REPORTOnReverseOsmosis PDF
REPORTOnReverseOsmosis PDF
REPORTOnReverseOsmosis PDF
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CONTENTS
1. MASS TRANSFER OPERATION ................................................................... 4
1.1 CLASSIFICATION .............................................................................................................. 4
1.2 SIMILARITIES BETWEEN VARIOUS MASS TRANSFER OPERATIONS .................... 4
1.3 COMPARARISON OF VARIOUS MASS TRANSFER TECHNIQUES ............................ 5
1.4 COMPARISON OF REVERSE OSMOSIS WITH OTHER MASS TRANSFER
TECHNIQUES .................................................................................................................................. 6
2 WATER ............................................................................................................... 9
2.1 CHEMICAL COMPOSITION: ............................................................................................ 9
2.2 CHEMICAL NATURE: ....................................................................................................... 9
2.3 WATER SOURCES AND CONTAMINANTS: .................................................................. 9
2.4 POTABLE WATER ........................................................................................................... 12
2.5 BOILER-FEED-WATER-[27] ........................................................................................... 12
2.5.1 BFW Contaminants , Their Effect and Possible Treatment : .......................................... 13
7.5.6 BETA.............................................................................................................................. 35
7.5.7 RECOVERY................................................................................................................... 35
7.5.8 FLUX.............................................................................................................................. 36
8 MEMBRANE[35] ............................................................................................. 36
8.1 MODULES[37] .................................................................................................................. 37
8.1.1 TUBULAR MODULES : ............................................................................................... 37
8.1.2 FLAT SHEET MODULES : .......................................................................................... 38
8.1.2.1 SPIRAL WOUND MODULE .................................................................................... 38
8.1.3 COMPARISON OF CHARACTERISTICS OF VARIOUS MODULES [35] ............. 39
8.2 GENERALLY USED MEMBRANES ............................................................................... 39
8.2.1 Cellulose Acetate Membranes[37].................................................................................. 39
8.2.2 Thin Film Composite Membranes[37] ........................................................................... 40
8.3 FOULING FACTORS AND METHODS TO AVOID : ..................................................... 41
11 REFERENCES: ................................................................................................ 46
4
1.1 CLASSIFICATION
The mass transfer operations have been classified according to the phase contact
in table below:
Absorption Adsorption
Bulk phenomena Surface phenomena
Molecule dissolve in bulk of fluid[3] Molecule binds on surface of solid[3]
Concentration of adsorbed material is Concentration of absorbed material is
high on surface[4] uniform throughout the bulk[4]
Evaporation Drying
It is used when large amount of It is used when small amount of
water/liquid is present in water[6] water/liquid is present in water[6]
To obtain saturated solution or recovery Final product is free flowing powder of
of valuable product[6] individual particles, agglomerates and
granules[5]
Vapor is of single component[7] Vapors may of multicomponent
Energy loss is independent of feed salt Both the energy consumption and required
concentration [12] membrane area is increased with increase
of salt concentration [12]
[10]
[18]
[21]
9
2 WATER
2.1 CHEMICAL COMPOSITION:
Water molecule consist of one oxygen atom covalently bonded to two hydrogen
atoms. It has the following structure:
Water, being a universal solvent, normally contains many impurities that it picks up
from its surroundings. The common impurities found in fresh water are: [24]
Means of
Constituent Chemical Formula Difficulties Caused
Treatment
imparts unsightly
appearance to water;
coagulation,
non-expressed in deposits in water lines,
Turbidity settling, and
analysis as units process equipment, etc.;
filtration
interferes with most
process uses
chief source of scale in softening;
calcium and magnesium heat exchange equipment, demineralization;
Hardness salts, expressed as boilers, pipe lines, etc.; internal boiler
CaCO3 forms curds with soap, water treatment;
interferes with dyeing, surface active
10
etc. agents
2.5 BOILER-FEED-WATER-[27]
Feed-water composition depends on the quality of the make-up water and the
amount of condensate returned to the boiler.
Scaling
Foaming and priming
Corrosion
Proper treatment of boiler feed water is an important part of operating and
maintaining a boiler system. As steam is produced, dissolved solids become
concentrated and form deposits inside the boiler. This leads to poor heat
13
transfer and reduces the efficiency of the boiler. Dissolved gasses such as
oxygen and carbon dioxide will react with the metals in the boiler system
and lead to boiler corrosion. In order to protect the boiler from these
contaminants, they should be controlled or removed, through external or
internal treatment.
Following table constitutes the list of the common boiler feed water contaminants, their effect
and their possible treatment.
iron/manganese
bacteria. Suspended
particles collect on
the surface of the
water in the boiler
and render difficult
the liberation of
steam bubbles rising
to that surface.
