Konika SRX-101A SM PDF
Konika SRX-101A SM PDF
Konika SRX-101A SM PDF
MODEL SRX-101A
SERVICE MANUAL (NEW CPU BOARD)
1051/1052/1069, #20001~
SERVICE MANUAL (OLD CPU BOARD)
1051/1052/1069, ~#20000
MODEL SRX-101A
SERVICE MANUAL
CODE NO. 1051
CODE NO. 1052
CODE NO. 1069
Contents
■ Precautions ........................................................................................................................ 1
■ Tools and Instrument ........................................................................................................ 1
■ Caution Labels................................................................................................................... 2
1. Specifications .................................................................................................................... 4
2. Dimensions ........................................................................................................................ 5
3. Name of Parts .................................................................................................................... 6
4. Time Chart.......................................................................................................................... 21
5. Troubleshooting................................................................................................................. 22
6. CPU Board DIP Switches .................................................................................................. 53
7. Checking Circuit Boards, Sensors and Electrical Loads............................................... 69
8. Electrical Components Diagram ...................................................................................... 76
9. Wiring Diagram of Main Unit ............................................................................................ 78
10. Circuit Board Diagram....................................................................................................... 81
11. Disassembly and Reassembly ......................................................................................... 97
12. Upgradeing the Program Version..................................................................................... 103
13. Pre-Installation Instructions ............................................................................................. 108
14. Installation Instructions and Precautions ....................................................................... 114
15. Changing Processing Conditions .................................................................................... 126
16. SRX-101A Customer Presentation Guide........................................................................ 127
17. SRX-101A Light Shield Installation Manual .................................................................... 133
18. Installation Procedure ....................................................................................................... 135
This Service Manual is prepared for the service of SRX-101A classified as follows;
■ PRECAUTIONS
Before shipment from the factory, the procedure has already been inspected according to local
safety regulations.
However, the following precautions must be taken when servicing this equipment.
(1) Before servicing, disconnect the automatic processor's power plug from is AC outlet.
If it is absolutely necessary to repair the processor while the power is on, be sure to take
precautions to avoid electrical shock and keep your fingers away from rollers, gears and other
moving parts.
(2) Use only the types of fuses specified in this manual.
(3) Use only the replacement parts specified in this manual.
(4) When unplugging connectors, disconnect them at the socket. Do not pull on the wire bundle.
(5) When carrying or shipping circuit boards, place them in static-proof bags, or containers made of
conductive material to prevent damage from static electricity.
(6) Do not touch the wiring patterns, connector contacts or solder on the circuit boards.
(7) Take care to prevent washers, bolts or other metal objects from failing into the machine and
causing short circuit or damage to gears. etc.
(8) Remodeling of processor components or systems which is not described in this operation
manual is forbidden.
(9) After repairs, make sure all parts and wiring have been correctly replaced and reconnected.
(10) Be careful not to tighten the tapping screws too much.
In addition to your standard service-use tool kit. the following special tools and equipment will be
necessary.
(1) Push-pull Gauge (Max. 500g)
SERVICE MANUAL 1
CAUTION LABEL
■ CAUTION LABELS
● Caution labels imply the degree of the risk which may arise from incorrect use of this
product.
● There are 3 degrees of caution labels, and each is used depending on the level of risk
and damage caused by incorrect use and mishandling.
DANGER : If failed to avoid the risk, this implies the imminent danger level which may
lead to serious injury including a loss of life.
WARNING : If failed to avoid the risk, this implies the danger level which may lead to
serious injury including a loss of life.
CAUTION : If failed to avoid the risk, this implies the danger level which may lead to
moderate damage or light injury. Also it is used when a physical damage
alone is expected.
2 SERVICE MANUAL
2. WARNING LABELS AND THEIR LOCATIONS
(1)
UL
CE
(2)
(1) (2)
SERVICE MANUAL
3
SPECIFICATIONS
1. Specifications
Model name : SRX-101A
Film transport method : Continuous roller transport.
Film type and sizes : Sheet film, 10 x 10 cm~ 35 x 43 cm(14 x 17 inch) sizes.
Processing capacity : Size
Cycle 24 x 30 cm or 10 x 12 inch 35 x 43 cm(14 x 17 inch)
90sec. 75 60
120sec. 70 55
180sec. 55 40 (sheets/hr)
Remarks for CE Version : This equipment is the CE marking product conformable to the directive
93/42/EEC (MDD) and the harmonized standard EN60601-1, EN60601-1-2.
Medical film processor SRX-101A is produced in factories that have been
certified to be in compliance with the ISO13485:2001, IS09001:2000 quality
control standards.
Remarks for UL Version : Medical film processor SRX-101A is produced in factories that have been
certified to be in compliance with the IS09001 : 2000, and IS013485 : 2001
quality control standards, as well as with the medical device directive FDA
Premarket Notification 510(k) and GMP.
4 SERVICE MANUAL
DIMENSIONS
2. Dimensions
2-1. Main Unit and Support
900
610
676
Main Unit
453
430
500 500
600 Support (Optional)
600
750
623 611
SERVICE MANUAL 5
NAME OF PARTS
3. Name of Parts
Film Exit
Power Breaker
Electrical Components
Housing
Power Cord Overflow Drainage Hose
Feed Tray
Control Panel
6 SERVICE MANUAL
NAME OF PARTS
Back Panel
"RUN" Lamp
Lights up when the [RUN] SW is
pressed. Will automatically go out if
no film has been inserted for 8 hours RUN SW Lamp
after the "READY" LAMP lamp went Indicates that the SRX-101A is
on. Will light up again when the electrically powered.
[RUN] SW is pressed.
"READY" Lamp
Lights up when the temperatures of RUN
the processing chemicals and heater READY
are at their preset values. Film may
be inserted for processing whenever
this lamp is on. RUN
[Repl.](Replenishment) SW
Press and hold down this switch for
about 5 seconds to begin the supply
of processing chemicals to the tanks [RUN] SW
at a rate of 3P per second. During Press this switch to start and stop
replenishment, "READY" LAMP lamp film processing.
will change to flashing.
SERVICE MANUAL 7
NAME OF PARTS
Different ON-OFF patterns shown by the "RUN" and "READY" lamps on the control panel indicate different operating
conditions. The following is a listing of all the possibilities and the conditions they indicate.
ON-OFF Pattern Operating Condition LED Pattern Buzzer Sound Pattern
OFF All operations shut down
RUN
OFF
READY
ON Normal operation
RUN
(Operating temperature OK)
ON
READY
ON Normal operation
RUN
(Operating temperature LOW)
OFF
READY
ON Manual replenishment
RUN Pattern 2
0.1 0.1
Flashing(Pattern 2) 0.7
READY
0.1
8 SERVICE MANUAL
NAME OF PARTS
Rack Handles
Rack Handles
SERVICE MANUAL 9
NAME OF PARTS
Dry Rack
Nozzle
Duct
10 SERVICE MANUAL
Springs Type Parts No.
L=74 1361013050
L=80 103014027A 1) Rollers
Left 1050-13004A
(1) Components Diagram
SERVICE MANUAL
NAME OF PARTS
11
NAME OF PARTS
NOTE :
In the processing tanks, the "upper" rollers are vertically higher rollers in the solution. In the
drying unit, the "upper" rollers are the rollers closer to the feed tray side of the main unit. the
rollers on the other side are the "lower" rollers.
(3) Capability
The SRX-101A is capable of processing film ranging in size from 10x10 cm to 35x43 cm
(14x17 inch).
The feed tray has an insertion slot that will feed film up to 17" in width.
12 SERVICE MANUAL
NAME OF PARTS
2) Drive Mechanism
(1) Components Diagram
Timing Belt
Timing Belt
Drive Motor
Gear Type Symbol Parts No. Name Module No. of Teeth Note
(2) Capability
Processing Cycle Time (Sec.) 90 120 180
SERVICE MANUAL 13
NAME OF PARTS
2mm
Timing Belt
75~
125g
Drive Motor
14 SERVICE MANUAL
NAME OF PARTS
SERVICE MANUAL 15
NAME OF PARTS
2) Piping Diagram
Body
Drainage Tank
Electromagnetic
Valve
Developer Supply
Pump
Fixer Supply
Fixer Tank
Drainage
Wash Water Valve
Drainage
Valve Temperature
Control Tank
Developer Circulation
Drain Outlet
Pump
Developer Drainage
Valve
16 SERVICE MANUAL
NAME OF PARTS
Thermometer
Heater
FIX Tank
(2) Capabilities
1) Developer temperature control is carried out by warming with a heater and by natural
cooling.
2) Fixer temperature is maintained by means of heat transferred from the developer
temperature control tank.
3) Circulation volumes :
At 50 Hz : Developer 4.0 liters ; Fixer 4.0 liters/minute
At 60 Hz : Developer 4.8 liters ; Fixer 4.8 liters/minute
4) Rates of Temperature Rise :
Developer : approx. 1.07:/minute
Fixer : approx. 0.75:/minute
5) Sensor Precision :
Developer : +/-0.5: at settings between 32: and 34:.
SERVICE MANUAL 17
NAME OF PARTS
Terminal
Block
SSR(DRY)
SSR(DEV)
18 SERVICE MANUAL
NAME OF PARTS
Terminal
Block
SSR(DRY)
Circuit Protector
CB 1 : 15A
SSR(DEV)
Noise Filter (F1)
SERVICE MANUAL 19
NAME OF PARTS
❈ A rib has been added to the processing tanks so that the Guide has been unified.
Insertion Guide
S5
S4
S3
Moving Insertion
Detector
S2
Contact Insertion
Detector
Feed Tray
20 SERVICE MANUAL
NAME OF PARTS
READY Signal
DEV Heater
T1
13min 5
DRY Heater Preheating 1.5s
5 min
min
Alarm
24s
2min (20s) T2
Electromagnetic
Valve 60s
8min (50s)
( Pump to refill water) 60s (Optional)
Drying Fan T3
DRY Temperature OK
DEV Temperature LOW
[RUN] SW OFF
24x30cm(10 x 12inch) Area
DEV Temperature OK
[RUN] SW ON
Power Breaker ON
Input
Notes :
1) T1 is one of the three standby options : 10 minutes, 30 minutes, or 0minute (continuous operation).
Ex. : When a film is inserted while a 10 minutes' standby interval, a 10 minutes' timer is reset.
Then after the film is ejected, the T1 repeats 5 minutes ON and 10 minutes OFF alternately.
2) The various for T2 (duration of high speed rotation of the motor after the film detection is turned off)
and T3 (duration from detection of the trailing edge of film to alarm ON) are listed below :
Cycle Time T2 T3
90 110 14.0
120 150 6.3
180 (unit : second) 220 5.0
3) The time in the chart is valid at the 50 Hz. ( ) is at the 60 Hz.
4) For each hour after [RUN] SW ON during which no film is processed, one 24 x 30cm(10 x 12inch)
replenish amount of processing solution will be supplied to each tank. (The timer is reset after Film
Insertion Detection ON.)
