XEROX Work Centre 5222-5225-5230 Service Manual Pages
XEROX Work Centre 5222-5225-5230 Service Manual Pages
XEROX Work Centre 5222-5225-5230 Service Manual Pages
Manual
WorkCentre
5222
5225 / 5230
Tabloid
Black-and-white
Multifunction Printer
Service Documentation
XEROX and all Xerox product names mentioned in this publication are trademarks of
XEROX CORPORATION. Other company trademarks are also acknowledged.
Revision (PDF)
WARNING
June, 2008
***Xerox Private Data***
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All service documentation is supplied to Xerox external customers for informational purposes
only. Xerox service documentation is intended for use by certified, product-trained service personnel only. Xerox does not warrant or represent that it will notify or provide to such customer
any future change to this documentation. Customer performed service of equipment, or modules, components, or parts of such equipment may affect whether Xerox is responsible to fix
machine defects under the warranty offered by Xerox with respect to such equipment. You
should consult the applicable warranty for its terms regarding customer or third-party provided
service.
This equipment generates, uses and can radiate radio frequency energy, and if not
installed and used in accordance with the instructions documentation, may cause interference to radio communications. It has been tested and found to comply with the limits
for a Class A computing device pursuant to subpart B of part 15 of FCC rules, which are
designed to provide reasonable protection against such interference when operated in
a commercial environment. Operation of this equipment in a residential area is likely to
cause interference in which case the user, at his own expense, will be required to correct the interference.
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If the customer services such equipment, modules, components or parts thereof, the customer
releases Xerox from any and all liability for the customer actions, and the customer agrees to
indemnify, defend and hold xerox harmless from any third party claims which arise directly or
indirectly for such service.
Prepared by:
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Xerox Corporation
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While Xerox has tried to make the documentation accurate, Xerox will have no liability arising
out of any inaccuracies or omissions. Changes are periodically made to this document.
Changes, technical inaccuracies, and typographical errors will be corrected in subsequent editions.
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005 DADF
005-121 CVT Feed Sensor On JAM RAP .......................................................................
005-122 CVT Simplex/Side1 Pre-Registration On JAM RAP..........................................
005-123 CVT Simplex/Side1 Registration JAM RAP ......................................................
005-125 CVT Registration Sensor Off JAM RAP ............................................................
005-131 CVT Invert On JAM RAP...................................................................................
005-132 CVT Invert On JAM 2 RAP................................................................................
005-134 CVT Invert Sensor Off JAM (Inverter) RAP.......................................................
005-135 CVT Side2 Pre-Registration On JAM RAP .......................................................
005-136 CVT Side2 Registration On JAM RAP ..............................................................
005-139 CVT Invert Sensor Off JAM RAP ......................................................................
005-145 CVT Registration Sensor Off JAM (Invert) RAP................................................
005-146 CVT Pre Registration Sensor Off JAM RAP .....................................................
005-147 CVT Pre Registration Sensor Off JAM (Invert) RAP .........................................
005-194 Size Mismatch Jam on Mix-size RAP ...............................................................
005-196 CVT Size Mismatch JAM (No Mix) RAP ...........................................................
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012 LX Finisher
012-111 H-Transport Entrance Sensor Off JAM A RAP (LX)..........................................
012-112 H-Transport Entrance Sensor On JAM A RAP (LX)..........................................
012-126 H-Transport Entrance OFF JAM B RAP (LX)....................................................
012-131 H-Transport Entrance Sensor On JAM B RAP (LX)..........................................
012-132 H-Transport Entrance Sensor On JAM RAP (LX) .............................................
012-151 Compiler Exit Sensor Off JAM RAP (LX) ..........................................................
012-152 Compiler Exit Sensor On JAM RAP (LX) ..........................................................
012-161 Finisher Set Eject JAM RAP (LX)......................................................................
012-211 Stacker Tray Failure RAP (LX)..........................................................................
012-212 Stacker Tray Upper Limit Failure RAP (LX) ......................................................
012-213 Stacker Tray Lower Limit Failure RAP (LX) ......................................................
012-221 Front Tamper Home Sensor On Failure RAP (LX) ...........................................
012-223 Front Tamper Home Sensor Off Failure RAP (LX) ...........................................
012-224 Rear Tamper Home Sensor Off Failure RAP (LX) ............................................
012-231 Punch Home Sensor ON Fail (LX) ....................................................................
012-243 Booklet Folder Home Sensor ON Fail (LX) .......................................................