Foaming can also be
attributed to waters
containing
carbonates in
solution in which a
light flocculants
precipitate will be
formed on the
surface of the water.
It is usually traced to
an excess of sodium
carbonate used in
treatment for some
other difficulty
where animal or
vegetable oil finds
its way into the
boiler.
DissolvedColloidalSolids
Foaming, deposits in Coagulation & Enters boiler with
Oil & Grease
boiler filtration condensate
Forms are
bicarbonates,
Scale deposits in sulphates, chlorides,
boiler, inhibits heat and nitrates, in that
Hardness, Calcium transfer, and thermal Softening, plus order. Some calcium
(Ca), and Magnesium efficiency. In severe internal treatment in
salts are reversibly
(Mg) cases can lead to boiler.
boiler tube burn soluble. Magnesium
thru, and failure. reacts with
carbonates to form
compounds of low
15
solubility.
3 WATER TREATMENT
Water treatment removes constituents through a combination of physical and
chemical means and are known as physiochemical unit processes. [28]
To control the RO membrane fouling, all the organic, colloidal, and biological
matter needs to be removed from feed water to the RO system. Hence a proper pre-
treatment process capable of producing a substantial reduction in fouling potential of
membrane is very important to the functioning of a RO filtration process.
RO system-pretreatment techniques
Due to these limitations many sea-water reverse osmosis (SWRO) plants are using
membrane filtration such as micro-filtration (MF) and ultra-filtration (UF) as
pretreatment techniques.
When the pretreatment of the process fluid (water) is efficiently done, its treatment
can now be performed. A list of treatment techniques is given, in which various
chemical and physical techniques are employed for the treatment of the process
fluid, of one is the reverse osmosis technique which is the most effective and energy
efficient technique to be employed.
18
19
20
Figure# 2.
Reverse osmosis systems [33]
The equilibrium concentrations of components of mixtures often differ
across the boundary between one phase and another as in RO the boundary is
membrane itself.
These differences can be used to effect separations by the enrichment of one
phase relative to the other, by ‘differential transfer of mass’ of particular
components across the phase boundary.
The net driving force for mass transfer in reverse osmosis is the difference
between the net applied differential pressure DPa, and the differential
osmotic pressure, DPo, which resists the flow in the desired "reverse"
direction. Therefore it can be described by the standard rate equation, with
the rate of mass transfer being equal to the driving force multiplied by the
appropriate mass-transfer coefficient[32]:
Dw/dt = KA [DPa- DPo]
where dw/dt is the rate of mass transfer, K is the mass transfer coefficient, A
the area through which the transfer is taking place. DP is therefore the
difference in the applied pressure on the solutions at each side of the
membrane and DP is the difference in the osmotic pressures of the two
solutions, as in Fig.2.
Moreover, membranes used in such techniques also involve mass-transfer in
their formation as ultimate membrane structure results as a combination of
22
(a)Finely dispersed solids, especially those which are compressible, and which
have a density close to that of the liquid phase, have high viscosity, or are
gelatinous.
(b) Low molecular weight, non-volatile organics or pharmaceuticals and
dissolved salts.
(c)Biological materials which are very sensitive to their physical and chemical
environment.
REVERSE OSMOSIS
[34] Reverse osmosis is a demineralization process that relies on a semi
permeable membrane to effect the separation of dissolved solids from a liquid.
The semi permeable membrane allows liquid and some ions to pass, but retains
the bulk of the dissolved solids.
6 OSMOSIS
Osmosis is a natural process where water flows through a semi permeable
membrane from a solution with a low concentration of dissolved solids to a
solution with a high concentration of dissolved solids.
Picture a cell divided into 2 compartments by a semi permeable membrane. This
membrane allows water and some ions to pass through it, but is impermeable to
most dissolved solids. One compartment in the cell has a solution with a high
concentration of dissolved solids while the other compartment has a solution with a
low concentration of dissolved solids. Osmosis is the natural process where water
will flow from the compartment with the low concentration of dissolved solids to the
compartment with the high concentration of dissolved solids. Water will continue to
flow through the membrane until the concentration is equalized on both sides of the
23
7 REVERSE OSMOSIS
Reverse osmosis is the process by which an applied pressure, greater than the
osmotic pressure, is exerted on the compartment that once contained the high-
concentration solution. This pressure forces water to pass through the membrane in
the direction reverse to that of osmosis. Water now moves from the compartment
with the high-concentration solution to that with the low concentration solution. Due
to this, relatively pure water passes through membrane into the one compartment
while dissolved solids are retained in the other compartment. Hence, the water in the
one compartment is purified or “demineralized,” and the solids in the other
compartment are concentrated or dewatered.
