HIGH DENSITY, CONFIGURABLE AC-DC POWER SUPPLY RCB1200 SERIES

DS1 RCB1200 REV03 DECEMBER 2010

Description

The RCB1200 is a modular, user configurable power supply offering unrivalled performances and flexibility. Providing up to 1200 W from a 1300 g, 6.09 x 6.05 x 1U package, the RCB1200 offer the highest power density for a configurable power solution. Each unit consists of two input modules twins and an output section configurable with up to 8 isolated output modules. Two built in and speed controlled fans ensure proper cooling while maintaining minimal noise and enhancing lifetime. The output modules are available in four standard voltages widely adjustable, and are capable to operate in series and parallel mode. The series carry full UL60950 safety approvals and comply with EN61000-3, EN61000-4 and EN55022 class B EMC standards.

2 Year Warranty

KEY FEATURES
Universal input voltage Active power factor correction High power density (>20 W/in3) 1200W output in 6.09x 6.05 footprint, 1U height Field configurable High reliability, high efficiency Fans speed controlled No line de-rating above 120 VAC Parallel operation Accurate wired current share Current output signal Remote voltage/current programming Fan controlled speed reduced noise N+1 redundant (external diodes) 2X Global +5 V, 200 mA bias supply RoHS-6 compliant

MARKET SEGMENTS AND APPLICATIONS

Industrial Electronics and Computers Test and Measurement Equipment Automation and Drives Printing Industrial & Process Controls Telecommunications

MODELS AND ORDERING INFORMATION

Output Module A B C D 0 (zero)

Nominal Voltage 5V 12 V 24 V 48 V

Rated Current 25.0 A 15.0 A 7.5 A 3.75 A

Voltage Adjustment 1.5 to 7.5 V 4.5 to 15 V 9 to 30 V 18 to 58 V

Load Regulation 50 mV 100 mV 150 mV 300 mV Unused slots

Line Regulation 0.1 %VNOM 0.1 %VNOM 0.1 %VNOM 0.1 %VNOM

OVP 9.5 V 18 V 36 V 66 V

Output Power 125 W 150 W 150 W 150 W

Input Specifications
Parameter AC input voltage AC input frequency DC input voltage Power rating Input current Inrush current Fusing Input current limit Efficiency Idle power Power factor Hold up UVLO Over temperature Reliability Details Nominal range is 100 to 240 VRMS Min 85 47 120 Typ 50/60 Max 264 63 370 1200 12 40 8 16 86 56 42 0.96 20 89 Units VRMS Hz VDC W A A A A % W 0.99 21 84 125 4 ms VRMS C FPMH

Subjected to input line voltage and temperature de-ratings. See graphs below. At 1200 W output and 120 VRMS input 264 VRMS, 25 C cold start, 75 phase 5x20 fast acting fuse on each input module live conductor Maintains power factor Configuration, load, input voltage dependent. All outputs fitted and enabled All outputs fitted and disabled Typical value at 1200 W output at 240 VRMS 1200 W output at 120 VRMS input Turn on only Internally monitored. Latching At 40 C, 80% load

17 78 115

Signals
Parameter Bias voltage Bias current Power Good Voltage Power Good Current Inhibit voltage Inhibit current Global inhibit voltage Global inhibit current AC_OK voltage AC_OK current AC_OK warning Details Available on both back panel signal connectors Available on both back panel signal connectors PNP open collector with internal 10 K pull down resistor Min 4.8 0 8 0 2 0.2 3 5 K input impedance 0.6 1 -10 5 Typ 5 10 Max 5.2 200 15 20 15 1.5 15 3 4 20 Units V mA V mA V mA V mA V mA ms

10 K input impedance

See user manual for exceptions

Safety
Parameter Isolation voltage Details Input to Output Input to Chassis Output to Chassis Output to Output Primary to Secondary (Reinforced) Primary to Chassis (Basic) Primary to Secondary (Reinforced) Primary to Chassis (Basic) 265 VAC, 63 Hz, 25C CURUS, Demko, CB Certificate Min Max 4000 1500 250 250 Units VAC VAC VDC VDC mm mm mm mm A

Isolation clearance Isolation creepage Leakage current Agency Approvals Standards Agency File Numbers

7 2.5 12 4 1500

IEC/EN60950-1; UL60950-1/CSAC22.2No.60950-1-03; CE Mark: LVD 73/23/EEC. UL file: E134098 Demko Certificate: 152969-02 CB Test Certificate: DK-21001

Environmental
Parameter Storage Temperature Humidity Altitude Air pressure Operating Temperature Details Min -40 5 -200 54 Max +85 95 5000 106 Units C % m kPa

