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The Governance of Global Production Networks and Regional Development: A Case Study of Taiwanese PC Production Networks

2009, Growth and Change

This article applies a global production networks (GPN) perspective to the trans-border investments of Taiwanese personal computer (PC) companies in the Northern Taiwan, Greater Suzhou and Greater Dongguan regions. The findings of extensive field research are used to illustrate two conceptual arguments. First, we show the on-the-ground complexity of inter-firm governance arrangements within the PC industry, thereby casting doubt upon attempts to reduce notions of governance to simplistic, industry-wide categorisations. Second, by comparing Greater Suzhou and Greater Dongguan, we demonstrate that even within a single production system, there is geographical variation in the nature of the strategic coupling between the GPN and local institutional formations. We argue that conceptualising such geographical and organisational complexity is critical to understanding the regional development potential of GPNs.

Growth and Change Vol. 40 No. 1 (March 2009), pp. 30–53 The Governance of Global Production Networks and Regional Development: A Case Study of Taiwanese PC Production Networks DANIEL YOU-REN YANG AND NEIL M. COE ABSTRACT This article applies a global production networks (GPN) perspective to the transborder investments of Taiwanese personal computer (PC) companies in the Northern Taiwan, Greater Suzhou and Greater Dongguan regions. The findings of extensive field research are used to illustrate two conceptual arguments. First, we show the on-the-ground complexity of inter-firm governance arrangements within the PC industry, thereby casting doubt upon attempts to reduce notions of governance to simplistic, industry-wide categorisations. Second, by comparing Greater Suzhou and Greater Dongguan, we demonstrate that even within a single production system, there is geographical variation in the nature of the strategic coupling between the GPN and local institutional formations. We argue that conceptualising such geographical and organisational complexity is critical to understanding the regional development potential of GPNs. Introduction I n this paper, we mobilise a global production networks (GPN) perspective to explore the trans-border investments of Taiwan’s leading personal computer (PC) firms in mainland China. The GPN perspective (see, e.g., Coe et al. 2004; Coe, Dicken, and Hess 2008; Dicken et al. 2001; Henderson et al. 2002) is an approach being developed within economic geography that seeks to build on the considerable insights provided by the cognate global commodity chain (GCC) and global value chain (GVC) approaches into the organisation of global production systems. In general terms, the GPN approach seeks to emphasise the multi-scalar geographical and institutional complexity of production systems. A particular concern has been to try and conceptualise processes of regional development as Daniel You-Ren Yang is a visiting fellow in Geography, School of Environment and Development, University of Manchester, UK. His email address is yyren@ms34.hinet.net. He is also affiliated with the Graduate School for Social Transformation Studies, Shih Hsin University, Taipei, Taiwan. Neil M. Coe is a Reader in Economic Geography, School of Environment and Development, University of Manchester, Arthur Lewis Building, Oxford Road, Manchester M13 9PL, UK. His email is: neil.coe@ manchester.ac.uk. The authors wish to acknowledge the comments of Tom Leinbach and three anonymous referees. Funding assistance was provided by the National Science Council, R.O.C., Taiwan. Submitted October 2005; revised July 2008; accepted August 2008. © 2009 Copyright the Authors Journal compilation © 2009 Wiley Periodicals, Inc. TAIWANESE PC GLOBAL PRODUCTION NETWORKS 31 occurring through the intersection or “strategic coupling” of local assets with the strategic requirements of GPNs, an interface that is heavily mediated by a variety of institutional forces. While there have been a range of empirical studies that have started to mobilise these ideas (see, e.g., Coe and Hess 2005; Hess and Coe 2006; Johns 2006; Yeung 2007), it is still perhaps fair to say that the empirical evidence lags theoretical development within the GPN approach (Hess and Yeung 2006). In this paper, we contribute to rectifying this deficit through presenting a detailed study of Taiwan’s PC industry. More specifically, we focus on the transborder investments of Taiwan’s leading original design manufacturers (ODMs) into mainland China. There are two compelling reasons for studying this particular industry. First, Taiwanese firms account for a significant share of global PC production—in 2005, for example, it was estimated that they produced some 75 percent of world notebook computer output. Second, the move of productive capacity from Taiwan to the mainland has been extremely rapid, growing from virtually nothing in 2000 to a level today that is approaching 100 percent (Dedrick and Kraemer 2006). The vast majority of this production has moved from the Northern Taiwan Region (NTR) to two specific regions in China: the Yangtze River Delta or Greater Suzhou Region (GSR), and the Pearl River Delta or Greater Dongguan Region (GDR) (see Figure 1). While our study clearly resonates with general work on PC production networks (e.g., Curry and Kenney 2004; Fields 2004; Foster et al. 2006), more specifically, it contributes to a small but growing body of research on the Taiwanese trans-border investments described above (see, e.g., Hsu 2005; Poon, Hsu, and Jeongwook 2006; Sturgeon and Lee 2005; Tong and Wang 2002; Yang 2006, 2007; Yang and Hsia 2007; Yeung 2006, 2007). Yang and Hsia (2007), for example, have explored the just-in-time logistics model of Taiwanese transborder production networks and its implication for clustering dynamics in the GSR. Yang (2007) has investigated the divergent trajectories of cluster development in the GDR promoted by inward investment from Hong Kong and Taiwan. Hsu (2004, 2005) has profiled the ways in which small- and mediumsized Taiwanese ICT firms used relational guanxi assets during the early stages of cross-border investment to “buffer” themselves against problematic forms of state regulation in the GDR. And in exploring patterns of regional development in East Asia more broadly, Yeung (2006, 2007) has argued that the longstanding Silicon Valley to Taipei/Hsinchu connections (see also Saxenian 1994, 2006) have become enlarged into a triangular pattern of relationships that now incorporates the GDR. In our analysis, we seek to exemplify two theoretical arguments from our GPN perspective. First, we endeavour to move beyond the somewhat simplistic 32 GROWTH AND CHANGE, MARCH 2009 FIGURE 1. THE LOCATIONS OF NTR, GSR, AND GDR. NTR, Northern Taiwan Region; GSR, Greater Suzhou Region; GDR, Greater Dongguan Region. typologies of governance regimes found in some areas of the GCC and GVC literatures. In contrast, by looking primarily at the “forward” relationships of Taiwanese ODMs with their branded customers and “backward” connections to key suppliers, we seek to demonstrate the multiple and overlapping governance modes that exist concurrently within the industry. Second, by comparing and contrasting the activities found in the GDR and GSR, we demonstrate how the nature of strategic coupling between GPNs and regional production clusters can vary due to both the different functionalities of those clusters within the broader system and the ways in