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WO2021060266A1 - Absorbent article - Google Patents

Absorbent article Download PDF

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Publication number
WO2021060266A1
WO2021060266A1 PCT/JP2020/035771 JP2020035771W WO2021060266A1 WO 2021060266 A1 WO2021060266 A1 WO 2021060266A1 JP 2020035771 W JP2020035771 W JP 2020035771W WO 2021060266 A1 WO2021060266 A1 WO 2021060266A1
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WO
WIPO (PCT)
Prior art keywords
fiber
sheet
agent
antibacterial agent
skin
Prior art date
Application number
PCT/JP2020/035771
Other languages
French (fr)
Japanese (ja)
Inventor
英俊 小山
Original Assignee
大王製紙株式会社
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Filing date
Publication date
Application filed by 大王製紙株式会社 filed Critical 大王製紙株式会社
Publication of WO2021060266A1 publication Critical patent/WO2021060266A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/51Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
    • A61F13/511Topsheet, i.e. the permeable cover or layer facing the skin

Definitions

  • the present invention mainly relates to absorbent articles such as urine absorbing pads, incontinence pads, disposable diapers, sanitary napkins, and pantyliners, and particularly before the discharge of body fluids, the skin barrier function by probiotics is improved and the body fluids are discharged. It relates to an absorbent article in which the antibacterial effect of the antibacterial agent is exhibited for the first time later.
  • Patent Document 1 describes weak acidity containing oleic acid derived from natural fats and oils, a polyoxyalkylene adduct of natural fats and oils, and a fatty acid ester thereof. It is disclosed that the pH of the surface material is weakly acidified by using the fiber to which the fiber treatment agent shown is attached as the surface material of the absorbent article.
  • Patent Document 1 since the fibers are not antibacterial processed, the growth of bacteria cannot be suppressed, and the generation of ammonia continues due to the decomposition of urea of the bacteria contained in urination, so that the pH continues to rise, and the pH continues to rise.
  • the skin surface cannot be maintained weakly acidic. As a result, the skin surface may fall into an environment in which Staphylococcus aureus, which is a bad bacterium, and pathogenic bacteria can easily propagate, lose the activity of the skin resident bacterium, which is a good bacterium, and cause skin troubles.
  • Patent Document 2 an antibacterial sheet containing an antibacterial composition and a sheet-like base material to which the antibacterial composition is attached, wherein the antibacterial composition is solid at room temperature and becomes a body fluid.
  • An antibacterial sheet containing a soluble thermoplastic water-soluble polymer and an antibacterial agent is disclosed.
  • Patent Document 2 when the antibacterial composition adhering surface is used as the surface material of the absorbent article, the antibacterial agent adhering to the fiber surface of the surface material is always in contact with the skin surface, so that the antibacterial composition adheres to the skin surface.
  • Native skin bacteria such as Staphylococcus epidermidis, which is a growing good bacterium, also died, and there was a risk that the skin barrier function would deteriorate.
  • the skin flora which is a good bacterium
  • the skin barrier function cannot be improved by probiotics (microorganisms that have a positive effect on the human body). Since the risk of skin troubles increases, it is better that the antibacterial effect of the antibacterial agent does not work, but after the body fluid is discharged, the environment becomes easy for the yellow staphylococcus, which is a bad bacterium that adversely affects the skin, to grow. , It is necessary to be able to exert the antibacterial effect of the antibacterial agent that kills this bad bacterium.
  • the main problem of the present invention is that the antibacterial effect of the antibacterial agent is exhibited only when the environment is such that the number of bad bacteria increases after the body fluid is discharged without losing the activity of the skin flora, which is the good bacteria, as much as possible before the body fluid is discharged.
  • the purpose is to provide an absorbent article that has been made possible.
  • a liquid-permeable surface sheet forming a skin contact surface is provided, an antibacterial agent is kneaded into the fibers constituting the surface sheet, and the surface of the fibers is kneaded. Is covered with a fiber treatment agent An absorbent article is provided characterized in that upon contact with a body fluid, the fiber treatment agent falls off the surface of the fiber, exposing the antibacterial agent to the surface of the fiber.
  • the fibers covering the surface of the fibers before the body fluid is discharged. While the antibacterial agent kneaded into the fibers by the treatment agent does not come into direct contact with the skin, after the body fluid is discharged, the fiber treatment agent elutes from the fiber surface and falls off due to contact with the body fluid. Since the antibacterial agent kneaded into the fiber is exposed on the surface of the fiber, the antibacterial effect of the antibacterial agent can be exhibited.
  • the antibacterial agent kneaded in the fiber is exposed and its antibacterial effect can be exhibited only when the environment is such that bad bacteria increase after the body fluid is discharged.
  • the surface of the fiber in which the antibacterial agent is kneaded is covered with the fiber treatment agent, so that the antibacterial agent loses the activity of the skin flora, which is a good bacterium on the skin surface, as much as possible. It can be suppressed, the skin barrier function can be improved by probiotics, and the risk of skin troubles can be reduced.
  • an absorbent article in which the fiber treatment agent is a hydrophilic agent is provided.
  • the fiber treatment agent is rapidly dissolved in the body fluid by contact with the body fluid and easily falls off from the fiber surface, and after the body fluid is discharged.
  • the antibacterial agent kneaded into the fiber is easily exposed.
  • an absorbent article containing a weakly acidic compound in the fiber treatment agent is provided.
  • the pH of the surface sheet before the discharge of body fluid can be made weakly acidic, and Staphylococcus aureus and pathogens, which are bad bacteria on the skin surface, can be made weakly acidic. It becomes easier to maintain an environment in which staphylococcus aureus cannot reproduce.
  • the antibacterial agent is provided with an absorbent article made of an antibacterial agent that is poorly soluble in water.
  • the antibacterial agent kneaded into the fiber does not elute into the body fluid but remains in the fiber, so that an antibacterial agent that is sparingly soluble in water is used.
  • an absorbent article containing a weakly acidic compound in the fiber is provided.
  • the pH of the surface sheet after the fiber treatment agent is shed after the body fluid is discharged is weakly acidic, and the skin surface is a good bacterium. It makes it easier to maintain an environment that is favorable for the growth of indigenous bacteria.
  • an absorbent article made of a resin whose fibers are acidic is provided.
  • the fibers are made of an acidic resin such as polyacrylic acid as a raw material, so that the pH of the surface sheet after the fiber treatment agent has fallen off after the body fluid is discharged is weakly acidic. It makes it easier to maintain an environment that is favorable for the growth of skin flora, which has a good skin surface.
  • an acidic resin such as polyacrylic acid
  • the antibacterial effect of the antibacterial agent is obtained only when the environment is such that the number of bad bacteria increases after the body fluid is discharged without losing the activity of the skin flora, which is the good bacteria, as much as possible before the body fluid is discharged. Will be able to be demonstrated.
  • FIG. 2 is a view taken along the line II-II of FIG.
  • FIG. 3 is a view taken along the line III-III of FIG.
  • (A) is a cross-sectional view of the fiber 10 before the body fluid is discharged
  • (B) is a cross-sectional view of the fiber 10 after the body fluid is discharged.
  • It is sectional drawing which shows the structure of the skin side sheet 3A and the non-skin side sheet 3B. The conventional form is shown, (A) is a cross-sectional view of the fiber before the body fluid is discharged, and (B) is a cross-sectional view of the fiber after the body fluid is discharged.
  • the urine absorbing pad 1 forms a contact surface between the leak-proof sheet 2 made of a polyethylene sheet or the like and the wearer's skin, and quickly permeates urine or the like.
  • the outer edges of the leak-proof sheet 2, the surface sheet 3 and the exterior sheet 5 are adhesives such as hot melt, heat seals, ultrasonic seals, etc.
  • the leak-proof sheet 2, the surface sheet 3, the exterior sheet 5, and the side non-woven fabric 6 which are joined by the joining means of the above and extend laterally from the absorber 4 at both side edges thereof are bonded with an adhesive such as hot melt or heat. It is joined by a joining means such as a seal or an ultrasonic seal.
  • the leak-proof sheet 2 a sheet material having at least water-shielding property such as polyethylene is used, but in recent years, a sheet material having moisture permeability has tended to be used from the viewpoint of preventing stuffiness.
  • the water-impervious / moisture-permeable sheet material has microporous properties obtained by melt-kneading an inorganic filler in an olefin resin such as polyethylene or polypropylene to form a sheet, and then stretching the sheet in the uniaxial or biaxial direction. Sheets are preferably used.
  • a polylami non-woven fabric in which a plastic film and a non-woven fabric are laminated may be used.
  • the absorber 4 interposed between the leak-proof sheet 2 and the surface sheet 3 is composed of, for example, cotton-like pulp and a super absorbent polymer.
  • the super absorbent polymer is mixed in the pulp constituting the absorber 4, for example, as granular powder.
  • the pulp include cellulose fibers such as chemical pulp and dissolved pulp obtained from wood, and artificial cellulose fibers such as rayon and acetate. It is preferably used in terms of price.
  • synthetic fibers may be mixed with the absorber 4.
  • synthetic fiber for example, polyolefin-based such as polyethylene or polypropylene, polyester-based such as polyethylene terephthalate and polybutylene terephthalate, polyamide-based such as nylon, and copolymers thereof can be used, and these two types can be used. It may be a mixture.
  • composite fibers such as core-sheath type fibers having a high melting point fiber as a core and a low melting point fiber as a sheath, side-by-side type fibers, and split type fibers can also be used.
  • hydrophobic fibers it is desirable to use the synthetic fibers surface-treated with a hydrophilic agent so as to have an affinity for body fluids.
  • the super absorbent polymer also contains "powder” in addition to "particles".
  • the super absorbent polymer those having a particle size used for this kind of absorbent article can be used as it is, and a polymer having an average particle size of 1000 ⁇ m or less, preferably a particle size of 106 ⁇ m or more when not absorbing water is 99 weight in total. % Or more, particularly those having a diameter of 150 to 850 ⁇ m are preferably 99% by weight or more of the whole.
  • the average particle size when not absorbing water is preferably about 250 to 500 ⁇ m.
  • the average particle size of the superabsorbent polymer after water absorption is 3 times or more, specifically 500 ⁇ m or more, of the average particle size when no water is absorbed.
  • the average particle size of the superabsorbent polymer when not absorbing water means the particle size at an integrated value of 50% in the weight-based particle size distribution.
  • the weight-based particle size distribution in this case is measured according to JISZ8815-1994. That is, 710 ⁇ m, 500 ⁇ m, 300 ⁇ m, 150 ⁇ m, and 106 ⁇ m sieves having an inner diameter of 150 mm and a depth of 45 mm are stacked with the narrow-opening sieve facing down, and above the topmost wide-opening 710 ⁇ m sieve.
  • the basis weight of the superabsorbent polymer can be appropriately determined according to the amount of absorption required for the application of the absorber 4. Therefore, although it cannot be said unconditionally, it can be set to 50 to 350 g / m 2 . If the basis weight of the polymer is less than 50 g / m 2 , it becomes difficult to secure the absorption amount. If it exceeds 350 g / m 2 , not only the effect is saturated, but also the excess of the super absorbent polymer gives a jerky discomfort.
  • the absorber 4 preferably has a ratio of the superabsorbent polymer to 5 to 90% by weight, particularly 30 to 70% by weight, based on the total weight of the pulp and the superabsorbent polymer. If the ratio of the super absorbent polymer is less than 5% by weight, the water absorption capacity may be insufficient. On the other hand, when it is larger than 90% by weight, the superabsorbent polymer has a strong jerky feeling (particle feeling), and the usability is lowered.
