Honey Wellvuhfktr908
Honey Wellvuhfktr908
Honey Wellvuhfktr908
KTR 908
VHF COMM TRANSRECEIVER
KFS 598/598A
VHF COMM CONTROL UNITS
MANUAL NUMBER 006-00197-0008
REVISION 8 NOVEMBER, 2005
THIS PUBLICATION MAY BE CONTROLLED BY THE U.S. DEPARTMENT OF STATE INTER-
NATIONAL TRAFFIC IN ARMS REGULATIONS (ITAR) 22 CFR 120-130 OR THE U.S.
DEPARTMENT OF COMMERCE EXPORT ADMINISTRATION REGULATIONS (EAR), AND
MAY NOT BE EXPORTED OUT OF THE UNITED STATE OR BE PROVIDED TO FOREIGN
PERSONS (AS DEFINED BY THE ITAR) LOCATED WITHIN THE UNITED STATES, WITHOUT
THE APPROPRIATE PRIOR AUTHORIZATIONS FROM THE U.S. GOVERNMENT. DIVER-
SION CONTRARY TO U.S. EXPORT LAWS AND REGULATIONS IS PROHIBITED.
COPYRIGHT NOTICE
REVISION HISTORY
KTR 908 / KFS 598/598A Installation Manual
Rev. 7, Sept/2004
ITEM ACTION
Full Reprint Replaces all previous revisions.
Rev. 8, Nov/2005
ITEM ACTION
Full Reprint Replaces all previous revisions.
TABLE OF CONTENTS
ITEM PAGE
SECTION I
GENERAL INFORMATION
1.1 INTRODUCTION............................................................................................................ 1-1
1.2 EQUIPMENT DESCRIPTION ........................................................................................ 1-1
1.3 TECHNICAL CHARACTERISTICS ............................................................................... 1-2
1.3.1 KTR 908 TRANSCEIVER .............................................................................................. 1-2
1.3.2 KTR 908 TRANSMITTER .............................................................................................. 1-3
1.3.3 KTR 908 RECEIVER...................................................................................................... 1-3
1.3.4 KFS 598 CONTROL UNIT ............................................................................................. 1-4
1.3.5 KFS 598A CONTROL UNIT........................................................................................... 1-5
1.3.6 TSO CLASSIFICATIONS............................................................................................... 1-6
1.4 UNITS AND ACCESSORIES SUPPLIED ..................................................................... 1-7
1.4.1 KTR 908 VHF COMMUNICATIONS TRANSCEIVER.................................................... 1-7
1.4.2 KFS 598 CONTROL UNIT ............................................................................................. 1-7
1.4.3 KFS 598A CONTROL UNIT........................................................................................... 1-9
1.4.4 KTR 908 INSTALLATION KIT...................................................................................... 1-11
1.4.5 KFS 598 INSTALLATION KIT ...................................................................................... 1-11
1.4.6 KFS 598A INSTALLATION KIT.................................................................................... 1-12
1.5 ACCESSORIES REQUIRED, BUT NOT SUPPLIED .................................................. 1-12
1.6 TOOLS REQUIRED, BUT NOT SUPPLIED................................................................ 1-12
1.7 LICENSE REQUIREMENTS........................................................................................ 1-13
1.8 CONTINUED AIRWORTHINESS INSTRUCTIONS .................................................... 1-13
1.8.1 EQUIPMENT................................................................................................................ 1-13
1.8.2 WIRES/COAX CABLES ............................................................................................... 1-13
SECTION II
INSTALLATION
2.1 GENERAL...................................................................................................................... 2-1
2.2 UNPACKING AND INSPECTING EQUIPMENT ........................................................... 2-1
2.3 EQUIPMENT INSTALLATION ...................................................................................... 2-1
2.3.1 COOLING CONSIDERATIONS ..................................................................................... 2-1
2.3.2 KTR 908 MECHANICAL INSTALLATION...................................................................... 2-1
2.3.3 KTR 908 CABLE HARNESS AND CONNECTOR ASSEMBLY..................................... 2-2
2.3.4 KFS 598/KFS 598A MECHANICAL INSTALLATION..................................................... 2-2
ITEM PAGE
2.3.5 KFS 598/598A CABLE HARNESS AND CONNECTOR ASSEMBLY ........................... 2-2
2.3.6 KFS 598A CONTROL PIN FUNCTIONS ....................................................................... 2-2
