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South bend SB1012 Owner's Manual

14" & 16" evs toolroom lathes
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14" & 16" EVS TOOLROOM LATHES
MODELS SB1012/SB1014/SB1037 - 220V
MODELS SB1013/SB1015/SB1038 - 440V
OWNER'S MANUAL
Q
Hundreds of Thousands of Lathes Sold With a Tradition of
uality Since 1906!
© March, 2010 by South Bend Lathe Co.
For Machines Mfg. Since 7/09

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Summary of Contents for South bend SB1012

  • Page 1 14" & 16" EVS TOOLROOM LATHES MODELS SB1012/SB1014/SB1037 - 220V MODELS SB1013/SB1015/SB1038 - 440V OWNER'S MANUAL Hundreds of Thousands of Lathes Sold With a Tradition of uality Since 1906! © March, 2010 by South Bend Lathe Co. For Machines Mfg. Since 7/09...
  • Page 2 Scope of Manual This manual helps the reader understand the machine, how to prepare it for operation, how to control it during operation, and how to keep it in good working condition. We assume the reader has a basic understanding of how to operate this type of machine, but that the reader is not familiar with the controls and adjustments of this specific model.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ............3 ..........24 Headstock Controls About These Machines......... 3 ..........24 Carriage Controls ............. 3 ............ 25 Foreword Control Panel ............3 ..........26 Capabilities Tailstock Controls .............. 3 ............26 Features Foot Brake Chuck & Faceplate Mounting ......27 Identification ............
  • Page 4 Power Feed ............44 ........... 59 Ways & Slides .......... 45 ......59 Power Feed Controls Unpainted & Machined Surfaces ..46 ............60 Understanding Thread & Feed Rate Chart Ball Oilers ........ 46 ......60 Positioning Gearbox Levers Cleaning Electrical Box Filter ..........

  • Page 5: Introduction

    I N T R O D U C T I O N For Machines Mfg. Since 7/09 EVS Toolroom Lathes INTRODUCTION About These Machines Foreword Features "The screw cutting engine lathe is the oldest and As the name implies, these lathes feature EVS most important of machine tools and from it all (Electronic Variable Speed) spindle control, other machine tools have been developed.

  • Page 6: Identification

    EVS Toolroom Lathes I N T R O D U C T I O N For Machines Mfg. Since 7/09 Identification Figure 1. The 14" & 16" EVS Lathe. A. Headstock O. Leadscrew Bearing Housing B. D1-6 Camlock MT#6 Spindle Cutting Fluid Pump/Tank Control Panel Q.

  • Page 7: Safety

    S A F E T Y For Machines Mfg. Since 7/09 EVS Toolroom Lathes SAFETY Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).
  • Page 8 EVS Toolroom Lathes S A F E T Y For Machines Mfg. Since 7/09 Entanglement: Loose clothing, gloves, 11. Chuck Keys or Adjusting Tools: Tools used neckties, jewelry or long hair may to adjust spindles, chucks, or any moving/ get caught in moving parts, causing rotating parts will become dangerous entanglement, amputation, crushing, projectiles if left in place when the machine...

  • Page 9: Additional Metal Lathe Safety

    S A F E T Y For Machines Mfg. Since 7/09 EVS Toolroom Lathes Additional Metal Lathe Safety Clearing Chips. Metal chips can easily cut Speed Rates. Operating the lathe at the bare skin—even through a piece of cloth. wrong speed can cause nearby parts to break Avoid clearing chips by hand or with a rag.

  • Page 10: Preparation

    EVS Toolroom Lathes P R E P A R A T I O N For Machines Mfg. Since 7/09 PREPARATION Preparation Overview Things You'll Need The purpose of the preparation section is to help To complete the preparation process, you will you prepare your machine for operation.

  • Page 11: Inventory

    P R E P A R A T I O N For Machines Mfg. Since 7/09 EVS Toolroom Lathes Inventory Main Inventory 1: (Figure A. Steady Rest Assembly ........1 B. 12" Faceplate w/D1-6 Camlock Stud Set ..1 10" Four-Jaw Chuck w/Combo Jaws ..... 1 D.

  • Page 12: Cleaning & Protecting

    EVS Toolroom Lathes P R E P A R A T I O N For Machines Mfg. Since 7/09 Cleaning & Protecting The unpainted surfaces are coated at the factory Many cleaning solvents are with a heavy-duty rust preventative that toxic if inhaled.

  • Page 13: Location

    P R E P A R A T I O N For Machines Mfg. Since 7/09 EVS Toolroom Lathes Weight Load Location Refer to the Machine Specifications for the weight of your machine. Make sure that the Physical Environment surface upon which the machine is placed will The physical environment where your machine Physical Environment bear the weight of the machine, additional...

  • Page 14: Lifting & Moving

    EVS Toolroom Lathes P R E P A R A T I O N For Machines Mfg. Since 7/09 To further balance the load, loosen the Lifting & Moving carriage lock bolt (see Figure 6), disengage the half nut lever, put the feed control lever in neutral, then use the carriage handwheel to move the carriage next to the tailstock.

  • Page 15: Leveling & Mounting

    P R E P A R A T I O N For Machines Mfg. Since 7/09 EVS Toolroom Lathes Attach the lifting straps to forklift forks or a Leveling & Mounting hook and chain, as shown in Figures 8–9. You must level your machine and either use the included foot pads and leveling hardware or bolt Forklift your lathe to the floor.

  • Page 16: Bolting To Concrete Floors

    EVS Toolroom Lathes P R E P A R A T I O N For Machines Mfg. Since 7/09 To level the machine, use a precision level to Assembly make sure the bedways are level from side-to- side and from front-to-back. With the exception of the handwheel handles, the lathe is shipped fully assembled.

