Magnetic Flow E&H
Magnetic Flow E&H
Magnetic Flow E&H
Ue = B · L · v
Q=A·v
V
Ue = induced voltage
B = magnetic induction (magnetic field)
L = electrode gap
v = flow velocity I
Q = volume flow
A = pipe cross-section
I = current strength
Transmitter:
• Promag 10 (user interface with push buttons for operation, unilluminated two-line
display)
Sensor:
• Promag W, 1” to 24” (DN 25 to 600)
Input
Measured variable Flow rate (proportional to induced voltage)
Measuring range Typically v = 0.033 to 33 ft/s (0.01 to 10 m/s) with the specified measuring accuracy
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PROline Promag 10 W
Output
Output signal Current output:
Active, galvanically isolated, full scale value selectable temperature coefficient:
typically 1.1 µA/°F (2 µA/°C)
Resolution: 1.5 µA
Active: 4 to 20 mA, RL < 700Ω (HART®, RL ≥ 250Ω)
Pulse output:
Passive, open collector, 30 VDC, 250 mA, galvanically isolted.
Alternatively configurable as:
- Pulse output:
Pulse value and pulse polarity selectable, maximum pulse width configurable
(5 to 2000 ms), pulse frequency maximum 100 Hz
or
- Status output:
Configurable e.g. for error messages, Empty Pipe Detection (EPD), recognition
of flow direction, limit values.
Low flow cutoff Switch point for low flow cutoff are selectable
Galvanic isolation All circuits for inputs, outputs, and power supply are galvanically isolated from each
other.
Power supply
Electrical connection b a b a
measuring unit
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PROline Promag 10 W
S1 E1 E2 S2GND E S
6 5 7 8 4 37 36 42 41
wht
brn
grn
yel
2
1
c d
5 7 4 37 42 41
E1 E2 GND E
Signal cable:
• 3 x 20 AWG (0.38 mm2) PVC cable with common, braided copper shield,
approximately 0.28” diameter (Ø approx. 7 mm) and individually shielded cores.
• With Empty Pipe Detection (EPD): 4 x 20 AWG (0.38 mm2) PVC cable with
common, braided copper shield, approximately 0.28” diameter (Ø approx. 7 mm)
and individually shielded cores.
• Conductor resistance: ≤ 0.015 Ω/ft (50 Ω/km)
• Capacitance: core/shield: ≤ 128 pF/ft (420 pF/m)
• Permanent operating temperature: -5° to +180°F (-20 to +80 °C)
• Conductor cross-section: maximum 0.004 in2 (2.5 mm2)
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PROline Promag 10 W
1
2
3
4
5
6
7
a b
Caution:
Grounding is by means of the ground terminals provided for that purpose inside the
connection housing. Keep the stripped and twisted lengths of cable shield to the
terminals as short as possible.
Switch-on current:
• maximum 3.3 A (< 5 ms) at 24 VDC
• maximum 5.5 A (< 5 ms) at 28 VAC
• maximum 16 A (< 5 ms) at 250 VAC
NOTE: For installation in metal pipes, it is advisable to connect the ground terminal
of the transmitter housing to the piping.
Caution:
For sensors without reference electrodes or without metal process terminals, carry
out potential matching as per the instructions for special cases described below.
These special measures are particularly important when standard grounding practice
cannot be ensured or extremely strong matching currents are expected.
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PROline Promag 10 W
Note:
The grounding cable for flange-to-flange connections can be ordered separately as
an accessory from Endress+Hauser.
• ≤ 12”; the grounding cable is in direct connection with the conductive flange
coating and is secured by the flange screws.
• ≥ 14”, the grounding cable connects directly to the metal transport bracket.
9 AWG Cu
9 AWG Cu
Caution:
Risk of damage by electro-chemical corrosion. Note the electro-chemical series of
metals, if the grounding rings and measuring electrodes are made of different
materials.
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PROline Promag 10 W
2 2
9 AWG Cu
Performance characteristics
Installation:
• Inlet run >10 x Dia
• Outlet run > 5 x Dia
• Sensor and transmitter grounded.
• Sensor centered relative to the pipe.