2.4 POST INSTALLATION CHECK .................................................................................. 2-11
2.4.1 KFS 598A VERIFICATION TEST ................................................................................ 2-11
SECTION III
OPERATION
3.1 GENERAL...................................................................................................................... 3-1
3.1.1 KFS 598 OPERATING PROCEDURES......................................................................... 3-1
3.1.2 KFS 598A OPERATING PROCEDURES ...................................................................... 3-2
3.1.3 FREQUENCY MODE..................................................................................................... 3-3
3.1.4 CIVIL OPERATION (J5982-P7 open) ............................................................................ 3-3
3.1.5 MILITARY OPERATION (J5982-P7 grounded) ............................................................. 3-4
3.1.6 DEFAULT MODE ........................................................................................................... 3-5
3.1.7 REMOTE TRANSFER ................................................................................................... 3-5
3.1.8 REMOTE CHANNEL...................................................................................................... 3-5
ITEM PAGE
ITEM PAGE
SECTION I
GENERAL INFORMATION
1.1 INTRODUCTION
This manual contains information relative to the physical, mechanical and electrical characteristics
of the Bendix/King Gold Crown KTR 908 VHF Communications Transceiver, and the KFS 598 and
KFS 598A Control Units. Installation and operating procedures are also included.
Generally, features common to all versions of the KFS 598A which are not available in the
KFS 598 include:
• Pre-programmable frequencies which may be later recalled for use by channel number.
• Remote channeling capability which allows the system to step through previously pro-
grammed channels via a remote channel button.
• Direct channeling of frequency displayed in Active window.
• Civil or Military operating modes.
• Display dimmer override.
POWER OUTPUT:
(Version dependent, see 1.4.1 KTR 908 VHF
COMMUNICATIONS TRANSCEIVER)
PTT (P5981 Pin 3): Active state = LO (No more than 3.0 Vdc)
Inactive state = Open
Squelch Test (P5981 Pin 25): Active state = LO (No more than 0.5 Vdc)
Inactive state = HI (No more than 9.0 Vdc)
PTT (P5981 Pin 3): Active state = LO (No more than 3.0 Vdc)
Inactive state = Open
Auto Dim Override (5981 Pin 13): Active state = LO (No more than 0.5 Vdc)
Inactive state = Open
Mic Key In (P5981 Pin 21): Active state = LO (No more than 3.0 Vdc)
Inactive state = Open
Squelch Test (P5981 Pin 25): Active state = LO (No more than 0.5 Vdc)
Inactive state = Open
VERSION 25 kHz 50 kHz 118 to 136.975 118 to 151.975 20 WATT 10 WATT SELCAL/DF
SELECT SELECT MHz MHz TX TX OUTPUT
-00 X - X - X - -
-01 - X X - X - -
-02 X - - X X - -
-03 - X - X X - -
-04 X - X - X - X
-05 - X X - X - X
-06 X - - X X - X
-07 - X - X X - X
-08 X - X - - X -
-09 - X X - - X -
-10 X - - X - X -
-11 - X - X - X -
-12 X - X - - X X
-13 - X X - - X X
-14 X - - X - X X
-15 - X - X - X X
The following table lists the optional characteristics available with each version:
The technical characteristics of the KFS 598A described in Section 1.3 TECHNICAL CHARAC-
TERISTICS include some optional, version dependent characteristics. The table below lists the
optional characteristics available with each version:
VERSION 118 to 118 to 118 to BEZEL LIGHT DIFF NON- CONTROLS
135.975 136.975 151.975 LENS DIFF
MHz MHz MHz LENS
-24 X - - BLK 5V X - VOL/ON/OFF/TEST
-25 X - - BLK 28V X - VOL/ON/OFF/TEST
-26 X - - GRY 5V X - VOL/ON/OFF/TEST
-27 X - - GRY 28V X - VOL/ON/OFF/TEST
-29 X - - BLK 5V X - TEST
-30 X - - BLK 28V X - TEST
-31 X - - GRY 5V X - TEST
-32 X - - GRY 28V X - TEST
-34 X - - BLK 5V X - ON/OFF/TEST
-35 X - - BLK 28V X - ON/OFF/TEST
-36 X - - GRY 5V X - ON/OFF/TEST
-37 X - - GRY 28V X - ON/OFF/TEST
-38 - - X BLK 28V - X VOL/ON/OFF/TEST
-39 - - X BLK 5V X - VOL/ON/OFF/TEST
-40 X - - BLK 28V - X VOL/ON/OFF/TEST
-41 X - - BLK 28V X - ON/OFF/TEST/VOL*
-42 - - X BLK 28V X - ON/OFF/TEST
-43 - - X BLK 28V X - VOL/ON/OFF/TEST
-44 - - X BLK 28V X - ON/OFF/TEST/VOL*
-45 - - X GRY 5V X - TEST
* 500 ohm volume
CAUTION:
THE VHF TRANSMITTER IN THIS EQUIP-
MENT IS GUARANTEED TO MEET FEDERAL
COMMUNICATIONS COMMISSION ACCEP-
TANCE OVER THE OPERATING TEMPERA-
TURE RANGE ONLY WHEN A BENDIX/KING
CRYSTAL IS USED IN THE STABILIZED MAS-
TER OSCILLATOR. USE OF OTHER THAN
BENDIX/KING CRYSTALS IS CONSIDERED
AN UNAUTHORIZED MODIFICATION, AND
WILL VOID THE WARRANTY.
