WO2019093510A1 - Conveyance device and conveyance method - Google Patents
Conveyance device and conveyance method Download PDFInfo
- Publication number
- WO2019093510A1 WO2019093510A1 PCT/JP2018/041813 JP2018041813W WO2019093510A1 WO 2019093510 A1 WO2019093510 A1 WO 2019093510A1 JP 2018041813 W JP2018041813 W JP 2018041813W WO 2019093510 A1 WO2019093510 A1 WO 2019093510A1
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- gear
- drive
- backlash
- transport
- conveyance
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/02—Roller-ways having driven rollers
- B65G13/04—Roller-ways having driven rollers all rollers driven
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
- B65G35/06—Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H19/00—Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion
- F16H19/02—Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion
- F16H19/04—Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion comprising a rack
Definitions
- the present invention relates to a transfer apparatus and a transfer method capable of transferring a workpiece by a simple method.
- the conveying device disclosed in Patent Document 1 includes a traveling plate having rack teeth formed in a matrix on an XY plane, and a traveling gear meshed with the rack teeth of the traveling plate and driven by a drive motor. And a traveling body. On this traveling body, traveling gears that rotate around an axis along the X direction and traveling gears that rotate around an axis along the Y direction are both installed. The traveling body can move to any position on the traveling plate by driving the traveling gears in these different directions.
- the conveyance apparatus shown by patent document 1 is a structure which installs the rack tooth which becomes a plane gear on the upper surface of the traveling board used as a traveling path, ie, the whole area
- the present invention has been made in view of the above-mentioned circumstances.
- One example of the object of the present invention is to simplify the entire configuration by not using a flat gear on a traveling plate which is a traveling path, and to carry the gear over when the traveling body moves or to lock in the gear. It is providing a conveying apparatus and a conveying method which can control generating of a run defect.
- a transport apparatus includes a driven body, a flat gear provided on a surface of the driven body and having teeth arranged in a predetermined direction, and the flat gear meshed with the flat gear. And at least one transport unit having a plurality of drive gears for transporting the driven body in the predetermined direction by transmitting power.
- the plurality of drive gears include first and second drive gears adjacent to each other in the predetermined direction. The positional relationship of the first backlash between the first drive gear and the plane gear is different from the positional relationship of the second backlash between the second drive gear and the plane gear.
- the plurality of drive gears of at least one transfer unit mesh with a flat gear provided on the surface of the driven body to transmit power to the flat gear.
- the plurality of drive gears include first and second drive gears adjacent to each other in the predetermined direction. The positional relationship of backlash between the first drive gear and the plane gear is different from the positional relationship of backlash between the second drive gear and the plane gear.
- the overall configuration is simplified by not using the flat gear on the traveling plate which is the traveling path, and the gear rides up when the traveling body moves, or the gear is jammed and solidified, etc. It is possible to suppress the occurrence of poor driving.
- FIG. 1 is an overall perspective view of a conveyance device according to a first embodiment of the present invention. It is a perspective view which shows the conveyance tray of the conveying apparatus shown in FIG. It is an enlarged plan view of the plane gear of the conveyance tray shown to FIG. 3B. It is a perspective view of a conveyance unit which constitutes a conveyance device. It is the figure which looked at the drive mechanism of the conveying apparatus of FIG. 4 from the arrow V direction.
- FIG. 5 is a view of a drive mechanism of the transport device of FIG.
- FIG. 1A is a view showing the overall configuration of a transfer apparatus 100 according to an embodiment of the present invention.
- FIG. 1A shows a transport tray 1 as a driven body. A transported object (not shown) can be placed on the upper surface of the transport tray 1.
- a flat gear 2 is provided on the lower surface of the transport tray 1, in which teeth 2A are arranged along a predetermined direction (arrow ( ⁇ ) direction).
- the transport tray 1 is transported in the direction of the arrow ( ⁇ ), which is a predetermined transport direction, by the transport unit 4 having the drive gear 3 (3A, 3B) and a drive motor (not shown) that drives the drive gear 3. Be done.
- a plurality of transport units 4 are disposed adjacent to each other along the transport direction (arrow ( ⁇ ) direction), and the drive gears 3 (3A, 3B) provided in each are a plane surface on the transport tray 1 side. By meshing with the gear 2 to transmit power, the transport tray 1 is sequentially transported in the same direction.
- the backlash 5B between the other drive gear 3 (3B) of the drive gears 3 (3A, 3B) adjacent to each other and the plane gear 2 are provided at different intervals (positional relationship). That is, the positional relationship between one drive gear 3 (3A) and the plane gear 2 in the mutually meshed state is different from the positional relationship between the other drive gear 3 (3A) and the plane gear 2 in the mutually meshed state.
- the inside of one transport unit 4 of the adjacent transport units 4 is Backlash 5A between the drive gear 3 (3A) and the plane gear 2 and backlash 5B between the drive gear 3 (3B) and the plane gear 2 in the other conveyance unit 4 of the adjacent conveyance units 4 And are provided at different intervals.
- the backlash 5A between the drive gear 3 (3A) and the plane gear 2 in one of the transfer units 4 of the transfer unit 4 is transferred in the transfer direction (arrow It is provided offset to the rear side of ( ⁇ ) direction).
- backlashes 5B between the drive gear 3 (3B) and the plane gear 2 in the other transport unit 4 of the transport units 4 are provided on the front and back sides in the same direction.
- one drive gear 3 (3A) of the drive gear 3 adjacent to each other along the transport direction (arrow ( ⁇ ) direction) and the flat gear 2 of the surface of the transport tray 1 The backlash 5A between them and the backlash 5B between the other drive gear 3 (3B) and the plane gear 2 are provided at different intervals.
- the backlash 5A between the drive gear 3 (3A) and the plane gear 2 in one conveyance unit 4 is provided on the rear side of the conveyance direction (arrow (.alpha.) Direction) with deviation, and the other
- the phase shift of the drive gear can be made such that the backlash 5B between the drive gear 3 (3B) and the flat gear 2 in the transport unit 4 is directed to both the front and back of the transport direction (arrow (.alpha.) Direction).
- the conveying device 100 has the configuration in which the flat gear 2 is installed only at a limited place called the lower surface of the transport tray 1 and the flat gear is not installed on the entire upper surface of the transport unit 4 which is a traveling path of the transport tray 1. Because of this, the cost of installing the flat gear can be reduced, which can also contribute to the simplification of the overall configuration.
- the backlashes 5A and 5B are set in the respective drive gears 3 (3A and 3B) of the two conveyance units 4 adjacent in the conveyance direction (arrow ( ⁇ ) direction), but the invention is not limited thereto. Similar backlashes 5A and 5B may be set in two adjacent drive gears 3 in the same direction located in one transport unit 4.
- FIG. 2 shows the entire configuration of the drive device 101 according to the embodiment of the present invention.
- FIG. 2 shows the transport tray 11 as a driven body.
- An object (not shown) can be placed on the storage section 11A on the upper surface of the transport tray 11.
- a flat gear 12 in which teeth 12A are arranged in a predetermined direction is provided.
- the teeth 12A of the flat gear 12 are arranged in a matrix along directions of arrows ( ⁇ ) and ( ⁇ ) orthogonal to each other, as shown in FIG. 3A. Further, the teeth 12A of the flat gear 12 are formed in a quadrangular pyramid having a small flat tooth tip 12B at the tip end as a whole. In particular, as shown in FIG. 3B, in the row of teeth 12A 'located at the outer peripheral portion, chamfering is performed in which the corner portion of the slope forming the quadrangular pyramid is chamfered.
- the chamfering process is performed to reduce the contact when the drive gears 13 and 14 mesh with each other, and is a process in which the corner of a quadrangular pyramid slope centered on one corner of the tooth top 12B is chamfered. It can be realized by machining such as cutting.
- the transport tray 11 is transported in the arrow ( ⁇ ) direction or the arrow ( ⁇ ) direction, which is a predetermined transport direction, by a plurality of transport units 20 having drive gears 13 and 14 whose rotational directions are different from each other.
- a transport surface horizontal to the arrow ( ⁇ ) direction or the arrow ( ⁇ ) direction, which is a predetermined transport direction, is formed on a support plate 22 (described later) of the transport unit 20. The transport tray 11 is transported along the transport surface.
- a plurality of transport units 20 are arranged adjacent to each other in a matrix along a predetermined transport direction (arrow ( ⁇ ) and arrow ( ⁇ ) directions).
- the drive gears 13 and 14 provided in each of the transport units 20 mesh with the flat gear 12 on the transport tray 11 to transmit power, thereby moving the transport tray 11 in the arrow ( ⁇ ) or arrow ( ⁇ ) direction.
- Transport
- Each transport unit 20 includes a base 21 serving as a base, and a support plate 22 provided horizontally on the base 21 and having four openings 22A at each edge thereof.
- Each of the transport units 20 further includes four drive gears 13 and 14 rotatably supported on the pedestal 21 about the rotation shafts 13A and 14A, and drive mechanisms 23 and 24 for rotationally driving the drive gears 13 and 14, respectively. Equipped with
- the drive gear 13 is supported rotatably around a rotation axis 13A along the direction of the arrow ( ⁇ ).
- the drive gears 13 are arranged in two sets at intervals in the arrow ( ⁇ ) direction in the transport unit 20.
- Each set of drive gears 13 has a pair of small gears 13B.
- the upper portion of the small gear 13B is exposed from the opening 22A of the support plate 22 and meshes with the flat gear 12 of the transport tray 11 to transport the transport tray 11 in the arrow ( ⁇ ) direction.
- the drive mechanism 23 is disposed at the lower part of the transport unit 20, that is, at a position covered by the support plate 22 in plan view and not protruding around.
- the drive mechanism 23 includes a drive motor 25, a conductive gear 26 for transmitting the power of the drive motor 25 to the drive gear 13, a pulley 27, and a belt 28.
- the drive gear 14 is rotatably supported about a rotation axis 14A along the direction of the arrow ( ⁇ ).
- the drive gears 14 are arranged in two sets at intervals in the arrow ( ⁇ ) direction in the transport unit 20. Further, each set of drive gears 14 has a pair of small gears 14B. The upper portion of the small gear 14 B is exposed from the opening 22 A of the support plate 22 and meshes with the flat gear 12 of the transport tray 11 to transport the transport tray 11 in the arrow ( ⁇ ) direction.
- the drive mechanism 24 is disposed below the transport unit 20 as shown in FIG.
- the drive mechanism 24 includes a drive motor 29, a conductive gear 30 for transmitting power of the drive motor 29 to the drive gear 14, a pulley 31, and a belt 32.