5) Drying heater preheating will begin if the temperature is below 80: at [RUN] SW ON.
6) Initial solution replenish will not be carried out if the [RUN] SW is pressed ON within 4 hours after
[RUN] SW OFF.
7) Initial solution replenish (developer ; 26.7 sec(22.2 sec ; 60 Hz)(two 24 x 30cm(10 x 12inch) Sheets
equivalent) ; fixer solution : 23.3 sec (19.4 sec : 60 Hz)[one 24 x 30cm(10 x 12inch) Sheet equivalent]
will be carried out if the [RUN] SW is pressed ON more than 4 hours after [RUN] SW OFF.
8) Even if DEV and DRY is ready, "READY" lamp doesn't lit at least 15 minutes.
9) Shutdown will occur automatically if film isn't inserted for more 8 hours after "READY" lamp ON.
SERVICE MANUAL 21
22
TROUBLE SHOOTING
5. TROUBLESHOOTING
SERVICE MANUAL
Motor The "RUN" lamp will begin The rack drive motor is (1) Check to see if there is film or Set
flashing, the READY lamp being overloaded. some foreign object jammed in (1) The range of motor cycle is over 10% (LOK signal ON) for three seconds.
will go out, and the alarm will the rack rollers or gear (2) When the over 0.83N.m torque is on the motor shaft.
sound.(Piiiiiii, ...) mechanisms.
Flashing (2) The rack rollers and gears may Reset
OFF
not be rotating smoothly due When the power source is off.
RUN to shaft supports worn down
READY by built up processing solution
crystals.
(3) Is the drive motor damaged?
(4) Is AC 24V+/-10% being
RUN supplied to the motor control
board?
DRY The "RUN" lamp will begin The temperature levels (1) Is the heater fan ON and Set
Tempera flashing, the READY lamp for the heater have functioning properly? (1) Although 45 minutes has passed after the [RUN] SW is on, the condition is
tures will remain lit, and the alarm dangerously risen above (2) Check the dry heater wiring not ready.
will sound.(PiPiPiPi, ...) the preset values, or damage. (2) When the dry temp. is lower than 210: although 25 minutes has passed
have remained below (3) Is there film jammed in the after it is over 210:.(Once it is over 250:, the 25 min. timer is canceled.)
these values for a long drying unit? (3) After the [RUN] SW is on, the over 270: keeps for 3 minutes.
period of time. (4) While Ready lamp is on and film is processed, over +/-20: of the preset
value keeps for 3 minutes.
(5) While Ready lamp is on and film is not processed, 160:+/-20: keeps for 3
Flashing ON minutes.
Reset
RUN When the power source is off.
READY
RUN
Error Display Cause Response Reset or Set Direction
DEV The "RUN" lamp will begin The temperature levels (1) Check to see if the developer Set
Tempera flashing, the READY lamp for the developer have is being circulated properly. (1) Although 45 minutes has passed after the [RUN] SW is on, the dev. temp.
tures will remain lit, and the alarm dangerously risen above (2) Is the room temperature does not reach set value.
will sound.(PiPiPi, ...) the preset values, or around the processor (2) When the dev. temp. does not rise although 5 minutes has passed after the
have remained below exceeding 30:? [RUN] SW is on.
Flashing ON
these values for a long (3) Check for breaks in the (3) When the dev. temp. is over +/-3: of the range of preset value for 3 minutes
period of time. connection the developer and after the Ready Lamp is on.
RUN
READY dry sensor to the temperature Reset
control board. When the power source is off.
RUN
Film The "RUN" lamp will remain Detector lever of the film (1) Check the operation of the Set
Sensor lit, the READY lamp will sensor is kept engaged. detector lever at the entrance. (1) When the film entrance sensor is kept engaged for 170 seconds at the 90
begin flashing, and the alarm (2) Check the wiring between the sec. processing, it is judged that the detector lever is locked up.
will sound.(Pi, Pi, Pi, ...) detector lever and the CPU (2) When the film entrance sensor is kept engaged for 210 seconds at the 120
board. (refer to p.78) sec. processing, it is judged that the detector lever is locked up.
(3) When the film entrance sensor is kept engaged for 330 seconds at the 180
sec. processing, it is judged that the detector lever is locked up.
Caution : If the sensor is not disengaged after 25 minutes, the buzzer
beeps again. Detection made by the sensor that is judged to be
locked up will not be counted for replenishment.
Reset
When the machine is reset.
TROUBLE SHOOTING
SERVICE MANUAL
23
TROUBLE SHOOTING
5-2. Errors described by the 7seg.LED on the CPU board. (for FSE use)
Setting the DIP SW 1-1 to "ON" and the DIP SW2 to "0" will allow the FSE to view the
error log. When several errors occur at the same time, a number calculated by summing
up each error code will be shown by the 7seg.LED. Find out which error occurred
judging from the LED display, and take necessary measures to correct the errors.
24 SERVICE MANUAL
TROUBLE SHOOTING
SERVICE MANUAL 25
TROUBLE SHOOTING
Is the power supply voltage being NO Check to see if the facility's wiring,
If all checks are OK, replace the
supplied to the Noise Filter (NF1) the power cord plug and the power
noise filter.
output terminal? breaker are functioning properly.
YES
Is AC 100V being supplied to NO Check the wiring between the If the wiring checks are OK,
terminal boards #13 and #14? transformer and TB1. replace the transformer.
YES
Is the DC output of the switching NO Check the AC input wiring to If the wiring checks are OK,
power source(SUP1) 12.0V+/- SUP1 and correct the DC output replace the switching power
0.2V? level. supply.
YES
YES
If there is
a malfunction.
Replace the wires connecting
the control panel and the CPU
board.
26 SERVICE MANUAL
TROUBLE SHOOTING
Change the
Are the other electrical loads YES Is the pump operating NO Is the dev. temp. too YES
temperature
functioning properly? when a film is fed? high?
setting.
NO YES
NO Replace the
CPU board.
Is the CPU board fuse (F1) YES Replace the fuse on the CPU
blown? board(F1).
NO
YES
Is AC 100V being supplied to NO Check the wiring connecting Repair any wiring breaks or
JP12? JP12 to TB1. replace the wiring.
YES
Is AC 100V being supplied to NO Check the wiring connecting If all checks are OK, replace the
JP11? JP12 to the CPU board. CPU board.
YES
SERVICE MANUAL 27
TROUBLE SHOOTING
Change the
Are the other electrical loads YES Is the pump operating NO Is the dev. temp. too YES
temperature
functioning properly? when a film is fed? high?
setting.
NO YES
NO Replace the
CPU board.
Is the CPU board fuse (F1) YES Replace the fuse (F1) on the
blown? CPU board.
NO
YES
Is AC 100V being supplied to NO Check the wires connecting Repair any wiring breaks or
JP12? JP12 and TB1. replace the wiring.
YES
Is AC 100V being supplied to NO Check the connection of JP12 on If all checks are OK, replace the
JP10? the CPU board. CPU board.
YES
Check the wires connecting the fixer Repair any wiring breaks or
circulation pump (P2) to JP10. replace the circulation pump.
28 SERVICE MANUAL
TROUBLE SHOOTING
Are the other electrical loads YES Check the connection at If all checks are OK, repair any
connectors JJ30, JJ31 and check
functioning properly? wiring breaks or replace the fans.
the terminal voltage.
NO
YES
SERVICE MANUAL 29
TROUBLE SHOOTING
YES Check the connection at connector If all checks are OK, repair any
Are the other electrical loads
wiring breaks and/or replace the
functioning properly? JJ6 and the terminal voltage.
valve.
NO
Is the CPU board fuse (F1) YES Replace the fuse (F1) on the
blown? CPU board.
NO
YES
Is AC 100V being supplied to NO Check the wires connecting Repair any wiring breaks or
JP12? JP12 and TB1. replace the wiring.
YES
Is AC 100V being supplied to NO Check the wiring connecting JP6 If all checks are OK, replace the
JP6? and the CPU board CPU board.
YES
YES
30 SERVICE MANUAL
TROUBLE SHOOTING
NO
Is the CPU board fuse (F1) YES Replace the fuse (F1) on the
blown? CPU board.
NO
YES
Is AC 100V being supplied to NO Check the wiring connecting Repair any breaks or replace the
JP12? JP12 to TB1. wiring.
YES
Is AC 100V being supplied to NO Check the wiring connecting JP8 If all checks are OK, replace the
JP8? to the CPU board CPU board.
YES
SERVICE MANUAL 31
TROUBLE SHOOTING
YES Check the connection to connector If all checks are OK, repair any
Are the other electrical loads
wiring breaks and/or replace the
functioning properly? JJ7 and the terminal voltage.
pump.
NO
Is the CPU board fuse (F1) YES Replace the fuse (F1) on the
blown? CPU board.
NO
YES
Is AC 100V being supplied to NO Check the wiring connecting Repair any breaks or replace the
JP12? JP12 to TB1. wiring.
YES
Is AC 100V being supplied to NO Check the wiring connecting JP7 If all checks are OK, replace the
JP7? to the CPU board CPU board.
YES
Check the wiring connecting the fixer Repair any wiring breaks or
circulation pump (P4) to JP7. replace the circulation pump.
32 SERVICE MANUAL
TROUBLE SHOOTING
YES
YES
Is the CPU board fuse (F1) blown? Replace the fuse.
NO
Is DC 5V being supplied between NO Check the wiring and connectors If all checks are OK, replace the
JP25 #1 and #5. to the CPU board. CPU board.
YES
NO
Is JP26 properly connected? Connect JP26 properly.
YES
YES
Replace the motor control board YES Replace only the motor control
and check to see if the motor is
board.
operating normally?
NO
NO
SERVICE MANUAL 33
TROUBLE SHOOTING
YES
YES
34 SERVICE MANUAL
TROUBLE SHOOTING
NOTE :
10. Developer temperature
After temperature setting adjustment, if improper temperature levels activates
is too low.
the temperature error function, all the electrical loads will be switched OFF.
YES Adjust the temperature setting (See the circuit board check
Is the temperature setting too low? using the temperature control
procedures.)
volume.
NO
YES
Check if the sensors and If all of the checks are OK, check
Is DC 5V being supplied between NO temperature control circuits on the wiring connecting the CPU
SSR1 #3 and #4? CPU board are functioning board to SSR, and repair the any
properly? wiring breaks.
YES (See the CPU board check procedures.)
YES
Rated voltage in the district YES Check the wiring connecting TB1 If all of the checks are OK,
being supplied between #2 and replace a temperature control
to Developer heater.
#3 on terminal board TB1? tank.
NO
NO
Check the wiring to the power Repair any wiring breaks and
breaker and noise filter. replace any faulty parts.
HINT
Rated Voltage
UL : AC 115/120V
CE : AC 200/230/240V
SERVICE MANUAL 35
TROUBLE SHOOTING
NOTE :
11. Developer temperature
After temperature setting adjustment, if improper temperature levels activates
is too high.
the temperature error function, all the electrical loads will be switched OFF.
