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Desalination and Water Treatment
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Lab-scale optimization of propylene glycol removal
from synthetic wastewater using activated sludge
reactor
ab
c
a
a
Amirreza Talaiekhozani , Sahand Jorfi , Mohamad Ali Fulazzaky , Mohanadoss Ponraj , M.Z.
d
e
e
b
Abd Maj id , Amir Hossin Navarchian , Mohammad Reza Talaie & Sonia Zare
a
Inst it ut e of Environment al and Wat er Resources Management (IPASA), Wat er Research
Alliance, Universit i Teknologi Malaysia, UTM Skudai, 81310 Johor Bahru, Malaysia
b
Depart ment of Civil and Environment al Engineering, Jami Inst it ut e of Technology, Isfahan,
Iran
c
Depart ment of Environment al Healt h, Tarbiat Modarres Universit y, Tehran, Iran
d
Facult y of Civil engineering, Const ruct ion Research Alliance, Universit i Teknologi Malaysia,
UTM Skudai, 81310 Johor Bahru, Malaysia
e
Facult y of Engineering, Depart ment of Chemical Engineering, Universit y of Isfahan,
Isfahan, Iran
Published online: 24 Oct 2013.
To cite this article: Amirreza Talaiekhozani, Sahand Jorfi, Mohamad Ali Fulazzaky, Mohanadoss Ponraj , M.Z. Abd Maj id, Amir
Hossin Navarchian, Mohammad Reza Talaie & Sonia Zare , Desalinat ion and Wat er Treat ment (2013): Lab-scale opt imizat ion of
propylene glycol removal from synt het ic wast ewat er using act ivat ed sludge react or, Desalinat ion and Wat er Treat ment , DOI:
10.1080/ 19443994.2013.854024
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Desalination and Water Treatment
(2013) 1–9
www.deswater.com
doi: 10.1080/19443994.2013.854024
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Lab-scale optimization of propylene glycol removal from synthetic
wastewater using activated sludge reactor
Amirreza Talaiekhozania,b, Sahand Jorfic, Mohamad Ali Fulazzakya,
Mohanadoss Ponraja,*, M.Z. Abd Majidd, Amir Hossin Navarchiane,
Mohammad Reza Talaiee, Sonia Zareb
a
Institute of Environmental and Water Resources Management (IPASA), Water Research Alliance, Universiti Teknologi Malaysia,
UTM Skudai, 81310 Johor Bahru, Malaysia
Email: goldking1977@gmail.com
b
Department of Civil and Environmental Engineering, Jami Institute of Technology, Isfahan, Iran
c
Department of Environmental Health, Tarbiat Modarres University, Tehran, Iran
d
Faculty of Civil engineering, Construction Research Alliance, Universiti Teknologi Malaysia, UTM Skudai, 81310 Johor Bahru,
Malaysia
e
Faculty of Engineering, Department of Chemical Engineering, University of Isfahan, Isfahan, Iran
Received 19 March 2013; Accepted 20 September 2013
ABSTRACT
Propylene glycol (PG) is not a toxic matter. However, it can dramatically increase BOD of water
resources and that is why removal of PG is important. Removal of PG in synthetic wastewater
was studied in a continuous activated sludge pilot-scale reactor. The influence of various factors
(pH, nitrogen source, COD and wastewater feed salinity (conductivity)) on micro-organism
growth as a measure of removal was determined, and the optimum condition for maximizing
this response was obtained using Taguchi experimental design method. Primary micro-organisms were obtained from the return sludge line of the Shahrak-Gharb wastewater treatment
system located in the city of Tehran. The micro-organisms have been adapted to high organic
loads during five stages in 119 days. The maximum PG removal efficiency was equal to 85%. In
the selected range of levels, the best pH was equal to 8 and the influent COD was 1300 mg/L.
The best nitrogen source was urea, and salinity was obtained equal to 8%.
