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    Welding Procedure Specification (WPS) : Code: Asme-Ix

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    Anonymous 4WzixLwup
    This welding procedure specification outlines requirements for shielded metal arc welding of butt joints in SA 106 Gr. B or SA 36 steel with thicknesses between 5-36 mm. Welding must be done using E6010, E7018, or LH-70 electrodes in the flat, horizontal, and overhead positions. Preheating to 20°C is required, and parameters like current, voltage, travel speed, and heat input are specified.

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    Welding Procedure Specification (WPS) : Code: Asme-Ix

    Uploaded by

    Anonymous 4WzixLwup
    49 views2 pages
    This welding procedure specification outlines requirements for shielded metal arc welding of butt joints in SA 106 Gr. B or SA 36 steel with thicknesses between 5-36 mm. Welding must be done using E6010, E7018, or LH-70 electrodes in the flat, horizontal, and overhead positions. Preheating to 20°C is required, and parameters like current, voltage, travel speed, and heat input are specified.

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    This welding procedure specification outlines requirements for shielded metal arc welding of butt joints in SA 106 Gr. B or SA 36 steel with thicknesses between 5-36 mm. Welding must be done using E6010, E7018, or LH-70 electrodes in the flat, horizontal, and overhead positions. Preheating to 20°C is required, and parameters like current, voltage, travel speed, and heat input are specified.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    49 views2 pages

    Welding Procedure Specification (WPS) : Code: Asme-Ix

    Uploaded by

    Anonymous 4WzixLwup
    This welding procedure specification outlines requirements for shielded metal arc welding of butt joints in SA 106 Gr. B or SA 36 steel with thicknesses between 5-36 mm. Welding must be done using E6010, E7018, or LH-70 electrodes in the flat, horizontal, and overhead positions. Preheating to 20°C is required, and parameters like current, voltage, travel speed, and heat input are specified.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    QW - 482

    WELDING PROCEDURE SPECIFICATION (WP


    CODE : ASME-IX
    Supporting PQR No(s). : Welding process(es) and type : SMAW (Manual - Machine - Semi-Automatic - Automa

    JOINTS (QW-402) BASE MATERIAL (QW-403)


    Groove design : Butt, V - Groove Spec. & type: SA 106 Gr. B, SA 36/Equivalent To Same/Equivalent JOINT DETAIL
    Backing P.No. 1 Gr.No. 1 & 2 to P.No. 1 Gr. No. 1 & 2
    Groove : F3 - No, F4 - Yes Base metal Thickness Range (mm) Diameter
    Fillet : : Base Metal Groove Welds : 5 - 36 All
    Prep.method : : Machning / Grinding Fillet Welds : All All
    Retainers: : No retainers used No pass greater than 13 mm
    PREHEAT (QW-406) GAS (QW-408)
    Temp. (Min.) : 20ºC (See Note) Shielding gas(es) : NA
    Maintenance : NA % Composition : NA

    Method : NA Flow rate : NA


    Interpass (Max.) : 220ºC Gas backing / Flow rate : NA
    Tralling Shielding gas compos / Flow Rate : NA
    HEAT TREATMENTS (QW-407) FILLER METAL & ELECTRICAL CHARACTERSTICS (QW-404-409)
    Type : NA Process: SMAW SMAW SMAW
    Temp. ºC : NA Filler type: FW - 5P LH - 70 LH - 70
    Time (H) : NA Supplier: *LINCOLN *LINCOLN *LINCOLN
    H.R. ºC/H : NA Size mm 2.4 2.4 3.2
    C.R. ºC/H
    : NA SFA No.: 5.1 5.1 5.1
    POSITION (QW-405) AWS No.: E6010 E7018 E7018
    Groove position(s) : All Filler Product Form NA NA NA
    F.No.: 3 4 4
    Weld progress : Up Hill A.No.: 1 1 1
    Consumable Insert None None None
    G 6 mm 30 mm
    Any other weld as p
    Fillet position(s) : All Weld metal
    Thickness Max. F
    drawing
    Unlimited Unlimited
    TECHNIQUE (QW-410) Pulsing None None None

    String or weave bead : Either Current: Amps: 40 - 60 60 - 100 70 - 120


    Orific or gas cup size : NA Volts: 21 - 27 22 - 28 24 - 30
    Initial Interpass cleaning : Grind / Brush Travel speed 40 - 90 60 - 110 80 - 160
    Method of back gauging : NA (mm/minute) NOTES

    Oscillation : NA Heat Input 1.0 - 1.2 1.3 - 1.6 1.3 - 1.5 Preheat pipe, fitting and
    Contact tube to work distance : NA (KJ/mm) flanges as per applicable co
    Multipass or Single : Multi - 1 side Polarity: DC + DC + DC + or project welding requireme
    Single or Multiple electrode : Single Flux : None Supplier : NA Preheat temperature shall b
    Overlap : NA Flux type : NA Particle size : NA maintained along the entire w
    Peening : NA Electrode flux composition : NA joint during welding
    (Slag removal is not peening) Tugnsten size and type : NA
    Others : NA * Other Brand conforming to same specification can be used.

    WPS: SHOW RANGE PQR: SHOW ACTUAL R - REINFORCEMENT


    CIFICATION (WPS) WPS No.:

    chine - Semi-Automatic - Automatic)

    WELDING SEQUENCE
    JOINT DETAIL SIDE Pass FILLER METAL
    No. PROCESS CLASS SIZE(mm)
    A 1 SMAW E6010 2.4
    B Rest SMAW E7018 2.4 / 3.2

    A All SMAW E7018 2.4 / 3.2


    If required
    B All SMAW E7018 2.4 / 3.2
    Note : Actual fillet size will be in accordance with the
    aplicable drawing

    Any other weld as per


    drawing
    120
    30
    160

    1.35
    NOTES

    Preheat pipe, fitting and


    flanges as per applicable code
    or project welding requirements.
    Preheat temperature shall be
    maintained along the entire weld
    joint during welding

    FM-086B

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