  • Page 17: Adding Cutting Fluid

    P R E P A R A T I O N For Machines Mfg. Since 7/09 EVS Toolroom Lathes In addition to the gearboxes, we also recommend that you lubricate all other points on the machine at this time. This can be accomplished This machine is equipped with a frequency by following the maintenance schedule on Page drive that contains sensitive electronics,...

  • Page 18: Connecting Power Cord To Lathe

    EVS Toolroom Lathes P R E P A R A T I O N For Machines Mfg. Since 7/09 Connecting Power Cord to Lathe To Power Source G G G G Electrocution or death will occur if you attempt this procedure with the power cord Ground connected to the power source.

  • Page 19: Correcting Out-Of-Phase Wiring

    P R E P A R A T I O N For Machines Mfg. Since 7/09 EVS Toolroom Lathes Test Run Locking Disconnect Switch Power Source Machine After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation.
  • Page 20 EVS Toolroom Lathes P R E P A R A T I O N For Machines Mfg. Since 7/09 Move the feed direction forward/reverse lever to the middle (neutral) position, as shown in Stop Button Figure 20. Pump Switch ORWARD EUTRAL EVERSE Figure 17.
  • Page 21 P R E P A R A T I O N For Machines Mfg. Since 7/09 EVS Toolroom Lathes 11. Move the spindle ON/OFF lever to the OFF Note: This headstock has a pressurized oil (center) position, as shown in Figure 22. system that is equipped with an oil pressure safety switch.
  • Page 22 EVS Toolroom Lathes P R E P A R A T I O N For Machines Mfg. Since 7/09 18. Move the spindle ON/OFF lever up to the 22. Replace the headstock side cover, then start OFF position, reset the stop button by the lathe again.

  • Page 23: Spindle Break-In

    P R E P A R A T I O N For Machines Mfg. Since 7/09 EVS Toolroom Lathes Move the feed direction forward/reverse lever Spindle Break-In (Figure 28) to the neutral position. It is essential to closely follow the proper break-in ORWARD procedures to ensure trouble-free performance.

  • Page 24: Recommended Adjustments

    EVS Toolroom Lathes P R E P A R A T I O N For Machines Mfg. Since 7/09 Disengage the half nut and the feed control After completing the previous step, stop the levers shown in Figures 30–31. spindle and move the gearbox range lever to neutral, then move the spindle speed range lever to high.

  • Page 25: Operation

    For Machines Mfg. Since 7/09 O P E R A T I O N EVS Toolroom Lathes OPERATION To complete a typical operation, the operator Operation Overview does the following: The purpose of this overview is to provide Puts on safety glasses, rolls up sleeves, the novice machine operator with a basic removes jewelry, and secures any clothing, understanding of how the machine is used during...

  • Page 26: Description Of Controls & Components

    EVS Toolroom Lathes O P E R A T I O N For Machines Mfg. Since 7/09 A. Change Gear Chart: Displays the positions of Description of Controls the various gears for different threading or turning options. & Components B. Spindle Speed Range Lever: Shifts the Refer to the following figures and descriptions headstock into low or high range for spindle to become familiar with the basic controls of this...

  • Page 27: Control Panel

    For Machines Mfg. Since 7/09 O P E R A T I O N EVS Toolroom Lathes H. Cutting Fluid Flow Control Lever: Controls Control Panel the flow of cutting fluid from the nozzle. Compound Slide Handwheel: Moves the compound slide forward or backward. Includes an indirect-read graduated scale (distance represents actual tool movement—...

  • Page 28: Tailstock Controls

    EVS Toolroom Lathes O P E R A T I O N For Machines Mfg. Since 7/09 Tailstock Controls Foot Brake This lathe is equipped with a foot brake (Figure 38) to quickly stop the spindle. Pushing the foot brake while the spindle is ON cuts power to the motor and stops the spindle.

  • Page 29: Chuck & Faceplate Mounting

    For Machines Mfg. Since 7/09 O P E R A T I O N EVS Toolroom Lathes One at a time, use the chuck key to turn Chuck & Faceplate each of the camlocks counterclockwise until the cam line aligns with the cam release Mounting datum line, as shown in Figure 40.

  • Page 30: Mounting Chuck Or Faceplate

    EVS Toolroom Lathes O P E R A T I O N For Machines Mfg. Since 7/09 Tighten camlocks in a star pattern to draw Mounting Chuck or Faceplate the chuck up evenly on all sides while The 4-jaw chuck is shipped with six camlock reducing chance of alignment, and make studs that must be installed before the chuck sure to tighten camlocks in an incremental...

  • Page 31: Installing And Adjusting Camlock Studs

    For Machines Mfg. Since 7/09 O P E R A T I O N EVS Toolroom Lathes Installing and Adjusting Camlock Studs Camlock Stud Depth Chuck/Faceplate Mark is Even with Chuck When fitting a chuck or faceplate with camlock or Faceplate Surface studs, or when mounting a new chuck or faceplate, it may be necessary to install or adjust the camlock studs.

  • Page 32: 3-Jaw Chuck

    EVS Toolroom Lathes O P E R A T I O N For Machines Mfg. Since 7/09 Not Correct Correct Not Correct Figure 48. Correct camlock stud alignment. 3-Jaw Chuck Numbered from 1–3, the jaws must be used in Refer to Chuck & Faceplate Mounting the matching numbered jaw guides, as shown in instructions on Page 27 to mount the 3-jaw Figure 50.

  • Page 33: Changing Jaws

    For Machines Mfg. Since 7/09 O P E R A T I O N EVS Toolroom Lathes — If installed correctly, the jaws converge Changing Jaws together at the center of the chuck. Item Needed Chuck Key ............. 1 — If the jaws do not come together, remove White Lithium Grease ......

  • Page 34: 4-Jaw Chuck

    EVS Toolroom Lathes O P E R A T I O N For Machines Mfg. Since 7/09 After the workpiece is held in place by 4-Jaw Chuck the jaws, turn the chuck by hand and pay attention to the workpiece alignment. Refer to Chuck &...

