THZ Frequency Selective Surface Filters For Earth Observation Remote Sensing Instruments
THZ Frequency Selective Surface Filters For Earth Observation Remote Sensing Instruments
THZ Frequency Selective Surface Filters For Earth Observation Remote Sensing Instruments
2, NOVEMBER 2011
Abstract—The purpose of this paper is to review recent develop- the FSS exhibit very low signal band insertion loss and simulta-
ments in the design and fabrication of Frequency Selective Sur- neously meet the conflicting requirement for high isolation be-
faces (FSS) which operate above 300 GHz. These structures act tween adjacent frequency bands. This is required to minimize
as free space electromagnetic filters and as such provide passive
remote sensing instruments with multispectral capability by sep- the overall noise performance of the instrument and thereby
arating the scene radiation into separate frequency channels. Sig- achieve high receiver sensitivity which is necessary to detect
nificant advances in computational electromagnetics, precision mi- weak molecular emissions at THz wavelengths. In addition the
cromachining technology and metrology have been employed to FSS must also exhibit high performance at large incident an-
create state of the art FSS which enable high sensitivity receivers gles to reduce the footprint of the feed train and moreover the
to detect weak molecular emissions at THz wavelengths. This new
class of quasi-optical filter exhibits an insertion loss 0.3 dB at structure should be sufficiently robust to withstand the launch
700 GHz and can be designed to operate independently of the po- forces of the space vehicle and operate without failure in the
larization of the incident signals at oblique incidence. The paper harsh thermal environment.
concludes with a brief overview of two major technical advances The purpose of this paper is to acquaint the reader with
which will greatly extend the potential applications of THz FSS. the principle application of this technology and to present an
Index Terms—Frequency selective surfaces (FSS), liquid overview of a multidisciplinary research project at Queen’s
crystals, mesh filters, micromachined structures, polarization University Belfast (QUB) which has exploited state of the
converter, quasi-optical technology, THz filters. art developments in silicon microtechnology to create a new
class of substrateless FSS that satisfies the electromagnetic
requirements for remote sensing instruments that will enter
I. INTRODUCTION
service in the 21st century. These FSS will operate at 45
incidence and exhibit very high mechanical strength and
O VER the past decade major advances have been made in
space borne THz instrument technology, primarily to ad-
dress the need to study the processes driving the climate, and
suitable CTE properties. In addition to the use of new mi-
cromachining technology, innovative electromagnetic design
to monitor the changes and provide a health check on the envi- strategies and measurement techniques have been employed to
ronment in which we live [1]. This requires complex imaging of create quasi-optical filters which can separate either linear or
clouds [2] and spectroscopic characterization of carbon dioxide simultaneously separate vertical and horizontal polarized com-
and other greenhouse gases in the Earth’s atmosphere using re- ponents of naturally occurring thermal emissions with spectral
mote sensing instruments which operate over wide bandwidths efficiencies exceeding 93% at frequencies up to 700 GHz. The
covering the thermal emission lines of the gases being observed electromagnetic performance exhibited by this new class of
[3]. To satisfy satellite payload constraints on cost, mass and en- FSS is presented for the MARSCHALS airborne limbsounder
ergy consumption, passive Earth observation radiometers tradi- (294–380 GHz) [4], [5], European Space Agency (ESA) dual
tionally employ a single mechanically scanned aperture antenna polarization FSS technology demonstrator (316.5–358.5 GHz)
to collect the radiation. Frequency selective surface (FSS) de- [6] and the Microwave Imager (MWI) instrument (113–670.7
multiplexing elements are a key enabling technology for these GHz) which is currently being developed for the European Post
advanced instruments and are used in the quasi-optical receiver EPS mission [2]. This paper concludes with a brief overview
to spectrally separate the signals that are collected by the scan- of two new innovative THz FSS structures which are currently
ning antenna [3]. The key technology challenge is to ensure that being developed at QUB. One FSS variant provides conversion
from linear to circular polarization whereas the other structure
exhibits electronic shutter operation by exploiting the dielectric
Manuscript received January 28, 2011; revised March 04, 2011; accepted
March 04, 2011. Date of publication April 15, 2011; date of current version
anisotropy property of nematic state liquid crystals.
October 28, 2011. This work was supported in part by ESA under Contract
19854/06/NL/JA, EPSRC under Grant EP/E01707X1 and Grant EP/S13828/01, II. FSS DESIGN AND SPECTRAL PERFORMANCE
by EADS Astrium UK, CEOI (www.ceoi.ac.uk), and by the European Re-
gional Development Fund under the European Sustainable Competitiveness A. Evolution of FSS Architecture
Programme for Northern Ireland.