- any of the drive gears 13 or 14 can be rotationally driven by driving the drive mechanisms 23 and 24 arbitrarily.
- the transport tray 11 on the support plate 22 can be transported in the direction of the arrow ( ⁇ ) or the arrow ( ⁇ ) through the drive gears 13 and 14 and the flat gear 12 meshing with these.
- the transport unit 20 as shown in FIG. 7, when the transport tray 11 is transported in the direction of the arrow (.alpha.) Or the arrow (.beta.)
- flat teeth of the flat gear 12 are obtained.
- the tip indicated by reference numeral 12 B
- the transport tray 11 is guided in the arrow ( ⁇ ) or arrow ( ⁇ ) direction.
- the backlash 15A between the flat gear 12 and the backlash 15B between the other drive gear 13/14 and the flat gear 12 are adjusted to have different intervals.
- the drive gear 13 which is a driving gear A in one conveyance unit 20.
- the flat gear 12 and the back gear 15B between the drive gear 13 this is called drive gear B
- the flat gear 12 in the other transport unit 20 at different intervals. ing.
- the backlash 15A between the drive gear 13 (drive gear A) and the plane gear 12 in one of the transport units 20 is in the transport direction (arrow (.alpha.) Direction). It is provided offset to the rear side of).
- the backlashes 15B between the drive gear 13 (drive gear B) and the plane gear 12 in the other transport unit 20 are provided at substantially equal intervals on the front and back sides in the same direction (arrow ( ⁇ ) direction).
- the backlashes 15A and 15B are formed at positions corresponding to the reference pitch circle of the drive gear 13, and mechanically adjust the relative rotation angle of the adjacent drive gear 13 or control the rotation of each drive gear 13. To realize. Then, in the transport apparatus 101 shown in FIGS. 8 and 9 described above, the phase shift of the drive gear 13 is realized, and as shown in FIG. 10, the flat gear 12 is used as the other drive gear 13 (drive gear B). It is possible to prevent the occurrence of the situation where the vehicle rides on or the gears are firmly meshed and become inoperable.
- the backlashes 15A and 15B of the drive gears A and B shown in FIG. 9 are formed by two conveyance units 20 arranged adjacent to each other in the conveyance direction (arrow ( ⁇ ) direction).
- the present invention is not limited to this, and one of the drive gears 14 (referred to as a drive gear A) and the plane gear 12 may be used in two conveyance units 20 arranged adjacent to each other in the conveyance direction (arrow ( ⁇ ) direction).
- the backlash 15A between them and the backlash 15B between the drive gear 14 (referred to as a drive gear B) and the flat gear 12 in the other transport unit 20 may be provided at different intervals.
- FIG. 11 The positional relationship between the drive gears A and B between the arrow ( ⁇ ) direction and the arrow ( ⁇ ) direction as described above is summarized as shown in FIG. That is, in the transport device 101 shown in FIG. 11, the drive gears A and B are shown by the drive gears 13 and 14 adjacent to each other in the transport unit 20 arranged in the arrow ( ⁇ ) and ( ⁇ ) direction matrix. By providing the backlashes 15A and 15B, the meshing failure between the flat gear 12 and the drive gears 13 and 14 is prevented.
- the backlash 15A between the flat gear 12 on the surface of the transport tray 11 and the backlash 15B between the other drive gears 13 and 14 and the flat gear 12 are provided at different intervals.
- the backlash 15A between the drive gears 13 and 14 and the flat gear 12 in one of the conveying units 20 is moved rearward in the conveying direction (arrow (.alpha.) Or arrow (.beta.) Direction).
- the backlash 15B between the drive gears 13 and 14 and the flat gear 12 in the other transport unit 20 is provided offset to the side and both front and rear sides in the transport direction (arrow ( ⁇ ) or arrow ( ⁇ ) direction) It is possible to shift the phase of the drive gear.
- the plane gear 12 is installed only at a limited place called the lower surface of the conveyance tray 11 and the entire top surface of the conveyance unit 20 which becomes the traveling path of the conveyance tray 11 is It is not installed. For this reason, the cost concerning installation of a plane gear can be held down, and it can contribute also to simplification of the whole composition.
- the backlashes 15A and 15B are respectively generated by the drive gears 13 and 14 (drive gears A and B) of two conveyance units 20 adjacent in the conveyance direction (arrow (.alpha.) Or arrow (.beta.) Direction). It is set.
- the present invention is not limited thereto, and as shown in FIG. 12, two drive gears 13 and 14 (drives) located in one transport unit 20 and adjacent in the transport direction (arrow ( ⁇ ) or arrow ( ⁇ ) direction) Similar backlashes 15A and 15B may be set between the gears A and B). Further, in the conveyance device 101 shown in FIGS.
- the recessed portion 33 is provided at the edge of the conveyance unit 20 near the drive gear A so that the arrangement of the drive gears A and B becomes as set, and the drive gear A convex portion 34 may be provided at the edge of the transport unit 20 near B, and the regular arrangement of the drive gears A and B may be realized by fitting the concave portion 33 and the convex portion 34.
- the backlash of the drive gears A and B of the transport unit 20 can be easily achieved by providing only the concave portion 33 in the transport unit 20 corresponding to the drive gear A and only the convex portion 34 in the transport unit corresponding to the drive gear B. Can be recognized from the outside.
- a predetermined backlash can be set between the transport units 20 in the entire transport region.
- the transport unit 20 arranges the drive mechanism 23 in a range overlapping with the support plate 22 in a plan view, there are no components that protrude around the support plate 22. Therefore, a continuous conveyance surface can be configured by laying the conveyance units 20 all over the area to be conveyed without gaps.
- the backlashes 15B between the other drive gear 13/14 (drive gear B) and the plane gear 12 are provided at substantially equal intervals on both the front and back sides in the arrow ( ⁇ ) direction. I did it.
- the present invention is not limited to this, and in the first modification, as shown in FIG. 13, the backlash 15B between the other drive gear 13/14 (drive gear B) and the plane gear 12 can be It may be provided at different intervals on both sides.
- the backlash 15B (15B1) on the front side of the drive gear 13/14 (drive gear B) is set to a size larger than the backlash 15B (15B2) on the rear side of the drive gear 13/14 (drive gear B). It is good.
- the drive gear 13/14 (drive gear B) by forming the backlash 15B (15B1) on the front side of the drive gear 13/14 (drive gear B) larger, the drive gear 13/14 (drive) after meshing with the plane gear 12 is realized.
- the movable range of the gear B) can be secured, and the occurrence of a situation where the gears become solid and become inoperable can be prevented.
- the conveyance tray 11 is an arrow (see FIG. 15) through the flat gear 12 meshing with the drive gears 13 and 14 by selectively driving the drive gears 13/14. ⁇ ) or transport in the arrow ( ⁇ ) direction.
- the conveyance tray 11 may be conveyed in the oblique direction indicated by the arrow a direction or the arrow b direction by simultaneously driving the drive gears 13 and 14 in the predetermined direction.
- the conveyance unit 20 has a square shape, and the pair of drive gears 13 and 14 in the conveyance unit 20 are arranged at positions symmetrical to the center point O (or center line) of the conveyance unit 20. doing. It is not limited to this configuration.
- the outer dimensions (L1, L1 ′) of the transport unit 20, the distance (L2, L2 ′) of the drive gears 13 or 14 in the transport unit 20, the drive gears 13 or 14 The width (L3, L3 ') of the above may be set as appropriate, and the interval (L4) between the drive gears 13 of the adjacent conveyance units 20 may be set as appropriate.
- the outer shape of the transport unit 20 is set to have an integer ratio to the circumferential length of the pitch circle diameter of the drive gears 13 and 14 in the corresponding direction (arrow ( ⁇ ) or arrow ( ⁇ ) direction).
- the control of the transport unit 20 may be simplified.
- a ball caster (not shown) rolling on the upper surface of the support plate 22 of the transport unit 20 may be provided in the vicinity of the lower surface corner of the transport tray 11. Part of the weight of the transport tray 11 may be received by the support plate 22 via the ball caster, and the load on the drive mechanism including the teeth 12 and the drive gears 13 and 14 may be reduced.
- the drive gears 25 and 29 in the same direction are driven to interlock with each other via the belts 28 and 32 by the drive motors 25 and 29, but such a configuration It is not limited to. Motors can be individually connected to the drive gears 13 and 14 in each row, and the same effect can be obtained even if the motor control is performed to shift the phase in a pseudo manner. Further, as shown in FIG. 17, the control unit C for controlling the drive motors 25 and 29 is disposed outside the case 40 of the transport apparatus 101, and operated by an operation signal from the personal computer P similarly installed outside. You may.
- the transport units 20 provided with two drive gears A and B having different backlash amounts are arranged in a matrix. It is also effective to change the orientation of the transport unit 20 according to the transport direction of the transport tray 11.
- This modification 6 will be described with reference to FIGS.
- the drive gear A is disposed on the left side and the lower side
- the transport unit on which the drive gear B is disposed on the right side and the upper side is denoted by reference numeral 20A.
- the transport unit 20A is rotated 90 degrees to drive the gear A is placed on the left side and the upper side
- a transport unit on which the drive gear B is placed on the right side and the lower side is denoted by reference numeral 20B.
- FIGS. 18 and 19 show an example in which only the transport units 20A are arranged in a matrix.
- the transport tray 11 when moving in the horizontal direction or the vertical direction in the drawing, the transport tray 11 is delivered between the gears A and B having mutually different phases between the transport units 20A adjacent to each other.
- the drive gears B are aligned in the left-right direction and the drive gears A are aligned in the vertical direction. That is, since the drive gears A and B not related to delivery are arranged in the same phase, it is difficult to cause biting and the like in delivery in different directions, and can be transported smoothly.
- the transport tray 11 since the transport tray 11 is delivered between the lower left drive gear B and the upper right drive gear A in the oblique direction indicated by the arrow ( ⁇ ) in the figure, the phases are different. Smooth transport is difficult.
- FIGS. 20 and 21 show an example in which the transport units 20A and the transport units 20B obtained by rotating the disposition of the drive gears A and B by 90 degrees are alternately arranged in a matrix.
- the transport tray when moving in the horizontal direction or the vertical direction in the drawing, the transport tray is delivered between the gears A and B having different phases between the transport units 20A adjacent to each other.
- the transport tray 11 is delivered between the lower left drive gear B and the upper right drive gear B in the oblique direction indicated by the arrow ( ⁇ ) in the drawing, so that the phases become the same. Therefore, it can be transported smoothly.
- the arrangement shown in FIGS. 18 and 19 or the arrangement shown in FIGS. 20 and 21 can be appropriately selected depending on whether the conveyance tray 11 should be conveyed in the vertical and horizontal directions or in the oblique direction. Smooth meshing of the drive gears A and B can be realized.