  • Page 35: Moving Along Bedway

    For Machines Mfg. Since 7/09 O P E R A T I O N EVS Toolroom Lathes To install tooling in the tailstock: Moving Along Bedway With the tailstock locked in place, unlock the Pull the tailstock lock lever backward (away quill, then use the handwheel to extend it to from the spindle) to unlock the tailstock from the 1"...

  • Page 36: Offsetting

    EVS Toolroom Lathes O P E R A T I O N For Machines Mfg. Since 7/09 Offsetting Aligning The tailstock can be offset from the spindle The offset of your lathe was aligned with center line for turning tapers. The offset the spindle center line at the factory.
  • Page 37 For Machines Mfg. Since 7/09 O P E R A T I O N EVS Toolroom Lathes Note: As long as this dead center remains in the Use a caliper to measure both ends of the chuck, the point of the center will remain workpiece.

  • Page 38: Faceplate

    EVS Toolroom Lathes O P E R A T I O N For Machines Mfg. Since 7/09 Faceplate Non-Cylindrical Workpiece Refer to Chuck & Faceplate Mounting instructions on Page 27 to mount the faceplate to the spindle. The 12" faceplate included with your lathe offers a wide range of uses, including machining non- concentric workpieces, straight turning between centers, off-center turning, and boring.

  • Page 39: Centers

    For Machines Mfg. Since 7/09 O P E R A T I O N EVS Toolroom Lathes Mounting Dead Center in Spindle Centers DISCONNECT LATHE FROM POWER! Figure 65 shows the dead centers included with the lathe. In addition, an MT#6–MT#4 tapered Thoroughly clean and dry the tapered spindle sleeve is included for mounting centers in mating surfaces of the spindle bore, tapered...

  • Page 40: Removing Center From Spindle

    EVS Toolroom Lathes O P E R A T I O N For Machines Mfg. Since 7/09 To mount a center in the tailstock: Removing Center from Spindle DISCONNECT LATHE FROM POWER! To remove the sleeve and center from the spindle, insert a piece of round bar stock or Thoroughly clean and dry the tapered similar tool through the outboard end (on the left...

  • Page 41: Steady Rest

    For Machines Mfg. Since 7/09 O P E R A T I O N EVS Toolroom Lathes Close the steady rest so that the workpiece Steady Rest is inside the finger rollers, then tighten the lock knob. The steady rest supports long shafts and can be mounted anywhere along the length of the bed.

  • Page 42: Compound Slide

    EVS Toolroom Lathes O P E R A T I O N For Machines Mfg. Since 7/09 Compound Slide Four-Way Tool Post The compound slide handwheel has an indirect- The four-way tool post is mounted on top of the read graduated scale. This means that the compound slide and allows a maximum of four distance shown on the scale represents the tools to be loaded simultaneously.

  • Page 43: Aligning Cutting Tool With Tailstock Center

    For Machines Mfg. Since 7/09 O P E R A T I O N EVS Toolroom Lathes Tools Needed Aligning Cutting Tool with Tool Post T-Wrench ..........1 Tailstock Center Steel Shim ..........As Needed For most operations, the cutting tool tip should Cutting Tool ............

  • Page 44: Adjustable Apron Stop System

    EVS Toolroom Lathes O P E R A T I O N For Machines Mfg. Since 7/09 Adjustable Apron Stop Carriage Stop System Use the adjustable apron stop collar (shown in The carriage stop on this lathe will NOT Figure 75) to set the location where the carriage automatically stop the carriage or disengage will be disengaged by the feedrod friction clutch.

  • Page 45: Manual Feed

    For Machines Mfg. Since 7/09 O P E R A T I O N EVS Toolroom Lathes Manual Feed Spindle Speed You can manually move the cutting tool around Using the correct spindle speed is important the lathe for facing or turning operations using for safe and satisfactory results, as well as the handwheels shown in Figure 77 and maximizing tool life.

  • Page 46: Setting Spindle Speed

    EVS Toolroom Lathes O P E R A T I O N For Machines Mfg. Since 7/09 Setting Spindle Speed Make sure the spindle is turned OFF and it Make sure the variable speed dial is turned all has come to a complete stop. the way to the left (counterclockwise) before turning the lathe ON, or it may start up at a Use the chart in Figure 79 to determine the...

  • Page 47: Power Feed Controls

    For Machines Mfg. Since 7/09 O P E R A T I O N EVS Toolroom Lathes Use the feed control lever on the front of the Power Feed Controls apron to engage power feed for either the The feed direction lever (Figure 81) controls carriage or the cross slide (see Figure 83).

  • Page 48: Understanding Thread & Feed Rate Chart

    EVS Toolroom Lathes O P E R A T I O N For Machines Mfg. Since 7/09 Understanding Thread & Feed Rate Chart Figure 84 shows the configurations of gearbox levers that are required to set the available feed rates. This same chart can also be found on the machine.

  • Page 49: End Gear Setup

    For Machines Mfg. Since 7/09 O P E R A T I O N EVS Toolroom Lathes End Gear Setup Alternate Position The gearbox drive gear on this lathe can be When the 44- and 57-tooth end gears are meshed configured for the "normal position"...

  • Page 50: Threading Controls

    EVS Toolroom Lathes O P E R A T I O N For Machines Mfg. Since 7/09 Note: Take care not to misplace the key from the gear shaft. Disengaged Cross Slide Neutral Clean away debris and grime from the Carriage gear and apply a light coat of machine oil.

  • Page 51: Using Thread Dial And Chart

    For Machines Mfg. Since 7/09 O P E R A T I O N EVS Toolroom Lathes TPI 2-54 Not Divisible By 4 Using Thread Dial and Chart Use any of the non-numbered lines on the thread Find the TPI (threads per inch) that you want dial for threading the TPI shown in Figure 94.