Is the temperature setting too YES Adjust the temperature setting (See the circuit board check
using the temperature control
high? procedures.)
board volume.
NO
Check if the sensors and If all of the checks are OK, check
Is DC 5V being supplied between YES temperature control circuits on the wiring connecting the
SSR1 #3 and #4? CPU board are functioning CPU board to SSR, and repair
properly? the any wiring breaks.
NO (See the temperature control board check procedures.)
NO
Rated voltage in the district YES Check the wiring connecting TB1 If all of the checks are OK,
being supplied between #2 and replace the temperature control
to Developer heater.
#3 on terminal board TB1? tank.
NO
Check the wiring between TB1 Repair any wiring breaks and
and SSR1. replace any faulty parts.
HINT
Rated Voltage
UL : AC 115/120V
CE : AC 200/230/240V
36 SERVICE MANUAL
TROUBLE SHOOTING
NOTE :
12. Drying temperature is After temperature setting adjustment, if improper temperature levels activates
too low. the temperature error function, all the electrical loads will be switched OFF.
YES Adjust the temperature setting (See the circuit board check
Is the temperature setting too low? using the temperature control
procedures.)
volume.
NO
YES
NO Check if the sensors and If all of the checks are OK, check
Is DC 5V being supplied between temperature control circuits on the wiring connecting the CPU
SSR2 #3 and #4? CPU board are functioning board to SSR, and repair the any
properly? wiring breaks.
YES See temperature control check procedure.
YES
Rated voltage in the district YES If all of the checks are OK,
Check the wiring connecting TB1
being supplied between #1 and replace the temperature control
to Developer heater.
#4 on terminal board TB1? tank.
NO
NO
HINT
Rated Voltage
UL : AC 115/120V
CE : AC 200/230/240V
SERVICE MANUAL 37
TROUBLE SHOOTING
NOTE :
13. Drying temperature is After temperature setting adjustment, if improper temperature levels activates
too high. the temperature error function, all the electrical loads will be switched OFF.
Is the temperature setting too YES Adjust the temperature setting (See temperature control board
using the temperature control
high? adjustment procedures)
board volume.
NO
Is DC 5V being supplied between YES Check if the sensors and If all of the checks are OK, check
temperature control circuits on the wiring connecting the CPU
SSR2 #3 and #4? CPU board are functioning board to SSR, and repair the any
properly? wiring breaks.
NO (See the temperature control board check procedures.)
NO
Rated voltage in the district YES If all of the checks are OK,
Check the wiring connecting TB1
being supplied between #1 and replace the temperature control
to Developer heater.
#4 on terminal board TB1? tank.
NO
Check the wiring between TB1 Repair any wiring breaks and
and SSR2. replace any faulty parts.
HINT
Rated Voltage
UL : AC 115/120V
CE : AC 200/230/240V
38 SERVICE MANUAL
TROUBLE SHOOTING
NO
Is DIP SW1-2 in the ON
position? Set DIPSW1-2 to ON.
YES
REMINDER :
Replace the CPU board. In case of 50Hz, "in the OFF position."
REMINDER :
Replace the CPU board. Be aware that initial solution supply may
not be carried out due to the timing of
[RUN] SW ON.
YES Check if there is any film If all of the checks are OK,
Is the film entry detector ON
jammed at the detector or replace the film entry
("READY" lamp OFF)?
not. detector unit.
NO
REMINDER :
Replace the CPU board. Initial/replenish solution supply may require the supply pumps to
operate for several ten minutes.
SERVICE MANUAL 39
TROUBLE SHOOTING
YES
YES
Is the film entry detector ON YES Check if there is any film If all of the checks are OK,
(The film insertion alarm will jammed at the detector unit replace the film entry
sound). or not. detector unit.
NO
YES
YES
40 SERVICE MANUAL
TROUBLE SHOOTING
NO
REMINDER :
Replace the CPU board. The alarm sounds intermittently whenever
an error occurs.
SERVICE MANUAL 41
TROUBLE SHOOTING
NO
42 SERVICE MANUAL
TROUBLE SHOOTING
· The film holder in the feed · Clean the feed tray film
tray is dirty. holder.
2 The film is coming out · Improperly set or damaged · Set the racks properly in place. · Show the proper method
damaged. processing racks. · Repair the damaged or replaced for setting the racks using
the racks. the guide arrows.
· Rollers have not been set · Set the rollers properly. · Show the proper method
properly in their racks. for setting the rollers.
SERVICE MANUAL 43
TROUBLE SHOOTING
· Film slippage in the rollers. · Make sure all of the moving parts · Show the proper method
are set properly. for setting the racks using
· Replace all damaged parts. the guide arrows.
(3)Black streaks · Improper roller rotation. · Check the film transport · Remind about the periodical
mechanism. check and maintenance.
· Dirty rubber rollers. · Clean the rollers. · Show the proper method
for setting the rollers.
· Film slippage in the rollers. · Make sure all of the moving parts · Show the proper method
are set properly. for setting the racks using
· Replace all damaged parts. the guide arrows.
(4)Pressure marks · Developing rack roller · Replace any faulty rollers. · Remind about when the
surface is too rough. rollers should be cleaned.
· Developing rack roller · Clean the rollers. · Show the proper method
surface is dirty. for cleaning the rollers.
· The fixer is exhausted · Replace the fixer solution. · Remind about processing
due to over use. solution replacement
(When processing small film intervals.
lots.)
44 SERVICE MANUAL
TROUBLE SHOOTING
· The fixer is exhausted due to · Replace the fixer · Remind about processing solution
overuse. (when processing solution. replacement intervals.
small film lots.)
· There is no water in the · Replace the faulty · Show checking method of the water
WASH Water tank. parts. supply valve and wash water drainage
valve.
7 Insufficient drying · Incorrect temperature setting. · Correct the temperature
setting.
The drying heater (H1) is · Replace the faulty parts.
faulty.
The drying heater fans (FM1,2)
are faulty.
The drying sensor (RB1)
is faulty.
8 Uneven drying · Incorrect temperature setting. · Correct the temperature
setting.
The drying heater (H1) is · Replace the faulty parts.
faulty.
The drying heater fans (FM1,2)
are faulty.
The drying sensor (RB1) is
faulty.
· Clean or replace
· The wipe-down roller is dirty. the wipe-down roller.
SERVICE MANUAL 45
TROUBLE SHOOTING
· Fogging due to gas from · Check the room air exhaust conditions.
painted surface in the film
storage facilities.
· Safelight fogging.
· The film has been past over · Use film based on a consuming plan.
the expiration date.
Static · Certain patterns shaped like · The film is being exposed by
electricity a branch, dot or clouded are a source of static electricity.
marking on the film.
46 SERVICE MANUAL
TROUBLE SHOOTING
· Minute random scratching. · Film sheets are rubbing against · Minimize the amount of vibration to the
each other. boxes and magazines containing
the film.
· Unevenness due to increased · The roller pressure is too high. · Adjust the roller spring tension.
sensitivity on one or both film
edges. · The roller edges are dirty. · Clean the rollers.
SERVICE MANUAL 47
TROUBLE SHOOTING
Note
5-6-1. Checking and Cleaning the
Install the splash guard in order to protect from
Film Sensor splash. Hook the splash guard on
(1) Remove the top cover. the rib locating at the upper part of the film
(2) Install the splash guard. entrance slit as shown in the illustration below. If
(3) Remove the Dev. Rack. the chemical solution adheres to the surface of
the film sensor or splash guard, wipe and clean it.
(4) Check the film sensor visually and by
Splash Guard
manually moving it. When it is stained,
wipe and clean it so that it can properly
function.
(5) Check the operation of the sensor
referring to "Checking the signal input
from the entrance sensor".
48 SERVICE MANUAL
TROUBLE SHOOTING
5-6-2. Cleaning the Drier Nozzle and Rollers of the Drier Rack
(1) Remove the top cover.
(2) Remove the Drier Rack cover.
(refer to "11-1. Removing the Drier Cover", p.98.)
(3) Remove the drier nozzle to wash and clean in the water, and dry it afterward.
(4) Wipe the drier rollers with a water-damped cloth.
(refer to p.13 for the location of parts and to p.11 for material)
Caution
- Because the drying unit is heated hot while the processor is in operation, wait for a while to
let the unit cool down before you start cleaning.
- Bakelite roller and film guide are likely to get scratched. Do not use the scrubbing brush
made of nylon because it may cause scratches.
SERVICE MANUAL 49
TROUBLE SHOOTING
5-6-4. Checking the teeth and backrush of gears for drive motor and driving
shaft
(1) Remove the top cover.
(2) Operate the drive motor at low and high speeds, and visually check the backrush and
surface damage of the gears for drive motor and drive shaft.
(3) At the same time, check the tension of the timing belt.
(refer to p.14 "3-7 3) Adjusting the Drive Timing Belt")
50 SERVICE MANUAL
TROUBLE SHOOTING
SERVICE MANUAL 51
TROUBLE SHOOTING
5-6-6. Cleaning the Dev Rack and DEV Tank with a System Cleaner
Scrubbing the rack rollers with cold or warm water will not completely remove the
crystallized processing solutions or built-up gelatin and silver solving out from the film. It is
necessary to wash both the DEV rack and tank with a system cleaner(option) every three
months.
(1) Remove the top cover.
(2) Install a splash guard.
(3) Open the DEV drainage valve. After the DEV tank is emptied, close the valve.
(4) Use a beaker to fill the tank with water.
(5) Press the [RUN] SW and let the processor operate for about 5 minutes.
Note
Processing chemical may be supplied into the processing tank depending on the timing of the [RUN]
SW being pressed. This will not adversary affect the performance of the system cleaner.
(6) Open the DEV drainage valve. After the DEV tank is emptied, close the valve.
(7) Fill the tank with a diluted system cleaner.
Press the RUN button and let the processor operate for about 30 minutes.
- Dilute the system cleaner at the rate of Cleaner(conc.) : Water = 1:7
- Because the cleaner is strongly acidic, neutralize the exhausted solution using alkaline
such as sodium hydrate, etc. when disposing of.
Note: Follow the instructions written on the package for other notes.
(8) Open the DEV drainage valve. After the DEV tank is emptied, close the valve.
(9) Fill the tank with water. Press the [RUN] SW and let the processor operate for 5 minutes.
(10) Repeat step (8) through (9).
(11) Remove the DEV rack, and wash it in water.
(12) Open the DEV drainage valve. After the DEV tank is emptied, close the valve.
(13) Install the DEV rack.
(14) Install the splash guard.
(15) Fill the tank with a starting solution, and add a starter solution.
(16) Install the top cover.
Note
(1) Be careful not to splash the solution over the splash guard
film entrance sensor when you clean the
processing tank. Should the solution contact
with the film entrance sensor, thoroughly wipe
it out.