012-249 Booklet Front Stapler Fail (LX)..........................................................................
012-259 Eject Home Sensor ON Failure RAP (LX).........................................................
012-260 Eject Clamp Home Sensor ON Failure RAP (LX) .............................................
012-263 Rear Tamper Failure RAP (LX).........................................................................
012-265 Booklet Folder Home Sensor OFF Fail (LX) .....................................................
012-268 Booklet Rear Stapler Fail (LX) ..........................................................................
012-269 Booklet Sub-CPU Communications Fail (LX)....................................................
012-282 Eject Clamp Home Sensor Off Failure RAP (LX)..............................................
012-283 Set Clamp Home Sensor On Failure RAP (LX) ................................................
012-284 Set Clamp Home Sensor Off Failure RAP (LX) ................................................
012-291 Stapler Failure RAP (LX)...................................................................................
012-295 Staple Move Sensor On Failure RAP (LX)........................................................
012-296 Staple Move Sensor Off Failure RAP (LX)........................................................
012-300 Eject Cover Open (LX) ......................................................................................
012-302 Finisher Front Cover Open RAP (LX) ...............................................................
012-303 Finisher H-Transport Cover Open RAP (LX).....................................................
012-334 Download Mode Failure RAP (LX) ....................................................................
012-500 Download Failure RAP (LX) ..............................................................................
012-700 Punch Dust Nearly Full RAP (LX) .....................................................................
012-901 Finisher H-Transport Entrance Sensor Static JAM RAP (LX) ...........................
012-903 Paper Remains at Compiler Exit Sensor RAP (LX) ..........................................
012-905 Compile Tray No Paper Sensor JAM RAP (LX)................................................
012-923 H-Transport Entrance SNR static JAM B RAP (LX)..........................................
012-935 Paper at Finisher Entrance Sensor (LX) ...........................................................
012-949 Punch Box Missing RAP (LX) ...........................................................................
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010 Fuser
010-313 Control (Center) Thermistor Failure RAP..........................................................
010-314 Rear Thermistor Failure RAP............................................................................
010-318 Hot-Sagging Recovery Failure RAP .................................................................
010-320 Heat Roll Over Temperature Failure RAP ........................................................
010-327 Fuser On Time Failure RAP..............................................................................
010-398 Fuser Lock Failure RAP....................................................................................
010-420 Fuser Near end of life RAP ...............................................................................
010-421 Fuser end of life RAP........................................................................................
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013 LX-Booklet
013-210 Booklet Staple Move Home Sensor ON RAP (LX) ...........................................
013-211 Booklet Staple Move Home Sensor OFF RAP (LX)..........................................
013-212 Booklet Staple Move Position Sensor On Fail RAP (LX) ..................................
013-213 Booklet Staple Move Position Sensor Off Fail RAP (LX) ..................................
013-220 Booklet Fold Detect Fail RAP (LX)....................................................................
013-306 Booklet Safety Switches Open RAP (LX) .........................................................
013-307 Booklet Cover Open RAP (LX) .........................................................................
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018 LDAP
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021 FAX
021-947 Subtractive Accessory Disable (Scan) RAP .....................................................
021-948 Subtractive Accessory Disable (Print) RAP ......................................................
021-949 Subtractive Accessory Disable RAP .................................................................
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027 MAIL
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047 Communication
047-211 OCT 1 RAP .......................................................................................................
047-212 OCT 2 RAP .......................................................................................................
047-213 Different Finisher Detected RAP .......................................................................
047-214 MCU Duplex Module RAP.................................................................................
047-215 MCU Exit Communication Error RAP................................................................
047-216 MCU Finisher Communication RAP..................................................................
047-217 MCU HCF Communication RAP .......................................................................
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071 Tray 1
071-105 Tray 1 Registration Sensor On JAM RAP .........................................................
071-210 Tray 1 Lift Up Failure RAP ................................................................................
071-211 Tray 1 Broken RAP ...........................................................................................
071-940 Tray 1 Lift Up RAP ............................................................................................
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072 Tray 2
072-101 Tray 2 MisFeed JAM RAP.................................................................................
072-105 Tray 2 Registration Sensor On JAM RAP .........................................................
072-210 Tray 2 Lift Up Failure RAP ................................................................................
072-211 Tray 2 Broken RAP ...........................................................................................
071-940 Tray 2 Lift Up RAP ............................................................................................
