TPM in Assembly Line
TPM in Assembly Line
TPM in Assembly Line
ASSEMBLY LINE
SCENARIO
IT IS A WORKSHOP WHERE MECHANIZATION &
AUTOMATION ARE NOT EASY TO APPLY.
IT IS A MAN-INTENSIVE WORKPLACE.
ASSEMBLY LINES GENERALLY DO NOT CONTAIN VERY
LARGE,COMPLICATED EQUIPMENTS.
M/C RELATED BREAK-DOWNS ARE VERY LESS&
ALWAYS SPARE MACHINE OR TOOLS ARE AVAILABLE.
M/C ARE SMALL SCALE OR AUXILIARY IN NATURE ONLY
HELPING WORKERS ACTIONS.
TIME & MOTION STUDIES BASED ON THERBLIGS
PRINCIPLES( INDUSTRIAL ENGINEERING METHODS) ARE
COMMONLY USED.
JISHU-HOZEN------------PREDOMINANT PILLAR.
P.M PILLAR -------------NOT SO PREDOMINANT.
Q.M PILLAR ------------- VERY PREDOMINANT.
EDU & TRAINING--------VERY PREDOMINANT.
SHE PILLAR ---------------VERY PREDOMINANT.
OFFICE TPM---------------NOT SO PREDOMINANT.
I.F.C PILLAR---------------NOT SO PREDOMINANT.
KAIZEN PILLAR----------PREDOMINANT.
HENCE, THE APPROACH & APPLICATION OF THE TPM
ACTIVITIES ARE MODIFIED ACCORDINGLY.
POSITIONING DELAYS.
DUE TO POOR ATTACHMENTS AND REMOVAL METHODS
UNCLEAR POSITIONING STANDARD POINTS AND JIGS.
POOR STANDARDISATION AND DRAWING ARRANGEMENTS
CONCEPT OF
IMPROVEMENTS
STORAGE OF PARTS & METHOD OF
INDICATION:----
CONCEPT OF IMPROVEMENTS.
PREVENTING QUALITY DEFECT:----
CONCEPT OF IMPROVEMENT