation and to optimize the working plan, automatically created tooling sheet
• Post processor(s) to generate NC programs for your control
Tool management, data transfer
• Tool management (geometric and technologic, depending on the material)
• NC editor for easy editing (copying, cutting, searching, replacing)
• Bi-directional data transfer via the serial interface (RS232)
Versions, licenses, scope of delivery

• SYMplus Turning is available in the languages German and English. Other languages are available upon request.
• SYMplus will be delivered on CD-ROM. The license is protected by a USB dongle. The software package includes a manual and a 4-coloured exercise
book of more than 130 pages.
• The software also always includes a SIEMENS post processor (fitting the control of the Optimum machines) to automatically generate the NC
programs of your machine. A simulator for the control SINUMERIK 802S and an RS232 interface to transfer the data is also integrated by default.
Additional post processors and/or simulators are optionally available.
System requirements
• Commercial PC from e.g. Intel Pentium® IV on,recommended operating system Microsoft Windows® 2000/XP
• Microsoft DirectX® from version 7 on or OpenGL from 1.1.2 on, Direct3D compatible 3D graphic card, screen resolution min. 1024 x 768
• Min. 512 MB main storage, about 280 MB free hard disc storage
• PC keyboard and mouse. CD-ROM or DVD drive. Sound card and loudspeakers, if necessary
CNC
• Serial interface for the data transfer, alternatively USB interface, USB interface for the dongle

SINUMERIK 802 S BASE LINE
The SINUMERIK to access the CNC world
Sinumerik 802 S base line

The ideal CNC for standard applications
The perfect control for starting: Turning cycles:

• Easy to operate and to program • Grooving
• Rapid, easy setting up of tools and workpieces • Undercut
• Cycle and contour-supported programming • Machining
• Thread cutting*
• Drilling, spot facing
• Deep hole drilling
The CNC control for different applications: • Tapping with/without compensation chuck*
• Drilling
• Controls up to 3 axes and 1 spindle
• Complete unit of compact dimensions
• Maintenance-free, since it is working without batteries and fans Milling cycles:
• Easy connection by pulse/direction interfaces
(feed axes) resp. ± 10 V analogue interface • Deep hole drilling
(spindle) • Thread cutting with/without compensation chuck
• Standard solution with worldwide service for different • Row of holes – circle
applications • Row of holes – line
• Drilling, countersinking
• Milling of pockets, grooves and circular pockets
The SINUMERIK 802S base line offers you lots of

advantages: Other features:
• Easy CNC programming in DIN 66025 • Processing from external – also processes larger
• Easy measuring of tools by scratching CNC programs via the RS 232 C (V.24) interface
• Contour elements as programming aid • Manual machine – operation of a lathe also as
• Cycle support for complex applications conventioal (cyclic) machine
• Spindle pitch error, batch and measuring system error • Teach in function (optional) – program entry by means of
compensation for precise processing results handwheels or direction keys
• Extremely robust – due to compact design
• Powerful PLC – for perfect adaptation to the
machine tool (SIMATIC S7-200 compatible)
• 256kb program memory
*depending on the machine type

Programming
• Program entry according to DIN 66025
• High level language elements and R-parameters for modular
and efficient programming
• Graphic programming by means of contour routing support
• Integriated turning and milling cycles with graphic input masks
• Teach in (optional) for program entry by means of
handwheels or direction keys
Tool management
• 15 tools and 30 cutting edges
• Tool length compensation
• 2D tool radius compensation
• Measuring cycles for easy workpiece and tool measurement
Tool corrections
CNC

The SINUMERIK control offers all necessary
functions for tool and mould making with 3-axis
Manual tool measurement in the JOG mode
• Graphic support for measurement of tool length and tool diameter

• Simply have the spindle turn, touch the workpiece with the tool and enter the position of the edge
• The tool correction is automatically calculated and taken over to the tool list
Automatic tool measurement in the JOG mode
• Simply move the tool beside the measuring probe and press the button "Start“. The tool geometry is
automatically determined by the control
• Calibration of the tool measuring probe also with graphic instructions for the individual working steps
Tool list and tool life monitoring
• Tool geometry and wear in a mutual list