  • Page 52: Chip Drawer

    EVS Toolroom Lathes O P E R A T I O N For Machines Mfg. Since 7/09 Other Fractional TPI Chip Drawer Use position 1 on the thread dial for cutting the The chip drawer shown in Figure 99 catches TPI shown in Figure 97.

  • Page 53: Cutting Fluid System

    For Machines Mfg. Since 7/09 O P E R A T I O N EVS Toolroom Lathes Cutting Fluid System The cutting fluid system delivers cutting fluid BIOLOGICAL & POISON through a positionable nozzle and is turned ON/ HAZARD! OFF by the control panel cutting fluid pump Use the correct personal switch and the valve lever near the base of the protection equipment...

  • Page 54: Accessories

    EVS Toolroom Lathes A C C E S S O R I E S For Machines Mfg. Since 7/09 ACCESSORIES SB1239—MT#4 High Performance Live Center Accessories South Bend ® brand live centers are the best cen- ters in the industry made with pride and uncom- This section includes the most common promising quality.
  • Page 55 A C C E S S O R I E S For Machines Mfg. Since 7/09 EVS Toolroom Lathes SB1247—MT4 Bull Nose Center SB1298—SBL Bench Lathe Shop Clock SB1299—SBL Toolroom Lathe Shop Clock SB1300—SBL Lathe with Man These fine traditional shop clocks are constructed with a metal antique-finished frame.

  • Page 56: Maintenance

    EVS Toolroom Lathes M A I N T E N A N C E For Machines Mfg. Since 7/09 MAINTENANCE Maintenance Schedule Daily, During Operations turned ON (Page 56). Always disconnect power 170° F. to the machine before performing maintenance. Daily, After Operations Failure to do this may result in electrocution or...

  • Page 57: Maintenance Chart

    M A I N T E N A N C E For Machines Mfg. Since 7/09 EVS Toolroom Lathes Maintenance Chart -55-...

  • Page 58: Lubrication

    EVS Toolroom Lathes M A I N T E N A N C E For Machines Mfg. Since 7/09 Monitoring Oil Temperature Lubrication During operations, regularly monitor the oil temperature shown in the sight glass in Figure Headstock 109. The temperature of the headstock oil must Oil Type ..
  • Page 59 M A I N T E N A N C E For Machines Mfg. Since 7/09 EVS Toolroom Lathes After the tank is completely cleaned out, Cleaning Pump System & Changing Oil unthread the screen from the bottom of the The headstock oil pump system must be cleaned pump suction pipe (see Figure 111), and and the oil changed after the break-in period and...

  • Page 60: Gearbox

    EVS Toolroom Lathes M A I N T E N A N C E For Machines Mfg. Since 7/09 Gearbox Apron Oil Type ..Mobil Vactra 2 or ISO 68 Equivalent Oil Type ..Mobil Vactra 2 or ISO 68 Equivalent Oil Amount ...........1 Liter Oil Amount ...........1 Liter Check/Add Frequency ........

  • Page 61: Lead Screw & Feedrod Bearings

    M A I N T E N A N C E For Machines Mfg. Since 7/09 EVS Toolroom Lathes Lead Screw & Feedrod Bearings Ways & Slides Oil Type ..Mobil Vactra 2 or ISO 68 Equivalent The way pump shown in Figure 117 lubricates Oil Amount ...........1 Liter the saddle and cross slide way guides with the oil Check/Add Frequency ........

  • Page 62: Ball Oilers

    EVS Toolroom Lathes M A I N T E N A N C E For Machines Mfg. Since 7/09 Ball Oilers Cleaning Electrical Box Filter Oil Type .. Mobil DTE Light or ISO 32 Equivalent The door of the electrical box contains an air Oil Amount ..........1 or 2 Drops filter (Figure 120) to prevent dust from entering Lubrication Frequency ........

  • Page 63: End Gearing

    M A I N T E N A N C E For Machines Mfg. Since 7/09 EVS Toolroom Lathes End Gearing Lubricating DISCONNECT LATHE FROM POWER! Grease Type ..........NLGI#2 Frequency ....Annually or When Swapping Remove the headstock side cover and all the end gears shown in Figure 121.

  • Page 64: Cutting Fluid System

    EVS Toolroom Lathes M A I N T E N A N C E For Machines Mfg. Since 7/09 Hazards Cutting Fluid System As some cutting fluid ages, dangerous microbes The cutting fluid system consists of a fluid tank, can proliferate and create a biological hazard. pump, and flexible nozzle.

  • Page 65: Changing Cutting Fluid

    M A I N T E N A N C E For Machines Mfg. Since 7/09 EVS Toolroom Lathes Note: The electrical conduit was purposely left Changing Cutting Fluid long, so the tank can be removed without When you replace the old cutting fluid, take the disconnecting wires from the pump.

  • Page 66: Machine Storage

    EVS Toolroom Lathes M A I N T E N A N C E For Machines Mfg. Since 7/09 To prepare your machine for long-term storage (a Machine Storage year or more): If the machine is not properly prepared for Run the lathe for 10 minutes to bring the storage, it may develop rust or corrosion.

  • Page 67: Service

    S E R V I C E For Machines Mfg. Since 7/09 EVS Toolroom Lathes SERVICE Cross Slide Leadscrew Backlash Adjustment Tools Needed: Backlash is the amount of free play felt Hex Wrench 3mm ..........1 while switching rotation directions with Hex Wrench 5mm ..........

  • Page 68: Leadscrew End Play Adjustment

    EVS Toolroom Lathes S E R V I C E For Machines Mfg. Since 7/09 Leadscrew End Play Gib Adjustment The goal of adjusting the cross slide, tailstock, Adjustment saddle, and compound gib screws is to remove sloppiness in the ways without over-adjusting After a long period of time, you may find that the them to the point where the slides become stiff leadscrew develops a small amount of end play.

