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Unitor Chemical Treatment Summary

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FUEL OIL TREATMENT- Problem and Solution Summary

Problem

Solution

Fuel sludging
High water content and fuel polymerisation
causes sludge formation and filter blocking.

Inhibit polymerisation and disperse sludge in


to combustible state. Demulsify water and
stabilise fuel to restore combustion
characteristics.

High temperature corrosion


A combination of vanadium and sodium
results in highly corrosive ashes with low
melting
points whichcorrosion
attack metals causing
Low temperature

Raise the melting point of the ashes to keep


them as solids. The ashes are then ejected
with the exhaust gas.

Sulphur and high levels of excess air


contribute to the formation of diluted
sulphuric acid leading to corrosion.

A combustion catalyst enables the reduction of


excess air in boilers and reduces the formation
of sulphuric acid. In diesel engines the use of
ash
modifiers inhibits the catalytic action that
vanadium has on the SO2->S03 conversion.

Ash deposits
Carbon residuals from combustion processes
bind ash particles together to form deposits.

Combustion catalyst increases C->CO2


conversion reducing free carbon.

Smoke and Smut Emission


Low excess air; pre-heat temperatures too
high:burner/injector malfunction; fouled air
coolers;incorrect timing; high MCRfuel,
resulting in excessive carbon residue.
Deterioration of power output

Check and adjust mechanical functions e.g.clean air cooler. A combustion catalyst will
reduce carbon residue formation.

Ash and carbon deposits in combustion zone


and exhaust system causing general loss of
efficiency in boilers and turbocharger surging
in diesel engines.

Combustion catalysts improve combustion.


Ash modifiers reduce deposits.

Soot agd finscale Build-up


Incomplete combustion causes soot and dense Catalytically lower carbon ignition
carbon based firescale. Gas flow impaired and temperature, resulting in soot bum off.
heat
Fuel transfer
system efficiency
corrosionreduced. Exhaust
Microbiological activity produces a corrosive
environment. Salt water contamination of
fuel.

Kill microbiological contaminant Neutralise


acid, separate out water.

T- Problem and Solution Summary


Product (s)
Fuelcare
Gamabreak
Burnaid

Valvecare
Dieselite
Dual Purpose Plus

Bumaid

Valvecare
Dieselite
Dual Purpose Plus
Bumaid
Dieselite
Dual Purpose Plus
Dieselite
Bumaid
Dual Purpose Plus
Dieselite
Bumaid
Valvecare
Soot Remover
Soot Remover Liquid
Biocontrol MAR-71
Fuelcare
Gamabreak

CLEANING AND MAINTENANCE - Problem and Solution Summary


Problem

Solution

CARGO TANK/HOLD:
Cargo tank cleaning after mineral
oils

Solvent emulsion and/or water


based
cleaners

Cargo tank clearing after drying,


Saponifying and detergents
semi-drying and non-drying natural
oils and fats

Cargo tank cleaning after


petrochemicals and light
hydrocarbons

Detergents

Cargo tank cleaning after general


chemical cargoes

Contact us for Tank Cleaning


Manual

Fuel and lube oil tank cleaning

Heavy duty tank cleaners for


Rock & Roll cleaning method

Hydrocarbon gas-freeing

Following normal or specific


cleaning, wash with water
based cleaner solution

Cargo hold cleaning

Wash with water based cleaner


solution with a foam additive

Cargo tank / hold sanitising and


deodorising

Wash with water based cleaner


solution

Oil spills on sea, in harbours,


beaches
and rocky shores

Low toxidty, biodegradable oil


spill
dispersants

Removal of small oil spills on board Detergents, dispersants and


emulsifiers
Cleaning and upgrading of coatings Special purpose organic liquid

BALLAST TANK:
Removal of sediments, silt and mud Special purpose polymer
ENGINE ROOM:
Cleaning electrical apparatus

Special purpose volatile solvent

Degreasing marine diesel engine


cooling water systems

Heavy duty solution of solvent


emulsion cleaners

Removal of grease and carbon


based deposits from turbochargers

Special purpose solvents

Removal of grease and carbon


based deposits from turbochargers

Special purpose solvents

Removal of grease and carbon


based deposits from the air side of
air coolers and other heat
exchangers

Special purpose solvents

Cleaning the oil side of the lube and Solvent emulsion cleaners or
fuel OH heat exchangers
fuel oil treatment compound
Removal of water scale from heal
Inhibited acid cleaners
exchangers
Removal of water scale from boilers Inhibited acid cleaners
Cleaning of separator disc stacks

Clean with a solution of


inorganic
inhibited acid

General removal of carbonaceous


oil, varnish and grease residues

Special purpose solvents

Removal and passivation ol rust and Special purpose inhibited acid


cleaners
oxidation from ferrous and nonferrous metals
Cleaning of new boilers and cooling Special purpose water based
systems
cleaners
ULTRASONIC CLEANING:
Cleaning machinery parts