• Symbol for tool type milling cutter resp. drill bit
• Individual password protection, e.g. allow max. 0.5 mm as input value for tool wear in order to avoid collisions
• Tool life monitoring and monitoring of the number of pieces already in the standard
Workpiece measurement
• Graphic support to set the zero point of the workpiece

• Select via dialog in which zero point offset the results shall be entered, e.g. G54
• Direct jumping between the mask to the workpiece measurement and the list of the zero point offset – check
results in shortest time
Surface milling of the unmachined part in the MDA mode
• Dialog based entry of processing parameters complete with tool, feed, spindle speed and processing strategy
• Need to create processing without a part program: The program is automatically created by pressing the OK key
• It is possible to save the MDA sets as program
Handling of part programs
• Handling of part programs in the same way as on a PC with functions such as copying, inserting, renaming
• Before editing it is possible to rapidly check the first rows of a part program in the preview window
• All part programs on the machine due to a giant user memory: 3MB standard
• Programs can be easily recognised by clear text names
• Sub-directories available
CF card function included by default
• Slot for the CF card directly at the front side of the control panel, no adapter required
• Hot plug-in of the card which is immediately recognised
• Cover can be closed when card is inserted, providing optimum protection of the card
• Processing of the card (DNC mode) without loss of speed in comparison to programs in the NC memory
Simulation of programs
• Graphic simulation of the tool path to check the part program before execution
• Clear presentation by using different colours: Rapid traverse = red, Feed = blue
• Hint: It is possible to show the result of the simulation within shortest time using the trial run feed

Programming with G code
• Complete G code editor. Easy programming by using the functions copy block, insert, delete, search, number-
ing automatically / re-numbering
• Programming according to DIN66025 and in the ISO dialect including ISO cycles. Mixed programming using
the commands G290/G291 is available
• Unlimited number of programmable zero point offsets, scaling, mirroring, rotating using the commands
TRANS, SCALE, MIRROR, ROT
• R parameter 300 predefined calculating variables in the floating-point format, e.g. G0 X=R100 Y=R101
• User variables including name display in clear text. Local user data can be defined with name and type
• System variables access to tool corrections, axes positions, measured values, etc., e.g. R1=$AA_MW[X] for
position of the X-axis in the workpiece coordinate system
• Combination of variables. Calculating operations: + - * / sin cos exp, logic operations: == <> >= etc.e.g. G1
X=R1 Y=30*SIN(R1)
Technology cylces for standard operations
• Milling, planing, contour milling, squared pocket and cones, circular pockets and cones, oblong holes on a
circle, grooves on a circle, circular grooves, thread milling
• Drilling centering, drilling, reboring, rubbing, deep hole drilling, thread drilling, drilling pattern line / circle
Contour calculator
• Easy input of the workpiece geometry: "Painting by numbers“ as for ShopMill

• Determining contours is also possible with lots of unknown intermediate values
• By clicking on the button "Retranslation“ it is possible to subsequently modify the input values in the dialog
mask, e.g. in order to modify radiuses and chamfers
Integrated calculator
• Application example: Modifying the zero point offset G54 for the X-axis
• Selecting input field in the offset table, then press “=“ on the CNC keyboard in order to open the calculator.
The current value is taken over
• Performing calculation and saving the result again in the input field of the offset table
• No calculation or typing mistake
Integrated user manual
• Documentation for operation & programming directly on board

• Display the contents by pressing the help key on the CNC keyboard
• Context sensitive help: Pressing the help key if the cursor is on tab of a cycle parameter. The corresponding
page of the user manual opens up
Powerful functions for operations using the 4th axis
• Full functionality for the machining centre with rotary table and dividing attachment
• Processing lateral areas: Programming run of any groove simply referring to the rubbed off plane lateral area
of a cylinder. Subsequently the function TRACYL transforms the processing step
automatically to linear and round axis movement
• Other typical applications: Several workpieces are clamped on a dividing attachment, 4-axis part programs of
the CAD-CAM systems
• TRACYL and 4-axis interpolation are standard operations
Maintenance-free operation and comfortable diagnosis options
• Particularly reliable since SINUMERIK 802D sl is not equipped with hard disc, battery or fan
• Complete data backup on CF card including all drive data by pressing one single key
• SPS contact plan with two windows and E/A status. Complete comfort comparable to working on a PC allow-
ing zooming, searching,
symbol information and referencing
Remote diagnosis
• RCS802 software for PC for remote diagnosis via serial interface. Even via Ethernet when using 802D sl
• Also for networking of the PC with several machines only one PC licence for remote diagnosis via Ethernet is
required
CNC
• Advice: Remote diagnosis function is useful as screenshot on the PC also for training purposes

