ZJ15 Drilling Rig

Add:#1, SJ Road, Jingzhou, Hubei 434024, China

Tel:86-716-8429169
Fax: 86-716-8427888
Http://www.sjpetro.com
E-mail:ww@sjpetro.com
Parts Manual
Operation and Maintenance Manual
Project title: ZJ15 Drilling Rig
Document title: Parts Manual
Manufacturer: SJ Petroleum Machinery CO.
Material code: ZJ015SKLZC002
Sales order NO.: 3194
Serial NO.: 1305177
 Table of contents
S/N Drawing NO. Description Pages
1. ZJ015SKLZC002 General description 1-2
2. Z01020000189AA Power system 3-5
3. Z01140000001AA Transfer case assembly 6-8
4. Z02010600004AA Sling assembly 9-10
5. Z02030000042AA Steering mechanism 11-12
6. Z02030900001AA Steering power assist cylinder 13-15
7. Z02040000003AA Rear suspension assembly 16-17
8. Z02040000004AA Air suspension assembly of 5th axle 18-19
(right)
9. Z02040000005AA Front suspension assembly 20-21
10. Z02040000006AA Air suspension assembly of 5th axle (left) 22-23
11. Z03010000116AA Main drum 24-26
12. Z03020000037AA Brake system of main drum 27-29
13. Z03030000021AA Sand drum 30-32
14. Z03040000010AA Brake system of sand drum 33-36
15. Z03060600001AA Drawworks chain guard 37-38
16. Z03070000002AA Right angle gear box 39-42
17. Z03080000003AA Water spraying cooled lines 43-45
18. Z03100000002AA Chain guard of hydrobrake 46-47
19. Z03100000004AA 22''SR model hydrobrake 48-51
20. Z03110000170AA Water circulation system 52-54
21. Z04000000618AA Mast assembly 55-56
22. Z04120000145AA Crown block assembly 57-58
23. Z04160000228AA Racking board assembly 59-60
24. Z04170000029AA Centralizer, telescoping cylinder 61-62
25. Z04190000006AA Tong counterbalance unit 63-64
26. Z04200000003AA Cathead cylinder at driller’s side 65-66
27. Z04210000043AA Guyline assembly 67-68
28. Z04230000137AA Mast foundation assembly 69-70
29. Z05010000307AA Folding substructure assembly 5.5m 71-73
30. Z06020000003AA Lower chain case 74-78
31. Z06030000080AA Upper chain case 79-81
32. Z06070000242AA Schematic diagram of driving system 82-83
33. Z07000000003AA Raising cylinder 84-86
34. Z07000000124AA Schematic diagram of hydraulic system 87-89
35. Z07130000004AA Telescoping cylinder 90-91
36. Z07140000004AA Jack cylinder 92-94
37. Z07150000002AA Cathead cylinder 95-97
38. Z07150000003AA Cathead cylinder 98-100
39. Z07170000004AA Hydraulic oil tank 101-102
40. Z08200000001AA Crown protection air cylinder 103-104
41. Z08210000002AA Front axle drive control air cylinder 105-106
assembly
42. Z08240000001AA Valve saver 107-108
43. Z08270000003AA Chassis air system diagram 109-110
44. Z08280000205AA Air system diagram of carrier 111-113
45. Z09000000245AA Electric system diagram 114-118
46. Z15010000197AA Standpipe assembly 119-120
47. Z16120000071AA 150t traveling block and hook assembly 121-122
48. Z16120101014AA 150t traveling block 123-124
49. Z16120200001AA Hook assembly 125-126
50. Z16140000004AA ZP275 rotary table assembly 127-129
51. Z16160100009AA ATD-324-H push disc clutch 130-131
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ZJ15 Drilling Rig
Parts Manual
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ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
ZJ015SKLZC002 General description
1 Z01000000192AA Power system 1
2 Z02000000117AA Chassis system 1
3 Z03000000214AA Drawworks system 1
4 Z04000000615AA Mast system 1
5 Z05010000307AA Substructure system 1
6 Z06000000170AA Driving system 1
7 Z07000000363AA Hydraulic system 1
8 Z08000000271AA Air system 1
9 Z09000000245AA Electric system 1
10 Z16000000336AA Public unit 1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
分区 更改文件号Page-3 年月日
ZJ15 Drilling Rig
Z01020000189AA
Parts Manual
17
A 49 48 8 9 10 11 12 13 14 15 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 A

B B

C C
(1556)

D D

5
~586

4
E E
3

1
F F

245
G G

3103
A向 48 P0200778AA 连接法兰 1 45 3.9 3.9 借用
47 Z01020101012AA 变矩器加油口 1 组件 2.93 2.93
H 46 P4100371AA 取暖器接头 3 20 0.85 2.55 H

45 D720-11040001 Z01090000002AA 燃油管路示意图 1 组件 3.73 3.73 借用

44 D3910013002 Z01020100004AA 发动机安装梁 1 组件 7.71 7.71
43 D721-10000044 P6200316AA 橡胶垫 2 -12/橡胶I-2 0.1 0.1 借用
52
42 GB91-86 4314532030 开口销 3.2X30 1 20 外购
53
50 45 44 43 42 41 40 39 38 37 36 51 35 34 55 47 41 GB6180-86 4311700016 开槽螺母M16 1 Q235 外购
40 GB93-87 4313000016 弹簧垫圈16 1 65Mn 外购 I
I
39 GB31.1-88 4303316060 带孔螺栓M16X60 1 35 外购
46 54 16 38 D720-10200003 Z01070000001AA 发动机油底壳放油装置 1 组件 1.96 1.96 借用
37 P7204454AA 油门控制器支架 1 -5/Q235 0.82 0.82 借用
36 D723-10030002 Z01080000006AA 热交换器连接 1 组件 17.4 17.4 借用
35 XJ450-1.2.2.0 Z01180000001AA 下坡减速器安装 1 组件 3.75 3.75 借用
34 D6010012002 Z01020000036AA 发动机变扭器支承架 1 组件 126 128.99
J 垫圈7/16″ 进口
J
33 9418898 5402650176 12 0.0001 0.0012
32 9421590 5402650175 7/16″-14UNC螺栓 12 0.01 0.012 进口
31 GB6170-86 4309300010 螺母M10 12 Q235 0.001 0.012 外购
30 GB93-87 4313000010 弹簧垫圈10 12 65Mn 0.00028 0.0336 外购
29 GB96-85 4313400010 平垫圈10 12 35 0.0008 0.096 外购
28 XJ450-1.1.2 P2200176AA 双头螺栓 21 35 0.079 1.659 借用

K 27 4W2290 5402650452 连接圈 1 5.775 5.775 进口 K

26 5181902 5402650123 密封衬垫 2 0.0001 0.0002 进口
25 69829 5402650174 内大方螺栓 12 0.001 0.012 进口
24 6753364 4900450025 垫板 1 0.2 0.02 进口
23 6750468 4900450023 挠性钢片 4 0.0002 0.0008 进口
22 6751516 4900450024 挠性钢片 1 0.0001 0.0001 进口
OUT
21 9409056 5402650105 螺栓 12 35 0.002 0.024 进口
L L
20 6N9829 5402650173 定位套 1 0.35 0.35 进口
IN
19 D610-05200012 P0200412AA 法兰盘 1 35Mn(或40Cr） 5 5
18 ALLISION M5620AR 5401250028 变速箱 1 组件 进口
17 Z01100000066AA 消声器安装 1 组件 40.15 40.15
16 Z01200100016AA 空气滤及支架 1 组件 8.56 8.56
15 CAT C15 2500150026 发动机总成（540HP） 1 组件 进口
790

M 14 S631-01040034 P1100856AA 补心 1 20 0.178 0.178 借用 M

13 P1300761AA 进气接头 1 黄铜
12 P1300762AA 打气泵接头 1 20
11 P1300763AA 单向阀接头 1 20
10 P1300764AA 进气接头 1 黄铜
9 P1300760AA 发动机与球阀接头 1 20 0.85 0.85
8 Z01020300009AA 进中冷器管支架 1 组件 0.58 0.58
N N
7 Z01060000040AA 水箱支撑 1 组件
6 ZL0901-00 5001550017 C15发动机配套件总成 1 组件 外购
5 GB6170-86 4309300012 螺母M12 8 Q235
4 GB93-87 4313000012 弹垫12 8 65Mn 外购
3 GB5783-86 4301312055 螺栓M12X55 8 35 外购
2 D810-10000014 P1000410AA 橡胶垫 2 -6/橡胶I-2 0.054 0.054 借用
O 连接板 2 -10/Q235 借用
O
1 P6206407AA 8.4 8.4
55 Z01070000002AA 传动箱油底壳放油装置 1 组件 3.1 3.1 借用 序 数 单件 总计
编 码 图 号 名 称 材 料 备注
54 P4100100AA 5 20 号 量 重 量
未 加工尺寸公差：孔H12；轴h12；长度Js或js12
53 P1300001AA M18X1.5-9/16″接头 2 20 组件

P
Z01020000189AA Power system 52 S523-01050084G4
51
50
P2001095AA
Z01020400145AA
Z01020300004AA
9/16"堵头
M5610AR变速箱配件
出中冷气管支架 1 组件
5 20
1 组件
0.96 0.96
注 非加工尺寸公差：Js或js15
技 形状和位置公差：B级
规
范
倒角：
圆角：
圆角半径：
粗糙度：
阶段标记
材
数量 重 量 比 例
1
料

1:6
发动机与变扭器连接安装
动力系统 P
49 P2201224AA 螺栓 6 45 借用 设 计 标准化
共 1 张 第 1 张 XJ550修井机
序 数 单件 总计 校对 工艺
编 码 图 号 名 称 材 料 备注 new Z01020000189AA
号 量 重 量 审核 批准

1 2 3 4 5 6 12 13 14 15 16
 Page-4
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
1 Z01020000189AA Power system
2 Z01020000189AA Connection of engine and transmission
3 P6206407AA Connection plate 2
4 P1000410AA Rubber pad 2
5 4301312055 Bolt M12X55 8
6 4313000012 Spring washer 12 8
7 4309300012 Nut M12 8
8 5001550017 Unitized part KS105 of CAT C15 engine 1
9 Z01060000040AA Support, radiator 1
10 Z01020300009AA Support, inter-cooler pipe 1
11 P1300760AA Fitting, engine and ball valve 1
12 P1300764AA Air filling fitting 1
13 P1300763AA Fitting, check valve 1
14 P1300762AA 7/8"-14UNF-NPT1/2 1
15 P1300761AA Air filling fitting 1
16 P1100856AA 7/8"-14UNF-NPT3/4 bushing 1
17 2500150026 Engine assembly（540HP） 1
18 Z01200100016AA Installation of air filter 1
19 Z01100000066AA Muffler installation 1
20 P0200412AA Flange disc 1
21 5402650173 Location sleeve 1
22 5402650105 Bolt 12
23 4900450024 Flexible steel piece 1
24 4900450023 Flexible steel piece 4
25 4900450025 Base plate 1
26 5402650174 Allen bolt 12
27 5402650123 Seal pad 2
28 5402650452 Connection ring 1
29 P2200176AA Stud bolt 21
30 4313400010 GB96 large washer M10 12
31 4313000010 Spring washer 10 12
32 4309300010 Nut M10 12
33 5402650175 Bolt 7/16"-14UNC 12
34 5402650176 Washer 7/16" 12
35 Z01020000036AA Support, engine torque converter 1
Support, control valve of retarder and
36 Z01180000001AA 1
installation
37 Z01080000006AA Connection of heat exchanger 1
38 P7204454AA Support, throttle controller 1
39 Z01070000001AA Oil draining unit, sump of engine 1
40 4303316060 Eye bolt M16X60 1
41 4313000016 Spring washer 16 1
42 4311700016 GB6181 hex slotted thin nut M16 1
43 4314532030 Cotter pin φ3.2X30 1
44 P6200316AA Rubber pad 2
45 Z01020100004AA Installation beam of engine 1
 Page-5
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
46 Z01090000002AA Schematic diagram of fuel lines 1
47 P4100371AA Fitting, warmer 3
48 Z01020101012AA Oil filling port, torque converter 1
49 P0200778AA Connection flange 1
50 P2201224AA Bolt 6
51 Z01020300004AA Support, outlet cooler pipe 1
52 Z01020400145AA Spare parts, M5610AR transmission 1
53 P2001095AA 9/16" plug 5
54 P1300001AA M18X1.5-9/16'' fitting 2
55 P4100100AA φ22 hose fitting 5
56 Z01070000002AA Oil draining unit, sump of left transmission 1
57 5401250028 M5620AR hydraulic transmission 1
 Page-6
ZJ15 Drilling Rig
Parts Manual
 Page-7
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z01140000001AA Transfer case assembly
1 P8200051AA Case body 1
2 Z01140200001AA Top cover 1
3 4301312035 Bolt M12x35 24
4 4313100012 Washer 12 62
5 P0200204AA (Input) output flange 1
6 Z01140300001AA Coupling assembly 4
7 4500100194 Bearing 30222 3
8 P3000043AA Input gear 1
9 P0100204AA Upper large end cover 1
10 5300100584 O ring 7x290 2
11 P1700293AA Adjusting shim 2
12 5300200064 Sealing ring FB100x125x12B 1
13 P2400279AA Input shaft 1
14 P6001773AA Cover plate 2
15 P6201000AA Locking shim 5
16 P7000076AA Bearing seat 1
17 5300100572 O ring 7x258 1
18 P0100205AA Small end cover 1
19 P1700288AA Adjusting shim 1
20 4500100201 Bearing 30316 1
21 4312900075 Round nut M75X2 1
22 4313600075 Washer 75 1
23 P2400280AA Intermediate shim 1
24 4900500022 Reversible cycloid gear pump 1
25 P1700289AA Seal shim 1
26 4301310025 Bolt M10x25 6
27 4313000010 Washer 10 14
28 P3000044AA Intermediate gear 1
29 P0100206AA Lower large end cover 1
30 P0200202AA Output flange 3
31 4500100221 Bearing 32028 2
32 P1700294AA Adjusting shim 1
33 P3000045AA Output gear 1
34 QBJ120104 Screw plug NPT1/2 3
35 4301212050 Bolt M12x45 38
Operation mechanism on and under
36 Z01140400001AA 1
deck
37 Z01040000008AA Operation mechanism of rotary table 1
38 Z01030300003AA Lubrication system 1
39 5400100011 Air filter 1
40 4301308020 Bolt M8x20 14
41 4313000008 Washer 8 14
42 P0100207AA Side cover 1
43 P1700291AA Seal shim 1
44 Z01140700001AA Operation locking unit 2
 Page-8
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
45 P1700292AA Seal shim 1
46 Z08210000002AA Front axle drive control assembly 1
47 P6201001AA Press plate 3
48 4300510030 Bolt M10x30 8
49 P0200331AA Input flange 1
 Page-9
ZJ15 Drilling Rig
Parts Manual
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ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z02010600004AA Sling assembly

