LUBRICATION

INSTRUCTIONS

TRANSPORTABLE CRUSHING UNITS

S 051.001

IMPORTANT
It is mandatory to follow the safety manual
Contents Page

General 1

Handling 1

Mixing properties 1

Storage 1

Hydraulic oils 2

Hydraulic oils for circulatory systems 4

Gear oils with EP-additives 5

Lubricating greases 8

Attachments:

2.1 - Original lubrication from the factory

2.2 - Lubrication protocol

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General
If you want your machines to give optimum performance, the lubricants you use must
meet stringent requirements.

This Lubricant Recommendation Manual lists examples of lubricants, which, according

to their suppliers, meet the requirements set by Sandvik.

We have received this information from the suppliers. However, there may be
differences in different countries. For safety’s sake, check with your supplier that the
lubricant you have chosen meets the relevant requirements.

In addition to the examples listed in this manual, there are lubricants from other
suppliers and/or of other grades, which meet Sandvik’s requirements, and these can thus
also be used.

Lubricants which do not meet Sandvik’s requirements must not be used during the
machine’s guarantee period.

In the instruction manuals for the individual machines you will find references to the
tables in this Lubricant Recommendation Manual.

Handling
Oil products are hazardous to the environment and are
Warning !!! inflammable. In addition, inhalation and skin contact can
cause injuries. Always follow your supplier’s instructions
and safety regulations when handling oil products.

Mixing properties
Proceed with caution if you change from one brand and/or type of lubricant to another.
Different brands and types of lubricant are not always compatible. Attempts to mix
incompatible lubricants can lead to expensive breakdowns.

Normally, the old lubricant must be carefully flushed out before the changeover. Your
lubricant supplier can give you information about their products’ miscibility.

Storage
Store lubricants in a clean room and follow the recommendations given by your
lubricant supplier. Clean the outside of the lid before you open a can or drum. Use only
vessels that have been carefully cleaned.
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Hydraulic oils
Requirements:

General:
The oil must fulfil the viscosity requirements of DIN 51 524-HVLP and must contain
anti-rust, anti-oxidation, anti-foaming and anti-wear additives.

SA 3067, 100-AA, ISO VG 22

The oil must comply with DIN 51 524-HVLP 22.

Property Test method Requirement

Base oil viscosity at 40oC in mm2/s (cSt) DIN 51 519 22
Viscosity Index DIN ISO 2909 ≥ 140
Minimum pour point DIN ISO 3016 ≤ -35°C

Examples of lubricants which, according to the respective supplier, fulfil Sandvik’s

requirements:
BP Bartran HV 22 Shell Tellus T22
ESSO UNIVIS N22 Statoil HydraWay HVX 22

SA 3067, 100-AB, ISO VG 32.

The oil must comply with DIN 51 524-HVLP 32.

Property Test method Requirement

Base oil viscosity at 40oC in mm2/s (cSt) DIN 51 519 32
Viscosity Index DIN ISO 2909 ≥ 140
Minimum pour point DIN ISO 3016 ≤ -30°C

Examples of lubricants which, according to the respective supplier, fulfil Sandvik’s

requirements:
BP Bartran HV 32 Shell Tellus T32
ESSO UNIVIS N 32 Statoil HydraWay HVX 32
Mobil DTE 13M Texaco Rando oil HDZ 32
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SA 3067, 100-AC, ISO VG 46.

The oil must comply with DIN 51524-HVLP 46

Property Test method Requirement

Base oil viscosity at 40oC in mm2/s (cSt) DIN 51 519 46
Viscosity Index DIN ISO 2909 ≥ 140
Minimum pour point DIN ISO 3016 ≤ -27°C

Examples of lubricants which, according to the respective supplier, fulfil Sandvik’s

requirements:
BP Bartran HV 46 Shell Tellus T46
ESSO UNIVIS N 46 Statoil HydraWay HVX 46
Mobil DTE 15M Texaco Rando oil HDZ 46

SA 3067, 100-AD, ISO VG 68.

The oil must comply with DIN 51 524-HVLP 68.

Property Test method Requirement

Base oil viscosity at 40oC in mm2/s (cSt) DIN 51 519 68
Viscosity Index DIN ISO 2909 ≥ 140
Minimum pour point DIN ISO 3016 ≤ -24°C

Examples of lubricants which, according to the respective supplier, fulfil Sandvik’s

requirements:
BP Bartran HV 68 Statoil HydraWay HVX 68
ESSO UNIVIS N68 Texaco Rando oil HDZ 68
Shell Tellus T68
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Hydraulic oils for circulatory systems

Requirements:

General:
The oil must fulfil the viscosity requirements of Din 51 524-HVLP and must contain
anti-rust, anti-oxidation, anti-foaming and anti-wear additives.