- Embodiments of the present invention relate to a transport apparatus and a transport method applied to work transport on a production line, container transport on a distribution warehouse, and the like.
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Abstract
This conveyance device is provided with: a driven body; a planar gear that is provided on a surface of the driven body and that has teeth arranged in a predetermined direction; and at least one conveyance unit that has a plurality of driving gears for conveying the driven body in the predetermined direction by transmitting power to the planar gear while being engaged with the planar gear. The plurality of driving gears include first and second driving gears adjacent to each other in the predetermined direction. The positional relationship of a first backlash between the first driving gear and the planar gear is different from the positional relationship of a second backlash between the second driving gear and the planar gear.
Description
本発明は、簡易な方式でワークを搬送できる搬送装置及び搬送方法に関する。
BACKGROUND OF THE INVENTION Field of the Invention The present invention relates to a transfer apparatus and a transfer method capable of transferring a workpiece by a simple method.
工場等の生産ラインでは、被搬送体であるワークを搬送するための搬送装置が設置されている。
例えば、特許文献1に示される搬送装置は、X-Y平面上にマトリックス状に形成されたラック歯を有する走行板と、該走行板のラック歯に噛み合いかつ駆動モータにより駆動される走行歯車を有する走行体と、を具備する。
この走行体には、X方向に沿う軸を中心として回転する走行歯車と、Y方向に沿う軸を中心として回転する走行歯車とが共に設置されている。
そして、走行体は、これら異なる方向の走行歯車をそれぞれ駆動することで、走行板上の任意の位置にまで移動することが可能となる。 In a production line such as a factory, a transfer device for transferring a work which is a transferred object is installed.
For example, the conveying device disclosed inPatent Document 1 includes a traveling plate having rack teeth formed in a matrix on an XY plane, and a traveling gear meshed with the rack teeth of the traveling plate and driven by a drive motor. And a traveling body.
On this traveling body, traveling gears that rotate around an axis along the X direction and traveling gears that rotate around an axis along the Y direction are both installed.
The traveling body can move to any position on the traveling plate by driving the traveling gears in these different directions.
例えば、特許文献1に示される搬送装置は、X-Y平面上にマトリックス状に形成されたラック歯を有する走行板と、該走行板のラック歯に噛み合いかつ駆動モータにより駆動される走行歯車を有する走行体と、を具備する。
この走行体には、X方向に沿う軸を中心として回転する走行歯車と、Y方向に沿う軸を中心として回転する走行歯車とが共に設置されている。
そして、走行体は、これら異なる方向の走行歯車をそれぞれ駆動することで、走行板上の任意の位置にまで移動することが可能となる。 In a production line such as a factory, a transfer device for transferring a work which is a transferred object is installed.
For example, the conveying device disclosed in
On this traveling body, traveling gears that rotate around an axis along the X direction and traveling gears that rotate around an axis along the Y direction are both installed.
The traveling body can move to any position on the traveling plate by driving the traveling gears in these different directions.
ところで、特許文献1に示される搬送装置は、走行経路となる走行板の上面、すなわち搬送すべき領域の全体に、平面歯車となるラック歯を設置する構成である。このため、必要とされる搬送領域の全体に所定の加工精度で平面歯車を設けようとすると、コストの増大が避けられない。
さらに、特許文献1に示される搬送装置では、走行体の走行歯車が、走行板上のラック歯と噛み合うことで該走行体を進行させる構成である。このため、状況によっては、走行体の走行歯車と、走行板上のラック歯とが噛み合い不良により、歯車が乗り上げる、歯車が噛み込んで回転や走行が不可能になるといった不具合も生じ、この点において改善が期待されていた。 By the way, the conveyance apparatus shown bypatent document 1 is a structure which installs the rack tooth which becomes a plane gear on the upper surface of the traveling board used as a traveling path, ie, the whole area | region which should be conveyed. For this reason, if it is going to provide a plane gear with a predetermined | prescribed processing precision in the whole conveyance area | region required, the increase in cost is not avoided.
Furthermore, in the conveyance device shown inPatent Document 1, the traveling gear of the traveling body is configured to advance the traveling body by meshing with the rack teeth on the traveling plate. For this reason, depending on the situation, the running gear of the running body and the rack teeth on the running plate are not meshed with each other, causing the problem that the gear rides on or the gear gets caught and rotation or running becomes impossible. Improvement was expected.
さらに、特許文献1に示される搬送装置では、走行体の走行歯車が、走行板上のラック歯と噛み合うことで該走行体を進行させる構成である。このため、状況によっては、走行体の走行歯車と、走行板上のラック歯とが噛み合い不良により、歯車が乗り上げる、歯車が噛み込んで回転や走行が不可能になるといった不具合も生じ、この点において改善が期待されていた。 By the way, the conveyance apparatus shown by
Furthermore, in the conveyance device shown in
この発明は、上述した事情に鑑みてなされた。本発明の目的の一例は、走行経路となる走行板上に平面歯車を使用しないことで全体構成の簡素化を図り、かつ走行体の移動時に歯車が乗り上げる、又は歯車が噛み込んで固まる等の走行不良の発生を抑制することができる搬送装置及び搬送方法を提供することである。
The present invention has been made in view of the above-mentioned circumstances. One example of the object of the present invention is to simplify the entire configuration by not using a flat gear on a traveling plate which is a traveling path, and to carry the gear over when the traveling body moves or to lock in the gear. It is providing a conveying apparatus and a conveying method which can control generating of a run defect.
本発明の第1態様に係る搬送装置は、被駆動体と、前記被駆動体の表面に設けられ、所定方向に配列された歯を有する平面歯車と、前記平面歯車と噛み合って前記平面歯車に動力を伝達することで、前記被駆動体を前記所定方向に搬送する複数の駆動歯車を有する少なくとも一つの搬送ユニットと、を備える。前記複数の駆動歯車は、前記所定方向に互いに隣接する第1および第2の駆動歯車を含む。前記第1の駆動歯車と前記平面歯車との間の第1バックラッシの位置関係が、前記第2の駆動歯車と前記平面歯車との間の第2のバックラッシの位置関係と異なる。
A transport apparatus according to a first aspect of the present invention includes a driven body, a flat gear provided on a surface of the driven body and having teeth arranged in a predetermined direction, and the flat gear meshed with the flat gear. And at least one transport unit having a plurality of drive gears for transporting the driven body in the predetermined direction by transmitting power. The plurality of drive gears include first and second drive gears adjacent to each other in the predetermined direction. The positional relationship of the first backlash between the first drive gear and the plane gear is different from the positional relationship of the second backlash between the second drive gear and the plane gear.
本発明の第2態様に係る搬送方法は、少なくとも一つの搬送ユニットの複数の駆動歯車が被駆動体の表面に設けられた平面歯車と噛み合って前記平面歯車に動力を伝達することで、前記被駆動体を所定方向に搬送することを含む。前記複数の駆動歯車が、前記所定方向に互いに隣接する第1および第2の駆動歯車を含む。前記第1の駆動歯車と前記平面歯車との間のバックラッシの位置関係が、前記第2の駆動歯車と前記平面歯車との間のバックラッシの位置関係と異なる。
In the transfer method according to the second aspect of the present invention, the plurality of drive gears of at least one transfer unit mesh with a flat gear provided on the surface of the driven body to transmit power to the flat gear. Conveying the driving body in a predetermined direction. The plurality of drive gears include first and second drive gears adjacent to each other in the predetermined direction. The positional relationship of backlash between the first drive gear and the plane gear is different from the positional relationship of backlash between the second drive gear and the plane gear.
本発明の実施形態によれば、走行経路となる走行板上に平面歯車を使用しないことで全体構成の簡素化を図り、かつ走行体の移動時に歯車が乗り上げる、又は歯車が噛み込んで固まる等の走行不良の発生を抑制することができる。
According to the embodiment of the present invention, the overall configuration is simplified by not using the flat gear on the traveling plate which is the traveling path, and the gear rides up when the traveling body moves, or the gear is jammed and solidified, etc. It is possible to suppress the occurrence of poor driving.
本発明の実施形態の構成について図1A及び1Bを参照して説明する。
図1Aは本発明の実施形態に係る搬送装置100の全体構成を示す図である。図1Aは、被駆動体となる搬送トレー1を示す。
この搬送トレー1の上面には、被搬送物(図示略)が載置可能である。搬送トレー1の下面には、所定方向(矢印(α)方向)に沿うように歯2Aが配列された平面歯車2が設けられている。 The configuration of an embodiment of the present invention will be described with reference to FIGS. 1A and 1B.
FIG. 1A is a view showing the overall configuration of atransfer apparatus 100 according to an embodiment of the present invention. FIG. 1A shows a transport tray 1 as a driven body.
A transported object (not shown) can be placed on the upper surface of thetransport tray 1. On the lower surface of the transport tray 1, a flat gear 2 is provided in which teeth 2A are arranged along a predetermined direction (arrow (α) direction).
図1Aは本発明の実施形態に係る搬送装置100の全体構成を示す図である。図1Aは、被駆動体となる搬送トレー1を示す。
この搬送トレー1の上面には、被搬送物(図示略)が載置可能である。搬送トレー1の下面には、所定方向(矢印(α)方向)に沿うように歯2Aが配列された平面歯車2が設けられている。 The configuration of an embodiment of the present invention will be described with reference to FIGS. 1A and 1B.
FIG. 1A is a view showing the overall configuration of a
A transported object (not shown) can be placed on the upper surface of the
また、この搬送トレー1は、駆動歯車3(3A,3B)及び該駆動歯車3を駆動する駆動モータ(図示略)を有する搬送ユニット4により、所定の搬送方向である矢印(α)方向に搬送される。
搬送ユニット4は、搬送方向(矢印(α)方向)に沿って複数台が隣接配置されるものであって、それぞれに設けられた駆動歯車3(3A,3B)が、搬送トレー1側の平面歯車2と噛み合って動力を伝達することで、該搬送トレー1を同方向に順次搬送する。 Further, thetransport tray 1 is transported in the direction of the arrow (α), which is a predetermined transport direction, by the transport unit 4 having the drive gear 3 (3A, 3B) and a drive motor (not shown) that drives the drive gear 3. Be done.
A plurality oftransport units 4 are disposed adjacent to each other along the transport direction (arrow (α) direction), and the drive gears 3 (3A, 3B) provided in each are a plane surface on the transport tray 1 side. By meshing with the gear 2 to transmit power, the transport tray 1 is sequentially transported in the same direction.