SECTION II
INSTALLATION
2.1 GENERAL
This section contains suggestions and factors to consider before installing the KTR 908, the
KFS 598, and the KFS 598A. Close adherence to these suggestions will assure a more satisfac-
tory performance from the equipment.
The conditions and test required for the TSO and MOPS approval of this article are minimum per-
formance standards. It is the responsibility of those installing this article either on or with a speci-
fied type or class of aircraft to determine that the aircraft installation conditions are within the TSO
and MOPS standards. These articles must have separate approval for installation in an aircraft.
Any features in this equipment outside the requirements of this applicable TSO and MOPS must
be evaluated and approved as part of the installation approval. The article may be installed only
if performed under 14 CFR part 43 or the applicable airworthiness requirements.
2.2 UNPACKING AND INSPECTING EQUIPMENT
Exercise extreme care when unpacking the equipment. Make a visual inspection of the unit for
evidence of damage incurred during shipment. If a claim for damage is to be made, save the ship-
ping container to substantiate the claim. The claim should be promptly filed with the transportation
company. It would be advisable to retain the container and packaging material after all equipment
has been removed in the event that equipment storage or reshipment should become necessary.
2.3 EQUIPMENT INSTALLATION
The KTR 908 installation will conform to standards designated by the customer, installing agency,
and existing conditions as to the unit location and type of installation. However, the following sug-
gestions should be considered before installing the KTR 908/KFS 598/KFS 598A. Close adher-
ence to these suggestions will assure a more satisfactory performance from the equipment.
2.3.1 COOLING CONSIDERATIONS
The greatest single contributor to increased reliability of all modern day avionics is to limit the max-
imum operating temperature of the individual units whether panel mounted or remote mounted.
While modern day circuit designs consume far less electrical energy, the watts per cubic inch dis-
sipated within the avionics units still remains much the same due to high density packaging tech-
niques utilized. Consequently, the importance of providing avionics cooling is essential to the life
span of the unit.
While each individual unit may or may not require forced air cooling, the combined heat load of
several units operating in a typical avionics location will significantly degrade the reliability of the
avionics if provisions for cooling are not incorporated in the initial installation. Failure to provide
cooling will certainly lead to increased avionics maintenance costs and may void the Bendix/King
warranty.
2.3.2 KTR 908 MECHANICAL INSTALLATION
A. Select the KTR 908 location. The unit can be rigidly mounted. Allow at least one
inch of free air space around the top and rear of the unit and one-half inch along
each side. Allow adequate space for installation of cables and connectors.
B. Refer to FIGURE 2-8 KTR 908 INSTALLATION for the KTR 908 mounting dimen-
sions.
C. Mark, punch, and drill the mounting holes. Care must be taken to avoid damage
to adjacent equipment or cables.