which they are shaped by local institutional and economic contexts. Our argument unfolds in five further stages. First, we position our conceptual arguments against the wider literatures on GVCs and production networks and offer some methodological background to our empirical materials. Second, we introduce and outline the functional and geographical characteristics of the PC industry GPN and start to explore the pivotal role played within it by Taiwanese ODM firms. Third, by unpacking processes of technical standard and specification TAIWANESE PC GLOBAL PRODUCTION NETWORKS 33 formation, we move beyond simplistic “buyer-driven” representations of governance mechanisms within the GPNs to reveal the variety and complexity of mechanisms that co-exist at different points. Fourth, we turn our attention to the PC manufacturing clusters in the GTR and GSR to look at the geographically variable strategic coupling between the GPNs and different regional institutional and economic formations. Fifth, we offer some brief concluding comments and return to the wider implications of our analysis. GPNs, Modes of Governance, and Strategic Coupling GPNs can be thought of as “the globally organized nexus of interconnected functions and operations by firms and non-firm institutions through which goods and services are produced and distributed” (Coe et al. 2004:471). This approach is an avowedly network one, reflecting the fundamental structural and relational nature of how the production, distribution, and consumption of goods and services are organised. From this perspective, networks are not new: although they have undoubtedly become far more complex organisationally, as well as far more extensive geographically, production networks are a generic form of economic organisation rather than a hybrid form existing somewhere in-between markets and hierarchies. Importantly, from a GPN perspective, production networks are inherently dynamic and are always in flux organisationally and geographically in response to both internal and external circumstances. While some networks are very stable, others are more transitory; while some are geographically extensive, others are more geographically localised. Accordingly, the GPN approach seeks to provide a heuristic framework that is both time and space sensitive (see Coe, Dicken, and Hess 2008 for more). The GPN approach attempts to go beyond the very valuable, but in practice, more restricted, GCC and GVC formulations. Although the core of all three conceptualisations is similar, in practice there are a number of crucial differences. First, GCCs/GVCs are essentially linear structures, whereas GPNs strive to go beyond such linearity to incorporate all kinds of network configuration. Second, GCCs/GVCs focus narrowly on the governance of inter-firm transactions, while GPNs attempt to encompass all relevant sets of actors and relationships. Third, the GPN approach is explicitly multi-scalar and places greater emphasis on intranational variations than has hitherto been the case in much GCC/GVC work. Finally, there is recognition that GPNs are “social” and “cultural” phenomena as much as they are economic formations. GPN configurations and characteristics are shaped by and in turn shape the geographically differentiated social, political, and cultural circumstances in which they exist, as well as the material transformations which lie at the heart of a particular GPN. 34 GROWTH AND CHANGE, MARCH 2009 In this paper, we mobilise a GPN-inspired approach to make two arguments relating to first, the complexity of inter-firm governance relationships, and second, the geographical variability inherent to production networks and how they intersect with regional institutional formations. We now consider each of these dimensions in turn. In the GCC/GVC literatures, the governance aspect has received by far the most attention, arguably to the neglect of other dimensions. Recently, Gereffi, Humphrey, and Sturgeon (2005) have intersected three variables, namely, the complexity of inter-firm transactions, the ability to codify transactions, and the capabilities of the supply base to produce a fivefold classification of governance modes within GVCs. In addition to arm’s length market transactions, this analysis breaks down buyer-driven chains into “modular” and “relational” forms of governance, and producer-driven chains into “captive” and the traditional “hierarchy” variants (Sturgeon 2008). In modular linkages, complex information regarding the transaction is codified before being passed to highly competent suppliers. In relational networks, tacit information is passed between buyers and highly competent suppliers, and in the captive situation, detailed instructions are passed on to less able suppliers. The five modes are aligned along a spectrum of explicit coordination and power asymmetry from market (low), through modular, relational, and captive networks, to hierarchy (high). This expanded governance framework is a significant step forward from Gereffi’s rather static categories of buyer-driven and producer-driven chains (e.g., Gereffi and Korzeniewicz 1994). Specifically, it demonstrates a more nuanced understanding of power relationships, although it is notable that only one set of relationships—between firms and suppliers—is considered. However, despite its greater breadth and depth, it remains, as do all typologies, a set of ideal types. We would argue, however, that the specific configurations and asymmetries of power within GPNs are infinitely more complex, contingent, and variable over time than such typologies would seem to suggest. Moreover, we need to recognise that different modes of governance can and do exist within the same GPN. Gibbon and Ponte (2005) suggest in this context that we need to make a distinction between the multitude of different, network-based coordination forms within a given value chain and the meta-structure of governance (power, authority) shaping the value chain as a whole, which they argue is still buyer-driven in many cases. Such a distinction may be helpful in the case of Taiwanese PC production networks, allowing us to distinguish between the generally buyer-driven, modular nature of the system (e.g., Sturgeon and Lee 2005), and the more complex, multiple modes of “on-the-ground” governance that we will illustrate in this paper. Importantly, the position a firm develops within a GPN may well, in itself, confer significant bargaining power, especially when one bears in mind that firms TAIWANESE PC GLOBAL PRODUCTION NETWORKS 35 tend to belong to more than one production network at the same time (e.g., production for brand buyers and own-brand production in the case of Taiwanese systems manufacturers). In this vein, Andersen and Christensen (2005) identify five types of supplier which, they argue, may act as important “connective nodes” in GPNs, while Hobday, Davies, and Prencipe (2005) focus upon the processes of system integration involving complex networks of firms. In the case of Taiwanese PC production networks, we will see the significance of the systems integration role played by the manufacturers and also their ability to mediate between the technological requirements and capabilities of brand buyers and key component suppliers, respectively. Another valid critique of Gereffi, Humphrey, and Sturgeon’s (2005) analysis surrounds their confidence “that the variables internal to our model influence the shape and governance of global value chains in important ways, regardless of the institutional context within which they are situated” (99). This leads us on to the