1 Z02010600002AA Pad eye 2

2 4300824070 Bolt M24X70 8

3 4309300024 Nut M24 8

4 4313000024 Washer 24 8

5 P6001555AA Connection plate 2

6 Z02010600003AA Rear sling 1

 Page-11
ZJ15 Drilling Rig
Parts Manual
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ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z02030000042AA Steering mechanism

1 Z02030100004AA Steering gear assembly 1

2 Z02030200006AA Support, steering gear 1

3 P2001174AA Pin shaft, connection arm 3

4 Z02030500002AA Front connection arm （left） 1

5 Z02030700001AA Connection pipe 1

6 Z02030800001AA Steering connection rod assembly 1

7 Z02030900001AA Steering power assist cylinder asssembly 2

8 4300808025 Bolt M8X25 8

9 Z02030500003AA Rear connection arm 1

10 Z02031000002AA Support, rear connectiona arm 3

11 Z02030700002AA Steering tie rod assembly (rear) 3

12 Z02030902001AA Left support, PTO cylinder 1

13 Z02031100001AA Cross tie rod 1

14 4303918060 Eye bolt M18X1.5X60 4

15 4316900017 Slotted nut M18X1.5 4

16 4314504028 Cotter pin 4X28 4

17 Z02030500001AA Front connection arm （right） 1

18 Z02030902002AA Right support, PTO cylinder 1

 Page-13
ZJ15 Drilling Rig
Parts Manual
 Page-14
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z02030900001AA Steering power assisting cylinder

1 P2200195AA Screw plug, pin seat 1

2 P9000029AA Spring 1

3 P0900031AA Spherical hinge 2

4 P2000143AA Spherical pin 1

5 P1000126AA Washer, spherical pin 1

6 P1200137AA Nut, spherical pin 1

7 P7100144AA Slip seat 1

8 P6200584AA Slip 1

9 P2200192AA Clamping bolt 6

10 P7100147AA Spring seat 1

11 P7100146AA Seat, spherical pin 1

12 P0900033AA Clamping piece 1

13 P2200194AA Locking bolt 1

14 P2300009AA Piston rod 1

15 P0900032AA Retaining ring 1

16 P1000127AA Retaining ring 1

17 P1700089AA Sealing ring 1

18 P1700088AA Sealing ring 1

19 P1700087AA Sealing ring 1

20 P1700086AA O ring 1

21 P2000145AA Plug, cylinder 1

22 P0700007AA Piston, cylinder 1

23 P1100199AA Anti-friction ring 1

24 P1700085AA O ring 1

25 Z02030901002AA Cylinder body 1

26 P7100142AA Connection seat 1

27 P2000139AA Pin shaft 1

 Page-15
ZJ15 Drilling Rig
Parts Manual

28 P2200188AA Bolt, end cover 1

29 4101800008 Grease nipple M10X1 3

30 4314504060 Cotter pin 4X60 2

31 4313000012 Spring washer 12 1

32 4312200012 Hex nut M12X1.25 1

33 4313700037 Elastic retaining ring 37 1

34 P1000461AA Wire retaining ring for shaft 1

35 4316900017 Hex slotted nut M18x1.5 1

36 4314504036 Cotter pin￠4x36 1

 Page-16
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Parts Manual
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ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z02040000003AA Rear suspension assembly

1 5002400089 Thrust rod assembly(upper)L=610 2

2 P2200185AA Connection bolt, thrust rod 2

3 4312600020 Hex flat nut M20X1.5 2

4 4309300020 Hex thick nut M20X1.5 6

5 P7100141AA Support, thrust rod 2

6 P2200186AA Set screw, thrust rod 4

7 4313000020 Spring washer 20 6

8 4101800008 Grease nipple M10X1 2

9 Z02041200002AA Balance beam assembly 2

10 P1000122AA Shim, support of balance beam 8

11 Z02041300001AA Oil seal, support of balance beam 4

12 P1100194AA Copper sleeve, balance beam 4

13 Z02041400001AA Support shaft 2

14 P1400098AA Anti-sway bar, balance beam 1

15 P2000094AA Outer pin shaft, balance beam 4

16 P1000097AA Locating ring, pin shaft of balance beam 4

17 Z02040400005AA Rubber liner assembly, balance beam 4

18 P1400100AA Sleeve, pin shaft of balance beam 4

19 P1400101AA Inner pin shaft, balance beam 4

20 P2200147AA Set screw, pin shaft of balance beam 4

21 4317400018 Hex thick nut M18X1.5 4

22 4313000018 Spring washer 18 4

23 4317100018 Washer 18 44

24 4302516050 Bolt M16X1.5 10

25 P2000140AA Stable pin, rear sub-pump and support 2

26 P7100099AA Support, rear sub-pump 2

27 P1000123AA Shim, support of balance beam 8

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Parts Manual
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ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z02040000004AA Air suspension assembly of 5th axle (right)

1 Z02040500001AA Air suspension assembly 1

2 Z02040600001AA Slide fastener assembly, stable beam 1

3 Z02040700001AA Cover, circular shaft 1

4 P6000883AA Round pad 231X190X3 1

5 P7100101AA Semi-circular seat 1

6 P6000885AA Rubber pad, fixed seat 1

7 P2200156AA U type bolt 2

8 Z02040400003AA Rubber liner, stable beam 1

9 P1400107AA Shaft liner, stable beam 2

10 P1000107AA Clearance washer 2

11 4315100024 Slotted nut M24 1

12 P2000098AA Pinshaft, stable beam 1

13 Z02040800001AA Stable beam assembly (right) 1

14 4309300024 Nut M24 4

15 4313100012 Spring washer 12 4

16 4301212025 Bolt M12X25 4

17 4309300012 Nut M12 4

18 4313200012 Flat washer 12 2

19 4300814100 Bolt M14X100 1

20 4309300014 Nut M14 1

21 4313000014 Spring washer 14 1

22 P1000108AA Round pad 1

23 4314505050 Cotter pin 5X50 1

24 P1000923AA Shim 4
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ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z02040000005AA Front suspension assembly

1 Z02040100003AA Fixed rod, front axle（front） 2

2 5001200001 Front steel plate spring assembly 4

3 Z02040100004AA Fixed rod, front axle（rear） 2

4 P6200445AA Lower seat, U type bolt 4

5 P9860216AA U bolt of steel plate 8

6 P6000844AA Upper shim plate, front steel plate spring 4

7 Z02040300001AA Bumper block assembly 4

8 Z02040400002AA Rubber liner assembly, tie bar 16

9 P2200137AA Pin shaft, tie bar 8

10 P1000095AA Flat washer, tie bar 16

11 P9870054AA Sleeve 6

12 P7100100AA Tray for front steel plate spring 2

13 Z02040400004AA Rubber liner assembly, balance shaft 4

14 P2400088AA Balance shaft 2

15 P1000109AA Large washer 4

16 4310000022 Nut M22X1.5 16

17 P1200102AA Nut M22X1.5 16

18 4316500024 Lock nut M24X1.5 12

19 4302312120 Bolt M12X1.25X120 6

20 4313000012 Spring washer 12 6

21 4310000012 Nut M12X1.25 6

22 4302320065 Bolt M20X1.5X65 4

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ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Air suspension assembly of 5th

Z02040000006AA
axle (left)