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073 Tray 3
041 NVM
041-340 MCU PWB Data RAP........................................................................................
041-500 ...........................................................................................................................
041-501 ...........................................................................................................................
042 Drives
042-323 Drum K Motor Drive Failure RAP ......................................................................
042-325 Main Motor Failure RAP....................................................................................
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074 Tray 4
074-101 Tray 4 Miss Feed JAM RAP..............................................................................
074-102 Tray 2 Feed Out Sensor On JAM (Tray 4 Feed) RAP ......................................
074-103 Tray 3 Feed Out Sensor On JAM (Tray 4 Feed) RAP ......................................
074-105 Tray 4 Registration Sensor On JAM RAP.........................................................
074-210 Tray 4 Lift Up Failure RAP ................................................................................
074-211 Tray 4 Broken RAP ...........................................................................................
071-940 Tray 4 Lift Up RAP ............................................................................................
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075 MPT
075-135 MPT Registration Sensor On JAM RAP ...........................................................
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094 BTR/IBT
094-417 BTR Unit Pre Warning RAP ..............................................................................
094-420 BTR Unit Warning RAP.....................................................................................
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112 Punch
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091 Drum
091-402 Drum Life Over RAP .........................................................................................
091-441 Drum Life Near End of Life RAP .......................................................................
091-910 Waste Toner Bottle Position RAP .....................................................................
091-911 Waste Toner Full RAP ......................................................................................
091-912 Xerographics Drum Module Installation RAP....................................................
091-913 Drum Cartridge End of Life RAP .......................................................................
091-914 Xero CRUM Comm RAP...................................................................................
091-915 Xero CRUM Data RAP......................................................................................
091-916 Xero CRUM Match RAP....................................................................................
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2-545
2-546
2-547
2-548
2-549
2-550
2-550
2-551
2-552
2-553
2-554
2-554
2-555
2-556
2-556
2-557
2-557
2-558
2-558
078 Controller
078-101 HCF to Feed Out Sensor Fault RAP .................................................................
078-102 HCF to Registration Sensor Fault RAP.............................................................
078-104 HCF Feed Out Sensor Fault RAP .....................................................................
078-210 HCF to Tray 1 Lift RAP .....................................................................................
078-212 NVM Read/Write Failure RAP...........................................................................
078-300 HCF Top Cover Interlock Open RAP ................................................................
078-301 HCF Docking interlock Open RAP ....................................................................
078-500 Write to HCF-ROM error detection (During DLD method) RAP ........................
078-900 HCF Feed Out Sensor Static Jam RAP ............................................................
078-940 HCF Paper Misfeed RAP ..................................................................................
078-941 HCF Paper Tray Size Mismatch RAP ...............................................................
078-945 TTM Tray 3 Lift RAP .........................................................................................
078-946 TTM Tray 4 Lift RAP .........................................................................................
2-567
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2-594
2-594
2-595
2-595
2-596
2-596
2-597
2-597
2-598
2-598
2-599
2-599
2-600
2-600
2-601
2-601
2-602
2-602
2-603
2-603
2-604
2-604
2-605
2-605
2-606
2-606
2-607
2-607
2-608
2-608
2-609
2-609
2-610
2-610
2-611
2-611
2-612
2-612
2-613
2-613
2-614
2-614
2-615
2-615
2-616
2-616
2-617
2-617
2-618
2-618
2-619
2-619
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Revision
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2-620
2-620
2-621
2-621
2-622
2-622
2-623
2-623
2-624
2-624
2-625
2-625
2-626
2-626
2-627
2-627
2-628
2-628
2-629
2-629
2-630
2-630
2-631
2-631
2-632
2-632
2-633
2-633
2-634
2-634
2-635
2-635
2-636
2-636
2-637
2-637
2-638
2-638
121 FID-EP
121-314 Customize User Prompts Fail RAP ...................................................................
2-639
123 Controller-UI
123-207 Communication Manager Target RAP ..............................................................
123-209 Controller UI Communication RAP....................................................................
123-310 Send Queue RAP..............................................................................................
123-311 Receive Queue RAP .........................................................................................
123-317 Receive Message Queue RAP .........................................................................
123-318 Receive Finish Queue RAP ..............................................................................
123-320 NVM Initialized for FCW Composition RAP ......................................................
123-322 UI Target RAP...................................................................................................
123-323 UI Address RAP ................................................................................................