Keywords: Propylene glycol; Wastewater treatment; Biological removal; Optimization;
Taguchi method
1. Introduction
Increasing development of various industries leads
to the release of highly pollutant effluents into the environment. Removal of hazardous materials resulting
from these effluents is one of the most important
responsibilities of environmentalists and other professionals in related fields. Propylene glycol (PG) is one of
*Corresponding author.
the products where various derivations are used for
surfactant production in petrochemical industries. PG
has wide applications in pharmacological, cosmetics,
chemical and food-processing industries. After conversion to the poly (PG), it is used for polyurethanes
production [1,2]. PG is also the main constituent of
anti-freezing fluids which is widely used in airports [3].
Due to its wide application and as a result of its
effluents discharge to the environment, PG may
1944-3994/1944-3986 Ó 2013 Balaban Desalination Publications. All rights reserved.
Downloaded by [Universiti Teknologi Malaysia] at 07:49 26 October 2013
2
A. Talaiekhozani et al. / Desalination and Water Treatment
spread in soil, and contaminate underground and
surface waters easily. PG consumes dissolved oxygen
(DO) in water recourses and highly influences the
water quality [4,5].
Biological treatment can be used to remove such
pollutants effectively. Many researchers have studied
the removal of glycol compounds. Evans and David
[6] have carried out a study on mono-, di- and tri-ethylene glycol removal under controlled laboratory conditions. Although mono-ethylene glycol can be
removed at 20˚C within 3 days, the full removal of
this compound was not possible within 8 days at
actual river temperature (8˚C) [6]. Zgola et al. (2006)
have compared the removal of PG and ethylene glycol. They succeeded in removing a large amount of
these compounds in their experiments in the liquid
phase [1]. Zgola et al. (2007) also studied the bio-oxidation of PG in the activated sludge process, and
found that PG in concentration more than 10 mg/L is
extremely toxic for biologic systems [7]. Shupack et al.
[8] surveyed the mineralization of PG in soil, which
was done in temperatures ranging from 7 to 22˚C.
Using this method, the toxic effect of PG was reduced
effectively [8]. Some environmental parameters, such
as pH, temperature, nitrogen source, phosphorus
source, salinity and carbon source concentration can
have a strong effect on biological processes efficiency.
The use of an optimum amount of these parameters
can lead biological processes to have high efficiency.
The most important subject in biological process is
to optimize the process to achieve the maximum
removal of pollutants by changing environmental conditions. Experimental design approaches including the
Taguchi method have found wide applications in
determining the effect of factors on the process
responses and to find the optimum conditions of biological processes of organic pollutants [9]. Although
some research has been conducted on the PG removal
using an activated sludge bioreactor, the optimum
condition has not been studied yet using a trustable
method, such as Taguchi. The main objective of this
study is to achieve a high PG removal efficiency by
determining the optimum conditions in a completely
mixed activated sludge process. Activated sludge has
the advantages of simple operation and construction,
low odour, no accumulation of insects and high efficiency compare to the other existing systems [10]. The
ranges of pH, nitrogen source, carbon source concentration and salinity were first determined by reviewing the literature. Then, the optimal values of the
selected factors and their effectiveness were found
experimentally in a biological reactor loaded with
adapted micro-organisms using Taguchi method.
2. Experiment
2.1. Pilot-scale bioreactor
A Plexiglas pilot-scale bioreactor (activated sludge)
of 15 cm in diameter and 34 cm in height with the
total volume of 6 L was used in this study. The effluent tube was placed fixed at 28 cm in height so that
the effective volume of aeration tank was 5 L. The free
board was 5.5 cm. The wastewater in the bioreactor
was aerated and mixed with an air pump using an air
diffuser. The flow rate of diffused air was measured
with a flow meter and was adjusted by a valve. A secondary sedimentation tank was used for clarification
and recycling the settled sludge to the aeration tank if
found necessary. Secondary clarification was performed in a rectangular tank with the effective volume
of 2 L. Feeding and recycling return sludge to the bioreactor was carried out with two peristaltic pumps.