1 Z02040500001AA Air suspension assembly 1

2 Z02040600001AA Slide fastener assembly, stable beam 1

3 Z02040700001AA Cover, circular shaft 1

4 P6000883AA Round pad 231X190X3 1

5 P7100101AA Semi-circular seat 1

6 P6000885AA Rubber pad, fixed seat 1

7 P2200156AA U type bolt 2

8 Z02040400003AA Rubber liner, stable beam 1

9 P1400107AA Shaft liner, stable beam 2

10 P1000107AA Clearance washer 2

11 4315100024 Slotted nut M24 1

12 P2000098AA Pinshaft, stable beam 1

13 Z02040900001AA Stable beam assembly (left) 1

14 4309300024 Nut M24 4

15 4313100012 Spring washer 12 4

16 4301212025 Bolt M12X25 4

17 4309300012 Nut M12 4

18 4313200012 Flat washer 12 2

19 4300814100 Bolt M14X100 1

20 4309300014 Nut M14 1

21 4313000014 Spring washer 14 1

22 P1000108AA Round pad 1

23 4314505050 Cotter pin 5X50 1

24 P1000923AA Shim 4
 Page-24
ZJ15 Drilling Rig
Parts Manual
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ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z03010000116AA Main drum
1 P1400350AA Shaft sleeve 1
2 Z03010200026AA Left coupling 1
3 P2200082AA Bolt 32
4 P9971992AA Pipe L=1240 3
5 Z03010300011AA Brake rim 2
6 Z03010200025AA Right coupling 1
7 4300824075 Bolt M24X75 24
8 4309300024 Nut M24 42
9 4313100024 Washer 24 42
10 Z03011400005AA Air line assembly 1
11 P2200083AA Screw plug NPT1/8" 4
12 P5400157AA Key B36X126 2
13 P1400384AA Shaft sleeve 1
14 P0000294AA Bearing box 2
15 P0200131AA Coupling, guard 2
16 P1400348AA Shaft sleeve 2
17 P1100543AA Spacing ring 2
18 Z03010900029AA Right spoke 1
19 4500100055 Bearing 224 4
20 4300310025 Bolt M10X25 30
21 4313100010 Washer 10 30
22 P1400353AA Shaft sleeve 1
23 Z03011000006AA Guard 2
24 Z16160100009AA ATD324 push disc clutch 2
25 P5400158AA Key B32X230 4
26 Z03011400001AA Air inlet pipe 2
27 P2401276AA Shaft 1
28 5300200155 Oil seal PD150X180X16 6
29 P0000162AA Cover, bearing 4
30 P2200042AA Screw plug M24X25 4
31 P3000200AA Right gear ring 1
32 P2200640AA Bolt M20X100 12
33 4313100020 Washer 20 24
34 4300506020 Bolt M6X20 24
35 4313100006 Washer 6 24
36 P1700276AA Seal shim 2
37 P1000493AA Retaining plate 2
38 P3500269AA Sprocket wheel Z=70 P=38.1 1
39 P1000139AA Shim 2
40 4500100229 Bearing 3524 2
41 Z03010700003AA Grease lubrication line 2
42 4307810012 Bolt M10X12 7
43 Z03010500004AA Water line assembly 2
44 Z03010100018AA Drum body 1
45 4300512050 Bolt M12X50 4
 Page-26
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
46 4313100012 Washer 12 4
47 P9990554AA Low carbon steel wire φ2.5X4400 1
48 P1400349AA Shaft sleeve 2
49 P2000066AA Pin shaft 2
50 Z03010400018AA Water jacket 1
51 P2000477AA Screw plug Z1/2" 1
52 P3000069AA Gear ring 1
53 P3500068AA Sprocket wheel Z=88 P=31.75 1
54 Z03010900010AA Left spoke 1
55 P2200442AA Bolt M22X70 18
56 P5200004AA Clip 4
57 4300308020 Bolt M8X20 4
58 P1400242AA Shaft sleeve 1
 Page-27
ZJ15 Drilling Rig
Parts Manual
 Page-28
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z03020000037AA Brake system of main drum
1 Z03020400003AA Brake handle assembly 1
2 4300510050 Bolt M10X50 1
3 4309300010 Nut M10 5
4 P3500005AA Ratchet 3
5 4300514085 Bolt M14X85 4
Lower brake handle seat and ratchet
6 Z03020500007AA 2
mechanism
7 Z03021100005AA Supporting seat plate 1
8 Z03020600008AA Brake handle shaft assembly 1
9 P5400336AA Key B12X80 2
10 Z03021100015AA 3.7m（5m）substructure brake support 2
11 P2400020AA Pin shaft 6
12 4314504030 Pin 4X30 6
13 Z03021400001AA Connection yoke(left) 3
14 P1000014AA Locking ring 2
15 P1200016AA Nut(left) 3
16 4101800008 Oil cup M10X1 4
17 P7000004AA Bearing seat 10
18 Z03021300002AA Transition shaft assembly 1
19 P6200120AA Seat plate 2
20 Z03021500001AA Support 1
21 Z03020800003AA Push rod 11
22 P2000022AA Pin 38d11x162 2
23 P2000021AA Pin 38d11x85 4
24 Z03040300001AA Balance block assembly 2
25 P5500004AA Balance beam 1
26 P5400018AA Key B18x85 4
27 Z03021000022AA Crank arm assembly 1
28 P7000001AA Bearing seat 2
29 P5900002AA Bell crank 2
30 P4300011AA Multiple brake pad 20
31 Z03020700001AA Roller assembly 4
32 Z03021200003AA Steel belt assembly 2
33 P9000001AA Spring 4
34 P2200006AA Screw stem M10 4
35 P2200005AA Bolt M10X32 120
36 P1200004AA Self-locking nut 120
37 P5900001AA Connection plate 2
38 P2000029AA Pin shaft 2
39 P9000006AA Spring 2
40 P5100008AA Connection yoke 2
41 4309300016 Nut M16 20
42 P6200094AA Press plate 4
43 4300516150 Bolt M16X150 2
 Page-29
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
44 4300516250 Bolt M16X250 2
45 P2000028AA Pin 38d11X98 2
46 4314508060 Pin 8X60 17
47 P2200021AA Left screw stem 2
48 P1200020AA Left screw locking nut 2
49 4314563050 Pin 6X50 6
50 P2000025AA Pin 25d11X86 2
51 P1200021AA Adjusting cap 2
52 P1200022AA Right screw locking nut 2
53 P5100009AA Connection arm 2
54 P2200022AA Right screw stem 2
55 4313000016 Washer 16 22
56 4313200016 Washer 16 22
57 P2200029AA Bolt M16X1.5-60 12
58 4309300024 Nut M24 3
59 Z03020800004AA Tie rod 1
60 P9920064AA Guard pipe L=550 1
61 P9820010AA Pipe frame 1
62 Z03020800007AA Connection rod 1
63 Z03020800036AA Connection rod 1
64 Z03021400002AA Connection yoke(right) 3
65 Z03021100001AA Supporting seat plate 1
66 P5200004AA Clip 8
67 4300808020 Bolt M8X20 12
68 Z03020200001AA Grease lubrication line II 2
69 Z03020200002AA Grease lubrication line I 2
70 4313200024 Washer 24 4
71 4307812016 Bolt M12X16 6
72 4500100097 Bearing 390512 2
73 P6200089AA Seat plate 1
74 4500100095 Bearing 390508 4
75 P1100016AA Spacer 6
76 4313000014 Washer 14 4
77 4309300014 Nut M14 4
78 4300816035 Bolt M16X35 8
79 4300816050 Bolt M16X50 4
80 Z03020900001AA Bell crank seat 2
81 Z03020300001AA Upper bell crank and pawl mechanism 2
82 Z03021700003AA Release mechanism of brake handle 1
 Page-30
ZJ15 Drilling Rig
Parts Manual
 Page-31
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z03030000021AA Sand drum

1 P0100076AA Bearing box 2

2 Z03030300001AA Coupling 2

3 Z03030200003AA Brake rim 2

4 P2200159AA Bolt 24

5 Z03030600001AA Drum body 1

6 P2400531AA Shaft 1

7 P1100216AA Location sleeve 1

8 P0100078AA Bearing cover 2

9 P0200131AA Coupling, guard 1

10 Z03030400002AA Right spoke 1

11 P0300054AA Sprocket wheel Z=65 p=38.1 1

12 P0300053AA Sprocket wheel Z=65 p=38.1 1

13 P0200134AA Baffle 1

14 P1000111AA Seal shim 1

15 P3100017AA Gear ring 1

16 P1100220AA Guard 1

17 Z08320100005AA Air inlet pipe 1

18 Z16160100004AA ATD124-H push disc clutch 1

19 P5400054AA Key 1

20 P1100221AA Shaft sleeve 1

21 P1100222AA Shaft sleeve 1

22 4300808030 Bolt M8X30 12

23 4313100008 Spring washer 8 12

24 4300806030 Bolt M6X30 12

25 4313100006 Spring washer 6 12

26 P2200213AA Bolt M22X90 12

27 4313100022 Spring washer 22 42

 Page-32
ZJ15 Drilling Rig
Parts Manual

28 4500100056 Bearing 6226 2

29 P2200235AA Bolt M22X75 30

30 P1200152AA Nut M22 42

31 P1100217AA Locating sleeve 1

32 P1000139AA Washer 1

33 P5200004AA Clip 4

34 Z03010700003AA Grease lubrication line 2

35 4300824075 Bolt M24X75 24

36 4309300024 Nut M24 48

37 4313100024 Spring washer 24 48

38 4314940140 B type 40 flat key L=140 2

39 P1100218AA Shaft sleeve 1

40 5300200156 Oil seal PD160X190X16 4

41 4500100157 Bearing 22226c 2

42 4300810025 Bolt M10X25 18

43 4313100010 Spring washer 10 18

44 P0000079AA Press plate 1

45 4300812040 Bolt M12X40 2

46 4313100012 Spring washer 12 2

47 P0100092AA Bearing cover 1

48 P1700864AA Seal shim 3

49 P1400252AA Shaft sleeve 1

50 P2200243AA Bolt M10 2

 Page-33
ZJ15 Drilling Rig
Parts Manual
 Page-34
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z03040000010AA Brake system of sand drum

1 P2000043AA Pin shaft 2

2 4314504030 Cotter pin 4X30 2

3 P2600006AA Connection yoke (left) 1

4 P1200016AA Nut (left) 1

5 Z03040000003AA Push rod 1

6 P2000022AA Pin 38d11x162 2

7 P2200025AA Left screw rod 2

8 P2000021AA Pin 38d11x85 4

9 Z03040300001AA Balance weight 2

10 P5500107AA Balance beam 1

11 P5100009AA Connection arm 2

12 P5400018AA Key B18X85 3

13 4301308016 Bolt M8X16 4

14 4313000008 Spring washer 8 4

15 P2600007AA Connection yoke（right） 1

16 P2400114AA Brake shaft 1

17 4309300024 Nut M24 1

18 P7000001AA Bearing seat 2

19 P5900002AA Bell crank 2

20 Z03040600002AA Steel belt assembly 2

21 Z03020700001AA Roller assembly 4

22 P9000001AA Spring 4

23 P2200006AA Screw stem M10 4

24 P2200005AA Bolt M10X32 108

25 P1200004AA Self-lock nut 108

26 4300516150 Bolt M16X150 2

27 4309300016 Nut M16 8

 Page-35
ZJ15 Drilling Rig
Parts Manual

28 P5900001AA Connection plate 2

29 P2000029AA Pin shaft 2

30 P5100008AA Connection yoke 2

31 P9000006AA Spring 2

32 P6200094AA Press plate 4

33 P6400706AA Multiple brake block 20

34 4300516250 Bolt M16X250 2

35 4314508075 Pin 8X75 14

36 P2000028AA Pin 38d11x98 2

37 P2200028AA Right screw stem 2

38 P1200019AA Right screw locking nut 2

39 P2000025AA Pin 25d11x80 2

40 P1200018AA Adjusting nut 2

41 P1200015AA Left screw locking nut 2

42 Z03040400001AA Brake handle 1

43 4300716055 Bolt M16x55 2

44 Z03041000001AA Brake connection plate 1

45 P7000004AA Bearing seat 2

46 Z03040900002AA Supporting plate 1

47 Z03040800001AA Brake handle shaft assembly 1

48 4500100095 Bearing 390508 2

49 P0100097AA Press plate 1

50 Z03040100001AA Regulating crank 1

51 4500100096 Bearing 390511 2

52 4307812016 Bolt M12X16 3

53 4314563050 Pin 6.3X50 6

54 4313200024 Washer 24 4

55 P5200004AA Clip 8

56 4300808030 Bolt M8X30 8

 Page-36
ZJ15 Drilling Rig
Parts Manual

57 Z03020200002AA Grease lubrication line II 2

58 Z03020200001AA Grease lubrication line I 2

59 4300516035 Bolt M16X35 8

60 4313000016 Washer 16 8

61 4317100016 Washer 16 8

62 P5400183AA Key B12X85 1

63 P0100095AA Press plate 1

 Page-37
ZJ15 Drilling Rig
Parts Manual
 Page-38
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z03060600001AA Drawworks chain guard
1 Z03060100012AA Guard, clutch 1
2 Z03011501001AA Guard body 1
3 Z03060100010AA Guard, clutch 1
4 Z03060400001AA Guard, rotating joint 1
5 P1700303AA O sealing strip 2
6 P1700304AA O sealing strip 2
7 P0100100AA Cover plate 4
8 P1000153AA Seal shim 4
9 4103200001 Round oil scale OYW-32-C 1
10 QBJ11010442 Z1/2"x42 sub 1
11 4600300008 1/2" ball valve 1
12 P6102817AA Cover plate 1
13 5300100598 O ring φ345X5.3 1
14 Z03100100001AA Fixed support 1
15 Z03060500001AA Cover plate 1
16 P6200861AA Seal shim 1
17 P1100036AA Connection sleeve, ventilation guard 1
18 5002400001 Crankshaft case, ventilation guard 1
19 P6100470AA Cover plate 1
20 P6200862AA Seal shim 1
21 4301308020 Bolt M8X20 52
22 4313100008 Spring washer 8 52
23 4300810040 Bolt M10X40 48
24 4313100010 Spring washer 10 48
25 Z03060400003AA Guard, air roto-seal 1
 Page-39
ZJ15 Drilling Rig
Parts Manual
 Page-40
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z03070000002AA Right angle gear box