Ultrasonic bath

DECK:
Brightening up wooden decks
ACCOMMODATION:
General shipboard cleaning
General accommodation cleaner
Cleaning of reefer rooms
GALLEY:

Special purpose powder based


product

General purpose water based


cleaners
Special purpose detergents
Water based cleaner and
disinfectant

Cleaning sinks, toilets, showers and Special purpose biochemicals


sewage systems from grease, fat,
starch, sewage and other organic
compounds
Descaling of toilet bowls, toilet
systems, drain and pipes
Removal of odour from garbage
and
waste collection areas

Special acid and bacteria based


powder product
Special purpose bacterial
formulation

Cleaning of pulper and drain

Special synergetic blend of


highly specialised bacteria

NCE - Problem and Solution Summary


Product (s)
Tankleen Plus, Clean break, Seadean, Tankteen.

Alkleen Liquid, Alkleen Safety

Liquid, Aquatuff
Alkleen Safety Liquid, Aquatufl.

Product choice depends on type of

cargo.
Tankleen Plus, Seadean, Tankleen.

Enviroclean, Alkleen Safety Liquid,


Alkleen Liquid.

Aquatuff +Foam-Agent

Alkleen liquid, Alkleen Safety Liquid,


Enviroclean.
Seacare OSD, Seacare Ecosperse.

SeacareOSD, Cleanbreak, Coldwash HD.


Zinc Coat Conditioner

Mud & Silt Remover

Electrosolv-E
Tankleen plus
ACCLT, Air Cooler Cleaner

Carbonclean LT, Carbon Remover.


ACCLT, Air Cooler Cleaner,

Carbonclean LT, Carbon Remover.


Seaclean, Tankleen Plus, Fuel Care,
Carbon Remover.
Descalex, Descaling Liquid.
Descalex, Descaling Liquid.
Disclean

ACCLT, Air Cooler Cleaner,

Caibondean LT, Carbon Remover.

Metal Brite, Metal Brite HD.

commissioning Cleaner

Aquabreak PX, Enviroclean

Teak renewer

Aquabreak PX, HPWash,Enviroclean, Uniwash.


Uniwash, Fore & Aft, Enviroclean, Aquabreak PX.
Reefer Cleaner

Gamazyme BTC. Gamazyrne MSC,

Gamazyme Toilet Descaler


Gamazyme BOE

Gamazyme Digestor

WATER TREATMENT- Problem and Solution summery


Problem

Solution

Product (s)

Boiler water Treatment


Scale deposits in auxiliary or low
pressure boilers causing reduced
efficiency.

Condition hardness salts for


Combitreat
blowdown. Maintain correct alkalinity Liquitreat
for scale and corrosion control.

Corrosion in low pressure boilers as a


result of high boiler water acid levels
(low alkalinity).

Increase alkalinity to neutralise


acids, precipitate salts and control
corrosion.

Combitreat

Scale deposit in boilers of all


pressures.
Efficiency reduced by scale deposits
caused by excess of hardness salts.
Results: scale, reduced efficiency.

Condition hardness salts for


blowdown. Maintain optimum pH,
alkalinity and phosphate levels for
scale and corrosion control.

Hardness Control

Corrosion in boilers as a result of


dissolved oxygen.

Remove dissolved oxygen.

Oxygen Control

Liquitreat

Alkalinity Control

Cat Sulphite L(CSL)

Corrosion in feedwater and condensate Increase and maintain condensate


systems as a result of dissolved C02.
pH to
neutralise acids by using a volatile
amine.
Sludge deposits in boiler systems,
Use sludge conditioner to prevent
causing reduced flow and inefficient
the formation of adherent deposits.
heat transfer.
Oil contamination of boilers, steam
Coagulate oil for removal by
systems and feedwater.
blowdown. (As temporary measure,
increase alkalinity).
Cooling water Treatment

Condensate Control

Boiler Coagulant

Boiler Coagulant

Corrosion in closed circuit cooling or


heating systems e.g. diesel engines.

Passivate metal surface and maintain Dieselguard NB


stable pH to prevent damage to the Rocor NB liquid
system

Bacterial contamination in cooling


water system
Sea water Treatment

Kill bacteria

Mar-71

Sea water intakes and seawater


Inject dispersant into the seachest to Bioguard
systems blocked by mussels and
deter biological contamination.
barnacles
Corrosion in seawater lines, bilges and Condition metal surface to inhibit
Bioguard
ballast tanks.
corrosion.
Evaporator Treatment
Scale deposits In sea water
Prevent crystal growth and scale
evaporators, causing restriction of
formulation
water flow, reduced heat transfer
efficiency, lower output, risk of
foaming, carry over and contamination
of condensate
Potable water Treatment

Vaptreat

Corrosion in potable water system,


"Red water".

Potable Water Stabiliser

Corrosion prevention.

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