SA 3067, 105-AA, ISO VG 22.

The oil must comply with DIN 51 524-HLP 22.

Property Test method Requirement

Base oil viscosity at 40oC in mm2/s (cSt) DIN 51 519 22
Viscosity Index DIN ISO 2909 ≥ 140
Minimum pour point DIN ISO 3016 ≤ -21°C

Examples of lubricants which, according to the respective supplier, fulfil Sandvik’s

requirements:
BP Bartran 22 Mobil DTE 22
ESSO Nuto H 22 Shell Tellus 22
Molub-Alloy Tribol 943 AW/22 Statoil HydraWay HM 22

SA 3067, 105-AB, ISO VG 32.

The oil must comply with DIN 51 524-HLP 32.

Property Test method Requirement

Base oil viscosity at 40oC in mm2/s (cSt) DIN 51 519 32
Viscosity Index DIN ISO 2909 ≥ 140
Minimum pour point DIN ISO 3016 ≤ -18°C

Examples of lubricants which, according to the resoective supplier, fulfil Sandvik’s

requirements:
BP Bartran 32 Mobil DTE 24
ESSO Nuto H 32 Shell Tellus 32
Kluber Lamora HLP 32 Statoil HydraWay HM 32
Molub-Alloy Tribol 943 AW/32 Texaco Rando oil HD 32
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SA 3067, 105-AC, ISO VG 46.

The oil must comply with DIN 51 524-HLP 46.

Property Test method Requirement

Base oil viscosity at 40oC in mm2/s (cSt) DIN 51 519 46
Viscosity Index DIN ISO 2909 ≥ 100
Minimum pour point DIN ISO 3016 ≤ -15°C

Examples of lubricants which, according to the respective supplier, fulfil Sandvik’s

requirements:
BP Bartran 46 Mobil DTE 25
ESSO Nuto H 46 Shell Tellus 46
Kluber Lamora HLP 46 Statoil HydraWay HM 46
Molub-Alloy Tribol 943 AW/46 Texaco Rando oil HD 46

Gear oils with EP additives

Requirements:

General
The oil must fulfil the viscosity requirements of DIN 51 517-CLP and must contain
anti-oxidation, anti-foaming and anti-wear additives.

SA 3067, 110-AA, ISO VG 68.

The oil must comply with DIN 51 517-CLP 68.

Property Test method Requirement

Base oil viscosity at 40oC in mm2/s (cSt) DIN 51 519 68
Viscosity index DIN ISO 2909 ≥ 100
FZG DIN 51 354 ≥ 12
Minimum pour point DIN ISO 3016 ≤ -15°C
EP additives Sulphur/phosphorous

Examples of lubricants which, according to the respective supplier, fulfil Sandvik’s

requirements:
BP Energol GR-XP 68 Molub-Alloy Tribol 1100/68
ESSO Spartan EP 68 Shell Omala 68
Kluber Kluberoil GEM 1-68 Statoil LoadWay EP 68
Mobil Mobilgear 626 Texaco Meropa 68
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SA 3067, 110-AB, ISO VG 100.

The oil must comply with DIN 51 517-CLP 100.

Property Test method Requirement

Base oil viscosity at 40oC in mm2/s (cSt) DIN 51 519 100
Viscosity Index DIN ISO 2909 ≥ 100
FZG DIN 51 354 ≥ 12
Minimum pour point DIN ISO 3016 ≤ -12°C
EP additives Sulphur/phosphorous

Examples of lubricants which, according to the respective supplier, fulfil Sandvik’s

requirements:
BP Energol GR-XP 100 Molub-Alloy Tribol 1100/100
ESSO Spartan EP 100 Shell Omala 100
Kluber Kluberoil GEM 1-100 Statoil LoadWay EP 100
Mobil Mobilgear 626 Texaco Meropa 100

SA 3067, 110-AC, ISO VG 150.

The oil must comply with DIN 51 517-CLP 150.

Property Test method Requirement

Base oil viscosity at 40oC in mm2/s (cSt) DIN 51 519 150
Viscosity Index DIN ISO 2909 ≥ 100
FZG DIN 51 354 ≥ 12
Minimum pour point DIN ISO 3016 ≤ -9°C
EP additives Sulphur/phosphorous

Examples of lubricants which, according to the respective supplier, fulfil Sandvik’s

requirements:
BP Energol GR-XP 150 Molub-Alloy Tribol 1100/150
ESSO Spartan EP 150 Shell Omala 150
Kluber Kluberoil GEM 1-150 Statoil LoadWay EP 150
Mobil Mobilgear 629 Texaco Meropa 150
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SA 3067, 110-AD, ISO VG 220.