High performance CNC control for maximum accuracy and processing speed
· Front interfaces · Easily accessible connections

· RJ45 Ethernet · Easy to connect to a machine
· USB 2.0 · Ethernet
· CF card · Socket
· USB
· 3/8" thread for

additional compo-
nents
· 10,4"
· TF T colour
display
· Panel front made of

magnesium pressure
die casting
· QWERT Y keyboard of
high value
· Mechanic keys with
protective film
· No batter y (continuous
data buffering thanks to
NV-R AM technolog y)
· No fan
· No hard disc
All relevant functions at a glance due to horizontal and vertical softkeys.

Easy data handling by easily accessible slots for one memory media USB and compact flash card at the front
Using the SINUMERIK 828D a customer CNC control is available to you to be used in lathes and milling machines. CNC, PLC, user interface and the
axis control for six CNC measuring circuits are summarised in a compact unit.
The control is equipped with comprehensive CNC functions, such as support of the counterspindle operations as well as drilling and milling
operations at the front and lateral areas of workpieces.
In particular for lathes the SINUMERIK 828D offers comprehensive turning operations such as drilling and milling operations on the front and lateral
areas of workpieces. The performance of the control and the new motion guiding allows you to manufacture surfaces as smooth as glass with a
minimum of operating time.
Unnecessary functionalities were omitted in the SINUMERIK 828D which can be recognised among others in the graphic operating interface. There-
fore, it is also perfectly appropriate to be used in a shop. Even operation, programming and maintenance are quickly controllable without excessive
training.
Performance Scope
Minimum block cycle time ~6 ms
The 828D is available with the following performances:
CNC main storage 3 MB
Maximum number of tools/cutters 128/256
Maximum number of axes/spindles 6

CNC operation in the manual mode (JOG)
TSM universal cycle

A universal cycle is available in the setting mode for the most used machine functions:
• Tool change with direct access via the tool table (T)
• Spindle speed and –direction (S)
• M functions (M)
• Activating of zero offsets
Turning cycle
In the setting mode a comfortable turning cylce is available. Using this cycle
it is for instance possible to turn smooth clamping jaws.
It is possible to preset the following parameters:
• Roughing resp. finishing
• Undercut for smooth clamping jaws
Measuring workpiece
You can measure the workpieces as follows:
• Reference tool
Zero point offsets

The following adjustable zero point offsets are at your disposal:
• A basic offset
• Maximum 99 zero offsets (G54, G55 ...)
• Each zero point offset with axis rotation and fine offset
Tool management
Tool table
You can manage tools including their complete use data in the tool list.
The maximum number of tools/cutters amounts to 128/256
• The function loading allows to assign the tools to the required magazine positions.
• You can store the following data for each tool:
– Tool type: e. g. roughing, finishing, engraving, drilling and milling tools
– Clear tool name in clear text, example: ROUGHING_80DEGREE
– Max. 9 cutters for each tool
– Tool lengths and cutting insert geometry
– Point angle for drilling and number of theeths for milling tools
– Spindle turning direction and coolant (Step 1 and 2)
• Direct taking over of the tool from the list to the program resp. to measurements
Monitoring service life and number of pieces
Using the SINUMERIK 828D you can monitor the service life of your tools and the
number of exchanges. You can give clear names to your tools instead of little signifi-
cant numbers. At the latest when reading the CNC program you will appreciate this
comfort.
• Monitoring contact time (T) in minutes or number of exchanges (C)
• Early warning threshold for making available new tools in time
• If the required tool is not in the magazine the SINUMERIK 828D prompts you to perform a manual change.
Spare tools
If required you can also manage spare tools (sister tools) with the SINUMERIK 828D. Tools of the same name are created as spare tools. In
the column ST the spare tools are marked with an ascending number.
CNC