Measured error Pulse output: ± 0.5% o.r. ± 0.02% of max. full scale (o.r. = of reading)
Current output: plus typically ± 5 µA
[%]
2.5
2.0
0.5 %
1.5
1.0
0.5
0
0 3 6 13 20 26 33
(1) (2) (4) (6) (8) (10)
v ft/s (m/s)
Repeatability Maximum ± 0.2% o.r. ± 0.02% of maximum full scale (o.r. = of reading)
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PROline Promag 10 W
Installation of pumps
Do not install the sensor on the inlet side of a pump. This precaution is to avoid low
pressure and the consequent risk of damage to the lining of the measuring tube.
It might be necessary to install pulse dampers in systems incorporating reciprocat-
ing, diaphragm or peristaltic pumps. The sensor is shock and vibration resistant for
acceleration up to 2 g in accordance with IEC 68-2-6.
Caution:
To avoid the risk of solids accumulating, do not install the sensor at the lowest point
in the drain. It is advisable to install a cleaning valve.
2xD
5xD
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PROline Promag 10 W
Vertical pipes
Install a siphon (2) or a vent valve (1) downstream of the sensor in vertical pipes
longer than 15 feet (5 meters). This precaution is to avoid low pressure and the
consequent risk of damage to the lining of the measuring tube. These measures
also prevent the system losing prime, which could cause air inclusions.
> 15 ft
(5 m)
Orientation
An optimum orientation helps avoid gas and air accumulations and deposits in the
measuring tube. Promag, nevertheless, supplies a range of options and accessories
for correct measuring of problematic mediums.
Vertical orientation:
This orientation is ideal for self-emptying piping systems and for use in conjunction
with Empty Pipe Detection.
Horizontal orientation:
The measuring electrode-plane should be horizontal. This prevents brief insulation of
the two electrodes by entrained air bubbles.
Caution:
Empty Pipe Detection functions correctly only when the measuring device is installed
horizontally and the transmitter housing is facing upward. Otherwise, there is no
guarantee that Empty Pipe Detection will respond if the measuring tube is only
partially filled or empty.
2 2
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PROline Promag 10 W
Vibrations
Secure the piping and the sensor if vibration is severe.
Caution:
It is advisable to install the sensor and transmitter separately if vibration is exces-
sively severe. The sensor is shock and vibration resistant for acceleration up to 2 g
in accordance with IEC 68-2-6.
> 30 ft
(10 m)
Foundations, supports
If the nominal diameter is 14” or larger, mount the sensor on a foundation of ad-
equate loadbearing strength.
Caution:
Do not allow the sensor casing to take the weight of the sensor. This would buckle
the casing and damage the internal magnetic coils.
Inlet and outlet runs If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows,
etc. Compliance with the following requirements for the inlet and outlet runs is
necessary in order to ensure measuring accuracy:
• Inlet run ≥ 5 x pipe diameter
• Outlet run ≥ 2 x pipe diameter
5xD 2xD
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PROline Promag 10 W
Adapters With the help of the appropriate adapters (reducers and expanders) the sensor can
be mounted in a pipeline of a larger diameter. For slowly flowing fluids, the resulting
higher velocity increases the measuring accuracy.
Length of connecting cable Permissible cable length Lmax depends on the conductivity of the medium. A
minimum conductivity of 50 µS/cm is required.
Esc
- + E
200
L max 100
50
Ft (m)
165 330 650
(50) (100) (200)
L max
In order to ensure measuring accuracy, comply with the following instructions when
installing the remote version:
• Secure the cable run or route the cable in a conduit. Movement of the cable
can falsify the measuring signal, particularly if the conductivity of the medium
is low.
• Route the cable well clear of electrical machines and switching elements.
• Ensure ground equalization between the sensor and transmitter, if necessary.
• When the Empty Pipe Detection function is switched on, the maximum connecting
cable length is 33 ft. (10 m).
Ambient temperature -5° to +140°F (-20° to +60°C) for sensor and transmitter
• Install the device at a shady location. Avoid direct sunlight, particularly in warm
climatic regions.
Storage temperature 15° to + 120°F (-10° to +50°C), 70°F (20°C) is the preferable storage temperature.