The authors are with The Institute of Electronics, Communications and In- Radiometric remote sensing instruments in service before
formation Technology, The Queen’s University of Belfast, Belfast BT3 9DT, 2000 were generally designed to collect data using a single aper-
Northern Ireland, U.K. (e-mail: r.cahill@ecit.qub.ac.uk). ture antenna and drilled plate waveguide filters were deployed
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. in the quasi-optical feed train to separate the signals and direct
Digital Object Identifier 10.1109/TTHZ.2011.2129470 these to the spatial location of the individual channel mixer
2156-342X/$26.00 © 2011 IEEE
DICKIE et al.: THz FSS FILTERS FOR EARTH OBSERVATION REMOTE SENSING INSTRUMENTS 451
=
Fig. 5. Free standing resonant slot FSS filters [5] (a) Three-layer TE FSS L
460 m, W = 15 m, D = 490 m, D = 500 = 357 5
m, S : m
(b) Two-layer TM FSS L = 470 m, W = 20 = 540
m, D = m, D
452 m, S = 143 m.
Fig. 11. Geometry and dimensions (m) of unit cell, and scanning electron
micrographs of MWI 664 GHz FSS [23] L = 158, L = 179, W =
15, W = 30, END = 64, END = 65, Dx = 230, Dy = 250.
Fig. 12. Computed and measured spectral responses of the MWI 664 GHz dual
polarization FSS [23]—the plot also shows the measured response of a second
For these instruments innovative freestanding FSS filters are re- technology demonstrator ‘Final FSS’.
quired to simultaneously operate in dual polarized mode when
the filter is orientated at 45 to the incident beam.
The first European Earth observation radiometer which will
require a polarization independent THz FSS is the MWI instru-
ment. Fig. 8 shows that the first FSS is required to separate the
664 GHz channel from the four lower frequency bands (63%
bandwidth) when the filter operates in both the TE and TM
planes and is orientated at oblique incidence in the radiometer.
The specified maximum signal loss in the transmission and
reflection bands is 0.5 dB and for this application the frequency
separation ratio of the FSS is 1.44:1 (657.3/456.7 GHz), there-
fore a single freestanding screen can satisfy the requirements.
The geometry and dimensions of a unit cell of the Jerusalem
Cross FSS is depicted in Fig. 11. Coincident spectral responses
were obtained by adjusting the individual lengths of the vertical
and horizontal main arms and increasing the physical width of
the latter to remove passband narrowing which is observed when Fig. 13. Geometry and SEM of prototype dual polarized annular slot FSS [25]
Dx = 475 m, Dy = 540 m, A = 102 m, A = 27 m, Short =
the structure is excited by a TE polarized wave at 45 incidence. 27 m, Short = 57 m, Dia = 263 m, Dia = 357 m, Depth =
Moreover the capacitive loading introduced by the end caps of 12:5 m.
the Jerusalem Cross elements reduces the area occupied by the
slot in each unit cell and this increases the structural integrity
of the filter. The predicted and measured results are depicted in the orthogonally orientated signals transmit through the FSS.
Fig. 12 where it is shown that the maximum loss in the trans- Optimization of the design was made by increasing the width
mission and reflection band is below 0.5 dB in both planes of of the inner slot to reduce the spectral roll-off rate above the
polarization. The numerical simulations, which included the passband in the TM plane and by employing two single screens
finite conductivity of the metal, were performed using the fre- separated by a distance 475 m. One of the perforated screens
quency domain solver of CST. was rotated by 180 to make full use of the interlayer coupling.
The design of a polarization independent FSS is signifi- The simulated copolar and cross-polar spectral responses are
cantly more complicated when the transmission and reflection plotted in Fig. 14, where it is shown that the lower sideband
bands are very closely spaced. Suitable topologies that can be and upper sideband spectral responses in the orthogonal polar-
employed to create a FSS which separates the Band C signal ization planes are coincident [25]. The numerical results were
(316.5–325.5 GHz) and image (349.5–358.5 GHz) channels obtained from CST using a screen thickness of 12.5 m and the
of the MARSCHALS radiometer have recently been studied. bulk resistivity value of copper, 1.72 10 m. These are
Fig. 13 shows a periodic array of nested short circuited annular in close agreement with the experimental results which show
slots which can be designed to provide spatial demultiplexing of that the maximum passband loss is 0.9 dB, the crosspolar
the two channels (frequency separation ratio of 1.07:1). At the levels are 21 dB and the minimum image band rejection is
specified centre operating frequency (321 GHz) the length of 20 dB. Although dual polarization operation is demonstrated
the inner slot is and the outer slot length is . There- using the nested annular slot architecture, the electromagnetic
fore when these are excited by TM and TE polarized waves, performance falls short of the most demanding specifications
respectively, the structure resonates at the same frequency and imposed on FSS structures which are to be deployed in the
456 IEEE TRANSACTIONS ON TERAHERTZ SCIENCE AND TECHNOLOGY, VOL. 1, NO. 2, NOVEMBER 2011
Fig. 14. Predicted copolar and measured copolar and cross-polar spectral re-
sponse of two-layer annular slot FSS at 45 incidence in TE and TM plane [25].
