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    Vishwas Electroplaters: Control Plan For Acid Zinc Barrel Plating & Hexavalent Passivation

    Uploaded by

    Anonymous YptJ5iD
    The document is a control plan for acid zinc barrel plating and hexavalent passivation processes at Vishwas Electroplaters. It outlines 6 key processes: 1) Soak cleaning in a barrel, 2) First water rinse in a tank, 3) Second water rinse in a tank, 4) Acid pickling in a tank, 5) Third water rinse in a tank, 6) Fourth water rinse in a tank. For each process, it specifies parameters to control like concentration, temperature, time, density, and acceptable measurement techniques and sampling frequencies.

    Copyright:

    © All Rights Reserved

    Vishwas Electroplaters: Control Plan For Acid Zinc Barrel Plating & Hexavalent Passivation

    Uploaded by

    Anonymous YptJ5iD
    533 views13 pages
    The document is a control plan for acid zinc barrel plating and hexavalent passivation processes at Vishwas Electroplaters. It outlines 6 key processes: 1) Soak cleaning in a barrel, 2) First water rinse in a tank, 3) Second water rinse in a tank, 4) Acid pickling in a tank, 5) Third water rinse in a tank, 6) Fourth water rinse in a tank. For each process, it specifies parameters to control like concentration, temperature, time, density, and acceptable measurement techniques and sampling frequencies.

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    Control Plan

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    The document is a control plan for acid zinc barrel plating and hexavalent passivation processes at Vishwas Electroplaters. It outlines 6 key processes: 1) Soak cleaning in a barrel, 2) First water rinse in a tank, 3) Second water rinse in a tank, 4) Acid pickling in a tank, 5) Third water rinse in a tank, 6) Fourth water rinse in a tank. For each process, it specifies parameters to control like concentration, temperature, time, density, and acceptable measurement techniques and sampling frequencies.

    Copyright:

    © All Rights Reserved
    533 views13 pages

    Vishwas Electroplaters: Control Plan For Acid Zinc Barrel Plating & Hexavalent Passivation

    Uploaded by

    Anonymous YptJ5iD
    The document is a control plan for acid zinc barrel plating and hexavalent passivation processes at Vishwas Electroplaters. It outlines 6 key processes: 1) Soak cleaning in a barrel, 2) First water rinse in a tank, 3) Second water rinse in a tank, 4) Acid pickling in a tank, 5) Third water rinse in a tank, 6) Fourth water rinse in a tank. For each process, it specifies parameters to control like concentration, temperature, time, density, and acceptable measurement techniques and sampling frequencies.

    Copyright:

    © All Rights Reserved
    You are on page 1of 13

    VISHWAS ELECTROPLATERS

    CONTROL PLAN FOR ACID ZINC BARREL PLATING & HEXAVALENT PASSIVATION
    PROTOTYPE PRELAUNCH PRODUCTION DATE(ORIG.)
    KEY CONTACT:-
    CUSTOMER 4/1/2007
    CORE TEAM MR.PARVEEN KUMAR, MR.
    CONTROL KAMLESH KUMAR
    LATEST CHANGE LEVEL : CUSTOMER ENGG. APPROVAL DATE(I
    PLAN NO

    PART NAME SUPPLIER CODE: OTHER APPROVAL /DATE(IF REQD.) CUSTOMER QUALITY APPROVAL DAT

    PART NO SUPPLER /PLANTAPPROVAL/DATE

    METHODS
    SPECIAL
    Machine, Device, CHARACTERSTICS CHAR. PRODUCT/PROCESS EVALUATION SAMPLE
    Process Name /Operation
    Process No. Description Jig, tools, make,
    model, asset,etc CLASS SPECIFICATION/ MEASUREMENT
    SIZE FREQ.
    S.No. PRODUCT PROCESS TOLERANCE TECHNIQUE
    0 INCOMING MATERIAL TO STORE photo displayed in incoming area
    0 INSPECTION Appreance No rust & Dent Visual 05 nos. Each lot

    0 WIRING/LOADING Loading Hanger/componentwise pic. Display


    Persol 7045
    I Concentration 50-70 gm / Ltr + Lab Test 1 daily
    AB 40 watter