搬送ユニット4は、搬送方向(矢印(α)方向)に沿って複数台が隣接配置されるものであって、それぞれに設けられた駆動歯車3(3A,3B)が、搬送トレー1側の平面歯車2と噛み合って動力を伝達することで、該搬送トレー1を同方向に順次搬送する。 Further, the
A plurality of
また、この搬送装置100では、搬送方向(矢印(α)方向)に沿い互い隣接する駆動歯車3(3A,3B)のうち一方の駆動歯車3(3A)と平面歯車2との間のバックラッシ5Aと、当該互いに隣接する駆動歯車3(3A,3B)のうち他方の駆動歯車3(3B)と平面歯車2との間のバックラッシ5Bとが異なる間隔(位置関係)に設けられている。すなわち、互いにかみ合った状態における一方の駆動歯車3(3A)と平面歯車2との位置関係が、互いにかみ合った状態における他方の駆動歯車3(3A)と平面歯車2との位置関係と異なる。
例えば、図1A及び1Bに示される搬送装置100では、搬送方向(矢印(α)方向)に互いに隣接配置された2つの搬送ユニット4において、隣接する搬送ユニット4のうちの一方の搬送ユニット4内における駆動歯車3(3A)と平面歯車2との間のバックラッシ5Aと、隣接する搬送ユニット4のうちの他方の搬送ユニット4内における駆動歯車3(3B)と平面歯車2との間のバックラッシ5Bとが異なる間隔に設けられている。
これにより搬送装置100では、図1Bに示されるように、搬送ユニット4のうちの一方の搬送ユニット4内における駆動歯車3(3A)と平面歯車2との間のバックラッシ5Aを該搬送方向(矢印(α)方向)の後方側に偏位して設けている。また、搬送ユニット4のうちの他方の搬送ユニット4内における駆動歯車3(3B)と平面歯車2との間のバックラッシ5Bを同方向の前後両側に設けている。この構成によって、駆動歯車の位相をずらした設定としている。 Further, in thisconveyance device 100, backlash 5A between one of the drive gears 3 (3A) and the plane gear 2 among the drive gears 3 (3A, 3B) adjacent to each other along the conveyance direction (arrow (.alpha.) Direction). And the backlash 5B between the other drive gear 3 (3B) of the drive gears 3 (3A, 3B) adjacent to each other and the plane gear 2 are provided at different intervals (positional relationship). That is, the positional relationship between one drive gear 3 (3A) and the plane gear 2 in the mutually meshed state is different from the positional relationship between the other drive gear 3 (3A) and the plane gear 2 in the mutually meshed state.
For example, in thetransport apparatus 100 shown in FIGS. 1A and 1B, in two transport units 4 arranged adjacent to each other in the transport direction (arrow (α) direction), the inside of one transport unit 4 of the adjacent transport units 4 is Backlash 5A between the drive gear 3 (3A) and the plane gear 2 and backlash 5B between the drive gear 3 (3B) and the plane gear 2 in the other conveyance unit 4 of the adjacent conveyance units 4 And are provided at different intervals.
Thereby, in thetransfer apparatus 100, as shown in FIG. 1B, the backlash 5A between the drive gear 3 (3A) and the plane gear 2 in one of the transfer units 4 of the transfer unit 4 is transferred in the transfer direction (arrow It is provided offset to the rear side of (α) direction). In addition, backlashes 5B between the drive gear 3 (3B) and the plane gear 2 in the other transport unit 4 of the transport units 4 are provided on the front and back sides in the same direction. By this configuration, the drive gear is set to be out of phase.
例えば、図1A及び1Bに示される搬送装置100では、搬送方向(矢印(α)方向)に互いに隣接配置された2つの搬送ユニット4において、隣接する搬送ユニット4のうちの一方の搬送ユニット4内における駆動歯車3(3A)と平面歯車2との間のバックラッシ5Aと、隣接する搬送ユニット4のうちの他方の搬送ユニット4内における駆動歯車3(3B)と平面歯車2との間のバックラッシ5Bとが異なる間隔に設けられている。
これにより搬送装置100では、図1Bに示されるように、搬送ユニット4のうちの一方の搬送ユニット4内における駆動歯車3(3A)と平面歯車2との間のバックラッシ5Aを該搬送方向(矢印(α)方向)の後方側に偏位して設けている。また、搬送ユニット4のうちの他方の搬送ユニット4内における駆動歯車3(3B)と平面歯車2との間のバックラッシ5Bを同方向の前後両側に設けている。この構成によって、駆動歯車の位相をずらした設定としている。 Further, in this
For example, in the
Thereby, in the
以上詳細に説明したように搬送装置100によれば、搬送方向(矢印(α)方向)に沿い互い隣接する駆動歯車3の一方の駆動歯車3(3A)と搬送トレー1表面の平面歯車2との間のバックラッシ5Aと、他方の駆動歯車3(3B)と平面歯車2との間のバックラッシ5Bとを、異なる間隔に設けるようにしている。
これにより例えば、一方の搬送ユニット4内における駆動歯車3(3A)と平面歯車2との間のバックラッシ5Aを該搬送方向(矢印(α)方向)の後方側に偏位して設け、かつ他方の搬送ユニット4内における駆動歯車3(3B)と平面歯車2との間のバックラッシ5Bを該搬送方向(矢印(α)方向)の前後両側に向けるという、駆動歯車の位相ずらしが可能となる。
その結果、搬送装置100では、搬送トレー1の平面歯車2が、一方の駆動歯車3(3A)から他方の駆動歯車3(3B)に乗り移る際の噛み合い不良(例えば、平面歯車2が他方の駆動歯車3(3B)に乗り上げる、歯車が噛み込んで固まるといった不良)を未然に防ぐ調整ができ、良好な搬送トレー1の搬送を実現することが可能となる。
また、搬送装置100は、搬送トレー1の下面という限られた箇所にのみ平面歯車2を設置し、かつ搬送トレー1の走行路となる、搬送ユニット4の上面全体に平面歯車を設置しない構成であるので、平面歯車の設置に係るコストが抑えられ、全体構成の簡素化にも寄与することができる。 As described above in detail, according to thetransport apparatus 100, one drive gear 3 (3A) of the drive gear 3 adjacent to each other along the transport direction (arrow (α) direction) and the flat gear 2 of the surface of the transport tray 1 The backlash 5A between them and the backlash 5B between the other drive gear 3 (3B) and the plane gear 2 are provided at different intervals.
Thereby, for example, thebacklash 5A between the drive gear 3 (3A) and the plane gear 2 in one conveyance unit 4 is provided on the rear side of the conveyance direction (arrow (.alpha.) Direction) with deviation, and the other The phase shift of the drive gear can be made such that the backlash 5B between the drive gear 3 (3B) and the flat gear 2 in the transport unit 4 is directed to both the front and back of the transport direction (arrow (.alpha.) Direction).
As a result, in thetransport apparatus 100, meshing failure (for example, the flat gear 2 is the other drive) when the flat gear 2 of the transfer tray 1 transfers from one drive gear 3 (3A) to the other drive gear 3 (3B) Adjustment can be made to prevent in advance the problem that the gear 3 (3B) rides on and the gear bites and solidifies, and it is possible to realize good conveyance of the conveyance tray 1.
Further, the conveyingdevice 100 has the configuration in which the flat gear 2 is installed only at a limited place called the lower surface of the transport tray 1 and the flat gear is not installed on the entire upper surface of the transport unit 4 which is a traveling path of the transport tray 1. Because of this, the cost of installing the flat gear can be reduced, which can also contribute to the simplification of the overall configuration.
これにより例えば、一方の搬送ユニット4内における駆動歯車3(3A)と平面歯車2との間のバックラッシ5Aを該搬送方向(矢印(α)方向)の後方側に偏位して設け、かつ他方の搬送ユニット4内における駆動歯車3(3B)と平面歯車2との間のバックラッシ5Bを該搬送方向(矢印(α)方向)の前後両側に向けるという、駆動歯車の位相ずらしが可能となる。
その結果、搬送装置100では、搬送トレー1の平面歯車2が、一方の駆動歯車3(3A)から他方の駆動歯車3(3B)に乗り移る際の噛み合い不良(例えば、平面歯車2が他方の駆動歯車3(3B)に乗り上げる、歯車が噛み込んで固まるといった不良)を未然に防ぐ調整ができ、良好な搬送トレー1の搬送を実現することが可能となる。
また、搬送装置100は、搬送トレー1の下面という限られた箇所にのみ平面歯車2を設置し、かつ搬送トレー1の走行路となる、搬送ユニット4の上面全体に平面歯車を設置しない構成であるので、平面歯車の設置に係るコストが抑えられ、全体構成の簡素化にも寄与することができる。 As described above in detail, according to the
Thereby, for example, the
As a result, in the
Further, the conveying
上記例では、搬送方向(矢印(α)方向)に隣接する2つの搬送ユニット4の各駆動歯車3(3A,3B)にてバックラッシ5A,5Bをそれぞれ設定したが、これに限定されない。1つの搬送ユニット4内に位置する同方向の2つの隣接する駆動歯車3において、同様のバックラッシ5A,5Bを設定しても良い。
In the above example, the backlashes 5A and 5B are set in the respective drive gears 3 (3A and 3B) of the two conveyance units 4 adjacent in the conveyance direction (arrow (α) direction), but the invention is not limited thereto. Similar backlashes 5A and 5B may be set in two adjacent drive gears 3 in the same direction located in one transport unit 4.
(実施形態)
本発明の実施形態に係る構成について図2~図12を参照して説明する。
図2は本発明の実施形態に係る駆動装置101の全体構成を示す。図2は、被駆動体となる搬送トレー11を示す。
この搬送トレー11の上面の収納部11Aにて被搬送物(図示略)が載置可能である。搬送トレー11の下面には、所定方向に歯12Aが配列された平面歯車12が設けられている。 (Embodiment)
The configuration according to the embodiment of the present invention will be described with reference to FIGS. 2 to 12.
FIG. 2 shows the entire configuration of thedrive device 101 according to the embodiment of the present invention. FIG. 2 shows the transport tray 11 as a driven body.
An object (not shown) can be placed on thestorage section 11A on the upper surface of the transport tray 11. On the lower surface of the transport tray 11, a flat gear 12 in which teeth 12A are arranged in a predetermined direction is provided.
本発明の実施形態に係る構成について図2~図12を参照して説明する。
図2は本発明の実施形態に係る駆動装置101の全体構成を示す。図2は、被駆動体となる搬送トレー11を示す。
この搬送トレー11の上面の収納部11Aにて被搬送物(図示略)が載置可能である。搬送トレー11の下面には、所定方向に歯12Aが配列された平面歯車12が設けられている。 (Embodiment)
The configuration according to the embodiment of the present invention will be described with reference to FIGS. 2 to 12.