second conceptual argument that we would like to illustrate in this paper, namely, the geographically variable strategic coupling of GPNs with regional economies, and the geographical variations in governance regimes that results. When seeking to understand regional development in a globalising world, analytical attention needs to be paid to both endogenous growth factors within specific regions and also to the strategic needs of trans-local actors coordinating GPNs (Coe et al. 2004). Regional development can thus be conceptualised as a dynamic outcome of the complex interaction between region-specific networks and GPNs within the context of changing regional governance structures. GPN analysis suggests that “regional assets”—namely, the local human, technological, and institutional resource base—are only advantageous to regions insofar as they can meet the strategic needs of trans-local actors situated within GPNs. When such a complementary effect exists between regions and GPNs, a coupling process will take place through which the advantages of regions interact with the strategic needs of actors in these GPNs. Regional development thus depends on a coupling process that evolves over time in relation to the rapidly changing strategic needs of GPNs and the rather slower transformations in regional economies of scale and scope. Importantly, the process of “matching” regional assets with the strategic needs of GPNs is heavily mediated through institutional structures that simultaneously promote regional advantages and enable the region’s articulation into GPNs. It is crucial here that the notion of “regional” institutions includes not only regionally specific institutions but also local arms of national/supranational bodies (e.g., a trade union’s “local” chapters) and extra-local institutions that affect activities within the region without necessarily having a presence (e.g., a national tax 36 GROWTH AND CHANGE, MARCH 2009 authority). These multi-scalar “regional” institutions are important because they can provide the “glue” that ties down GPNs in particular localities. This institutional dimension—which is present but arguably underplayed in many GVC analyses—explains why it is crucial to take into account the variability in strategic coupling within GPNs. The ensuing analysis will demonstrate how the two Chinese production hubs fulfil different functions and exhibit different governance characteristics within the wider PC industry GPNs. These differences are shaped both by the strategic needs of the wider GPNs and pre-existing institutional differences between the host regions. Our conceptualisations then need to account for how governance mechanisms are reworked as new regional institutions and cultural influences are incorporated during the process of a production network’s geographical extension (cf. earlier debates about the geographical transfer of “best practices”; e.g., Abo 1994; Florida and Kenney 1991; Gertler 2001). In summary, our objective in this paper is to demonstrate the complexity of network governance and the geographically varied strategic coupling that can occur as production networks expand across national borders. In the sections that follow, we will use the example of Taiwanese trans-border PC production networks to illustrate these arguments. The empirical research upon which our analysis is based was undertaken between March 2003 and October 2004 and consisted of semi-structured interviews with representatives of Taiwanese PC companies and their key customers and suppliers. In all, 173 corporate representatives were interviewed across the three regions (more than one per firm in some cases). In Northern Taiwan, research and development (R&D) or marketing managers from 28 Taiwanese systems companies were interviewed, including representatives from Quanta, Compal, Winstron, Inventec, ASUSTek, Arima, Gigabyte, and FIC. In addition, interviews were undertaken with the international procurement offices of 16 branding companies—including Dell, HP, IBM, Toshiba, Fujitsu, Hitachi, IngramMicro, Nokia, Actibit, and Dixon—and with the Taiwan branches of 12 key component suppliers, including INTEL, AMD, Nvidia, Atheros, Philips, Seagate, TI, Powerchip Semiconductor, and VIA. In Greater Suzhou, 21 systems companies—including Quanta, Compal, Winstron, Inventec, Arima, FIC, ASUSTek, Uniwell, and Twinhead—were interviewed, as well as 27 components companies, including Delta, Yageo, Darfon, Catcher, Gold Circuit Electronics, Ji-Haw, Sumida, and Ralec. In Greater Dongguan, 28 system companies were interviewed—including Winstron, Mitac, GigaByte, MSI, LiteOn, D-Link, Proview, Elite, Foxconn, UMEC, FIC, EMC, and PLE—in addition to 22 components firms, for example, Yageo, Delta, AVC, Ideal Elethermal, Seventeam, Fong Kai, Team Young, CFI, Wisefull, and Datech. TAIWANESE PC GLOBAL PRODUCTION NETWORKS 37 The companies in these samples were carefully and systematically selected to cover the most important firms in the market and in each region. For example, all top 12 systems manufacturers, accounting for over 60 percent of the total value of PC-related industrial output in Taiwan, were included. Across the three regions, 56 different Taiwanese systems manufacturers were interviewed in total. In sum, these 56 companies accounted for over 80 percent of the total value of PC-related industrial output in Taiwan, thus making our industry coverage strongly representative. The interviews themselves were designed to reveal both qualitative and quantitative details about the key network relations of the firm in question, with a particular focus on the relationships between branded buyers and Taiwanese ODMs, and between those ODMs and their key suppliers. The fieldwork was in part facilitated by ongoing contacts with industry representatives (e.g., at technology seminars and procurement events) through the first author’s position as a consultant for the Taipei Computer Association (TCA), the largest PC industry trade body in Taiwan. PC Industry GPNs We start by outlining the Taiwanese PC GPNs in functional and geographical terms. PCs are made up of hundreds of different components. The PC industry is therefore a complex network of firms involved in a wide range of different industry segments—from microprocessors and other electronic components to applications and systems software providers—and covering a wide range of activities: R&D and design, manufacturing, assembly, logistics, distribution, sales, marketing, service, and support. A complex “tiered” network has evolved in which most companies concentrate on one particular market segment, e.g., assembling PCs or making circuit boards or disk drives (see Figure 2). The PC can be described as a modular product, whereby 10–15 relatively self-contained sub-components (e.g., keyboard, monitor, hard drive) are brought together and assembled, an attribute that facilitates the disintegration of the production network into separate firms. Branded PC companies now focus primarily on design and customer relations, “outsourcing” the remainder of the production process to other firms. Only limited value is added by assembling a PC: in most cases, branded PC firms add value through customer relationships, either directly through their own direct sales and service relationships (e.g., help desks, repairs) or indirectly through their branding, marketing, and quality assurance practices. Manufacturing operations usually are subcontracted by branded PC companies to ODMs who not only assemble the PCs, but also contribute to the design process through the negotiation of product