GF System Specification-PROGEF Standard en
GF System Specification-PROGEF Standard en
GF System Specification-PROGEF Standard en
1. Scope
This specification covers the requirements for the Georg Fischer PROGEF Standard (PP)
Piping Systems intended for a wide range of applications including water, wastewater and
effluent treatment as well as a wide range of chemical applications. The components of the
PROGEF Standard (PP) piping system are in accordance with the following standards.
-PP-H
PP-R
Units
0.90-0.91
g/cm
31
25 N/mm
1300
900 N/mm
85
30.9 kJ/m
4.8
3.4 kJ/m
58
49 MPa
95
75
150-167 145-150
0.16...0.18
0.23
0.1
neutral
7032
19
C
C
mm/mK
W/mK
%
RAL
%
Standard
EN ISO 1183-1
EN ISO 527-1
EN ISO 527-1
EN ISO 179-1/1eA
EN ISO 179-1/1eA
EN ISO 2039-1
EN ISO 75-2
DIN 51007
DIN 53752
EN 12664
EN ISO 62
RAL 7032
ISO4589-1
page 1/ 23
- System Specification -
Pipes
Socket fusion fittings
Butt fusion fittings, infrared (IR)
compatible
Ball valves
Diaphragm valves
7.4
11
18
11
11
18
11
18
11
18
Butterfly valves
Control valves
Pressure regulating valve
Ventilating and Bleed valves
Measurement and control
Flange PP-V/PP-steel
Flange seal
Welding machines and assembly
d630 DN600
d560 DN600
d500 DN500
d450 DN500
d450 DN450
d400 DN400
d355 DN350
d315 DN300
d280 DN250
d250 DN250
d225 DN200
d200 DN200
d180 DN150
d160 DN150
d140 DN125
d125 DN100
d90 DN80
d110 DN100
d75 DN65
d63 DN50
d50 DN40
d40 DN32
d32 DN25
d25 DN20
SDR PN
d20 DN15
Products
d16 DN10
16
10
6
10
10
6
10
6
10
6
10
available
For more technical information, please see the Georg Fischer Piping Systems Planning
Fundamentals on the +GF+ website (www.gfps.com).
2.4 Approvals / Acceptance / Conformance
BV
RINA
Lloyd`s
register
DNV
CE
GOST-R
DlBt
USP 25
class VI
FDA
This PROGEF Standard (PP) material specification is met the directives of Georg Fischer
Piping Systems. Therefore Georg Fischer Piping Systems is approved according to the different
categories all over the world. For more information please see our approvals database on the
+GF+ website.
Shipbuilding
Raw material
Pipe
Fittings
Valves
Backing Flanges
Gaskets
available
System Specification PROGEF Standard (PP)
Schaffhausen, June 2014
page 2/ 23
- System Specification -
3. Pipes
PROGEF Standard pipes are made of -PP-H and comply with a MRS class of 10.
Processing of pipes is done according to EN ISO 15494, DIN 8077 (dimensions) and
DIN 8078 (quality specifications).
Outer diameter, ovality and wall thickness are defined according to Tables 1 - 3.