FIG. 2 shows the entire configuration of the
An object (not shown) can be placed on the
この平面歯車12の歯12Aは、図3Aに示されるように、互いに直交する矢印(α)及び矢印(β)方向に沿いマトリックス状に配置されている。
また、平面歯車12の歯12Aは、全体として先端部に小平面の歯先12Bを有する四角錐状に形成されている。特に、外周部に位置する列の歯12A´については図3Bに示されるように、四角錐を形成する斜面の角部を面取りしたチャンファ加工がなされている。
このチャンファ加工は、駆動歯車13,14が噛み合う際の当たりを軽減するために行うものであって、歯先12Bの一角部を中心とした四角錐斜面の角部を面取りした処理であって、切削加工等の機械加工により実現することができる。 Theteeth 12A of the flat gear 12 are arranged in a matrix along directions of arrows (α) and (β) orthogonal to each other, as shown in FIG. 3A.
Further, theteeth 12A of the flat gear 12 are formed in a quadrangular pyramid having a small flat tooth tip 12B at the tip end as a whole. In particular, as shown in FIG. 3B, in the row of teeth 12A 'located at the outer peripheral portion, chamfering is performed in which the corner portion of the slope forming the quadrangular pyramid is chamfered.
The chamfering process is performed to reduce the contact when the drive gears 13 and 14 mesh with each other, and is a process in which the corner of a quadrangular pyramid slope centered on one corner of thetooth top 12B is chamfered. It can be realized by machining such as cutting.
また、平面歯車12の歯12Aは、全体として先端部に小平面の歯先12Bを有する四角錐状に形成されている。特に、外周部に位置する列の歯12A´については図3Bに示されるように、四角錐を形成する斜面の角部を面取りしたチャンファ加工がなされている。
このチャンファ加工は、駆動歯車13,14が噛み合う際の当たりを軽減するために行うものであって、歯先12Bの一角部を中心とした四角錐斜面の角部を面取りした処理であって、切削加工等の機械加工により実現することができる。 The
Further, the
The chamfering process is performed to reduce the contact when the drive gears 13 and 14 mesh with each other, and is a process in which the corner of a quadrangular pyramid slope centered on one corner of the
また、搬送トレー11は、互いに回転方向が異なる駆動歯車13,14を有する複数台の搬送ユニット20により、所定の搬送方向である矢印(α)方向又は矢印(β)方向に移送される。
なお、本実施形態では、所定の搬送方向である矢印(α)方向又は矢印(β)方向に水平な搬送面が、搬送ユニット20の支持板22(後述する)上に形成されている。この搬送面に沿って搬送トレー11が移送される。 Further, thetransport tray 11 is transported in the arrow (α) direction or the arrow (β) direction, which is a predetermined transport direction, by a plurality of transport units 20 having drive gears 13 and 14 whose rotational directions are different from each other.
In the present embodiment, a transport surface horizontal to the arrow (α) direction or the arrow (β) direction, which is a predetermined transport direction, is formed on a support plate 22 (described later) of thetransport unit 20. The transport tray 11 is transported along the transport surface.
なお、本実施形態では、所定の搬送方向である矢印(α)方向又は矢印(β)方向に水平な搬送面が、搬送ユニット20の支持板22(後述する)上に形成されている。この搬送面に沿って搬送トレー11が移送される。 Further, the
In the present embodiment, a transport surface horizontal to the arrow (α) direction or the arrow (β) direction, which is a predetermined transport direction, is formed on a support plate 22 (described later) of the
搬送ユニット20は、図2に示されるように、所定の搬送方向(矢印(α)及び矢印(β)方向)に沿って複数台がマトリックス状に隣接配置される。搬送ユニット20のそれぞれに設けられた駆動歯車13,14が、搬送トレー11上の平面歯車12と噛み合って動力を伝達することで、該搬送トレー11を矢印(α)又は矢印(β)方向に搬送する。
As shown in FIG. 2, a plurality of transport units 20 are arranged adjacent to each other in a matrix along a predetermined transport direction (arrow (α) and arrow (β) directions). The drive gears 13 and 14 provided in each of the transport units 20 mesh with the flat gear 12 on the transport tray 11 to transmit power, thereby moving the transport tray 11 in the arrow (α) or arrow (β) direction. Transport
上述した搬送ユニット20の具体的構成について、図4~図6を参照して詳細に説明する。
各搬送ユニット20は、基部となる台座21と、台座21上に水平に設けられかつその各縁部に4つの開口22Aを有する支持板22と、を具備する。各搬送ユニット20はさらに、台座21に回転軸13A,14Aを中心として回転自在に支持された4つの駆動歯車13,14と、駆動歯車13,14をそれぞれ回転駆動する駆動機構23,24と、を具備する。 The specific configuration of the above-describedtransfer unit 20 will be described in detail with reference to FIGS. 4 to 6.
Eachtransport unit 20 includes a base 21 serving as a base, and a support plate 22 provided horizontally on the base 21 and having four openings 22A at each edge thereof. Each of the transport units 20 further includes four drive gears 13 and 14 rotatably supported on the pedestal 21 about the rotation shafts 13A and 14A, and drive mechanisms 23 and 24 for rotationally driving the drive gears 13 and 14, respectively. Equipped with
各搬送ユニット20は、基部となる台座21と、台座21上に水平に設けられかつその各縁部に4つの開口22Aを有する支持板22と、を具備する。各搬送ユニット20はさらに、台座21に回転軸13A,14Aを中心として回転自在に支持された4つの駆動歯車13,14と、駆動歯車13,14をそれぞれ回転駆動する駆動機構23,24と、を具備する。 The specific configuration of the above-described
Each
駆動歯車13は、矢印(β)方向に沿う回転軸13Aを中心として回転自在に支持される。駆動歯車13は、搬送ユニット20内の矢印(α)方向に間隔をおいて2組配置されている。また、各組の駆動歯車13は一対の小歯車13Bを有している。小歯車13Bの上部が、支持板22の開口22Aから露出して、搬送トレー11の平面歯車12と噛み合うことで、該搬送トレー11を矢印(α)方向に移送する。
駆動機構23は、図5に示されるように搬送ユニット20の下部すなわち、平面視において支持板22に覆われて周囲にはみ出さない位置に配置される。駆動機構23は、駆動モータ25と、該駆動モータ25の動力を駆動歯車13に伝達するための伝導歯車26、プーリ27、ベルト28を有している。 Thedrive gear 13 is supported rotatably around a rotation axis 13A along the direction of the arrow (β). The drive gears 13 are arranged in two sets at intervals in the arrow (α) direction in the transport unit 20. Each set of drive gears 13 has a pair of small gears 13B. The upper portion of the small gear 13B is exposed from the opening 22A of the support plate 22 and meshes with the flat gear 12 of the transport tray 11 to transport the transport tray 11 in the arrow (α) direction.
As shown in FIG. 5, thedrive mechanism 23 is disposed at the lower part of the transport unit 20, that is, at a position covered by the support plate 22 in plan view and not protruding around. The drive mechanism 23 includes a drive motor 25, a conductive gear 26 for transmitting the power of the drive motor 25 to the drive gear 13, a pulley 27, and a belt 28.
駆動機構23は、図5に示されるように搬送ユニット20の下部すなわち、平面視において支持板22に覆われて周囲にはみ出さない位置に配置される。駆動機構23は、駆動モータ25と、該駆動モータ25の動力を駆動歯車13に伝達するための伝導歯車26、プーリ27、ベルト28を有している。 The
As shown in FIG. 5, the
駆動歯車14は、矢印(α)方向に沿う回転軸14Aを中心として回転自在に支持される。駆動歯車14は、搬送ユニット20内の矢印(β)方向に間隔をおいて2組配置されている。また、各組の駆動歯車14は一対の小歯車14Bを有している。小歯車14Bの上部が、支持板22の開口22Aから露出して、搬送トレー11の平面歯車12と噛み合うことで、該搬送トレー11を矢印(β)方向に移送する。
駆動機構24は、図6に示されるように搬送ユニット20の下部に配置される。駆動機構24は、駆動モータ29と、該駆動モータ29の動力を駆動歯車14に伝達するための伝導歯車30、プーリ31、ベルト32を有している。 Thedrive gear 14 is rotatably supported about a rotation axis 14A along the direction of the arrow (α). The drive gears 14 are arranged in two sets at intervals in the arrow (β) direction in the transport unit 20. Further, each set of drive gears 14 has a pair of small gears 14B. The upper portion of the small gear 14 B is exposed from the opening 22 A of the support plate 22 and meshes with the flat gear 12 of the transport tray 11 to transport the transport tray 11 in the arrow (β) direction.
Thedrive mechanism 24 is disposed below the transport unit 20 as shown in FIG. The drive mechanism 24 includes a drive motor 29, a conductive gear 30 for transmitting power of the drive motor 29 to the drive gear 14, a pulley 31, and a belt 32.
駆動機構24は、図6に示されるように搬送ユニット20の下部に配置される。駆動機構24は、駆動モータ29と、該駆動モータ29の動力を駆動歯車14に伝達するための伝導歯車30、プーリ31、ベルト32を有している。 The
The
以上のような搬送ユニット20では、駆動機構23,24を任意に駆動することにより、駆動歯車13又は14のいずれかを回転駆動することができる。これにより該駆動歯車13,14及びこれらと噛み合う平面歯車12を通じて、支持板22上の搬送トレー11を矢印(α)又は矢印(β)方向に移送することができる。
上記搬送ユニット20では、図7に示されるように、駆動歯車13,14の回転駆動により、搬送トレー11を矢印(α)又は矢印(β)方向に移送するに際し、平面歯車12の平らな歯先(符号12Bで示す)を支持板22の上面と摺動させることで、該搬送トレー11を矢印(α)又は矢印(β)方向に案内する。 In thetransport unit 20 as described above, any of the drive gears 13 or 14 can be rotationally driven by driving the drive mechanisms 23 and 24 arbitrarily. As a result, the transport tray 11 on the support plate 22 can be transported in the direction of the arrow (α) or the arrow (β) through the drive gears 13 and 14 and the flat gear 12 meshing with these.
In thetransport unit 20, as shown in FIG. 7, when the transport tray 11 is transported in the direction of the arrow (.alpha.) Or the arrow (.beta.) By the rotational drive of the drive gears 13, 14, flat teeth of the flat gear 12 are obtained. By sliding the tip (indicated by reference numeral 12 B) with the upper surface of the support plate 22, the transport tray 11 is guided in the arrow (α) or arrow (β) direction.