specifications. Taiwan is home to many of the world’s leading ODMs. Most branded manufacturers—such as 38 GROWTH AND CHANGE, MARCH 2009 Worldwide Brand Name Buyers End Customers Technical Standardisation Key Component Suppliers Brand Name Buyers’ Warehouse NTR ODM System Manufacturers Production Base Component Suppliers Distributors GSR, GDR FIGURE 2. THE TAIWANESE PC INDUSTRY’S GLOBAL PRODUCTION NETWORK. PC, personal computer; NTR, Northern Taiwan Region; GSR, Greater Suzhou Region; GDR, Greater Dongguan Region; ODM, original design manufacturer. Dell, HP, Apple, and Toshiba—rely on Taiwanese ODM firms for manufacturing and product development. For example, in terms of notebook computer production, while in 1995, Taiwanese companies accounted for 27 percent of world production; by 2004, the figure had reached 72 percent, with the top 10 Taiwanese manufacturers producing 33 million of the 46 million notebooks sold worldwide. Each leading brand name vendor tends to contract with two or three Taiwanese firms, arrangements which in the cases of Dell and HP account for upwards of 90 percent of their total global notebook production: for Japanese companies such as Toshiba and Sharp, the proportion tends to be lower (20–50 percent). Taipei—and the NTR more generally—is therefore a critical node in the PC production network. However, Taiwanese electronics firms, ODMs included, have been moving production “offshore”—to Southeast Asia, Europe, and, most importantly, China—since the early 1990s. As noted earlier, there are now two key PC clusters in China: the Shenzhen area of Guangdong province (the GDR), specialising in desktop machines, and the Shanghai/Suzhou/Yangtze River delta area (the GSR), home to the notebook PC industry. Before 2001, the Taiwanese government prohibited its manufacturers from undertaking final assembly in China. When this TAIWANESE PC GLOBAL PRODUCTION NETWORKS 39 restriction was lifted, the ODMs moved collectively, and incredibly rapidly, to the mainland: for example, in 2001 only 5 percent of Taiwanese notebooks were produced in China, but by 2004, the figure had shot up to 80 percent, and is soon expected to near 100 percent. The lower costs of land, labour, and facilities on the mainland allowed the firms to build giant factories, expand output, and reduce costs through scale economies. By 2004, for example, Quanta (a Taiwanese firm) was manufacturing over 1 million notebooks per month at its four plants in China. Our survey encompassed 56 separate Taiwanese PC system manufacturers across the three study regions. In terms of their spatial/functional division of labour between Taiwan and China, it was evident that mainland China was primarily a production base—all 56 had a manufacturing presence there and 55 had trial or pilot run capability—but that it was also rapidly expanding its R&D and marketing/sales functions—28 and 24 firms, respectively, had established such operations on the mainland, including Inventec, BenQ, and Mitac. Twenty-five still also had a manufacturing presence in Taiwan at that time (2003–2004), but that number is likely to have decreased significantly since then. Our study also found that more than half of the components used by Taiwan systems manufacturers could be purchased locally in China, and only 25 percent of components are purchased from Taiwan. Many Taiwanese component suppliers have followed the ODMs to mainland China. Some estimates now suggest that 90 percent of the parts needed to make a notebook computer—excluding the highest value components, such as the central processor, hard drive, and displays, which tend to be made by Japanese, Korean, and U.S. companies—can be found in the GSR. In 2002, for example, the notebook keyboard supplier Sunrex built a factory in Wujiang to be close to Quanta and its other customers. Moving the entire supply chain to the Shanghai region in this way has allowed the Taiwanese firms to overcome deficiencies in the Chinese logistics and distribution sectors. The offices of these firms in the NTR are primarily responsible for product R&D, technology research, materials procurement, financial management, and marketing (Saxenian 2006). In our survey, for example, all but 2 of the 56 system manufacturers maintained a marketing/sales and R&D presence in the NTR. In terms of procurement, there are two reasons why activity remains in the NTR. First, because the key components—such as dynamic random access memory chips, central processor units, and liquid crystal display panels—usually have frequent and relatively extreme price fluctuations, firms need to adopt an “initial purchase” (IP) strategy, similar to futures exchange investment, which requires great sensitivity to product development and market trends. Informed by our interviews with companies such as Compal, Acer, Arima, and FIC, we can assert that this procurement method involves high risks, so usually senior purchasing 40 GROWTH AND CHANGE, MARCH 2009 Negotiating key standard and platform (e.g., chipset…) 18~24 months Market research RFP 1~4 months Kick Mass RFQ production -off 1~3 months 3~6 months Feasibility studies Rough spec. assignment R&D Detailed spec. assignment Mock-up Product development Industrial design Sample Pilot run Production engineering Logistical arrangement FIGURE 3. ORIGINAL DESIGN MANUFACTURE (ODM) BUSINESS PROCESS IN THE COMPUTER INDUSTRY. RFP, Request for Proposal; RFQ, Request for Quote; R&D, research and development. personnel are responsible for the IP in order to obtain competitive pricing and timely component supplies. As a result, many key component suppliers, market information, and procurement personnel are concentrated in the NTR, making it a more advantageous procurement location compared with either the GDR or the GSR. Second, the procurement of key components needs to be closely coordinated with the activities of R&D departments so that purchasing personnel are always well informed about the key component characteristics. Having broadly mapped out the functional and geographical characteristics of the PC GPNs, we can now turn our attention to its governance characteristics. On a very general level, branded PC companies share the characteristics of the lead firms in buyer-driven systems, such as clothing and shoe production, taking the purchasing decisions that drive the whole system and coordinating the activities of the other main players, including the Taiwanese ODMs. However, we argue that this is a simplistic reading of what are in fact complex governance relations, with high levels of cooperation and knowledge exchange within the GPNs. Extending our analysis beyond the manufacturing process to consider how a product specification is developed allows us to appreciate this complexity. The Complexity of Organisational Governance The product development process illustrated in Figure 3 provides a basis for the further exploration of the governance mechanisms within different segments of the PC GPNs. In particular, it emphasises the important mediating role played by Taiwanese ODMs. To initiate the production process, a branding company TAIWANESE PC GLOBAL PRODUCTION NETWORKS 41 (such as Dell, HP, Toshiba, or ACER) issues a Request for Proposal (RFP) to their potential ODM supplier in Taiwan (such as Quanta, Compal, Winstron, and Inventec), inviting them to build a basic system structure in accordance with the client’s needs and the functions of the components to be supplied. Branding companies then release a Request for Quote (RFQ), and more concrete system specifications are defined. These specifications are composed of a set of feature