June, 2008
2-11
2-641
2-641
2-642
2-642
2-643
2-643
2-644
2-644
2-645
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125 PWScont
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2-669
2-669
2-670
2-670
2-671
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124 ROM-RAM
124-310 Product Designation RAP .................................................................................
124-311 Product Serial Number RAP .............................................................................
124-312 Machine Codes Mismatch RAP ........................................................................
124-313 Serial Number RAP...........................................................................................
124-314 IOT Speed RAP ................................................................................................
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2-645
2-646
2-646
2-647
2-647
2-648
2-648
2-649
2-649
2-650
2-650
2-651
2-651
2-652
2-652
2-653
2-653
2-654
2-654
2-655
2-655
2-656
2-656
2-657
2-657
2-658
2-658
2-659
2-659
2-660
2-660
2-661
2-661
2-662
2-662
2-663
2-663
2-664
2-664
2-665
2-665
2-666
2-666
2-667
2-667
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June, 2008
2-12
2-671
2-672
2-672
2-673
2-673
2-674
2-674
2-675
2-675
2-676
2-676
2-677
2-677
2-678
2-678
2-679
2-679
2-680
2-680
2-681
2-681
2-682
2-682
2-683
2-683
2-684
2-684
2-685
2-685
2-686
2-686
2-687
2-687
2-688
2-688
2-689
2-689
2-690
2-690
2-691
2-691
2-692
2-692
2-693
2-693
2-694
2-694
2-695
2-695
2-697
Revision
WorkCentre 5222, 5225, 5230
127 Software
127-310 ESR Task RAP .................................................................................................
127-314 WSD Print S/W Fail RAP ..................................................................................
127-353 LPD Software RAP ...........................................................................................
127-396 Mail I/O Software RAP ......................................................................................
127-398 IPP Software RAP.............................................................................................
127-399 JME Software RAP ...........................................................................................
2-699
2-699
2-700
2-700
2-701
2-701
2-703
2-703
2-704
2-704
2-705
2-705
2-706
2-706
2-707
2-707
2-708
2-708
2-709
2-709
2-710
2-710
2-711
2-711
2-712
2-712
2-713
2-713
2-715
2-715
202 Timer
202-399 Internal Timer RAP ...........................................................................................
2-717
Other Faults
2-719
2-719
2-721
2-721
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June, 2008
2-13
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Revision
3 Image Quality
Image Quality RAPs
IQ1 IOT Image Quality Entry RAP ..................................................................................
IQ2 IIT Image Quality Entry RAP ....................................................................................
IQ3 Low Image Density RAP ..........................................................................................
IQ4 Wrinkled Image RAP ................................................................................................
IQ5 Residual Image (Ghosting) RAP ..............................................................................
IQ6 Background RAP ......................................................................................................
IQ7 Deletion RAP ............................................................................................................
IQ8 Skew/Misregistration RAP ........................................................................................
IQ9 Process Direction Bands, Streaks and Smears RAP ...............................................
IQ10 Unfused Copy/Toner Offset RAP ...........................................................................
IQ11 Repeating Bands, Streaks, Spots and Smears RAP..............................................
IQ12 Mottle RAP .............................................................................................................
IQ13 Spots RAP ..............................................................................................................
IQ14 Black Prints RAP ....................................................................................................
IQ15 Blank Image RAP ...................................................................................................
3-3
3-3
3-4
3-4
3-5
3-5
3-6
3-6
3-7
3-8
3-8
3-9
3-9
3-10
3-10
Light Background Due To Auto Exposure In Copies Of Originals With Frames .............
Fluctuation In Auto Exposure Values For Copies Of Originals Of Medium Density ........
Gradation Jump In Text & Photo Mode For 100 lpi Photo Originals ...............................
CVT (Constant Velocity Transport) Scan Streaks ...........................................................
Defects Related To Scan Print ........................................................................................
Moire In Text Mode (Fine) B/W Scan/Fax For 133 lpi Originals......................................
Black Discoloration Around White Texts In Medium Density Background ......................
3-30
3-31
3-31
3-32
3-32
3-33
3-33
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Defect Samples
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3-11
3-13
3-13
3-14
3-14
3-15
3-16
3-17
3-18
3-18
3-19
3-20
3-21
3-22
3-23
3-23
3-24
3-24
3-25
3-25
3-26
3-26
3-27
3-27
3-28
3-29
3-29
3-30
June, 2008
3-1
Image Quality
4-7
4-9
4-10
4-12
4-13
4-15
4-16
03. ROS
REP 3.1.1 ROS Unit........................................................................................................