  • Page 69: Half Nut Adjustment

    S E R V I C E For Machines Mfg. Since 7/09 EVS Toolroom Lathes Half Nut Adjustment The half nut mechanism can be tightened if it becomes loose from wear. The pressure exerted by the half nut is controlled by a gib similar to the one in the saddle, which is on Page 66.

  • Page 70: Feedrod Clutch Adjustment

    EVS Toolroom Lathes S E R V I C E For Machines Mfg. Since 7/09 Insert the hex wrench into the collar Feedrod Clutch adjustment hole shown in Figure 135, and use the wrench to rotate the clutch collar. Adjustment —...

  • Page 71: V-Belts

    S E R V I C E For Machines Mfg. Since 7/09 EVS Toolroom Lathes V-Belts Brake & Switch V-belts stretch and wear with use, so check them As the brake lining wears, the foot pedal on a monthly basis to ensure optimal power develops more travel.
  • Page 72 EVS Toolroom Lathes S E R V I C E For Machines Mfg. Since 7/09 Remove pedal stop shown in Figure 139. Move the brake band to the right one hole, Pedal Stop and re-install the pedal stop, tightening it until it is just snug.

  • Page 73: Leadscrew Shear Pin Replacement

    S E R V I C E For Machines Mfg. Since 7/09 EVS Toolroom Lathes Rotate the shroud washer so the cutout lines Leadscrew Shear Pin up with the shear pin head, as shown in Figure 144. Replacement Shroud Washer Shear Pin Head 0.5mm...
  • Page 74 EVS Toolroom Lathes S E R V I C E For Machines Mfg. Since 7/09 Use the magnet to remove the shear pin Instead, take the time to carefully line head, then rotate the lathe spindle to line up the two bores. You may file a slight up the inner and outer bores, as shown in chamfer on the end of the pin to make it Figure 146.

  • Page 75: Gap Removal & Installation

    S E R V I C E For Machines Mfg. Since 7/09 EVS Toolroom Lathes Remove the two way end cap screws and way Gap Removal & set screws shown in Figure 151. Installation Tighten the two dowel pin jack nuts (Figure 151) until the pins are pulled free from the A portion of the lathe bed directly under the gap insert.

  • Page 76: Troubleshooting

    EVS Toolroom Lathes TROU B LESHOOTI NG For Machines Mfg. Since 7/09 TROUBLESHOOTING If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom Possible Cause Possible Solution...
  • Page 77 TROU B LESHOOTI NG For Machines Mfg. Since 7/09 EVS Toolroom Lathes Symptom Possible Cause Possible Solution Entire machine 1. Workpiece is unbalanced. 1. Re-install workpiece as centered with the spindle bore as possible. vibrates upon startup and while 2. Loose or damaged belt(s). 2.
  • Page 78 EVS Toolroom Lathes TROU B LESHOOTI NG For Machines Mfg. Since 7/09 Symptom Possible Cause Possible Solution Workpiece is 1. Headstock and tailstock are not 1. Realign the tailstock to the headstock spindle bore properly aligned with each other. centerline (Page 34). tapered.

  • Page 79: Warranty & Returns

    W A R R A N T Y WARRANTY & RETURNS Warranty This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance.
  • Page 80 South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 PHONE: (360) 734-1540 (Administrative Offi ces) FAX: (360) 676-1075 (International) FAX: (360) 734-1639 (USA only) southbendlathe.com Printed In Taiwan #BLTRCR12117...

  • Page 81: Specifications

    16" X 60" EVS TOOLROOM LATHES MODEL SB1014 - 220V MODEL SB1015 - 440V SPECIFICATIONS Hundreds of Thousands of Lathes Sold With a Tradition of uality Since 1906! © March, 2010 by South Bend Lathe Co. For Machines Mfg. Since 7/09...

  • Page 82: Machine Specifications

    Machine Specifications P.O. Box 2027, Bellingham, WA 98227 U.S.A. © South Bend Lathe Co. PHONE: (360) 734-1540 • www.southbendlathe.com Model SB1014 16" x 60" EVS Toolroom Lathe Product Dimensions: Weight ..................................3300 lbs. Length/Width/Height ............................ 106" x 33" x 61" Foot Print (Length/Width) ..........................101 ⁄...
  • Page 83 Coolant Type ...............................TEFC Induction Horsepower ................................⁄ Voltage ..................................220V Phase .................................. 3-Phase Amps ..................................0.3A Speed ................................3450 RPM Cycle ..................................60 Hz Number of Speeds ................................1 Power Transfer ............................Direct Drive Bearings ........................Shielded and Permanently Sealed Main Specifications: Operation Information Swing Over Bed ..............................
  • Page 84 Dimensions Bed Width ................................10 ⁄ " Leadscrew TPI ................................4 Leadscrew Length ..............................83.58" Steady Rest Capacity ............................⁄ "–4 ⁄ " Follow Rest Capacity ............................⁄ "–3 ⁄ " Faceplate Size ................................12" Leadscrew Diameter ..............................1 ⁄ " Feed Rod Diameter ..............................
  • Page 85 Machine Specifications P.O. Box 2027, Bellingham, WA 98227 U.S.A. © South Bend Lathe Co. PHONE: (360) 734-1540 • www.southbendlathe.com Model SB1015 16" x 60" EVS Toolroom Lathe Product Dimensions: Weight ..................................3300 lbs. Length/Width/Height ............................ 106" x 33" x 61" Foot Print (Length/Width) ..........................101 ⁄...
  • Page 86 Coolant Type ...............................TEFC Induction Horsepower ................................⁄ Voltage ..................................440V Phase .................................. 3-Phase Amps ..................................0.15A Speed ................................3450 RPM Cycle ..................................60 Hz Number of Speeds ................................1 Power Transfer ............................Direct Drive Bearings ........................Shielded and Permanently Sealed Main Specifications: Operation Information Swing Over Bed ..............................
  • Page 87 Dimensions Bed Width ................................10 ⁄ " Leadscrew TPI ................................4 Leadscrew Length ..............................83.58" Steady Rest Capacity ............................⁄ "–4 ⁄ " Follow Rest Capacity ............................⁄ "–3 ⁄ " Faceplate Size ................................12" Leadscrew Diameter ..............................1 ⁄ " Feed Rod Diameter ..............................
  • Page 88 South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 PHONE: (360) 734-1540 (Administrative Offi ces) FAX: (360) 676-1075 (International) FAX: (360) 734-1639 (USA only) southbendlathe.com Printed In Taiwan #BL12162-12163...
  • Page 89 14" & 16" EVS TOOLROOM LATHES MODELS SB1012/SB1014/SB1037 - 220V MODELS SB1013/SB1015/SB1038 - 440V WIRING MANUAL Hundreds of Thousands of Lathes Sold With a Tradition of uality Since 1906! © November, 2009 by South Bend Lathe Co. For Machines Mfg. Since 7/09...
  • Page 90 Scope of Manual This manual assumes that the reader has a basic understanding of safe electrical practices and general wiring concepts, including how to safely make wire connections and avoid shorts. This manual is intended to be a reference source in the event that a repair or component replacement becomes necessary during the life of the machine.

