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S I L I C O N: Save The Energy Save The World

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S

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Save the energy
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save the world
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S
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O Presented by
Sameer Kumar
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Rout
Regd 2
Energy profile in country

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Energy sources
The industrial sector is consuming 50% of total commercial
energy in country.

Commercial sources of energy


 Coal and lignite contribute 56%
 Oil and natural 40%
 Hydroelectric power 3%
 Nuclear power 1%

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Energy demand
Agriculture:3.5%
Industry:50.7%
Transport:23.2%
Residential:10.3%
Others:12.3%

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Comparison of Specific Energy Use in Select
Industries (Figures in million kcal/ Tonne )

COUNTRY STEEL CEMENT PULP&PAPER FERTILIZER

INDIA 9.5 2.00 11.13 12.23

USA 6.07 1.30 7.62 11.25

UK 6.06 0.95 9.70 11.32

JAPAN 4.18 1.20 - -

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Barriers To Energy Efficiency

Lack of awareness

Lack of widespread education & training

Economic and market distortions

Lack of standardization & labeling on


equipment/devices

Lack of financing

Lack of effective coordination


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Energy Conservation Act 2001

BEE operationalized from 1stMarch 2002


Standards & Labelling Program
•Evolve minimum energy consumption and performance
standards for notified equipment and appliances

• Prohibit manufacture and sale of equipment & appliances not


conforming to standards

•Introduce mandatory labeling to enable consumers to make


informed choices

•Work started on Agricultural Pump sets, Distribution


transformer, Motors, Lighting products and Refrigerators
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Energy Conservation Act 2001

List of Designated consumer


Designated consumers have to:

•Get energy audit done by accredited energy audit firms


•Implement cost effective recommendations
•Appoint or designate energy manager
•Comply with energy consumption norms and standards

By regulations BEE to prescribe

•Qualification and certification procedure for energy manager


and energy auditors
•Accreditation procedure for Energy audit firms
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Energy Conservation Act 2001
 Energy Conservation Building codes
• To prepare guidelines on codes
• To be modified by states to suit local climatic
conditions
• To be applicable to new buildings having
connected load of 500 kW and above
 To set up Energy Conservation Fund to
provide
• Awareness Creation
• Innovative financing
• Promotion of ESCOs
• R&D, testing facilities and Demonstration projects
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Energy Conservation in Indian Industries
Industry Absolute energy Scope of energy Energy cost as
consumption conservation in Percentage of mfg
(million G Cal) the sector (%) cost (%)

Fertilizers & 112 10 60


Pesticides

Sugar 100 20 12

Cement 67 10 40

Textile 52.5 20-25 13

Aluminum 30.1 15-20 40

Paper 26 20 25

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SOME ENERGY CONSERVATION
DEVICES

High efficiency boiler High efficiency motor

Industrial fan

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SOME ENERGY CONSERVATION DEVICES

Chiller

air compressors

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PHILOSOPHY OF ENERGY AUDIT
Through energy audit, we optimize the consumption of
fuel i.e. coal, electricity petroleum products etc.

To spread the benefits obtained through Energy Audit


in any one industry to entire cluster

To replicate the benefit obtained through Energy Audit


in other industries through Education Campaign and ITPs

Sponsor R &D projects identified from Energy Audit.

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Energy Audits in Clusters(2001-02 to 2003-04)
Sl no Name of the cluster No . Of Annual Saving
industry industries energy potential
Audited consumption indentified
(KLOE) (KLOE)
1 Aluminium 5 13570 936

2 Iron & steel 62 133677 16276

3 cement 2 37786 722

4 Pulp & paper 11 58297 3561

5 sugar 1 1490 290

6 textile 49 153770 6749

7 chemical 30 56642 3366

8 Process industries 131 290718 16882

9 Thermal power plant 1 1800 257


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MAJOR ENERGY AUDITS
(since 2001)
Sl no Name of Industry Type Audit City *EYC Savings
Type** KLOE Identified
(SI) KLOE

1 ONGC Natural Gas p Uran, 128891 20834


Mumbai

2 IOC Blending Ltd. LO Blending p Vashi, 1750 205


Mumbai

3 IOC LPG Bottling LPG Bottling p Bhopal 1000 200

4 Star Wire India Ltd Steel E Ballabhargh 1247 61

5 India Habitat Office m Delhi 1338 96


Centre

**P = Process; E=Engg; M=Miscellaneous


*EYC indicates Estimate I Yearly Consumption of audited industrioes
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INDUSTRIES TOWARD ENERGY CONSERVATION

ALUMINIUM :

Energy consumption varies from plant to plants as their


smelters are based on different design parameters

NALCO has adopted the latest energy efficient systems


au-Ml has the lowest specific heat consumption of 13,500
kwh per tonne of aluminium production

potential energy saving up to 15-20%by energy saving


projects

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INDUSTRIES TOWARD ENERGY CONSERVATION

CEMENT:

India is the 4th largest producer of cement in the world

Energy costs making up as much as 40% of the total cost of


manufacturing .

According to CII potential energy saving up to 10% by


energy saving projects

particulate emission that has a significant


influence on the environment

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Progress till now
Guidelines for ‘Energy Policy’for energy intensive
industries framed
Project supported by various agencies under Green Aid Plan (GAP)

The Policy guidelines

Top Management Commitment


 Energy Management Cell
 Small Group Activities
 Capability enhancement/training & motivation
 Monitoring and targeting
 Role of industry association and ‘task force’
Energy Management Structure suggested
Most of the big industries now have declared their ‘Energy
policy’
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ENERGY POLICY IN INDIA
The Ministry of power has been designated as the nodal
agency for energy conservation

Major Government initiatives towards energy


conservation

Depreciation allowance at 100% in the first year on certain


energy saving devices and systems

Reduced custom duty is applicable on specified


equipment/devices used in the industry

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Major Government initiatives towards
energy conservation

Soft loans from financial institutions for technology upgradation


and introduction of energy conservation measure

Subsidies for consultancy and training in the areas of


energy management and conservation

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