Sitrans F: Ultrasonic Flowmeters
Sitrans F: Ultrasonic Flowmeters
Sitrans F: Ultrasonic Flowmeters
Ultrasonic Flowmeters
FUS060 transmitter with HART
Operating Instructions
Edition 08/2015
Safety notes 2
Description 3
SITRANS F
Installing/Mounting 4
Ultrasonic Flowmeters
FUS060 transmitter with HART 5
Connecting
Commissioning 6
Operating Instructions
Functions 7
Troubleshooting/FAQs 9
Technical data 10
Menu structure A
HART commands B
Appendix C
08/2015
A5E01204521-AK
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
1 Introduction ............................................................................................................................................. 7
1.1 How to read the Operating Instructions .................................................................................... 7
1.2 Precision measuring system ..................................................................................................... 8
1.3 Literature overview.................................................................................................................... 8
1.4 Items supplied ........................................................................................................................... 8
1.5 Checking the consignment ....................................................................................................... 9
1.6 Device identification .................................................................................................................. 9
1.7 History .....................................................................................................................................10
1.8 Further Information .................................................................................................................10
2 Safety notes .......................................................................................................................................... 11
2.1 General safety instructions .....................................................................................................11
2.2 Laws and directives ................................................................................................................11
2.3 Installation in hazardous locations ..........................................................................................12
3 Description ............................................................................................................................................ 17
3.1 Overview .................................................................................................................................17
3.2 Design .....................................................................................................................................17
3.3 Measuring principle .................................................................................................................18
4 Installing/Mounting ................................................................................................................................ 21
4.1 Introduction .............................................................................................................................21
4.2 Transmitter installation ............................................................................................................22
4.2.1 Wall assembly .........................................................................................................................22
4.2.2 Pipe or wall mounting with assembly bracket .........................................................................22
4.2.3 Turning the local display .........................................................................................................24
5 Connecting ........................................................................................................................................... 25
5.1 Wiring the transducer cables ..................................................................................................27
5.2 Wiring output and power supply .............................................................................................29
6 Commissioning ..................................................................................................................................... 33
6.1 Start up ...................................................................................................................................33
6.2 Operating the device ...............................................................................................................33
6.3 Commissioning via local user interface ..................................................................................34
6.3.1 Operating via local display ......................................................................................................34
6.3.2 Operating via HART communication ......................................................................................34
6.3.3 Navigating the menu ...............................................................................................................35
6.3.4 Write protection .......................................................................................................................36
6.3.5 Operating examples ................................................................................................................37
6.4 Commissioning via SIMATIC PDM .........................................................................................40
6.4.1 Configuration ...........................................................................................................................40
7 Functions .............................................................................................................................................. 43
7.1 Display (menu 1) .................................................................................................................... 43
7.2 Diagnostics (menu 2) ............................................................................................................. 45
7.3 Measuring functions (menu 3) ............................................................................................... 46
7.4 Device outputs (menu 4) ........................................................................................................ 49
7.5 Identification (menu 5) ........................................................................................................... 54
7.6 Service (menu 6) .................................................................................................................... 55
7.7 Sensor parameters (menu 7) ................................................................................................. 58
8 Service and maintenance ...................................................................................................................... 63
8.1 Maintenance........................................................................................................................... 63
8.2 Technical support ................................................................................................................... 63
8.3 Return procedures ................................................................................................................. 64
8.4 Keying in sensor data ............................................................................................................ 65
9 Troubleshooting/FAQs .......................................................................................................................... 67
9.1 Application information guide ................................................................................................. 69
10 Technical data ...................................................................................................................................... 71
10.1 SITRANS FUS060 ................................................................................................................. 71
10.2 Dimensional drawings ............................................................................................................ 74
A Menu structure ...................................................................................................................................... 75
A.1 Menu items (FW Rev. 4.00.00) .............................................................................................. 76
A.1.1 Menu 1 - Display .................................................................................................................... 76
A.1.2 Menu 2 - Diagnostics ............................................................................................................. 78
A.1.3 Menu 3 - Measuring functions................................................................................................ 79
A.1.4 Menu 4 - Device outputs ........................................................................................................ 82
A.1.5 Menu 5 - Identification ............................................................................................................ 83
A.1.6 Menu 6 - Service .................................................................................................................... 84
A.1.7 Menu 7 - Sensor parameters ................................................................................................. 87
B HART commands.................................................................................................................................. 93
B.1 Universal commands ............................................................................................................. 93
B.2 Common practice commands ................................................................................................ 94
B.3 Device-specific commands .................................................................................................... 96
C Appendix .............................................................................................................................................109
C.1 Ordering of spare parts ........................................................................................................ 109
C.2 Certificates ........................................................................................................................... 109
Index ...................................................................................................................................................111
Note
It is the responsibility of the customer that the instructions and directions provided in the
operating instructions are read, understood, and followed by the relevant personnel before
installing the device.