Degree of protection • Standard: NEMA 4X (IP 67) for transmitter and sensor
• Optional: NEMA 6P (IP 68) for Promag W sensor, remote version
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PROline Promag 10 W
Process conditions
Medium temperature range The permissible medium temperature depends on the measuring tube liner:
• Hard rubber, 32° to +180°F (0° to + 80°C) , 1” to 24”
• Polyurethane, -5° to +125°F (-20° to +50°C), 1” to 24”
Note that in the case of the remote version, the minimum conductivity is also
influenced by the length of the connecting cable. Refer to “Length of connecting
cable” on Page 11.
Pressure tightness (liner) Size Measuring Resistance to partial vacuum of measuring tube lining
tube limit values for abs. pressure (psia) at various
lining fluid temperatures
75°F 125°F 175°F 212°F 265°F 300°F 355°F
1” to 24” Polyurethane 0 0 - - - - -
1” to 24” Hard rubber 0 0 0 - - - -
Flow limit As a rule, the pipeline diameter determines the sensor diameter. With a known
flowrate and the help of the Endress+Hauser Flow Applicator, the best size can be
selected. Generally, a velocity range of 6 to 10 ft/sec should be selected.
A necessary increase in velocity can be achieved through a reduction of the sensor
diameter. The higher installation expense is normally balanced by the lower sensor
cost.
The flow velocity should also be determined by the fluid’s physical properties:
• v < 6 ft/sec, for abrasive mediums such as potter’s clay, lime milk, ore slurry, etc.
• v > 6 ft/sec, for fluids causing build-up such as wastewater sludge, etc.
Pressure loss No pressure loss if the sensor is installed in a pipe of the same nominal diameter.
Pressure losses occur in configurations incorporating adapters (reducers, expand-
ers). Contact your Endress+Hauser representative or Endress+Hauser for informa-
tion.
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PROline Promag 10 W
Mechanical construction
Design, dimensions Remote transmitter dimensions
Dimensions are in inches (mm)
6.34” - 7.13”
(161 - 181)
7.01” 4.76”
(178) 0.78” - 1.18” (121)
(20 - 30)
-
Esc
+ E
5.91”
(150) 12.9”
(327.5)
6.99”
ANSCHLUSSKLEMMEN - FIELD TERMINALS 3.94” 5.24” (177.5)
(100) (133)
4.49” 5.31”
(113) (135) 3.94”
0.34” 0.98”
(100)
(8.6) (25)
M8 4.84”
(123)
A
9.76” ±0.08”
(248 ±2)
Esc
- + E
B
9.37”
(238)
Esc
- + E
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PROline Promag 10 W
-
Esc
+ E
5.91” -
Esc
+ E
5.91”
(150) (150)
B
A
B
C A
E
K L
(DVGW)
C
E
K L
Nominal
Size L A B C K E Weight *
inches mm in mm in mm in mm in mm in mm in mm lb kg
1 25 7.87 200 13.0 331 9.72 247 3.31 84 4.72 120 3.70 94 16 7.5
1-1/2 40 7.87 200 13.0 331 9.72 247 3.31 84 4.72 120 3.70 94 21 9.6
2 50 7.87 200 13.0 331 9.72 247 3.31 84 4.72 120 3.70 94 24 10.8
3 80 7.87 200 15.0 381 10.7 272 4.29 109 7.08 180 3.70 94 31 14.2
4 100 9.84 250 15.0 381 10.7 272 4.29 109 7.08 180 3.70 94 35 16.2
6 150 11.8 300 18.2 462 12.3 312 5.90 150 10.2 260 5.51 140 57 25.7
8 200 13.8 350 20.3 517 13.3 337 7.08 180 12.7 324 6.14 156 99 45.2
10 250 17.7 450 22.3 567 14.2 362 8.07 205 15.7 400 6.14 156 166 75.2
12 300 19.7 500 24.3 617 15.2 387 9.05 230 18.1 460 6.53 166 243 110.2
14 350 21.6 550 28.7 728.5 17.6 446.5 11.1 282 22.2 564 10.9 276 386 175.2
16 400 23.6 600 30.7 780.5 18.6 472.5 12.1 308 24.2 616 10.9 276 452 205.2
18 450 25.6 650 32.7 830.5 19.6 497.5 13.1 333 26.2 666 11.5 292 563 255.2
20 500 25.6 650 34.7 881.5 20.6 523 14.1 358.5 28.2 717 11.5 292 629 285.2
24 600 30.7 780 38.8 985.5 22.6 575 16.2 410.5 32.3 821 15.8 402 893 405.2
NOTE: The fitting length (L) is always the same, regardless of the pressure rating.