52 SERVICE MANUAL
CPU BOARD DIP SWITCHES
SERVICE MANUAL 53
CPU BOARD DIP SWITCHES
UL
SW Setting Operation
1-1 OFF Normal operation mode
1-2 ON Power source frequency (60Hz)
1-3 ON
Processing time (120 sec)
1-4 OFF
1-5 ON
Standby time (10 min)
1-6 OFF
1-7 OFF
Replenisher correction (0%)
1-8 OFF
2 [C] Chemical Mixer : not available
Dryer pre-heat temp. : 250:
CE
SW Setting Operation
1-1 OFF Normal operation mode
1-2 OFF Power source frequency (50Hz)
1-3 ON
Processing time (120 sec)
1-4 OFF
1-5 ON
Standby time (10 min)
1-6 OFF
1-7 OFF
Replenisher correction (0%)
1-8 OFF
2 [C] Chemical Mixer : not available
Dryer pre-heat temp. : 250:
54 SERVICE MANUAL
CPU BOARD DIP SWITCHES
1. DS1
SW Function OFF ON
1 Mode Normal operation mode Maintenance Mode
2 Power source frequency 50 Hz 60 Hz
3 DS1-3 OFF ON OFF ON
Selection of
4 DS1-4 OFF OFF ON ON
processing time
Processing Time 90 sec. 120 sec. 180 sec. Use prohibited
5 DS1-5 OFF ON OFF ON
Selection of
6 DS1-6 OFF OFF ON ON
standby mode
Standby Time 0 min. 10 min. 30 min. Use prohibited
7 DS1-7 OFF ON OFF ON
8 Selection of DS1-8 OFF OFF ON ON
replenisher correction Rate of replenisher 0% -20% -40% 30%
correction
2. DS2
SW Water Replenisher(cc)
Chemical Mixer Dryer Pre-Heat Temp. (:)
position DEV FIX
[0] 0 0
[1] 40 20
230
[2] 75 35
[3] 100 45
Available
[4] 0 0
[5] 40 20
250
[6] 75 35
[7] 100 45
[8] 0 0
[9] 40 20
230
[A] 75 35
[B] 100 45
Not available
[C] 0 0
[D] 40 20
250
[E] 75 35
[F] 100 45
SERVICE MANUAL 55
CPU BOARD DIP SWITCHES
DS1 DS2
56 SERVICE MANUAL
CPU BOARD DIP SWITCHES
2. Operation Method
1) Set the DIP switches as shown above, and turn on the Power breaker.
· An error that has occurred last will be displayed by the 7seg.LED.
Refer to "5-2. Errors described by the 7seg.LED on the CPU board. (for FSE use)"
p.24 for the details of errors.
2) Pressing the [RUN] SW will switch the error log as following.
Last error code → "Yr" when an error occurred last → "Mo & D" when an error occurred last
→ "Hr" when an error occurred last → "Min" when an error occurred last → An error code
just before the last one → "Yr" when an error just before the last one occurred → "Mo & D"
when an error just before the last one occurred.....
3) Pressing the [Repl.] SW will switch to the latest error code display.
SERVICE MANUAL 57
CPU BOARD DIP SWITCHES
Note
Press the [Repl.] SW to interrupt the error log view or to restart the error log view from the
beginning.The display will switch to the error code that occurred last.
58 SERVICE MANUAL
CPU BOARD DIP SWITCHES
2. Operation Method
1) Set the DIP switches as shown above, and turn on the Power breaker.
· "Month & Date" of the daily total will be shown by the 7seg.LED.
2-1) Pressing the [RUN] SW will switch to the daily total mode. Pressing the button further will
switch the mode as follows;
· "Month & Date" of the day on which the film was processed last. → Total counts of the day
on which the film was processed last. → "Month & Date" of the day just before the film
was processed last. → ...and so on in order.
· Pressing the [RUN] SW when the monthly total mode is in effect will switch to the daily total
mode, and displays the "Month & Date" of the day on which the film was processed last.
2-2) Pressing the [Repl.] SW will switch to the monthly total mode. Pressing the button further
will switch the mode as follows;
· "Year & Month" of the month on which the film was processed last. → Total counts of the
month on which the film was processed last. → "Month & Date" of the month just before
the film was processed last. → ...and so on in order.
· Pressing the [Repl.] SW when the daily total mode is in effect will switch to the monthly total
mode, and displays the "Year & Month" of the day on which the film was processed last.
SERVICE MANUAL 59
CPU BOARD DIP SWITCHES
· Daily
operation 7seg. display contents
Push the [RUN] SW M.DD Displays the month (M) & date (DD).
"A" for October, "B" for November,
"C" for December.
Push the [RUN] SW ↓
HDD Displays the process count. "Month & Date" and process count
(HDD) sheets. "H" in third digit of the day on which the film
only is expressed in hexadecimal. was processed last.
Lower two digits are expressed in
decade. Therefore, "F99" represents
the maximum count "1,599".
1,600 or more is expressed by "FFF".
Push the [RUN] SW ↓ "Month & Date" and process count
M.DD Displays the month (m) & date (DD). of the day just before the film
Push the [RUN] SW ↓ was processed last.
HDD Displays the process count.
Push the [RUN] SW ↓
...
· Monthly
60 SERVICE MANUAL
CPU BOARD DIP SWITCHES
2. Operation Method
1) Set the DIP switches as shown above, and turn on the [Power] breaker.
· “Year” of the time display mode is displayed by the 7seg.LED.
2) Time display mode
· Each time when the [Repl.] SW is pressed;
"Year" display → "Month" display → "Date" display → "Hour" display → "Minute"
display → "Second" display → "Year" display → repeats in order.
· Each time when the [RUN] SW is pressed;
"Year" display → "Second" display → "Minute" display → "Hour" display → "Date"
display → "Month" display → "Year" display → repeats in order.
3) Changing the time display mode to time setup mode
Pressing the [RUN] SW and [Repl..] button simultaneously will allow the display "c00" to
blink.
Keep pressing the two buttons for three seconds or more will change the display from
blinking to continuous display, and releasing your fingers off the buttons will enter the
"Time Setup" mode.
Releasing your fingers off the buttons within three seconds will not enter the “Time Setup”
mode, and it stays in the “Time Display” mode.
4) Time Setup Mode
· Change the set item using the [Repl.] SW;
"Year" data change → "Month" data change → "Date" data change → "Hour" data
change → "Minute" data change → "Second" data change → returns to "Time Display"
mode
· Displayed value can be changed using the [RUN] SW.
SERVICE MANUAL 61
CPU BOARD DIP SWITCHES
Note
The fist digit indicates what is represented by the
lower two digits.
62 SERVICE MANUAL
CPU BOARD DIP SWITCHES
Note
The fist digit indicates what is represented by the
lower two digits.
SERVICE MANUAL 63
CPU BOARD DIP SWITCHES
2. Operation Method
1) Set the DIP switches as shown above, and turn on the Power breaker.
· “F” will be displayed in the first digit of the 7seg.LED, and segment in the second and third
digits changes its place and blinks in order.
2) Keep pressing the [RUN] SW and [Repl.] SW simultaneously for three seconds or longer until
the “F00” display on the 7segLED changes from blinking to lighting, and release your finger
from both switches to start deleting the log data.
· Any operation will be rejected while it is in the process of RAM clear.
64 SERVICE MANUAL
CPU BOARD DIP SWITCHES
SERVICE MANUAL 65
CPU BOARD DIP SWITCHES
2. Operation Method
1) Set the DIP switches as shown above, and turn on the Power breaker.
· Date when the program was edited will be displayed in scroll by the 7seg.LED.
2) Pressing the [Repl.] SW will horizontally scroll and display the version number.
3) Pressing the [RUN] SW will horizontally scroll and display the date of program edition.
SERVICE MANUAL 67
CPU BOARD DIP SWITCHES
1. Operation Method
1) Turn on the [Power] breaker under the normal operation mode (DS1-1 : OFF).
· Current dry temperature will be displayed by the 7seg.LED.
2) Every time when the [Repl.] SW is pressed, “Current Dev. Temp.” and “Current Dry Temp.”
are alternately displayed.
(repeats)
68 SERVICE MANUAL
CHECKING CIRCUIT BOARDS, SENSORS AND ELECTRICAL LOADS
CPU Board
TP6
TP11
TP5
TP4
VR VR
Switching
Power Source INPUT
(SUP1) OUTPUT OUTPUT
INPUT
COMPONENTS SIDE
UL CE
SERVICE MANUAL 69
CHECKING CIRCUIT BOARDS, SENSORS AND ELECTRICAL LOADS
This board, using a MPU controls and corrects the inconsistency and in the circuit.
Therefore, the voltage output at TP7 and TP8 corresponding to each temperature directly reflects
the variation, thus resulting in different output values depending on the product.
The table shown below indicates representative values, and is purely for reference.
It is possible to check the above temperature reading the 7seg.LED on the CPU board.
Check Procedure
(1) Turn on the [Power] breaker.
(2) Push the [RUN] SW.
(3) Dry heater temperature is indicated by the 7seg.LED.
(4) Pressing the [Repl.] SW on the operation panel will display the Dev. temperature.
70 SERVICE MANUAL
CHECKING CIRCUIT BOARDS, SENSORS AND ELECTRICAL LOADS
7-3. Checking the output to various loads and the input to operation panel board.
Check that the output from the SRX-101A’s CPU board to various loads and input from the
operation panel to CPU board are normal.
DS1-1 ON
DS2 [A]
LED1~8
LED No. is printed on
the board.
DS1
JJ2
DS2
2. Operation Method
(1) Check that the [Power] breaker is turned off.
(2) Check that JP2 of the connector from the operation panel board is plugged into JJ2 on
the CPU board.
(3) Set the DIP switches as shown above.
(4) Turn on the [Power] breaker, and start the maintenance mode.
· “L-1” is displayed by the 7seg.LED.
(5) Press the [RUN] SW. The load selected by the [Repl.] SW operates while it is kept
pressed.
· Visually check or check by sound.
· If the operation is abnormal, CPU board or operation panel board may be damaged.
(6) Each time the [Repl.] SW is pressed, a load to be tested will change one from the other in
order as shown in the next page.