The contents of this manual shall not become part of or modify any prior or existing
agreement, commitment or legal relationship. The sales contract contains all obligations on
the part of Siemens as well as the complete and solely applicable warranty conditions. Any
statements regarding device versions described in the manual do not create new warranties
or modify the existing warranty.
The content reflects the technical status at the time of publishing. Siemens reserves the right
to make technical changes in the course of further development.
SITRANS F US ultrasonic flowmeters measure flow in standard volumetric and mass flow
units.
Measurement is independent of changes in liquid temperature, density, pressure, and
conductivity. This ultrasonic flowmeter is designed for use on single phase liquids.
• SITRANS FUS060
• Wall mounting bracket (standard)
• SITRANS F documentation disk
• Quick Start guide
Note
Scope of delivery may vary, depending on version and add-ons. Make sure the scope of
delivery and the information on the nameplate correspond to your order and the delivery
note.
WARNING
Using a damaged or incomplete device
Danger of explosion in hazardous areas.
• Do not use damaged or incomplete devices.
1.7 History
The contents of these instructions are regularly reviewed and corrections are included in
subsequent editions. We welcome all suggestions for improvement.
The following table shows the most important changes in the documentation compared to
each previous edition.
CAUTION
Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance.
Only qualified personnel should install or operate this instrument.
Note
Alterations to the product, including opening or improper modifications of the product are not
permitted.
If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.
General requirements
Installation of the equipment must comply with national regulations. For example EN 60079-
14 for the European Community.
NOTICE
Material compatibility
Siemens Flow Instruments can provide assistance with the selection of wetted sensor
parts. However, the full responsibility for the selection rests with the customer and Siemens
Flow Instruments can take no responsibility for any failure due to material incompatibility.
WARNING
Equipment used in hazardous locations
Equipment used in hazardous locations must be Ex-approved for the region of installation
and marked accordingly. It is required that the special conditions for safe use provided in
the manual and in the Ex certificate are followed!
The device's compliance with Essential Health and Safety Requirements has been assured
by compliance with:
EN 60079-0:2012+A11:2013, EN 60079-1:2007, EN 60079-7:2007, EN 60079-11:2012, EN
60079-18:2009
WARNING
Field wiring installation
Make sure the hazardous area approval is suitable for the environment in which the device
will be installed.
Power supply
19.2 V to 30 V DC, approximately 10 W or 20.4 to 26.4 V AC, approximately 10 VA
Fuse: 4 A / breaking capacity 1500 A
WARNING
Use with intrinsically safe circuits
With intrinsically safe circuits, use only certified sensors appropriate for the transmitter.
If a non-conforming supply unit is used, the "Intrinsic Safety" type of protection will no
longer be effective and the approval certification will be invalid.
Connection requirements
1. The explosion protected transmitter, type SITRANS FUS060 as the variant Ex d [ia/ib] IIC
T6/T4/T3 shall be connected by means of appropriate cable entries or conduit systems
which meet the requirements of EN 60079-1 clause 13.1 and 13.2 and for which a
separate certificate is available.
2. Cable entries (screwed conduit entries) as well as sealing plugs of simple design shall not
be used. When the explosion protected transmitter, type SITRANS FUS060 as the variant
Ex d [ia/ib] IIC T6/T4/T3 is connected through a conduit entry approved for this purpose,
the appropriate sealing facility shall be arranged directly on the housing.
3. Non-used openings of the variant Ex d [ia/ib] IIC T6/T4/T3 shall be sealed according to
EN 60079-1 clause 11.9.
4. For the variant Ex d [ia/ib] IIC T6/T4/T3 the connecting line (open-end cable) of the
explosion protected transmitter, type SITRANS FUS060 shall be connected inside of an
enclosure which meets the requirements of an acknowledged type of protection
according to EN 60079-0, clause 1, if the connection is carried out inside the hazardous
area.
It is required that:
● Electrical connections are in accordance with Elex V (VO in explosion hazardous areas)
and EN60079-14 (Installing Electrical Systems in Explosion Hazardous Areas).
● The protective cover over the power supply is properly installed. For intrinsically safe
circuits the connection area can be opened.