  • the absorber 4 preferably covers at least the skin side surface and the non-skin side surface of the absorber 4 with an encapsulating sheet 9 made of crepe paper, non-woven fabric, or the like in order to maintain the shape and improve diffusivity.
  • an encapsulating sheet 9 made of crepe paper, non-woven fabric, or the like in order to maintain the shape and improve diffusivity.
  • the encapsulating sheet 9 covering the absorber 4 is provided, as a result, the encapsulating sheet 9 is interposed between the surface sheet 3 and the absorber 4, and the encapsulating sheet 9 is made of crepe paper.
  • the encapsulating sheet 9 having excellent absorbability rapidly diffuses the body fluid and prevents the body fluid absorbed by the absorber 4 from returning.
  • one encapsulating sheet 9 wraps both side edges of the absorber 4 and folds back.
  • the skin side surface and the non-skin side surface of the absorber 4 may be covered with separate sheets.
  • leg circumference cut lines 4a and 4a having a curved shape that bulges inward in the width direction on both side portions of the absorber 4.
  • the positions of the cut lines 4a and 4a around the legs in the longitudinal direction are arbitrary, but as shown in FIG. 1, it is preferably provided in the central portion in the longitudinal direction.
  • the shape of the curve is also arbitrary, and in the illustrated example, it is formed in an arc shape.
  • the exterior sheet 5 covers the outer surface (non-skin contact surface) of the leak-proof sheet 2 and makes the outer surface of the urine absorbing pad 1 look and feel like a cloth.
  • the exterior sheet 5 is preferably formed of a non-woven fabric.
  • the material fiber olefin-based fibers such as polyethylene or polypropylene, synthetic fibers such as polyester-based and polyamide-based, recycled fibers such as rayon and cupra, and natural fibers such as cotton can be used, and the processing method is the spunlace method. , Span bond method, thermal bond method, air through method, needle punch method, etc. can be used for production.
  • long-fiber non-woven fabrics such as spunbonded non-woven fabrics, SMS non-woven fabrics, and SMMS non-woven fabrics are preferable from the viewpoint of achieving both touch and strength.
  • the non-woven fabric forming the exterior sheet 5 can be used alone or in layers. When a plurality of non-woven fabrics are used in layers, the non-woven fabrics are fixed to each other via an adhesive such as hot melt. It is preferable to do so. When a non-woven fabric is used, the fiber basis weight is preferably 10 to 50 g / m 2 , and particularly preferably 15 to 30 g / m 2 .
  • the urine absorbing pad 1 is fixed to underwear, a disposable diaper, or the like when attached to the body. You may do so.
  • a temporary fixing layer a mechanically bonded hook material may be used, or an adhesive may be used.
  • the temporary fixing layer is provided as needed and does not have to be provided in particular.
  • the exterior sheet 5 is slightly wider than the width of the absorber 4, and the side edges of the leak-proof sheet 2 and the surface sheet 3 are involved in both sides to reach the skin side of the surface sheet 3.
  • the outer side of the surface sheet 3 in the width direction is infiltrated with the side non-woven fabric 6 extending from both side surfaces of the surface sheet 3, specifically, urine or the like, to the outer surface side of the exterior sheet 5 extending to the skin side.
  • the side non-woven fabric 6 is arranged by using a non-woven fabric material which has been appropriately treated with water-repellent treatment or hydrophilic treatment, depending on the purpose of preventing urination or enhancing the feeling of touch.
  • the side non-woven fabric 6 those formed from natural fibers, synthetic fibers, recycled fibers and the like by an appropriate processing method can be used, but preferably, the feeling of stiffness is eliminated and stuffiness is prevented. Therefore, it is preferable to use a non-woven fabric having a low basis weight and having air permeability. Specifically, it is desirable to use a non-woven fabric produced with a basis weight of 8 to 23 g / m 2 , and in order to reliably prevent the permeation of body fluids, silicon-based, paraffin-based, alkylchromic chloride-based water repellents, etc. A water-repellent treated non-woven fabric coated with is preferably used.
  • the inner side portion of the side nonwoven fabric 6 is substantially double-folded, and one or more filamentous elastic elastic members 7 in the middle portion in the height direction of the double sheet, in the illustrated example, three filamentous elastic elastic members 7. 7 ... Are arranged in a state where both ends or appropriate positions in the longitudinal direction are fixed.
  • the double sheet portion is adhered to the absorber 4 side in a state of being laminated once by being folded back once at the front and rear ends, so that at least the front and rear including the urination port of the wearer are included.
  • FIG. 2 within a predetermined section of the direction, three-dimensional gather BSs and BSs standing on the skin side are formed in pairs on the left and right.
  • a perforated or non-perforated non-woven fabric is preferably used.
  • the material fiber constituting the non-woven fabric olefin-based fibers such as polyethylene and polypropylene, polyester-based, polyamide-based, and polyacrylic acid-based synthetic fibers are preferable, and spunlace method, spunbond method, thermal bond method, melt blown method, needle.
  • a non-woven fabric obtained by an appropriate processing method such as a punching method can be used.
  • the spunlace method is excellent in that it is rich in flexibility and drapeability
  • the thermal bond method is excellent in that it is bulky and has high compression stability.
  • the fibers of the non-woven fabric may be either long fibers or short fibers, but it is preferable to use short fibers in order to give the texture of the towel cloth. Further, in order to facilitate the embossing treatment, it is preferable to use an olefin fiber such as polyethylene or polypropylene having a relatively low melting point. Further, a core-sheath type fiber having a fiber having a high melting point as a core and a fiber having a low melting point as a sheath, a side-by-side type fiber, and a composite fiber of a split type fiber can also be preferably used.
  • the antibacterial agent 11 is kneaded into the fibers 10 constituting the surface sheet 3, and the surface of the fibers 10 is a fiber treatment agent. 12 covered by 12 and, as shown in FIG. 4B, contact with body fluid causes the fiber treatment agent 12 to fall off the surface of the fiber 10 and the antibacterial agent 11 to be exposed on the surface of the fiber 10. It is designed to do.
  • the surface of the fiber 10 in which the antibacterial agent 11 is kneaded is covered with the fiber treatment agent 12, so that the fiber treatment agent The antibacterial agent 11 kneaded into the fiber 10 by 12 does not come into direct contact with the skin.
  • the fiber treatment agent 12 adhering to the surface of the fibers 10 constituting the surface sheet 3 falls off from the surface of the fibers 10 due to contact with the body fluid. As a result, the antibacterial agent 11 is exposed on the surface of the fiber 10.
  • the antibacterial agent 11 Since the antibacterial agent 11 is supported by being kneaded into the fiber 10, it remains supported in the fiber 10 and comes into contact with the wearer's skin to exert an antibacterial effect. As described above, in the urine collecting pad 1, the fiber treatment agent 12 covering the surface of the fiber 10 in which the antibacterial agent 11 is kneaded falls off from the surface of the fiber 10 by contact with the body fluid, so that bad bacteria are generated after the body fluid is discharged. Only when the environment becomes increasing, the antibacterial agent 11 kneaded in the fiber 10 is exposed and its antibacterial effect can be exhibited, while the antibacterial agent 11 is kneaded before the body fluid is discharged.
  • the antibacterial agent 11 suppresses the loss of the activity of the skin indigenous bacteria, which are good bacteria on the skin surface, as much as possible, and the skin barrier function by probiotics. Can be improved and the risk of skin troubles can be reduced.
  • the antibacterial agent is overcoated on the surface of the fiber to which the fiber treatment agent is attached to the surface. Because the antibacterial agent comes into direct contact with the skin before the body fluid is discharged, the skin indigenous bacteria, which are good bacteria, are killed, the skin barrier function is reduced, and the body fluid is discharged after the body fluid is discharged. As a result, the antibacterial agent and the fiber treatment agent flowed down, the antibacterial agent did not remain on the surface sheet, and there was a risk that a foul odor might be generated from the body fluid absorbed by the surface sheet or the body fluid adhering to the wearer's skin surface.
  • the surface of the fiber to which the fiber treatment agent is attached is coated so that the fiber treatment agent is overcoated with the antibacterial agent.
  • the overcoated antibacterial agent may hinder the effect of the fiber treatment agent and deteriorate the absorption performance.
  • the urine absorbing pad 1 according to the present invention since the antibacterial agent 11 is kneaded into the fiber 10, the effect of the fiber treatment agent 12 is not hindered and the absorption performance is deteriorated. Absent.
  • the fiber treatment agent 12 does not necessarily have to cover the entire surface of the fiber for the following two reasons. (1) If the antibacterial agent 11 exposed on the fiber surface is covered with the fiber treatment agent 12, the antibacterial agent covered with the fiber treatment agent 12 does not come into direct contact with the skin surface. Does not work. (2) If at least a part of the antibacterial agent 11 exposed on the fiber surface is covered with the fiber treatment agent 12, the effectiveness of the antibacterial agent is to some extent as compared with the case where all the antibacterial agent 11 is exposed. Can be restricted.
  • the antibacterial activity value specified in JIS L1902 is 2.0 or more.
  • the antibacterial agent 11 is contained in the fiber 10 by kneading the fiber 10 at the time of spinning according to a known production method. Specifically, the antibacterial agent 11 is kneaded in advance with a raw material resin for producing a non-woven fabric, and after spinning using this raw material resin, the non-woven fabric is produced.
  • the material of the fiber 10 may be any of synthetic fiber, semi-synthetic fiber, and natural fiber, but acetate fiber and rayon fiber, which can be kneaded at the time of spinning and are rich in hydrophilicity, are preferable.
  • the amount of the antibacterial agent 11 kneaded into the fiber 10 is preferably 0.1 to 20% by weight based on the weight of the fiber 10 from the viewpoint of antibacterial durability and cost.
  • inorganic antibacterial agents such as gold, silver, copper, platinum, iron and zinc
  • organic antibacterial agents such as benzalkonium chloride, benzethonium chloride and cetylpyridinium chloride
  • the inorganic antibacterial agent having a lower water solubility than the organic antibacterial agent.
  • the fiber treatment agent 12 is adhered to the surface of the fiber 10 by coating the surface of the constituent fibers of the non-woven fabric produced by various methods according to a conventional method.
  • a coating method known methods can be adopted without limitation, and examples thereof include a curtain spray method, a slot coat method, a spiral spray method, a beat method, a gravure coat method, and a die coater method.
  • known treatment agents used for the purpose of improving the properties of fibers such as a hydrophilic agent that enhances hydrophilicity to body fluids and a softener that improves the feel with the skin, are used without limitation.
  • a hydrophilic agent that enhances hydrophilicity to body fluids and a softener that improves the feel with the skin
  • hydrophilic agent a nonionic activator and an alkyl phosphate ester salt to which ethylene oxide such as a higher alcohol, a higher fatty acid, and an alkylphenol is added, in consideration of safety to the human body and safety in the manufacturing process, etc.
  • anionic activators such as alkyl sulfates, polyoxyethylene alkyl ethers, polyoxyethylene fatty acid esters, sorbitan fatty acid esters and other nonionic surfactants, etc., alone or in admixture, etc. Is preferably used, and the amount to be applied varies depending on the required performance, but is usually about 0.1 to 2.0% by weight, particularly about 0.2 to 1.0% by weight, based on the dry weight of the target sheet. It is desirable to do.