SERVICE MANUAL 71
CHECKING CIRCUIT BOARDS, SENSORS AND ELECTRICAL LOADS
3. Details and Method of Check
Carry out a visual or sound check.
operation 7seg.display check Item (while [RUN] SW is kept pressed) type of load
(*1)
[RUN] SW L-1 "RUN" lamp lights "RUN" lamp
Push the [Repl.] SW ↓
[RUN] SW L-2 "READY" lamp lights "READY" lamp
Push the [Repl.] SW ↓
[RUN] SW o-1 PASS no load available
Push the [Repl.] SW ↓
[RUN] SW o-2 LED2 on the CPU board lights DRY Heater (H2, H3)
Push the [Repl.] SW ↓
[RUN] SW o-3 LED3 on the CPU board lights DEV Heater(H1)
Push the [Repl.] SW ↓
[RUN] SW o-4 LED4 on the CPU board lights Water Supply Pump (P5)
Push the [Repl.] SW ↓
[RUN] SW o-5 LED5 on the CPU board lights Feeding Solenoid Valve(MV)
Push the [Repl.] SW ↓
[RUN] SW o-6 LED6 on the CPU board lights FIX Supply Pump (P4)
Push the [Repl.] SW ↓
[RUN] SW o-7 LED7 on the CPU board lights DEV Supply Pump (P3)
Push the [Repl.] SW ↓
[RUN] SW o-8 LED8 on the CPU board lights DEV/FIX Circulation Pump(P1. P2)
Push the [Repl.] SW ↓
[RUN] SW b-1 Buzzer sounds in low tone Buzzer
Push the [Repl.] SW ↓
[RUN] SW b-2 Buzzer sounds in high tone Buzzer
Push the [Repl.] SW ↓
[RUN] SW r-1 Runs at the speed of normal processing Drive Motor (M1)
Push the [Repl.] SW ↓
[RUN] SW r-2 Runs at the speed of standby Drive Motor (M1)
Push the [Repl.] SW ↓
[RUN] SW A-1 Auto-feeder RUN lamp lights Output of AF process ready signal
Push the [Repl.] SW ↓
[RUN] SW S-1 PASS no load available
Push the [Repl.] SW ↓
[RUN] SW S-2 PASS no load available
Push the [Repl.] SW ↓
[RUN] SW 8.8.8. All segments of 7seg.LED light 7seg.LED
Push the [Repl.] SW ↓
(to *1)
72 SERVICE MANUAL
CHECKING CIRCUIT BOARDS, SENSORS AND ELECTRICAL LOADS
Caution
Note that the LED No. corresponding to each load is different from that on the old CPU board
(1050H1001) to the other on the new CPU board (1446H1002).
SERVICE MANUAL 73
CHECKING CIRCUIT BOARDS, SENSORS AND ELECTRICAL LOADS
DS1
JJ3
Connect to the entrance
sensor.
(1) Make sure the power breaker is OFF.
(2) Using No.3 and No.4 of the DIP switch on the CPU board, select and set the film processing
time. (refer to “6-2-2. DIP Switch Settings”, p.55)
(3) Check that JP3 of the connector at the entrance sensor is plugged into JJ3 on the CPU board.
(4) Turn off No.1 of DIP switch (DS1) on the CPU board, and turn on the [Power] breaker. This
allows starting the normal mode.
(5) Insert a film strip into each of entrance sensor to keep the sensor ON. Check that a buzzer
sounds approx. 14 seconds (at 90 sec. process time) after the two film strips are pulled out
from the sensors.
(6) If the buzzer does not sound, check if the buzzer is normal referring to "7-3. Checking the
output to various loads and the input to the operation panel board", p.71. When the
buzzer is proved to be normal, replace the entrance sensor unit.
74 SERVICE MANUAL
CHECKING CIRCUIT BOARDS, SENSORS AND ELECTRICAL LOADS
7seg.LED
VR5
VR for Dev. Temp. correction
VR2
VR for Dev. Temp. setup
(1) Adjust the VR for Dev. Temp. setup (VR2) located on the board to 34: on a scale.
(2) Turn on the [Power] breaker, and start operation.
· Drying heater temperature is indicated by the 7seg.LED.
(3) Press the [Repl.] SW.
· Dev. temperature is indicated by the 7seg.LED.
(4) Wait for 5 minutes after “READY” lamp lights, and place a thermometer in the Dev. tank to
measure the actual Dev. temperature.
(5) If there is a difference between the temperature indicated by the 7seg.LED and that actually
measured, rotate VR5 to adjust the value of 7seg.LED so that it shows the same as the
actual temperature.
· When the thermometer indicates higher than the reading of the 7seg.LED : turn VR5 counterclockwise.
· When the thermometer indicates lower than the reading of the 7seg.LED : turn VR5 clockwise.
(6) When the reading of the 7seg.LED becomes equal to and stable at the set temperature, check
the temperature reading of the thermometer placed in the Dev. tank.
· Adjustment should be made so that the difference in temperature becomes as small as
possible. (±0.2:)
If it does not fall within the allowance, make a fine adjustment of VR5.
Note
Changing the reading of 7seg.LED by rotating VR5 activates the temp. control circuit, and the reading
of 7seg.LED starts changing. Therefore, adjustment of VR5 should be quickly carried out.
Example of Correction)
· Set Temperature : 34:
· 7seg.LED Display : 34.0 (5 minutes after “READY” lamp has lit)
· Reading of Thermometer : 35.5:
(1) Wait for 5 minutes after “READY” lamp lights, rotate VR5 counterclockwise to adjust the
reading of 7seg.LED to 35.5.
(2) After the 7seg.LED is stabilized at about 34:, check the temperature of the thermometer in
the Dev. tank.
SERVICE MANUAL 75
ELECTRICAL COMPONENTS DIAGRAM
CPU Board
OSC
Serial
EEPROM Interface
FLASH
EPROM SRAM RTC
MEMORY
BZ
Buzzer
Switch
(Control Panel Board)
Transistor
Motor Array
M1 Control CPU
I/O Circuit
Drive Motor Board
Dip Switch
SSR
Temperature Sensor Temperature X2 DEV Heater (H1)
(DEV, DRY) Control Board DRY Heater (H2, H3)
(DEV : TH1, DRY : RB1)
DRY Fan (FM1, FM2)
76 SERVICE MANUAL
ELECTRICAL COMPONENTS DIAGRAM
CPU Board
OSC
Serial
EEPROM Interface
FLASH
MEMORY EPROM SRAM RTC
BZ
Buzzer
Switch
(Control Panel Board)
Transistor
Motor Array
M1 Control I/O Circuit
Board CPU
Drive Motor
Dip Switch
77 SERVICE MANUAL
WIRING DIAGRAM OF MAIN UNIT
AF Ready sig
AF Connection sig
Entrance Sensor 1
Entrance Sensor 2
Entrance Sensor 3
Entrance Sensor 4
RUN LED
READY LED
RUN SW
Repl. SW
78 SERVICE MANUAL
WIRING DIAGRAM OF MAIN UNIT
AF Ready sig
AF Connection sig
Entrance Sensor 1
Entrance Sensor 2
Entrance Sensor 3
Entrance Sensor 4
RUN LED
READY LED
RUN SW
Repl. SW
DEV Heater
DRY Heater
79 SERVICE MANUAL
WIRING DIAGRAM OF MAIN UNIT
80 SERVICE MANUAL
WIRING DIAGRAM OF MAIN UNIT
SERVICE MANUAL 81
CIRCUIT BOARD DIAGRAM
5V
5V 5V RA7 4.7K
5V
RA5 4.7K RA6 4.7K 1
5V
1 1
9 8 7 6 5 4 3 2 9 8 7 6 5 4 3 2 5 4 3 2 1
C1 0.1U 2
3
C2 0.1U 4
4.7K
5V C7 0.1U
5
C3 0.1U 6
JP5
RA8
37
27
46
7
8
VSS1
VSS2
VCC
GND GND 3 2 1
9
VCC135
VCC268
VSS111
VSS222
VSS344
VSS457
VSS565
VSS692
VCC1
45 29 IC4
A-1 DQ0
HM628512C
25 31
A0 DQ1 5V
24 33 1A18 21
A1 DQ2 C8 0.1U DQ7
A0
36
23 35 30A17 20
A2 DQ3 DQ6
A1
37
22 38 2A16 19 IC5
A3 DQ4 DQ5
32
16
18D0/P40 38
1
A2 21 40
A4 DQ5 31A15 DQ4
18
RTC-62423A
VPP
VCC
GND
19D1/P41 A3
39
20 42 31 3A14 17
A5 DQ6 A18 DQ3
20D2/P42 A4
40
19 44 30 GND 28A13 15 10A3 D3
14
A6 DQ7 A17 DQ2
21D3/P43 A5
41
18 30 2 A16 4A12 14 9A2 D2
15 TP16
A7 DQ8 DQ1
23D4/P44 A6
42
8 32 3 A15 25A11 13 7A1 D1
16
A8 DQ9 DQ0
24D5/P45 A7
43
7 34 29 23A10 5A0 D0
19
A9 DQ10 A14
25D6/P46 IC2
6 36 28 26A9 4ALE STD.P
1