User memory
Buffered CNC main memory CNC main memory 3 MB
Memory extension by compact flash card
The SINUMERIK 828D is equipped with a slot for a compact flash card directly at the front of the operating panel.
• Cover to protect against dirt lockable if card is inserted
• No special software required for reading or writing the card on the PC
Data transfer
Interfaces
The SINUMERIK 828D is equipped with the following interfaces at the front of the device. It is RJ45
possible to access the corresponding memory media via the program manager.
USB 2.0
Program manager
CF-Card
The program manager offers you an optimum clear arrangement of the directories and programs
and a very comfortable file handling. It supports clear text names for directories and files with up
to 24 characters. It is also possible to manage sub-directories on the external memory media such
as CF card and USB stick. All memory media including the network drives are visible in the program manager. You can edit the part programs on
all media.
Data transfer via serial interface
The SINUMERIK 828D allows you an easy data transfer from and to the PC via the RS232C inter-
face. The main application is the data backup of part programs.
Data transfer by USB memory stick resp. compact flash card
RCS commander
The RCS commander is an efficient PC tool free of charge which allows you to easily transfer the data on the CNC control via drag & drop.
Furthermore, you can easily view the screen contents of the CNC on the PC. Just connect your PC or notebook to the installed RCS commander
via the Ethernet interface at the front. The SINUMERIK 828D automatically resumes the network configuration. Knowledge about networks is not
required. Using the SINUMERIK 828D it is also possible to perform a remote diagnosis via Ethernet. You only need a PC licence for the remote
diagosis via
Ethernet for networking the PC to several machines. All diagnosis functions of the machine to a control are also available for the remote diagno-
sis.
Ethernet networking
The SINUMERIK 828D is prepared for networking via Ethernet (TCP/IP) (RJ45 connection).
• The data transfer rate amounts to 10 / 100Mbit/s.
• Remote access to the control via the RCS commander e.g. for commissioning and remote diagnosis
• The access to the network drives is directly performed in the program manager. No additional software is required on the server.
Easy message
Using easy message you can easily receive the process information e.g. about the wearing condition of tools by SMS on your mobile phone.
Graphic support functions
Animated elements
By way of illustration which parameters are having which effect in processing a new input
support including moving picture sequences are available in the SINUMERIK 828D.
E.g. the difference between constant and changing cutting depth for machining or turning
direction of main and counterspindle when taking over the workpiece for the processing
of the rear side are shown.

Onboard documentation
The SINUMERIK 828D automatically fades in a help in the form of a "Cursor text" for each input field
of the visualisation masks. For further information the SINUMERIK 828D offers a complex context
sensitive help system with lots of useful details and graphs.
CNC operation in the automatic mode (AUTO)
Block search
In the machine condition reset, e.g. after a program termination or for targeted re-assuming of the processing it is possible to perform a
block search. At this the program data are prepared in a way that all relevant parameters (tool, zero point offsets, M-functions, etc.) are
available when accessing the program.
The following search variants are available:
• Targeted to the interruption position
• On any CNC record in the DIN/ISO programs
• In any sub-program levels for DIN/ISO programs
• In work planning programs
• In position patterns for work process programming
• Accelerated block search for large mould making programs
Drawing
During the processing of the machine it is possible to draw the tool pathes on the screen
of the control in lateral view, front view, 2-window view and 3D view.
The presentation and views of the workpiece correspond to the graphic simulation.
CNC performance and optimisation functions
80bit NANO FP accuracy
The accuracy of the workpiece is not only determined by the mechanic

of the machine. Also the CNC control contributes at a decisive rate to the
accuracy of the workpieces. The SINUMERIK 828D is offering a number
of CNC
functions for these accuracy.
The SINUMERIK 828D and the SINAMICS drive calculate with an 80 bit
floating point accuracy. This allows a calculated accuracy much below
one nanometer. This accuracy is not only available for the position con-
trol but also for the current and speed control as well as for the encoder
evaluation of the drive.
Maximum accuracy of the workpiece results due to extremely high
calculation accuracy
Limitation of jerk
Instead of a rapid change of acceleration the control calculates a continuous acceleration profile. This allows a jerkfree speed curve of the
corresponding path axes. The limitation of jerk can also be activated directly in the part program by means of the
NC voice command "SOFT".
• Longer service life of the machine since the mechanics is treated with care
• Higher path accuracy due to smoother acceleration
Dynamic pilot control
Inaccuracies are for resulting workpiece contour, caused by contouring errors, can almost be eliminated by the dynamic pilot control FWON.
This also results in an outstanding processing accuracy at high path speeds. This is especially apparent when performing a circularity test
on the machine.
CNC
• Higher path accuracy by compensating a contouring error

