<p>This figure shows a guide through the development process of microfluidic devices for multiphase flow applications, starting with the initial idea and needs, the design and rapid prototyping process, and finally the finished product.</p> Full article ">Figure 2
<p>Various redirections of channels with an inner diameter of <math display="inline"><semantics> <msub> <mi>d</mi> <mi mathvariant="normal">i</mi> </msub> </semantics></math> = 1 mm. (<b>a</b>–<b>c</b>) were printed in an orientation that affects the printability of negative structures, and (<b>d</b>–<b>f</b>) were printed after rotation by 180°, resulting in a structure where the printability of channels is not influenced. The direction of gravitational force is indicated.</p> Full article ">Figure 3
<p>(<b>a</b>) shows cross-sectional images of the CT scans, that were used for the quantification. The top row represents the default settings and the bottom row the advanced settings for an intended diameter of 0.5, 1.0, and 2.0 mm (from <b>left</b> to <b>right</b>). (<b>b</b>–<b>d</b>) give the histograms of the diameter distributions for all intended capillary diameters. The histograms of the advanced settings are given in light blue, the histograms of the default settings are given in gray.</p> Full article ">Figure 4
<p>Diameter distribution of 3D-printed capillaries with an intended diameter of <span class="html-italic">d</span> = 1000 μm after the application of different cleaning protocols. The boxes give the mean diameter with standard deviation, the whiskers are the minimum and maximum diameters, and the mean diameter is emphasized by a horizontal line.</p> Full article ">Figure 5
<p>(<b>a</b>) shows a 3D-printed channel with an inner diameter of <math display="inline"><semantics> <msub> <mi>d</mi> <mi mathvariant="normal">i</mi> </msub> </semantics></math> = 1 mm with the natural optical access and the natural wetting behavior of the resin. (<b>b</b>–<b>d</b>) show a channel with increased optical accessibility with (<b>b</b>) natural wetting behavior, (<b>c</b>) wetting after hydrophobic coating, and (<b>d</b>) wetting after hydrophilic coating. The blue liquid is DI water with ink, and the transparent liquid is silicon oil.</p> Full article ">Figure 6
<p>(<b>a</b>) shows an adjustable co-flow setup and a close-up of the droplet formation area. The adjustment is made by varying the distance by which the cannula protrudes into the capillary. In the tapered section, the diameter of the capillary is reduced from 2.5 mm to 1.8 mm over a distance of 5 mm. (<b>b</b>–<b>d</b>) show an emerging and a detached droplet for different cannula positions and capillary diameters at <math display="inline"><semantics> <msub> <mover accent="true"> <mi>V</mi> <mo>˙</mo> </mover> <mrow> <mi>conti</mi> <mo>.</mo> </mrow> </msub> </semantics></math> = 0.25 mL <math display="inline"><semantics> <msup> <mi>min</mi> <mrow> <mo>−</mo> <mn>1</mn> </mrow> </msup> </semantics></math> and <math display="inline"><semantics> <msub> <mover accent="true"> <mi>V</mi> <mo>˙</mo> </mover> <mrow> <mi>disp</mi> <mo>.</mo> </mrow> </msub> </semantics></math> = 0.25 mL <math display="inline"><semantics> <msup> <mi>min</mi> <mrow> <mo>−</mo> <mn>1</mn> </mrow> </msup> </semantics></math>.</p> Full article ">Figure 7
<p>Droplet and slug length <span class="html-italic">l</span> plotted over the phase velocity ratio <math display="inline"><semantics> <mrow> <msub> <mi>v</mi> <mrow> <mi>disp</mi> <mo>.</mo> </mrow> </msub> <msubsup> <mi>v</mi> <mrow> <mrow> <mi>conti</mi> <mo>.</mo> </mrow> </mrow> <mrow> <mo>−</mo> <mn>1</mn> </mrow> </msubsup> </mrow> </semantics></math>. Graphs are labeled for P1.0–P1.4.</p> Full article ">Figure A1
<p>Technical drawings and dimensions of the modular co-flow device. (<b>a</b>) shows the tapered capillary with the T-junction; (<b>b</b>) shows the canula that is inserted into the capillary; and (<b>c</b>) shows the press-on ring for the silicone gasket, as shown in <a href="#chemistry-06-00088-f006" class="html-fig">Figure 6</a>.</p> Full article ">