.
24
Due to the resistance of the membrane, the applied pressures required to achieve
reverse osmosis are significantly higher than the osmotic pressure.
For example
For 1,500 ppm TDS brackish water, RO operating pressures can range from
about 150 psi to 400 psi.
For seawater at 35,000 ppm TDS, RO operating pressures as high as 1,500
psi may be required.
7.1 OBJECTIVES
Reverse osmosis can be used to either purify water
Or to concentrate and recover dissolved solids in the feed water (known as
"dewatering").
7.2 BLOCK SCHEMATIC DIAGRAM FOR RO-OPERATION
Raw water prior to its treatment is fed to three cartridge filters in series for
pretreatment at a flow rate enough for its flow across the filters.
Since RO membrane is sensitive to TDS removal, any suspended solids and
colloids will damage the membrane. Moreover, these are also undesirable for
the feed pump, hence filters are used to remove any undesired suspended
solids and colloids.
Because an RO feed pump requires a certain volume and pressure of make-
up water to the suction side of the RO feed pump so as not to cavitate the
25
Following are the two mechanisms through which the feed stream follow through
the membranes:
In cross-flow filtration, feed water passes tangentially over the membrane surface
rather than perpendicularly to it. Water and some dissolved solids pass through the
membrane while the majority of dissolved solids and some water do not pass
through the membrane. Hence, cross-flow filtration has one influent stream but
yields two effluent streams.
26
In practice, however, the scouring action of cross flow is not always enough to
prevent all fouling and scaling. Periodically, the membranes will need to be taken
off line and cleaned free of material that has accumulated at the surface.
Dead end filtration involves all of the feed water passing through the membrane,
leaving the solids behind on the membrane.
27
Dead end filtration is a batch process. That means that the filter will accumulate and
eventually blind off with particulates such that water can no longer pass through.
The filtration system will need to be taken off line and the filter will need to be
either cleaned or replaced.
7.4.1 RECOVERY
In practice, the recovery of the RO system is adjusted using the flow control valve
located on the RO concentrate stream .Throttling the valve will result in higher
operating pressure, which forces more water through the membrane as opposed to
down along the feed/concentrate side of the membrane, and results in higher
recovery.
The recovery of an RO system is fixed by the designer.
Exceeding the design recovery can result in accelerated fouling and scaling
of the membranes, because less water is available to scour the membrane on
the concentrate side.
Falling below the design recovery will not adversely impact membrane
fouling or scaling, but will result in higher volumes of wastewater from the
RO system.
7.4.2 REJECTION
“Flux is defined as the volumetric flow rate of a fluid through a given area.”
In terms of RO: flux is expressed as gallons of water per square foot of
membrane area per day (gfd).
The flux of water through an RO membrane is proportional to the net
pressure driving force applied to the water.
The flow of water past an RO membrane is similar to that of the flow of water
through a pipe.
The flow in the bulk solution is convective, while the flow in the boundary layer is
diffusive and is perpendicular to the convective flow of the bulk solution. There is
no convective flow in the boundary layer.
30
Consider the flow along the surface of a membrane. The same boundary layer forms
as with flow through a pipe. However, with a membrane system, because there is a
net flow out through the membrane, there is convective flow to the membrane, but
only diffusional flow away from the membrane. Since diffusion is slower than
convection, solutes rejected by the membrane tend to build up on the surface and in
the boundary layer. Thus, the concentration of solutes at the membrane surface is
higher than in the bulk solution. This boundary layer is called "concentration
polarization."
Concentration polarization has a negative effect on the performance of an RO
membrane.
It acts as a hydraulic resistance to water flow through the membrane.
The buildup of solutes increases the osmotic pressure within the boundary
layer, effectively reducing the driving force for water through the membrane.
The higher concentration of solutes on the membrane surface than in the bulk
solution, leads to higher passage of solutes than would be predicted by the
feed water concentration.
For example,
Assume that the bulk concentration of silica is 10 ppm, while the concentration at
the membrane surface is 11.5 ppm. If the rejection is 98%, the silica concentration
that would be expected to be in permeate based on the bulk concentration is 0.20
ppm. However, the membrane "sees" 11.5 ppm, so the actual salt passage is 2% of
11.5 ppm, or 0.23 ppm. Actual rejection is still 98%. Apparent rejection is 97.7%.
7.4.6 BETA
left behind on the membrane because of the high volume of water that
permeates through the membrane.
7.4.7 FOULING
7.4.8 SCALING
The total dissolved solids (TDS) concentration affects both the system flux and the
salt rejection of an RO system.