* Weight data valid for 150 lb ANSI flanges, standard pressure ratings and without packaging material
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PROline Promag 10 W
4.01"
(102)
B
A
B
C
A
E
L K
L K
Nominal
Size L A B C K E Weight *
inches mm in mm in mm in mm in mm in mm in mm lb kg
1 25 7.87 200 11.2 286 7.95 202 3.31 84 4.72 120 3.70 94 12 5.3
1-1/2 40 7.87 200 11.2 286 7.95 202 3.31 84 4.72 120 3.70 94 16 7.4
2 50 7.87 200 11.2 286 7.95 202 3.31 84 4.72 120 3.70 94 19 8.6
3 80 7.87 200 13.2 336 8.94 227 4.29 109 7.08 180 3.70 94 24 12
4 100 9.84 250 13.2 336 8.94 227 4.29 109 7.08 180 3.70 94 31 14
6 150 11.8 300 16.4 417 10.5 267 5.90 150 10.2 260 5.51 140 52 23.5
8 200 13.8 350 18.6 472 11.5 292 7.08 180 12.7 324 6.14 156 95 43
10 250 17.7 450 20.5 522 12.5 317 8.07 205 15.7 400 6.14 156 161 73
12 300 19.7 500 22.5 572 13.5 342 9.05 230 18.1 460 6.53 166 238 108
14 350 21.6 550 26.9 683.5 15.8 401.5 11.1 282 22.2 564 10.9 276 381 173
16 400 23.6 600 29.0 735.5 16.8 427.5 12.1 308 24.2 616 10.9 276 448 203
18 450 25.6 650 30.9 785.5 17.8 452.5 13.1 333 26.2 666 11.5 292 558 253
20 500 25.6 650 32.9 836.5 18.8 478 14.1 358.5 28.2 717 11.5 292 624 283
24 600 30.7 780 37.0 940.5 20.9 530 16.2 410.5 32.3 821 15.8 402 888 403
NOTE: The fitting length (L) is always the same, regardless of the pressure rating.
* Weight data valid for 150 lb ANSI flanges, standard pressure ratings and without packaging material.
Remote transmitter weighs 6.8 lbs (3.1 kg).
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PROline Promag 10 W
ØB
Æ 0.26"
(6.5)
0.59"
(15)
ØA
0.39"
(10)
ØD
0.08"
(2)
Nominal A B D H
1)
size
in mm in mm in mm in mm
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PROline Promag 10 W
Human interface
Display elements • Liquid crystal display, unilluminated, two-line, 16 characters per line
• Display (operating mode) preconfigured: volume flow and totalizer status
• 1 totalizer (7-digit plus 7-digit overflow with sign and units)
Pressure measuring device Devices with a nominal diameter smaller than or equal to 1” (DN 25) correspond to
approval Article 3 (3) of the EC directive 97/23/EC (Pressure Equipment Directive). For larger
nominal diameters, certified flowmeters to Category III are available as an option if
necessary (depends on fluid and operating pressure). All devices are applicable for
all fluids and have been designed and manufactured in accordance to sound engi-
neering practice.
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PROline Promag 10 W
Accessories Various accessories, which can be ordered from Endress+Hauser, are available for
the transmitter and the sensor. Contact your local representative or Endress+Hauser
for detailed information.
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PROline Promag 10 W
Ordering information
1 2 3 4 5 6 7 8 9 10 11 12 13
Promag 10 W -
Endress+Hauser 19
For application and selection assistance,
in the U.S. call 888-ENDRESS
Endress+Hauser
The Power of Know How
TI 093D/24/ae/09.03
© 2003 Endress+Hauser, Inc.