1 P8200013AA Box body 1

2 P3200003AA Gear Z=19 1

3 P1100145AA Retaining ring 1

4 P6201631AA Adjusting shim 2

5 P1000098AA Adjusting shim 6

6 P0100065AA End cover 1

7 4500100240 Bearing 97516 1

8 5300200099 Oil seal PG90x120x12 2

9 P0100066AA End cover 1

10 P0200124AA Flange 1

11 P5400050AA Key 1

12 P1100147AA Press plate 1

13 P6200406AA Lock washer 2

14 P5400048AA Key 1

15 P2400086AA Input shaft 1

16 5300100209 O sealing ring 75x2.65 1

17 P1400097AA Spacer 1

18 4301206035 Bolt M6x35 6

19 4313000006 Washer 6 7

20 4301312030 Bolt M12X30 12

21 4313000012 Spring washer 12 12

22 4300816045 Bolt M16X45 6

23 4313000016 Spring washer 16 6

24 P3200004AA Bull gear Z=36 1

25 P6201633AA Adjusting shim 1

26 P6201634AA Adjusting shim 2

27 P1000099AA Adjusting shim 7

 Page-41
ZJ15 Drilling Rig
Parts Manual

28 4301316040 Bolt M16x40 12

29 P1100149AA Bearing seat, output shaft 1

30 P1000100AA Retaining ring 1

31 4500100244 Bearing 352220 1

32 Z03070100002AA Breathe valve 1

33 4300308016 Bolt M8X16 8

34 4313000008 Spring washer 8 8

35 P6100264AA Cover plate 1

36 P6200414AA Washer 1

37 P2100120AA Retaining pipe 1

38 P2400087AA Output shaft 1

39 4101800008 Oil cup M10X1 1

40 P0100068AA Seal seat 1

41 P0100069AA Connection seat 1

42 P1000101AA Seal shim 1

43 P1000102AA Connection flange 1

44 4301306016 Bolt M6X16 1

45 4500100106 Bearing N2219 1

46 P4300042AA Supporting piece 1

47 P1000103AA Seal shim 1

48 P0100070AA End cover 1

49 P5400049AA Key B25X100 1

50 P3500023AA Sprocket wheel Z=23 p=38.10 1

51 P0100071AA Press plate 1

52 5300100233 O ring ￠90X2.65 1

53 P1400102AA Spacer 1

54 5300200116 Oil seal PG120X150X14 1

55 4305512035 Allen bolt M12X35 8

56 5300200212 Sealing ring FB250X290X15B 3

 Page-42
ZJ15 Drilling Rig
Parts Manual

57 5300200108 Oil seal PG110X140X14 1

58 Z03070400001AA Fixed seat 1

59 P6200423AA Shim 6

60 P2200144AA Bolt M20X80 12

61 P1200479AA Self-lock nut 12

62 QBJ120106 NPT3/4 screw plug 1

63 P1000096AA Seal shim 1

64 4500100111 Bearing NU215 1

65 P0100072AA Press plate 1

66 P2200146AA Bolt 1

67 P0100073AA End cover 1

68 Z03070200003AA Oil filling port and oil stick 1

69 P2200139AA Bolt M30X70 4

70 P1200108AA Nut M30 4

71 4313100030 Spring washer 30 4

72 P6000863AA Limit stop 1

 Page-43
ZJ15 Drilling Rig
Parts Manual
 Page-44
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z03080000003AA Water spraying cooled lines
1 Z08330300082AA Hose assembly 10 1
2 Z08330300083AA Hose assembly 10 1
3 Z08330300084AA Hose assembly 10 1
4 Z08330100119AA Hose assembly 6 1
5 Z08330100120AA Hose assembly 6 1
6 Z08330100121AA Hose assembly 6 1
7 QBJ10110203 G1/4"-Z3/8" bushing 2
8 5300300002 Washer 14 2
9 P9820061AA Support 1
10 5300300016 Washer 20 2
11 QBJ10061003 M20X1.5-Z3/8" bushing 2
12 QBJ6051803 M18X1.5-Z3/8" fitting 3
13 QBJ5071402 M14X1.5-Z1/4" fitting 7
14 QBJ10061002 M10X1-Z1/4" bushing 1
15 P7100051AA Installation seat, valve 1
16 5300300001 Washer 10 1
17 QBJ10010403 Z1/2"X3/8" bushing 2
18 QBJ5071803 M18X1.5-Z3/8" Fitting 3
19 P1200355AA Z2"-Z1/2" bushing 1
20 QBJ11010442 Z1/2"X42 sub 4
21 QBJ806040404 Z1/2" tee 2
22 QBJ10020402 Z1/2"X1/4" bushing 1
23 QBJ10010302 Z3/8"X1/4" bushing 1
24 4316806020 Bolt M6X20 4
25 4313000006 Spring washer 6 4
26 4316808050 Bolt M8X50 3
27 4309300008 Nut M8 3
28 4313000008 Spring washer 8 3
29 QBJ6140202 Z1/4" fitting 2
30 QBJ11010250 Z1/4"X50 sub 2
31 QBJ6130202 Z1/4" fitting 2
32 QBJ806020202 Z1/4" tee 1
33 QBJ5071802 M18X1.5-Z1/4" fitting 1
34 P7100050AA Support 1
35 4900350089 Pedal directional valve 1
36 4600350052 Air controlled ball valve 1
37 Z03110603002AA Support 2
38 4900300057 Water draining valve 1
39 4600300001 G1/2” ball valve 3
40 4900300037 Pressure reduction valve 1
41 4900350057 Check valve 1
 Page-45
ZJ15 Drilling Rig
Parts Manual
42 4900300056 Safety valve 1
43 Z08330300087AA Hose assembly 10 1
44 Z08330100122AA Hose assembly 6 2
45 Z03080200001AA Water tank 1
46 P9870010AA Sub 11
47 P9860006AA Collar 11
48 P2200047AA Screw plug 11
49 5300100174 O seal ring 60X3.5 11
50 QBJ11010332 Z3/8"X32 sub 11
 Page-46
ZJ15 Drilling Rig
Parts Manual
 Page-47
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z03100000002AA Chain guard of hydrobrake
1 5002400001 Ventilation guard, crankshaft case 1
2 Z03011501003AA Guard body 1
3 4300510020 Bolt M10x20 8
4 4313100010 Washer 10 52
5 P6101453AA Cover plate 1
6 P5200086AA Seal pad 1
7 P1700314AA Seal pad 2
8 P0000206AA Cover plate 2
9 4300508020 Bolt M8x20 12
10 4317100008 Washer 8 12
11 4313100008 Washer 8 8
12 P1000370AA Washer 1
13 P1700315AA Seal strip 1
14 4300512055 Bolt M12x55 12
15 4311700012 Nut M12 12
16 4313100012 Washer 12 12
17 P0000207AA Cover plate 1
18 4300810025 Bolt M10x25 12
19 4103200005 Round oil scale A32 1
20 4300810035 Bolt M10x35 16
21 Z03060100009AA Guard, clutch 1
22 QBJ11010442 Z1/2"X42 sub 1
23 P1700316AA Seal strip 1
24 P6007118AA Washer 1
25 4300510030 Bolt M10x30 16
26 Z03060400001AA Guard, air roto-seal 1
27 4600300008 1/2" ball valve 1
 Page-48
ZJ15 Drilling Rig
Parts Manual
 Page-49
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z03100000004AA 22'' SR model hydrobrake
1 P0000271AA Large end cover 2
2 P4600034AA Housing 1
3 P4000027AA Left stator 1
4 P4000028AA Rotor 1
5 P4000029AA Right stator 1
6 P1100867AA Anti-friction ring 2
7 Z16120102003AA Water seal and oil seal body 2
8 P1700429AA O sealing ring 2
9 4305510030 Bolt M10X30 24
10 P1700430AA O sealing ring 2
11 4305510035 Bolt M10X35 48
12 Z03100100003AA Support II 1
13 4300320050 Bolt M20x50 12
14 4313000020 Washer 20 16
15 P1000463AA Shim 2
16 4319108065 Bolt M8X65 2
17 4305508090 Bolt M8X90 2
18 4101800008 Oil cup M10X1 2
19 4500100350 Bearing 53520 1
20 P5400151AA Key 2
21 P0000273AA End cover 1
22 4300312040 Bolt M12X40 3
23 4313000012 Washer 12 3
24 Z03070100006AA Air exhaust plug 4
25 4305508080 Bolt M8X80 8
26 P7000102AA End cover, bearing 1
27 P7000103AA Bearing seat 1
 Page-50
ZJ15 Drilling Rig
Parts Manual

28 5300200121 Oil seal PG140X170X16 1

29 P1000464AA Shim 2
30 4305508100 Bolt M8X100 8
31 P7100433AA Support, sprocket guard 1
32 Z01031101006AA Oil retaining disc 1
33 P2400396AA Shaft 1
34 P5400152AA Key 1
35 4500100229 Bearing 53524 1
36 5300200114 Oil seal PG115X140X14 2
37 P3500062AA Sprocket 1
38 4307812035 Set screw M12X35 1
39 4307812050 Set screw M12X50 1
40 P7000104AA End cover, bearing 1
41 P1000465AA Left retaining ring 1
42 P7000105AA Bearing seat 1
43 Z03100100002AA Support II 1
44 Z01031502003AA Locating pin 1
45 P1000467AA Rubber shim 2
46 Z04020404004AA Lubrication line 2
47 Z03111700002AA Plug valve 1
48 QBJ10040602 Bushing 1
49 P1100870AA Right retaining ring 1
50 5300100228 O sealing ring 85X5.3 2
51 P0000283AA End cover 1
52 P9961615AA Limit strip L=100 4
53 P9990109AA Low carbon wire line ￠3X200 1
54 4315612040 Bolt M12X40 3
55 P2200483AA Set screw M24X80 2
56 4312600024 Nut M24 2
 Page-51
ZJ15 Drilling Rig
Parts Manual

57 Z03250000002AA Left adjusting plate 1

58 P6004118AA Fixed plate 2
59 Z03250000003AA Right adjusting plate 1
60 4300330055 Bolt M30X55 4
61 4313100030 Washer 30 4
62 4317100030 Washer 30 4
63 P6300398AA Nameplate 1
64 4315004010 Rivet 4X10 4
 Page-52
ZJ15 Drilling Rig
Parts Manual

Water circulation system (Drawing NO.: Z03110000170AA)