    II Temp. 40 - 60º C Temp. Controller 1 Every 4Hrs

    III Time 5-15 minutes Timer 2 2 time/sift


    1 SOAK CLEANING BARREL

    IV Density 6-10 be hydrometer 1 2 time/sift

    V Oil containt max.6 gm/ltr. outside lab 1 weekly

    VI Discard Frequency 1 Monthly

    I PH Value 7~9 PH Paper 1 Every 4Hrs

    2 WATER RINSE TANK II TIME 2-3 sec wall clock 1 Each lot

    III conductivity max.1500 microsiemens TDS METER 1 Every 4Hrs

    3 WATER RINSE TANK I PH Value 7~9 PH Paper 1 Every 4Hrs

    II TIME 2-3 sec wall clock 1 Each lot


    VISHWAS ELECTROPLATERS
    CONTROL PLAN FOR ACID ZINC BARREL PLATING & HEXAVALENT PASSIVATION
    PROTOTYPE PRELAUNCH PRODUCTION DATE(ORIG.)
    KEY CONTACT:-
    CUSTOMER 4/1/2007
    CORE TEAM MR.PARVEEN KUMAR, MR.
    CONTROL KAMLESH KUMAR
    LATEST CHANGE LEVEL : CUSTOMER ENGG. APPROVAL DATE(I
    PLAN NO

    PART NAME SUPPLIER CODE: OTHER APPROVAL /DATE(IF REQD.) CUSTOMER QUALITY APPROVAL DAT

    PART NO SUPPLER /PLANTAPPROVAL/DATE

    METHODS
    SPECIAL
    Machine, Device, CHARACTERSTICS CHAR. PRODUCT/PROCESS EVALUATION SAMPLE
    Process Name /Operation
    Process No. Description Jig, tools, make,
    model, asset,etc CLASS SPECIFICATION/ MEASUREMENT
    SIZE FREQ.
    S.No. PRODUCT PROCESS TOLERANCE TECHNIQUE

    III conductivity max.1500 microsiemens TDS METER 1 Every 4Hrs

    4 ACID PICKLING TANK I Concentration HCL-30 - 40 % v/v Lab test 1 Daily

    11 Time 5 - 10 minutes wall clock 1 Each Lot

    III Density 15.25 be hydrometer 1 2 time/sift

    IV IRON max.8 gm./ltr. Lab Test 1 weekly

    Discard Frequency 1 Weekly

    5 WATER RINSE TANK I PH Value 3 -7 PH Paper 1 Every 4Hrs

    II TIME 2-3 sec wall clock 1 Each lot

    III conductivity
    max.1500 TDS METER 1 Every 4Hrs
    microsiemens
    6 WATER RINSE TANK I PH Value 3 -7 PH Paper 1 Every 4Hrs

    II TIME 2-3 sec wall clock 1 Each lot

    III conductivity
    max.1500 TDS METER 1 Every 4Hrs
    microsiemens
    VISHWAS ELECTROPLATERS
    CONTROL PLAN FOR ACID ZINC BARREL PLATING & HEXAVALENT PASSIVATION
    PROTOTYPE PRELAUNCH PRODUCTION DATE(ORIG.)
    KEY CONTACT:-
    CUSTOMER 4/1/2007
    CORE TEAM MR.PARVEEN KUMAR, MR.
    CONTROL KAMLESH KUMAR
    LATEST CHANGE LEVEL : CUSTOMER ENGG. APPROVAL DATE(I
    PLAN NO

    PART NAME SUPPLIER CODE: OTHER APPROVAL /DATE(IF REQD.) CUSTOMER QUALITY APPROVAL DAT

    PART NO SUPPLER /PLANTAPPROVAL/DATE

    METHODS
    SPECIAL
    Machine, Device, CHARACTERSTICS CHAR. PRODUCT/PROCESS EVALUATION SAMPLE
    Process Name /Operation
    Process No. Description Jig, tools, make,
    model, asset,etc CLASS SPECIFICATION/ MEASUREMENT
    SIZE FREQ.
    S.No. PRODUCT PROCESS TOLERANCE TECHNIQUE
    Sodium Hydroxide-
    7 NEUTRALISER TANK I Concentration
    3-5 % W/V
    Lab Test 1 daily

    II Chloride max.200 ppm Lab Test 1 daily

    Discard Frequency

    ZINK PLATING Zinc Metal


    8 (Barral Process)
    BARREL I Concentration Lab Test 1 Daily
    25-35 gm / ltr.

    chloride 130 ~
    11 Lab Test 1 Daily
    160 gm./ltr.