The pilot bioreactor was operated constantly at room
temperature (20–25◦C). Fig. 1 shows the schematic
diagram of the bioreactor pilot plant.
2.2. Culture medium and synthetic wastewater
A mineral solution was used as the culture medium. This solution contained MgSO4 0.1 g/L, KH2PO4
0.5 g/L, CaCl2.2H2O 0.01 g/L, FeSO4 0.001 g/L,
NH4Cl 1 g/L, K2HPO4 0.5 g/L and MnSO4 0.001 g/L.
The pH of this solution was adjusted by NaOH in the
range of 7 ± 0.5. This solution was also applied as the
basis of the synthetic wastewater. The sole carbon
source of the synthetic wastewater was a combination
of glucose and PG which were added to the solution
to prepare synthetic wastewater. Several biological
experiments were performed with the wastewaters
containing different concentrations of PG and glucose
using the same micro-organisms. When the microorganisms were adapted for consuming PG, the concentration of glucose decreased and the concentration
of PG increased gradually in a series of treatment
experiments. The concentration levels of other
ingredients were kept constant in the solution for all
experiments.
2.3. Bioreactor start-up
First, 5 liters of sludge was taken from the return
sludge line of a full-scale municipal wastewater
treatment plant in Ahvaz city of Iran and aerated for
2 weeks in batch conditions. The flow rate of air
was adjusted to provide the adequate level of DO
(1–3 mg/L). A mixture of PG and glucose was added
to the synthetic wastewater to create the total COD of
A. Talaiekhozani et al. / Desalination and Water Treatment
pH Meter
Acid
Tank
-
NaOH
Tank
3
Flow meter
Compressor
Bioreactor effluent
Aeration tube
Wastewater
tank
Peristaltic pump
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Effluent
Peristaltic
pump
Sediment
ation
tank
Returned sludge line
Fig. 1. Schematic diagram of bioreactor used in this study.
400 mg/L. The amount of added PG and glucose was
such that 350 mg/L of total COD was created by glucose and the rest by PG. This solution was fed to
the reactor in the start-up stage. During the operation,
1.5 L of supernatant was decanted from reactor and
1.5 L of fresh synthetic wastewater was added to the
reactor daily. In addition, 100 mL of pure water was
added to the solution to compensate for water evaporation. This procedure was repeated daily for 2 weeks.
At the end of the second week, the reactor was operated continuously and the flow rate was adjusted to
obtain the hydraulic retention time of 12 h. Then, the
concentration of glucose was reduced and the concentration of PG was increased daily, with such a rate
that only a total COD of 400 mg/L was created with
the PG at the end of fourth week.
The industrial biological processes were performed
in the environment temperature, and this reactor was
operated at room temperature (20–25˚C).
2.4. Micro-organisms adaptation
Several methods have been developed to adapt
micro-organisms for living with toxic materials [11].
For adapting biomass with high concentrations of PG,
COD was increased from 400 mg/L to 700, 900, 1,100
and 1,300 mg/L, respectively. Total stages of experiments lasted for 119 days. During this period, pH was
adjusted by NaOH and hydrochloric acid at 7 ± 0.3.
2.5. Experimental design
The first important step in the design of this
experiment is the proper selection of factors and their
levels. In this study, four environmental factors (pH,
nitrogen source, influent COD (mg/L) and salinity
percentage) were considered (Table 1). These factors
and their levels were chosen according to the literature review and based on previous publications, the
practical aspects, and some screening experiments. For
the Taguchi design of experiments with four factors, a
standard L9 orthogonal array was employed (Table 2),
using Qualitek-4 (Nutek Inc.) software. Each row of
the matrix represents one run at a specified condition.
In order to avoid the systematic bias, the sequence in
which these runs were carried out was randomized
[12]. In the selected coordinate system, the codes 1, 2
and 3 represent the low, medium and high levels,
respectively.