Fig. 16. Computed electric field distribution, SEM and photograph of the two-
layer dual polar FSS mounted in an invar holder [6].
Fig. 15. Geometry and dimensions (m) of the nested two-layer dual polar-
ization FSS [6].
Fig. 18. Key processing steps used to construct one single FSS layer.
Fig. 19. FEM structural analysis showing the natural frequency and stress con-
centrations of the FSS [6].
cross-polar levels below 25 dB simultaneously for TE and
TM polarizations at 45 incidence.
icon. Detailed mechanical analysis was carried out by EADS
III. FABRICATION AND SPACE QUALIFICATION Astrium UK Ltd to quantify the dynamic behavior and peak
stress levels of the structure, as shown in Fig. 19. The predicted
The preferred manufacturing method is to form the individual natural frequency obtained from a finite element model of the
perforated screens by high conductivity coatings on silicon 30 mm diameter structure is 148 Hz and therefore meets the
wafers. Single crystal silicon was chosen as the base material of minimum requirement with 48% margin. Fig. 19 also shows a
the structure because it has very high theoretical yield strength, single unit cell containing 50 000 mesh elements. This was used
typically 7000 MPa, and therefore provides a very rigid core to model the stress contours during random vibration and the
with desirable structural properties. The FSS were constructed stress concentrations, which are shown above. The highest stress
from 100 mm diameter silicon-on-insulator (SOI) material levels predicted in the silicon was 487 MPa which is more than
which consists of a handle silicon wafer (typically 400 m ten times lower than the allowable yield (7000 MPa). Random
thick) with a 3 m buried oxide insulating layer on top of which and sine vibration testing in three axes was performed to space
is a 10 m silicon surface. The SOI wafers are coated with qualification levels at the EADS Astrium Portsmouth environ-
photo resist and patterned to form a mask for the deep reactive mental test facility. In addition thermal cycling was used to
ion etching (DRIE) of the 10 m silicon layer which was etched demonstrate that the FSS can survive in—orbit temperatures.
at a rate of 3.5 . DRIE was used to remove the Five cycles between 20 C and C with a dwell time of
exposed silicon under the array and the release rings to create 1 hour was used to test the filter. Visual inspection before and
a 50 mm diameter freestanding structure containing the 30 mm after testing confirmed the robustness of the FSS and pre and
diameter perforated FSS and a 10 mm wide silicon annulus post test spectral measurements showed no degradation in the
with the same thickness as the handle wafer. The FSS was then spectral performance of the filter.
sputter coated with a titanium adhesion layer followed by a
0.25 m thick copper seed layer. The construction was com-
pleted by growing a 1 m thick electrodeposited silver coating IV. FUTURE DEVELOPMENTS
on the seed layer and applying a 25 nm thick layer of gold
A. FSS Polarization Convertor
to prevent oxidation. Fig. 18 summarizes the main processes
steps for the single screen. When another layer was added A new concept for converting an incident linear polarized
separation was controlled by placing epoxy binder containing (LP) wave into circular polarization (CP) upon transmission
precisely dimensioned glass spheres around the screen annulus. through a split slot ring FSS has recently been demonstrated
The measured dimensional tolerances of the slot elements was at 320 GHz. The unit cell geometry depicted in Fig. 20 con-
found to be within m and the separation distance was sists of a nested arrangement of two annular slots suitably ori-
within m of the nominal design value for the multilayer entated [26] so that an incident slant 45 LP signal when re-
arrangements. A more detailed description of the fabrication solved into equal components, aligned along the vertical and
and plating processes which were developed to construct the horizontal directions, exits the FSS with outputs that are equal
freestanding FSS arrays is given in [6]. in amplitude and have a phase difference of 90 . The length of
The construction technique was selected to satisfy the struc- the outer slot is slightly larger than one wavelength at the oper-
tural and thermal demands of the space environment. This ap- ating frequency of the polarizer thus the impedance presented
proach exploits the high mechanical strength and rigidity of sil- by the FSS to the TE wave component at 320 GHz is inductive.