As feed TDS increases, the driving force for water decreases, due to the
increase in osmotic pressure of the feed. This results in a decrease in system
flux.
As the driving force for water decreases, the amount of water passing
through the membrane relative to the amount of salt decreases, resulting in a
higher TDS concentration in the permeate.
33
7.5.2 TEMPERATURE
7.5.3 PRESSURE
Operating pressure directly affects water flux and indirectly affects salt
rejection.
Operating pressure directly affects the driving force for water across the
membrane, higher pressure will result in higher flux.
Salt transport is unaffected by pressure. So, the same amount of salt passes
through the membrane at low or at high feed water pressure. More water has
passed through the membrane at higher pressure, the absolute salt
concentration in permeate is lower, so it appears as if the salt passage
decreases and the salt rejection increases as pressure increases.
At higher feed water flow rates, contaminants such as colloids and bacteria that may
be present in the source water, are sent to the membrane more rapidly, resulting in
faster fouling of the membrane. This is why lower flow rates are recommended for
water sources that contain high concentrations of contaminants.
7.5.6 BETA
Beta is the ratio of the concentration of a species at the membrane surface to that in
the bulk solution
Beta affects both the flux through an RO membrane and the salt rejection.
The increase in Beta due to concentration polarization at the membrane
surface results in increased osmotic pressure and decrease is water flux and
increase in salt passage.
7.5.7 RECOVERY
As the recovery increases, the water flux decreases slowly until the recovery
is so high that the osmotic pressure of the feed water is as high as the applied
pressure, in which case, the driving force for water through the membrane is
lost and the flux ceases.
7.5.8 FLUX
8 MEMBRANE [35]
“Membrane is thin interphase that restricts the passage of different components in a
specific mode and over a wide range of particle sizes and molecular weights, from
ions to macromolecules.”
Tubular
Flat sheet
[38]
42
9 APPLICATIONS [34]:
Desalination of seawater and brackish water for potable use.
Generation of ultrapure water for the microelectronics industry.
Generation of high-purity water for pharmaceuticals.
Generation of process water for beverages (fruit juices, beer, bottle water).
Processing of dairy products.
Concentration of corn sweeteners.
Waste treatment for the recovery of process materials such as metals for the
metal finishing industries, and dyes used in the manufacture of textiles.
To purify water for use as boiler makeup to low- to medium-pressure boilers, as
the product quality from an RO can directly meet the boiler make-up
requirements for these pressures.
10.1 PROCEDURE:
1. Collect the sample of different types of water like distilled water, tap
water and filtered water in different sample bottles.
2. Switch on the reverse osmosis plant to collect the sample of reverse
osmosis water.
3. Insert pH meter, conductivity meter and TDS meter to determine pH,
conductivity and TDS in different samples of water.
4. Keep on running the RO plant and also keep on taking different samples
after a specific interval of time and check its properties.
5. Note down all the readings in the table and compare what is the
difference.
6. Also note what the effect of time on RO water properties.
7. Draw the graphs between Time VS TDS, conductivity and pH in case of
reverse osmosis water.
10.2.1 OBJECTIVE 1:
10.2.2 OBJECTIVE 2:
Same calculations as mentioned above can also be performed for “The Purification
of Water for Drinking Purposes"
10.2.3 OBJECTIVE 3:
10.2.4 OBJECTIVE 4:
RO WATER ANALYSIS
10.2.5 OBJECTIVE 5:
RO WATER ANALYSIS
Room temperature = 25 ᵒC
It is clearly seen from the readings obtained that the distilled water has the
least TDS and conductivity with a pH 5.7.
Although the distilled water should have zero TDS and correspondingly the
conductivity, but we had a slight increase in the values, the possible reasons
for a slight increase in our values may be the human error while taking the
readings through respective meters and/or may be due to the in-accuracy of
the instruments used.
In comparison to distilled water, tap water as well as RO water should have
greater values for corresponding parameters, and we have obtained the same
results experimentally as well.
Tap water fed to the RO apparatus resulted in the decrease in the values of its
prescribed parameters as expected from the RO system.
The values for the RO water suggest that the conductivity of the water
decreases along with the TDS removal through RO membrane since it is a
function of TDS.
Moreover, the pH value of the RO water has been lowered from the feed pH.
The reason is the increase acidic nature of the permeate water due to the
presence of CO2.
45
In addition to these readings, retentate reading was also obtained so that one can
have better understanding of the performance of the apparatus as well as to
examined experimentally the how the RO-system works.
RO WATER ANALYSIS
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Applications.Page#329
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George Tchobanoglous.Principles of Water Treatment. (8.1 topic)
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