To perform the designed experiments, reactor was
conducted in four experiments with different conditions as in Table 2. Each experiment was conducted to
achieve study-state condition. The amount of carbon
source was controlled according to NaNO3, NH4Cl
and CO(NH3)2 concentrations so that the C/N ratio
Table 1
Selected factors and their levels
Levels
Factors
Nitrogen source
Influent COD
(mg/L)
Salinity percentage
Low (1) Intermediate (2)
High (3)
6
NaNO3
400
7
NH4Cl
900
8
CO(NH3)2
1,300
4%
6%
8%
A. Talaiekhozani et al. / Desalination and Water Treatment
4
Table 2
Designed experiments and resulted PG removal
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Factors
Percentage of PG removal
Run
pH
Nitrogen
source
Influent
COD (mg/L)
Percentage
of salinity
Replication #1 (%)
Replication #2 (%)
S/N
1
2
3
4
5
6
7
8
9
1
1
1
2
2
2
3
3
3
1
2
3
1
2
3
1
2
3
1
2
3
2
3
1
3
1
2
2
3
1
1
2
3
3
1
2
5
41
85
37
63
82
65
70
64
9
36
80
33
62
79
60
66
70
15.821
31.654
38.317
30.838
35.916
38.111
35.896
36.638
36.495
could be kept at 100/5 throughout the experiment
[10]. The pH of synthetic wastewater was adjusted
using HCl and NaOH.
2.6. Analytical methods
Salinity was measured by a salinity meter that
worked in the range of 0–100%. Measurement of DO
demand was performed by Winkler method, and the
COD was monitored in each experiment according to
standard methods [13]. pH was measured by digital
pH meter.
Fig. 2. Percentage of COD removal due to PG depletion at
five organic loading rates during the adaptation of microorganisms.
3. Results and discussion
3.1. Bioreactor start-up and micro-organisms adaptation
It is indicated in Fig. 2 that the COD removal efficiency at the end of the adaptation period for COD
feeding of 400 mg/L has been 98% (Std ± 1.28). In
order to invigorate micro-organisms to survive in
presence of PG and to consume it as the main carbon
source, COD was increased to 1,300 mg/L in five
steps, as shown in Fig. 2. The average of COD
removal for influent COD concentrations of 700, 900,
1,100 and 1,300 mg/L was 95% (Std ± 5.3), 93%
(Std ± 3.65), 90% (Std ± 7.58) and 85% (Std ± 12.37),
respectively. It can be implied from this trend that the
micro-organisms could adapt themselves well with
COD increasing in the system. The bioreactor
performance decreases slightly as the influent COD
concentration increases. After 119 days, at the highest
value of loading (1,300 mg/L), the COD removal is up
to 85%. Although this is a reasonable performance, it
is expected to be improved by optimization of
bioreactor.
Relation between the PG concentration and the
removal efficiency of PG can be described by following liner equation (Fig. 3). This equation is results
of liner regression between the removal efficiency
and different PG concentrations. This equation has a
high correlation (R2) coefficient which is equal to
0.96.
y¼
ax þ b
where y is the PG removal efficiency (in %), x is the
concentration of PG; and a and b are constant coefficients and defined as biological removal rate coefficient (in percentage per pollutant concentration) and
maximum reactor efficiency coefficient (in %), respectively. Based on the results of experiments as shown
in Fig. 3 constant coefficients a and b are equal to
0.013 and 104.1, respectively. It was found that, under
similar conditions, when the PG concentration is
315 mg/L it can be completely removed using this
reactor.
A. Talaiekhozani et al. / Desalination and Water Treatment
5
following sections. It should be noted that the interpretation of these results is valid just for the range of
levels considered for the factors in this study.
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3.4. Effect of pH
Fig. 3. Relation between PG concentration and removal
efficiency.
3.2. Taguchi transformed response
When micro-organisms were adapted to the
system, the Taguchi experimental design was applied
in order to investigate the influences of environmental
factors on PG consumption by micro-organisms or
equivalently COD removal. The results of repeated
COD measurements at different experimental runs are
reported in Table 2.