The oil must comply with DIN 51 517-CLP 220.

Property Test method Requirement

Base oil viscosity at 40oC in mm2/s (cSt) DIN 51 519 220
Viscosity Index DIN ISO 2909 ≥ 100
FZG DIN 51 354 ≥ 12
Minimum pour point DIN ISO 3016 ≤ -6°C
EP additives Sulphur/phosphorous

Examples of lubricants which, according to the respective supplier, fulfil Sandvik’s

requirements:
BP Energol GR-XP 220 Molub-Alloy Tribol 1100/220
ESSO Spartan EP 220 Shell Omala 220
Kluber Kluberoil GEM 1-220 Statoil LoadWay EP 220
Mobil Mobilgear 630 Texaco Meropa 220

SA 3067, 110-AE, ISO VG 320.

The oil must comply with DIN 51 517-CLP 320

Property Test method Requirement

Base oil viscosity at 40oC in mm2/s (cSt) DIN 51 519 320
Viscosity Index DIN ISO 2909 ≥ 100
FZG DIN 51 354 ≥ 12
Minimum pour point DIN ISO 3016 ≤ -6°C
EP additives Sulphur/phosphorous

Examples of lubricants which, according to the respective supplier, fulfil Sandvik’s

requirements:
BP Energol GR-XP 320 Molub-Alloy Tribol 1100/320
ESSO Spartan EP 320 Shell Omala 320
Kluber Kluberoil GEM 1-320 Statoil LoadWay EP 320
Mobil Mobilgear 636 Texaco Meropa 320
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SA 3067, 110-AF, ISO VG 680.

The oil must comply with DIN 51 517-CLP 680.

Property Test method Requirement

Base oil viscosity at 40oC in mm2/s (cSt) DIN 51 519 680
Viscosity Index DIN ISO 2909 ≥ 100
FZG DIN 51 354 ≥ 12
Minimum pour point DIN ISO 3016 ≤ -6°C
EP additives Sulphur/phosphorous

Examples of lubricants which, according to the respective supplier, fulfil Sandvik’s

requirements:
BP Energol GR-XP 680 Molub-Alloy Tribol 1100/680
ESSO Spartan EP 680 Shell Omala 680
Kluber Kluberoil GEM 1-680 Statoil LoadWay EP 680
Mobil Mobilgear 636 Texaco Meropa 680

Lubricating greases
Requirements:

SA 3067, 120-AA. Grease for anti-friction bearings, suitable for applications with
severe vibration. Must permit complete filling (except in vibrating installations) and
must lubricate effectively throughout the bearing’s entire speed range.

Property Test method Requirement

NLGI value DIN 51 818 2 or 3
Drop point DIN ISO 2176 ≥ 180
Base oil viscosity at 40oC in mm2/s (cSt) 90 - 140
Mechanical stability SKF V2F 1000 rpm Approved
Corrosion resistance DIN 51 802 SKF Emcor Approved
Temperature range -30°C to +110°C

Examples of lubricants which, according to the respective supplier, fulfil Sandvik’s

requirements:
BP Energrease LS 2 Molub-Alloy Tribol 3030/100-2
ESSO Beacon 2 Shell Alvania grease G3
Kluber Centoplex 2 Statoil UniWay Li 42
Mobil Mobilgrease HP 103 Texaco Multifak Premium 3
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SA 3067, 120-AB. Grease for anti-friction bearings, suitable for applications with
severe vibration. Must permit complete filling (except in vibrating installations) and
must lubricate effectively throughout the bearing’s entire speed range.

Property Test method Requirement

NLGI value DIN 51 818 2 or 3
Drop point DIN ISO 2176 ≥ 180
Base oil viscosity at 40oC in mm2/s (cSt) ≥ 170
Mechanical stability SKF V2F 1000 rpm Approved
Corrosion resistance DIN 51 802 SKF Emcor Approved
Temperature range -30°C to +110°C

Examples of lubricants which, according to the respective supplier, fulfil Sandvik’s

requirements:
Aralub HLP 2 Molub-Alloy Tribol 4020/220-2
BP Energrease LS-EP 2 Shell Ariax Li X 2
ESSO Beacon EP 2 N Statoil UniWay Li X 62
Mobil Mobilgrease HP 222 Texaco Hytex EP 2

SA 3067, 125-AA. Grease for anti-friction bearings, suitable for applications with
severe vibration, and containing 1 - 3% MoS2. Must permit complete filling (except in
vibrating installations).