● Appropriate cable connectors are used for the output circuits:
– Intrinsically safe: blue
– Non-intrinsically safe: black
● Sensor and transmitter are connected to the equipotential bonding system (PA) (min. 4
mm2).
For intrinsically safe output circuits potential equalization must be maintained along the
entire connection path.
● When protective earth (PE) is connected, no potential difference between the protective
earth (PE) and the equipotential bonding system (PA) can exist, even during a fault
condition.
WARNING
"Flameproof enclosure" type of protection
Only open devices with type of protection "Flameproof enclosure" in hazardous areas
when the power to the device is turned off, otherwise there is a risk of explosion.
WARNING
500 V insulation test
The device is not capable of withstanding the 500 V insulation test required by Clause
6.3.12 of EN60079-11. This must be taken into account when installing the device.
WARNING
Laying of cables
Cable for use in zone 1 and 2 or 21 and 22 must satisfy the requirements for having a
proof voltage < 500 V AC applied between the conductor/ground, conductor/shield and
shield/ground.
Connect the devices that are operated in hazardous areas as per the stipulations
applicable in the country of operation, e.g. for Ex "d" and "nA", permanent cables must
be laid.
WARNING
Devices with the common approval "Intrinsically safe" and "Flameproof"
The following is applicable for devices with the common approval "Intrinsically safe" and
"Flameproof" (Ex ia + Ex d): Before commissioning, make sure that the type of
protection that is not suitable is permanently defaced on the nameplate to avoid
improper use.
If a non-conforming infeed is used, the "Intrinsic Safety" type of protection will no longer
be effective.
These Operating Instructions is only for the transmitter part of the flowmeter system. The
SONO 3100, SONO 3300 or SONOKIT sensors have separate operating instructions.
The FUS060 is configured in a combination of hardware (HW) and firmware (FW). For
communication via SIMATIC PDM firmware-specific device descriptions are needed. The
various relations are listed below:
3.2 Design
SITRANS FUS060 is an ultrasonic flow transmitter engineered for high performance and
suitable for use with 1-path, 2-path, and 4-path flow sensors.
The complete flowmeter consists of an ultrasonic flow sensor of the types SONO 3100,
SONO 3300 or SONOKIT and the associated SITRANS FUS060 transmitter.
The ultrasonic flow sensors are available with diameters up to DN 4000.
Physical principle
A sound wave travelling in the same direction as the liquid flow arrives at point B from point
A in a shorter time than the sound wave travelling against the direction of flow (from point B
to A).
The difference in sound transit time indicates the flow velocity in the pipe.
Since delay time is measured at short intervals both in and against flow direction,
temperature has no influence on measurement accuracy.
SITRANS F US flowmeters
In SITRANS F US flowmeters the ultrasonic transducers are placed at an angle θ in relation
to the pipe axis. The transducers function as transmitters and receivers of the ultrasonic
signals. Measurement is performed by determining the time the ultrasonic signal takes to
travel with and against the flow. The principle can be expressed as follows:
v = K × (tB,A – tA,B) / (tA,B × tB,A) = K × Δt/t²
where
v = Average flow velocity
t = Transit time
K = Proportional flow factor
This measuring principle offers the advantage that it is independent of variations in the actual
sound velocity of the liquid, that is independent of the temperature.
The proportional flow factor K is determined by "WET" calibration or calculated by "AUTO" in
case of manual programming of mechanical/geometrical pipe data (SONOKIT only). The
transducer angle (θ), distance between sensors (L) and pipe dimension (Di and Du) are
shown in the figure below.
The ultrasonic signal is sent directly between the transducers. The advantage gained
sending signals from point to point is an extremely good signal strength.
WARNING
Installation in hazardous location
Special requirements apply to the location and interconnection of sensor and transmitter.
See Installation in hazardous locations (Page 12)
Note
The standard mounting plate is only suitable for wall mounting.
Note
The assembly bracket is not part of the standard delivery and must be ordered separately.
Pipe mounting
1. Mount the assembly bracket on the pipe using the fastening brackets
2. Fasten the transmitter with the two screws provided.
Wall mounting
1. Fasten the assembly bracket to the back of the transmitter
2. Fasten the transmitter and assembly bracket to the wall
Note
The fastening brackets and nuts are not needed for wall mounting.
① Fastening hooks
Figure 4-2 Unlocking the fastening hooks on the local display
Note
The connection of the transducers on the sensors type SONO 3100 and SONOKIT (both
with SONO 3200 transducers) or in the terminal housing of sensor type SONO 3300 is
described in the separate sensor operating instructions.
Safety measurements
WARNING
Qualified personnel
Only qualified personnel may carry out work on the electrical connections.