458 IEEE TRANSACTIONS ON TERAHERTZ SCIENCE AND TECHNOLOGY, VOL. 1, NO. 2, NOVEMBER 2011
Fig. 20. SEM and geometry of single layer ring slot polarization converter de-
= 475
sign: dx = 540
m, dy m, R 1 = 133 6 2 = 157 9
: m, R : m,
R3 = 189 5 4 = 213 5
: m, R : m, 1 = 16 8 2 = 53 6
: , : [26].
Fig. 22. Unit Cell geometry of the reconfigurable FSS device with dimensions;
periodicity dx= 422 = 522
and dy = 184
, slot width w = 262
, slot length l ,
= 300
quartz thickness q lc = 300 ( )
, liquid crystal thickness m [29].
and the insertion loss is 3.38 dB. Previously the authors re-
ported that a single layer polarization converter designed to op-
erate at X-band yielded a similar loss, however computed and
measured results also showed that this can be reduced to 0.5
dB by designing a double screen FSS [28].
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Lima, “Frequency selective surfaces for millimetre and submillimetre Raymond Dickie received the B.Eng. (Hons) and
wave quasi-optical demultiplexing,” Int., J. Infrared and Millimetre Ph.D. degrees in electrical and electronic engineering
Waves, vol. 14, pp. 1769–1788, Sept. 1993. from The Queen’s University of Belfast, U.K., in
[10] R. Cahill and E. A. Parker, “Performance of mm-wave frequency se- 2001 and 2004, respectively.
lective surfaces in large incident angle quasi-optical systems,” Electron. In October 2004 he joined the high frequency elec-
Lett., vol. 28, pp. 788–789, Apr. 1992. tronic circuits and antennas group at The Institute of
[11] R. Cahill, E. A. Parker, and I. M. Sturland, “Influence of substrate loss Electronics, Communications and Information Tech-
tangent on performance of multilayer sub millimetre wave FSS,” Elec- nology (ECIT), Belfast, U.K., where he is now em-
tron. Lett., vol. 31, pp. 1752–1753, Sep. 1995. ployed as a senior engineer working on mm-wave
[12] R. Cahill, H. S. Gamble, V. F. Fusco, J. C. Vardaxoglou, M. Jayawar- components. His work on freestanding frequency se-
dene, B. Moyna, M. Oldfield, G. Cox, and N. Grant, “Low loss FSS lective surfaces has been patented and includes fabri-
for channel demultiplexing and image band rejection filtering,” in cation methods using silicon-on-insulator (SOI), metal and polymer mesh tech-
Proc 24th ESTEC AntennaWorkshop on Innovative Periodic Antennas: nology. He has experience in photolithographic processing including thick posi-
Photonic Bandgap, Fractal and Freq. Sel. Surfaces, May 2001, pp. tive and negative photoresist RIE of polymers and oxides, DRIE of silicon, CVD
103–108. metal deposition, high conductivity stress controlled electroplating, and SEM
[13] B. A. Munk, Frequency Selective Surfaces Theory and De- imaging methods. He is experienced in working in clean room environments
sign. Hoboken, NJ: Wiley, 2000. where he develops MEMS devices. He has co authored over 50 publications,
[14] R. Cahill, J. C. Vardaxaglou, and M. Jayawardene, “Two layer his high frequency research interests include numerical modeling of high fre-
mm-wave FSS of linear slot elements with low insertion loss,” Proc. quency structures and precision quasi-optical measurements in the millimeter
IEE Microw. Antennas and Propag., vol. 148, pp. 410–412, Dec. 2001. and sub-millimeter wave bands.
DICKIE et al.: THz FSS FILTERS FOR EARTH OBSERVATION REMOTE SENSING INSTRUMENTS 461
Robert Cahill (M’10–SM’11) received the B.Sc. Harold S. Gamble graduated from The Queen‘s
(1st class, Hons) degree in physics from the Uni- University of Belfast with a 1st class honours degree
versity of Aston, Birmingham, U.K., in 1979, and in electrical and electronic engineering in 1966, and
the Ph.D. degree in microwave electronics from the received the Ph.D. degree in 1969.
