Intelligent PV Module For Grid-Connected PV System PDF
Intelligent PV Module For Grid-Connected PV System PDF
Intelligent PV Module For Grid-Connected PV System PDF
4, AUGUST 2006
Abstract—Most issues carried out about building integrated enough. As a result, it becomes necessary to group PV modules
photovoltaic (PV) system performance show average losses of until the desired current and voltage levels are achieved.
about 20%–25% in electricity production. The causes are varied, The efficiency of commercial PV modules is about
e.g., mismatching losses, partial shadows, variations in current–
voltage (I–V ) characteristics of PV modules due to manufac- 14%–16%. However, PV systems show additional losses that
turing processes, differences in the orientations and inclinations are important in many cases. If not considered during the PV
of solar surfaces, and temperature effects. These losses can be design phase, unreal estimations will be foreseen, and public
decreased by means of suitable electronics. This paper presents image of PV energy could be damaged. Issues carried out by
the intelligent PV module concept, a low-cost high-efficiency dc–dc the University of Tokyo over 71 Japanese PV systems [1] have
converter with maximum power point tracking (MPPT) func-
tions, control, and power line communications (PLC). In addition, shown losses of up to 25%.
this paper analyses the alternatives for the architecture of grid- Causes are varied, ranging from load mismatching (although
connected PV systems: centralized, string, and modular topolo- most PV systems have maximum power point tracking (MPPT)
gies. The proposed system, i.e., the intelligent PV module, fits incorporated), differences in current–voltage (I–V ) character-
within this last group. Its principles of operation, as well as the istics, shadows and obscurances, dust, losses in PV inverter,
topology of boost dc–dc converter, are analyzed. Besides, a com-
parison of MPPT methods is performed, which shows the best low-radiation losses, and MPPT losses. Different European
results for the incremental conductance method. Regarding com- surveys (Netherlands and Germany are the pioneers) verify
munications, PLC in every PV module and its feasibility for these data [2].
grid-connected PV plants are considered and analyzed in this The situation of losses becomes worst in complex config-
paper. After developing an intelligent PV module (with dc–dc urations such as those integrated in roofs and facades. Great
converter) prototype, its optimal performance has been experi-
mentally confirmed by means of the PV system test platform. This number of modules brings a huge complexity, in addition to
paper describes this powerful tool especially designed to evaluate the mentioned losses in PV systems. The complexity represents
all kinds of PV systems. also an additional problem in maintenance and control opera-
Index Terms—Communication system fault diagnosis, dc–dc tions since a failure in one PV module placed at a big facade is
power conversion, frequency-shift keying (FSK), photovoltaic difficult to detect.
(PV) power systems, pulsewidth-modulated (PWM) power A predictive maintenance comprises localization and defin-
converters. ition of related faults. Localization of failures in a PV system
is very important in any condition and even more in building
I. P HOTOVOLTAIC (PV) S YSTEMS IN integrated PV (BIPV) systems. Thus, a quick detection of
B UILDING E NVIRONMENT failures would avoid energy losses due to malfunctions of PV
systems.
dI I
=− .
dV V
Therefore, enough information is gathered to determine the
relative location of the MPP by measuring only the incremen-
tal and instantaneous module conductances dI/dV and I/V ,
respectively. Herein lies a primary advantage of this method
over the P&O algorithm. Incremental conductance can actually
calculate the direction in which to perturb the operating point Fig. 7. Simulated efficiency of the intelligent PV module with synchronous
to reach the MPP. Thus, under rapidly changing conditions, it rectifier.
should not track in the wrong direction, as P&O can.