Relative, non condensing

Humidity Altitude Air pressure Noise level

Full power Input and Output Modules de-rate by 2.5%/C above 50C. Relative, non condensing

-20 50 5 -200 78

50 70 95 4600 106

C C % m KPa dB(A)

Shock Vibration Installation Equipment class Installation category Pollution Degree Material Group Flammability rating IP Rating RoHS Compliance

It depends on fans speed, which is determined by input line voltage, required output power and TBM TBM ambient temperature. 3000 bumps at 10 g (16 ms) half sine wave 1,5 g 10 to 200 Hz sine wave, 20 g for 15 min in 3 axes random vibration I II 2 IIIb (Indoor use only) 94V-2 IP10 2002/95/EC

Electromagnetic compatibility EMC

Parameter Emissions Radiated electric field Conducted emissions Harmonic distortion Flicker and fluctuation Immunity Electrostatic discharge Radiated RFI Fast transient burst Input line surges Conducted RFI Power freq. Magnetic field Voltage dips Standard EN55011, EN55022, FCC (with appropriate ferrite cable clamp-on) EN55011, EN55022, FCC EN61000-3-2 EN61000-3-3 Level B B Compliant Compliant

EN61000-4-2 (15 kV air, 8 kV contact) EN61000-4-3 (10 V/m) EN61000-4-4 (4 kV) EN61000-4-5 (1 kV L-N, 2 kV L-E) EN61000-4-6 (10 V) EN61000-4-8 (10 A/m) EN61000-4-11 (EN55024)

4 3 4 3 4 3 Compliant

Reliability
Component Fan Input Output Warranty Details 2X Mag. Lev. Standard Excluding fans See output modules specifications Max 2x2.7 4 1 2 Units FPMH FPMH FPMH Years

Typical Conducted Emissions

Temperature and Line De-rating

Mechanical Specifications Outline Drawing and Dimensions

Specification Dimensions Weight Details Height is 3.4 mm less than 1U Chassis + input Output modules Chassis + input Output modules Bottom mounting through M4 screws Nominal 153.6 x 154.7 x 41.0 6.05 x 6.09 x 1.61 820 60 1.81 0.13 M4 Units mm in g g lb lb

Mounting

Mechanical Specifications Connectors and Pin Assignment

PIN ASSIGNMENT Circuit 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 Details J1 Neutral Earth Live J2 Power Good Slot #1 Inhibit Slot #1 Power Good Slot #2 Inhibit Slot #2 Power Good Slot #3 Inhibit Slot #3 Power Good Slot #4 Inhibit Slot #4 Global Inhibit AC OK +5V 200mA, Bias Supply COM J5 Sense +Sense Voltage Control Current Control Current Sharing Current Monitor COM +5V 10mA, Bias Supply J3 Positive Output J4 Negative Output COUNTERPART CONNECTORS Reference AC Mains Input J1 Power Unit Signal J2 Output Power J3/J4 Output Signal J5 Notes: 1. 2. 3. 4. Details AC input connection through flying wire/cord, 14-18 AWG, tin finish, 105 C, 16 A, 300 V rated. 2.00 mm (0.079 in) 12 circuits housing with locking ramp, or, any direct equivalent. Crimp terminal 24-30 AWG, gold finish, or, any direct equivalent. Quick Disconnect Receptacle compatible with PCB mounting TAB, size 0.80X6.35 mm. Tin finish. 1.25 mm (0.049 in), 6 circuits housing, Crimp terminal 28-32 AWG, tin finish, or , any direct equivalent Manufacturer Housing PN Terminal PN

Molex

0511101260

0503948051

Vogt AG Tyco Electronics Molex

NA

3967 640907-1 050058800

0510210600

Output power terminal and wire current rating must exceed maximum short circuit output current. E.g. OP-A: 25*1.25 = 31.25 A. Direct equivalents may be used for any connectors parts All cables must be rated 105C min, equivalent to UL1015. J1 Ac input line connector: Euroclamp PN. MVE253-5-V.