 Page-53
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z03110000170AA Water circulation system
1 Z03110100096AA Water tank system on the ground 1
2 P4100253AA Adapter 1
3 P9871281AA 3" sub L=200 1
4 4700700042 90° elbow DN80 GB3289.2 1
5 4900300057 Water draining valve 2
6 P1300502AA 2" elbow 1
7 P9870434AA 2" sub L=1170 1
8 4700700081 ZG2” elbow 1
9 P1300503AA 2" sub L=200 1
10 4600300056 2" Gate valve 5
11 P4100246AA 2" elbow 1
12 P9860144AA 2" sub 6
13 4700600311 2" taper union 8
14 Z03111700001AA Butterfly valve 1
15 P9810563AA 3" hose tray 3
16 P2200589AA Pipe clamp 3
17 4313100010 Spring washer 10 18
18 4309300010 Nut M10 18
19 4400200326 Stainless steel collar 4
20 P2100695AA Textile pressure vapour rubber hose 1
21 P1300448AA 3" hose fitting 2
22 4600300057 3" gate valve 1
23 P9870440AA 3" sub L=65 2
24 4700600312 Taper union 3" GB3289.38-82 1
25 P1300449AA 2" hose fitting 2
26 4400200320 φ40-φ60 Gemi clamp 4
27 P2100694AA Textile pressure vapour rubber hose 1
28 P9810564AA Tray, steel pipe 1
29 QBJ6014510 Bent fittng M45X2-NPT1-1/4" 2
30 Z03110300001AA Roto-seal 1
31 QBJ5014510 Straight fitting M45X2-NPT1-1/4" 1
32 1101019079 JB1887-77 hose assembly 32I-2000 1
33 1101020093 Hose assembly 32II-3500 1
34 3800300103 Water temperature flow monitoring instrument 1
35 P2300077AA Bushing, sensor 1
36 QBJ5221212 Straight fitting NPT1 1/2" 2
37 P0200332AA Flange 2
38 P1700296AA Oil resistant rubber 2
39 4900500057 Centrifuge pump 50SGB 15-30 460V/60HZ 1
40 4301310050 Bolt M10X50 16
41 Z03110200002AA Support, pipe line pump 1
42 1101019090 Hose assembly 32I-3200 1
43 QBJ6014512 Adapter 1
44 P1200350AA Bushing R2-NPT1-1/2 4
45 P1000990AA Seal pad, 2" union 8
 Page-54
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
46 P1001031AA Seal pad, 3” unon 1
47 P9871280AA 3" sub L=100 1
48 P4100244AA 3” internal and external elbow 1
49 QBJ10011612 Bushing NPT2"-NPT1 1/2" 2
50 1101019060 GB9065.1-88 hose assembly 32I-700 1
51 P9871366AA 1 1/2“ sub 1
52 QBJ5014512 Straight fitting body NPT1-1/4"－M45X2 4
53 QBJ806121212 Tee NPT1-1/2" 3
54 Z03110200066AA Support, safety valve 1
Safety valve DSSV-16CS 0.1-1MPa material:
55 4600300272 1
CS connection size: Rc2"
56 P9870329AA 3" pipe clamp 2
 Page-55
ZJ15 Drilling Rig
Parts Manual
 Page-56
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z04000000618AA Mast assembly
1 Z04240000111AA Front support 1
2 Z04210000043AA Guyline assembly 1
3 Z04180000036AA Mast support 1
4 Z04150000053AA Mast base 1
5 P6047028AA API nameplate, mast 1
6 4315203015 Rivet 3X15 8
7 Z04190000006AA Tong counterbalance unit 1
8 Z04010000141AA Mast lower section 1
9 Z15010000197AA Standpipe assembly 1
10 Z04170000029AA Centralizer, telescoping cylinder 1
11 Z04310000043AA Stairs assembly 1
12 Z04120000145AA Crown block assembly 1
13 Z04130000010AA Crown platform 1
14 Z04020000217AA Mast upper section 1
15 Z04160000228AA Racking board assembly 1
16 Z04290000001AA Lightning rod 1
 Page-57
ZJ15 Drilling Rig
Parts Manual
 Page-58
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z04120000145AA Crown block assembly
1 Z04120900070AA Crown sheave 4
2 4500100249 Bearing 2097722 5
3 P1000529AA Adjusting ring, bearing 5
4 P1000531AA Square taper washer 22 4
5 4303322090 Hexagon screw stem eye bolt M22X90 8
6 4311700022 Hexagon slotted thin nut M22 12
7 4313100022 Washer 22 12
8 4314503030 Cotter pin ￠3X30 8
9 4309300020 Nut M20 12
10 4317100020 Washer 20 12
11 P2200104AA Stud stem 4
12 P9960576AA Supporting sleeve L118 4
13 Z07120100007AA Sealing ring 10
14 4319112020 Scoket head cap screw M12X20 3
15 P1200507AA Locking nut M100X3 3
16 P9960577AA Supporting sleeve L333 2
17 P2200107AA Stud stem 2
18 P2400434AA Crown shaft 1
19 Z04120600004AA Fixed seat, crown sheave 1
20 P1100932AA Spacer 2
21 Z04120500004AA Fixed seat, crown sheave 1
22 Z04121000042AA Fastline sheave 1
23 Z04120700003AA Fixed seat, fastline sheave 1
24 Z04120800003AA Fixed seat, fastline sheave 1
25 4300822075 Bolt M22X75 4
26 P2400435AA Crown shaft 2
27 P7200492AA Press plate 10
28 4315306010 Countersunk head screw M6X10 60
29 Z04120200025AA Sand sheave assembly 1
30 4101800008 Grease nipple M10X1 4
31 Z04120400003AA Fixed seat, deadline sheave 1
32 Z04120300005AA Fixed seat, deadline sheave 1
 Page-59
ZJ15 Drilling Rig
Parts Manual
 Page-60
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z04160000228AA Racking board assembly
1 P2400274AA Sheave shaft 8
2 P2400276AA Sheave shaft 2
3 Z04160200155AA Racking board 1
4 P1000129AA Semi-circular washer 10
5 4309300024 Hex nut M24 10
6 P1400254AA Copper sleeve 12
7 Z04160100027AA Wire line L=59000 2
8 P0300052AA Sheave 12
9 P6400913AA Stopper 25X12 10
10 4314503040 Pin￠3.2X40 10
11 4101800008 Grease nipple M10X1 10
 Page-61
ZJ15 Drilling Rig
Parts Manual
 Page-62
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z04170000029AA Centralizer, telescoping cylinder
1 Z04170100045AA Folding arm 2
2 Z04170100046AA Folding arm 2
3 4314504050 Cotter pin 4X50 4
4 4309300024 Nut M24 4
5 P7100439AA Pin seat 8
6 P2200485AA Bolt 4
7 4317100024 Washer 24 8
8 P6021903AA Stopper 80X80 4
9 P9000052AA Tension spring 4
10 4309300016 Nut M16 4
11 P2200302AA Bolt, tension spring 4
12 P9810178AA Right tension spring seat L=120 2
13 P9810176AA Left tension spring seat L=120 2
 1 2 3 4 5 6 7
Z04190000006AA Page-63
ZJ15 Drilling Rig
Parts Manual
A向
A 1:40

B B
B

1:10
8

C 7 6 C

C C

600
D D
1

350
5 4 3

井口中心线 88 88

E E
30

30
B向
1:10
1 9 J6208030003 Z04190200002AA 连接座 4 组件 4.8 19.2
8 J720-08030003 Z04190400001AA 定滑轮总成 2 组件 6.2 12.4 借用
F 7 GB10603-89 4400200259 卸扣M-BX2 2 组件 1.50 3.0 F

6 JJ2-7-2.0 Z04190100001AA 滑轮总成 2 组件 6.23 12.46 借用

5 4 绳夹10
5 GB5976-86 4400200010 8 组件 0.15 1.20
A
4 GB560-87 4400200110 钢丝绳套环0.3 4 组件 0.07 0.28
C C
3 GB1102-74 P9990201AA 钢丝绳 2 6X19-9.3-15.5-甲镀-I10.4 20.8 L=36000
2 J6208020002 Z04190500003AA 导轨总成 2 组件 45.4 90.8
G 5 1 J6208010003 Z04190300003AA 平衡筒总成 2 组件 238 576 G
9 2
序 数 单件 总计
编 码 图 号 名 称 材 料 备注
号 量 重 量
未 加工尺寸公差：孔H12；轴h12；长度Js或js12
注 非加工尺寸公差：Js或js15 组件
技 形状和位置公差：B级
5 术
倒角： 材 料 大钳平衡装置
8 圆角：
规 圆角半径： 阶段标记 数量 重 量 比 例
H 范 粗糙度： 2 井架总成 H
1 718.14 1:80
Z04190000006AA Tong counterbalance unit 设计
校对
标准化
工艺
共 1 张 第 1 张 ZJ20钻机
审核 批准 J6208000002 Z04190000006AA
1 2 3 6 7 8
 Page-64
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z04190000006AA Tong counterbalance unit
1 Z04190300003AA Balance bucket assembly 2
2 Z04190500003AA Guide rail assembly 2
3 P9990201AA Wireline 2
4 4400200110 Lantern ring 1.3 4
5 4400200010 Line clamp 10 8
6 Z04190100001AA Sheave assembly 2
7 4400200259 Shackle M-BX2 2
8 Z04190400001AA Fixed sheave assembly 2
9 Z04190200002AA Connection seat 4
 Page-65
ZJ15 Drilling Rig
Parts Manual
 Page-66
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z04200000003AAA Cathead cylinder at driller's side

1 Z04200200003AA Cathead guide sheave assembly 1

2 Z04200300004AA Support 1

3 Z04200100002AA Cathead line 1

4 Z04200300005AA Tray 1

5 P9941627AA Rectangular tube IL=1300 1

6 P9941628AA Rectangular tube IIL=650 1

7 Z04010900022AA Pad eye 1

8 P6004616AA Plug plate 92X66 1

9 Z04013700002AA Support, cylinder 1

10 P9870313AA Sliding rod L2969 1

11 P6100432AA Wear resisting plate I 1

12 P9860011AA Guiding rod 2

13 P6100433AA Wear resisting plate II 1

 Page-67
ZJ15 Drilling Rig
Parts Manual
 Page-68
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z04210000043AA Guyline assembly
Guyline from the crown block to the deck
1 Z04210100021AA 2
frame
Guyline from the mast lower section to the
2 Z04210100022AA 2
deck frame
Guyline From the mast lower section to the
3 Z04210100023AA 2
foundation
Guyline from the crown block to the
4 Z04210100024AA 2
foundation
Guyline from the crown block the the
5 Z04210100025AA 2
substructure
Guyline from the racking board to the
6 Z04210100026AA 2
substructure
 Page-69
ZJ15 Drilling Rig
Parts Manual
 Page-70
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z04230000137AA Mast foundation assembly
1 Z04230200093AA Base body 1
2 P6202045AA Steel plate 2
3 4400200456 Screw stem M42X1050 4
4 P6004291AA Pad eye II 2
5 4400200453 Screw stem M42X700 2
6 Z04230100061AA Connection unit 2
7 P9870370AA Steel pipe 2
8 Z04230201073AA Mast base 2
9 P6005525AA Reinforced stiffener 4
10 P9870284AA Steel pipe 2
11 Z04230201074AA Supporting seat 2
12 P6046988AA Stiffener 668X143 16
13 Z04230100006AA Pad eye I 2
14 4400200452 Screw stem M42X380 2
15 P6004295AA Pad eye 2
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Z05010000307AA 标记 处数 分区 更改文件号 Page-71
签名 年-月-日
ZJ15 Drilling Rig
Parts Manual

A A

32
30
31 8 1 38 10 25 14 11 5 19 20 21
15 18 17
B B
24 34 35

C C

5510
4424
D D

250
39 3000
1003
E E

3 4 47
33

F F

G G
47 Z05020000156AA 滑板猫道排管架 1 组件 9965.72 9965.72
总成 1 1
46 P5900091AA E型V带L=2800 80 橡胶II-4 3.608 288.64 本图

45 Z05030000030AA 吊钳油缸过轮（
司钻对侧） 1 组件 85.060 85.06
44 P9960049AA 吊耳 2 Q235 ○φ16 0.449 0.898
43 Z05011100087AA 左支座 1 组件 0.000 0
42 Z16340000253AA 大鼠洞管 1 组件 0.000 0
H H
41 Z16340000252AA 小鼠洞管 1 组件 0.000 0
29 13 36 25 12 47
5
40 Z05011100081AA 右支座 1 组件 0.000 0
43 44 45 47
39 P2000134AA 单向锥头销B40X
120 2 42CrMo 1.559 3.118
38 Z05012300033AA 尾绳桩 2 组件 74.881 149.762
37 Z05019900204AA 护栏总成 1 组件 928.918 928.918
5400
I 36 Z05010100029AA 接污盒 1 组件 166.398 166.398 I
35 P9940605AA 矩形管L=450 5 20 □102X102X5 6.583 32.915
34 P6001756AA 堵板96X96 5 Q235 -6 0.434 2.17
1500 33 Z05011000243AA 撑杆 1 组件 112.554 112.554
32 P6035794AA 支撑座板 2 Q235A -14 1.788 3.576
31 P6035804AA 支撑座板 2 Q235A 5.293 10.586
J 30 Z05011000141AA 撑杆 2 组件 80.202 160.404 J

29 Z05010500349AA 翻板 1 组件 20.940 20.94

8020

45 28 Z05010500350AA 翻板 1 组件 28.448 28.448

18 约20
27 Z05010700004AA 安全链 1 Q235 0.072 0.072 节
26 P6001757AA 封板φ33 1 Q235 -5 0.040 0.04
25 P2000652AA 单向锥头销B40X 2 45 2.494 4.988
210
K K
24 P6900064AA 保险销φ4X65 2 1Cr18Ni9 φ4X65 0.047 0.094
23 P2001186AA 单向锥头销B40X 2 45 2.296 4.592
190
22 P6300046AA 钻台API标牌 1 花纹板 0.374 0.374
960 21 CB21-76 P9100077AA 焊接小链８ 1 Q235 0.031 0.031 L=40
0
20 4400102200 12型安全扣φ10 1 铸造合金
钢 0.142 0.142
19 P2600031AA 拉环 1 Q235 ○φ8 0.049 0.049
L L
803 18 Z05012000019AA 吊钳油缸过轮 1 组件 85.060 85.06
L=40
17 CB21-76 P9100067AA 焊接小链5 31 Q235 0.031 0.961 0
2 7 6 47
16 P2000110AA 保险销 44 1Cr18Ni9 φ4.5 0.056 2.464
46 单向锥头销A40X 40 45
27 15 P2001284AA 75 1.046 41.84
6809
14 Z05010200107AA 逃生滑道 1 组件 1042.70 1042.70
28 1 1
M 13 Z05050500279AA 右前走道总成 1 组件 1370.58 1370.58 M
8 8
12 Z05010500503AA 右后走道总成 1 组件 837.380 837.38
14
11 Z05011000242AA 撑杆 6 组件 45.230 271.38
10 Z05011000241AA 撑杆 6 组件 43.269 259.614
9 Z05010400336AA 梯子 1 组件 867.291 867.291
8 Z05010400366AA 载车梯子3500 1 组件 370.115 370.115
N 9 1375.70 1375.70 N
7 Z05050500280AA 左前走道 1 组件 3 3
6 Z05010500504AA 左后走道 1 组件 858.285 858.285
5 Z05010300001AA 防护立柱 2 组件 56.101 112.202
1443.87 1443.87
4 Z05010900065AA 轨道 1 组件 6 6
Z05010000307AA Folding substructure assembly 5.5m 3 Z16020000007AA 小车 1 组件 255.088 255.088