Table 1: Measurements SDR 7.4
In millimeters
Nominal
outer
diameter
dn
16
20
25
Min. wall
thickness
emin
2.2
2.8
3.5
Tolerance limit
of outer
diameter
+ 0.3
+ 0.3
+ 0.3
Maximum
deviation for
ovality
0.3
0.3
0.4
Tolerance limit
of wall
thickness
a
+ 0.5
+ 0.5
+ 0.6
Pipe
series
Nominal
pressure
S
3.2
3.2
3.2
PN
16
16
16
Nominal
outer
diameter
dn
16
20
25
32
40
50
63
75
90
110
125
140
160
180
200
225
250
280
315
355
Min. wall
thickness
emin
1.8
1.9
2.3
2.9
3.7
4.6
5.8
6.8
8.2
10.0
11.4
12.7
14.6
16.4
18.2
20.5
22.7
25.4
28.6
32.2
Tolerance limit
of outer
1
diameter
Maximum
deviation for
ovality
+ 0.3
+ 0.3
+ 0.3
+ 0.3
+ 0.3
+ 0.3
+ 0.4
+ 0.4
+ 0.4
+ 0.4
+ 0.4
+ 1.3
+ 1.5
+ 1.7
+ 1.8
+ 2.1
+ 2.3
+ 2.5
+ 2.5
+ 3.2
0.3
0.3
0.4
0.5
0.6
0.8
1.0
1.2
1.4
1.7
1.9
2.1
2.4
2.7
3.0
3.4
3.8
4.2
4.8
5.4
Tolerance limit
of wall
thickness
a
+ 0.4
+ 0.4
+ 0.5
+ 0.5
+ 0.6
+ 0.7
+ 0.8
+ 0.9
+ 1.1
+ 1.2
+ 1.4
+ 1.5
+ 1.7
+ 1.9
+ 2.1
+ 2.3
+ 2.5
+ 2.8
+ 3.1
+ 3.5
Pipe
series
Nominal
pressure
S
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
PN
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
page 3/ 23
Nominal
outer
diameter
400
450
500
Min. wall
thickness
36.3
40.9
45.4
Tolerance limit
of outer
diameter1
+ 3.6
+ 3.8
+ 4.0
Maximum
deviation for
ovality
6.0
15.8
17.5
Tolerance limit
of wall
thickness
+ 3.9
+ 4.3
+ 4.8
Pipe
series
Nominal
pressure
5
5
5
10
10
10
Nominal
outer
diameter
dn
50
63
75
90
110
125
140
160
180
200
225
250
280
315
355
400
450
500
Maximum
deviation for
ovality
0.8
1.0
1.2
1.4
1.7
1.9
2.1
2.4
2.7
3.0
3.4
3.8
4.2
4.8
5.4
6.0
15.8
17.5
Tolerance
limit of wall
thickness
a
+ 0.5
+ 0.6
+ 0.7
+ 0.8
+ 0.9
+ 1.0
+ 1.1
+ 1.2
+ 1.3
+ 1.4
+ 1.5
+ 1.7
+ 1.8
+ 2.0
+ 2.3
+ 2.5
+ 2.8
+ 3.1
Pipe
series
Nominal
pressure
S
8.3
8.3
8.3
8.3
8.3
8.3
8.3
8.3
8.3
8.3
8.3
8.3
8.3
8.3
8.3
8.3
8.3
8.3
PN
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
The mean outer diameter (dem) is the average value which results from the
measurements of the outer diameter at an interval of dn and 0.1 dn to the end of the
test piece. It is determined by measuring the circumference to 0.1 mm accuracy with
a measuring tape.
The mimimum and maximum wall thickness is determined to 0.1 mm, whereby the
measurement points should be distributed on the pipe circumference as evenly as
possible. Individual exceedances of the pipe wall thickness maybe
System Specification PROGEF Standard (PP)
Schaffhausen, June 2014
page 4/ 23
- System Specification -
for
and for
e 10 mm
e > 10 mm
+ 0.2 mm
+ 0.15 e
The mean value of the wall thickness must be within the allowable tolerance limit.
Smaller wall thicknesses are not allowed.
Ovality is the difference between the measured maximum and the measured
minimum external diameter (de) at the same cross-section. It is calculated to 0.1 mm
and measured immediately after production. The ovality requirement applies to the
timepoint of manufacture.
Approved pipes comply with the corresponding quality specifications of DIN Certco
ZP A.9.4.1.
Pipe material has been designed for industrial service and an enhanced chemical
resistance (esp. at elevated temperatures) based on modified thermo-stabilizer
package used. The chemical resistance comply with the DIBt-list as a minimum.
3.1 Product Marking
All pipes must be marked permanently and consecutively at intervals of at least 1
meter.
Material identification: +GF+ manufacturing plant identification PROGEF
Material code: PP-H 100
Pipe diameter, wall thickness, SDR and PN: see Tables 1 - 3
RAL symbol and Z-40.23-4 (DIBt)
Manufacture date, shift and machine number
Product norm: DIN 8077/78
Example of marking :
PROGEF +GF+
DEKAPROP PP-H 100 63 x 5.8 DIN 8077/78 PN10 SDR 11
Manufacture date Shift Machine no. RAL symbol 006 Z-40.23-4
The marking shall be done by hot embossing and a yellow/black coding tape.