Output Specifications Module A

Parameter Output voltage range Rated current Average output power Peak output power Initial voltage accuracy Output voltage adjustment Load regulation Line regulation Cross regulation Minimum load Output temperature drift Ripple and Noise Transient response Turn on rise time Turn on overshoot Turn on delay Current sharing accuracy Open sense offset Hold-up voltage Isolation to ground Over current protection Reverse current protection Short circuit protection (Hiccup mode) Over voltage protection Over temperature protection Sense cable protection Power good threshold Output current signal Current limit control Remote voltage control Bias supply Reliability Warranty Wire size Weight Size

Test conditions / Notes

Min 1.5

Nominal 5

<5 s, 50% duty cycle Factory set units, Measured at sense terminals Manual: 11-turns potentiometer Measured at sense terminals Measured at sense terminals Measured at sense terminals

Max 7.5 25 125 187.5 0.5

Units V A W W % VSET V/turn mV %VNOM %VNOM A %/C %VNOM V s ms %VSET ms ms %IMAX %VNOM V V %IRATED %IRATED ms % V V C V %VSET %IRATED %IRATED %VSET V FPMH Years AWG g

-0.5 0.545 -50 -0.1 -0.2 0 -0.02

50 0.1 0.2 0.02 1 1 100 3.5 0.1 750 20 5 2 6 250 125 0 125 3 1 9.5

20 MHz bandwidth, peak-peak 25% to 75% load transient, at 1A/s, recovery to within 10% of VSET Monotonic, 10% to 90% From AC on to Power Good From Enable to Power Good Open sense, voltage offset due to bias currents Each terminal % of rated current % of rated current Period Duty cycle Voltage threshold (at sense) Latching Internally monitored, latching

1.5 600 15

105 -6

115 -1 none 90 0 0 0 4.5

125 2 1 110 110 300 5.2 1 2 60

On positive terminal On negative terminal Low threshold only ISGN = 0.6 + IOUT/(IRTD*1.25) ILMT = (VCTRL 0.6) * IRTD*1.25 VOUT = VSET ((1.8- VCTRL) / 0.6) 10 mA max At 40 C, 80% load Power cables

12

10

60 mm x 35 mm x 17 mm, or, 2.36 in x 1.38 in x 0.67 in

Output Specifications Module B

Parameter Output voltage range Rated current Average output power Peak output power Initial voltage accuracy Output voltage adjustment Load regulation Line regulation Cross regulation Minimum load Output temperature drift Ripple and Noise Transient response Turn on rise time Turn on overshoot Turn on delay Current sharing accuracy Open sense offset Hold-up voltage Isolation to ground Over current protection Reverse current protection Short circuit protection (Hiccup mode) Over voltage protection Over temperature protection Sense cable protection Power good threshold Output current signal Current limit control Remote voltage control Bias supply Reliability Warranty Wire size Weight Size

Test conditions / Notes

Min 4.5

Nominal 12

<5 s, 50% duty cycle Factory set units, Measured at sense terminals Manual: 11-turns potentiometer Measured at sense terminals Measured at sense terminals Measured at sense terminals

Max 15 15 150 225 0.5

Units V A W W % VSET V/turn mV %VNOM %VNOM A %/C %VNOM V s ms %VSET ms ms %IMAX %VNOM V V %IRATED %IRATED ms % V V C V %VNOM %IRATED %IRATED %VSET V FPMH Years AWG g

-0.5 0.954 -100 -0.1 -0.2 0 -0.02

100 0.1 0.2 0.02 1 1.5 100 3.5 0.1 750 20 5 2 12.5 250 125 0 125 3 2 18

20 MHz bandwidth, peak-peak 25% to 75% load transient, at 0.5A/s; recovery to within 10% of VSET Monotonic, 10% to 90% From AC on to Power Good From Enable to Power Good Open sense, voltage offset due to bias currents Each terminal % of rated current % of rated current Period Duty cycle Voltage threshold (at sense) Latching Internally monitored, latching On positive terminal On negative terminal Low threshold only ISGN = 0.6 + IOUT/(IRTD*1.25) ILMT = (VCTRL 0.6) * IRTD*1.25 VOUT = VSET ((1.8- VCTRL) / 0.6) 10 mA maximum At 40 C, 80% load Power cables

1.5 600 15

105 -6

115 -1 none 90 0 0 0 4.5

125 2 1 110 110 300 5.2 1 2 10 60

16

14

60 mm x 35 mm x 17 mm, or, 2.36 in x 1.38 in x 0.67 in

Output Specifications Module C

Parameter Output voltage range Rated current Average output power Peak output power Initial voltage accuracy Output voltage adjustment Load regulation Line regulation Cross regulation Minimum load Output temperature drift Ripple and Noise Transient response Turn on rise time Turn on overshoot Turn on delay Current sharing accuracy Open sense offset Hold-up voltage Isolation to ground Over current protection Reverse current protection Short circuit protection (Hiccup mode) Over voltage protection Over temperature protection Sense cable protection Power good threshold Output current signal Current limit control Remote voltage control Bias supply Reliability Warranty Wire size Weight Size

Test conditions / Notes

Min 9

Nominal 24

<5 s, 50% duty cycle Factory set units, Measured at sense terminals Manual: 11-turns potentiometer Measured at sense terminals Measured at sense terminals Measured at sense terminals