A10 DQ11 A13
D.P 4/C2 26D7/P47 A8
45
5 39 4 A12 27A8 20CS1 VCC1
24
A11 DQ12
27D8 A9
46
4 MBM29F400TC 41 25 5A7 2CS0 VDD1
23
A12 DQ13 A11
28D9 A10
47
3 43 23 A10 6A6 11RD VDD2
22
A13 DQ14 IC3
5V 29D10 A11
48
2 26 A9 7A5 13WR GND
12
TP13 A14 M27C4001
30D11 A12
49
1 27 A8 8A4 3 17
A15 NC NC.3 C10
31D12 A13
50
48 5 21 9A3 6 NC.1 NC.4
18 0.1U
A16 A7 D7
32D13 A14
51
17 6 20 10A2 8 NC.2 NC.5
21
IC1 A17 A6 D6
R103 10K 33D14 A15
52
11 7 19 11A1 32
WE A5 D5 VCC
34D15
HD6413007F 12 8 18 12A0
RESET 9 A4 D4 C9
A16
53 N.C.1 GND
15 9 17 GND
8VCC 1 RY/_BY 10 A3 D3 0.1U
CS A17
54 N.C.2
47 10 A2 15 29 16
7NC 2 BYTE 13 D2 WE VSS
SK 69AS A18
55 N.C.3
11 A1 14 24
C4 6NC.1 3 D1 OE
DI 70RD 56 N.C.4
16
0.1U A19 22
12 A0 D0
13 CE
5GND DO
4 71HWR 14
N.C.5
28 OE
26 CE
24 OE
22 CE
GND
TP12 72LWR 2 DRY_HEAT 3/A2 GND
TMO0/TP8/PB0/CS7
IC6
TMIO1/TP9/PB1/DREQ0/CS6 3
BR93LC46RFJ JP3
GND 4 DI 2/A2 5V
TMO2/TP10/PB2/CS5 TP15
DO 2/C2 12TXD0/P90 TMIO3/TP11/PB3/DREQ1/CS4
5 3 2 1 5V
3 2 1
13TXD1/P91 6 IC9 74HC02
UCAS/TP12/PB4 IC9 74HC02
14RXD0/P92 7 JP2 3 R12
SCK2/LCAS/TP13/PB5 1
10 9 10K R13
15RXD1/P93 TXD2/TP14/PB6
8 2 GND
IC9 74HC02 8 10
SCK 2/A2 16SCK0/P94/IRQ4 9
RXD2/TP15/PB7
12
17SCK1/P95/IRQ5 13
IC10
11 2
D_HOJU 3/A2
TENDO/TCLKA/TP0/PA0 93 6 3
JUNKAN 1 BZ1
+
TEND1/TCLKB/TP1/PA1
94 3/A2 4 D13
BZ
5
+
77VREF TCLKC/TIOCA0/TP2/PA2
95 C57
DEV 78AN0/P70 96 F_HOJU 3/A2 74HC32 47U
TCLKD/TIOCB0/TP3/PA3
-
IC9 74HC02
+
91 R105
P84/CS0
C42 C6
R101 R102 10U 0.1U 5V R104 10K 10K SCLR
22K P60/WAIT
58 DIG_1
10K 2/C2
P61/BREQ 59
4/A2 DIG_2
8 6 R14
+5V VOUT JP4
P62/BACK
60 4/A2 DIG_3 10K
UNTEN_SW 4
61 C12 0.1UF C13 VBATT
+
P67/ 5V 1
C44 2
BOEKIHOJU_SW 62 RES 2
STBY R9 47U 0.1UF 7 3
R7 10K R11 Y CS
RES 63 5 4 10K
3
10K VCC GND
1 5
64 GND CS
+
NMI 7VSA 1
R19 10K
X1 GND C45
+
10 4 R6
AGND RESO 6VSB IC8 5V
VCC 10U BA1 5V
10K
2VSC OUTC
3 MM1134BF CR2032
3OUT -
EXTAL 66 OE1 1CT RESET
8
GND
GND 2
C11
XTAL
67 R8 R10 R18 4.7K
0.1U C14
73 GND RESET 3.6K 3.6K C15
+
MD0 2 C43 IC7 0.1U
74 TP14 0.1U
MD1 1U MB3771 GND
MD2
75
GND GND GND GND
GND IC9 IC10
GND
R5 10K
R4 10K
R3 10K
82 SERVICE MANUAL
CIRCUIT BOARD DIAGRAM
RA2 4.7K
1
2 3 4 5 6 7 8 9 5V
5V
CN3
RA1 4.7K R92 0
(JJ3) IC11
1 1 3
9 8 7 6 5 4 3 2 Enterance Sensor 1 1
74HC165
NF5 2
Enterance Sensor 2 2 R93 0 1 16 C16
GND S/L VCC
R81 0 Enterance Sensor 3 3 0.1U
1 3 2CK CKINH15
Enterance Sensor 4 4
NF6 3E
1 3 2 D14
GND 5 R94 0
4 F 13
NF3 2 GND C
GND
1 3 5
CN14 G B12
TP17
GND NF7 2 6H
(JJ14) GND A11
R82 0 R95 0 7 10
AF Ready 1 GND QH SI
AF Connection 8 9
AF Connection 1 3 1 3 GND QH DI
2
2 NF8 2 XREF=1/B2
3 NF4
GND
GND 4 GND GND
DS2
GND
1 1
R21 330 2 2
PC1 TLP181 C C
CN15 4 4
1 6 CM_IN
(JJ15) 8 8
R22 330 XREF=1/C1
CMVCC 1 TP18 TP19
R110 0
3 4
CMIN 2 5V
1 3 XREF=1/B1
GIN 3 SCK
CMOUT 4 NF18 2 R111 0
GND
RA3 4.7K
XREF=1/B2
S/L
GND
VCC 5
1
1 3
9 8 7 6 5 4 3 2 IC12
C58 0.1U 2 74HC165
NF19 DS1 C17
1 S/L VCC16 0.1U
1 16 2 CK CKINH15
2 15 3 14
GND E D
R83 0 3 14
IC10 74HC32
4
F C13
4 13 GND
5
CN13
1 3 4 G B12
6 LOCK 5 12
(JJ13) 5 6 11
R84 2 H A
0 NF14 XREF=1/C1 6 11
1 7 QH SI10
1 3 7 10
2 8 GND QH 9
2 NF15 8 9
3
R85 0 GND
4
1 3
5
GND
2 NF16
6
R86 0
1 3
2 5V
NF17 IC13 IC14
GND
TD62083F 74HC595
1/B2
18 1 FCLK 1 16
Q1 I1 QB VCC
TP20
17 2 2 15
GND Q2 I2 QC QA
5V 16Q3 I33 3QD SI14 XREF=1/B1 DO
15Q4 TP21
I44 4 QE G13
CN2 14 5 5 12 XREF=1/B2
Q5 I5 QF RCK RCK
(JJ2) 13Q6 TP22
R87 0 I66 6QG SCK11
1 12Q7
330 I77 7QH SCLR10 XREF=1/C2 SCLR
1 3 R23
Spare 2 11
Q8 I8
8 8
GND QH'
9
2 NF9
RUN LED 3 10COM GND9
C18
R88 0 0.1U IC10 74HC32
READY LED 4
GND 9
RUN SW 5 R24 8
1 3 1K 10
Repl. SW 6
2 NF10 GND
7 GND IC10 74HC32
R89 0
12
1 3 R25 1K 11
13
2 NF11
GND
R90 0
GND
GND
R91 0 1 3 RUN SW
2 NF12
1 3 Repl. SW
2 NF13
Parts not implemented
NF14,NF16,NF17,NF18,NF19
R81,R82,R84,R87,R88,R89
GND R90,R91,R92,R93,R94,R95
TP17,TP18,TP19,TP20,TP21,TP22
83 SERVICE MANUAL
CIRCUIT BOARD DIAGRAM
5V
12V
RA4 4.7K
1
9 8 7 6 5 4 3 2
CN12
(JJ12)
1
R15 10K
AC100V(N1)
2
AC100V(N1)
3 AC100V(L1)
F1 4 AC100V(L1)
CN10
LED1
LED2
LED3
LED4
LED5
LED6
LED7
LED8
(JJ10)
1
FIX Circulation Pump
2
CN11
IC15 SSR6
(JJ11)
TD62083F
3 1
+ 1
XREF=1/B2 1 18 4 2 DEV Circulation Pump
DEV/FIX Circulation Pump I1 Q1 - 2
XREF=1/B2 2I2 Q217
DEV Supply Pump
CN8
XREF=1/B2 3I3 Q316
FIX Supply Pump SSR5
XREF=1/C2 4 15 (JJ8)
Electromagnetic Valve I4 Q4 3+ 1
XREF=1/C2 5 14 1
Water Supply Pump I5 Q5 4 2 DEV Supply Unit
- 2
XREF=1/C2 6I6 Q613
DEV Heater
DRY Heater XREF=1/B2 7I7 Q712 CN7
SSR4
XREF=1/C2 8 11
I8 Q8 (JJ7)
9GND COM10 3+ 1 1
4 2 FIX Supply Unit
- 2
CN6
GND SSR3
(JJ6)
3+ 1 1
4 2 Electromagnetic Valve
- 2
CN19
SSR7
(JJ19)
3+ 1
1
4 2 2
-
5V
CN5
(JJ5)
1 +5V
2 DEV Heater
3 DRY Heater
12V
5V CN20
D12 (JJ20)
5V 1 +12V
TP26 C32
R27 4.7K
R26 4.7K
0.1U
TP25 GND
C33 C34
C30 0.1U 0.1U
TP24 C31
1 16
0.1U 0.1U C1+ VCC
3 2
C1- V+ GND
TP23
4 C2+ V- 6 CN21
LED10
LED9
5 15
C2- IC16 GND (JJ21)
TXD XREF=1/B1 11 14
T1IN ADM232A T1OUT 1 TXD
XREF=1/B2 10 T2IN
RTS T2OUT 7 2 RTS
RXD XREF=1/B1 12 R1OUT R1IN 13 3 RXD
CTS XREF=1/B2 9 8
R2OUT R2IN 4 CTS
5 GND
GND
Parts not implemented
TP23,TP24,TP25,TP26
84 SERVICE MANUAL
CIRCUIT BOARD DIAGRAM
5V
R28 4.7K
TR3 2SA1162
2
R29 2K
XREF=1/D2 1
DIG_3
R30 4.7K
TR4 2SA1162
2
R31 2K
XREF=1/C2 1
DIG_2
R32 4.7K
TR5 2SA1162
2
R33 2K
XREF=1/C2 1
DIG_1
IC17
TD62083F
GND
85 SERVICE MANUAL
CIRCUIT BOARD DIAGRAM
TP1 TP2 5V
12V IC18
TA7805
L1 R42 12
1 IN OUT 2
CN1
GND TP3
+
(JJ1) C46 C40 3 C47 C35 C36 C37 C38 C39
1 470U 0.1U 470U 0.1U 0.1U 0.1U 0.1U 0.1U
+12V
0V 2
CN18
R73 820
(JJ18)
R74
L2 GND
IC19 470 1 VR-1
D11
REF194GS
2 VR-2
+5VA TP6
1TP1 3 3 VR-3
NC28
AVREF TP4 VR1 2
2VS JP1 1K 4
NC17 1 GND
3 6
SLEEP OUT
R76 1.2K
4 5 3 2 1
GND TP2 3
VR2 2
+
+
AGND
+
C48 C49 C20
C19 C50 C21 1K
47U 10U 0.1UF 1
0.1UF 47U 0.1UF
R98 0 R75
1.2K
R99 0
IC20
REF195GS AGND
C24 0.1U
1 8 TP5
TP1 NC2
AGND
2VS NC17
3SLEEP OUT6
+5VA
4 5
GND TP2
+
C22 C51 C23
0.1UF 10U 0.1UF
D3
D4
D5
D6
TP9
DRY_SENSER
R55
1.8K R56 R57 120K C27
R112 0 120K
D10
0.1U
D7
D8
D9
2
3 1
AGND C52 100PF
VR5
AGND
500 R77
100
AGND
3
VR3
2
1K TP10
1
86 SERVICE MANUAL
CIRCUIT BOARD DIAGRAM
87 SERVICE MANUAL
CIRCUIT BOARD DIAGRAM
SERVICE MANUAL 88
CIRCUIT BOARD DIAGRAM
89 SERVICE MANUAL
CIRCUIT BOARD DIAGRAM
SERVICE MANUAL 90
CIRCUIT BOARD DIAGRAM
91 SERVICE MANUAL
CIRCUIT BOARD DIAGRAM
SERVICE MANUAL 92
CIRCUIT BOARD DIAGRAM
JJ28
LED 1
+5V 1
LED 3
LED 2
3 1
RUN Button SW 4 S1
4 2 R1
Replenish 3 1
SW 5 S2
Button 4 2
GND 6
LED2
6 JJ28
1
LED1 R1
LED3
S2 S1
93 SERVICE MANUAL
CIRCUIT BOARD DIAGRAM
94 SERVICE MANUAL
CIRCUIT BOARD DIAGRAM
95 SERVICE MANUAL
CIRCUIT BOARD DIAGRAM
SERVICE MANUAL 96
CIRCUIT BOARD DIAGRAM
97 SERVICE MANUAL
DISASSEMBLY AND REASSEMBLY
Note : Make sure the power is turned off before replacing the parts.