Marking is also possible with an inkjet device.
4. Fittings
All PROGEF Standard (PP) fittings are either as butt fusion type, metric sizes
d20-500 or socket fusion type, metric sizes d16110, labelled with +GF+. The
dimensions of both fitting types fulfil the tolerance requirements of the standard
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- System Specification -
5. Accessories
5.1 Flanges
Backing flanges in metric sizes DN15-400 shall be designed according to EN ISO
15494, in a thermo plastic-oriented design, consisting of 100% glass fibre reinforced
polypropylene, PP-GF30, graphite black and UV stabilized. These flanges are
manufactured in a seamless technology injection moulding process by Georg Fischer
Piping Systems. The backing flange shall be optimised with a V-groove in the inner
diameter to ensure an evenly distributed force on the thermo plastic flange adapter.
The backing flanges shall be marked with dimension, PN-value, standards, brand
System Specification PROGEF Standard (PP)
Schaffhausen, June 2014
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- System Specification -
and lot number. Connecting dimensions metric according to ISO 7005, EN 1092; Bolt
circle diameter PN10; Inch: ANSI B 16.5, BS 1560; class 150 (1/2 12).
As an alternative backing flanges in metric sizes DN15-600 shall be designed
according to EN ISO 15494, in a thermo plastic-oriented design, consisting of glass
fibre reinforced polypropylene, PP-GF30, graphite black and UV stabilized with steel
or cast inserts. The backing flanges shall be marked with dimension, PN-value,
standards, brand and lot number. Connecting dimensions metric according to ISO
7005, EN 1092; Bolt circle diameter PN10 (DN15-600) + PN16 (DN15-400); Inch:
ANSI B 16.5, BS 1560; class 150 (1/2 8).
5.2 Gaskets
Gaskets in metric sizes DN10600 shall consist of elastomeric material according to
EN681, designed with or without metal reinforcement for use with flange adaptors
according to EN ISO 15493. Gaskets with reinforcement shall be designed to be
centred by the outer diameter. Gaskets with reinforcement shall provide fixation aids
to fit on the flange bolts.
5.3 Pipe Support System
Pipe Support System shall be KLIP-IT, sizes d10-400, supplied by Georg Fischer
Piping Systems.
6. Valves
All PROGEF Standard (PP) valves shall be metric sizes manufactured by Georg
Fischer Piping Systems or equal in accordance with EN ISO 16135, 16136, 16137,
16138, tested according to the same standard.
6.1 Ball Valves
All PROGEF Standard ball valves, which are made from isotactic Polypropylene
Homopolymeride -PP-H with metric sizes DN15-100 shall be Georg Fischer Piping
Systems Type 546, 543, 523 with true double union design manufactured by Georg
Fischer Piping Systems in accordance with EN ISO 16135. Incorporated into its
design shall be a safety stem with a predetermined breaking point above the bottom
O-ring, preventing any media leaking in the event of damage. The valve nut threads
shall be buttress type to allow fast and safe radial mounting and dismounting of the
valve during installation or maintenance work. Seats shall be PTFE with backing
rings creating self-adjusting seals and constant operating torque. Backing rings and
seals shall be EPDM or FPM. The handle shall include in its design an integrated tool
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- System Specification -
for removal of the union bush. Union bushes shall have left-hand threads to prevent
possible unscrewing when threaded end connectors are removed from pipe.
Following accessories shall be available:
A Multi-Functional Model (MFM) in PPGF equipped with internal limit switches
for reliable electrical position feedback, is mounted directly between the valve
body and the valve handle. This MFM is also the necessary interface for later
mounting of actuators.