上記搬送ユニット20では、図7に示されるように、駆動歯車13,14の回転駆動により、搬送トレー11を矢印(α)又は矢印(β)方向に移送するに際し、平面歯車12の平らな歯先(符号12Bで示す)を支持板22の上面と摺動させることで、該搬送トレー11を矢印(α)又は矢印(β)方向に案内する。 In the
In the
また、この搬送装置101では、歯車の乗り上げ又は固まり防止のために、搬送方向(矢印(α)又は(β)方向)に沿い互い隣接する動歯車13/14の一方の駆動歯車13/14と平面歯車12との間のバックラッシ15Aと、他方の駆動歯車13/14と平面歯車12との間のバックラッシ15Bとが異なる間隔となるように調整している。
例えば、図8に示される搬送装置101では、搬送方向(矢印(α)方向)に互いに隣接配置された2つの搬送ユニット20において、一方の搬送ユニット20内における駆動歯車13(これを駆動歯車Aとする)と平面歯車12との間のバックラッシ15Aと、他方の搬送ユニット20内における駆動歯車13(これを駆動歯車Bとする)と平面歯車12との間のバックラッシ15Bとを異なる間隔に設けている。 Further, in thetransfer device 101, one of the drive gears 13/14 of the moving gears 13/14 adjacent to each other along the transfer direction (arrow (.alpha.) Or (.beta.) Direction) in order to prevent the buildup or clumping of the gears. The backlash 15A between the flat gear 12 and the backlash 15B between the other drive gear 13/14 and the flat gear 12 are adjusted to have different intervals.
For example, in theconveyance device 101 shown in FIG. 8, in the two conveyance units 20 disposed adjacent to each other in the conveyance direction (arrow (α) direction), the drive gear 13 (which is a driving gear A in one conveyance unit 20). Backlash between the flat gear 12 and the back gear 15B between the drive gear 13 (this is called drive gear B) and the flat gear 12 in the other transport unit 20 at different intervals. ing.
例えば、図8に示される搬送装置101では、搬送方向(矢印(α)方向)に互いに隣接配置された2つの搬送ユニット20において、一方の搬送ユニット20内における駆動歯車13(これを駆動歯車Aとする)と平面歯車12との間のバックラッシ15Aと、他方の搬送ユニット20内における駆動歯車13(これを駆動歯車Bとする)と平面歯車12との間のバックラッシ15Bとを異なる間隔に設けている。 Further, in the
For example, in the
より具体的には、図9に示されるように、一方の搬送ユニット20内における駆動歯車13(駆動歯車A)と平面歯車12との間のバックラッシ15Aは、該搬送方向(矢印(α)方向)の後方側に偏位して設けられる。また、他方の搬送ユニット20内における駆動歯車13(駆動歯車B)と平面歯車12との間のバックラッシ15Bは、同方向(矢印(α)方向)の前後両側にほぼ等間隔に設けられる。
More specifically, as shown in FIG. 9, the backlash 15A between the drive gear 13 (drive gear A) and the plane gear 12 in one of the transport units 20 is in the transport direction (arrow (.alpha.) Direction). It is provided offset to the rear side of). The backlashes 15B between the drive gear 13 (drive gear B) and the plane gear 12 in the other transport unit 20 are provided at substantially equal intervals on the front and back sides in the same direction (arrow (α) direction).
なお、バックラッシ15A,15Bは、駆動歯車13の基準ピッチ円となる位置に形成され、隣接する駆動歯車13の相対回転角度を機械的に調整する、又は各駆動歯車13の回転を制御することで実現する。
そして、以上の図8及び図9に示される搬送装置101では、駆動歯車13の位相ずらしが実現され、図10に示されるような、平面歯車12が他方の駆動歯車13(駆動歯車B)に乗り上げる、又は歯車同士が固く噛み合って動作不能となるという事態発生を防止することが可能となる。 The backlashes 15A and 15B are formed at positions corresponding to the reference pitch circle of the drive gear 13, and mechanically adjust the relative rotation angle of the adjacent drive gear 13 or control the rotation of each drive gear 13. To realize.
Then, in thetransport apparatus 101 shown in FIGS. 8 and 9 described above, the phase shift of the drive gear 13 is realized, and as shown in FIG. 10, the flat gear 12 is used as the other drive gear 13 (drive gear B). It is possible to prevent the occurrence of the situation where the vehicle rides on or the gears are firmly meshed and become inoperable.
そして、以上の図8及び図9に示される搬送装置101では、駆動歯車13の位相ずらしが実現され、図10に示されるような、平面歯車12が他方の駆動歯車13(駆動歯車B)に乗り上げる、又は歯車同士が固く噛み合って動作不能となるという事態発生を防止することが可能となる。 The
Then, in the
なお、図9に示される駆動歯車A及びBのバックラッシ15A,15Bは、搬送方向(矢印(α)方向)に互いに隣接配置された2つの搬送ユニット20で形成されたものである。しかし、これに限定されず、搬送方向(矢印(β)方向)に互いに隣接配置された2つの搬送ユニット20にて、一方の駆動歯車14(これを駆動歯車Aとする)と平面歯車12との間のバックラッシ15Aと、他方の搬送ユニット20内における駆動歯車14(これを駆動歯車Bとする)と平面歯車12との間のバックラッシ15Bとを異なる間隔に設けても良い。
The backlashes 15A and 15B of the drive gears A and B shown in FIG. 9 are formed by two conveyance units 20 arranged adjacent to each other in the conveyance direction (arrow (α) direction). However, the present invention is not limited to this, and one of the drive gears 14 (referred to as a drive gear A) and the plane gear 12 may be used in two conveyance units 20 arranged adjacent to each other in the conveyance direction (arrow (β) direction). The backlash 15A between them and the backlash 15B between the drive gear 14 (referred to as a drive gear B) and the flat gear 12 in the other transport unit 20 may be provided at different intervals.
そして、以上のような矢印(α)方向と、矢印(β)方向との駆動歯車A,Bの位置関係は、図11で示されるように総括される。
すなわち、図11に示される搬送装置101では、矢印(α)及び(β)方向マトリックス状に配置された搬送ユニット20において、互いに隣接する駆動歯車13,14に、駆動歯車A,Bで示されるバックラッシ15A,15Bを設けることで、平面歯車12と駆動歯車13,14との噛み合い不良を防止するものである。 The positional relationship between the drive gears A and B between the arrow (α) direction and the arrow (β) direction as described above is summarized as shown in FIG.
That is, in thetransport device 101 shown in FIG. 11, the drive gears A and B are shown by the drive gears 13 and 14 adjacent to each other in the transport unit 20 arranged in the arrow (α) and (β) direction matrix. By providing the backlashes 15A and 15B, the meshing failure between the flat gear 12 and the drive gears 13 and 14 is prevented.
すなわち、図11に示される搬送装置101では、矢印(α)及び(β)方向マトリックス状に配置された搬送ユニット20において、互いに隣接する駆動歯車13,14に、駆動歯車A,Bで示されるバックラッシ15A,15Bを設けることで、平面歯車12と駆動歯車13,14との噛み合い不良を防止するものである。 The positional relationship between the drive gears A and B between the arrow (α) direction and the arrow (β) direction as described above is summarized as shown in FIG.
That is, in the
以上詳細に説明したように実施形態に示される搬送装置101によれば、搬送方向(矢印(α)又は矢印(β)方向)に沿い互い隣接する駆動歯車13,14の一方の駆動歯車13,14と搬送トレー11表面の平面歯車12との間のバックラッシ15Aと、他方の駆動歯車13,14と平面歯車12との間のバックラッシ15Bとを、異なる間隔に設けるようにしている。
これにより例えば、上記搬送装置101では、一方の搬送ユニット20内における駆動歯車13,14と平面歯車12との間のバックラッシ15Aを該搬送方向(矢印(α)又は矢印(β)方向)の後方側に偏位して設け、かつ他方の搬送ユニット20内における駆動歯車13,14と平面歯車12との間のバックラッシ15Bを該搬送方向(矢印(α)又は矢印(β)方向)の前後両側に向けるという、駆動歯車の位相ずらしが可能となる。 As described above in detail, according to thetransport apparatus 101 shown in the embodiment, one drive gear 13 of the drive gears 13 and 14 adjacent to each other along the transport direction (arrow (α) or arrow (β) direction) The backlash 15A between the flat gear 12 on the surface of the transport tray 11 and the backlash 15B between the other drive gears 13 and 14 and the flat gear 12 are provided at different intervals.
Thus, for example, in the conveyingdevice 101, the backlash 15A between the drive gears 13 and 14 and the flat gear 12 in one of the conveying units 20 is moved rearward in the conveying direction (arrow (.alpha.) Or arrow (.beta.) Direction). The backlash 15B between the drive gears 13 and 14 and the flat gear 12 in the other transport unit 20 is provided offset to the side and both front and rear sides in the transport direction (arrow (α) or arrow (β) direction) It is possible to shift the phase of the drive gear.
これにより例えば、上記搬送装置101では、一方の搬送ユニット20内における駆動歯車13,14と平面歯車12との間のバックラッシ15Aを該搬送方向(矢印(α)又は矢印(β)方向)の後方側に偏位して設け、かつ他方の搬送ユニット20内における駆動歯車13,14と平面歯車12との間のバックラッシ15Bを該搬送方向(矢印(α)又は矢印(β)方向)の前後両側に向けるという、駆動歯車の位相ずらしが可能となる。 As described above in detail, according to the
Thus, for example, in the conveying
その結果として、上記搬送装置101では、搬送トレー11の平面歯車12が、一方の駆動歯車13,14から他方の駆動歯車13,14に乗り移る際の噛み合い不良(例えば、平面歯車12が他方の駆動歯車13,14に乗り上げる、歯車が噛み込んで固まるといった不良)を未然に防ぐ調整ができ、良好な搬送トレー11の搬送を実現することが可能となる。
また、本実施形態の搬送装置101は、搬送トレー11の下面という限られた箇所にのみ平面歯車12を設置し、かつ搬送トレー11の走行路となる、搬送ユニット20の上面全体に平面歯車を設置しない構成である。このため、平面歯車の設置に係るコストが抑えられ、全体構成の簡素化にも寄与することができる。 As a result, in theconveyance device 101, meshing failure (for example, the flat gear 12 is the other drive) when the flat gear 12 of the transfer tray 11 transfers from one drive gear 13, 14 to the other drive gear 13, 14. Adjustment can be made to prevent in advance the problem that the gears 13 and 14 ride on and the gears get stuck and solidify, and it becomes possible to realize good conveyance of the conveyance tray 11.