lists. Some of the feature lists are outlined by the ODMs during their discussions with branding companies, and the RFQs are very helpful for ODM technological development, since branding companies spend a lot of time analysing user demand, and the solutions they propose are usually superior. The strength of Taiwanese ODMs lies in systems integration, i.e., their ability to combine all the related components. As we shall see, system specifications are also defined through discussions between Taiwanese ODMs and key component companies (such as Intel, Nvidia, Broadcom, or TI), who produce specifications that are in turn passed back to the branding company. The PC industry GPN, then, is not just constituted by manufacturing processes and flows of products and materials, but also by complex knowledge relationships that are of a more cooperative and interdependent nature. We will now move on to look in more detail at three important kinds of relationships—standard setting through international bodies, the links between branded buyers and Taiwanese ODMs, and relations between Taiwanese ODMs and their key component suppliers. Negotiating industry standards. Industry standard and specification negotiation is the longest stage of the product development process, and once the specifications and standards have been established and become mainstream, they are usually maintained for a long period of time before new specifications and standards are developed to replace them. Semiconductor companies play a dominant role in defining specifications. At this stage, interactions take place with organisations that formulate global industry standards, such as the Institute of Electrical and Electronics Engineers (IEEE). These organisations play a very important role in determining industry-wide standards and specifications. In other words, working with such organisations is an effective way for companies to gain support for their attempts to establish new product specifications, and almost all companies with product development capabilities join such international-specification/ standard-establishing organisations in order to gain access to the most up-to-date information. For example, IEEE 1394—a high-speed communications interface—is one of the technologies for which Taiwanese companies have been able to participate in defining specifications. Through conducting intensive interviews with key participants in the 1394 Forum, including one board director who was the former 42 GROWTH AND CHANGE, MARCH 2009 vice-president of VIA, a leading semiconductor design company in Taiwan that joined the initial process of IEEE1394 standard setting, we can shed light on the general operation of such a standard-setting organisation. The 1394 Forum is a strategic alliance of companies aiming to develop new technical specifications; member companies first elect a board of directors, which then establishes subgroups with different team leaders and committees. Under this organisational structure, each subgroup contains two to three leading companies with significant R&D capabilities. These dominant companies are responsible for basic R&D and develop a preliminary draft. Then, when the technology is applied to different areas for further development, member companies work together, both in order to overcome any resistance from individual member firms and because the process from basic R&D to application consumes far more resources than a single company can afford. Intense technical discussions also take place within the organisation on the different versions of technologies developed by different companies. Because not all companies hold the same views on future trends, the board of directors must make final decisions by voting. In other words, the process of developing specifications involves establishing strategic alliances and an element of political lobbying. These organisations also play a role in regulating R&D resource investment and returns and the determination of property rights within the strategic alliance structure. In sum, while the mechanisms governing the final development of technological standards are broadly reflective of wider power dynamics, they are also dependent on the effective establishment and manipulation of strategic alliances with other leading technology providers. Branding firm–Taiwanese ODM relations. The relationships connecting Taiwanese ODMs and branding customers exhibit at least three different and overlapping modes of governance, namely, long-term partnerships, institutionalised price competition, and arm’s length transactions. In terms of long-term partnerships, Taiwanese ODMs provide branding customers with an abundance of technical resources, and manufacturers with solutions more acceptable to customers, or even included in customers’ RFQ system specification requirements, will obtain the orders more easily. In this relationship, Taiwanese ODM system manufacturers will get a certain level of return on the R&D resources they invest. Taiwan ODM system manufacturers can also remain autonomous and be sure of the openness of their transaction networks and technical reference resources. The key to establishing a long-term partnership is having the solution proposed by a group of ODM partners accepted by customers, who thus give orders to the ODM companies with the total solution. A typical case in this mode of governance is the Toshiba–Compal cooperation. TAIWANESE PC GLOBAL PRODUCTION NETWORKS 43 Some branding customers, however, base their decisions about ODM partnerships on institutionalised price competition. The most extreme example is Hewlett Packard, especially since it has adopted online bidding, which has led to severe price competition among Taiwanese suppliers. This kind of price competition is based on an institutional arrangement that minimises the costs associated with information collection: previous experience of cooperation and initial system specification designs are all-important considerations. One concrete form of institutionalisation is to compile an approved list of suppliers (AVL) that meet buyers’ requirements. This mechanism is similar to that of the long-term partnership because the initial system specification definition involves knowledge exchange, communication, and blueprint exchange with Taiwanese ODM companies. The biggest difference, however, is that while companies such as Hewlett Packard may include one ODM company’s system solution into its RFQ specifications, it will still adopt price-based bidding when placing the order. In other words, the buyer seeks to both capture the intellectual property of the Taiwan system manufacturers and gain the benefits of price comparisons. The third type, arm’s length transactions, is also related to the two relationships described above. When solutions designed by Taiwanese ODMs are not accepted by international branding companies, and thus the ODMs cannot obtain the order, they often turn to the so-called “clone” market to sell their models, since buyers in the clone market do not have system specifications, and all the technology and design proposals are determined by Taiwanese ODMs. This model is relevant to some second-tier ODMs (such as FIT, Uniwill, and Twinhead) that are weaker in competing with the larger ODMs for giant customers’ orders. This type of transaction mainly takes place at the world’s second largest IT exhibition, COMPUTEX TAIPEI. Tens of thousands of international buyers from all over the world come to the exhibition looking for appropriate suppliers, and Taiwanese ODMs decide which models are suitable for which market