Mounting plate in PPGF with integrated inserts for later screw mounting on
any support
Lockable multi-functional handle
6.1.1 Electrically Actuated Ball Valves
Electric actuators shall be Types EA11 (sizes DN10-50), EA21 (sizes DN10-50),
EA31 (sizes DN65-100) shall be available manufactured by Georg Fischer Piping
Systems in accordance with EN 61010-1, EC directives 2004/108/EC (EMC) and
2006/95/EC, LVD and needs to be CE marked. Actuator housing shall be made of
PPGF (polypropylene glass fibre reinforced), flame retardant with external stainless
steel screws. All electric actuators shall have an integrated emergency manual
override and integrated optical position indication. All electric actuator types (with the
exception of EA11) shall have the following accessories available:
Fail-safe unit
Heating element
Cycle extension, cycle time monitoring, and cycle counting
Motor current monitoring
Position signalisation
Positioner Type PE25
Limit switch kits AgNi, Au, NPN, PNP, NAMUR
AS Interface Plug Module
Electric actuator specifications of the actuators shall be as follows:
Specification
EA11
EA21
EA31
EA42
Nominal torque (Nm)
10
10
60
100
Control time (s/90)*
5
5
15
25
Cycles at 20C *
150,000
250,000
100,000
75,000
Duty cycles ED at 20C
40%
100%
50%
35%
Protection class
IP65 per EN 60529 - IP67 (for vertical cable mounting and wall feed through).
Voltage
100-230, 50-60 Hz or 24V=/24V, 50/60 Hz versions
* at nominal torque
page 8/ 23
- System Specification -
page 9/ 23
- System Specification -
DN
[mm]
15
20
25
32
40
50
KV
[l/min @ P=1 bar]
125
271
481
759
1263
1728
page 10/ 23
- System Specification -
DN
[mm]
15
20
25
32
40
50
KV
[l/min @ P=1 bar]
125
271
481
759
1263 (960*)
1728 (1181*)
*DIASTAR Six
Pneumatic actuators shall be Georg Fischer Piping Systems Type DIASTAR and
shall be available as
DIASTAR Six for PN up to 6 bar,
DIASTAR Ten for PN up to 10 bar,
DIASTAR Sixteen for PN up to 16 bar
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- System Specification -
The mode of operation shall be fail safe close (FC), fail safe open (FO) and double
acting (DA). The valves shall have an integrated optical position indicator. Actuator
housing shall be made of PPGF (polypropylene glass fibre reinforced). Actuators with
FC mode shall contain a preloaded galvanised steel spring assembly to ensure safe
actuator operation and maintenance. The actuator DIASTAR Ten and DIASTAR
Sixteen shall have following accessories available:
- Solenoid pilot valve remote or direct mounted in voltages 24VDC/AC,
110VAC, 230VAC
- Positioner Type DSR 500-1
- Feedback with following limit switches AgNi, Au, NPN, PNP, NAMUR
- Stroke limiter & emergency manual override
- ASI controller
6.2.2.2 Pneumatic Diaphragm Valves DN65 to DN150
All PROGEF Standard diaphragm valves, which are made from isotactic
Polypropylene Homopolymeride -PP-H with metric sizes shall be flanged design,
DN65-150.
All diaphragm valves shall be manufactured by Georg Fischer Piping Systems in
accordance with EN ISO 16138. The upper body shall be connected to the lower
body with exposed stainless steel bolts. Diaphragms are to be EPDM, FPM, NBR, or
PTFE with EPDM or FPM supporting diaphragm.
Pneumatic diaphragm actuators shall be Georg Fischer Piping Systems Type
DIASTAR Type 025. The mode of operation shall be fail safe close (FC), fail safe
open (FO) and double acting (DA). The valves shall have an integrated optical
position indicator. Actuator housing shall be made of PPGF (polypropylene glass
fibre reinforced). Actuators with FC mode shall contain a preloaded galvanised steel
spring assembly to ensure safe actuator operation and maintenance. The actuator
DIASTAR 025 shall have following accessories available:
Solenoid pilot valve remote or direct mounted in voltages 24VDC/AC,
110VAC, 230VAC
Positioner Type DSR 500-2
Feedback with following limit switches AgNi, Au, NPN, PNP, NAMUR
Stroke limiter & emergency manual override
ASI Controller
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- System Specification -
page 13/ 23
- System Specification -
page 14/ 23
- System Specification -
DN1050
DN6580
DN100
Manometer optional
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- System Specification -
the valve opens and there is a reduction of pressure through the outlet pipe. The
valve closes as soon as the inlet pressure sinks below the pre-set spring tension.