WARNING
Use in hazardous locations
Special requirements apply to the location and interconnection of sensor and transmitter.
See Installation in hazardous locations (Page 12).
WARNING
Danger of electric shock!
Never install the device with the mains voltage switched on!
The version for power supply 19 to 30 V DC may only be connected to SELV or PELV
circuits.
Cable specifications
● Use cables with a cross section of at least 1.5 mm2 and double or reinforced insulation for
the power supply.
● Lay heat-resistant cables if high temperatures can occur on the housing, for example due
to conduction of heat by the sensor/metering tube. Lay the cables so that they do not
come into contact with the hot sensor/metering tube.
● Lay signal cables separately from cables with voltages > 60 V.
● Use cables with twisted wire pairs.
● Earth transmitter housing on the PE connector.
● Cables used for connection must have diameters fitting the glands.
● Use shielded cables for the outputs.
● Compare data on rating plate with local power supply.
2. Connect the cables to the transducers according to type of system (1-path or 2-path, see
below).
3. Carefully press the cables into the cable glands until the "snap" function fixes the cable
inside the connection module. Make sure the cables are mounted correctly by smoothly
pulling the cable.
Note
The SITRANS F US sensor is shipped with 2 or 4 transducer cables of fixed lengths of 3,
15, 30, 60, 90 or 120 m (9.84, 49.21, 98.43, 196.85, 295.28, or 393.70 ft).
Note
The allowed minimum transducer cable bending radius is 50 mm.
5. Tighten the cable glands on the threaded bush until the cable is sealed tightly (IP65).
6. Screw the lid back on.
7. After the installation, check and, if necessary, correct the cable length setting of the
transmitter (see menu 7).
① For 1-path sensors exchange the two unused cable glands with the blind plugs.
1. Release the lid of the terminal box by turning the 3 mm hexagon socket screw.
2. Unscrew the lid.
3. Push the power cable and signal cable through the cable glands up to the terminal block.
In devices with protection type ATEX II 2G Ex dem [ia/ib] IIC T6/T4/T3, intrinsically safe
circuits must be separated from non-intrinsically safe circuits by certified safety isolators
or barriers.
For reliable communication via HART protocol the load in the signal circuit must be at
least 230 Ω.
The FUS060 enclosure must be connected with an earth wire to the PE connector.
NOTICE
Both transmitter and sensor must be grounded for optimal performance
The PE-terminals on the FUS060 and on the sensors (SONO 3200 transducers, SONO
3100 or SONO 3300) must be connected to the local equipotential bonding system (min.
4 mm2).
Note
• Use signal cables with shielded wire pairs if analog output and pulse/frequency output
are to be used simultaneously and signals are transmitted in one cable.
• For full performance at 10 KHz frequency on digital output 1, the capacitive load
should not exceed 100 nF, for Ex version see Installation in hazardous locations
(Page 12).
9. Lay cables in a bend in front of the cable glands to prevent moisture getting into terminal
block.
10.In devices with protection type ATEX II 2G Ex dem [ia/ib] IIC T6/T4/T3 replace unused
cable glands with certified blind plugs.
11.Screw the lid tightly on to the housing by using a tool. The sealing ring must be clean and
undamaged.
12.Remount the lid lock.
WARNING
Operation with high pressure and corrosive media
The sensor connected to this device can be operated with high pressure and corrosive
media. Therefore improper handling of the device can lead to serious injuries and/or
considerable material damage.
6.1 Start up
Upon power-on the device runs a self-test which lasts about 30 seconds. Immediately after
the self-test, the device is ready for operation. Be aware that a number of factory settings (for
example max. volume flow, angle of paths, distance between transducers, and displacement
of transducer from center line of pipe) are dimension dependent. The settings are stored
from factory in the transmitter for SONO 3100 and SONO 3300. For SONOKIT and spare
part transmitters, enter values manually; see Keying in sensor data (Page 65). If there is still
gas/air in the pipe (metering tube) or in the pipeline after assembly, a flashing "F" or "D” can
appear at the top right of the first line in the display, see Diagnostics (menu 2) (Page 45) and
Table 9-1 Error symptoms (Page 67). The failure signal is output at the output.
For settings options for the automatic backlight function, see menu 1.1.5.
Note
IP protection
Operation does not require opening of the device. This means that a high degree of
protection is guaranteed at all times.
WARNING
Use in hazardous locations
Do not use the coupling module (HART modem) in hazardous locations and do not connect
to intrinsically safe circuits.