and cooperate with different distribution channels according to their own market research. These are essentially market transactions with “distant” buyers. Taiwanese ODM–key component supplier relations. As we have already noted, mastering technologies and application trends for key components is one of the core competitive advantages of Taiwanese ODMs. The relationships between key component suppliers and Taiwanese ODMs system are definitely not arm’s length transactions. In order to adequately integrate related component functions into a total solution, Taiwanese ODM system manufacturers usually exchange information and communicate with key component suppliers about whether the specification of components meets their requirements. In addition, because Taiwanese ODM system manufacturers are closer to market applications than 44 GROWTH AND CHANGE, MARCH 2009 their component suppliers, system manufacturers’ suggestions about related specifications are an important reference for component suppliers; knowledge exchanges in both directions have thereby become routine. Such interactions require face-to-face communication because much of the information exchanged requires in-depth explanation. Key component supplier product promotions often initiate a series of technology development and specification-related knowledge exchanges. Interactions also revolve around the development of a joint technology “roadmap,” which significantly shapes the future product development paths on both sides. The marketing departments of the component suppliers usually possess a certain level of technical capability, and information/knowledge exchange also revolves around technical blueprints. In this way, Taiwanese ODM system manufacturers play a very important role: on the one hand, integrating key component suppliers’ products and solutions into commercially applicable technologies, and on the other hand, feeding technical demands back to the component suppliers from the perspective of systems integration. We argue that these complementary relations are best characterised as a mode of “pragmatic collaboration” (Helper, MacDuffie, and Sabel 2000; Sabel 1995; Sabel and Zeitlin 2004). In some instances, component suppliers may need to pass through a verification system in order to be placed on an ODM’s AVL, allowing further transactions to then take place. The AVL system is commonly used by almost all Taiwanese ODMs, although the concrete details of its operation may vary from firm to firm. Usually, the more technically complex a component is, the stricter its inspection process will be, and so system companies establish guidelines for suppliers to follow according to the component’s characteristics. This governance structure based on a verification system can be understood as a form of “institutional trust” (Shapiro 1987), in which system companies build relationships of trust with suppliers through an objective evaluation process rather than purely a heavy reliance on trust established through interpersonal relationships. Once again, we see that one kind of relationship within the wider GPNs can exhibit different forms of governance. To summarise, in order to dominate the defining of industry specifications, companies must either possess basic R&D capability and/or market share. These two elements are the main weaknesses of Taiwanese Original Equipment Manufacturer (OEM)/ODM companies. However, companies that aim to redefine mainstream specifications must obtain support from “followers,” and this is why many organisations actively promote their specifications to Taiwanese companies in the NTR, hoping to gain their support, because Taiwanese ODM system companies have considerable influence over their branding customers’ decisions about key component procurement, and their system integration/development capabilities TAIWANESE PC GLOBAL PRODUCTION NETWORKS 45 also make them very important sources of reference. In other words, specifications definition cannot be dominated by a small number of companies in isolation. At the R&D stage, the Taiwanese model of innovation sets off widespread technical interaction between different organisations in order to achieve interface standardisation and prevent systemic bottlenecks. In this way, Taiwanese companies play a central role in rebuilding and updating the functions of modules. Pragmatic knowledge exchange around particular modules, as well as between the modules, has become core to the competitiveness of Taiwanese companies, their customers, and their suppliers. For some product development processes, Taiwanese system manufacturers are more active, even leading some system specifications design, and they are able to flexibly and rapidly grasp market and technology trends, enabling them to propose new product ideas to customers. Overall, then, the PC GPN is in reality a complex web of knowledge exchanges and interdependencies. As a result, we argue that any notion of unidirectional “driven-ness” does not do justice to the complexity of these governance relationships. The Formation of Differentiated Production Clusters in China Having used the process of standard setting and technical specification formation to demonstrate the variety and complexity of governance arrangements within PC GPNs, we now turn to the manufacturing operations in the GSR and GTR to demonstrate the geographically variable strategic coupling of the GPNs with local economic and institutional formations (Coe et al. 2004). The result is that the on-the-ground production networks are conditioned by geographically differentiated governance mechanisms. In addition to the broad focus on desktop (GTR) and notebook computers (GSR), respectively, there are other important differences between the two clusters. First, Taiwanese IT companies in the GSR and the GDR have different investment motivations. In the GSR, meeting the cost demands of overseas customers has been the main reason for their cross-border investments, with ODM orders from international branding companies representing their main source of business (Yang and Hsia 2007). For component companies, choosing the GSR has simply been a matter of following the location decisions of system manufacturers, thus demonstrating that the choice of locations by ODMs generates wider clustering effects. Taiwanese IT manufacturers have likewise chosen the GDR for investment because of the low labour costs, but its convenient location for logistics and transportation is also an important factor. Being so close to Hong Kong is especially helpful for export business and is also used by companies engaging in “domestic sales disguised as exports” (i.e., export for reimportation). Furthermore, many products from Taiwanese component companies in the GDR 46 GROWTH AND CHANGE, MARCH 2009 are distributed through trading companies. Compared with the GSR, the distribution networks of component companies in the GDR are more diverse and not only limited to local Taiwanese ODM buyers (Yang and Hsia 2005). Second, there are major differences between the development of the local supply chain in the GSR and the GDR. Our research into the purchasing patterns of Taiwanese ODM operations found that branches in the GSR controlled significantly more (approximately 20 percent, on average) of their procurement in value terms than those in the GDR. Moreover, we found that the branches in the GDR procured more material in value terms from Taiwan (14 percent more, on average) than those in GSR. Therefore, at the stage of component procurement, the Taiwan headquarters continue to play a more significant role for