Another advantage of this MPPT algorithm is that it should In spite of all these considerations, this first prototype has
not oscillate around the MPP once it reaches MPP since it not reached the proposed efficiencies over 95% yet, as shown
can determine when it has actually reached MPP. However, in Fig. 6. In any case, higher efficiencies can be achieved with
the maximum power condition is only rarely achieved since it a synchronous rectifier, which is currently under development.
is very difficult to adjust V to the exact VMPP when using a Simulations have been carried out on the synchronous rec-
constant adjustment step width. tifier, and the results (Fig. 7) show efficiencies in the range of
A solution to this problem would be to add a small marginal 95%–97%, with a maximum value of 98%. Thus, an efficiency
error e to the maximum power condition such that the MPP is increment of 2%–3% has been achieved in simulations, which
assumed to be found if would surely lead to the excellent behavior of the intelligent PV
modules.
dI I Another important point of view is that related to the eco-
dV + V ≤ e. nomic aspects of the proposed prototype. In this sense, one of
the most challenging objectives of this development has been
The value of e must be determined experimentally with con- the reduction of its cost. As can be observed in Table I, the
sideration of the tradeoff between the problem of not operating price for the electronics scarcely exceeds 50 euros.
exactly at the MPP and the possibility of oscillating around it. At first sight, it seems to be an excessively high price.
It will also depend on the chosen perturbation step width and However, the cost of this distributed solution (0.53 euro/Wp) is
the resolution of the current and voltage measurements. below the final target of 1 euro/Wp, established for the elements
1070 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 53, NO. 4, AUGUST 2006
TABLE I
BUDGET OF A 100-W DC–DC CONVERTER
C. Power Line Communications (PLC) communication channel. A preliminary measurement has been
performed with the spectrum analyzer to find out the viability of
One of the most innovative aspects of intelligent PV modules the proposed method. Considering this analysis, the following
arises from the possibility of communications with a central conclusions can be obtained.
control unit. Each PV module incorporates an electronic circuit
• Switching frequencies (fsw ) appear in the harmonics of
that can report its operation point (input and output voltages and
100 and 260 kHz. The options for selection of the carrier
currents), the dc–dc point, and other parameters. All collected
frequency (fc ) should be centered around 150 kHz.
data provide an innovative control and maintenance system. On
• Maximum signal level is 65 dBµV.
that basis, PLC communications will be used to perform a full
• Minimum noise level is approximately 37 dBµV.
monitoring and to assist other tools in performing a predictive
maintenance of the PV plant. On the other hand, commercial component features have to
Communication protocol MODBUS-RTU follows the ar- be considered for FSK communications. The most important
chitecture of master–slave, half-duplex. The master (control features are those related to the injection level of the FSK
system) inquires and the desired slave (PV module) answers. signal (around 100 dBµV) and the minimum carrier-to-noise
Several possibilities have been considered about the physical (C/N) relation for proper reception (15 dB). Their combination
means. The first option was by means of a separate RS485 provides a good margin for the selection of fc , even if this fc
twisted pair cable bus. The main disadvantage is the great num- coincides with the fsw . In this case, 20 dB over the minimum
ber of PV modules, and hence the complexity of wiring, since C/N is achieved. If better selection is performed, up to 63 dB
each PV module has two additional wires for communications. will be obtained (48 dB > minimum C/N).
Another possibility has been the wireless communication An additional circuit has been necessary to adapt the dc–dc
through a selected frequency. In this case, viability of proposal converter modules to PLC. The circuit is described in Fig. 8. L1
was not clear, and economical reasons rejected its utilization. and C1 (output capacitor of the boost converter topology) avoid
Finally, the selected option has been PLC. This option offers the communication signal entering panel circuitry and prevent
the most integration: no additional wire or communication dc–dc harmonics interfering with the communication signal. C1
channel is needed. Frequency-shift-keyed (FSK) modulation acts as a short circuit for the communication frequency, and L1
has been selected since it implies good behavior against in- has been selected to provide a little impedance that allows the
terference, it allows baud rates of about 600–4800 b/s, and minimum voltage level to be read in the FSK transceiver, which
the cost of electronics components is relatively low. For the is placed at each dc–dc converter. The value of L1 follows
intelligent PV module, communication costs are expected to two main aspects, namely 1) the maximum current driven and
represent about 5–7 euros (10%–15% of electronics total cost; 2) the line impedance (impedance of the wiring: approximately
see Table I). 200 m). T1 and C2 act like a filter that performs like a short cir-
There are several problems to be considered, such as the cuit for the frequency range used for communications. Finally,
great number of solar panels or the average noise level of the T1 allows injection and extraction of communication signal.