  • hydrophilizing agent that has been hydrophilized so that the degree of hydrophilicity tends to decrease upon contact with water (those having regular hydrophilicity). Therefore, it is recommended to use substances such as polyglycerin fatty acid esters, polyether-polyester block copolymers, polyether-modified silicones, and fatty acid esters of ethylene oxide-added polyhydric alcohols that do not easily separate from the fiber surface even when in contact with water. Not preferred.
  • the hydrophilic agent By using a hydrophilic agent having regular hydrophilicity, the hydrophilic agent is more easily detached from the fiber by contact with the body fluid, and the fiber after the detachment becomes hydrophobic, so that the wet back It becomes difficult to (reverse) and has the effect of preventing the body fluid containing bad bacteria absorbed by the absorber from reverting to the surface.
  • the fiber treatment agent 12 contains an organic acid such as citric acid, succinic acid and salicylic acid, and a weakly acidic compound such as a fatty acid derived from a natural fat and oil component such as oleic acid, and makes the pH of the surface of the fiber 10 weakly acidic (pH 4). It is preferably .5 to 6.0).
  • the content of the weakly acidic compound is preferably 0.1 to 5.0% by weight with respect to the weight of the fiber treatment agent 12.
  • the fiber 10 contained a weakly acidic compound such as an organic acid such as citric acid, succinic acid and salicylic acid, and a fatty acid derived from a natural fat and oil component such as oleic acid, and the fiber treatment agent 12 was shed by body fluid. Even after that, the weakly acidic compound may remain in the fiber 10 so that an environment favorable for the growth of indigenous skin bacteria can be maintained.
  • the content of the weakly acidic compound contained in the fiber 10 is preferably 0.1 to 5.0% by weight with respect to the weight of the fiber 10.
  • the fiber 10 may be made of a resin exhibiting acidity such as polyacrylic acid as a raw material. As a result, even after the fiber treatment agent 12 is shed by the body fluid, the fiber 10 itself exhibits acidity, so that an environment advantageous for the growth of indigenous skin bacteria can be maintained.
  • the surface sheet 3 is composed of a skin-side sheet 3A arranged on the skin side and a non-skin-side sheet 3B arranged on the non-skin side, and the skin-side sheet 3A is a fiber.
  • the antibacterial agent 11 is kneaded into the fiber 10
  • the surface of the fiber 10 is covered with the fiber treatment agent 12
  • the non-skin side sheet 3B is kneaded with the antibacterial agent 15 into the fiber 14, and the fiber 14 is kneaded.
  • the surface may be configured to be covered with the fiber treatment agent 16 containing the antibacterial agent 17.
  • the antibacterial agent 11 kneaded into the fibers 10 of the skin-side sheet 3A and the antibacterial agent 15 kneaded into the fibers 14 of the non-skin-side sheet 3B are the above-mentioned inorganic type that does not easily run off due to contact with body fluids. It is preferable to use the antibacterial agent of.
  • the fiber treatment agent 12 that covers the surface of the fiber 10 of the skin side sheet 3A preferably contains the weakly acidic compound 13 as described above. Since the fiber treatment agent 12 that covers the surface of the fiber 10 of the skin side sheet 3A comes into direct contact with the skin when worn, the fiber treatment agent 12 prevents the antibacterial effect of the antibacterial agent before urination from functioning.
  • the fiber treatment agent 16 that covers the surface of the fibers 14 of the non-skin side sheet 3B does not come into direct contact with the skin when worn, and therefore preferably contains an antibacterial agent 17.
  • the content of the antibacterial agent can be increased as a whole of the surface sheet 3, and even when a large amount of urine is excreted and the environment becomes such that bad bacteria can easily grow, it becomes possible to sufficiently cope with the situation.
  • the antibacterial agent 17 contained in the fiber treatment agent 16 that covers the surface of the fiber 14 of the non-skin side sheet 3B it is desirable to use an organic antibacterial agent having high solubility in body fluids.
  • the antibacterial agent 17 contained in the fiber treatment agent 16 is separated from the fiber 14 together with the fiber treatment agent 16 by contact with the body fluid, mixed with the body fluid and flows down. Therefore, if the antibacterial agent 17 is an organic type, Since it is easily dissolved in the body fluid and easily diffused into the absorber 4 together with the body fluid, the antibacterial effect can be spread over the entire body fluid absorbed by the absorber 4.
  • the antibacterial agent 15 kneaded into the fibers 14 of the non-skin side sheet 3B is made inorganic so that it does not elute from the fibers 14 even when it comes into contact with body fluids, and does not reduce the antibacterial effect of the entire surface sheet 3. It is preferable to do so.
  • the skin-side sheet 3A and the non-skin-side sheet 3B may form the surface sheet 3 as a single non-woven fabric obtained by carding and fusing raw materials having different configurations in layers, or the surface sheets 3 may be formed separately for each raw material.
  • a laminated sheet material (skin side sheet 3A constitutes the surface sheet 3 and the non-skin side sheet 3B is adjacent to the non-skin side surface of the surface sheet 3). It may be a two-layer laminated sheet material constituting the second sheet arranged in the above manner.

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Absorbent Articles And Supports Therefor (AREA)

Abstract

[Problem] To enable an antibacterial agent to exhibit an antibacterial effect when in an environment in which bad bacteria increases after discharge of body fluid without reducing the activity of resident skin flora which is good bacteria before the discharge of body fluid as much as possible. [Solution] An incontinence pad 1 comprises a liquid permeable surface sheet 3 that forms a skin contacting surface. An antibacterial agent 11 is kneaded into the fibers 10 that constitute the surface sheet 3, the surface of the fibers 10 is coated with a fiber treating agent 12, and the fiber treating agent 12 detaches from the surface of the fibers 10 when in contact with body fluid, exposing the antibacterial agent 11 on the surface of the fibers 10. The fiber treating agent is a hydrophilizing agent. The fiber treating agent 12 contains a weakly acidic compound.

Description

吸収性物品Absorbent article
 本発明は、主には尿とりパッド、失禁パッド、使い捨ておむつ、生理用ナプキン、おりものシート等の吸収性物品に係り、特に体液排出前はプロバイオティクスによる皮膚バリア機能を向上し、体液排出後に初めて抗菌剤による抗菌効果が発現されるようにした吸収性物品に関する。 The present invention mainly relates to absorbent articles such as urine absorbing pads, incontinence pads, disposable diapers, sanitary napkins, and pantyliners, and particularly before the discharge of body fluids, the skin barrier function by probiotics is improved and the body fluids are discharged. It relates to an absorbent article in which the antibacterial effect of the antibacterial agent is exhibited for the first time later.
 従来より、尿や経血等の体液の排出によって皮脂膜が除去され皮膚表面のpHがアルカリ化する結果、悪玉菌である黄色ブドウ球菌が繁殖し、善玉菌である表皮ブドウ球菌が相対的に減少することにより、肌トラブルを引き起こしたり悪臭を発生させたりすることが知られている。 Conventionally, as a result of removing the sebaceous membrane and alkalizing the pH of the skin surface by excreting body fluids such as urine and menstrual blood, Staphylococcus aureus, which is a bad bacterium, propagates, and Staphylococcus epidermidis, which is a good bacterium, is relatively It is known that the decrease causes skin troubles and causes a foul odor.
 皮膚表面のpHがアルカリ化するのを防止する技術としては、下記特許文献1に、天然油脂由来のオレイン酸と、天然油脂のポリオキシアルキレン付加物と、その脂肪酸エステルとを含有する弱酸性を示す繊維処理剤が付着した繊維を吸収性物品の表面材として用いることにより、表面材のpHを弱酸性化することが開示されている。 As a technique for preventing the pH of the skin surface from becoming alkaline, the following Patent Document 1 describes weak acidity containing oleic acid derived from natural fats and oils, a polyoxyalkylene adduct of natural fats and oils, and a fatty acid ester thereof. It is disclosed that the pH of the surface material is weakly acidified by using the fiber to which the fiber treatment agent shown is attached as the surface material of the absorbent article.
 しかしながら、下記特許文献1では、繊維に抗菌加工がなされていないため、細菌の増殖を抑制することができず、排尿に含まれる細菌の尿素分解によってアンモニアの発生が続くので、pHが上がり続け、皮膚表面を弱酸性に維持できない。その結果、皮膚表面が悪玉菌である黄色ブドウ球菌や病原菌が繁殖しやすい環境に陥り、善玉菌である皮膚常在菌の活性を失い、肌トラブルなどを引き起こすおそれがあった。 However, in Patent Document 1 below, since the fibers are not antibacterial processed, the growth of bacteria cannot be suppressed, and the generation of ammonia continues due to the decomposition of urea of the bacteria contained in urination, so that the pH continues to rise, and the pH continues to rise. The skin surface cannot be maintained weakly acidic. As a result, the skin surface may fall into an environment in which Staphylococcus aureus, which is a bad bacterium, and pathogenic bacteria can easily propagate, lose the activity of the skin resident bacterium, which is a good bacterium, and cause skin troubles.
 一方で、吸収性物品の表面材に抗菌剤を備えることによって、尿や経血等の体液中に含まれる細菌の繁殖を抑制して、肌トラブルの低減や悪臭を抑制する技術も知られている。例えば、下記特許文献2では、抗菌性組成物と、前記抗菌性組成物が付着したシート状基材とを含む抗菌性シートであって、前記抗菌性組成物が、常温において固体であり体液に溶解する熱可塑性水溶性ポリマーと、抗菌剤とを含むものである抗菌性シートが開示されている。 On the other hand, there is also known a technique for suppressing the growth of bacteria contained in body fluids such as urine and menstrual blood by providing an antibacterial agent on the surface material of an absorbent article to reduce skin troubles and suppress bad odors. There is. For example, in Patent Document 2 below, an antibacterial sheet containing an antibacterial composition and a sheet-like base material to which the antibacterial composition is attached, wherein the antibacterial composition is solid at room temperature and becomes a body fluid. An antibacterial sheet containing a soluble thermoplastic water-soluble polymer and an antibacterial agent is disclosed.
特開2018-35458号公報Japanese Unexamined Patent Publication No. 2018-35458 特開2008-142464号公報Japanese Unexamined Patent Publication No. 2008-142464
 しかしながら、上記特許文献2では、抗菌性組成物付着面を吸収性物品の表面材に使用した場合、表面材の繊維表面に付着した抗菌剤が常に肌面に接触しているため、皮膚表面に生育している善玉菌である表皮ブドウ球菌などの皮膚常在菌も死滅してしまい、皮膚バリア機能が低下するおそれがあった。 However, in Patent Document 2, when the antibacterial composition adhering surface is used as the surface material of the absorbent article, the antibacterial agent adhering to the fiber surface of the surface material is always in contact with the skin surface, so that the antibacterial composition adheres to the skin surface. Indigenous skin bacteria such as Staphylococcus epidermidis, which is a growing good bacterium, also died, and there was a risk that the skin barrier function would deteriorate.
 このように、体液排出前は、抗菌剤が肌に接触すると、善玉菌である皮膚常在菌が減り、プロバイオティクス(人体に良い影響を与える微生物)による皮膚バリア機能の改善が図れず、皮膚トラブルのリスクが増加するため、抗菌剤の抗菌効果が機能しない方が良い一方で、体液排出後は、皮膚に対して悪影響を及ぼす悪玉菌である黄色ブドウ球菌が繁殖しやすい環境になるため、この悪玉菌を死滅させる抗菌剤の抗菌効果が発揮できるようにすることが必要である。 In this way, before the body fluid is discharged, when the antibacterial agent comes into contact with the skin, the skin flora, which is a good bacterium, is reduced, and the skin barrier function cannot be improved by probiotics (microorganisms that have a positive effect on the human body). Since the risk of skin troubles increases, it is better that the antibacterial effect of the antibacterial agent does not work, but after the body fluid is discharged, the environment becomes easy for the yellow staphylococcus, which is a bad bacterium that adversely affects the skin, to grow. , It is necessary to be able to exert the antibacterial effect of the antibacterial agent that kills this bad bacterium.