SHOPTURN
SHOP MILL
ShopMill is a customised technology package for all worldwide used standard CNC milling machines.
The focus of this machines is in the manufacturing of single parts and small series. ShopMill offers an easy operation of the machine tool
appropriate for skilled workers.
All operating actions are supported by graphic help images.
The functions in the manual mode allow a rapid practice-oriented setting of the machine for processing. This is in particular determining
the workpiece position in the machine as well as maintenance and measuring of the used tools.
ShopMill offers two different programming tools for programing.
• The DIN/ISO editor serves to create DIN/ISO programs on the machine as well as to correct externally created DIN/ ISO programs.
• The work schedule editor serves for graphic programming on the machine.
In this way ShopMill offers a uniform control configuration which covers all worldwide
demanded fields of application without subsequent commissioning efforts:
• Easy user interface for all machine functions

• DIN/ISO programming on the machine or offline via CAD/CAM system
• Graphic programming
• Mould making applications
• Measuring functions
ShopMill - Highlights
• Flexible programming by graphic interactive (without DIN/ISO

knowledge) or textual programming input with practical cycles also for
the use in the tool making and mould making
• User-friendly operation by practical setting and measuring functions,
clear tool management and 3-D simulation
• Productivity increase by supporting PC software for the production
planning without machine occupancy.

SHOPTURN
SHOP TURN
Machines are rapidly set up in the ShopTurn and workpieces as well as tools are rapidly measured. The operating and
programming software ShopTurn distinguishes itself by a graphically supported program- and working schedule creation which allows
to manufacture a workpiece also without knowledge of DIN/ISO program demands.
It is possible to call a graphic overall presentation of the workpiece by the push on a button from the working schedule. With the help
of this dynamic line graphic programming errors are recognised and can be corrected rapidly.
Special advantage: The simulation allows to test the created working schedule. During the simulation run the productive time of the
turned part is determined in parallel. In this way it is possible to program and simulate the workpiece in short time using ShopTurn af-
ter the request and additionally make a price statement by means of the evaluated manufacturing time: this means time-saving for the
customer.
ShopTurn - Highlights
The following basic elements are available:

• Straight line X/Z also with C-axis
• Slope in X/Z or under angle also with C-axis
• Parameterisable circle by radius/ end point or centre
point
Manual functions/Setting functions

Measure workpiece > Scrap workpiece in Z-axis
Measure workpiece > Measure workpiece by Tooleye
Measure workpiece by scrapping
Automatic functions
Block search (also for single holes of a drill pattern)
Automatic mode of operation
Working schedule test (Dry-Run)
Restarting at the contour
Block search
Operator panel OP 010 with ShopTurn mask
Other functions
The step by step working schedule creation allows you to characterise each step with easily
understandable symbols, working schedule creation without DIN/ISO knowledge, easy changing, inserting
and deleting of special commands (e.g. M functions), inserting of transition elements, executing record by
record (single step)
Additional options
Easy to understand help images for each cycle
Scale graph for input support
Graphic working schedule test/test run
Creating/reading and processing of complete DIN/ISO programs
Technology input tool definition per working schedule step is possible
CNC
Tool and wear data for up to 128