Following types and sizes are available:
Type 586, compact Pressure Retaining Valve, sizes DN10-50
Features:
Metal free central housing union nut
Manometer optional
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- System Specification -
page 17/ 23
Level
pH-ORP
Conductivity
Pressure
Temperature
Tochnology
Paddlewheel
Rotameter
Magmeter
Hydrostatic
Glas electrodes
Contact
Piezoresistive
Pt1000
(*) please check first the sensors limitations in material, pressure and temperature (data sheet) and chemical
resistance list
8.1 Sensors
The sensors listed hereafter will transfer the measured value to a Georg Fischer
Piping Systems Transmitter, to indicate the measured value and allowing simple
calibration and maintenance of the devices. Alternatively the measured values of the
sensors can be sent directly to a PLC, PC or other local made electronics using
either an analogue signal (4-20mA, open collector or sinusoidal voltage) or a digital
signal called S3L (Georg Fischer Piping Systems Signet serial signal).
8.1.1 Installation Fittings
Depending on the sensor type, special installation fittings shall be used for
connection to the pipeline: Installation T-Fitting sizes d20-63 with double true union in
PP, Wafer fitting on saddle sizes d75315 and weld-outlet sizes d75630 with as
supplied by Georg Fischer Piping Systems. Sensor thread connection shall be 1"
NPSM.
8.1.2 Flow sensors
8.1.2.1 Paddlewheel sensors
515 and 525 sensors:
All sensors of this family are sinusoidal sensors. This sensor from Georg Fischer
Piping Systems SIGNET requires no external power source to produce a signal.
page 18/ 23
- System Specification Internal to the body of the sensor is a wire coil which when excited by the rotor
assembly produces a small sinusoidal signal. The rotor assembly consists of four
paddles; inserted into each of the paddles of the rotor are magnets. As liquid flows
past the rotor assembly it rotates each of the four paddles produces a sine wave
signal as it passes the centre of the body (two paddles of the rotor produces a full
AC sine wave). The sensors as manufactured by Georg Fischer Piping Systems
SIGNET produce a signal output which is proportional to the flow rate. A K-factor
(number of pulses generated by the sensor per 1 liter or 1 gallon of fluid the sensor)
is used to define the size of the pipe that the sensor is inserted into.
3-2536 and 3-2537 sensors:
All sensors of this family of sensors are Hall Effect sensors. Internal to the Georg
Fischer Piping Systems SIGNET sensors body is an open collector relay. The sensor
is supplied with a voltage from the 3-8550 transmitters or an external power supply
ranging from 5 to 24 volts. This voltage is switched through the open collector relay
as the paddlewheel (rotor) of the sensor rotates. The sensors rotor assembly has
four paddles. Inserted in two of the paddles is a magnet. As the paddles pass the
centre of the sensors body, the magnetic field switches the open collector relay on
and off which generates a square wave pulse as manufactured by Georg Fischer
Piping Systems SIGNET. Two pulses indicates a complete rotation (on/off cycle) of
the open collector relay. The pulse output is directly proportional to the fluid velocity.
A K-factor (number of pulses generated by the sensor per 1 liter or 1 gallon of fluid
passing the sensor) is used to define the size of the pipe that the sensor is inserted
into.
8.1.2.2 Rotameters
As supplied by Georg Fischer Piping Systems are radially installed dismountable
meters for flow rate measuring in industrial piping applications. If needed, minimum
or maximum flow can also be monitored via limit switches. Also, analogue flow
measurement with a 420mA Signal is possible.
The working principle of the rotameter is based in gravity and equilibrium of forces. If
a medium flows upwards at a sufficient flow rate through the vertically mounted taper
tube, the float is raised to the point at which a state of equilibrium sets in between the
lifting force of the medium and the weight of the float. Since the mean rate of flow is
proportional to the quantity flowing through per unit of time, this state of equilibrium
corresponds to the measurement of the instantaneous flow rate.
Following types and sizes are available:
Type SK, DN1065
Type 335, DN2565
Type 350, DN2565
System Specification PROGEF Standard (PP)
Schaffhausen, June 2014
page 19/ 23
page 20/ 23
- System Specification ORP is an abbreviation for Oxidation-Reduction Potential. Oxidation is a term used to
denote the occurrence of a molecule losing an electron. Reduction occurs as a
molecule gains an electron. The potential is simply an indication of a solutions
propensity to contribute or accept electrons. ORP reactions (sometimes referred to
as REDOX) always take place simultaneously. There is never oxidation without
reduction, and ORP electrodes are used to detect electrons exchanged by molecules
as these reactions occur.