  • Page 91: Electrical Safety Instructions

    For Machines Mfg. Since 8/09 EVS Toolroom Lathes E L E C T R I C A L ELECTRICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines.

  • Page 92: Wiring Overview

    EVS Toolroom Lathes For Machines Mfg. Since 8/09 E L E C T R I C A L wiring overview Wiring Overview Power Supply Electrical Connection Box, Pages 6 Page 13. & 7. 220 VAC 3-PH Spindle RPM Work Lamp, Sensor, Page 14.

  • Page 93: Component Location Index

    For Machines Mfg. Since 8/09 EVS Toolroom Lathes E L E C T R I C A L visual index Component Location Index Cooling Fan, Work Lamp, Page 6. Page 14. Electrical Box, Pages 6 & 7. Main Power Coolant Switch, Page 6.

  • Page 94: Electrical Box Wiring

    EVS Toolroom Lathes For Machines Mfg. Since 8/09 E L E C T R I C A L box1 Electrical Box Wiring FOR SB1012/SB1014/SB1037 220V: RANGE 1.6A–2.4A, SET AT 1.8A FOR SB1013/SB1015/SB1038 440V: RANGE 0.6A–1.0A, SET AT 0.8A FOR 220V: RANGE 0.24A–0.4A, SET AT 0.35A FOR 440V: RANGE 0.24A–0.4A, SET AT 0.24A SROTATION CHUCK...
  • Page 95 For Machines Mfg. Since 8/09 EVS Toolroom Lathes E L E C T R I C A L box2 Electrical Box Wiring...

  • Page 96: Electrical Box

    EVS Toolroom Lathes For Machines Mfg. Since 8/09 E L E C T R I C A L box photo Electrical Box Fig. 2. Electrical box.
  • Page 97 For Machines Mfg. Since 8/09 EVS Toolroom Lathes E L E C T R I C A L 220V Spindle Motor Junction Box Ground SPINDLE MOTOR (220V) Figure. 3. Spindle motor location. To Electrical Box, Page 7. 440V Spindle Motor Junction Box Ground SPINDLE...
  • Page 98 EVS Toolroom Lathes For Machines Mfg. Since 8/09 E L E C T R I C A L 220V Oil Pump Motor & Pressure Sensor To Electrical PRESSURE Box, Page 7. X 11 Oil Pressure SENSOR Sensor and Pump Oil Pump U2 V2 Motor Ground...
  • Page 99 For Machines Mfg. Since 8/09 EVS Toolroom Lathes E L E C T R I C A L 220V Coolant Pump Wiring To Electrical Box, Page 7. Coolant Pump 5 W1 Figure. 7. Coolant pump location. Ground Ground COOLANT PUMP MOTOR (220V) 440V Coolant Pump Wiring To Electrical...

  • Page 100: Control Panel Wiring

    EVS Toolroom Lathes For Machines Mfg. Since 8/09 E L E C T R I C A L Control Panel Wiring control panel and coolant mo- Control Panel Fig. 9. Control panel location. To Electrical Box, Page 7. To Main Junction To Main Junction To Circuit To Circuit...
  • Page 101 For Machines Mfg. Since 8/09 EVS Toolroom Lathes E L E C T R I C A L spindle rotation Spindle Rotation Switch and power conn- tection To Main Junction Spindle Rotation Block, Page 7. Switch Spindle Rotation Switch, Figure 10. Fig.

  • Page 102: Additional Component Wiring

    EVS Toolroom Lathes For Machines Mfg. Since 8/09 E L E C T R I C A L Additional Component Wiring Spindle RPM Sensor Door Limit Work Light Switch additional com- pontnet Fig. 11. RPM sensor and door limit switch location. Door Limit Switch, Figure 11.
  • Page 103 WARRANTY & RETURNS Warranty This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not reimburse for third party repairs.
  • Page 104 South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 PHONE: (360) 734-1540 (Administrative Offi ces) FAX: (360) 676-1075 (International) FAX: (360) 734-1639 (USA only) southbendlathe.com Printed In Taiwan #JB12236...
  • Page 105 16" X 60" EVS TOOLROOM LATHES MODEL SB1014 - 220V MODEL SB1015 - 440V PARTS MANUAL Hundreds of Thousands of Lathes Sold With a Tradition of uality Since 1906! © November, 2009 by South Bend Lathe Co., Revised June, 2010 (TS) For Machines Mfg.
  • Page 106 Scope of Manual The parts breakdowns in this manual are provided to facilitate the service and repair of this machine as follows: (1) By helping the mechanic understand how and where individual parts fit together; and (2) by establishing a numbering system from which available replacement parts can be ordered. Please note that not all parts shown are available for purchase and some individual parts may only be available in assemblies with other parts.
  • Page 107 Table of Contents Headstock Casing ............................2 Headstock Controls ............................ 3 Headstock Upper Gearing ......................... 5 Headstock Transfer Gearing ........................7 Gearbox Gearing ............................8 Gearbox Controls ............................. 10 Apron - Front View ..........................12 Apron - Rear View ............................ 14 Dial Indicator ............................