 そこで本発明の主たる課題は、体液排出前は善玉菌である皮膚常在菌の活性を極力失うことなく、体液排出後に悪玉菌が増加する環境になったときに初めて抗菌剤の抗菌効果が発揮できるようにした吸収性物品を提供することにある。 Therefore, the main problem of the present invention is that the antibacterial effect of the antibacterial agent is exhibited only when the environment is such that the number of bad bacteria increases after the body fluid is discharged without losing the activity of the skin flora, which is the good bacteria, as much as possible before the body fluid is discharged. The purpose is to provide an absorbent article that has been made possible.
 上記課題を解決するために第1の態様として、肌当接面を形成する透液性の表面シートを備え、前記表面シートを構成する繊維中に抗菌剤が練り込まれるとともに、前記繊維の表面が繊維処理剤によって覆われており、
 体液との接触によって、前記繊維処理剤が前記繊維の表面から脱落し、前記抗菌剤が繊維表面に露出するようになっていることを特徴とする吸収性物品が提供される。
In order to solve the above problems, as a first aspect, a liquid-permeable surface sheet forming a skin contact surface is provided, an antibacterial agent is kneaded into the fibers constituting the surface sheet, and the surface of the fibers is kneaded. Is covered with a fiber treatment agent
An absorbent article is provided characterized in that upon contact with a body fluid, the fiber treatment agent falls off the surface of the fiber, exposing the antibacterial agent to the surface of the fiber.
 上記第1の態様では、前記表面シートを構成する繊維中に抗菌剤が練り込まれるとともに、この繊維の表面が繊維処理剤によって覆われているため、体液排出前は、繊維の表面を覆う繊維処理剤によって繊維中に練り込まれた抗菌剤が直接肌に触れないようになっている一方で、体液排出後においては、体液との接触により繊維処理剤が繊維表面から溶出して脱落し、繊維中に練り込まれた抗菌剤が繊維の表面に露出するため、前記抗菌剤の抗菌効果が発揮できるようになっている。このように、本吸収性物品では、体液排出後に悪玉菌が増加する環境になったときに初めて、繊維中に練り込まれた抗菌剤が露出してその抗菌効果が発揮できるようになる一方で、体液排出前においては、抗菌剤が練り込まれた繊維の表面が繊維処理剤によって覆われているため、抗菌剤によって皮膚表面における善玉菌である皮膚常在菌の活性が失われるのが極力抑えられ、プロバイオティクスによる皮膚バリア機能の改善を図ることができ、皮膚トラブルのリスクが低減できるようになる。 In the first aspect, since the antibacterial agent is kneaded into the fibers constituting the surface sheet and the surface of the fibers is covered with the fiber treatment agent, the fibers covering the surface of the fibers before the body fluid is discharged. While the antibacterial agent kneaded into the fibers by the treatment agent does not come into direct contact with the skin, after the body fluid is discharged, the fiber treatment agent elutes from the fiber surface and falls off due to contact with the body fluid. Since the antibacterial agent kneaded into the fiber is exposed on the surface of the fiber, the antibacterial effect of the antibacterial agent can be exhibited. In this way, in this absorbent article, the antibacterial agent kneaded in the fiber is exposed and its antibacterial effect can be exhibited only when the environment is such that bad bacteria increase after the body fluid is discharged. Before the body fluid is discharged, the surface of the fiber in which the antibacterial agent is kneaded is covered with the fiber treatment agent, so that the antibacterial agent loses the activity of the skin flora, which is a good bacterium on the skin surface, as much as possible. It can be suppressed, the skin barrier function can be improved by probiotics, and the risk of skin troubles can be reduced.
 第2の態様として、前記繊維処理剤が親水化剤である吸収性物品が提供される。 As a second aspect, an absorbent article in which the fiber treatment agent is a hydrophilic agent is provided.
 上記第2の態様では、前記繊維処理剤として親水化剤を用いることによって、前記繊維処理剤が体液との接触によって、体液に速やかに溶解して、繊維表面から脱落しやすくなり、体液排出後に繊維中に練り込まれた抗菌剤が露出しやすくなる。 In the second aspect, by using the hydrophilic agent as the fiber treatment agent, the fiber treatment agent is rapidly dissolved in the body fluid by contact with the body fluid and easily falls off from the fiber surface, and after the body fluid is discharged. The antibacterial agent kneaded into the fiber is easily exposed.
 第3の態様として、前記繊維処理剤に弱酸性化合物が含有されている吸収性物品が提供される。 As a third aspect, an absorbent article containing a weakly acidic compound in the fiber treatment agent is provided.
 上記第3の態様では、前記繊維処理剤に弱酸性化合物を含有することによって、体液排出前における表面シートのpHを弱酸性にすることができ、皮膚表面において悪玉菌である黄色ブドウ球菌や病原菌が繁殖できない環境を維持しやすくなる。 In the third aspect, by containing a weakly acidic compound in the fiber treatment agent, the pH of the surface sheet before the discharge of body fluid can be made weakly acidic, and Staphylococcus aureus and pathogens, which are bad bacteria on the skin surface, can be made weakly acidic. It becomes easier to maintain an environment in which staphylococcus aureus cannot reproduce.
 第4の態様として、前記抗菌剤は水に対して難溶性の抗菌剤からなる吸収性物品が提供される。 As a fourth aspect, the antibacterial agent is provided with an absorbent article made of an antibacterial agent that is poorly soluble in water.
 上記第4の態様では、繊維中に練り込まれた前記抗菌剤は体液に溶出せず繊維中に残留するのが望ましいため、水に対して難溶性の抗菌剤を使用している。 In the fourth aspect, it is desirable that the antibacterial agent kneaded into the fiber does not elute into the body fluid but remains in the fiber, so that an antibacterial agent that is sparingly soluble in water is used.
 第5の態様として、前記繊維中に弱酸性化合物が含有されている吸収性物品が提供される。 As a fifth aspect, an absorbent article containing a weakly acidic compound in the fiber is provided.
 上記第5の態様では、前記繊維中に弱酸性化合物を含有することによって、体液排出後の前記繊維処理剤が脱落した後における表面シートのpHを弱酸性にし、皮膚表面が善玉菌である皮膚常在菌の繁殖に有利な環境を維持しやすくしている。 In the fifth aspect, by containing a weakly acidic compound in the fiber, the pH of the surface sheet after the fiber treatment agent is shed after the body fluid is discharged is weakly acidic, and the skin surface is a good bacterium. It makes it easier to maintain an environment that is favorable for the growth of indigenous bacteria.
 第6の態様として、前記繊維が酸性を示す樹脂を原料として構成されている吸収性物品が提供される。 As a sixth aspect, an absorbent article made of a resin whose fibers are acidic is provided.
 上記第6の態様では、前記繊維を、ポリアクリル酸などの酸性を示す樹脂を原料として構成することによって、体液排出後の前記繊維処理剤が脱落した後における表面シートのpHを弱酸性にし、皮膚表面が善玉菌である皮膚常在菌の繁殖に有利な環境を維持しやすくしている。 In the sixth aspect, the fibers are made of an acidic resin such as polyacrylic acid as a raw material, so that the pH of the surface sheet after the fiber treatment agent has fallen off after the body fluid is discharged is weakly acidic. It makes it easier to maintain an environment that is favorable for the growth of skin flora, which has a good skin surface.
 以上詳説のとおり本発明によれば、体液排出前は善玉菌である皮膚常在菌の活性を極力失うことなく、体液排出後に悪玉菌が増加する環境になったときに初めて抗菌剤の抗菌効果が発揮できるようになる。 As described in detail above, according to the present invention, the antibacterial effect of the antibacterial agent is obtained only when the environment is such that the number of bad bacteria increases after the body fluid is discharged without losing the activity of the skin flora, which is the good bacteria, as much as possible before the body fluid is discharged. Will be able to be demonstrated.
本発明に係る尿とりパッド1の一部破断展開図である。It is a partially broken development view of the urine collecting pad 1 which concerns on this invention. 図1のII-II線矢視図である。FIG. 2 is a view taken along the line II-II of FIG. 図1のIII-III線矢視図である。FIG. 3 is a view taken along the line III-III of FIG. (A)は体液排出前、(B)は体液排出後の繊維10の断面図である。(A) is a cross-sectional view of the fiber 10 before the body fluid is discharged, and (B) is a cross-sectional view of the fiber 10 after the body fluid is discharged. 肌側シート3Aと非肌側シート3Bの構成を示す断面図である。It is sectional drawing which shows the structure of the skin side sheet 3A and the non-skin side sheet 3B. 従来の形態を示す、(A)は体液排出前、(B)は体液排出後の繊維の断面図である。The conventional form is shown, (A) is a cross-sectional view of the fiber before the body fluid is discharged, and (B) is a cross-sectional view of the fiber after the body fluid is discharged.
 以下、本発明の実施の形態について図面を参照しながら詳述する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
〔尿とりパッドの基本構造の一例〕
 本発明に係る尿とりパッド1は、図1~図3に示されるように、ポリエチレンシートなどからなる防漏シート2と、着用者の肌との当接面をなし、尿などを速やかに透過させる表面シート3と、これら両シート2、3間に介装された吸収体4と、尿とりパッド1の最外面(非肌当接面)を覆う外装シート5と、前記吸収体4の略側縁部を起立基端とし、かつ少なくとも着用者の排尿口部を含む前後方向の所定の区間内において肌側に突出する左右一対の立体ギャザーBS、BSを形成するサイド不織布6、6とから主に構成され、かつ吸収体4の周囲においては、その上下端縁部では防漏シート2、表面シート3及び外装シート5の外縁部がホットメルトなどの接着剤やヒートシール、超音波シール等の接合手段によって接合され、またその両側縁部では吸収体4よりも側方に延出している防漏シート2、表面シート3、外装シート5及びサイド不織布6がホットメルトなどの接着剤やヒートシール、超音波シール等の接合手段によって接合されている。
[Example of basic structure of urine collecting pad]
As shown in FIGS. 1 to 3, the urine absorbing pad 1 according to the present invention forms a contact surface between the leak-proof sheet 2 made of a polyethylene sheet or the like and the wearer's skin, and quickly permeates urine or the like. Abbreviation of the above-mentioned absorber 4, the surface sheet 3 to be used, the absorber 4 interposed between the two sheets 2 and 3, the exterior sheet 5 covering the outermost surface (non-woven fabric contact surface) of the urine absorbing pad 1. From a pair of left and right three-dimensional gather BSs protruding toward the skin side in a predetermined section in the front-rear direction including at least the urine opening portion of the wearer with the side edge portion as the standing base end, and the side non-woven fabrics 6 and 6 forming the BS Mainly configured, and around the absorber 4, the outer edges of the leak-proof sheet 2, the surface sheet 3 and the exterior sheet 5 are adhesives such as hot melt, heat seals, ultrasonic seals, etc. The leak-proof sheet 2, the surface sheet 3, the exterior sheet 5, and the side non-woven fabric 6 which are joined by the joining means of the above and extend laterally from the absorber 4 at both side edges thereof are bonded with an adhesive such as hot melt or heat. It is joined by a joining means such as a seal or an ultrasonic seal.