O
Z05010000307AA Folding substructure assembly 5.5m 2
1
Z16340000254AA
Z05011400087AA
踏板
钻台主体
1
1
组件
组件
72.268 72.268
21841.4 21841.4
14 14
O

序 编码 图号 零部件名称 数 单件重 总重量 备注

量 材质
规格
号 量
未 加工尺寸公差：孔H12；轴h12；长度Js或js12
注 非加工尺寸公差：Js或js15 组件
技 形状和位置公差：B级
术
倒角： 材 料 折叠钻台总成
圆角：
规 圆角半径： 阶段标记 数量 重 量 比例
P 范 粗糙度： 底座系统 P
42988.547 1:60
设计 标准化
共 1 张 第 1 张 ZJ30钻机
校对 工艺
审核 批准 Z05010000307AA
1 2 3 4 5 6 7 10 11 12 13 14 15 16
 Page-72
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z05010000307AA Folding substructure assembly 5.5m
1 Z05011400087AA Main body of substructure 1
2 Z05010500504AA Left rear walkways 1
3 Z05010300001AA Guard column 2
4 Z05010900065AA Track 1
5 Z05010400366AA Carrier’s stairs 3500 1
6 Z05050500280AA Left front walkway 1
7 Z05011000242AA Stay rod 6
8 Z05011000241AA Stay rod 6
9 Z05010400336AA Stairs 1
10 Z05010500503AA Right rear walkway assembly 1
11 P6001757AA Closing plate φ33 1
12 Z05050500279AA Right front walkways assembly 1
13 Z05010200107AA Escaping sliding way 1
14 P9100067AA Welding chain 5 31
15 P2000110AA Safety pin 44
16 P2001284AA One-way tapered pin A40X75 40
17 P2600031AA Pull ring 1
18 4400102200 12 model safety latch φ10 1
19 P2001186AA One way tapered pin B40X190 2
20 P2000652AA One way tapered pin B40X210 2
21 P6900064AA Safety pin 4X40X65 2
22 Z05010500349AA Folding plate 1
23 Z05010500350AA Folding plate 1
24 P6035794AA Supporting seat plate 2
25 P6035804AA Supporting seat plate 2
26 Z05011000141AA Stay rod Ⅲ 2
27 P6001756AA Plug plate 96X96 5
28 Z05011000243AA Stay rod 1
29 P9940605AA Rectangular tube L=450 5
30 Z05010100029AA Drip pan 1
31 Z05012300033AA Tail line post 2
32 Z05019900204AA Guardrail assembly 1
33 P2000134AA One-way tapered pin B40X120 2
34 Z05012000019AA Guiding sheave, cathead cylinder 1
35 Z16340000254AA Pedal, mast 1
36 Z16020000007AA BOP dolly 1
37 Z16340000252AA Rat hole pipe 1
38 Z16340000253AA Mouse hole pipe 1
39 Z05011100081AA Right support 1
40 Z05011100087AA Left support 1
41 P9100077AA Welding chain 8 1
42 P6300046AA API nameplate, substructure 1
43 Z05010700004AA Safety chain II 1
44 P9960049AA Lifting eye 2
 Page-73
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Guiding sheave of cathead cylinder(at off
45 Z05030000030AA 1
driller’s side)
46 P5900091AA E type V belt L=2800 55
47 Z05020000156AA Pipe ramp and catwalks assembly 1
 Page-74
ZJ15 Drilling Rig
Parts Manual
 Page-75
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z06020000003AA Lower chain case

1 Z06020200003AA Five forward five reverse box body 1

2 P7000061AA Gland 1

3 Z06020500002AA Operation mechanism 1

4 Z06020600001AA Oil stick mechanism 1

5 P7000059AA Gland, bearing 2

6 P6300260AA Nameplates 1

7 Z06020200004AA Box body 1

8 P6200204AA Shim, bearing seat 1

9 P7000010AA Bearing seat 1

10 P0200040AA Flange 1

11 P6100531AA Press plate 1

12 P6100160AA Lock washer 4

13 P5400024AA Flathead key 1

14 P2400028AA Output shaft 1

15 4500100328 Bearing 22219C 2

16 P5400029AA Flathead key 1

17 P3500039AA Sprocket wheel Z=29 p=44.45 1

18 P0100033AA Bearing seat 1

19 P1000032AA Shim, oil seal seat 1

20 P1700018AA Shim, oil seal seat 1

21 P1700019AA Oil seal seat 1

22 P0000022AA Coupling, clutch 1

23 P9810139AA Connection plate 4

24 Z03060100011AA Guard, clutch 1

25 Z16160100003AA ATD218H push disc clutch 1

26 P5400358AA Key B20X140 1

27 P1400754AA Shaft sleeve 1

 Page-76
ZJ15 Drilling Rig
Parts Manual

28 P2200425AA Bolt M10 2

29 Z03011400001AA Air inlet pipe 2

30 P2400247AA Shaft 1

31 P1100031AA Spacer, oil seal 1

32 5300100235 0 sealing ring 90X3.55 1

33 4305516070 Bolt M16X70 9

34 5300200106 Oil seal PG100X130X12 1

35 5300200127 Oil seal PG240X280X20 1

36 P1000035AA Shim, bearing seat 1

37 P3500040AA Sprocket wheel Z=21 p=44.45 1

38 P1100034AA Spacer, bearing 1

39 4500100051 Bearing 6218 2

40 4500100015 Bearing 6044 1

41 P0900013AA Oil plug 3

42 P3000006AA Gear Z=35 1

43 P2400248AA Input shaft 1

44 P1000044AA Shim, oil seal seat 4

45 P0000031AA Gland, bearing 1

46 5300200101 Oil seal PG95X120X12 2

47 P1500016AA Flange 1

48 4300312025 Bolt M12X25 6

49 P1100050AA Spacer, oil seal 1

50 5300100227 0 sealing ring 85X3.55 1

51 Z06020300003AA Yoke mechanism 1

52 4500100050 Bearing 6217 2

53 Z06020100001AA Connection seat 2

54 P2400249AA Middle shaft 1

55 P1100046AA Spacing ring 1

56 P3000005AA Gear Z=34 1

 Page-77
ZJ15 Drilling Rig
Parts Manual

57 P1100045AA Spacing ring 3

58 Z06020300004AA Yoke mechanism 1

59 P1000041AA Shim, bearing seat 1

60 P0100037AA End face press plate 1

61 P5400025AA Key 1

62 P3000004AA Gear Z=35 1

63 P1100043AA Spacing ring, oil seal 1

64 5300100243 0 sealing ring 95X3.55 1

65 5300200113 Oil seal PG110x140x14 6

66 P1000124AA Shim, bearing seat 1

67 P0200036AA Bearing seat 1

68 P1000033AA Shim, bearing seat 1

69 4101800008 Grease nipple M10X1 3

70 P0500004AA Coupling, clutch 1

71 P1700020AA Seal shim 1

72 P3100003AA Gear ring 1

73 Z16160200001AA Guard, clutch 1

74 Z16160100002AA ATD118 push disc clutch 1

75 P5400023AA Flathead key 1

76 4300312035 Bolt M12X35 30

77 4313100012 Washer 12 30

78 4500100224 Bearing 22218C 1

79 P1100038AA Oil seal spacer 1

80 P1100037AA Oil seal spacer 1

81 P1000036AA Shi, oil seal seat 1

82 4300316070 Bolt M16X70 12

83 P0000024AA Oil seal seat 1

84 P0000034AA Oil seal seat 1

85 5400100011 Air filter 2

 Page-78
ZJ15 Drilling Rig
Parts Manual

86 P6100117AA Cover plate 2

87 P6000349AA Seal shim 1

88 4300510020 Bolt M10X20 80

89 4313100010 Spring washer 10 80

90 P9871403AA Pipe L＝700 2

91 4309300024 Nut M24 2

92 4300324070 Bolt M24X70 2

93 4313100024 Spring washer 24 2

94 P3000036AA Gear 1

95 P2400250AA Middle shaft 1

96 P1400036AA Shaft sleeve 1

97 4500100078 Bearing 6317 4

98 5401500006 Chain 28A-2 64

99 P7000060AA Gland, bearing 3

100 P1000303AA Shim, bearing seat 2

101 4300824065 Bolt M24X65 4

102 P2000734AA Pin 3

103 P0100034AA End face press plate 1

104 P6001773AA Press plate 1

 Page-79
ZJ15 Drilling Rig
Parts Manual
 Page-80
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z06030000080AA Upper chain case
1 Z06030200002AA Air exhausting plug 1
2 Z06030300069AA Box body 1
3 P0900012AA Oil filling plug 1
4 P4100794AA 90° liner (ZG 1/4") 1
5 P0900013AA Oil plug 2
6 P9810557AA Connection plate 8
7 4300824065 Bolt M24X65-8.8 10
8 4317700024 Nut M24 10
9 4313200024 Washer 24 11
10 P6101537AA Cover plate 1
11 P1000366AA Washer 2
12 Z06030700003AA Torque box 1
13 P6900024AA Washer 1
14 4300812025 Bolt M12X25-8.8 40
15 4313000012 Washer 12 80
16 4313200012 Washer 12 80
17 5401500006 Chain 28A-2 114
18 Z07340100013AA Front cover 1
19 P1100054AA Spacer, oil seal 1
20 4500100328 Bearing 22219C 1
21 P6200204AA Pad, bearing seat 1
22 P0000034AA Oil seal seat 1
23 P5400029AA Flathead key 1
24 P3500047AA Sprocket wheel Z=25 1
25 5300200111 Oil seal PG105X130X14 2
26 P1100266AA Spacer, oil seal 1
27 4500100224 Bearing 22218C 1
28 P0000033AA Oil seal seat 1
29 P1100074AA Spacer, oil seal 1
30 4300824045 Bolt M24X45-8.8 1
31 P6000361AA End face press plate 1
32 4300812040 Bolt M12X40-8.8 4
33 4300816040 Bolt M16X40-8.8 22
34 4313100016 Spring washer 16 30
35 P0900011AA Pad, bearing seat 1
36 P7000008AA Bearing seat 1
37 4300812035 Bolt M12X35-8.8 4
38 P1100267AA Spacer, oil seal 1
39 4101800008 Grease nipple M10X1 2
40 P7000010AA Bearing seat 1
41 5300200024 Oil seal PG110X140X14 2
42 Z06110400002AA Input shaft 1
43 P3500044AA Sprocket wheel Z=23 1
44 P6100237AA Cover plate 2
45 P6200333AA Washer 2
 Page-81
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
46 4313100010 Bolt M10X20-8.8 12
47 4300810020 Washer 10 12
48 P0000056AA Press plate 1
49 P6101544AA Cover plate 2
50 P1700351AA Seal pad 2
51 4300308020 Bolt M8X20-4.8 16
52 4313100008 Washer 8 16
 Page-82
ZJ15 Drilling Rig
Parts Manual
 Page-83
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z06070000242AA Schematic diagram of driving system
1 5000700020 Inter-front axle driving shaft 1
2 5000700061 Driving shaft L=1360±80 1
3 5000700110 Driving shaft L=970 1
4 5000800010 Driving shaft L=200±15 1
5 5000700087 Driving shaft L＝1850±80 2
6 5000700124 Driving shaft on carrier Lko=1100 1
7 5000700078 Rotary table driving shaft L=1890±30 3
8 Z04120201003AA Fixed support 2
9 5000700024 Inter-rear axle driving shaft LK0=680 1
10 5401500005 Double row chain 256
11 5000700147 Driving shaft 2261HH LK0=1190 1
12 P2200072AA Bolt M16x1.5 156
13 4312500016 GB/T1337 self-locking nut M16×1.5 156
14 4313100016 Spring washer 16 156
15 5401500009 Three rows chain 134
 Page-84
ZJ15 Drilling Rig
Parts Manual
 Page-85
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z07000000003AA Raising cylinder