The measured signals are then conditioned and sent as a blind 4-20mA or as a
digital S3L signal to the Georg Fischer Piping Systems SIGNET Transmitter unit.
8.1.6 Conductivity Sensors
All Conductivity sensors from Georg Fischer Piping Systems SIGNET are
manufactured using two stainless steel electrodes. Alternative materials are available
in case of chemical incompatibility. Conductivity sensors measure the ability of a fluid
to conduct an electrical current between two electrodes. The proper term for this
ability of a solution is electrolytic conductivity, since only ions conduct electric current
in solution. Electrolytic conductivity (or simply conductivity) is therefore an indirect
measure of the ionic concentration of a solution. Generally, conductivity increases
and decreases with the concentration of ions.
Most conductivity electrodes consist of two measuring half-cells. The geometry of the
half-cells can be tailored to provide highly accurate measurements over a specific
conductivity range. Cell constants help to describe electrode geometry for the
purpose of selecting the appropriate electrode for a given application. A cell
constant is defined as the length between the two halfcells divided by the area of the
cells. All conductivity sensors have a temperature compensation circuits in order to
increase the sensors accuracy.
The measured signals are then conditioned and sent as a blind 4-20mA or as a
digital S3L signal to the Georg Fischer Piping Systems SIGNET Transmitter unit.
8.2 Transmitters
The Georg Fischer Piping Systems Signet 9900 Transmitter provides a single
channel interface for many different parameters including Flow, pH/ORP,
Conductivity/Resistivity, Salinity, Pressure, Temperature, Level and other sensors
that output a 4 to 20 mA signal. The display shows separate lines for units, main and
secondary measurements as well as a dial-type digital bar graph.
The 9900 is offered in both panel or field mount versions. Both configurations can run
on 12 to 32 VDC power (24 VDC nominal). The 9900 can also be loop powered with
compatible sensors.
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- System Specification -
Designed for complete flexibility, plug-in modules allow the unit to easily adapt to
meet changing customer needs. Optional modules include Relay, Direct
Conductivity/Resistivity, H COMM and a PC COMM configuration tool.
1 sensor input (Flow, pH/ORP, Conductivity/Resistivity, Salinity, Pressure,
Temperature, Level and other sensors that output a 4 to 20 mA signal, Signet
8058 i-Go Signal Converter required)
1 analogue output (4-20 mA)
1 Open Collector output
Optional relay module with 2 Dry Contact Relay SPDT
Power supply 12-32 VDC
The Georg Fischer Piping Systems Signet 8900 Multi-Parameter Controller takes the
concept of modularity. Each 8900 is field commissioned with the users specified
combination of inputs, outputs, and relays using simple-to-install modular boards into
the base unit. Configure the system by selecting either two, four, or six input
channels which accepts any of the Signet sensors listed below, and/or other
manufacturer's sensors via a 4 to 20 mA signal converter (Signet Model 8058). To
complete your unit, choose a power module with universal AC line voltage or 12 to 24
VDC.
Analog output and relay modules are available and easily installed.
Derived measurements include difference, sum, ratio, percent recovery, percent
rejection, percent passage and BTU. The menu system can be programmed to
display in multi-languages including English, German, French, Spanish, Italian, and
Portuguese.
2,4 or 6 sensor input (Flow, Level, pH-ORP, Conductivity, Pressure
Temperature)
0,2 or 4 analogue output (4-20 mA or 0-10 Volts)
0,2,4,6 or 8 relay output
Power supply 12-30 VDC or 110-230 VAC
8.3 Batch Control
A batch controller manufactured by +GF+ Signet Type 5600 allows batching a preselected quantity of liquid. After selection of the quantity to be dosed, a start signal
(local or remote) will close a batch controller contact to energize or de-energize a
valve and/or switch on a pump. The batch controller count the pulses coming from
any Signet sensor with frequency output and stop the batch process as the preselected quantity is reached. Advanced features include a user-set security code, an
automatic calibration option, and overrun compensation. The batch process is
repeatable and is designed for intensive industrial applications.
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