BUS addresses
Make sure that each device ID (HART address) is set before operating two or more field
devices on the bus. The HART protocol specifies a short address and a long address for
each device. The long address is unique for each device and is setup in the factory. The
short address is set by the user and it must be different for each device on the bus. The
range of addresses is from 0 to 15, default setting is 0, see menu 5.3 in Menu 5 -
Identification (Page 83).
In the numerical input, the and keys function as cursor control. The selected digit
flashes.
The key increases the flashing digit (for example 9 9 . 0 0 0 becomes 1 0 0 . 0 0 0 ).
The key decreases the flashing digit (for example 1 0 . 0 0 0 becomes 9 . 0 0 0 ).
The decimal point is moved to the right using the key and to the left using the key.
After selecting the last digit, the input is confirmed by using the key. The entered value is
accepted if it is within the permissible input range. In this case the user guidance returns to
the selection menu for the parameters of the group concerned. If the entered value is
rejected, an error message briefly appears on the display followed by the previous setting.
The value can be changed again.
When switching between different units a rounding-off may need to be corrected manually.
Note
If the or keys are operated permanently (finger left on the glass panel), the numeric
value or setting option is changed continuously in tabular selection.
If an accidentally changed setting is wrong, it is possible to exit the menu item by pressing
the key several times (return to the menu one level up).
Note
The programming is permanently enabled with code = 0 (factory setting).
See also
The exact structure of the operating menu is explained in the appendix Menu structure
(Page 75). The main functions are described in Functions.
See also
Functions (Page 43)
Figure 6-4 Changing the flow value unit from m3/h to ft3/s
Note
For instructions on installation and operation of SIMATIC PDM, refer to the SIMATIC PDM
Getting Started (included in the documentation package that comes with PDM).
Note
Minimum PDM version required is SIMATIC PDM V6.0 + SP5
6.4.1 Configuration
Note
Special characters
Some special characters are not supported via the SIMATIC PDM communication. In case of
uploading such into the FUS060 a "?" is displayed instead. A "Ü" is changed to "ü" in the
device display.
Commissioning steps
The commissioning is divided into the following steps:
1. Installing and connecting in the HART adapter.
2. Installing the device driver (download from EDD download
(http://support.automation.siemens.com/WW/view/en/24481552/133100)).
3. Adding the device to the SIMATIC PDM network.
4. Configuring the device.
5. Optimizing the system.
6. Checking the operation readiness.
Off: At infrared key operation, the light turns on automatically and off again 10 minutes after
last key action.
On: At infrared key operation, the light turns on automatically and stays on for 1 hour after
last key action. Then it turns off.
Flow, Sound Velocity and Amplitude US (menus 3.1, 3.2 and 3.3)
In this menu the three measuring values Flow (menu 3.1), Sound Velocity (menu 3.2) and
Amplitude US (menu 3.3) are parameterized.
All submenus (menu 3.x) are divided further for setting of subsequent values:
● Unit
● Range (Lower Value (for Flow not selectable - always 0) and Upper Value)
● Limits (Lo alarm limit, Hi alarm limit and Hysteresis)
● Time constant (damping)
Note
When switching between different units a rounding-off may need to be corrected manually.
The density unit and value entered in this menu are used to convert the volume flow to mass
flow (see also menu 3.1.1 Unit).
Note
Input of density is unnecessary and ineffective when volume flow unit has been selected in
menu 3.1.1 Unit.
Left figure: Forward and reverse flow. Right figure: Forward flow only
① Output signal
② Analog output
③ Pulse/frequency output
④ Flow
The operating principle of the digital output 1 (menus 4.2.x) for flow direction is set in menus
4.2.2 and 4.3.2 Signal Type.
① Reverse
② Forward
③ Flow in % of range
Note
The low flow cut-off suppression has no influence on signaling of flow direction.
Note
The selected display unit is also the unit on the fieldbus output.
Note
Important
The analog output is only active for devices with HART interface.
The digital output 1 (terminals 5+ and 6-) can indicate pulse, frequency, alarm, status and
limits.
The digital output 2 (terminals 3+ and 4-) can indicate alarm, status or limits.
In the "Pulse" and "Frequency" functions the flow is converted into a binary signal at the
digital output:
In the "Pulse" function a pulse sequence corresponding with the forward net flow is issued.
Each pulse corresponds to a net flow according to the set Pulse value (menu 4.2.3). The
maximum number of pulses per time unit is reached with a flow to the extent of the upper
value on the flow measuring scale (menu 3.1.2). Higher flow values can no longer be taken
correctly into consideration at the pulse output. No pulses are issued when flow = 0.