ROMÁN et al.: INTELLIGENT PV MODULE FOR GRID-CONNECTED PV SYSTEMS 1071
R EFERENCES
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to PV modules as a measure to improve the PV systems [7] M. Jantsch, M. Real, H. Häberlin, C. Whitaker, K. Kurokawa, G. Blässer,
behavior and to reduce the losses in PV systems. P. Kremer, and C. Verhoeve, “Measurement of PV maximum power point
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This paper has described an innovative concept of PV mod- [8] N. Toshihiko, S. Togashi, and N. Ryo, “Short-current pulse-based
ule: the intelligent PV module solution. It is based on the design maximum-power-point tracking method for multiple photovoltaic-and-
and development of a PV module-integrated microsystem. The converter module system,” IEEE Trans. Ind. Electron., vol. 49, no. 1,
pp. 217–223, Feb. 2002.
developed electronics consists of a dc–dc converter with MPPT [9] K. Kenyi, T. Ichiro, and S. Yoshio, “A Study of a two stage maximum power
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In the cases of undesired PV system performance (partial
shadows, mismatching), electrical losses are reduced and sys-
tem efficiency is enhanced, as the dc–dc converter allows each Eduardo Román was born in Barakaldo, Spain,
PV module to work in its MPP independently from the rest of in 1975. He received the B.Sc. degree in telecom-
munications engineering (speciality in radiocom-
the PV panels. munications) from the University of the Basque
Several MPPT algorithms and configurations for dc–dc con- Country, Bilbao, Spain, in 1999. He is currently
verters have been considered and simulated, which show the working toward the Ph.D. degree in the field of pho-
tovoltaics in the Faculty of Engineering, Electronics
best results for the incremental conductance MPPT method and and Telecommunications Department, University of
boost configuration for the dc–dc converter topology. Experi- the Basque Country.
mental results have shown a maximum efficiency of 95%. He is currently a Development Engineer with the
Energy Unit, ROBOTIKER-TECNALIA Research
The proposed system also allows the communication of Centre, Zamudio, Spain, working in the field of renewable energy sources. He
every PV module’s electrical parameters to a central control was a grant holder of the Semiconductors Group, Electronics and Telecommu-
unit. PLC has been proven to be a suitable solution and of- nications Department, University of the Basque Country, in collaboration with
several projects related to photovoltaic (PV) energy. Since 1999, he has taken
fers the possibility of carrying out a PV system predictive part in many PV-related projects. His other research areas are in the fields of
maintenance. electronics and power electronics.
ROMÁN et al.: INTELLIGENT PV MODULE FOR GRID-CONNECTED PV SYSTEMS 1073
Ricardo Alonso was born in Barakaldo, Spain, in Sabino Elorduizapatarietxe was born in Erandio,
1979. He received the B.Sc. degree in telecommu- Spain, in 1955. He received the B.Sc. degree from
nications engineering from the University of the the University of the Basque Country (UPV/EHU),
Basque Country, Bilbao, Spain, in 2002, where Bilbao, Spain, in 1984. He is currently working to-
he was collaborating within the Electronic Design ward the Ph.D. degree at the Faculty of Engineering,
Group. He is currently working toward the Ph.D. University of the Basque Country.
degree in the Faculty of Engineering, Electronics and He has experience with industrial electrical and
Telecommunications Department, University of the industrial electronics companies. Currently, he is a
Basque Country. Lecturer with the University of the Basque Country
Since 2003, he has been with the ROBOTIKER- (UPV/EHU). Since 1999, he has been a Senior Re-
TECNALIA Research Centre, Zamudio, Spain, search and Development Engineer, mainly in pho-
where he is currently a Development Engineer in the Energy Unit. His main tovoltaic systems, with the Energy Unit, ROBOTIKER-TECNALIA Research
research interests focus on renewable energy systems, including the develop- Centre, Zamudio, Spain.
ment of communication and power electronics.