D. Secure the mounting rack firmly in place.
E. Secure the KTR 908 to the mounting rack.
CRIMPING TOOL
HONEYWELL P/N: 005-02012-0021
MIL SPEC P/N: M22520/2-01
POSITRONICS P/N: 9507-000
DANIELS (DMC) P/N: AFM8
ASTRO (BUCHANAN) P/N 612118
POSITIONER
HONEYWELL P/N: 005-02012-0023
POSITRONICS: P/N 9502-11 (18 AWG)
POSITRONICS: P/N 9502-10 (20-32 AWG)
DANIELS (DMC) P/N: K774 (18 AWG)
DANIELS (DMC) P/N: K694 (20-32 AWG)
ASTRO (BUCHANAN) P/N 612513
INSERTION/EXTRACTION TOOL
HONEYWELL P/N: 005-02012-0025
MIL SPEC P/N: M81969/1-02
(SUPERCEDES MIL SPEC P/N: M24308/18-2)
ORDER FROM POSITRONICS, DANIELS, OR ASTRO BY MIL SPEC P/N
CAUTION:
AS AN ADDED PRECAUTION BEFORE THE
FLIGHT, CHECK THE ANTENNA. VSWR
SHOULD BE CHECKED WITH AN IN-LINE
TYPE WATTMETER INSERTED IN THE CO-
AXIAL TRANSMISSION LINE BETWEEN THE
TRANSCEIVER AND THE ANTENNA. ANY
PROBLEM WITH THE ANTENNA INSTALLA-
TION WILL MOST LIKELY BE SEEN AS A
HIGH REFLECTED POWER. A VSWR OF 3:1
WILL RESULT IN A 25% LOSS IN POWER.
2.4.1 KFS 598A VERIFICATION TEST
A. Verify that turning on the unit (or either unit in a tandem installation) causes the dis-
play(s) to light, and that the volume control changes the audio level(s).
B. Verify that pressing the PUSH TST button will alternate the radio between
squelched and unsquelched states.
C. Vary ambient light on display by placing a finger over the photocell and verify that
display darkens.
D. Depress and hold Transfer button for longer than 2 seconds. The Standby fre-
quency will blank and the tuning knobs will then tune the Active frequency.
E. Press the CHAN button and verify that the unit(s) enter the Channel mode and dis-
play CH and the channel number and frequency.
F. Press the CHAN button and verify that the unit(s) enter the Channel mode and dis-
play CH, the channel number, and the frequency. The tuning knobs will increment
or decrement the channel number only to channels with a programmed frequency.
If none are programmed, the unit(s) will default to Channel 1 and display dashes in
the SBY window for approximately 5 seconds after which the control head reverts
to Frequency mode.
G. Press the CHAN button and hold for longer than 2 seconds. Verify that unit(s) enter
the Program mode and display a P and a flashing channel number.
NOTE:
An unprogrammed channel will display dashes in the
SBY window.
The tuning knobs will change the channel number to 1 thru 9. Press the Transfer
button momentarily and verify that the channel number stops flashing and the fre-
quency flashes. The tuning knobs will increment or decrement the channel fre-
quency.
Pressing the Transfer button again will cause the frequency to stop flashing if it is
valid and the channel number to flash again.
Pressing the CHAN button will return the control unit(s) to the mode from which
Program Mode was entered if the CIVIL/MIL pin on the rear connector is grounded
(MIL Mode). If the CIVIL/MIL pin on the rear connector is left open (CIVIL Mode),
the control head will always return to Frequency Mode.
NOTE:
If no action is taken for 20 seconds while in program
mode, the unit(s) will return to their previous mode.
H. Verify that when turning the unit(s) on while the Transfer button is depressed that
the unit comes up in Active Entry and displays 120.00 MHz.
SECTION III
OPERATION
3.1 GENERAL
3.1.1 KFS 598 OPERATING PROCEDURES
Rotate the VOL control knob clockwise from the OFF position. To override the automatic squelch
pull the VOL knob out and rotate the VOL control for desired listening level on the noise being pro-
duced by the receiver.
Push the VOL knob back in to activate the automatic squelch.
Select the desired operating frequency in the Standby display by rotating the increment/decre-
ment knobs either clockwise or counterclockwise. A clockwise rotation will increment the frequen-
cy while a counterclockwise rotation will decrement the frequency.
The larger knob will change the MHz portion of the standby display. At one band-edge (118 MHz
or 135.975 MHz [expanded versions 136.975 MHz or 151.975 MHz]) the following 1 MHz change
will wrap around to the other band edge.
The outside knob will change the kHz portion of the standby display. It will change in steps of 50
kHz when the knob is pushed in and 25 kHz when the knob is pulled out. The wrap around band
edge is also utilized when incrementing or decrementing the kHz portion of the standby display.