Property Test method Requirement

NLGI value DIN 51 818 2 or 3
Drop point DIN ISO 2176 ≥ 180
Base oil viscosity at 40oC in mm2/s (cSt) 90-140. 150
acceptable.
Mechanical stability SKF V2F 1000 rpm Approved
Corrosion resistance DIN 51 802 SKF Emcor Approved
Temperature range -30°C to +110°C

Examples of lubricants which, according to the respective supplier, fulfil Sandvik’s

requirements:
Mobil Mobilgrease Special Molub-Alloy BRB 572
Statoil MolyWay Li 412
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SA 3067, 125-AB. Grease for anti-friction bearings, suitable for applications with
severe vibration. Must permit complete filling (except in vibrating installations).

Property Test method Requirement

NLGI DIN 51 818 2 or 3
Drop point DIN ISO 2176 ≥ 180
Base oil viscosity at 40oC in mm2/s (cSt) 30-50
Mechanical stability SKF V2F 1000 rpm Approved
Corrosion resistance DIN 51 802 SKF Emcor Approved
Temperature range -35°C to +110°C

Examples of lubricants, which, according to the respective supplier, fulfil Sandvik’s

requirements: Statoil UniWay Li 22 PA

SA 3067, 130-AA.

Requirements:

The grease must fulfil the requirements given in the table below in order to ensure that
the crusher’s spider bearing is satisfactorily lubricated, even under conditions of
vibration and long-term heavy loading. In addition, the grease must give good
protection against corrosion.

Property Test method Requirement

Consistency NLGI 0 or 00
Base oil viscosity at 40oC in mm2/s (cSt) ≥ 400
Thickener agent Lithium or sodium
Drop point DIN ISO 2176 ≥ 140°C
Corrosion resistance DIN 51 802 SKF Emcor Approved

Other characteristics:
- Must contain EP additives
- Must be pumpable

Recommended temperature range: -10°C to +100°C. For operation under extreme

ambient temperature conditions, contact your lubricant supplier.
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Examples of lubricants, which, according to the respective supplier, fulfil Sandvik’s

requirements:
Mobil Mobilith SHC 007 (643569) Statoil Greaseway LiCaX90
Molub-Alloy Tribol 3020/1000-00 Texaco Marfak 00 (01907)

SA 3067, 135-AA. Grease for plain bearings operating under high pressures, containing
EP-additives and MoS2. The grease must have very good adhesive and sealing
properties.

Property Test method Requirement

NLGI value DIN 51 818 00 or 000
Corrosion resistance DIN 51 802 SKF Emcor Approved
Temperature range -25°C to +100°C

Examples of lubricants, which, according to the respective supplier, fulfil Sandvik’s

requirements:
Kluber Unimoly GLP00
Molub-Alloy Tribol 3020/1000-00
Molykote Longterm 00

SA 3067, 135-AB.Grease for plain bearings operating under high pressures, containing
EP-additives and MoS2.The grease must have very good adhesive and sealing
properties.

Property Test method Requirement

NLGI value DIN 51 818 0
Corrosion resistance DIN 51 802 SKF Emcor Approved
Temperature range -25°C to +100°C

Examples of lubricants, which, according to the respective supplier, fulfil Sandvik’s

requirements: Molub-Alloy Tribol 3020/1000-0.
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SA 3067, 135-AC. Grease for plain bearings operating under high pressures.

Property Test method Requirement

NLGI value DIN 51 818 2
Drop point DIN ISO 2176 ≥ 180
Base oil viscosity at ≥ 150
40oC in mm2/s (cSt)
Corrosion resistance DIN 51 802 SKF Emcor Approved
Temperature range -25°C to +100°C

Examples of lubricants, which, according to the respective supplier, fulfil Sandvik’s

requirements:
Kluber Unimoly GL 402 Shell Retinax HDM
Mobil Mobiltac 81 Statoil MolyWay Li 612
Molub-Alloy Tribol 3020/1000-2 Statoil Greaseway CaH 92
Q8 Ruysdael WR 2 Texaco Molytex EP 2

SA 3067, 140-AA. Grease with good adhesive properties, for open gear transmissions
and heavy chains.

Examples of lubricants, which, according to the respective supplier, fulfil Sandvik’s

requirements:
ESSO ENL 55 Shell Malleus GL 95
Kluber Grafloscon C-SG 0 Ultra Statoil Alexol gear grease
Mobil Mobilgear OGL 007 Texaco Texclad 2
Molub-Alloy MA 936 SF Heavy