In Taguchi method, a transformed response called
signal-to-noise (S/N) ratio is usually used for the analysis of experimental results. The signal-to-noise ratio
indicates the magnitude of changes in response to the
variation of controlled factors with respect to that of
errors. Therefore, the higher value of S/N ratio is
desirable in all quality characteristics (QCs). The QC
used in this study was “bigger is better”; i.e. the
higher the COD (or PG) removal, the better the bioreactors performance is. In order to perform the statistical analysis for this QC, the S/N ratio was calculated
from the following equation [7,12]:
S
¼
N
10 log
The pH or hydrogen ion concentration of environment is extremely effective on microbial growth [7].
The range of pH, over which the organism grows, is
defined by three cardinal points: (1) the minimum pH,
below which the organism cannot grow; (2) the maximum pH, above which the organism cannot grow;
and (3) the optimum pH, at which the organism
grows best. For most micro-organisms, there is an
orderly increase in the growth rate between the minimum and the optimum and a corresponding orderly
decrease in the growth rate between the optimum and
the maximum pH, reflecting the general effect of
changing hydrogen ion concentration on protein and
the rate of enzymatic reaction [10,11] and therefore the
micro-organisms cannot be efficient to remove
pollutants from environment.
Fig. 4 shows the influence of pH of wastewater on
PG removal. It can be seen from Fig. 4 that the pH
increases the PG removal due to enhancement of
micro-organisms’ growth. This effect is more pronounced when pH is shifting from acidic to neutral
values, and the performance is just improved slightly
when pH is increased from 7 to 8. The highest PG
removal was obtained at a neutral pH value. At lower
pH, PG removal decreased due to the inhibition of
microbial growth. Majority of the micro-organisms in
this study were considered neutrophilic, since they
were obtained from a municipal wastewater treatment
plant to inoculate in the reactor [10]. Therefore, it can
justify why the best PG removal can be achieved in
ð1=y21 þ 1=y22 þ . . . þ 1=y2n Þ
n
where yi is the COD measured at reactor exit for ith
experiment, and n is the number of measurements carried out for each run. The unit of S/N ratio is decibel,
which is frequently used in communication engineering [9]. The S/N ratio obtained for each experiment is
presented in Table 2.
3.3. Main effects
The trends of an influence of each factor on S/N
(corresponding to COD removal) are discussed in the
Fig. 4. Effect of wastewater pH on the PG removal and
micro-organisms concentration.
A. Talaiekhozani et al. / Desalination and Water Treatment
6
neutral pH. Fulazzaky et al. [14] showed that microorganisms can be adapted to be active under unusual
pH conditions (pH less than 3 or more than 9) after a
long adaptation period of time. This adaptation could
be partially improved in order to provoke the removal
efficiency of pollutants by micro-organism. However,
the amount of this improvement in removal efficiency
was not observed very high during the study.
Nitrogen is undoubtedly a vital element for growth
as well as for the metabolism of micro-organisms, and
is an essential element in enzymes. Bancroft et al. [15]
showed that heterotrophic bacterial populations in a
biological process hve a faster growth by the presence
of special nitrogen sources and therefore finding the
best nitrogen source can be useful to achieve higher
efficiency of biological reactors. In this study, three
different nitrogen-containing compounds were examined. The influence of nitrogen source in wastewater
on the PG removal can be observed in Fig. 5. The best
result has been obtained for urea, which is also the
most readily available and the cheapest compound
amongst the three nitrogen sources examined. In addition, urea contains both carbon and nitrogen elements
and can be considered as a dual source for
micro-organisms.
Although urea incorporates an additional COD
content to the environment, observation indicates the
high activity and capability of micro-organisms to
reduce the COD contents altogether. The better
response of system with urea may be attributed to
higher biodegradability of this compound than that of
PG. The urea can be degraded early in a bioreactor
and it results in an accelerated micro-organism
3.6. Effect of entering COD concentration
Three different concentrations of PG were used to
supply the COD levels fixed at 300, 900 and
1,300 mg/L, in the bioreactor influent. It is indicated
in Fig. 6 that the related S/N ratio increases as the
entering COD is increased. A greater concentration of
PG means a higher amount of nutrient available for
micro-organisms. This leads to extend the logarithmic
period of micro-organisms growth, and therefore the
acceleration of biomass generation. A limitation is
expected however, as a very high amount of PG may
result in the toxicity condition for micro-organisms,
and thus has an adverse effect. In this paper, the PG
concentration has been controlled below the toxic
limits at all levels.