To tune the radio to the desired operating frequency, the frequency must first be entered into the
Standby display, and then the transfer button must be pushed. This will trade the contents of the
Active and Standby display.
The transceiver is always tuned to the frequency appearing in the Active display. It is therefore
possible to have two different frequencies available, one in use and one stored in the Standby dis-
play.
During the transmit operation, a TX will appear between the Active and the Standby displays, sig-
nifying that the transceiver is in the Transmit mode of operation.
A. Momentarily pressing the CHAN button while in Frequency mode puts the unit in
Channel mode. The unit remains tuned to the last active frequency displayed before
entering Channel mode.
The last used channel number is displayed unless no channels have been pro-
grammed, in which case the unit defaults to Channel 1 and dashes are displayed in
the Standby window.
Turning either tuning knob changes the channel number and corresponding fre-
quency. The channels will only increment and decrement to channels that have
been programmed.
If there has been no activity for five seconds the unit will return to Frequency mode
and the channel frequency is placed in the Standby window. Pressing the CHAN
button before the 5 second delay is completed will return the unit to Frequency mode
and the status of Frequency mode prior to entering Channel mode remains the
same.
B. When in Channel mode, pressing the Transfer button will return the unit to Frequen-
cy mode. The channel frequency will become the new Active frequency and the last
Active frequency will become the new Standby frequency.
If the unit was in Active Entry mode prior to entering Channel mode, pressing the
Transfer button or allowing the unit to time out will bring it back to Standby Entry.
A. Program mode is selected by pressing and holding the CHAN button for longer than
two seconds. The unit tunes the KTR 908 to last active frequency displayed before
entering Program mode and the last used Channel number is displayed when Pro-
gram mode is entered.
The Channel number flashes and turning either tuning knob changes the Channel
number. When the Channel number is flashing, pressing the Transfer button will
cause the Channel number to stop flashing and cause the frequency to flash, unless
the channel is Program Secured.
The tuning knobs then work as in Frequency mode, except between rollover points
118.XX to 135.XX/136.XX and 135.XX/136.XX to 118.XX, or 118.XX to 151.XX and
151.XX to 118.XX for extended frequency range, dashes are displayed to unpro-
gram the channel.
When the frequency is flashing, pressing the Transfer button will cause the frequen-
cy to stop flashing and the Channel number to flash.
B. If no activity has occurred for 20 seconds the unit returns to Frequency mode. The
unit can also be returned to Frequency mode from Program mode by pressing the
CHAN button.
Returning to Frequency mode will not change the Active or Standby frequencies
from what they were prior to entering Program mode.
A. Pressing the CHAN button momentarily while in one of the Frequency modes puts
the unit in Channel mode. The last channel used is the Channel number displayed.
The unit tunes the KTR 908 to the frequency in the Standby window.
If no channels are programmed, the unit will display CH 1 and dashes in the Standby
window for five seconds, and will tune the KTR 908 to the last Active frequency.
Either tuning knob will change the Channel number and the corresponding channel
frequency. The unit will only channel to channel numbers with a frequency pro-
grammed.
Holding the Transfer button for two seconds selects the Active Entry mode.
NOTE:
The channel mode does not time out as in civil oper-
ation.
B. Pressing the CHAN button momentarily will return the unit to Frequency mode and
the status remains what it was prior to entering Channel mode.
A. Pressing and holding the CHAN button for longer than 2 seconds brings the unit into
Program mode. The last used channel number is displayed and flashes. The trans-
ceiver tunes the frequency in the Standby window.
When the channel number is flashing, the tuning knobs will change the channel
number. An unprogrammed channel will display dashes in the Standby window, in
which case the transceiver will tune the last valid Active frequency.
B. Pressing the Transfer button causes the channel number to stop flashing and the
frequency to flash. The tuning knobs will then operate as in the frequency mode.
Pressing the Transfer button will again cause the Channel number to flash and the
frequency to stop flashing.
C. In frequency rollover or rollunder, dashes will be displayed before rolling to the low-
est or highest frequency respectively. Leaving dashes in the display unprograms
the channel when leaving Program mode.
D. The unit returns to Frequency mode by momentarily pressing the CHAN button or if
no activity has occurred for 20 seconds. The Frequency mode status prior to Chan-
nel or Program mode is resumed. The transceiver will be tuned to the frequency in
the Active display.