In the "Frequency" function a constant signal with a frequency proportional to the current
flow value (output value) is issued. The frequency 0 corresponds to the lower value, the set
upper frequency to the upper value of the output scale (menu 4.2.5). Flow values below the
lower value are issued with the frequency 0.
If the flow exceeds the upper value on the measuring scale, the digital output can no longer
correctly issue the required number of pulses or the frequency and a pulse/frequency error
message ("P/F too high") will appear.
If the pulse/frequency error message appears, it is required to adjust the pulse settings
(menus 4.2.3 and 4.2.4) or the full scale frequency (menu 4.2.5).
Note
For Ex versions only passive mode is supported. If Signal type is set to Active, it will function
as Passive.
Signals with positive and negative logic can be generated (positive or negative pulses).
① Electronic fuse
② External supply
Ri Internal resistance of connected system
CAUTION
Electronic fuse
At high inductive loads, the digital output must be protected against transient overvoltage
with a suitable external recovery diode.
The electronic fuse is tripped in the event of overloading. The recovery time of the fuse is a
few minutes. The relay contact is open in the no-load state.
The selected character is entered by actuating the key and the "<" flashes again. The
next character can then be selected with the and keys. The text input is finalized by
actuating the key when the "<" flashes.
For texts longer than 16 characters the marks < and > in the most left and/or the most right
position of the display indicate that there are further characters to the left and/or right of the
displayed text section. These are displayed by actuating the and keys.
You delete text by selecting the "<" from the character set with the and keys and then
actuating the key. All inputs to the right of the end of text character are then deleted.
Note
Scrolling through the characters
If the and keys are actuated continuously (finger continuously touching the glass
panel), the characters are automatically scrolled.
Note
Nominal size
The nominal pipe size is entered in menu 5.2.5. It is only a piece of information and has no
influence on the measured values. It is not possible to change the nominal size without the
factory code.
Note
Backlight settings (LCD lighting)
Off: Light turns off 10 minutes after last key action.
On: On for 1 hour after last key action.
Note
Attention
Programming is permanently enabled as long as the code is 0.
Zero Trim
In this menu a manual zero trim can be performed.
Note
Zero trim conditions
Zero trim should only be done at an absolute flowrate of zero.
Note
Flowmeter systems with SONO 3100 or SONO 3300
All sensor characteristics in menu 7 are determined and preset at the factory. They should
not be changed for flowmeter systems with sensor types SONO 3100 and SONO 3300.
Note
Flowmeter systems with SONOKIT
The FUS060 transmitter is preset at the factory according to the SONOKIT order codes ( for
example pipe dimension and number of paths). The exact sensor pipe dimensions based on
the SONOKIT sensor geometry measurement report data must be entered in menu 7.
Note
Automatic calibration can only be used for ordinary round-shaped pipes.
Note
Always use AUTO calibration mode for flowmeter systems with SONOKIT sensors (menus
7.1.4.x.6 show the automatically calculated calibration factor).
Always use WET calibration mode for flowmeter systems with SONO 3100 or SONO 3300
sensors (menus 7.1.4.x.6 show the calibration factor, and menus 7.1.4.x.7 show the
calculated flow).
Note
Large sizes
With nominal diameter settings above DN 2000 the deivce may not work properly.
NOTICE
Repair and service must be carried out by Siemens authorized personnel only.
Note
Siemens defines flow sensors as non-repairable products.
Additional Support
Please contact your local Siemens representative and offices if you have additional
questions about the device.
Find your local contact partner at: http://www.automation.siemens.com/partner
(http://www.automation.siemens.com/partner)
Required forms
● Delivery Note
● Cover Note for Return Delivery with the following information
Cover note (http://support.automation.siemens.com/WW/view/en/16604370)
– product (ordering number)
– number of devices or spare parts returned
– reason for the return
● Declaration of Decontamination
Declaration of Decontamination
(http://pia.khe.siemens.com/efiles/feldg/files/Service/declaration_of_decontamination_en.
pdf)
With this declaration you certify that the returned products/spare parts have been
carefully cleaned and are free from any residues.
If the device has been operated together with toxic, caustic, flammable or water-
damaging products, clean the device before return by rinsing or neutralizing. Ensure that
all cavities are free from dangerous substances. Then, double-check the device to ensure
the cleaning is completed.
We shall not service a device or spare part unless the declaration of decontamination
confirms proper decontamination of the device or spare part. Shipments without a
NOTICE
SONO 3100 and SONO 3300
All FUS060 transmitters calibrated with sensors SONO 3100 or SONO 3300 are delivered
with sensor data preset from factory. The data should not be changed
The step-by-step procedure describes the required parameters/data to be entered and the
sequence of entering them in order to configure the transmitter correctly for a given pipe
application.