39.5
39.5
37.5
37.5
35.5
35.5
33.5
S/N
S/N
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3.5. Effect of nitrogen source
growth. This in turn leads to consumption of PG molecules with a populated numbers of micro-organisms.
In comparison to urea, NH4Cl and NaNO3 cannot play
well the roll of micro-organism procreative in our
system. This however does not correspond to results
reported by Li et al. [16] for a different wastewater
treatment system, in which these two compounds
were found as a suitable nitrogen source. Mancinelli
and McKay [17] found that nitric oxide (NO) and
nitrogen dioxide (NO2) are very suitable for a group
of micro-organisms containing Staphylococcus aureus,
Micrococcus luteus, Micrococcus roseus, Serratia
marcescens, Bacillus subtilis, Bacillus circulans, Bacillus
megaterium and Bacillus cereus. However, these
nitrogen sources could not accelerate the growth
of micro-organisms. The type of isolated micro-organisms as well as other environmental conditions, such
as pH, carbon source concentration, and temperature,
is probably responsible for different observations.
31.5
33.5
31.5
29.5
29.5
27.5
27.5
25.5
1
2
3
Various nitrogen sources
25.5
1
2
3
Effect of the influent COD
Fig. 5. Effect of various nitrogen sources on the PG
removal.
Fig. 6. Effect of wastewater COD on the PG removal.
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A. Talaiekhozani et al. / Desalination and Water Treatment
3.7. Effect of salinity
All organisms with a semi-permeable membrane
are subjected to osmotic pressure, or the effect of
water moving in and out of the cell. Bacteria must live
in an aqueous environment which can be a hypotonic
environment [20]. In these type of environment, the
concentration of water outside the cell is greater than
the concentration of water inside the cell. This causes
the net movement of more water into the cell than
outside. If the bacterium did not have a cell wall, this
could cause the cell to burst. When the outside environment around a cell is salty, then the concentration
of water in the solution is less than that inside the cell
and water tends to leave the cell. This causes the cell
to dehydrate, which eventually kills the cell [21,22].
By subjecting bacteria to a salty environment, it keeps
them from growing. Some bacteria, however, have
adapted to living in salty environments (halophiles)
[23].
In Fig. 7, the effect of salinity on Taguchi transformed response is indicated. When the salinity is
changed from 4 to 6%, a high impact is observed in
PG removal. This behaviour is justified by the effect of
salinity on the uptake of some vital ions by pumping
mechanism through the cellular membranes. The
uptake of cations like Ca2+, Mg2+, Na+ and K+ by cells
depends to the conductivity of water. The salinity
indeed affects the conductivity, and therefore the
capability of micro-organisms to receive the necessary
ions.
Due to osmosis effect that decays the micro-organism growth, a very high salinity may however lead to
lesser amount of water in the cell [10]. The two
opposite effects may probably justify the less influence
of salinity on micro-organism activities at higher
39.5
37.5
35.5
33.5
S/N
According to Eiler et al. [18] the micro-organism
growth rate in the exponential growth phase exhibits
a hyperbolic response to the carbon source concentration. Increasing microbial concentration can be the reason for higher substrate removal in biological reactors.
These results are similar to the results obtained during
this study. Based on previous studies, carbon source
until a limited concentration has a greater influence
on micro-organism growth rate. This influence can be
seen in the results of this experiment (Fig. 6). The carbon source concentration had also a major influence
on the composition of the micro-organism communities that develop in the reactor [19]. Therefore, the
main impacts of carbon source concentration in a
biological rector are (a) micro-organism growth rate,
(b) composition of the micro-organism communities,
and (c) removal of substrate.