EINZELKOMPONENTEN STARTERSATZ - CNC
3 Fig.: 4
1 Milling chuck
Fig.: Device for height Fig.: Assembly and
adjustment tool setting aid
2
Fig.:
Parallel spacer
Fig.: 5 6 8
Quick-action drill chuck Fig.: Collet chuck fixture Fig.: Collet chuck kit 7 Fig.:
Adapter Morse cone
11
11
9
Fig.: Draw-in bolt Fig.: Tool deposit 112
Fig.: Surface milling
Fig.: 10
cutter seat
Surface milling cutter
Starter kit for OPTI F100 CNC/F110 TC-CNC/F210 TC-CNC 4 1 milling chuck - BT 40 SLA 20 - 90
Item No 353 6105 · To seat the 3-D pushbutton
€ plus VAT 1'250.00 · Lateral seal
· Lateral clamping surface
Consisting of:
1 1 device for height adjustment 5 1 quick-action drill chuck 0 - 13 mm - BT 40
· Analogue type · Including hook spanner for closing
· For rapid and easy determining of the reference point in the
Z-axis and/or to set the tools “zeroing” (e.g. for milling or 6 2 collet fixture BT 40/ER 32
drilling) without damaging the workpiece
· Accuracy 0.005 mm
· Positioning device for height adjustment on the machine
table or the workpiece and star t machining the spring-mount-
ed touch surface with the tool 7 1 collet kit ER 32
· Housing height 50 mm · 18 collets 3 -12 mm
8 1 adapter Morse cone BT 40 - MT 3

1 parallel spacer kit
2 · Superfinished, accuracy of 0.01 mm
9 1 surface milling cutter seat - BT 40
· Length 150 mm
· Width 8.5 mm · 27 mm
· 18 pcs sizes 2 x 14 mm/2 x 16 mm/2 x 20 mm/2 x 24 mm /2 x
30 mm/2 x 32 mm/2 x 36 mm/2 x 40 mm/2 x 44 mm 10 1 surface milling cutter Spare cutting inserts (10 pcs)
· Plastic box · 63 mm · Item No 353 0196
· Bohrung 27 mm · € 95.00 plus VAT
1 assembly and tool setting aid BT 40
3 · For easy and exact setting of the tools 11 6 draw-in bolts BT 40 - 40 x 450
· Weight 13 kg
· Ver tical seat for tools with 7/24 taper shank 112 1 tool deposit for BT 40 tools

EINZELKOMPONENTEN STARTERSATZ - CNC
Device for height adjustment 353 6180 199,00 Collet fixture BT 40/ER 32 353 6182 95,00
· Analogue type Accuracy 0.005 mm
· For rapid and easy determining of the reference point in the Z-axis
and/or to set the tools “zeroing” (e.g. for milling or drilling) with-
out damaging the workpiece
· Positioning device for height adjustment on the machine table or
the workpiece and star t machining the spring-mounted touch sur-
face with the tool
· Housing height 50 mm
Collet kit ER 32 344 1122 169,00
· 18 collets 3 - 20 mm
Parallel spacer kit 353 6191 129,00

· Superfinished, accuracy of 0.01 mm Adapter Morse cone BT 40 - MT 3 353 6184 69,00
· Length 150 mm x Width 8.5 mm
· 18 pcs sizes 2 x 14 mm/2 x 16 mm/2 x 20 mm/2 x 24 mm/
2 x 30 mm/2 x 32 mm/2 x 36 mm/2 x 40 mm/2 x 44 mm
· Plastic box
Surface milling cutter seat - BT 40 (27 mm) 353 6190 70,00
Assembly and tool setting aid BT 40 353 6187 119,00

· For easy and exact setting of the tools
· Ver tical seat for tools with 7/24 taper shaf t
· Weight 13 kg
Surface milling cutter 353 6189 109,00
· 63 mm · Hole 27 mm · Including cutter inserts
Spare cutter inserts 353 0196 95,00
· 10 pieces
Milling chuck - BT 40 SLA 20 - 90 353 6186 70,00

· To seat the 3-D pushbutton
· Lateral seal
· Lateral clamping surface Draw-in bolt BT 40 - 40 x 450 353 6185 7,90
Draw-in bolt Sk 40 M16 353 6179 7,90
Draw-in bolt BT 40 HC 40 353 6178 7,90
· for F210 TC CNC assembly tools
Quick-action drill chuck 0 - 13 mm - BT 40 353 6183 149,00 Fig. BT Fig. SK
· Including hook spanner for locking