 以下、さらに前記尿とりパッド1の構造について詳述すると、
前記防漏シート2は、ポリエチレン等の少なくとも遮水性を有するシート材が用いられるが、近年ではムレ防止の観点から透湿性を有するものが用いられる傾向にある。この遮水・透湿性シート材としては、ポリエチレンやポリプロピレン等のオレフィン系樹脂中に無機充填剤を溶融混練してシートを成形した後、一軸または二軸方向に延伸することにより得られる微多孔性シートが好適に用いられる。前記防漏シート2としては、プラスチックフィルムと不織布とを積層させたポリラミ不織布を用いてもよい。
Hereinafter, the structure of the urine collecting pad 1 will be described in more detail.
As the leak-proof sheet 2, a sheet material having at least water-shielding property such as polyethylene is used, but in recent years, a sheet material having moisture permeability has tended to be used from the viewpoint of preventing stuffiness. The water-impervious / moisture-permeable sheet material has microporous properties obtained by melt-kneading an inorganic filler in an olefin resin such as polyethylene or polypropylene to form a sheet, and then stretching the sheet in the uniaxial or biaxial direction. Sheets are preferably used. As the leak-proof sheet 2, a polylami non-woven fabric in which a plastic film and a non-woven fabric are laminated may be used.
 前記防漏シート2と表面シート3との間に介在される吸収体4は、たとえば綿状パルプと高吸水性ポリマーとにより構成されている。前記高吸水性ポリマーは吸収体4を構成するパルプ中に、例えば粒状粉として混入されている。前記パルプとしては、木材から得られる化学パルプ、溶解パルプ等のセルロース繊維や、レーヨン、アセテート等の人工セルロース繊維からなるものが挙げられ、広葉樹パルプよりは繊維長の長い針葉樹パルプの方が機能および価格の面で好適に使用される。 The absorber 4 interposed between the leak-proof sheet 2 and the surface sheet 3 is composed of, for example, cotton-like pulp and a super absorbent polymer. The super absorbent polymer is mixed in the pulp constituting the absorber 4, for example, as granular powder. Examples of the pulp include cellulose fibers such as chemical pulp and dissolved pulp obtained from wood, and artificial cellulose fibers such as rayon and acetate. It is preferably used in terms of price.
 また、前記吸収体4には合成繊維を混合しても良い。前記合成繊維は、例えばポリエチレン又はポリプロピレン等のポリオレフィン系、ポリエチレンテレフタレートやポリブチレンテレフタレート等のポリエステル系、ナイロンなどのポリアミド系、及びこれらの共重合体などを使用することができるし、これら2種を混合したものであってもよい。また、融点の高い繊維を芯とし融点の低い繊維を鞘とした芯鞘型繊維やサイド-バイ-サイド型繊維、分割型繊維などの複合繊維も用いることができる。前記合成繊維は、体液に対する親和性を有するように、疎水性繊維の場合には親水化剤によって表面処理したものを用いるのが望ましい。 Further, synthetic fibers may be mixed with the absorber 4. As the synthetic fiber, for example, polyolefin-based such as polyethylene or polypropylene, polyester-based such as polyethylene terephthalate and polybutylene terephthalate, polyamide-based such as nylon, and copolymers thereof can be used, and these two types can be used. It may be a mixture. Further, composite fibers such as core-sheath type fibers having a high melting point fiber as a core and a low melting point fiber as a sheath, side-by-side type fibers, and split type fibers can also be used. In the case of hydrophobic fibers, it is desirable to use the synthetic fibers surface-treated with a hydrophilic agent so as to have an affinity for body fluids.
 前記高吸水性ポリマーは、「粒子」以外に「粉体」も含む。高吸水性ポリマーは、この種の吸収性物品に使用される粒径のものをそのまま使用でき、平均粒径が1000μm以下、好ましくは未吸水時の粒径が106μm以上のものが全体の99重量%以上、特に150~850μmのものが全体の99重量%以上であるのが望ましい。未吸水時の平均粒径は250~500μm程度であるのが好ましい。また、高吸水性ポリマーは吸水後の平均粒径が未吸水時の平均粒径の3倍以上、具体的には500μm以上であることが望ましい。なお、未吸水時の高吸水性ポリマーの平均粒径は、重量基準粒度分布における積算値50%での粒径を意味する。この場合における重量基準粒度分布は、JISZ8815-1994に準拠して測定される。すなわち、内径150mm、深さ45mmの710μm、500μm、300μm、150μm及び106μmの目開きのふるいを、目開きの狭いふるいを下にして重ね、一番上の最も目開きの広い710μmのふるいの上に、測定試料50gを入れ、ふるい振動機にて10分間ふるい、各ふるいの上に残った測定試料の重量を測定し、最初の測定試料の重量に基づく各ふるいの上に残った測定試料の重量%を求めることによって測定される。
 高吸水性ポリマーの目付け量は、当該吸収体4の用途で要求される吸収量に応じて適宜定めることができる。したがって一概にはいえないが、50~350g/mとすることができる。ポリマーの目付け量が50g/m未満では、吸収量を確保し難くなる。350g/mを超えると、効果が飽和するばかりでなく、高吸水性ポリマーの過剰によりジャリジャリした違和感を与えるようになる。
The super absorbent polymer also contains "powder" in addition to "particles". As the super absorbent polymer, those having a particle size used for this kind of absorbent article can be used as it is, and a polymer having an average particle size of 1000 μm or less, preferably a particle size of 106 μm or more when not absorbing water is 99 weight in total. % Or more, particularly those having a diameter of 150 to 850 μm are preferably 99% by weight or more of the whole. The average particle size when not absorbing water is preferably about 250 to 500 μm. Further, it is desirable that the average particle size of the superabsorbent polymer after water absorption is 3 times or more, specifically 500 μm or more, of the average particle size when no water is absorbed. The average particle size of the superabsorbent polymer when not absorbing water means the particle size at an integrated value of 50% in the weight-based particle size distribution. The weight-based particle size distribution in this case is measured according to JISZ8815-1994. That is, 710 μm, 500 μm, 300 μm, 150 μm, and 106 μm sieves having an inner diameter of 150 mm and a depth of 45 mm are stacked with the narrow-opening sieve facing down, and above the topmost wide-opening 710 μm sieve. 50 g of the measurement sample is placed in a sieve, sieved for 10 minutes with a sieve vibrator, the weight of the measurement sample remaining on each sieve is measured, and the measurement sample remaining on each sieve based on the weight of the first measurement sample is measured. Measured by determining% by weight.
The basis weight of the superabsorbent polymer can be appropriately determined according to the amount of absorption required for the application of the absorber 4. Therefore, although it cannot be said unconditionally, it can be set to 50 to 350 g / m 2 . If the basis weight of the polymer is less than 50 g / m 2 , it becomes difficult to secure the absorption amount. If it exceeds 350 g / m 2 , not only the effect is saturated, but also the excess of the super absorbent polymer gives a jerky discomfort.
 前記吸収体4は、パルプおよび高吸水性ポリマーの合計重量に対する高吸水性ポリマーの比率が5~90重量%、特に30~70重量%であるのが好ましい。高吸水性ポリマーの比率が5重量%より小さいと、吸水能力が不足するおそれがある。一方、90重量%より大きいと、高吸水性ポリマーのジャリ感(粒子感)が強く感じられ、使用感が低下する。 The absorber 4 preferably has a ratio of the superabsorbent polymer to 5 to 90% by weight, particularly 30 to 70% by weight, based on the total weight of the pulp and the superabsorbent polymer. If the ratio of the super absorbent polymer is less than 5% by weight, the water absorption capacity may be insufficient. On the other hand, when it is larger than 90% by weight, the superabsorbent polymer has a strong jerky feeling (particle feeling), and the usability is lowered.
 前記吸収体4は、形状保持および拡散性向上のために、前記吸収体4の少なくとも肌側面及び非肌側面を、クレープ紙又は不織布などからなる被包シート9で覆うのが好ましい。吸収体4を覆う被包シート9を設ける場合には、結果的に表面シート3と吸収体4との間に被包シート9が介在することになり、前記被包シート9がクレープ紙からなる場合には、吸収性に優れる前記被包シート9によって体液を速やかに拡散させるとともに、吸収体4に吸収した体液の逆戻りを防止するようになる。前記被包シート9によって吸収体4を被包するには、図2及び図3に示されるように、1枚の被包シート9によって吸収体4の両側縁を巻き込むようにして折り返すようにしてもよいし、吸収体4の肌側面と非肌側面とをそれぞれ別体のシートで覆うようにしてもよい。 The absorber 4 preferably covers at least the skin side surface and the non-skin side surface of the absorber 4 with an encapsulating sheet 9 made of crepe paper, non-woven fabric, or the like in order to maintain the shape and improve diffusivity. When the encapsulating sheet 9 covering the absorber 4 is provided, as a result, the encapsulating sheet 9 is interposed between the surface sheet 3 and the absorber 4, and the encapsulating sheet 9 is made of crepe paper. In this case, the encapsulating sheet 9 having excellent absorbability rapidly diffuses the body fluid and prevents the body fluid absorbed by the absorber 4 from returning. In order to enclose the absorber 4 with the encapsulating sheet 9, as shown in FIGS. 2 and 3, one encapsulating sheet 9 wraps both side edges of the absorber 4 and folds back. Alternatively, the skin side surface and the non-skin side surface of the absorber 4 may be covered with separate sheets.
 前記吸収体4の両側部には幅方向内側に膨出する曲線形状からなる脚周りカットライン4a、4aを形成するのが好ましい。前記脚周りカットライン4a、4aを設けることにより、装着時における脚周りへのフィット性が良好となり、体液の漏れが防止できるとともに、ゴワ付き感が軽減して装着感が向上する。前記脚周りカットライン4a、4aの長手方向の位置は任意であるが、図1に示されるように、長手方向の中央部に設けるのが好ましい。また、曲線の形状も任意であり、図示例では、円弧形状に形成されている。 It is preferable to form leg circumference cut lines 4a and 4a having a curved shape that bulges inward in the width direction on both side portions of the absorber 4. By providing the leg circumference cut lines 4a and 4a, the fit to the leg circumference at the time of wearing is improved, leakage of body fluid can be prevented, and the feeling of stiffness is reduced and the wearing feeling is improved. The positions of the cut lines 4a and 4a around the legs in the longitudinal direction are arbitrary, but as shown in FIG. 1, it is preferably provided in the central portion in the longitudinal direction. Further, the shape of the curve is also arbitrary, and in the illustrated example, it is formed in an arc shape.
 前記外装シート5は、防漏シート2の外面(非肌当接面)を覆って尿とりパッド1の外面を布のような外観、肌触りとするものである。外装シート5としては、不織布で形成するのが好ましい。素材繊維は、ポリエチレンまたはポリプロピレン等のオレフィン系、ポリエステル系、ポリアミド系等の合成繊維の他、レーヨンやキュプラ等の再生繊維、綿等の天然繊維を用いることができ、加工法は、スパンレース法、スパンボンド法、サーマルボンド法、エアスルー法、ニードルパンチ法等を用いて製作することができる。但し、肌触り及び強度を両立できる点でスパンボンド不織布やSMS不織布、SMMS不織布等の長繊維不織布が好ましい。 The exterior sheet 5 covers the outer surface (non-skin contact surface) of the leak-proof sheet 2 and makes the outer surface of the urine absorbing pad 1 look and feel like a cloth. The exterior sheet 5 is preferably formed of a non-woven fabric. As the material fiber, olefin-based fibers such as polyethylene or polypropylene, synthetic fibers such as polyester-based and polyamide-based, recycled fibers such as rayon and cupra, and natural fibers such as cotton can be used, and the processing method is the spunlace method. , Span bond method, thermal bond method, air through method, needle punch method, etc. can be used for production. However, long-fiber non-woven fabrics such as spunbonded non-woven fabrics, SMS non-woven fabrics, and SMMS non-woven fabrics are preferable from the viewpoint of achieving both touch and strength.