Note
The pipe data are taken from the SONOKIT sensor geometry measurement report or from
another sensor data sheet or calibration report.
Note
If Di is smaller than registered, the setting in step 9 (displacement) must be changed first.
9. Enter the measured displacement for each path (menu 7.1.4.x.3). Enter 0 for paths not
used.
10.Check the number of paths (menu 7.2). They are preset from factory according to order.
11.Go to service menu and check for each path that:
– control values for amplitude (menus 6.5.2.x) have a value within the interval 95 to 105.
– control values for error counters (menus 6.5.4.x) are 0.
– control values for TOF (menus 6.5.5.x) are stable an only vary in the nanosecond
range (for example ±10 ns).
12.Make sure that an absolute flowrate of zero is present and that the zero point adjustment
procedure is activated via menu 6.6.3 Zero calibr..
13.Calculation of flow can be corrected by use of the customer correction factor (menu
7.1.2.2) which is a scaling factor.
Based on the entered data the transmitter is capable of measuring and calculating the actual
flow. The accuracy of the system at this stage is dependent on for example the entered
accuracy of the geometry data.
• Gain (menus Cable broken/detached Make sure that the transducer cable
is connected in the terminal housing
6.5.1.X) for the ac-
of the transmitter.
tive paths > 250
Make sure that the screen and cen-
• TOF (menus ter pin is connected inside the
6.5.5.X and transducer top.
6.5.6.X) for the ac-
Permanent disturbance If possible, make sure that the
tive paths is not inside the pipe transducer window inside the pipe is
stable not damaged or that no permanent
• Error counters disturbance is present.
(menus 6.5.4.X)
are not equal to 0.
To: From:
"Your local Siemens contact" Company:
E-mail:
Phone no.:
Fax no.:
Note
Sketch
It is recommended to prepare a diagram/sketch of the installation/application explaining inlet
and outlet conditions; distance from pump; etc.
Liquid
• Chemical formula
• Media name
• Concentration
• Density
Input
Measurement Flow by measuring the transit time difference of ultrasonic signals through ultra-
sonic transducers in DN 100 to 4000 2-path sensor pipes (optional, depending on
selected size, 1-path or 4-path special solutions are possible)
Nominal diameters and number of 2-path DN 100 to DN 4000 (optionally also 1-path and 4-path, depending on size
paths (DN 25 to DN 4000))
Max. cable length 120 m (395 ft) (shielded coaxial cable). For Ex version the transducer cable length
is restricted to 3 m (9.84 ft) in order to meet requirements for electrical immunity.
For 2-path and 4-path systems with sizes ≥ DN 3000 cable length is restricted to
30 m (98.4 ft).
Note
Large sizes
With nominal diameter settings above DN 3000 the device may not work properly.
Output
Analog output
Signal range 4 to 20 mA active current output (13.2 V < open loop voltage < 15.8 V)
Upper limit 20 to 22.5 mA, adjustable
Signal on alarm 3.6 mA, 22 mA or 24 mA
Load ≤ 600 Ω for non Ex version
≤ 330 Ω Ex version (HART ≥ 230 Ω)
Digital output 1 (pulse/frequency)
Active or passive signal, Active: 24 V DC, ≤ 24 mA, Ri = 300 Ω
can be configured with Passive: open collector, 30 V DC, ≤ 200 mA
positive or negative logic
For explosion protection Passive: open collector, 30 V DC, ≤ 100 mA
Output function, configu- Pulse output
rable for: Adjustable pulse significance ≤ 5000 pulses/s
Adjustable pulse width ≥ 0.1 ms
Frequency output
fEND selectable up to 10 kHz
Function Pulse, frequency, limits, device status, flow direction
Output
Configuration conditions
Configuration Supply Load Current Output voltage limits
(max./min)
Passive – Pos 12 V 75 Ω 160 mA 12 V / 600 mV
Passive – Neg 12 V 75 Ω 160 mA 12 V / 600 mV
Passive – Pos 12 V 520 Ω 23 mA 12 V / 100 mV
Passive – Neg 12 V 520 Ω 23 mA 12 V / 100 mV
Passive – Pos 12 V 6.1 kΩ 2 mA 12 V / 0 mV
Passive – Neg 12 V 6.1 kΩ 2 mA 12 V / 0 mV
Active – Pos Internal (25 V) 1 kΩ 21 mA 21 V / -