Note : Check operation after the replacement is completed.
SERVICE MANUAL 98
DISASSEMBLY AND REASSEMBLY
99 SERVICE MANUAL
DISASSEMBLY AND REASSEMBLY
(4)
(5) Check that the output voltage between TP16-TP3 with
the [Power] breaker off is 3.0±0.1V.
(6) Implement “RAM Clear”. (refer to p.64)
(7) Set the time. (refer to p.61)
(1) Turn off the [Power] breaker, and disconnect the power cable.
(2) Remove the cover for the electrical unit.
(refer to "11-3. Removing the Electrical Unit Covers", p.100)
(3) Take notes of the DIP switch (DS1, DS2) settings.
(4) Replace the CPU board referring to the illustration of electrical unit in p.18/19.
Note :
Always wear a wrist strap whenever touching the electrical parts.
(5) Set the DIP switches as those noted in step (3).
(refer to "6-2. CPU Board DIP Switches", p.54.)
(6) Set the jumper plug between 1-2 pins of JP4 (backup battery is ON).
(service board has the jumper plug set between 2-3 pins ; backup battery is OFF)
(7) Implement circuit check of the board.
(refer to "7. Checking Circuit Boards, Sensors and Electrical Loads", p.69.)
(8) Implement RAM clear. (refer to "6-6. Deleting the Log Data (RAM clear)", p.64)
(9) Set the time. (refer to "6-5. Time Setup and Display", p.61)
(10) Implement the DEV. temp. correction, and set the DEV. temp.
(refer to "7-5. Dev. Temp. Correction", p.75)
(11) Adjust the VR4 to set the drying temperature.
Note
When the CPU board is replaced from the previous type(1050H1001) to the new
type(1446H1002), check those described in the Note 1 and Note 2, and take necessary
measures.
Note 1
Power supply voltage
Check the voltage between TP1-TP3. If it does not fall within DC12.0±0.2V, adjust it to fall within the
criteria.(refer to "7. Checking Circuit Boards, Sensors and Electrical Loads", p.69.)
Note 2
Anti-noise measures
When the CPU board of the device to which anti-noise measures are applied is replaced
with 1446H1002, apply necessary changes to the device as instructed below.
Current Board
Measures to be taken Remarks
DRY sensor
when the CPU board is replaced
Wire Bundle
1050J5022 Not necessary. Regular production using 1446H1002.
1050J5019 Use the JP17 relay wire Alternative to regular production
bundle "B" (1050J5021). using previous board.
1050J5014 Not necessary.
Wiring
1. DRY sensor wire bundle "C" (1050J5022) is
employed for the production model from the
beginning (ser. No.1~), and the green wire of
JP17, 2Pin is connected to the chassis. For this
type of product, it is not necessary to change
anything in the field. (photo 1)
(photo 1)
2. For the product that employs DRY sensor wire
bundle "B" (1050J5019), and which the ground
wire of JP17 is directly connected to the chassis,
use JP17 relay wire bundle "B" (1050J5021) and
connect it as shown in the photo 2. This wire
bundle is a service part.
(photo 2)
3. For the product that employs DRY sensor wire
bundle {1050J5014(41908801202)} .
No alteration is required.
7seg.LED
IC3
DS2
DS1
JP3
JJ2
JJ3
1. Operation Method
(1) Check that the [Power] breaker has been turned off.
(2) Change the short circuit from 1-2 to 2-3 of JP3.
1-2 FLASH ROM mode
2-3 EPROM mode
Outer Crate
Hoses
745
Feed Tray
Packing
Seat
Pallet
93 5
0 74
External view
(Total Weight : approx. 60kg.)
Unit : mm
13-2. Contents
NOTE :
If there are any missing parts or damage, notify your technical representative immediately.
R Replenisher Tank
25R
Set of Accessories
Accessories
10 11
12 13
At least 60cm
At least
SRX–101A
At 60cm
least
25cm
At least 60cm
14-2. Setting the Main Unit in place (Refer to the Diagram Below)
(1) Place the Main Unit on the Stand (Option), a desk or a work bench so that the supply and
drainage valves are easily accessible.
(2) The SRX-101A, when filled with processing solutions, weighs approximately 47 kg. Make sure that
the support to be used is more than capable of bearing this weight and also resistant to the
corrosive effects of the developer (PH 11) and fixer (PH 4) chemicals.
(3) Do not install the processor in high vibration areas or where it cannot be properly leveled.
(4) Place the SRX-101A at a height from the floor that fulfills both of the following conditions.
a. The liquid surface inside the replenisher tank is below the full marks of the main unit
processing tanks.
b. The top of the main unit support is less than 130cm from the floor or other surface where the
replenish tank is standing.
Binding Tape
Drainage Valves
Developer Supply
Hose (Yellow)
Fixer Supply
Hose (Red)
with thread
Water Supply Hose
Adjustable Stands
Developer Drainage
Max.130cm Hose (Yellow)
Fixer Drainage
Hose (Red)
UL Version
1 2 3 4 5 6 7 8 9 10 11 12 13 14
£ £ £ £ £ £ £ £ £ £ £ £ £ £
£ £ £ £ £ £ £ £ £ £ £ £ £ £
gg
Black Wire
ii) i) i) For AC 120V outlets, connect terminals #5 and #8.
ii) For AC 115V outlets, connect terminals #5 and #7.
CE Version
1 2 3 4 5 6 7 8 9 10 11 12 13 14
£ £ £ £ £ £ £ £ £ £ £ £ £ £
£ £ £ £ £ £ £ £ £ £ £ £ £ £
g gg
Black Wire
iii) ii) i) i) For AC 240V outlets, connect terminals #5 and #9.
ii) For AC 230V outlets, connect terminals #5 and #8.
iii) For AC 220V outlets, connect terminals #5 and #7.
(2) Select an electrical outlet that is equal to or above the required current and voltage to operate
the processor and use this outlet for the SRX-101A only.
Insufficient current to the processor may cause overheating and/or smoking.
(3) The power source voltage to the processor should be within a range of +/-10% of the specified
requirement. The frequency (Hz) value should be within a range of +/-2.5% of the specified
requirements.
(4) Lay the power cord so that it is clear of foot traffic, sharp objects and other equipment.
Damaged plugs and cords may cause the processor to overheat and/or smoke.
(5) To prevent overheating or smoking, do not connect the processor to table top outlets, junction
cords or junction outlets.
(6) The power cord provided as standard equipment is 2.6 meters in length. If an extension is
needed, use only legally specified (product liability standard) extension cords. Sub-standard
extension cords may cause the processor to overheat or smoke.
(7) To prevent electrocution accidents, properly ground the SRX-101A. To avoid the possibility of
explosions or electrocution, do not attempt to ground the processor to any of the following
objects.
Gas pipes
Lightening rods
Telephone ground wires
Any water line or spigot not permitted by your local water department.
Darkroom
SRX–101A
Ventilation Fan
Ventilation Opening
(below the height of the processor)
The ventilation wall opening should be as close to the processor as possible and as far away
from the ventilation fan as possible. Use light shielding materials for both the fan and wall
openings.
(3) Keep all fluorescent materials and combustible materials (thinner, benzene, gasoline.etc)
away from the processor. To prevent fires, store such dangerous materials in another room.
(4) Divert heat from burners and space heaters away from the processor. Divert forced air from
air conditioning equipment away. Being exposed to direct blast of hot or cold air, poor film
processing quality may result.
Packing
Facility Water
Utility Outlet SRX-101A Water Supply Hose
PF3/4 PF1/2
DEV Tank
FIX Tank
WASH Tank
DEV Rack
Rack Rib
Groove
FIX/WASH Rack
CAUTION
1. The chemistry and starter fluid are dangerous to eyes, can cause
skin irritation and damage clothing. Handle them with care. If you
accidentally splash chemistry on your skin or clothing,
immediately wash the stained areas with water. If you splash any
of these chemistry in your eyes, immediately wash with water and
get professional medical treatment.
2. To avoid accidents, strictly follow the directions for handling and
mixing of chemistry.
RUN
Measuring Cup
Specified quantity
(ex. 78P)
Starter Fluid
Full Marks
(in each processing tank)
b. Quick Procedure
If you are in a hurry to fill the tanks, you can use the funnel provided to fill the tanks manually.
Begin the following procedures with only the DEV rack set in place.
(1) Push the OFF side (O side) of the power breaker.
(2) Fill the FIX tank with solution up to the full mark, begin careful not to splash any of the
solution into the DEV tank.
NOTE: Wash the funnel thoroughly after use.
(3) Set the FIX-WASH rack into the tank, being careful not to splash any of the solution.
(4) Fill the DEV tank with solution to just slightly overflow the tank.
(5) Use the beaker provided to measure out the specified quantity(ex. 78 p) of starter.
(6) Pour the starter into the DEV tank through the starter fluid inlet.
NOTE :
"Air rock" may occur after finishing this procedure.Be sure to activate the Circulation
pump to check if the solutions circulate normally.
Hot Cold
0
st 50
at lea
at le
ast 2
at le 00
as
700 t
Unit : mm
NOTE :
1. There are three process cycle times to choose from : 90, 120, and 180 sec.
2. The developer temperature may be set between 29: and 37:.
3. The drying temperature (the heater surface temperature) may be set between 210: and 250:.
Adjustments in temperatures are made necessary by differences in room conditions around the
processor.
4. Replenish amounts may be adjusted to -20%, -40%, or +30% of the preset values.
5. There are three standby times to choose from : 10 min, 30min, and 0 min (continuous operation).
If no film enters the processor for 1 hour from "READY" for processing ("READY" Lamp ON), the
SRX-101A will automatically switch over the standby mode, during which the drying heater will
be switched OFF and ON at 5 minutes intervals.
As soon as a sheet of film enters the processor, the SRX-101A will automatically switch from
standby into the normal operation mode.
6. The following table shows the standard developer temperature levels for each processing
cycle time.
Operational Procedure
1 Explain these points using the Operation Manual.
d 2 Have the customer go through the operation process and make sure he or she
remembers all the steps to be taken.
Cleaning
1 Explain these points using the sections on cleaning in the Operation Manual.
d 2 Emphasize all the precautionary measures to be taken in the cleaning process.
Troubleshooting
1 Explain these points using the relevant sections in the Operation Manual.
d 2 Try to explain how to respond to errors in the simplest way possible.
3 Clearly indicate to the customer where and whom to contact in case of an
operational problem or complaint.
Shutdown Procedure
d 1 Explain these points using the relevant sections in the Operation Manual.
Warranty
1 Remind the customer that the SRX-101A is guaranteed for a certain period from
d the date of installation.
Conclusion
1 Make sure to thank the customer for taking the time to listen to your
presentation.
16-2. Make Sure of the Following Points Before Your Presentation to the Customer.
(1) Is this the first time the customer has purchased an automatic film processor?
Is the SRX-101A a replacement processor?
If it is being purchased for the first time, give a more detailed presentation.