  • Page 108: Headstock Casing

    Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Headstock Casing PART # DESCRIPTION PART # DESCRIPTION PSB10120001 OIL FILL PLUG PFH30M FLAT HD SCR M5-.8 X 8 PCAP29M CAP SCREW M6-1 X 40 PSB10120009 OIL DISTRIBUTOR A-5S PSB10120003 HEADSTOCK COVER PSB10120009-1 OIL DISTRIBUTOR BRACKET...

  • Page 109: Headstock Controls

    For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Headstock Controls 45 44...
  • Page 110 Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Headstock Controls Parts List PART # DESCRIPTION PART # DESCRIPTION PSS30M SET SCREW M10-1.5 X 10 PSB10120033 HANDLE WASHER 6MM PSB10120015 THREADED PLUG M10-1.5 PCAP01M CAP SCREW M6-1 X 16 PSB10120016 COMPRESSION SPRING M8 X 37 PSB10120035...

  • Page 111: Headstock Upper Gearing

    For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Headstock Upper Gearing...
  • Page 112 Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Headstock Upper Gearing Parts List PART # DESCRIPTION PART # DESCRIPTION PCAP01M CAP SCREW M6-1 X 16 PSB10120078 SPINDLE PULLEY PSB10120055 INBOARD DRIVE SHAFT END CAP PSB10120079 PULLEY WASHER 8MM PORG050 O-RING 54.4 X 3.1 G50...

  • Page 113: Headstock Transfer Gearing

    For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Headstock Transfer Gearing PART # DESCRIPTION PART # DESCRIPTION PCAP01M CAP SCREW M6-1 X 16 PSB10120116 GEAR SHAFT PR15M EXT RETAINING RING 30MM PR09M EXT RETAINING RING 20MM PSB10120105 GEAR FENDER WASHER 6MM PSB10120118...

  • Page 114: Gearbox Gearing

    Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Gearbox Gearing...
  • Page 115 For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Gearbox Gearing Parts List PART # DESCRIPTION PART # DESCRIPTION PSB10120201 SPLINE SHAFT PSB10120232 GEAR 19T PSB10120202 OIL SEAL 20 X 32 X 5 PSB10120233 GEAR 20T PSB10120203 SLEEVE BEARING TAF202820 PSB10120234...

  • Page 116: Gearbox Controls

    Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Gearbox Controls -10-...
  • Page 117 For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Gearbox Controls Parts List PART # DESCRIPTION PART # DESCRIPTION PSB10120262 GEARBOX COVER GASKET PSB10120289 WOODRUFF KEY 4 X 13 PSB10120263 PARTITION NUT PSB10120302 SHIFT SHAFT PSB10120264 UPPER PLATE PORP018 O-RING 17.8 X 2.4 P18...

  • Page 118: Apron - Front View

    Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Apron - Front View -12-...
  • Page 119 For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Apron - Front View Parts List PART # DESCRIPTION PART # DESCRIPTION PSB10120501 DOUBLE GEAR 18T/60T PORP026 O-RING 25.7 X 3.5 P26 PSB10120502 GEAR SPACER PSB10120530 FEED DIRECTION SHAFT SLEEVE PRP20M ROLL PIN 4 X 22 PSB10120531...

  • Page 120: Apron - Rear View

    Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Apron - Rear View -14-...
  • Page 121 For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Apron - Rear View Parts List PART # DESCRIPTION PART # DESCRIPTION PSTB001 STEEL BALL 1/4 PSB10120569 HALF-NUT LEVER HUB PSB10120522 GEAR 18T PSB10120046 COMPRESSION SPRING 6 X 27 PORP012 O-RING 11.8 X 2.4 P12 PRP04M...

  • Page 122: Dial Indicator

    Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Dial Indicator Carriage Stop PART # DESCRIPTION PART # DESCRIPTION PCAP71M CAP SCREW M10-1.5 X 60 PSB10120701 DIAL INDICATOR INDEX PLATE PRIV001M STEEL FLUTED RIVET 2 X 5MM PSB10120702 PIVOT SHAFT PSB10120803...

  • Page 123: Compound Slide & Tool Post

    For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Compound Slide & Tool Post PART # DESCRIPTION PART # DESCRIPTION PSB10120901 TOOL POST HANDLE PSB10120918 LEADSCREW SUPPORT BRACKET PSB10120902 TURRET NUT PSB10120919 DUAL INDEX RING PSB10120903 TURRET NUT COLLAR PSB10120920 WAVY WASHER 35 X 45 X 0.3...

  • Page 124: Saddle Body & Controls

    Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Saddle Body & Controls 1001 1002 1102 1101 1103 1003 1016 1104 1105 1004 1008 1009 1005 1010 1017 1001 1006 1007 1107 1013A 1106 1019 1014 1015 1009 1108...
  • Page 125 For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Saddle Body & Controls Parts List PART # DESCRIPTION PART # DESCRIPTION 1001 PSB10121001 CROSS GIB ADJUSTMENT SCREW 1031 PSB10121031 BEARING CAP 18 X 52 X 4 1002 PSB10121002 CROSS SLIDE...