firms investing in the GDR than those investing in the GSR. Third, with regards to logistics, from our extensive fieldwork, we understand that system manufacturers in the GSR mostly adopt a model called “processing imported materials” (jinliao jiagong), while in the GDR, system manufacturers employ a model called “processing supplied materials” (lailiao jiagong) instead. Basically, under the “processing supplied materials” model, material inputs are procured externally and delivered to the manufacturing plant to produce a specific batch of outputs. This means that the Taiwan headquarters are responsible for receiving orders and the overall planning of component procurement, and then pass the materials onto their mainland China division for production. In the GSR, however, the model of “processing imported materials” is more commonplace, which means the branches in the GSR are responsible for most of the component procurement. This means that material deployments are more flexible, and materials purchased for one project can be used for others as well. In this way, “processing imported materials” gives the China branches more flexibility and purchasing power. Summarising, then, the GSR is a PC cluster formed by Taiwanese trans-border production networks in which downstream brand-name client demands have a significant impact. The strategy of “firming the region” (Dicken 2000) by Taiwanese companies makes their branches in the GSR increasingly complete in terms of functions. Companies in the GDR have been attracted by cheaper production factors, and since the rise of the GSR, the GDR has gradually transformed itself from an export enclave to a bridgehead for domestic marketing. For example, almost all the motherboard companies we interviewed in the GDR had started domestic marketing businesses. Examination of firm upstream and downstream relations reveals that Taiwanese ODM branches in the GSR have more autonomy in purchasing components and are responsible for a higher portion of local procurement, but their marketing networks are more limited to existing branding TAIWANESE PC GLOBAL PRODUCTION NETWORKS 47 customers, especially leading international companies. System manufacturers’ branches in the GDR, on the other hand, have more diverse marketing networks and actively explore the Chinese domestic market even though procurement is predominantly handled by Taiwan headquarters. These different forms of strategic coupling between the GPNs and the local region in the GTR and the GDR are shaped by the intersection of the strategic requirements of the GPNs and local institutional and business conditions. For example, in the GSR, most of the Taiwanese information and communication technology (ICT) companies are private companies, and are embedded within a more formal local business environment, with an established customs and tax system, and clarified industrial land property rights. On the contrary, in the GDR, a great number of manufacturers operate as “contracted materials processors,” a special kind of joint venture. Contracted materials processing factories do not have to pay the tax imposed by the central government—they only pay the so-called processing fees to their local partner, such as the village committee. They also leverage their “quanxi capital” with local officials to reduce operating costs (see also Hsing 1996, 1998). Finally, as mentioned above, the logistics/operation models are different—processing imported materials ( jinliao jiagong) in GSR and processing supplied materials (lailiao jiagong) in GDR—reflecting the different functional roles of the branches in these two host regions. The IT cluster in the GSR has a distinctive governance pattern called “buyerside zero stock,” especially in the notebook industry. During our fieldwork, we found that almost all the notebook ODMs in the GSR adopted such a pattern at the time of research. This pattern results from the fact that component suppliers in the GSR must deliver according to the market forecasts of ODMs. However, due to wide fluctuations in the downstream market, the accuracy of market forecasts provided by the Taiwanese system manufacturers and their overseas brand name buyers is usually not high. Consequently, suppliers have to bear the pressure of inventories. This governance structure reflects the asymmetry of power between component buyers and suppliers, with component suppliers taking on downstream market fluctuation risks when system manufacturers transfer inventory pressure onto component suppliers as their profit margins are progressively squeezed by downstream overseas customers. In other words, this governance structure is shaped by positionality within the wider GPNs and the fact that downstream brand-name client demand has significant influence on upstream Taiwanese suppliers in the GSR. Relatedly, many ODMs in the GSR have adopted a “competitive procurement” strategy by including more suppliers in their AVLs, including mainland Chinese suppliers. Each product item will have at least two to three suppliers, rather than 48 GROWTH AND CHANGE, MARCH 2009 depending on one single source of supply. Price competition has been used to eliminate some of the suppliers who cannot lower costs accordingly. However, in addition to this emphasis on cost competition, Taiwanese ODMs still place great importance on the quality of component supplies, as reflected in the establishment of vendor quality assurance systems within their organisational structures for the purpose of assisting AVL suppliers with technology and quality control. The principle stresses that quality control should be undertaken during the early stages of manufacturing, not after the components are delivered. Such quality assurance systems form another special feature, linking system companies and suppliers: after component suppliers pass the first stage of verification and before actual component procurement and transaction, they receive technical assistance from the quality assurance department. In some instances, the cooperation between systems companies and their suppliers extends to being mutual shareholders, which in turn can lead to the vertical integration of ODM companies. This is particularly prevalent in the GDR, where most ODMs have engaged in a degree of vertical integration by internally manufacturing components such as molds, injection mold plastic, cases, and fans in order to assure component quality, and also to lower costs through economies of scale. The governance mechanisms linking system manufacturers and component suppliers in the GSR and in the GDR have yet another feature. That is, even though faced with pressure to lower costs, system manufacturers still emphasise trust-based business and formalise such relationships through various institutionalised monitoring mechanisms. This type of governance structure may be understood as another facet of institutional trust. Many component suppliers such as Darfon and Ji-Haw, for example, conduct credit checks on their customers, and demand cash transactions from customers with poor credit, especially mainland Chinese customers. On the other hand, for customers with good credit, component suppliers can usually accept post-dated cheques. The terms of payment ODMs get from suppliers usually allow 4–5 months, while in Taiwan, it is generally 60 days. Such a long period of time indicates the pressure of cost competition faced by companies in China; because the payment terms overseas customers give Taiwanese systems companies are already 120 days, this pressure has also affected component suppliers. In order to make