 前記外装シート5を形成する不織布は一枚で使用する他、複数枚を重ねて使用することもでき、複数枚を重ねて使用する場合は、不織布相互をホットメルト等の接着剤を介して固定するのが好ましい。また、不織布を用いる場合は、その繊維目付けは10~50g/m、特に15~30g/mが好ましい。 The non-woven fabric forming the exterior sheet 5 can be used alone or in layers. When a plurality of non-woven fabrics are used in layers, the non-woven fabrics are fixed to each other via an adhesive such as hot melt. It is preferable to do so. When a non-woven fabric is used, the fiber basis weight is preferably 10 to 50 g / m 2 , and particularly preferably 15 to 30 g / m 2 .
 前記外装シート5の非使用面側(外面)に、1または複数条の仮止め層(図示せず)を形成することにより、身体への装着時に尿とりパッド1を下着や紙おむつ等に固定するようにしてもよい。前記仮止め層としては、機械接合式のフック材を用いてもよいし、粘着剤を用いてもよい。前記仮止め層は必要に応じて設けられ、特段設けなくてもよい。 By forming one or more temporary fixing layers (not shown) on the unused surface side (outer surface) of the exterior sheet 5, the urine absorbing pad 1 is fixed to underwear, a disposable diaper, or the like when attached to the body. You may do so. As the temporary fixing layer, a mechanically bonded hook material may be used, or an adhesive may be used. The temporary fixing layer is provided as needed and does not have to be provided in particular.
 図示例では、外装シート5は吸収体4の幅よりも若干幅が広い程度とされ、両側部が防漏シート2及び表面シート3の側縁を巻き込むようにして表面シート3の肌側にまで延在され、表面シート3の幅方向外側は、この肌側に延在する外装シート5の外面側に表面シート3の両側部表面から延在するサイド不織布6、具体的には尿等が浸透するのを防止する、あるいは肌触り感を高めるなどの目的に応じて、適宜の撥水処理または親水処理が施された不織布素材を用いて構成されたサイド不織布6が配設されている。かかるサイド不織布6としては、天然繊維、合成繊維または再生繊維などを素材として、適宜の加工法によって形成されたものを使用することができるが、好ましくはゴワ付き感を無くすとともに、ムレを防止するために、坪量を抑えて通気性を持たせた不織布を用いるのがよい。具体的には、坪量を8~23g/mとして作製された不織布を用いるのが望ましく、かつ体液の透過を確実に防止するためにシリコン系、パラフィン系、アルキルクロミッククロリド系撥水剤などをコーティングした撥水処理不織布が好適に使用される。 In the illustrated example, the exterior sheet 5 is slightly wider than the width of the absorber 4, and the side edges of the leak-proof sheet 2 and the surface sheet 3 are involved in both sides to reach the skin side of the surface sheet 3. The outer side of the surface sheet 3 in the width direction is infiltrated with the side non-woven fabric 6 extending from both side surfaces of the surface sheet 3, specifically, urine or the like, to the outer surface side of the exterior sheet 5 extending to the skin side. The side non-woven fabric 6 is arranged by using a non-woven fabric material which has been appropriately treated with water-repellent treatment or hydrophilic treatment, depending on the purpose of preventing urination or enhancing the feeling of touch. As the side non-woven fabric 6, those formed from natural fibers, synthetic fibers, recycled fibers and the like by an appropriate processing method can be used, but preferably, the feeling of stiffness is eliminated and stuffiness is prevented. Therefore, it is preferable to use a non-woven fabric having a low basis weight and having air permeability. Specifically, it is desirable to use a non-woven fabric produced with a basis weight of 8 to 23 g / m 2 , and in order to reliably prevent the permeation of body fluids, silicon-based, paraffin-based, alkylchromic chloride-based water repellents, etc. A water-repellent treated non-woven fabric coated with is preferably used.
 前記サイド不織布6の内方側部分はほぼ二重に折り返されるとともに、この二重シート内部に、その高さ方向中間部に1又は複数本の、図示例では3本の糸状弾性伸縮部材7、7…が両端または長手方向の適宜の位置が固定された状態で配設されている。この二重シート部分は前後端部では図3に示されるように、外側に1回折り返して積層された状態で吸収体4側に接着されることによって、少なくとも着用者の排尿口部を含む前後方向の所定の区間内において図2に示されるように、肌側に起立する立体ギャザーBS、BSが左右対で形成されている。 The inner side portion of the side nonwoven fabric 6 is substantially double-folded, and one or more filamentous elastic elastic members 7 in the middle portion in the height direction of the double sheet, in the illustrated example, three filamentous elastic elastic members 7. 7 ... Are arranged in a state where both ends or appropriate positions in the longitudinal direction are fixed. As shown in FIG. 3, the double sheet portion is adhered to the absorber 4 side in a state of being laminated once by being folded back once at the front and rear ends, so that at least the front and rear including the urination port of the wearer are included. As shown in FIG. 2 within a predetermined section of the direction, three-dimensional gather BSs and BSs standing on the skin side are formed in pairs on the left and right.
〔表面シート〕
 前記表面シート3は、有孔または無孔の不織布が好適に用いられる。不織布を構成する素材繊維としては、ポリエチレンまたはポリプロピレン等のオレフィン系、ポリエステル系、ポリアミド系、ポリアクリル酸系等の合成繊維が好ましく、スパンレース法、スパンボンド法、サーマルボンド法、メルトブローン法、ニードルパンチ法等の適宜の加工法によって得られた不織布を用いることができる。これらの加工法の内、スパンレース法は柔軟性、ドレープ性に富む点で優れ、サーマルボンド法は嵩高で圧縮復元性が高い点で優れている。前記表面シート3に多数の透孔を形成した場合には、体液が速やかに吸収されるようになり、ドライタッチ性に優れたものとなる。不織布の繊維は、長繊維または短繊維のいずれでもよいが、好ましくはタオル地の風合いを出すため短繊維を使用するのがよい。また、エンボス処理を容易とするために、比較的低融点のポリエチレンまたはポリプロピレン等のオレフィン系繊維のものを用いるのがよい。また、融点の高い繊維を芯とし融点の低い繊維を鞘とした芯鞘型繊維やサイド-バイ-サイド型繊維、分割型繊維の複合繊維を好適に用いることもできる。
[Surface sheet]
As the surface sheet 3, a perforated or non-perforated non-woven fabric is preferably used. As the material fiber constituting the non-woven fabric, olefin-based fibers such as polyethylene and polypropylene, polyester-based, polyamide-based, and polyacrylic acid-based synthetic fibers are preferable, and spunlace method, spunbond method, thermal bond method, melt blown method, needle. A non-woven fabric obtained by an appropriate processing method such as a punching method can be used. Among these processing methods, the spunlace method is excellent in that it is rich in flexibility and drapeability, and the thermal bond method is excellent in that it is bulky and has high compression stability. When a large number of through holes are formed in the surface sheet 3, the body fluid is rapidly absorbed, and the dry touch property is excellent. The fibers of the non-woven fabric may be either long fibers or short fibers, but it is preferable to use short fibers in order to give the texture of the towel cloth. Further, in order to facilitate the embossing treatment, it is preferable to use an olefin fiber such as polyethylene or polypropylene having a relatively low melting point. Further, a core-sheath type fiber having a fiber having a high melting point as a core and a fiber having a low melting point as a sheath, a side-by-side type fiber, and a composite fiber of a split type fiber can also be preferably used.
 本発明に係る尿とりパッド1では、図4(A)に示されるように、前記表面シート3を構成する繊維10中に抗菌剤11が練り込まれるとともに、前記繊維10の表面が繊維処理剤12によって覆われており、図4(B)に示されるように、体液との接触によって、前記繊維処理剤12が前記繊維10の表面から脱落し、前記抗菌剤11が繊維10の表面に露出するようになっている。 In the urine absorbing pad 1 according to the present invention, as shown in FIG. 4A, the antibacterial agent 11 is kneaded into the fibers 10 constituting the surface sheet 3, and the surface of the fibers 10 is a fiber treatment agent. 12 covered by 12 and, as shown in FIG. 4B, contact with body fluid causes the fiber treatment agent 12 to fall off the surface of the fiber 10 and the antibacterial agent 11 to be exposed on the surface of the fiber 10. It is designed to do.
 具体的には、体液排出前は、図4(A)に示されるように、前記抗菌剤11が練り込まれた繊維10の表面が繊維処理剤12によって覆われているため、前記繊維処理剤12によって繊維10中に練り込まれた抗菌剤11が直接肌に触れないようになっている。これに対して、体液排出後は、表面シート3を体液が通過する際、体液との接触によって、表面シート3を構成する繊維10の表面に付着した繊維処理剤12が繊維10の表面から脱落して抗菌剤11が繊維10の表面に露出するようになっている。前記抗菌剤11は、繊維10の内部に練り込まれることにより担持されているため、繊維10中に担持されたまま残留し、着用者の肌に接触して抗菌効果を発揮する。このように、本尿とりパッド1では、抗菌剤11が練り込まれた繊維10の表面を覆う繊維処理剤12が体液との接触によって繊維10の表面から脱落するため、体液排出後に悪玉菌が増加する環境になったときに初めて、繊維10中に練り込まれた抗菌剤11が露出してその抗菌効果が発揮できるようになる一方で、体液排出前においては、抗菌剤11が練り込まれた繊維10の表面が繊維処理剤12によって覆われているため、抗菌剤11によって皮膚表面における善玉菌である皮膚常在菌の活性が失われるのが極力抑えられ、プロバイオティクスによる皮膚バリア機能の改善を図ることができ、皮膚トラブルのリスクが低減できるようになる。 Specifically, before the body fluid is discharged, as shown in FIG. 4A, the surface of the fiber 10 in which the antibacterial agent 11 is kneaded is covered with the fiber treatment agent 12, so that the fiber treatment agent The antibacterial agent 11 kneaded into the fiber 10 by 12 does not come into direct contact with the skin. On the other hand, after the body fluid is discharged, when the body fluid passes through the surface sheet 3, the fiber treatment agent 12 adhering to the surface of the fibers 10 constituting the surface sheet 3 falls off from the surface of the fibers 10 due to contact with the body fluid. As a result, the antibacterial agent 11 is exposed on the surface of the fiber 10. Since the antibacterial agent 11 is supported by being kneaded into the fiber 10, it remains supported in the fiber 10 and comes into contact with the wearer's skin to exert an antibacterial effect. As described above, in the urine collecting pad 1, the fiber treatment agent 12 covering the surface of the fiber 10 in which the antibacterial agent 11 is kneaded falls off from the surface of the fiber 10 by contact with the body fluid, so that bad bacteria are generated after the body fluid is discharged. Only when the environment becomes increasing, the antibacterial agent 11 kneaded in the fiber 10 is exposed and its antibacterial effect can be exhibited, while the antibacterial agent 11 is kneaded before the body fluid is discharged. Since the surface of the fiber 10 is covered with the fiber treatment agent 12, the antibacterial agent 11 suppresses the loss of the activity of the skin indigenous bacteria, which are good bacteria on the skin surface, as much as possible, and the skin barrier function by probiotics. Can be improved and the risk of skin troubles can be reduced.