1 Z07120400001AA Cylinder body 1

2 Z07120300003AA First stage plunger 1

3 Z07120300002AA Second stage plunger 1

4 Z07120300001AA Third stage plunger 1

5 P1100294AA Screw sleeve 1

6 P1100326AA Press ring 1

7 P1100295AA Copper sleeve 1

8 P1200192AA Nut 1

9 P1300165AA Screw sleeve 1

10 P1100322AA Press ring 1

11 P1100296AA Coppper sleeve 1

12 P1200193AA Nut 1

13 P1200194AA Nut 1

14 P0100117AA Cover, cylinder 1

15 P2300019AA Rod head 1

16 P1100298AA Retainer ring 1

17 P1100657AA Support ring 1

18 P1100299AA Retainer ring 1

19 P1100300AA Dust ring 1

20 P1100323AA V ring 5

21 P1100301AA Dust ring 1

22 P1100327AA V ring 5

23 P1100302AA Guide ring 2

24 P1100303AA Anti-friction ring 1

25 P1100304AA Guide ring 2

26 P1100305AA Guide ring 1

27 P9000051AA Spring 1
 Page-86
ZJ15 Drilling Rig
Parts Manual

28 P6201007AA Spring seat 1

29 P1300192AA Check valve seat 1

30 P1100293AA Copper sleeve 1

31 P1100331AA Screwcap 1

32 QBJ120101 Plug Z1/8" 1

33 P1100332AA Dust ring 1

34 P2000225AA Pin shaft 2

35 4101800008 Grease nipple M10X1 2

36 4314510070 Cotter pin 10X70 2

37 4500200017 Steel ball 19 1

38 QBJ120102 Z1/4 plug 1

39 QBJ10010804 Z1X1/2 bushing 1

40 4306808010 Hex set screw M8X10 5

41 5300100043 O ring 15X2.65 1

42 5300100170 O ring 58X3.55 1

43 5300100528 O ring 175X5.3 1

44 5300100519 O ring 165X7 1

45 P1100658AA Press ring 1

46 P1700331AA V type sealing ring 5

47 P1100325AA Support ring 1

48 P1100330AA Support ring 1

 Page-87
ZJ15 Drilling Rig
Parts Manual
 Page-88
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z07000000124AA Schematic diagram of hydraulic system
1 5400200007 Filter <suction port> 1
2 4900300008 Check valve 1
3 Z07170000004AA Hydraulic oil tank 1
4 4900300009 Check valve 2
5 Z07150000002AA Cathead cylinder 1
6 Z07150000003AA Cathead cylinder 1
7 Z07000000003AA Raising cylinder 2
8 Z07140000004AA Jack cylinder(front and rear) 4
9 5400100012 Hydraulic air filter 1
10 5400200034 Bypass paper filter 1
11 4900350043 Overflow valve 2
12 5000950002 PTO 1
13 4900550085 Gear pump 1
14 4600300004 Ball valve 1
15 5400200008 Filter <suction port> 1
16 3800200010 Pressure gauge 1
17 3800200015 Pressure gauge 2
18 4900450001 Suction piece 1
19 4900450003 Working piece 1
20 4900450002 Working piece 2
21 4900450005 Working piece 2
22 4900450004 Discharging piece 1
23 4000400011 3T hydraulic winch 1
24 4000400012 5T hydraulic winch 1
25 Z07130000004AA Telescoping cylinder 1
26 3800200007 Pressure gauge 3
27 4900300007 Check valve 1
28 4900300058 Needle valve 3
29 4900300006 Check valve 3
30 4900450009 Suction piece 1
31 4900450012 Working piece 4
32 4900450011 Working piece 1
33 4900450010 Working piece 1
34 4900450013 Discharging piece 1
35 4900350077 Overflow steady valve 1
36 4900550074 Steering oil pump 1
37 4600300003 Ball valve 1
38 Z07010000001AA Oil pump lines 1
39 Z07020000005AA Jack lines 1
40 Z07030000004AA Raising lines 1
41 Z07040000002AA Hydraulic winch lines 1
42 Z07050000001AA Cathead cylinder lines 1
43 Z07060500007AA Five bank valve lines 1
44 Z07070000013AA Six bank valve lines 1
45 Z07080000004AA Steering power assisting lines 1
 Page-89
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Remote control mechanism, multiple-way
46 Z07060700010AA 1
valve
47 4600100020 Ball valve 1
 Page-90
ZJ15 Drilling Rig
Parts Manual
 Page-91
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z07130000004AA Telescoping cylinder
1 Z07130200004AA Cylinder body 1
2 Z07130100014AA Plunger assembly 1
3 P1100319AA Guiding sleeve 1
4 P1100320AA Copper sleeve 1
5 P1000166AA Washer 2
6 P1700167AA Sealing ring 2
7 P1700168AA O ring 2
8 P1200207AA Nut 1
9 P0200188AA Flange 1
10 P4600013AA Check valve 1
11 P9000047AA Spring 1
12 P0900038AA Spring seat 1
13 Z07120200001AA Air exhaust plug 1
14 5300300030 J type dust ring D130 1
15 4315908030 M8X30 set screw 2
16 5300100089 O sealing ring 30X3.5 1
17 QBJ10072704 M27X2-1/2" bushing 1
18 QBJ120104 Z1/2" plug 1
 Page-92
ZJ15 Drilling Rig
Parts Manual
 Page-93
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z07140000004AA Jack cylinder

1 P2000205AA Plug,cylinder body 1

2 P0700010AA Piston 1

3 5300100288 O sealing ring ￠130X5.7 2

4 5302001031 Retaining ring A130X2 2

5 P1600010AA Cylinder body 1

6 P2300017AA Piston rod 1

7 4313800080 Retaining ring 80 1

8 4300810035 Bolt M10X35 1

9 4313200010 Washer 10 2

10 4313000010 Spring washer 10 1

11 4309300010 Nut M10 1

12 P9100050AA Chain, safety pin 1

13 P1100278AA Copper sleeve 1

14 P1200183AA Nut, liner 1

15 P1600009AA Liner 1

16 Z07140100001AA Nut 1

17 P2000204AA Safety pin 1

18 P9860033AA Circlip, safety pin 1

19 Z07140200001AA Base plate 1

20 5300100264 O sealing ring ￠110X5.7 1

21 5300100221 O sealing ring ￠80X5.7 1

22 P2200264AA Set screw 4

23 4309300012 Nut M12 4

24 5300100176 O sealing ring ￠60X5.7 1

25 5302001011 Retaining ring A60X2 1

26 P2200263AA Screw plug 1

27 P1200182AA Nut 1
 Page-94
ZJ15 Drilling Rig
Parts Manual

28 4313600056 Lock washer 56 1

29 5300300066 Yx type sealing ring D110 1

 Page-95
ZJ15 Drilling Rig
Parts Manual
 Page-96
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z07150000002AA Cathead cylinder

1 P1300105AA Coupling 1

2 P7200156AA Connection end 1

3 P2300028AA Piston rod 1

4 P2200308AA Tie rod 4

5 P1101745AA Copper sleeve 1

6 5302000451 BA type ring 1

7 Z07150200007AA Cylinder cover 1

8 QBJ120108 Plug NPT1 2

9 P1600019AA Cylinder body 1

10 Z07150100001AA Support 1

11 P1100158AA Cushion sleeve 1

12 P0700006AA Piston 1

13 P1100160AA Guiding ring 2

14 P1700064AA Sealing ring 1

15 P1700065AA Anti-friction ring 1

16 P1100159AA Cushion ring 1

17 Z07150200002AA Right end cover 1

18 4313800035 Elastic retaining ring 35 2

19 P2000099AA Pin shaft 1

20 P1200114AA Screw plug NPT1/4 2

21 4317008020 Set screw M8X20 2

22 5300300024 Dust ring J-50 1

23 5300100248 O sealing ring 100X3.1 2

24 5300100121 O sealing ring 41.2X3.55 1

25 4313800060 Elastic retaining ring 60 1

26 4300812055 Bolt M12X55 2

27 4317100012 Washer 12 4
 Page-97
ZJ15 Drilling Rig
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28 4313100012 Spring washer 12 4

29 4309300012 Nut M12 4

30 4315100020 Nut M20 4

31 4313100020 Spring washer 20 4

32 4300812090 Bolt M12X90 2

33 4314532030 Cotter pin ￠3.2X30 4

 Page-98
ZJ15 Drilling Rig
Parts Manual
 Page-99
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z07150000003AA Cathead cylinder

1 P1300105AA Coupling 1

2 P7200156AA Connection end 1

3 P0700005AA Piston rod 1

4 P1300102AA Tie rod 4

5 P1101745AA Copper sleeve 1

6 5302000451 BA type ring 1

7 Z07150200007AA Cylinder cover 1

8 QBJ120108 Plug NPT1 2

9 P1100155AA Cylinder body 1

10 P1100158AA Cushion sleeve 1

11 P0700006AA Piston 1

12 P1100160AA Guiding ring 2

13 P1700064AA Sealing ring 1

14 P1700065AA Anti-friction ring 1

15 P1100159AA Cushion ring 1

16 Z07150200002AA Right end cover 1

17 4313800035 Elastic retaining ring 35 2

18 P2000099AA Pin shaft 1

19 P1200114AA Screw plug NPT1/4 2

20 4317008020 Set screw M8X20 2

21 5300300024 Dust ring J-50 1

22 5300100248 O sealing ring 100X3.1 2

23 5300100121 O sealing ring 41.2X3.55 1

24 4313800060 Elastic retaining ring 60 1

25 4303312100 Bolt M12X100 2

26 4317100012 Washer 12 2

27 4313100012 Spring washer 12 2

 Page-100
ZJ15 Drilling Rig
Parts Manual

28 4309300012 Nut M12 2

29 4309300020 Nut M20 4

30 4313100020 Spring washer 20 4

31 4314532030 Cotter pin 3.2X30 6

 Page-101
ZJ15 Drilling Rig
Parts Manual
 Page-102
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z07170000004AA Hydraulic oil tank
1 P7200699AA Closing plate 1
2 P7200703AA Spacing plate 2
3 P7200706AA Upper plate 1
4 P5000015AA Lifting ring 2
5 P9870011AA Pipe 1
6 P7200709AA Bottom plate 1
7 P9860010AA NPT1 connection pipe 1
8 P0200049AA Flange disc 1
9 P9870798AA NPT1.1/4 connection pipe 1
10 P0200043AA Flange disc 1
11 P7100011AA Supporting angle iron 6
12 Z08010500004AA Bent pipe 1
13 P9870799AA NPT1.1/2 connection pipe 1
14 QBJ11041055 Z1-1/4" pipe clamp 1
15 P9810014AA Fixed angle iron 8
16 P1300056AA Fitting, thermometer 1
17 P1000051AA Rubber pad 1
18 P6100125AA Cover plate 1
19 G10030100002AA Cover plate body 1
20 P6200105AA Shim, cover plate 2
21 G10030100001AA Seat, cover plate 2
22 P6200154AA Base plate 2
23 Z07170100001AA Oil scale 2
24 4301308020 Bolt M8X20 32
25 4313000008 Spring washer 8 36
26 3800100004 Bimetal thermometer 1
27 4300512060 Bolt M12X60 8
28 4309300012 Nut M12 8
29 4313000012 Spring washer 12 8
30 4300310025 Bolt M10X25 6
31 4309300010 Nut M10 6
32 4313000010 Spring washer 10 6
33 4308008020 Bolt M8X20 4
34 QBJ5221010 NPT1.1/4”fitting 1
35 4600300006 G1.1/4”ball valve 1
36 P1300052AA G1.1/4”-NPT1.1/4 bushing 2
37 P1300053AA Φ38 hose fitting 1
 Page-103
ZJ15 Drilling Rig
Parts Manual
 Page-104
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z08200000001AA Crown protection air cylinder

1 Z08200100001AA Piston assembly 1

2 4309300020 Nut M20 1

3 P0000082AA Cover, cylinder 1

4 4101800004 Grease nipple M6X1 1

5 4309300010 Nut M10 12

6 4313000010 Spring washer 10 12

7 P2200232AA Stud bolt 6

8 P2100226AA Drum body 1

9 P0000081AA Cylinder head 1

10 P1700133AA O sealing ring 1

11 P1700132AA O sealing ring 2

12 P1000209AA Paper pad 2

13 P1100233AA Guiding sleeve 1

14 4316406008 Bolt M6X8 3

 Page-105
ZJ15 Drilling Rig
Parts Manual
 Page-106
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Front axle drive control air