Max 30 7.5 150 225 0.5

Units V A W W % VSET V/turn mV %VNOM %VNOM A %/C %VNOM V s ms %VSET ms ms %IMAX %VNOM V V %IRATED %IRATED ms % V V C V %VSET %IRATED %IRATED %VSET V FPMH Years AWG g

-0.5 1.9 -150 -0.1 -0.2 0 -0.02

150 0.1 0.2 0.02 1 3 100 3.5 0.1 750 20 5 2 25 250 125 0 125 3 3.5 36

20 MHz bandwidth, peak-peak 25% to 75% load transient, at 0.25A/s; recovery to within 10% of VSET Monotonic, 10% to 90% From AC on to Power Good From Enable to Power Good Open sense, voltage offset due to bias currents Each terminal % of rated current % of rated current Period Duty cycle Voltage threshold (at sense) Latching Internally monitored, latching On positive terminal On negative terminal Low threshold only ISGN = 0.6 + IOUT/(IRTD*1.25) ILMT = (VCTRL 0.6) * IRTD*1.25 VOUT = VSET ((1.8- VCTRL) / 0.6) 10 mA max At 40 C, 80% load Power cables

1.5 600 15

105 -6

115 -1 none 90 0 0 0 4.5

125 2 1 110 110 300 5.2 1 2 10 60

20

18

60 mm x 35 mm x 17 mm, or, 2.36 in x 1.38 in x 0.67 in

Output Specifications Module D

Parameter Output voltage range Rated current Average output power Peak output power Initial voltage accuracy Output voltage adjustment Load regulation Line regulation Cross regulation Minimum load Output temperature drift Ripple and Noise Transient response Turn on rise time Turn on overshoot Turn on delay Current sharing accuracy Open sense offset Hold-up voltage Isolation to ground Over current protection Reverse current protection Short circuit protection (Hiccup mode) Over voltage protection Over temperature protection Sense cable protection Power good threshold Output current signal Current limit control Remote voltage control Bias supply Reliability Warranty Wire size Weight Size

Test conditions / Notes

Min 18

Nominal 48

Less than 5 s, 50% duty cycle Factory set units, Measured at sense terminals Manual: 11-turns potentiometer Measured at sense terminals Measured at sense terminals Measured at sense terminals

Max 58 3.75 150 225 0.5

Units A W W % VSET V/turn mV %VNOM %VNOM A %/C %VNOM V s ms %VSET ms ms %IMAX %VNOM V V %IRATED %IRATED ms % V V C V %VSET %IRATED %IRATED %VSET V FPMH Years AWG g

-0.5 3.6 -300 -0.1 -0.2 0 -0.02

300 0.1 0.2 0.02 1 3 100 3.5 0.1 750 20 5 2 50 250 125 0 125 3 3.5 66

20 MHz bandwidth, peak-peak 25% to 75% load transient, at 0.25A/s; recovery to within 10% of VSET Monotonic, 10% to 90% From AC on to Power Good From Enable to Power Good Open sense, voltage offset due to bias currents Each terminal % of rated current % of rated current Period Duty cycle Voltage threshold (at sense) Latching Internally monitored, latching On positive terminal On negative terminal Low threshold only ISGN = 0.6 + IOUT/(IRTD*1.25) ILMT = (VCTRL 0.6) * IRTD*1.25 VOUT = VSET ((1.8- VCTRL) / 0.6) 10 mA max At 40 C, 80% load Power cables

1.5 600 15

105 -6

115 -3 none 90 0 0 0 4.5

125 3 2 110 110 300 5.2 1 2 10 60

20

18

60 mm x 35 mm x 17 mm, or, 2.36 in x 1.38 in x 0.67 in

Roal Electronics, S.p.A. may change product specifications and accordingly the information presented in this document. Customers are responsible for their products and applications using Roal Electronics, S.p.A. products. Roal Electronics, S.p.A. assumes no liability from the use of its products outside of specifications. No license is granted to any intellectual property rights by this document. ROAL ELECTRONICS, S.P.A. DISCLAIMS ALL REPRESENTATIONS AND WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF NONINFRINGEMENT, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE North America Eu and RoW ROAL Electronics S.p.A Via Jesina 56/A 60022 Castelfidardo (AN) - Italy Tel:+ 39 071 721461 Fax:+ 39 071 72146 480 ROAL Electronics USA, Inc. 701, Main St. Suite 405 Stroudsburg, PA18360 Phone: + 1 570 421 5750 Fax: +1 570 421 5687 Rev. 03 December 14, 2010

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