Tool deposit for BT 40 tools 353 6188 65,00
CNC

MACHINE VICE
Modular vice for standard and individual manufacturing on CNC milling machines
and machining centres
Hydraulic machine vice
· Modular machine vice of high accuracy and repeatability
· Solid structure for milling
· Hardened and ground guide surfaces
· Booster system, little effor t, high pressure output when clamping
Clamping Clamping
· Wide span range due to retention pin with various pitches Technical data L B C j a T-slots kg
pressure force
· High clamping power HCV 105 mm 442 107 170 42 107 16 24,5 KN 2500 kg 22
· Manufactured of high-grade special steel
HCV 125 mm 478.5 140 205 45 126 18 40 KN 4000 kg 35.4
· Long ser vice life due to high quality type
· Clamping pressure 2500 kg/24.5 kN
HCV 105 353 6210 590.00
HCV 125 353 6214 1'190.00
Fig.: HCV 105
Fig.: HCV 125
OPTIMUM precision modular vices PNM

· Modular vice
· Rotar y table
· Especially appropriated for tool manufacturig, mould making and
construction of jigs and fixtures
· Material made of alloyed tool steel Technical data A B C D E F G H kg
PNM 100 mm 180 100 270 85 20 30 95 35 10.3
· Hardened and ground guidances
PNM 125 mm 226 125 345 103 23 40 150 40 18.2
· Rapid aligning on the machine table via longitudinal slots and
transverse grooves
· High precision
· Easy-to-operate
· Low installation height
· Universally applicable
· Applicable horizontally and ver tically
PNM 100 335 5551 659.00
PNM 125 335 5553 829.00
Fig.: PNM 100


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CNC-Controller III 40 V Universal reference switch kit milling

Shop assembly kit of reference switches

Machines ar built ccording to CE standards

CNC - Controller III

Machines ar built ccording to CE standards

Modern powerful microprocessor control combines all required components to automate

Universal reference switch kit turning

Item No 357 1962 · With universal add-on par ts

€ plus VAT 295.00 · High repeat accuracy

· Adjustable current and holding torque · Protection class IP 65

Shop assembly kit of reference switches

Machines ar built ccording to CE standards

CNC - Controller IV "high power"

4 control card slots

Machines ar built ccording to CE standards

Complete and CNC add-on kit for milling

Fig.: O PTI BF20L Vario-CNC

Machines ar built ccording to CE standards

pcdreh® for Windows BASIS-Version for

pcdreh® for Windows milling - PLUS 358 2060 150.00

CNC - Controller VI 40V 357 1950 329.00 USB-Adapter RS232

i „CNC-Controller III / CNC-Controller VI“ on page 126

i „Housing SHC“ on page 140

"Safety kit" 353 9085 2'490.00

Machines ar built ccording to CE standards

Complete and CNC add-on kit for milling axis

Machines ar built ccording to CE standards

pcdreh® for Windows BASIS-Version for

· Dimensions L x W x H: 545 x 270 x 165 mm · Load and edit DIN-ISO files

Fig.: Controller IV "high power"

i „Housing SHC“ on page 140

"Safety kit" 353 9085 2'490.00

Machines ar built ccording to CE standards

Complete and CNC add-on kit for milling

Machines ar built ccording to CE standards

pcdreh® for Windows BASIS-Version for

· Dimensions L x W x H: 545 x 270 x 165 mm · Load and edit DIN-ISO files

Fig.: Controller IV "high power"

„Housing SHC“ on page 140

"Safety kit" 353 9085 2'490.00

Machines ar built ccording to CE standards

Complete and CNC add-on kit for drilling

2,2 Nm Torque 6,4 Nm

Consisting of: Consisting of:

Machines ar built ccording to CE standards

· 400 steps per rotation

CNC - Controller III 40V 357 1951 220.00

· With universal add-on par ts for two axes

Machines ar built ccording to CE standards

Complete and CNC add-on kit for drilling

Machines ar built ccording to CE standards

CNC - Controller IV “high power” 357 1953 1'490.00

CNC encoder kit 357 1964 489.00

Flexible keyboard 357 1945 18.00

Machines ar built ccording to CE standards

Housing SHC 1 for OPTI BF 20 CNC-Vario

Housing SHC 2 for OPTI BF 20 L CNC-Vario

Housing SHC 4 for OPTI D240 x 500