If it is a replacement processor, first check the type of processor that was used previously.
Then give your presentation so that the customer understand the similarities and differences
between operating the previous processor and running the SRX-101A.
(2) If the SRX-101A is a replacement processor, make sure that you are familiar with the features
of the previously used model; for example, its processing speeds and solution temperature
levels. (Always keep in mind ways to maintain the film processing conditions that the
customer has become used to.)
(3) Check beforehand the space where the SRX-101A is to be installed, as well as the operating
environment (exhaust devices, temperature/humidity conditions, etc.) Also check to see if
there is a suitable place for electrically grounding the main unit.
(4) Check beforehand the processing speeds, film and sensitized paper the customer intends to
use.
(5) Find out the approximate number of film sheets that will be processed each day. Then
calculate the amount of processing chemicals and film that will be needed, so that
insufficiencies in supply will not arise during operation.
(6) Check beforehand to see that the processing chemicals and the film to be used are
compatible.Caution the customer concerning any incompatible combinations. Make sure that
you explain clearly the reason why the incompatible materials cannot be used together.
(7) Read the catalogues and Operation Manual and understand the specifications and features
of the SRX-101A thoroughly before giving your presentation.
16-7. Cleaning
1. Explain all the points necessary in keeping the SRX-101A clean.
• Explain these points using the Operation Manual.
2. Explain the differences between the way of cleaning the bakelite rollers that are required to
be done everyday, once a week, once a month, and once every three months.
16-9. Troubleshooting
1. Explain the troubleshooting procedures.
• Explain these points using the relevant sections in the Operation Manual.
• Explain the measures to be taken for every error that may occur.
• Show the easiest ways of troubleshooting.
• Clearly indicate to the customer where and whom to contact in case of an operational
problem or complaint.
• Explain the content of the free-of-change after-service schedule that you intend to follow.
16-10. Maintenance
1. Using the Operation Manual, explain how to maintain the processor st optimum operating
conditions.
• Make sure to impress on the customer how important these periodical maintenance
checks are in preventing operational errors.
16-14. Conclusion
1. Urge the customer the read the Operation Manual over thoroughly before trying to operate
the SRX-101A.
• Make sure that the customer knows where and whom to contact if there is something
unclear in the Operation Manual.
2. Make the customer feel confident about operating the processor easily and safe.
3. Thank the customer for taking the time to listen to your presentation.
1 Foam packing(thickness 10mm) 9 L=1000mm, cut at adequate length of light shield plate and wall.
1A Foam packing(thickness 10mm) 1 Cut at L=530mm and use.
2 Light shield plate 1
3 Foam packing(thickness 10mm) 2 Cut at L=20mm and use.
3A Foam packing(thickness 10mm) 1 Cut at L=450mm and use.
3B Foam packing(thickness 5mm) 2 Cut at L=200mm and use.
4 Foam packing(square) 4
5 Foam packing(thickness 3mm) 4 Cut at L=165mm and use.
5A Foam packing(thickness 3mm) 2 Cut at L=225mm and use.
5B Foam packing(thickness 3mm) 1 Cut at L=560mm and use.
6 Light shield plate 1
7 Foam packing(triangle) 2
8 Light shield plate 1
9 Light shield plate 1
10 Foam packing(thickness 20mm) 1 Cut at adequate length.
10A Foam packing(thickness 20mm) 2 Cut at adequate length.
11 Magnet mounting plate 1
12 Magnet mounting plate 1
13 Magnet catcher 1 Tochigiya, TL-238 No.2.
14 Foam packing(pentagonal) 2
15 Magnet mounting plate 1
16 Switch box 1
17 Speed nut M4 8
18 Gromet with membrance 10 Tochigiya, MG-9.
19 Light shield rubber 1
Preliminary Notes
1. Assemble the shield on the light room side of the processor near the access opening in the partition.
2. Assemble the processor main unit stand before assembling the light shield.
3. Before installing the SRX-101A, make sure to position the main unit stand so that the replenisher
tanks are easily accessible. The main stand has crossbars on three of its four sides. The side
without a crossbar is the side providing easy access to the replenisher tanks for mixing new
processing solutions. Take this point into consideration when deciding which side of the main unit
on which to install the light shield assembly.
4. The light shield can be installed on any of the main unit stand's four sides.
1) Make sure that all of the SRX-101A processing tanks are empty.
2) Place the SRX-101A main unit on its stand.
3) Adjust the two legs on the insertion slot side of the main unit to a height of 25mm. Then slide the
main unit all the way in the direction of the insertion slot so that the legs hit the safety stops on the
stand.
7) Cut a piece of Packing(D)[0thickness 10mm] into a strip of 530mm long. Attach it to the Lower Light
Shield as shown in the diagram below. Attach 4 clip nuts at the top edge of the Lower light Shield,
adjusting the position against the hole, fix the Lower Light Shield to the main unit stand with M6 x
20 pan-head screws, flat washers(φ6) and hexagonal nuts.
Attach the packing here
Attach clip nuts
Attach clip nuts
Packing
Lower Light Shield
"A" Enlargement
8) Cut two pieces of Packing(A)[thickness 3mm] into strips of 165mm long, and attach them to the
bottoms of the Left and Right Shield. Cut two more pieces of Packing(A)[thickness 3mm] into strips
of 225mm long and attach them to the sides of the Left and Right Light Shields as shown in the
diagram below. Attach two clip nuts onto each top edge of the Left and Right Light Shields adjusting
the position against the hole. Using four M4 x 6 pan-head screws from the light room side of the
shields to fix the Left and Right light Shields to the Lower Light Shield.
Note : The right Light Shield is the one with the manufacturing date stamped on it.
Speed Nuts
Right Light Shield
225mm Strip of Packing (A) M4x6 Pan Screw
Speed Nuts
9) Cut a piece of Packing(A)[thickness 3mm] into a strip of 165mm long, and attach it to the Upper
Light shield, and fix it to the light shield panel(right and left) using the speed nuts 4 pieces of M4 x 6
pan screws from the light room side.
165mm Strip of
Packing(A)
Pan-head Screw
(M4 x 6)
10) Cut pieces of Packing(D)[thickness 10mm] into two strips of 20mm long and attach them to the left
and right corners of Upper Light Shield as shown in the diagram below(left).
11) Attach the triangle-shaped Packing(E) to the corners as shown in the diagram below(right).
12) String the control panel lead wire through the hexagonal hole in the switch box(notch facing down)
so that the control panel is protruding out of the hole.
Hexagonal hole
Notch Control Panel
Switch Box
Lead Wire
Notch
Insertion Table
13) String the connector end of the lead wire through the hexagonal hole in the film insertion table for
the control panel and the notch provided. Make sure you have about 20cm of play in the wire.
14) Now bring the film insertion table up against the SRX-101A main unit, and string the connector end
of the lead wire through the elongated hole in the main unit until the connector is hanging in front of
the CPU board. At this point, fix the film insertion table to the main unit with the screw provided.
15) Reconnect the lead wire to the CPU board and fix the ground wire terminal with a screw. Make
sure that there is enough play in the wire so that the CPU board is not being pulled or strained.
16) Attach the control panel switch box to a convenient place on the light shield panel.
Note : The control panel may also be attached directly to either the left or right side of the film
insertion table, though it will not be easily seen.
17) Attach Packing(G) to the right and left hand sides of the outer cover of the electrical components
as shown in the diagram below.
Packing(G)
Packing(G)
18) Put the inner cover and outer cover of the electrical components unit back to the original position.
19) There will be an area uncovered by the outer cover between bottom of the components housing
and the bottom of the light shield. Cut a piece of Packing(D)[thickness 5mm] into a strip of 450mm
long and attach it to the bottom of the electrical components housing.
SRX-101A Electrical Components Unit Outer Cover
Components Housing
SRX-101A
21) Cut pieces of Packing(C) into two strips of 200mm long and attach them to the left and right sides
of the light shield panel around the electrical components unit cover.
200mm Strips of
Packing(C) Right Light Shield
22) Attach Packing(D)[thickness 10mm] around the opening in the partition and light shield panel.
Attach the packing only to the upper, left, and right sides of where the wall and light shield panel will
meet.
Darkroom Side
Packing(D)
23) Lower the insertion table side legs so that the SRX-101A is leveled. Taking special care of the
unit's left and right side position, move the processor up against the partition, and then level the unit
once again.
Notes :
1. Push the light shield up against the partition so that it is bowed slightly towards the darkroom.
This position will give the best light shielding results.
2. If the unit cannot be leveled with only the adjustment bolt on the support, shim the support up
using material that will not change shape, like steel plate.
24) Attach the light shield rubber lining to cover the opening between floor and the bottom of the light
shield panel as below. Cut Packing(B)[thickness 20mm] into a block whose length will match the
rubber lining, and stick it to the rubber lining.
Wall
Wall Light Shield
Panel
Packing(B)
25) Attach the magnetic catch to the center for the Upper Light Shield.
26) Attach the steel plate to the film insertion table cover so that it hits the magnetic catch when the
cover is folded up. (See the diagram below)
Magnetic
Wall Catch
Steel Plate
SRX-101A
27) Open(fold up) the film insertion table cover and make sure that the magnetic catch is strong
enough to hold it open while operating the SRX-101A.
28) Put back the top cover and make sure that the light shield is functioning properly from the
darkroom side.
Outer Cover
Fig. A
JP1
Fig. B
4) Fix the knob plate with the three screws after removing a round plate. (Fig. C)
5) Connect the connector JP18 to the JJ18 on the CPU board and the earth (ground) wire. (Fig. C)
JJ18
CPU Board
Motor control board
Fig. C
Fix this earth to the earth terminal.
6) Adjust the pointer of the knob at the notch of the knob plate. (Fig. D)
7) Assemble the covers onto the main body with the knob pointer fixed at the center (Fig. A).
Pay attention to keep the knob not contracted with the surrounding cover.
8) Stick the dial plate with the knob pointer matching at 34 scale of the dial plate. Pay attention to keep
the knob not contracted with the dial plate. (Fig. E)
Notch
Pointer 34
30 38
Fig. D
Fig. E
■ Adjusting Procedure
1) Checking of the CPU board (Fig. B)
Check the Jp1 on the CPU board if its pins 2-3 are selected.
Fig. B
2) Start of SRX-101A
Turn on the power switch, set the DEV temp. control knob at 34:, and turn on the [RUN] SW.
Fig. F
4)When the actual temperature is not between 33: : and 35: :, proceed the Knob position
adjustment (Fig. G).
i) Loosen the set screw of the knob which locates just opposite of the pointer.
Pay attention not to move the volume shaft.
ii) Set the pointer at the measured temperature value.
iii) Tighten the set screw of the knob with the volume shaft not moving.
34
30 38
Unlock Lock
Fig. G
Next, make the adjustment according to the temperature conditions as Case 1 and Case 2.
:.
Case 2 : When the actual temperature is under 33:
Make the above step 2) Recheck.
0405TE