    boric acid 25-35


    111 Lab Test 1 Daily
    gm./ltr.

    1V Time 60-90 minutes timer 1 Each Lot

    V voltage 8-12 volt volt meter 1 Each Day

    VI PH Value 4.6-5.1 ph meter 1 Every 4Hrs

    VII Thickness 5 micron min. Thickness Tester 5 Each lot

    Carbonate Max. - 60 g/ltr Lab Test 1 EVERY 15 DAY

    9 D.M.WATER RINSE TANK I PH Value 7~9 PH Paper 1 Every 4Hrs

    II TIME 2-3 sec. wall clock 1 Each lot

    III conductivity max.500 microsiemens TDS METER 1 Every 4Hrs


    VISHWAS ELECTROPLATERS
    CONTROL PLAN FOR ACID ZINC BARREL PLATING & HEXAVALENT PASSIVATION
    PROTOTYPE PRELAUNCH PRODUCTION DATE(ORIG.)
    KEY CONTACT:-
    CUSTOMER 4/1/2007
    CORE TEAM MR.PARVEEN KUMAR, MR.
    CONTROL KAMLESH KUMAR
    LATEST CHANGE LEVEL : CUSTOMER ENGG. APPROVAL DATE(I
    PLAN NO

    PART NAME SUPPLIER CODE: OTHER APPROVAL /DATE(IF REQD.) CUSTOMER QUALITY APPROVAL DAT

    PART NO SUPPLER /PLANTAPPROVAL/DATE

    METHODS
    SPECIAL
    Machine, Device, CHARACTERSTICS CHAR. PRODUCT/PROCESS EVALUATION SAMPLE
    Process Name /Operation
    Process No. Description
    Jig, tools, make,
    model, asset,etc CLASS SPECIFICATION/ MEASUREMENT
    SIZE FREQ.
    S.No. PRODUCT PROCESS TOLERANCE TECHNIQUE
    NITRIC ACID 1-2
    10 ACTIVATION DIP TANK I Concentration Lab Test 1 Daily
    %

    11 Time 2- 3 sec. Wall Clock Each Lot

    III conductivity
    max.500 TDS METER 1 Every 4Hrs
    microsiemens
    IV Discard Lab Test 1 daily

    11 D.M.RINSING TANK I PH Value 3-7 pH Paper 1 Every4Hrs

    II TIME 2-3 sec. wall clock 1 Each Lot

    III conductivity
    max.500 TDS METER 1 Every 4Hrs
    microsiemens
    VISHWAS ELECTROPLATERS
    CONTROL PLAN FOR ACID ZINC BARREL PLATING & HEXAVALENT PASSIVATION
    PROTOTYPE PRELAUNCH PRODUCTION DATE(ORIG.)
    KEY CONTACT:-
    CUSTOMER 4/1/2007
    CORE TEAM MR.PARVEEN KUMAR, MR.
    CONTROL KAMLESH KUMAR
    LATEST CHANGE LEVEL : CUSTOMER ENGG. APPROVAL DATE(I
    PLAN NO

    PART NAME SUPPLIER CODE: OTHER APPROVAL /DATE(IF REQD.) CUSTOMER QUALITY APPROVAL DAT

    PART NO SUPPLER /PLANTAPPROVAL/DATE

    METHODS
    SPECIAL
    Machine, Device, CHARACTERSTICS CHAR. PRODUCT/PROCESS EVALUATION SAMPLE
    Process Name /Operation
    Process No. Description Jig, tools, make,
    model, asset,etc CLASS SPECIFICATION/ MEASUREMENT
    SIZE FREQ.
    S.No. PRODUCT PROCESS TOLERANCE TECHNIQUE
    HEXVALENT GREEN PARKOVERT NR 80~100
    12 TANK I Concentration Lab Test 1 Day
    PASSIVATION ML/LTR

    11 PH Value 1.8~2.5 PH meter 1 Every 4Hrs

    111 Temprature Room Temp. Thermometer 1 Every 4Hrs

    1V Time 50-70 Timer 1 Each lot

    V Filtration 1 daily

    Discard Frequency 1 Monthly

    13 WATER RINSE TANK 1 PH Value 3-7 ph meter Every 4Hrs

    11 Time 2-3 Sec. Clock 1 Each lot

    III conductivity
    max.500 TDS METER 1 Every 4Hrs
    microsiemens
    14 WATER RINSE TANK 1 PH Value 3-7 ph meter 1 Every 4Hrs

    11 Time 2-3 Sec. Clock 1 Each lot

    III conductivity
    max.500 TDS METER 1 Every 4Hrs
    microsiemens
    Centrifugal/ Air
    15 AIR DRYING 1 Dryness No water content Visual 1 Each lot
    Drying M/c