Active – Neg Internal (25 V) 1 kΩ 21 mA 21 V / -
Digital output 2 (relay)
Relay, NC or NO contact Switching capacity max. 5 W
Max. 50 V DC, max. 200 mA (DC)
Self-resetting fuse, Ri = 9 Ω
For explosion protection Max. 30 V DC, max. 100 mA (DC), max. 50 mA (AC); cf. ATEX approval certificate
Output function, configu- Alarm, flow direction, limits, no function
rable for:
HART communication via analog Via PC/laptop (PDM) or HART communicator
output (4 to 20 mA)
Load ≥ 230 Ω
Cable 2-wire shielded ≤ 3 km (≤ 1.86 miles)
Multi-core shielded ≤ 1.5 km (≤ 0.93 miles)
Protocol HART, version 5.1
Electrical isolation Outputs electrically isolated from power supply and from each other (output isola-
tion 63 V AC / 100 V DC to ground)
Accuracy *
Pulse output ≤ ±0.5% of measured value at 0.5 to 9 m/s or
≤ ±0.25 / V [m/s] % of measured value at flow < 0.5 m/s
Analog output As pulse output plus ±0.1% of measured value ±20 µA
Repeatability ≤ ±0.25% of measured value at 0.5 to 9 m/s
Reference conditions (water)
Process temperature in 25 °C ±5 °C (77 °F ±9 °F)
the connected sensor
Ambient temperature at 25 °C ±5 °C (77 °F ±9 °F)
the transmitter
Installation conditions of Upstream section > 10 x DN and downstream section > 5 x DN
connected sensor
Transmitter warming-up 30 minutes
time
Design
Transmitter (only as remote version) Transmitter is connected to the transducers via 3 to 120 m (9.8 to 395 ft) long
specially shielded cables (coaxial cable).
For ATEX versions mounted in the Ex area only with 3 m (9.8 ft) long cables
Enclosure material Die-cast aluminum, painted
Wall mounting bracket (standard and Stainless steel (standard: always incl.)
special)
Weight 4.4 kg (9.7 lb)
Cable glands Power supply and outputs: 2 x M20 or 2 x ½" NPT
Transducers/sensor: 2/4 x M16 or 2/4 x ½" NPT
Power supply
Supply voltage
Standard version 120 to 230 V AC ± 15% (50/60 Hz) or 19 to 30 V DC/ 21 to 26 V AC
Ex version 19 to 30 V DC/ 21 to 26 V AC
Power failure No effect for at least 1 period (> 20 ms)
Power consumption Approx. 10 VA / 10 W
Dimensional drawings
Note
All menu items relevant for end users and simple service cases are listed in the following
tables.
Note
Only menu items relevant for end users and simple service cases are listed in this table.
* Active errors will affect the output functions, see menus 2.1 and 2.2.
Note
Large sizes
With nominal diameter settings above DN 3000 the device may not work properly.
7.1.4.3.1 Length 3 Length of path 3 (m). The distance Depending of sensor >0 to 8.0 m Write
between the two ultrasonic trans- size selected at
ducers of path 3, see . ordering
7.1.4.3.2 Angle 3 Angle of path 3 Depending of sensor 0 to 89° Write
size selected at
ordering
C.2 Certificates
Certificates are posted on the online support portal
(http://www.siemens.com/processinstrumentation/certificates) and can also be found on the
documentation disk shipped with the device.
C I
CE mark, 12 Identification nameplate
Commissioning Sensor, 9
Safety, 33 Installation
with PDM, 40 Indoor/outdoor, 21
Compliance, 11 Pipe mounting, 23
European directives, 12 Internet
Connection Contact person, 10, 64
Electrical, (See Electrical connection) Flow documentation, 10
Contact person, 10 Support, 63
Customer Support Hotline, 63 Intrinsically safe data, 13
Introduction, 7
D
L
Decontamination, 64
Device Laws and directives, 11
Identification, 9 Local display
Turn, 24
E
M
Electrical connection
Basic requirements, 25 Maintenance, 63
Safety, 25 Material compatibility, 11
Error symptoms, 67 Measuring principle, 18
F P
Flow factor, 18 PDM
Flow velocity, 18 Commissioning, 40
H R
Hazadous area Repair, 63
Temperature specifications, 14 Return procedures, 64
Hazardous area
Approvals, 12
Safety requirements, 14 S
History, 10
Safety, 11
Hotline, 63
Instrument safety standards, 11
Scope of delivery, 9
Service, 63, 63
Application information, 69
Support, 63
T
Temperature specifications, 14
Transit time, 18
W
Wiring, (See Electrical connection)
A5E01204521
www.siemens.com/processautomation