Further, in theconveyance device 101 of the present embodiment, the plane gear 12 is installed only at a limited place called the lower surface of the conveyance tray 11 and the entire top surface of the conveyance unit 20 which becomes the traveling path of the conveyance tray 11 is It is not installed. For this reason, the cost concerning installation of a plane gear can be held down, and it can contribute also to simplification of the whole composition.
また、本実施形態の搬送装置101は、搬送トレー11の下面という限られた箇所にのみ平面歯車12を設置し、かつ搬送トレー11の走行路となる、搬送ユニット20の上面全体に平面歯車を設置しない構成である。このため、平面歯車の設置に係るコストが抑えられ、全体構成の簡素化にも寄与することができる。 As a result, in the
Further, in the
上記搬送装置101では、搬送方向(矢印(α)又は矢印(β)方向)に隣接する2つの搬送ユニット20の各駆動歯車13,14(駆動歯車A,B)にてバックラッシ15A,15Bをそれぞれ設定している。これに限定されず、図12で示されるように、1つの搬送ユニット20内に位置しかつ搬送方向(矢印(α)又は矢印(β)方向)に隣接する2つの駆動歯車13,14(駆動歯車A,B)の相互間において、同様のバックラッシ15A,15Bを設定しても良い。
また、図11及び図12に示される搬送装置101では、駆動歯車A,Bの配列が設定通りになるように、駆動歯車Aの近傍の搬送ユニット20縁部に凹部33を設け、かつ駆動歯車Bの近傍の搬送ユニット20縁部に凸部34を設け、これら凹部33及び凸部34の嵌合により、駆動歯車A,Bの規則的な配列を実現しても良い。ここで、駆動歯車Aに対応する搬送ユニット20には凹部33のみ、駆動歯車Bに対応する搬送ユニットには凸部34のみを設けることにより、容易に搬送ユニット20の駆動歯車A、Bのバックラッシの状況を外部から認識することができる。そして、凹部33を有する搬送ユニット20と凸部34を有する搬送ユニット20とを交互に並べることにより、搬送領域の全域において、搬送ユニット20相互間に所定のバックラッシを設定することができる。
また、搬送ユニット20は、平面視にて、支持板22と重なる範囲に駆動機構23を配置しているので、支持板22の周囲にはみ出す構成要素が存在しない。したがって、搬送すべき領域全体に搬送ユニット20を隙間なく敷き詰めて配置することにより、連続的な搬送面を構成することができる。 In theconveyance device 101, the backlashes 15A and 15B are respectively generated by the drive gears 13 and 14 (drive gears A and B) of two conveyance units 20 adjacent in the conveyance direction (arrow (.alpha.) Or arrow (.beta.) Direction). It is set. The present invention is not limited thereto, and as shown in FIG. 12, two drive gears 13 and 14 (drives) located in one transport unit 20 and adjacent in the transport direction (arrow (α) or arrow (β) direction) Similar backlashes 15A and 15B may be set between the gears A and B).
Further, in theconveyance device 101 shown in FIGS. 11 and 12, the recessed portion 33 is provided at the edge of the conveyance unit 20 near the drive gear A so that the arrangement of the drive gears A and B becomes as set, and the drive gear A convex portion 34 may be provided at the edge of the transport unit 20 near B, and the regular arrangement of the drive gears A and B may be realized by fitting the concave portion 33 and the convex portion 34. Here, the backlash of the drive gears A and B of the transport unit 20 can be easily achieved by providing only the concave portion 33 in the transport unit 20 corresponding to the drive gear A and only the convex portion 34 in the transport unit corresponding to the drive gear B. Can be recognized from the outside. Then, by alternately arranging the transport unit 20 having the concave portion 33 and the transport unit 20 having the convex portion 34, a predetermined backlash can be set between the transport units 20 in the entire transport region.
In addition, since thetransport unit 20 arranges the drive mechanism 23 in a range overlapping with the support plate 22 in a plan view, there are no components that protrude around the support plate 22. Therefore, a continuous conveyance surface can be configured by laying the conveyance units 20 all over the area to be conveyed without gaps.
また、図11及び図12に示される搬送装置101では、駆動歯車A,Bの配列が設定通りになるように、駆動歯車Aの近傍の搬送ユニット20縁部に凹部33を設け、かつ駆動歯車Bの近傍の搬送ユニット20縁部に凸部34を設け、これら凹部33及び凸部34の嵌合により、駆動歯車A,Bの規則的な配列を実現しても良い。ここで、駆動歯車Aに対応する搬送ユニット20には凹部33のみ、駆動歯車Bに対応する搬送ユニットには凸部34のみを設けることにより、容易に搬送ユニット20の駆動歯車A、Bのバックラッシの状況を外部から認識することができる。そして、凹部33を有する搬送ユニット20と凸部34を有する搬送ユニット20とを交互に並べることにより、搬送領域の全域において、搬送ユニット20相互間に所定のバックラッシを設定することができる。
また、搬送ユニット20は、平面視にて、支持板22と重なる範囲に駆動機構23を配置しているので、支持板22の周囲にはみ出す構成要素が存在しない。したがって、搬送すべき領域全体に搬送ユニット20を隙間なく敷き詰めて配置することにより、連続的な搬送面を構成することができる。 In the
Further, in the
In addition, since the
(変形例1)
上記実施形態では、図9に示されるように他方の駆動歯車13/14(駆動歯車B)と平面歯車12との間のバックラッシ15Bを、矢印(α)方向の前後両側にほぼ等間隔に設けるようにした。
これに限定されず、変形例1では、図13に示されるように、他方の駆動歯車13/14(駆動歯車B)と平面歯車12との間のバックラッシ15Bを、矢印(α)方向の前後両側に異なる間隔で設けても良い。
このとき、駆動歯車13/14(駆動歯車B)の前方側のバックラッシ15B(15B1)は、駆動歯車13/14(駆動歯車B)の後方側のバックラッシ15B(15B2)よりも大きい寸法に設定しても良い。
そして、変形例1にて、駆動歯車13/14(駆動歯車B)の前方側のバックラッシ15B(15B1)をより大きく形成することにより、平面歯車12と噛み合い後の該駆動歯車13/14(駆動歯車B)の可動範囲を確保することができ、歯車同士が固まって動作不能となるという事態発生を防止できる。 (Modification 1)
In the above embodiment, as shown in FIG. 9, thebacklashes 15B between the other drive gear 13/14 (drive gear B) and the plane gear 12 are provided at substantially equal intervals on both the front and back sides in the arrow (α) direction. I did it.
The present invention is not limited to this, and in the first modification, as shown in FIG. 13, thebacklash 15B between the other drive gear 13/14 (drive gear B) and the plane gear 12 can be It may be provided at different intervals on both sides.
At this time, thebacklash 15B (15B1) on the front side of the drive gear 13/14 (drive gear B) is set to a size larger than the backlash 15B (15B2) on the rear side of the drive gear 13/14 (drive gear B). It is good.
Then, in the first modification, by forming thebacklash 15B (15B1) on the front side of the drive gear 13/14 (drive gear B) larger, the drive gear 13/14 (drive) after meshing with the plane gear 12 is realized. The movable range of the gear B) can be secured, and the occurrence of a situation where the gears become solid and become inoperable can be prevented.
上記実施形態では、図9に示されるように他方の駆動歯車13/14(駆動歯車B)と平面歯車12との間のバックラッシ15Bを、矢印(α)方向の前後両側にほぼ等間隔に設けるようにした。
これに限定されず、変形例1では、図13に示されるように、他方の駆動歯車13/14(駆動歯車B)と平面歯車12との間のバックラッシ15Bを、矢印(α)方向の前後両側に異なる間隔で設けても良い。
このとき、駆動歯車13/14(駆動歯車B)の前方側のバックラッシ15B(15B1)は、駆動歯車13/14(駆動歯車B)の後方側のバックラッシ15B(15B2)よりも大きい寸法に設定しても良い。
そして、変形例1にて、駆動歯車13/14(駆動歯車B)の前方側のバックラッシ15B(15B1)をより大きく形成することにより、平面歯車12と噛み合い後の該駆動歯車13/14(駆動歯車B)の可動範囲を確保することができ、歯車同士が固まって動作不能となるという事態発生を防止できる。 (Modification 1)
In the above embodiment, as shown in FIG. 9, the
The present invention is not limited to this, and in the first modification, as shown in FIG. 13, the
At this time, the
Then, in the first modification, by forming the
(変形例2)
変形例2では、図14に示されるように、駆動歯車13/14に噛み合う平面歯車12の前方側(矢印(α)方向側)端部に位置する歯12について、歯先12Bの前側縁部を面取りした面取り部12Cを設けても良い。
そして、このような面取り部12Cでは、駆動歯車13/14(駆動歯車B)が平面歯車12と噛み合う際に、歯車同士が衝突して、平面歯車12が他方の駆動歯車13,14に乗り上げるという事態を未然に回避できる。 (Modification 2)
In the second modification, as shown in FIG. 14, with respect to theteeth 12 located at the front side (arrow (α) direction side) end of the flat gear 12 meshing with the drive gear 13/14, the front edge of the tooth tip 12B You may provide the chamfer 12C which chamfered.
Then, in such a chamferedportion 12C, when the drive gear 13/14 (drive gear B) meshes with the plane gear 12, the gears collide with each other, and the plane gear 12 rides on the other drive gears 13 and 14. You can avoid the situation in advance.
変形例2では、図14に示されるように、駆動歯車13/14に噛み合う平面歯車12の前方側(矢印(α)方向側)端部に位置する歯12について、歯先12Bの前側縁部を面取りした面取り部12Cを設けても良い。
そして、このような面取り部12Cでは、駆動歯車13/14(駆動歯車B)が平面歯車12と噛み合う際に、歯車同士が衝突して、平面歯車12が他方の駆動歯車13,14に乗り上げるという事態を未然に回避できる。 (Modification 2)
In the second modification, as shown in FIG. 14, with respect to the
Then, in such a chamfered
(変形例3)
上記実施形態の搬送装置101では、図15に示されるように、駆動歯車13/14を選択的に駆動することにより、該駆動歯車13,14と噛み合う平面歯車12を通じて、搬送トレー11を矢印(α)又は矢印(β)方向に移送するようにている。
これに加えて、上記搬送装置101では、駆動歯車13及び14を所定方向に同時に駆動することで、矢印a方向または矢印b方向で示す斜め方向に搬送トレー11を搬送するようにしても良い。 (Modification 3)
In theconveyance device 101 of the above embodiment, as shown in FIG. 15, the conveyance tray 11 is an arrow (see FIG. 15) through the flat gear 12 meshing with the drive gears 13 and 14 by selectively driving the drive gears 13/14. α) or transport in the arrow (β) direction.