 これに対して、従来の抗菌剤を備えた吸収性物品では、図6に示されるように、表面に繊維処理剤が付着した繊維の表面に、前記繊維処理剤に抗菌剤が上塗りされるようにしてコーティングされるため、体液排出前は、抗菌剤が直接肌に接触するため、善玉菌である皮膚常在菌が死滅してしまい、皮膚バリア機能が低下するとともに、体液排出後は、体液によって抗菌剤及び繊維処理剤が流れ落ち、表面シートに抗菌剤が残存せず、表面シートに吸収された体液や着用者の肌面に付着した体液などから悪臭が発生するおそれがあった。 On the other hand, in the conventional absorbent article provided with the antibacterial agent, as shown in FIG. 6, the antibacterial agent is overcoated on the surface of the fiber to which the fiber treatment agent is attached to the surface. Because the antibacterial agent comes into direct contact with the skin before the body fluid is discharged, the skin indigenous bacteria, which are good bacteria, are killed, the skin barrier function is reduced, and the body fluid is discharged after the body fluid is discharged. As a result, the antibacterial agent and the fiber treatment agent flowed down, the antibacterial agent did not remain on the surface sheet, and there was a risk that a foul odor might be generated from the body fluid absorbed by the surface sheet or the body fluid adhering to the wearer's skin surface.
 また、従来の抗菌剤を備えた吸収性物品では、前述の通り、表面に繊維処理剤が付着した繊維の表面に、前記繊維処理剤に抗菌剤が上塗りされるようにしてコーティングされるため、上塗りされた抗菌剤が繊維処理剤の効果を阻害し、吸収性能を悪化させるおそれがあった。これに対して、本発明に係る尿とりパッド1では、抗菌剤11が繊維10中に練り込まれているため、繊維処理剤12の効果を阻害することがなく、吸収性能が悪化することがない。 Further, in the conventional absorbent article provided with an antibacterial agent, as described above, the surface of the fiber to which the fiber treatment agent is attached is coated so that the fiber treatment agent is overcoated with the antibacterial agent. The overcoated antibacterial agent may hinder the effect of the fiber treatment agent and deteriorate the absorption performance. On the other hand, in the urine absorbing pad 1 according to the present invention, since the antibacterial agent 11 is kneaded into the fiber 10, the effect of the fiber treatment agent 12 is not hindered and the absorption performance is deteriorated. Absent.
 一般的に、繊維に無機系抗菌剤を練り込み加工すると、繊維表面に抗菌剤が所々に露出するため、前記繊維処理剤12は、繊維10の表面を全て覆っているのがより好ましいが、次の2つの理由から、必ずしも繊維処理剤12が繊維表面の全てを覆っていなくても構わない。
(1)繊維表面に露出している抗菌剤11が繊維処理剤12によって覆われていれば、この繊維処理剤12によって覆われた抗菌剤は肌面と直接接触しないため、抗菌剤の効力を発揮しない。
(2)繊維表面に露出している抗菌剤11の少なくとも一部が繊維処理剤12によって覆われていれば、抗菌剤11が全て露出している場合と比較して、抗菌剤の効力をある程度制限できる。
Generally, when an inorganic antibacterial agent is kneaded into a fiber, the antibacterial agent is exposed in places on the fiber surface. Therefore, it is more preferable that the fiber treatment agent 12 completely covers the surface of the fiber 10. The fiber treatment agent 12 does not necessarily have to cover the entire surface of the fiber for the following two reasons.
(1) If the antibacterial agent 11 exposed on the fiber surface is covered with the fiber treatment agent 12, the antibacterial agent covered with the fiber treatment agent 12 does not come into direct contact with the skin surface. Does not work.
(2) If at least a part of the antibacterial agent 11 exposed on the fiber surface is covered with the fiber treatment agent 12, the effectiveness of the antibacterial agent is to some extent as compared with the case where all the antibacterial agent 11 is exposed. Can be restricted.
 排尿後に露出した抗菌剤11の抗菌効果としては、JIS L 1902(菌液吸収法)に規定される抗菌活性値が2.0以上となるようにするのが望ましい。 As for the antibacterial effect of the antibacterial agent 11 exposed after urination, it is desirable that the antibacterial activity value specified in JIS L1902 (bacterial solution absorption method) is 2.0 or more.
 前記抗菌剤11は、公知の製法に従い、繊維10の紡糸時に練り込み加工することにより、繊維10中に含有されている。具体的には、不織布を製造するための原料樹脂に前記抗菌剤11を予め混練しておき、この原料樹脂を用いて紡糸した後、不織布を製造する。前記繊維10の素材としては、合成繊維、半合成繊維、天然繊維のいずれでもよいが、紡糸時に練り込み加工が可能で、かつ親水性に富んだアセテート繊維やレーヨン繊維が好ましい。前記繊維10に練り込まれている抗菌剤11は、その量が繊維10の重量に対して0.1~20重量%であることが、抗菌耐久性及びコストの点から好ましい。 The antibacterial agent 11 is contained in the fiber 10 by kneading the fiber 10 at the time of spinning according to a known production method. Specifically, the antibacterial agent 11 is kneaded in advance with a raw material resin for producing a non-woven fabric, and after spinning using this raw material resin, the non-woven fabric is produced. The material of the fiber 10 may be any of synthetic fiber, semi-synthetic fiber, and natural fiber, but acetate fiber and rayon fiber, which can be kneaded at the time of spinning and are rich in hydrophilicity, are preferable. The amount of the antibacterial agent 11 kneaded into the fiber 10 is preferably 0.1 to 20% by weight based on the weight of the fiber 10 from the viewpoint of antibacterial durability and cost.
 前記抗菌剤11としては、金、銀、銅、白金、鉄、亜鉛などの無機系抗菌剤、塩化ベンザルコニウム、塩化ベンゼトニウム、塩化セチルピリジニウムなどの有機系抗菌剤などを用いることができるが、有機系抗菌剤と比較して水溶性が低い前記無機系抗菌剤を用いるのが好ましい。水に対して難溶性の無機系抗菌剤を使用することにより、繊維処理剤12が脱落した繊維10から抗菌剤11が体液に溶出せずに確実に繊維10中に残留するようになる。 As the antibacterial agent 11, inorganic antibacterial agents such as gold, silver, copper, platinum, iron and zinc, organic antibacterial agents such as benzalkonium chloride, benzethonium chloride and cetylpyridinium chloride can be used. It is preferable to use the inorganic antibacterial agent having a lower water solubility than the organic antibacterial agent. By using an inorganic antibacterial agent that is sparingly soluble in water, the antibacterial agent 11 is surely left in the fiber 10 without being eluted from the fiber 10 from which the fiber treatment agent 12 has fallen off.
 前記繊維処理剤12を繊維10の表面に付着させるには、種々の方法によって製造された不織布の構成繊維の表面に、常法に従いコーティングすることによって行う。コーティングの方法としては、公知の方法が制限なく採用でき、例えば、カーテンスプレー方式、スロットコート方式、スパイラルスプレー方式、ビート方式、グラビアコート方式、ダイコータ方式などが挙げられる。 The fiber treatment agent 12 is adhered to the surface of the fiber 10 by coating the surface of the constituent fibers of the non-woven fabric produced by various methods according to a conventional method. As the coating method, known methods can be adopted without limitation, and examples thereof include a curtain spray method, a slot coat method, a spiral spray method, a beat method, a gravure coat method, and a die coater method.
 前記繊維処理剤12としては、体液に対する親水性を高める親水化剤や肌との感触性を良好にする柔軟剤など、繊維の性状を改善する目的で使用される公知の処理剤を制限なく用いることができるが、特に本発明に係る尿とりパッド1では、繊維処理剤12が体液に溶解しやすくなるように親水化剤を用いるのが好ましい。 As the fiber treatment agent 12, known treatment agents used for the purpose of improving the properties of fibers, such as a hydrophilic agent that enhances hydrophilicity to body fluids and a softener that improves the feel with the skin, are used without limitation. However, in the urine absorbing pad 1 according to the present invention, it is preferable to use a hydrophilic agent so that the fiber treatment agent 12 can be easily dissolved in the body fluid.
 前記親水化剤としては、人体への安全性、製造工程での安全性等を考慮して、高級アルコール、高級脂肪酸、アルキルフェノール等のエチレンオキサイドを付加した非イオン系活性剤、アルキルリン酸エステル塩(オクチル、ドデシル系)、アルキル硫酸塩等のアニオン系活性剤、ポリオキシエチレンアルキルエーテル、ポリオキシエチレン脂肪酸エステル、ソルビタン脂肪酸エステル等のノニオン性界面活性剤を主体としたもの等の単独あるいは混合物等が好ましく用いられ、付与量は、要求される性能によって異なるが、通常は対象シートの乾燥重量に対して0.1~2.0重量%程度、特に0.2~1.0重量%程度とするのが望ましい。 As the hydrophilic agent, a nonionic activator and an alkyl phosphate ester salt to which ethylene oxide such as a higher alcohol, a higher fatty acid, and an alkylphenol is added, in consideration of safety to the human body and safety in the manufacturing process, etc. (Octyl, dodecyl type), anionic activators such as alkyl sulfates, polyoxyethylene alkyl ethers, polyoxyethylene fatty acid esters, sorbitan fatty acid esters and other nonionic surfactants, etc., alone or in admixture, etc. Is preferably used, and the amount to be applied varies depending on the required performance, but is usually about 0.1 to 2.0% by weight, particularly about 0.2 to 1.0% by weight, based on the dry weight of the target sheet. It is desirable to do.
 また、前記親水化剤は、水との接触で親水化度が低下しやすいように親水化されているもの(レギュラー親水性を有するもの)を用いるのが望ましい。従って、ポリグリセリン脂肪酸エステル、ポリエーテル-ポリエステルブロック共重合体、ポリエーテル変性シリコーン、エチレンオキサイド付加多価アルコールの脂肪酸エステル等の水と接触しても繊維表面から容易に離脱しない物質を用いるのは好ましくない。前記親水化剤としてレギュラー親水性を有するものを用いることにより、体液との接触で、親水化剤がより繊維から離脱しやすくなるとともに、離脱した後の繊維が疎水性となることで、ウェットバック(逆戻り)しにくくなり、吸収体に吸収された悪玉菌を含む体液が表面に逆戻りするのを防ぐ効果がある。 Further, it is desirable to use the hydrophilizing agent that has been hydrophilized so that the degree of hydrophilicity tends to decrease upon contact with water (those having regular hydrophilicity). Therefore, it is recommended to use substances such as polyglycerin fatty acid esters, polyether-polyester block copolymers, polyether-modified silicones, and fatty acid esters of ethylene oxide-added polyhydric alcohols that do not easily separate from the fiber surface even when in contact with water. Not preferred. By using a hydrophilic agent having regular hydrophilicity, the hydrophilic agent is more easily detached from the fiber by contact with the body fluid, and the fiber after the detachment becomes hydrophobic, so that the wet back It becomes difficult to (reverse) and has the effect of preventing the body fluid containing bad bacteria absorbed by the absorber from reverting to the surface.
 前記繊維処理剤12には、クエン酸、コハク酸、サリチル酸などの有機酸、オレイン酸などの天然油脂成分由来の脂肪酸などの弱酸性化合物を含有して、繊維10表面のpHを弱酸性(pH4.5~6.0)にするのが好ましい。前記弱酸性化合物の含有量は、前記繊維処理剤12の重量に対して0.1~5.0重量%とするのが好ましい。 The fiber treatment agent 12 contains an organic acid such as citric acid, succinic acid and salicylic acid, and a weakly acidic compound such as a fatty acid derived from a natural fat and oil component such as oleic acid, and makes the pH of the surface of the fiber 10 weakly acidic (pH 4). It is preferably .5 to 6.0). The content of the weakly acidic compound is preferably 0.1 to 5.0% by weight with respect to the weight of the fiber treatment agent 12.