7
31.5
29.5
27.5
25.5
1
2
3
Effect of salinity
Fig. 7. Effect of wastewater salinity on the PG removal.
levels. The ability of micro-organisms to be active at
high salinity conditions is of importance as many
wastewater produced in oil and gas industries contains high amounts of different salts [24]. Many
researchers have tried to find out the effects of salinity
on biological activity and the optimum concentration
of saline depends on many factors like type of carbon
source, micro-organism strains and previous exposure
of micro-organisms with high salinity [21–23].
3.8. Analysis of variance
The analysis of variance (ANOVA) is a powerful
technique in Taguchi method that explores the percent
contribution of factors affecting the response. The
strategy of ANOVA is to extract from the results how
much variations each factor causes relative to the total
variation observed in the result. The statistical analysis
of the results was carried out using Qualitek-4 (Nutek
Inc.) software. Table 3 shows the ANOVA statistical
terms representing the significance of four
environmental factors affecting the PG removal. It is
implied from the contribution percents in the last column of ANOVA table that all of the factors are more
Table 3
ANOVA for factors affecting the PG removal
Factor
pH
Nitrogen source
Concentration of
entering COD
Salinity
Total
Sum of
DOF squares
Percent
Variance contribution
2
2
2
102.353
162.992
64.171
51.176
81.496
32.085
25.746
41.000
16.142
2
8
68.020
70.945
34.010
—
17.110
100
8
A. Talaiekhozani et al. / Desalination and Water Treatment
Table 4
The optimum condition for maximum removal of PG
Factors
Best levels
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pH
8
Nitrogen source
CO(NH3)2
Influent COD (mg/L)
1,300
Percentage of salinity
8%
Total contribution from all factors
Current grand average of
performance
Expected result at optimum
condition (S/N)
Contribution (S/N)
3.044
4.342
3.411
1.965
12.762
33.298
46.060
or less important and significantly affect the response.
In the range of levels considered for any factors in this
study, the following order is observed for significance
of factors:
Nitrogen source > pH > salinity > concentration of
entering COD.
3.9. Optimum conditions
From Figs. 3–6 and the data in ANOVA table, one
can estimate the relative optimum conditions at which
the maximum rate of micro-organism growth or the
PG removal will be attained. Table 4 indicates the
optimum conditions obtained via Taguchi approach.
Using urea as nitrogen source, it was observed that all
of the factors should be kept at their highest level, in
order to obtain the maximum response. However,
more experiments are required however around the
best levels of these factors in a narrower range, in
order to find the exact optimum condition for a
defined target.
In Table 4, the percent of improvement in response
(S/N) with respect to current average of results is also
calculated. It is predicted that application of optimum
conditions would improve the transformed response
by 38% over the current grand average of performance.
4. Conclusions
The influence of four environmental variables on
the rate of micro-organism growth or PG removal in
an activated sludge bioreactor was statistically
analysed using Taguchi experimental design. The
main conclusions that are valid in the range of levels
considered in this study are as follow:
The results indicated that the application of
Taguchi method was suitable for the optimization of
biological removal of PG removal using activated
sludge. Results obtained also showed that the activated sludge process have a high efficiency to remove
PG from wastewater. The PG removal was dependent
on the PG concentration, pH, nitrogen source and
salinity. All of the factors examined in this study had
significant effect on the PG removal. The nitrogen
source had the largest effect and contribution in PG
removal. Based on the analysed results using Taguchi
method, the relative optimum conditions are estimated
as follows: The best nitrogen source: urea; Concentration of entering COD: 1,300 mg/L; pH: 8; and salinity:
8%. These optimized results can be applied to conduct
an activated sludge bioreactor to remove PG with
maximum efficiency.
Acknowledgements
The authors gratefully acknowledge financial
support from UTMGUP Grant (Vot. 00H89). We also
sincerely thank Jami Institute of Technology Isfahan,
Iran for preparing many types of equipment to carry
out of this project.
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