business transactions smooth, many component suppliers place more importance on institutional trust relationships. Furthermore, under the special “processing supplied materials” system in the GDR, two unique organisational governance mechanisms have resulted. Basically, “processing supplied materials” operates as a form of domestically funded enterprise. However, Taiwanese companies govern the operations—local personnel are managers in name only, leasing land and factories to Taiwanese companies. In TAIWANESE PC GLOBAL PRODUCTION NETWORKS 49 other words, this form of organisation is a kind of “informal joint venture,” with Taiwanese companies in China effectively pretending to be domestically funded. This way, Taiwanese companies only have to pay rent and so-called “processing fees,” and can be exempted from more stringent taxes, such as the value-added tax. These companies are limited to 100 percent exports only, and this type of regulation provides a very advantageous environment for Taiwanese companies that focus on exports. As a result, a pattern referred to as “falsifying accounts across the Taiwan Strait” (liang-an-zuo-zhang) has been established, where the Taiwan headquarters controls related component prices and also play an important financial role in material procurement in order to decrease the processing fees payable in the GDR. The vast majority of the Taiwanese companies we interviewed adopted this pattern, including firms such as Elite, D-Link, and Delta. This governance pattern also accounts for ODM firm branches in the GDR having relatively less procurement power compared with those operating in the GSR. In addition, Taiwanese PC companies in the GDR adopt a governance pattern that might be described as “manipulating local relationships.” Many Taiwanese companies adopt a flexible processing fee payment practice of paying a fixed amount when receiving many orders, and when there are fewer orders, only paying a portion of the processing fee to decrease operation costs. The flexible payment agreement requires good relationships with local elites, such as the leaders of village committees and external trade committees. Moreover, under the customs regulations of the GDR, one important matter for inspection is whether tax-bound export materials are also used in domestic sales. And to prevent former employees from reporting such activities to customs, Taiwanese companies have formed a unique organisational structure in which the companies establish customs declaration departments staffed with mostly local personnel to avoid staff reporting illegal incidents. In other words, “falsifying accounts across the Taiwan Strait” (liang-an-zuo-zhang) and “manipulating local relationships” are governance mechanisms Taiwanese companies have generated in response to the particular regional institutions of the GDR. In sum, what we have sought to demonstrate in this section is the geographically variable strategic coupling between the PC GPNs and regional economies. Although seemingly occupying the same functional position within the wider GPNs, the GSR and GDR are very different PC manufacturing clusters, shaped both by their different roles within the wider production system (e.g., overseas brand versus domestic market focused) and the local political–institutional conditions. In addition to the complex governance described earlier, therefore, we also need to recognise the development of regional variations in governance mechanisms. 50 GROWTH AND CHANGE, MARCH 2009 Conclusion: The Dynamic GPN Territory Nexus The last decade has witnessed significant trans-border investment into the GSR and GDR by Taiwanese ODMs with profound transformative effects on the economies in the two host regions. The networks established by these firms have integrated the various PC production activities of the three regions into a highly effective and efficient system that has enabled Taiwan to maintain a dominant production share within the global PC industry. This system is perhaps best characterised as one of flexible mass production (Dicken 2007), controlled from Northern Taiwan. There, R&D teams continually generate new product designs with market potential and use their mass production bases in the GSR and the GDR, combined with tight just-in-time coordination, to efficiently produce new products while seeking to decrease inventory costs. In this way, the trans-border investments of the ODMs tightly tie the GSR and GDR into a global production system that also includes the extensive technology/production cooperation between the NTR and Silicon Valley that has been described elsewhere (Hsu 2005; Hsu and Saxenian 2000; Saxenian and Hsu 2001). In this paper, we have used detailed evidence from an extensive study of these networks to make two arguments. First, by taking a holistic approach to the production process to include preliminary specifications, as well as order receiving, R&D, procurement, and production, we have demonstrated the wide range of inter-firm governance forms that are present, encompassing long-term relationships, pragmatic collaboration, institutional trust, price competition, hierarchical controls, and formal and informal joint ventures. These various governance mechanisms are multiple and overlapping, meaning that an ODM is simultaneously managing a wide variety of relationships with both customers and suppliers of different kinds. Indeed, it may be difficult to reduce the relationship between an ODM and a single buyer or supplier to just one form of governance. Suppliers may be involved in both a long-term relationship and institutionalised price competition, for example. These complex, varied, and dynamic governance mechanisms cannot be sufficiently described by simplistic notions of “buyerdriven” or “producer-driven” chains, and attempts to fashion more discriminating typologies (e.g., Gereffi, Humphrey, and Sturgeon 2005) may still oversimplify on-the-ground realities. Second, by comparing and contrasting the kinds and nature of the activities in the GSR and GDR, we have demonstrated the geographically varied strategic coupling of GPNs and local economies and institutional formations within the Taiwanese PC industry. Approaches that focus primarily on sectoral and inter-firm logics may tend towards assuming that production clusters within an industry perform similar functions and operate in similar ways. Our evidence suggests TAIWANESE PC GLOBAL PRODUCTION NETWORKS 51 otherwise. As we have shown, the GSR and GDR perform different functions within the wider GPNs, and, additionally, how the clusters function is different. Such differences are driven both by the different positions within the wider production network—for example, the GSR prioritising production for foreign branding clients and the GDR increasingly focused on production for the Chinese market—and also the local institutional conditions in the host regions. The complexity of governance described above, therefore, is also mirrored by geographic variability in governance mechanisms. The wider theoretical implication of our analysis is that conceptualisations of global production systems need to look beyond analyses of input–output structures and broad notions of governance to take the geographical and institutional complexity and variability of GPNs seriously. The Taiwanese trans-border investments we have profiled in this paper have promoted regional development and change in the GSR and GDR but have also been differentially conditioned by their evolving institutional and economic conditions. 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