4-19
04. Xerographic/Development
REP 4.1.1 Xero/Developer Cartridge ..............................................................................
REP 4.1.2 Toner Cartridge..............................................................................................
REP 4.2.1 Dispense Motor..............................................................................................
4-23
4-24
4-25
05. Fuser
REP 5.1.1 Fuser Unit ......................................................................................................
4-29
4-31
07. HCF
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16. SB Finisher
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Revision
4-59
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10. Covers
REP 10.1.1 Top Cover Assembly ...................................................................................
4-95
4-98
4-101
4-102
4-103
4-104
4-105
4-106
4-109
4-111
4-112
15. DADF
REP 15.1.1 DADF ...........................................................................................................
REP 15.1.2 DADF Platen Cushion..................................................................................
REP 15.2.1 DADF Document Tray..................................................................................
REP 15.2.2 DADF Feeder Assembly ..............................................................................
REP 15.2.3 DADF Front Cover .......................................................................................
REP 15.2.4 DADF Rear Cover........................................................................................
REP 15.3.1 DADF PWB ..................................................................................................
REP 15.3.2 Left Counter Balance ...................................................................................
REP 15.3.3 Right Counter Balance.................................................................................
REP 15.4.1 Retard Roll ...................................................................................................
REP 15.4.2 Top Cover Assembly....................................................................................
REP 15.6.1 Nudger Roll, Feed Roll.................................................................................
REP 15.8.1 Registration Roll...........................................................................................
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4-51
4-53
4-54
4-58
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4-33
4-34
4-36
4-37
4-38
4-39
4-45
4-46
4-46
4-47
4-48
4-48
4-49
4-49
4-63
4-64
4-64
4-65
4-67
4-72
4-77
4-81
4-86
4-88
4-89
4-91
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11. IIT
REP 11.1.1 Platen Cushion.............................................................................................
REP 11.1.2 Control Panel Assembly...............................................................................
REP 11.3.1 Platen Glass.................................................................................................
REP 11.3.2 IIT/IPS PWB (Mono) ....................................................................................
REP 11.3.3 IIT/IPS PWB (Color).....................................................................................
REP 11.4.1 Lens Kit Assembly (Mono) ...........................................................................
REP 11.4.2 Lens Kit Assembly (Color) ...........................................................................
REP 11.5.1 Carriage Cable.............................................................................................
REP 11.5.2 Carriage Motor Assembly ............................................................................
REP 11.6.1 Exposure Lamp............................................................................................
REP 11.6.2 Lamp Wire Harness (Mono).........................................................................
REP 11.6.3 Lamp Wire Harness (Color) .........................................................................
06. Exit
REP 6.1.1 Exit2 + OCT2 .................................................................................................
4-61
June, 2008
4-1
4-113
4-115
4-116
4-118
4-120
4-120
4-122
4-123
4-124
4-125
4-127
4-132
4-137
4-143
4-143
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4-144
4-144
4-145
4-146
4-147
4-147
4-148
4-151
4-151
4-152
4-152
4-153
4-153
4-155
4-156
4-166
4-167
4-167
4-168
4-168
4-169
4-169
4-170
4-170
4-171
4-171
4-172
4-173
4-174
4-176
4-177
4-179
4-179
4-180
4-180
4-182
4-209
4-210
4-211
4-214
4-216
4-216
4-218
4-220
4-221
4-223
4-225
4-226
4-228
4-229
4-231
7. HCF
ADJ 7.1.2 HCF Side Edge Registration ..........................................................................
4-233
9. Electrical Components
ADJ 9.1.1 IOT Lead Edge/Side Edge Registration .........................................................
ADJ 9.2.1 Edge Erase Value Adjustment........................................................................
ADJ 9.3.1 Firmware Version Downloading......................................................................
4-235
4-237
4-238
11. IIT
ADJ 11.1.1 IIT Lead Edge/Side Edge Registration .........................................................
ADJ 11.2.1 Reduce/Enlarge Adjustment.........................................................................
ADJ 11.6.1 Full/Half Rate Carriage Position Adjustment ................................................
4-239
4-240
4-241
15. DADF
ADJ 15.1.1 DADF Side Edge Registration ......................................................................
ADJ 15.1.3 DADF Non-Standard Sized Original Customized Registration Function ......
ADJ 15.1.4 DADF Lead Edge Registration .....................................................................