    16 OVEN DRY OVEN 1 Temp. 60 - 80 ºC Temp. Controller 1 Every 4Hrs


    VISHWAS ELECTROPLATERS
    CONTROL PLAN FOR ACID ZINC BARREL PLATING & HEXAVALENT PASSIVATION
    PROTOTYPE PRELAUNCH PRODUCTION DATE(ORIG.)
    KEY CONTACT:-
    CUSTOMER 4/1/2007
    CORE TEAM MR.PARVEEN KUMAR, MR.
    CONTROL KAMLESH KUMAR
    LATEST CHANGE LEVEL : CUSTOMER ENGG. APPROVAL DATE(I
    PLAN NO

    PART NAME SUPPLIER CODE: OTHER APPROVAL /DATE(IF REQD.) CUSTOMER QUALITY APPROVAL DAT

    PART NO SUPPLER /PLANTAPPROVAL/DATE

    METHODS
    SPECIAL
    Machine, Device, CHARACTERSTICS CHAR. PRODUCT/PROCESS EVALUATION SAMPLE
    Process Name /Operation
    Process No. Description
    Jig, tools, make,
    model, asset,etc CLASS SPECIFICATION/ MEASUREMENT
    SIZE FREQ.
    S.No. PRODUCT PROCESS TOLERANCE TECHNIQUE

    11 TIME 5-10 MIN. wall clock 1

    17 INSPECTION Micro tester 1 Thickness 5~7 micron min. Thickness Tester 2% Each lot
    Black
    spot,blister,pitted,dull
    11 APPEREANCE visual 100% Each lot
    finish,water marks &
    surface diffect
    Salt Spray
    18 N.S.S TEST 1 S.S.T 200 Hrs Lab Test 1 AS PER PLAN
    Chamber

    19 DISPATCH

    SAFETY REQUIREMENTS

    SPECTS SAFETY SHOES HAND GLOVES

    GAS MASK APRIN

    green passivation
    VISHWAS ELECTROPLATERS
    CONTROL PLAN FOR ACID ZINC BARREL PLATING & HEXAVALENT PASSIVATION
    PROTOTYPE PRELAUNCH PRODUCTION DATE(ORIG.)
    KEY CONTACT:-
    CUSTOMER 4/1/2007
    CORE TEAM MR.PARVEEN KUMAR, MR.
    CONTROL KAMLESH KUMAR
    LATEST CHANGE LEVEL : CUSTOMER ENGG. APPROVAL DATE(I
    PLAN NO

    PART NAME SUPPLIER CODE: OTHER APPROVAL /DATE(IF REQD.) CUSTOMER QUALITY APPROVAL DAT

    PART NO SUPPLER /PLANTAPPROVAL/DATE

    METHODS
    SPECIAL
    Machine, Device, CHARACTERSTICS CHAR. PRODUCT/PROCESS EVALUATION SAMPLE
    Process Name /Operation
    Process No. Description Jig, tools, make,
    model, asset,etc CLASS SPECIFICATION/ MEASUREMENT
    SIZE FREQ.
    S.No. PRODUCT PROCESS TOLERANCE TECHNIQUE
    trivalent passivation

    zn.ni trivalent passivation


    FRM NO.: VE/QA/01
    LECTROPLATERS REV. NO.: 00

    RREL PLATING & HEXAVALENT PASSIVATION REV. DATE:


    FORMET NO. :-

    FRM/EG/01 REV. NO. 00


    21.03.16

    CUSTOMER ENGG. APPROVAL DATE(IF REQD.)

    CUSTOMER QUALITY APPROVAL DATE(IF REQD.)

    RESP. CONTROL
    REACTION PLAN

    METHOD

    FRM/QA/04 REV
    Engr./Grd
    NO. 00
    sup.
    Not with in
    FRM/QA/05 REV
    Lab incharge specification add
    NO. 00
    chemical

    FRM/QA/07 REV
    NO. 00

    supervisor

    Lab incharge

    FRM/QA/06 REV
    supervisor
    NO. 00

    FRM/QA/07 REV
    Change water
    NO. 00

    supervisor

    FRM/QA/07 REV
    Change water
    NO. 00

    supervisor
    FRM NO.: VE/QA/01
    LECTROPLATERS REV. NO.: 00

    RREL PLATING & HEXAVALENT PASSIVATION REV. DATE:


    FORMET NO. :-

    FRM/EG/01 REV. NO. 00


    21.03.16

    CUSTOMER ENGG. APPROVAL DATE(IF REQD.)