University of Kent, Canterbury, U.K., in 1982. As a research engineer at The Standard Telecom-
He joined The Queen’s University of Belfast munication Laboratories, Harlow, U.K., he estab-
(QUB), U.K., in 1999 after a 17–year career working lished a polysilicon gate process for MOS integrated
in the UK space and defense industry, where he circuits. He was appointed to a lectureship at The
worked on antenna and passive microwave device Queen’s University of Belfast, U.K., in 1973, and
technology projects. During this time he pioneered has lead research there in silicon device design
methods for predicting the performance of antennas and related technology including, CCDs, silicided
on complex scattering surfaces such as satellites and has developed techniques shallow junctions, rapid thermal CVD, GTOs and Static Induction Thyristors.
for analyzing and fabricating mm and sub-mm wave quasi-optical dichroic In 1992 he was promoted to Professor of Microelectronic Engineering, and
filters. Recently, he has established a 100–700 GHz quasi-optical S-parameter until 2010 was the Director of the Northern Ireland Semiconductor Research
measurement facility at QUB. He has exploited the results of numerous Centre. Major activity at present is the use of direct silicon wafer bonding
research projects, sponsored by the European Space Agency, EADS Astrium for producing silicon-on-insulator (SOI) substrates for low power bipolar
Space Ltd., the British National Space Agency, the Centre for Earth Observa- transistor circuits. This includes trench and refill before bond technology and
tion Instrumentation (CEOI), and the UK Meteorological Office, to develop buried metallic layers to eliminate epitaxial layers and to minimize collector
quasi-optical demultiplexers for atmospheric sounding radiometers in the range resistance. Ground plane SOI structures incorporating tungsten silicide layers
89–500 GHz. These include AMSU-B, AMAS, MARSCHALS and the ESA are being investigated for cross talk suppression in mixed signal circuits and for
500 GHz demonstrator. His recent interests also include the characterization of ultra short MOSTs. The silicon wafer bonding combined with the integrated
liquid crystal materials at microwave and mm wavelengths, and strategies for circuit patterning techniques is also being applied to micro-machining appli-
broad banding and creating active reflectarray antennas. He has (co)—authored cations such as sensors, mechanical actuators and 3-D mm wave components.
over 130 publications and holds four international patents. His other projects include multilayer free-standing frequency selective surfaces
for spatial demultiplexing in the sub-mm wave band, thin film transistors in
polysilicon or bonded silicon on glass for displays/imagers, and high density
interconnects produced by sputtering and CVD for IC‘s and MR heads. He has
Vincent Fusco (S’82–M’82–SM’96–F’04) received co-authored over 250 publications in the area of silicon devices and thin film
the Bachelors degree (1st class honors) in electrical technology.
and electronic engineering, the Ph_D. degree in
microwave electronics, and the D.Sc. degree for
his work on advanced front end architectures with
enhanced functionality, from The Queens University Neil Mitchell (M’96–SM’02) received the B.Sc. and
of Belfast (QUB), Belfast, Northern Ireland, in 1979, Ph.D. degrees in electrical and electronic engineering
1982, and 2000, respectively. from The Queen’s University of Belfast, U.K., in
He is the Technical Director of the High Frequency 1982 and 1986, respectively.
Laboratories at The Queens University of Belfast, In 1986 he was appointed as a temporary lecturer
U.K., and is also Director of the International Centre in Queen’s University Belfast, U.K., where he is cur-
for Research for System on Chip and Advanced MicroWireless Integration, rently a senior lecturer in the School of Electronics,
SoCaM. His research interests include nonlinear microwave circuit design, and Electrical Engineering and Computer Science. His
active and passive antenna techniques. He has published over 420 scientific main research interests are in semiconductor and
papers in major journals and international conferences, and is the author of two microelectromechanical systems technology. His
text books. He holds several patents on active and retrodirective antennas and research has encompassed a wide range of device
has contributed invited chapters to books in the fields of active antenna design structures and has included development of technology for fabrication of
and EM field computation. semiconductor devices on substrates including glass and sapphire. His recent
Dr. Fusco is a Fellow of the Royal Academy of Engineering, and a Fellow research has been on technology for fabrication of germanium and germanium
of the Institution of Electrical Engineers (U.K.). In 1986, he was awarded a on sapphire devices. In the micromachining area, he has developed technology
British Telecommunications Fellowship, and in 1997 he was awarded the NI for fabrication of RF MEMS components and sensors for biomedical and
Engineering Federation Trophy for outstanding industrially relevant research. environmental applications. Recent micromachining activity has been on
chemotaxis sensors for biomedical applications, photoacoustic sensors for
greenhouse gas measurement and frequency selective surfaces for RF applica-
tions. He is joint author of over 130 publications.