ADJ 15.1.5 DADF Height Adjustment .............................................................................
ADJ 15.1.6 DADF Position (Skew) Adjustment...............................................................
4-245
4-246
4-247
4-249
4-250
22. A Finisher
REP 22.1 Intergrated Office Finisher ..............................................................................
REP 22.3.1 Paddle Belt ..................................................................................................
REP 22.3.2 Sub Paddle Solenoid ...................................................................................
REP 22.4.1 Exit Roll Assembly .......................................................................................
REP 22.4.2 Staple Assembly ..........................................................................................
REP 22.4.3 Set Clamp Home Sensor .............................................................................
REP 22.4.4 Exit Roll Assembly .......................................................................................
REP 22.5.1 Pinch Roll.....................................................................................................
REP 22.5.2 Finisher Entrance Sensor ............................................................................
REP 22.5.3 Compile Exit Sensor ....................................................................................
REP 22.5.4 Main Paddle Shaft Assembly.......................................................................
REP 22.5.5 Lower Chute Assembly................................................................................
REP 22.6.1 ENT Roll Assembly......................................................................................
REP 22.6.2 Upper Chute Assembly................................................................................
Repairs and Adjustments
4-185
4-187
4-189
4-191
4-193
4-194
4-196
4-198
4-198
4-200
4-201
4-203
4-206
4-208
June, 2008
4-2
Revision
WorkCentre 5222, 5225, 5230
5 Parts List
Overview
Introduction .....................................................................................................................
Subsystem Information ...................................................................................................
Symbology ......................................................................................................................
5-3
5-4
5-5
10. Covers
PL 10.1 Cover-Front, Left................................................................................................
PL 10.2 Cover-Rear, Right ..............................................................................................
Parts Lists
5-7
2. Paper Transportation
PL 2.1 Tray, Feeder 1/2 Assembly..................................................................................
PL 2.2 Tray 1/2................................................................................................................
PL 2.3 Feeder 1/2 Assembly ...........................................................................................
PL 2.4 Registration..........................................................................................................
PL 2.5 Vertical Transport Cover......................................................................................
PL 2.6 Transfer Cover Assembly ....................................................................................
PL 2.7 L/H Upper Chute Assembly .................................................................................
PL 2.8 L/H Upper Cover Assembly .................................................................................
PL 2.9 Envelope Tray Assembly .....................................................................................
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16
5-17
4. Xerographics/Develoment
5-43
5-44
5-45
5-46
5-47
5-48
5-49
5-18
5-19
5. Fuser
PL 5.1 Fuser Unit ............................................................................................................
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5-20
5-21
5-22
5-23
5-24
5-25
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5-26
5-27
5-28
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8. Duplex
5-29
5-30
5-31
5-32
June, 2008
5-1
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9. Electrical Components
PL 9.1 Electrical ..............................................................................................................
PL 9.2 ESS......................................................................................................................
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5-59
15. DADF
PL 15.1 DADF .................................................................................................................
PL 15.2 DADF Component Cover ...................................................................................
PL 15.3 DADF Base Cover .............................................................................................
PL 15.4 DADF Feeder Component .................................................................................
PL 15.5 Top Cover Component.......................................................................................
PL 15.6 Takeaway Pinch Roll, Nudger Motor, Nudger/Feed Roll ...................................
PL 15.7 DADF Feeder-Chute ..........................................................................................
PL 15.8 DADF Feeder-Roll .............................................................................................
PL 15.9 Motor Unit Assembly..........................................................................................
PL 15.10 DADF Document Tray......................................................................................
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5-50
5-51
5-52
5-53
5-54
5-55
5-56
5-57
5-58
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7. MSI
5-37
5-38
5-39
5-40
5-41
5-42
3. ROS
PL 3.1 ROS .....................................................................................................................
Revision
5-35
5-36
11. IIT
1. Drives
PL 1.1 Main Drive............................................................................................................
6. Exit
5-33
5-34
5-60
5-61
5-62
5-63
5-64
5-65
5-66
5-67
5-68
5-69
Parts List
18. HCF
PL 18.1 HCF Unit ............................................................................................................
PL 18.2 HCF Tray 6 (1 of 2)............................................................................................
PL 18.3 HCF Tray 6 (2 of 2)............................................................................................
PL 18.4 HCF Feeder (1 of 3)...........................................................................................
PL 18.5 HCF Feeder (2 of 3)...........................................................................................