    CUSTOMER QUALITY APPROVAL DATE(IF REQD.)

    RESP. CONTROL
    REACTION PLAN

    supervisor METHOD

    FRM/QA/05 REV
    Lab incharge
    NO. 00

    supervisor

    FRM/QA/06 REV
    Lab incharge
    NO. 00

    FRM/QA/07 REV
    Change water
    NO. 00

    supervisor

    FRM/QA/07 REV
    Change water
    NO. 00

    supervisor
    FRM NO.: VE/QA/01
    LECTROPLATERS REV. NO.: 00

    RREL PLATING & HEXAVALENT PASSIVATION REV. DATE:


    FORMET NO. :-

    FRM/EG/01 REV. NO. 00


    21.03.16

    CUSTOMER ENGG. APPROVAL DATE(IF REQD.)

    CUSTOMER QUALITY APPROVAL DATE(IF REQD.)

    RESP. CONTROL
    REACTION PLAN

    METHOD

    FRM/QA/05 REV
    Change every day
    NO. 00

    FRM/QA/05 REV
    Lab incharge
    NO. 00

    FRM/QA/06 REV
    Daily
    NO. 00
    Not with in
    FRM/QA/05 REV
    specification add
    NO. 00
    chemical
    Not with in
    FRM/QA/05 REV
    Lab incharge specification add
    NO. 00
    chemical
    Not with in
    FRM/QA/05 REV
    specification add
    NO. 00
    chemical

    FRM/PR/05

    supervisor
    FRM/QA/07 REV
    NO. 00

    FRM/QA/08 REV
    NO. 00

    OUT SIDE
    QA Engg
    LABORATORY

    FRM/QA/07 REV
    Change water
    NO. 00

    supervisor
    FRM NO.: VE/QA/01
    LECTROPLATERS REV. NO.: 00

    RREL PLATING & HEXAVALENT PASSIVATION REV. DATE:


    FORMET NO. :-

    FRM/EG/01 REV. NO. 00


    21.03.16

    CUSTOMER ENGG. APPROVAL DATE(IF REQD.)

    CUSTOMER QUALITY APPROVAL DATE(IF REQD.)

    RESP. CONTROL
    REACTION PLAN

    METHOD

    FRM/QA/05 REV Make Fresh every


    Lab incharge
    NO. 00 day

    supervisor

    FRM/QA/06 REV
    NO. 00

    FRM/QA/07 REV
    Change water
    NO. 00

    supervisor
    FRM NO.: VE/QA/01
    LECTROPLATERS REV. NO.: 00

    RREL PLATING & HEXAVALENT PASSIVATION REV. DATE:


    FORMET NO. :-

    FRM/EG/01 REV. NO. 00


    21.03.16

    CUSTOMER ENGG. APPROVAL DATE(IF REQD.)

    CUSTOMER QUALITY APPROVAL DATE(IF REQD.)

    RESP. CONTROL
    REACTION PLAN

    METHOD

    Not with in
    FRM/QA/05 REV
    Lab incharge specification add
    NO. 00
    chemical
    FRM/QA/07 REV
    NO. 00
    supervisor
    FRM/QA/07 REV
    NO. 00

    Operator

    FRM/QA/06 REV As per imp. Level,Zn -


    supervisor
    NO. 00 12 gm/ltr.Fe - 100 ppm

    FRM/QA/07 REV
    NO. 00

    supervisor

    FRM/QA/07 REV
    NO. 00

    supervisor

    Water content visible-


    Operator
    Repeat process

    FRM/QA/07 REV
    NO. 00
    FRM NO.: VE/QA/01
    LECTROPLATERS REV. NO.: 00

    RREL PLATING & HEXAVALENT PASSIVATION REV. DATE:


    FORMET NO. :-

    FRM/EG/01 REV. NO. 00


    21.03.16

    CUSTOMER ENGG. APPROVAL DATE(IF REQD.)

    CUSTOMER QUALITY APPROVAL DATE(IF REQD.)

    RESP. CONTROL
    REACTION PLAN

    METHOD
    supervisor

    FRM/QA/09 REV If not ok -rework-


    NO. 00 process no-4-18
    Inspector

    FRM/QA/13 REV AS PER CUSTOMER &


    LAB INSP. OUR PLAN
    NO. 00

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