Z08210000002AA
cylinder assembly

1 Z01141000002AA Support 1

2 P6002026AA Connection rod 1

3 P2000299AA Connection pin 1

4 4314504020 Pin 4X20 3

5 4314812032 Pin shaft Ad612X32 1

6 4309300008 Nut M8 2

7 4313100008 Washer 8 2

8 4300308020 Bolt M8X20 2

9 4314812035 Pin shaft Ad412X35 1

10 Z08210000001AA Air cylinder assembly 1

 Page-107
ZJ15 Drilling Rig
Parts Manual
 Page-108
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z08240000001AA Valve saver

1 Z08240100001AA Rod 1

2 4312700012 Nut M12 1

3 P5100018AA Oscillating arm 1

4 4307805006 Bolt M5X6 2

5 P0900014AA Nut 1

6 P1100059AA Guiding sleeve 1

7 4313700024 Retaining ring 24 1

8 5300100030 O sealing ring 11x1.9 1

9 P2600011AA Valve rod 1

10 5300100065 O sealing ring 22x2.4 1

11 P6000366AA Spacing plate 1

12 P9000012AA Tapered spring￠8 1

13 P1000050AA Washer 1

14 Z08240200001AA Valve assembly 1

15 P0900015AA Seat ring 1

16 P1100060AA Valve sleeve 1

17 P9000013AA Spring￠1.6 1

18 5300100071 O sealing ring 24x2.4 1

19 P1100061AA Guiding sleeve 1

 Page-109
ZJ15 Drilling Rig
Parts Manual
 Page-110
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z08270000003AA Chassis air system diagram

1 3800200005 Pressure gauge 1

2 5000100085 Manual brake valve 1

3 4900300052 Emergency brake valve 2

4 4900300051 2 position 3 way button valve 2

5 5000100084 Brake acceleration valve 1

6 Z08250000002AA Air reservoir 2

7 4900300037 Pressure reduction valve 1

8 5002400087 Overflow valve 1

9 5001900177 Air pressure alarm switch 1

10 5000100063 Switch of brake light 2

11 3801950004 2 position 3 way valve(normal open） 1

12 4900300030 Emergency relay valve 1

13 4900300029 Quick release valve 1

14 4900300057 Water draining valve 2

15 4900300056 Copper safety valve 2

16 4900300012 Check valve 2

17 5000100086 Double chamber brake valve 1

18 5000200003 Front axle brake air chamber 4

19 5000200004 Rear axle brake air chamber 4

20 Z08110000001AA Carrier brake air lines 1

21 Z08120000001AA Differential lock lines 1

22 Z08130000001AA Air suspension lines 1

23 Z08140000001AA Front drive shutter window lines 1

24 Z08260000001AA Air controlled box of cab 1

 Page-111
ZJ15 Drilling Rig
Parts Manual
 Page-112
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z08280000205AA Air system diagram of carrier
1 5001550007 Air compressor 1
2 4900300012 Check valve 1
3 5402650803 Drier(24V) 1
4 Z08250000001AA Air reservoir 1
5 5000100087 Safety valve 1
6 Z03111700002AA Plug valve 1
7 4900350126 Pressure regulating valve 1
8 4600300001 G1/2”ball valve 1
9 5400150038 Filter 1
10 5402650041 Water draining valve 1
11 4900350091 3 position 4 way directional valve 1
12 3801950004 2 position 3 way air controlled directional valve 7
13 4700600266 Testing fitting 1
14 4700650114 Rotating joint 3
15 4900300060 Pressure reduction valve 1
16 5402600001 Double air roto seal 1
17 Z08240000001AA Valve saver 1
18 Z08200000001AA Air cylinder 1
19 4900350110 Shuttle valve 6
20 4900350304 2 position 3 way solenoid directional valve 1
21 3100450003 Soleniod 1
22 4900350101 Combination valve, sand drum 1
23 4900350088 2 position 3 way manual directional valve 4
24 4900300031 Air horn switch(button) 1
25 3801950003 2 position 3 way air controlled directional valve 1
26 4900350107 2 position 3 way air controlled directional valve 2
27 4900350098 Combination valve, main drum 2
28 4900300002 One-way choke valve 1
29 5400400005 Atomized lubricator 1
30 4900350092 2 position 4 way manual directional valve 2
31 3800200005 Pressure gauge（NPT1/4） 1
32 5400600002 Air cylinder 1
33 3801950001 2 position 3 way air controlled directional valve 1
34 5402650038 Throttle controller 1
35 5402600002 Pressure relay 1
36 4900350089 2 position 3 way foot controlled valve 1
37 4900350096 Pedal throttle valve 1
38 5000100031 Air horn switch(pedal) 1
39 5000100034 Double tone air horn 2
40 Z08030000001AA Deck frame lines 1
41 Z08040000001AA Throttle shutdown lines 1
42 Z08060000003AA Drawworks lines 1
43 Z08070000003AA Rotary table lines 1
44 Z08090000001AA Hydraulic pump lines 1
45 Z08100000001AA Air slip lines 1
 Page-113
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
46 Z08320000003AA Sand drum lines 1
47 5400150039 Filtering element, filter（with IA-192） 1
48 4900350025 One-way choke valve 4
49 5400600010 Air cylinder 2
 Page-114
ZJ15 Drilling Rig
Parts Manual
 Page-115
ZJ15 Drilling Rig
Parts Manual
 Page-116
ZJ15 Drilling Rig
Parts Manual
 Page-117
ZJ15 Drilling Rig
Parts Manual
 Page-118
ZJ15 Drilling Rig
Parts Manual
Standpipe assembly (Drawing NO.: Z15010000197AA)
Parts Manual
ZJ15 Drilling Rig
Page-119
 Page-120
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z15010000197AA Standpipe assembly
1 P6004083AA Reinforced plate 460X80 1
2 K6334013AA Bent pipe 1
3 K4143039AA 4"-1002 welding female union 2
4 P4100873AA 3''-4'' adapter 8
5 P9913701203AA Straight pipe 1
6 K4142034AA 4"-1002 welding male union 6
7 K4144001AA Sealing washer 2
8 K4141004AA Wing nut 4
9 P9913701207AA Straight pipe 1
10 K4127024AA Fitting, pressure gauge 1
11 4600100147 2'' mud gate valve（FIG1502） 2
12 P4100822AA 3"-2" welding tee 1
13 K0100004AA 2" cross II 1
14 3800200029 Shock-resistant pressure gauge 60MPa 1
15 K4121004AA Wing nut 6
16 P9913701204AA Straight pipe 1
17 K4127002AA Plug, male union 3
18 K4122067AA Fitting, male union 2
19 K4223049AA 2" welding tee 1
20 K4124001AA Sealing washer 3
21 K4221010AA 2" welding elbow 1
22 Z15010200141AA Fixed seat 7
23 P4100875AA Bent pipe 1
24 4600100049 4" mud gate valve(both ends are unions) 1
 Page-121
ZJ15 Drilling Rig
Parts Manual
 Page-122
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z16120000071AA 150t traveling block and hook
1 Z16120101014AA Traveling block assembly 1
2 Z16120200001AA Hook assembly 1
3 Z16120300001AA Pull rod 1
4 4315204008 Rivet ￠4X8 4
API nameplate, traveling block and
5 P6300321AA 1
hook(Chinese and English)
 Page-123
ZJ15 Drilling Rig
Parts Manual
 Page-124
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z16120101014AA Traveling block assembly
1 Z16120101001AA Sheave frame 1
2 P0300508AA Sheave 4
3 4500100329 Bearing 2097938E 4
4 Z16120102001AA Oil seal 8
5 P1700323AA Spacer 1
6 P2400303AA Sheave shaft 1
7 4101800008 Oil cup M10X1 4
8 P6400692AA Locating piece 1
9 4305620050 Bolt M20X50 3
10 Z16120103001AA Line stopper 1
11 Z16120104001AA Side cover 2
12 P2000455AA Pin shaft 6
13 P2200496AA Square tapered screw plug NPT1" 6
14 P1000377AA Adjusting ring, bearing 4
 Page-125
ZJ15 Drilling Rig
Parts Manual
 Page-126
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z16120200001AA Hook assembly
1 P1000378AA Retaining ring 1
2 P6400693AA Middle body 1
3 4101800008 Grease nipple M10X1 3
4 P2000456AA Pinshaft 2
5 P2200497AA Bolt M24 2
6 4313100024 Washer 24 2
7 4300322055 Hexagon screw stem M22X55 4
8 4313100022 Washer 22 4
9 P2000457AA Slip 1
10 P0000211AA Spring press disc 1
11 Z16120201001AA Safety valve 1
12 P0000212AA Top cover 1
13 P2400304AA Central shaft 1
14 P9000093AA External spring 1
15 P9000094AA Middle spring 1
16 P9000095AA Internal spring 1
17 P0000213AA Spring tray 1
18 Z16120202001AA Brake ring 1
19 4500300001 Double row cylindrical roller thrust bearing 1
20 P1400285AA Liner 1
21 P0100220AA Oil seal seat 1
22 P1700326AA O sealing ring 1
23 Z16120203001AA Locking unit 1
24 P7900010AA Hook body 1
25 P2000458AA Connection pinshaft 1
26 P2400305AA Pin 1
27 P6400694AA Stopper 1
28 P6400695AA Locking plate 1
29 P9000096AA Spring 1
30 P2000459AA Spring retaining pin 1
31 P2000460AA Pinshaft, locking arm 1
32 P6900077AA Locking arm 1
33 P6101457AA Retaining ring 2
34 P2100553AA Arm, lifting ring 2
35 P2000461AA Plug NPT3/4" 1
36 4300324160 Bolt M24X160 4
37 4318200024 Hex slotted nut M24 4
38 4314505045 Cotter pin 5X45 4
39 4317100024 Washer 24 4
40 P2200496AA Plug NPT1" 1
41 P2000462AA Plug NPT1-1/4" 1
 Page-127
ZJ15 Drilling Rig
Parts Manual
 Page-128
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
Z16140000004AA ZP275 rotary table assembly
1 Z16140000006AA Base 1
2 Z16140300001AA Upper cover 1
3 Z16140400001AA Rotary table body 1
4 P3200008AA Bull gear Z81 1
5 4319120060 Hex bolt M20X60 12
6 4313000020 Spring washer 20 30
7 4500300019 Bearing 5692/800 1
8 Z16140100004AA External square bushing 2
9 P1000229AA Adjusting shim 1
10 P3200007AA Pinion Z22 1
11 4300812030 Bolt M12X30 18
12 4313000012 Spring washer 12 30
13 P1100422AA Gland, bearing 1
14 5300100612 O ring 420X7 1
15 4500100338 Aligned roller bearing 22330C 1
16 4500100339 Cylindrical roller bearing NU2330 1
17 4300820065 Bolt M20X65 18
18 4300816060 Bolt M16X60 6
19 4313100016 Spring washer 16 20
20 P1400189AA End cover, small bearing 1
21 P1500028AA Flange 1
22 P5400074AA Key 1
23 P1400188AA Shaft sleeve 1
24 5300200031 Sealing ring B180X210X16 1
25 P1000228AA Adjusting shim 1
26 P1000227AA Adjusting shim 1
27 4300816040 Bolt M16X40 2
28 P0100140AA Gland 1
29 P2400181AA Pinion shaft 1
30 Z16140600002AA Arrester 2
31 P1200248AA Oil draining plug 1
32 P1100421AA Bearing box 1
33 P5400072AA Key 1
34 Z16140800001AA Screw plug 1
35 Z16140900001AA Oil stick 1
36 P1200249AA Screw plug 2
37 4500300016 Bearing 591/800 1
38 P0100143AA Retaining plate 1
39 5300100750 O ring 800X8.6 1
40 P1000230AA Adjusting shim 1
41 P0100142AA End cover, lower bearing 1
42 5300100780 O ring 1010X8.6 1
43 P1100423AA Sealing sleeve 1
 Page-129
ZJ15 Drilling Rig
Parts Manual
Item NO. Drawing NO. Description Qty.
44 4300712045 Bolt M12X45 12
45 4313200024 Flat washer 24 4
46 4319124080 Allen bolt M24X80 4
 Page-130
ZJ15 Drilling Rig
Parts Manual
 Page-131
ZJ15 Drilling Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z16160100009AA ATD-324-H push disc clutch

1 P0200469AA Coupling 1

2 P9000091AA Spring 18

3 P3100016AA Intermediate gear disc 3

4 P1000337AA Friction piece 3

5 Z16160101004AA Air bag 1

6 P0000183AA Fixed disc 1

7 P6003856AA Press plate 1

8 P1000338AA Washer 2

9 P1000406AA Washer 3

10 P1000407AA Washer 2

11 P2200504AA Bolt M24X110 6

12 P9990130AA Low carbon wire line ￠2.5X950 1