PL 18.6 HCF Feeder (3 of 3)...........................................................................................
PL 18.7 HCF Top Cover Unit ..........................................................................................
PL 18.8 HCF Electrical and Rail......................................................................................
5-70
5-71
5-72
5-73
5-74
5-75
5-76
5-77
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5-88
5-89
5-90
5-91
5-92
5-93
5-94
5-95
5-96
5-97
5-98
5-99
5-100
5-101
5-102
5-103
5-104
5-105
5-106
5-107
5-108
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5-78
5-79
5-80
5-81
5-82
5-83
5-84
5-85
5-86
5-87
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Common Hardware
Common Hardware .........................................................................................................
Part Number Index ..........................................................................................................
Parts List
5-109
5-110
June, 2008
5-2
Revision
WorkCentre 5222, 5225, 5230
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6-115
6-116
6-117
6-121
6-122
6-123
6-125
6-136
6-137
6-139
6-140
6-140
6-141
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Diagnostics (Others)
Serial Number/Billing Meter Data....................................................................................
Reading HFSI..................................................................................................................
Initialize HFSI Counters ..................................................................................................
Adjust Tone Up / Down ...................................................................................................
Tray5 (Bypass) Guide Adjustment ..................................................................................
Initialize NVM ..................................................................................................................
Component Control .........................................................................................................
Hard Disk Diagnostic Program ........................................................................................
Test Pattern Print ............................................................................................................
Webpage Administrator Password..................................................................................
Center Tray Offsetting.....................................................................................................
E-Mail Icon ......................................................................................................................
FAX Output Separation ...................................................................................................
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6-7
6-8
6-31
6-44
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Diagnostics (NVM)
NVM Read/Write .............................................................................................................
IOT NVM List...................................................................................................................
IIT NVM List ....................................................................................................................
Controller & Fax NVM List...............................................................................................
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6-5
6-5
6-6
6-161
6-161
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Various Reports
Jam Report......................................................................................................................
Failure Report .................................................................................................................
Shutdown Report ............................................................................................................
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General Procedures
GP 1 Intermittent Problem RAP ......................................................................................
GP 2 Fax Diagnostics .....................................................................................................
GP 3 Resetting the Administrator Password...................................................................
GP 4 Replacing Billing PWBs .........................................................................................
GP 5 Printing Reports .....................................................................................................
GP 6 Special Boot Modes ...............................................................................................
GP 7 Country Code Setting.............................................................................................
GP 8 Firmware Version...................................................................................................
GP 9 Key Operator Log In...............................................................................................
6-143
6-144
6-146
6-147
6-148
6-149
6-150
6-151
6-152
General Information
Space Requirements.......................................................................................................
Product Specs. ................................................................................................................
Common Tools ................................................................................................................
Product Tools and Test Patterns.....................................................................................
Log Book Storage ...........................................................................................................
Cleaning Materials ..........................................................................................................
Machine Consumables....................................................................................................
Glossary of Terms...........................................................................................................
Revision
WorkCentre 5222, 5225, 5230
6-153
6-154
6-156
6-157
6-157
6-158
6-158
6-159
June, 2008
6-1
General Procedures
7 Wiring Data
7 Plug/Jack Locations Integrated Finisher
7.1.1 Plug/Jack Locations Integrated Finisher ................................................................
7.1.2 Plug/Jack Illustrations ............................................................................................
7-3
7-4
7-7
7-15
7 Plug/Jack Locations
Plug/Jack Locations ........................................................................................................
7-17
7 Wirenets
7-45
7-60
7-63
7-66
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June, 2008
7-1
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7-69
7-73
7-77
7-87
7-88
7-94
7-101
7-116
7-125
7-129
7-136
7-162
7-163
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7 BSDs
Chain 1 Standby Power ..................................................................................................
Chain 2 User Interface ....................................................................................................
Chain 3 Machine Run Control .........................................................................................
Chain 4 Start Print Power................................................................................................
Chain 5 Document Transportation ..................................................................................
Chain 6 Imaging ..............................................................................................................
Chain 7 Paper Supply .....................................................................................................
Chain 8 Paper Feed and Transportation.........................................................................
Chain 9 Xerographics......................................................................................................
Chain 10 Copy Transportation and Fusing .....................................................................
Chain 12 Finishing ..........................................................................................................
Chain 16 ESS..................................................................................................................
Chain 17 FAX..................................................................................................................
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Wiring Data