  • Page 126: Saddle Base

    Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Saddle Base 1048 1045 1043 1047 1042 1049 1041 1046 1046 1115 1113 1044 1050 1111 1106 1044 1051 1052 1116 1117 PART # DESCRIPTION PART # DESCRIPTION 1041 PSB10121041...

  • Page 127: Bed & Shafts

    For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Bed & Shafts -21-...
  • Page 128 Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Bed & Shafts Parts List PART # DESCRIPTION PART # DESCRIPTION 1201 PSB10141201 BED CASTING 1235 PSB10121235 SHEAR PIN WASHER 1202 PSB10121202 BED END STOP BOLT 1236 PSB10121236 SHEAR PIN COLLAR 1203...

  • Page 129: End Gears

    For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts End Gears 1405 1414 1404 1413 1403 1412 1402 1401 1415 1410 1406 1409 1407 1408 1408 1406 1411 1419 1407 1406 1418 1417 1416 PART # DESCRIPTION PART # DESCRIPTION...

  • Page 130: Motor Assembly

    Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Motor Assembly -24-...
  • Page 131 For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Motor Assembly Parts List PART # DESCRIPTION PART # DESCRIPTION 1501 PSB10121501 SIDE COVER MOUNTING PIN 1519-3 PSB10141519-3 MOTOR JUNCTION BOX 1502 PN02M HEX NUT M10-1.5 1520 PSB10121520 SIDE COVER MOUNTING STUD 1503...

  • Page 132: Cabinets & Panels

    Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Cabinets & Panels -26-...
  • Page 133 For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Cabinets & Panels Parts List PART # DESCRIPTION PART # DESCRIPTION 1601 PSB10141601 CHIP TRAY 1629 PSB10121629 CHUCK GUARD ROD 1602 PSB10121602 BRAKE CAM 1630 PSB10121630 CHUCK GUARD 1603 PCAP01M CAP SCREW M6-1 X 16 1631...

  • Page 134: Headstock Oiling System

    Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Headstock Oiling System 1736 1705 1706 1737 1707 1704 1701 1710 1709 1708 1729 1711 1712 1713 1737 1738 1735 1714 1735 1715 1734 1734 1716 1739 1730 1733 1731...
  • Page 135 For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Headstock Oiling System Parts List PART # DESCRIPTION PART # DESCRIPTION 1701 PSB10121701 ELBOW CONNECTOR 1723 PSB10121723 PIPE CONNECTOR 1/4 PT X 1/4 PT 1704 PCAP50M CAP SCREW M5-.8 X 10 1724 PSB10121724 LUBRICATION PUMP...

  • Page 136: Tailstock

    Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Tailstock 1801 1803 1805 1901 1806 1807 1808 1809 1804 1814 1813 1810 1902 1815 1819 1811 1821 1822 1816 1903 1812 1817 1818 1819 1905 1904 1825 1823 1824...

  • Page 137: Tailstock Parts List

    For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Tailstock Parts List PART # DESCRIPTION PART # DESCRIPTION 1801 PSB10121801 INCH TAILSTOCK LEADSCREW 1828 PSB10121828 TAILSTOCK ALIGNMENT PIN 1802 PSB10121802 INCH LEADSCREW NUT 1829 PSB10121829 PIVOT BLOCK 1803 PK34M KEY 5 X 5 X 20...

  • Page 138: Steady Rest

    Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Steady Rest Follow Rest 2001 2101 2002 2003 2102 2012A 2103 2004 2006 2005 2108A 2104 2009 2007 2010 2105 2008 2011 2012 2107 2106 2014 2015 2013 2016 2017...

  • Page 139: Electrical Cabinet & Control Panel

    For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Electrical Cabinet & Control Panel Electrical Cabinet 2201 2202 2212 2204 2205 2206 2207 2225 2203 2210 2215 2213 2223 2224 2209 2208 2212 2211 2226 2214 Control Panel 2219 2220...
  • Page 140 Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Electrical Cabinet & Control Panel Parts List PART # DESCRIPTION PART # DESCRIPTION 2201 PSB10142201 RESISTOR 800W 20-OHM (SB1014) 2212 PSB10122212 WIRE LOOM 17" 2201 PSB10152201 RESISTOR 600W 100-OHM (SB1015) 2213 PSB10122213 WIRE LOOM 16"...

  • Page 141: Accessories

    For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Accessories 2303 2304 2302-2 2301-2 2301-1 2305 2307 2302-1 2306 2308 2310 2301-3 2309 2301 2302 2311 2312 2313 2316 2314 2315 2317 PART # DESCRIPTION PART # DESCRIPTION 2301 PSB10122301...

  • Page 142: Machine Labels (Front View)

    Model SB1014/SB1015 Parts P A R T S For Machines Mfg. Since 8/09 Machine Labels (Front View) 2411 2404 2410 2405 2409 2412 2415 2408 2413 2417 2416 2418 2414 2404 2406 2401 2407 2405 2402 2403 PART # DESCRIPTION PART # DESCRIPTION 2401...

  • Page 143: Machine Labels (Rear View)

    For Machines Mfg. Since 8/09 P A R T S Model SB1014/SB1015 Parts Machine Labels (Rear View) 2419 2420 2421 2425 2419 2419 2419 2422 2422 2423 2420 2424 PART # DESCRIPTION PART # DESCRIPTION 2419 PSBLABEL01HS DISCONNECT POWER LABEL 2423 PSB10122423 220V 3-PHASE LABEL (SB1014) 2420 PSBLABEL15M...
  • Page 144 South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 PHONE: (360) 734-1540 (Administrative Offi ces) FAX: (360) 676-1075 (International) FAX: (360) 734-1639 (USA only) southbendlathe.com Printed In Taiwan #TS12318...

This manual is also suitable for:

Sb1014Sb1038Sb1037Sb1013Sb1015

Table of Contents