 また、前記繊維10中に、クエン酸、コハク酸、サリチル酸などの有機酸、オレイン酸などの天然油脂成分由来の脂肪酸などの弱酸性化合物を含有して、前記繊維処理剤12が体液によって脱落した後においても、弱酸性化合物が繊維10に残存して、皮膚常在菌の生育に有利な環境が維持できるようにしてもよい。前記繊維10中に含有する弱酸性化合物の含有量は、繊維10の重量に対して0.1~5.0重量%とするのが好ましい。 Further, the fiber 10 contained a weakly acidic compound such as an organic acid such as citric acid, succinic acid and salicylic acid, and a fatty acid derived from a natural fat and oil component such as oleic acid, and the fiber treatment agent 12 was shed by body fluid. Even after that, the weakly acidic compound may remain in the fiber 10 so that an environment favorable for the growth of indigenous skin bacteria can be maintained. The content of the weakly acidic compound contained in the fiber 10 is preferably 0.1 to 5.0% by weight with respect to the weight of the fiber 10.
 また、前記繊維10中に弱酸性化合物を含有する構成に代えて又はこの構成ととともに、前記繊維10がポリアクリル酸などの酸性を示す樹脂を原料として構成されるようにしてもよい。これによって、前記繊維処理剤12が体液によって脱落した後でも、繊維10自体が酸性を示すため、皮膚常在菌の育成に有利な環境が維持できるようになる。 Further, instead of or in combination with the structure containing a weakly acidic compound in the fiber 10, the fiber 10 may be made of a resin exhibiting acidity such as polyacrylic acid as a raw material. As a result, even after the fiber treatment agent 12 is shed by the body fluid, the fiber 10 itself exhibits acidity, so that an environment advantageous for the growth of indigenous skin bacteria can be maintained.
 次に、前記表面シート3の変形例について説明する。前記表面シート3としては、図5に示されるように、肌側に配置された肌側シート3Aと非肌側に配置された非肌側シート3Bとから構成し、前記肌側シート3Aが繊維10中に抗菌剤11が練り込まれるとともに、この繊維10の表面が繊維処理剤12によって覆われ、前記非肌側シート3Bが繊維14中に抗菌剤15が練り込まれるとともに、この繊維14の表面が抗菌剤17を含有した繊維処理剤16によって覆われるように構成してもよい。前記肌側シート3Aの繊維10中に練り込まれた抗菌剤11及び前記非肌側シート3Bの繊維14中に練り込まれた抗菌剤15としては、体液との接触によって流れ落ちにくい前述の無機系の抗菌剤を使用するのが好ましい。また、肌側シート3Aの繊維10の表面を覆う繊維処理剤12には、前述と同様に弱酸性化合物13を含有するのが好ましい。なお、前記肌側シート3Aの繊維10の表面を覆う繊維処理剤12は、装着時に直接肌に接触するため、排尿前における抗菌剤の抗菌効果が機能しないようにするため、前記繊維処理剤12には抗菌剤を配合しないのが望ましい。一方、前記非肌側シート3Bの繊維14の表面を覆う繊維処理剤16は、装着時に直接肌に接触しないので、抗菌剤17を含有するのが好ましい。これにより、表面シート3全体として抗菌剤の含有量を増加させることができ、大量の尿が排泄されて悪玉菌が増殖しやすい環境になった場合にも充分対応できるようになる。 Next, a modified example of the surface sheet 3 will be described. As shown in FIG. 5, the surface sheet 3 is composed of a skin-side sheet 3A arranged on the skin side and a non-skin-side sheet 3B arranged on the non-skin side, and the skin-side sheet 3A is a fiber. The antibacterial agent 11 is kneaded into the fiber 10, the surface of the fiber 10 is covered with the fiber treatment agent 12, the non-skin side sheet 3B is kneaded with the antibacterial agent 15 into the fiber 14, and the fiber 14 is kneaded. The surface may be configured to be covered with the fiber treatment agent 16 containing the antibacterial agent 17. The antibacterial agent 11 kneaded into the fibers 10 of the skin-side sheet 3A and the antibacterial agent 15 kneaded into the fibers 14 of the non-skin-side sheet 3B are the above-mentioned inorganic type that does not easily run off due to contact with body fluids. It is preferable to use the antibacterial agent of. Further, the fiber treatment agent 12 that covers the surface of the fiber 10 of the skin side sheet 3A preferably contains the weakly acidic compound 13 as described above. Since the fiber treatment agent 12 that covers the surface of the fiber 10 of the skin side sheet 3A comes into direct contact with the skin when worn, the fiber treatment agent 12 prevents the antibacterial effect of the antibacterial agent before urination from functioning. It is desirable not to add an antibacterial agent to the skin. On the other hand, the fiber treatment agent 16 that covers the surface of the fibers 14 of the non-skin side sheet 3B does not come into direct contact with the skin when worn, and therefore preferably contains an antibacterial agent 17. As a result, the content of the antibacterial agent can be increased as a whole of the surface sheet 3, and even when a large amount of urine is excreted and the environment becomes such that bad bacteria can easily grow, it becomes possible to sufficiently cope with the situation.
 前記非肌側シート3Bの繊維14の表面を覆う繊維処理剤16に含有する抗菌剤17としては、体液に対する溶解性の高い有機系の抗菌剤を用いるのが望ましい。この繊維処理剤16に含有された抗菌剤17は、体液との接触により、繊維処理剤16とともに繊維14から脱離して体液に混合されて流れ落ちるため、前記抗菌剤17が有機系であれば、体液に溶解しやすく、体液とともに吸収体4内に拡散しやすくなるので、吸収体4に吸収された体液全体に抗菌効果を行き渡らせることができるようになる。一方、非肌側シート3Bの繊維14に練り込まれた抗菌剤15は無機系とすることにより、体液との接触によっても繊維14から溶出しないようにし、表面シート3全体の抗菌効果を低下させないようにすることが好ましい。 As the antibacterial agent 17 contained in the fiber treatment agent 16 that covers the surface of the fiber 14 of the non-skin side sheet 3B, it is desirable to use an organic antibacterial agent having high solubility in body fluids. The antibacterial agent 17 contained in the fiber treatment agent 16 is separated from the fiber 14 together with the fiber treatment agent 16 by contact with the body fluid, mixed with the body fluid and flows down. Therefore, if the antibacterial agent 17 is an organic type, Since it is easily dissolved in the body fluid and easily diffused into the absorber 4 together with the body fluid, the antibacterial effect can be spread over the entire body fluid absorbed by the absorber 4. On the other hand, the antibacterial agent 15 kneaded into the fibers 14 of the non-skin side sheet 3B is made inorganic so that it does not elute from the fibers 14 even when it comes into contact with body fluids, and does not reduce the antibacterial effect of the entire surface sheet 3. It is preferable to do so.
 前記肌側シート3Aと非肌側シート3Bとは、異なる構成の原料を層状にカーディング・融着させた一枚物の不織布として表面シート3を構成してもよいし、それぞれの原料で別々に不織布を作製し、これら不織布を積層して必要に応じて接着させた積層シート材(肌側シート3Aが表面シート3を構成し、非肌側シート3Bが表面シート3の非肌側面に隣接して配置したセカンドシートを構成する2層の積層シート材)としてもよい。 The skin-side sheet 3A and the non-skin-side sheet 3B may form the surface sheet 3 as a single non-woven fabric obtained by carding and fusing raw materials having different configurations in layers, or the surface sheets 3 may be formed separately for each raw material. A laminated sheet material (skin side sheet 3A constitutes the surface sheet 3 and the non-skin side sheet 3B is adjacent to the non-skin side surface of the surface sheet 3). It may be a two-layer laminated sheet material constituting the second sheet arranged in the above manner.
 1…尿とりパッド、2…防漏シート、3…表面シート、4…吸収体、5…外装シート、6…サイド不織布、7…糸状弾性伸縮部材、8…セカンドシート、9…被包シート、10…繊維、11…抗菌剤、12…繊維処理剤、13…弱酸性化合物、14…繊維、15…抗菌剤、16…繊維処理剤、17…抗菌剤 1 ... Urine absorbing pad, 2 ... Leakage-proof sheet, 3 ... Surface sheet, 4 ... Absorber, 5 ... Exterior sheet, 6 ... Side non-woven fabric, 7 ... Filamentous elastic elastic member, 8 ... Second sheet, 9 ... Encapsulation sheet, 10 ... Fiber, 11 ... Antibacterial agent, 12 ... Fiber treatment agent, 13 ... Weakly acidic compound, 14 ... Fiber, 15 ... Antibacterial agent, 16 ... Fiber treatment agent, 17 ... Antibacterial agent

Claims (6)

  1.  肌当接面を形成する透液性の表面シートを備え、前記表面シートを構成する繊維中に抗菌剤が練り込まれるとともに、前記繊維の表面が繊維処理剤によって覆われており、
     体液との接触によって、前記繊維処理剤が前記繊維の表面から脱落し、前記抗菌剤が繊維表面に露出するようになっていることを特徴とする吸収性物品。
    A liquid-permeable surface sheet forming a skin contact surface is provided, an antibacterial agent is kneaded into the fibers constituting the surface sheet, and the surface of the fibers is covered with a fiber treatment agent.
    An absorbent article, characterized in that the fiber treatment agent falls off from the surface of the fiber upon contact with a body fluid, and the antibacterial agent is exposed on the surface of the fiber.
  2.  前記繊維処理剤が親水化剤である請求項1記載の吸収性物品。 The absorbent article according to claim 1, wherein the fiber treatment agent is a hydrophilic agent.
  3.  前記繊維処理剤に弱酸性化合物が含有されている請求項1、2いずれかに記載の吸収性物品。 The absorbent article according to any one of claims 1 and 2, wherein the fiber treatment agent contains a weakly acidic compound.
  4.  前記抗菌剤は水に対して難溶性の抗菌剤からなる請求項1~3いずれかに記載の吸収性物品。 The absorbent article according to any one of claims 1 to 3, wherein the antibacterial agent is an antibacterial agent that is sparingly soluble in water.
  5.  前記繊維中に弱酸性化合物が含有されている請求項1~4いずれかに記載の吸収性物品。 The absorbent article according to any one of claims 1 to 4, wherein the fiber contains a weakly acidic compound.
  6.  前記繊維が酸性を示す樹脂を原料として構成されている請求項1~5いずれかに記載の吸収性物品。 The absorbent article according to any one of claims 1 to 5, wherein the fiber is made of a resin showing acidity as a raw material.
PCT/JP2020/035771 2019-09-27 2020-09-23 Absorbent article WO2021060266A1 (en)

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JP2023179177A (en) * 2022-06-07 2023-12-19 花王株式会社 Surface material of absorbent article

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JP2005021446A (en) * 2003-07-03 2005-01-27 Tadashi Inoue Water absorbing article
JP2009519805A (en) * 2005-12-20 2009-05-21 エスセーアー・ハイジーン・プロダクツ・アーベー New goods
JP2015165061A (en) * 2012-08-08 2015-09-17 ダイワボウホールディングス株式会社 Nonwoven fabric, sheet for absorbent article and absorbent article using the same
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