In addition to this, in theconveyance device 101, the conveyance tray 11 may be conveyed in the oblique direction indicated by the arrow a direction or the arrow b direction by simultaneously driving the drive gears 13 and 14 in the predetermined direction.
上記実施形態の搬送装置101では、図15に示されるように、駆動歯車13/14を選択的に駆動することにより、該駆動歯車13,14と噛み合う平面歯車12を通じて、搬送トレー11を矢印(α)又は矢印(β)方向に移送するようにている。
これに加えて、上記搬送装置101では、駆動歯車13及び14を所定方向に同時に駆動することで、矢印a方向または矢印b方向で示す斜め方向に搬送トレー11を搬送するようにしても良い。 (Modification 3)
In the
In addition to this, in the
(変形例4)
上記実施形態では、搬送ユニット20を正方形状とし、該搬送ユニット20内の一対の駆動歯車13,14を、該搬送ユニット20の中心点O(又は中心線)に対して対称となる位置に配置している。
この構成に限定されない。変形例4では、図16に示されるように、搬送ユニット20の外形寸法(L1,L1´)、搬送ユニット20内の駆動歯車13又は14の間隔(L2,L2´)、駆動歯車13又は14の幅(L3,L3´)、隣接する搬送ユニット20の駆動歯車13の間隔(L4)を適宜設定しても良い。
その際、搬送ユニット20の外形は、対応する方向(矢印(α)又は矢印(β)方向)における、駆動歯車13、14のピッチ円直径の円周長と整数比の関係になるように設定し、これにより搬送ユニット20の制御を簡素化させるようにしても良い。
搬送トレー11の下面角部近傍に、搬送ユニット20の支持板22の上面を転がるボールキャスター(図示略)を設けてもよい。このボールキャスターを介して、搬送トレー11の一部重量を支持板22にて受けさせ、歯12、駆動歯車13、14等を含む駆動機構の負荷を軽減するようにしても良い。 (Modification 4)
In the above embodiment, theconveyance unit 20 has a square shape, and the pair of drive gears 13 and 14 in the conveyance unit 20 are arranged at positions symmetrical to the center point O (or center line) of the conveyance unit 20. doing.
It is not limited to this configuration. In the fourth modification, as shown in FIG. 16, the outer dimensions (L1, L1 ′) of thetransport unit 20, the distance (L2, L2 ′) of the drive gears 13 or 14 in the transport unit 20, the drive gears 13 or 14 The width (L3, L3 ') of the above may be set as appropriate, and the interval (L4) between the drive gears 13 of the adjacent conveyance units 20 may be set as appropriate.
At that time, the outer shape of thetransport unit 20 is set to have an integer ratio to the circumferential length of the pitch circle diameter of the drive gears 13 and 14 in the corresponding direction (arrow (α) or arrow (β) direction). Thus, the control of the transport unit 20 may be simplified.
A ball caster (not shown) rolling on the upper surface of thesupport plate 22 of the transport unit 20 may be provided in the vicinity of the lower surface corner of the transport tray 11. Part of the weight of the transport tray 11 may be received by the support plate 22 via the ball caster, and the load on the drive mechanism including the teeth 12 and the drive gears 13 and 14 may be reduced.
上記実施形態では、搬送ユニット20を正方形状とし、該搬送ユニット20内の一対の駆動歯車13,14を、該搬送ユニット20の中心点O(又は中心線)に対して対称となる位置に配置している。
この構成に限定されない。変形例4では、図16に示されるように、搬送ユニット20の外形寸法(L1,L1´)、搬送ユニット20内の駆動歯車13又は14の間隔(L2,L2´)、駆動歯車13又は14の幅(L3,L3´)、隣接する搬送ユニット20の駆動歯車13の間隔(L4)を適宜設定しても良い。
その際、搬送ユニット20の外形は、対応する方向(矢印(α)又は矢印(β)方向)における、駆動歯車13、14のピッチ円直径の円周長と整数比の関係になるように設定し、これにより搬送ユニット20の制御を簡素化させるようにしても良い。
搬送トレー11の下面角部近傍に、搬送ユニット20の支持板22の上面を転がるボールキャスター(図示略)を設けてもよい。このボールキャスターを介して、搬送トレー11の一部重量を支持板22にて受けさせ、歯12、駆動歯車13、14等を含む駆動機構の負荷を軽減するようにしても良い。 (Modification 4)
In the above embodiment, the
It is not limited to this configuration. In the fourth modification, as shown in FIG. 16, the outer dimensions (L1, L1 ′) of the
At that time, the outer shape of the
A ball caster (not shown) rolling on the upper surface of the
(変形例5)
上記実施形態に示される搬送装置101では、同一方向の2列の駆動歯車13,14を駆動モータ25,29によりベルト28,32を介して連動するように駆動させていたが、このような構成に限定されない。各列の駆動歯車13,14にそれぞれ個別にモータを接続して、各モータ制御により擬似的に位相をずらして駆動させても同様の効果を得ることができる。
また、駆動モータ25,29を制御するための制御部Cは、図17に示されるように、搬送装置101のケース40外に配置し、同じく外部に設置したパーソナルコンピュータPからの操作信号により操作しても良い。 (Modification 5)
In theconveyance device 101 shown in the above embodiment, the drive gears 25 and 29 in the same direction are driven to interlock with each other via the belts 28 and 32 by the drive motors 25 and 29, but such a configuration It is not limited to. Motors can be individually connected to the drive gears 13 and 14 in each row, and the same effect can be obtained even if the motor control is performed to shift the phase in a pseudo manner.
Further, as shown in FIG. 17, the control unit C for controlling the drive motors 25 and 29 is disposed outside the case 40 of the transport apparatus 101, and operated by an operation signal from the personal computer P similarly installed outside. You may.
上記実施形態に示される搬送装置101では、同一方向の2列の駆動歯車13,14を駆動モータ25,29によりベルト28,32を介して連動するように駆動させていたが、このような構成に限定されない。各列の駆動歯車13,14にそれぞれ個別にモータを接続して、各モータ制御により擬似的に位相をずらして駆動させても同様の効果を得ることができる。
また、駆動モータ25,29を制御するための制御部Cは、図17に示されるように、搬送装置101のケース40外に配置し、同じく外部に設置したパーソナルコンピュータPからの操作信号により操作しても良い。 (Modification 5)
In the
Further, as shown in FIG. 17, the control unit C for controlling the
(変形例6)
上記実施形態では、バックラッシ量が異なる駆動歯車A、Bを二つずつ備えた搬送ユニット20をマトリックス状に配置した。搬送トレー11の搬送方向に応じて、搬送ユニット20の向きを変えて配置することも有効である。この変形例6について、図18~21により説明する。図18~21において、駆動歯車Aが左辺および下辺に配置され、駆動歯車Bが右辺および上辺に配置された搬送ユニットに20Aの符号を付し、この搬送ユニット20Aを90度回転させて駆動歯車Aが左辺および上辺に配置され、駆動歯車Bが右辺および下辺に配置された搬送ユニットに20Bの符号を付す。 (Modification 6)
In the above embodiment, thetransport units 20 provided with two drive gears A and B having different backlash amounts are arranged in a matrix. It is also effective to change the orientation of the transport unit 20 according to the transport direction of the transport tray 11. This modification 6 will be described with reference to FIGS. In FIGS. 18-21, the drive gear A is disposed on the left side and the lower side, and the transport unit on which the drive gear B is disposed on the right side and the upper side is denoted by reference numeral 20A. The transport unit 20A is rotated 90 degrees to drive the gear A is placed on the left side and the upper side, and a transport unit on which the drive gear B is placed on the right side and the lower side is denoted by reference numeral 20B.
上記実施形態では、バックラッシ量が異なる駆動歯車A、Bを二つずつ備えた搬送ユニット20をマトリックス状に配置した。搬送トレー11の搬送方向に応じて、搬送ユニット20の向きを変えて配置することも有効である。この変形例6について、図18~21により説明する。図18~21において、駆動歯車Aが左辺および下辺に配置され、駆動歯車Bが右辺および上辺に配置された搬送ユニットに20Aの符号を付し、この搬送ユニット20Aを90度回転させて駆動歯車Aが左辺および上辺に配置され、駆動歯車Bが右辺および下辺に配置された搬送ユニットに20Bの符号を付す。 (Modification 6)
In the above embodiment, the
図18、19は、搬送ユニット20Aのみをマトリックス状に配置した例を示す。この例では、図中左右方向または上下方向への移動に際して、隣り合う搬送ユニット20A間で互いに位相の異なる歯車AとBとの間を搬送トレー11が受け渡される。この受け渡しに際し、受け渡しにかかわらない歯車が左右方向には駆動歯車Bが並び、上下方向には駆動歯車Aが並んでいる。すなわち、受け渡しにかかわらない駆動歯車A、Bが同位相で並ぶので、異なる方向への受け渡しの際に噛み込み等を生じ難く、スムーズに搬送することができる。これに対して、図中矢印(γ)で示す斜め方向への方向に際して、左下の駆動歯車Bと右上の駆動歯車Aとの間で搬送トレー11が受け渡されることになるため、位相が異なり、スムーズな搬送が難しい。
FIGS. 18 and 19 show an example in which only the transport units 20A are arranged in a matrix. In this example, when moving in the horizontal direction or the vertical direction in the drawing, the transport tray 11 is delivered between the gears A and B having mutually different phases between the transport units 20A adjacent to each other. At the time of this delivery, the drive gears B are aligned in the left-right direction and the drive gears A are aligned in the vertical direction. That is, since the drive gears A and B not related to delivery are arranged in the same phase, it is difficult to cause biting and the like in delivery in different directions, and can be transported smoothly. On the other hand, since the transport tray 11 is delivered between the lower left drive gear B and the upper right drive gear A in the oblique direction indicated by the arrow (γ) in the figure, the phases are different. Smooth transport is difficult.
図20、21は、搬送ユニット20Aと、駆動歯車A、Bの配置を90度回転させた搬送ユニット20Bとを交互にマトリックス状に配置した例を示す。この例では、図中左右方向または上下方向への移動に際して、隣り合う搬送ユニット20A間で互いに位相の異なる歯車AとBとの間を搬送トレーが受け渡される。このとき、図中矢印(γ)で示す斜め方向への方向に際して、左下の駆動歯車Bと右上の駆動歯車Bとの間で搬送トレー11が受け渡されることになるため、位相が同じとなるため、スムーズに搬送することができる。
FIGS. 20 and 21 show an example in which the transport units 20A and the transport units 20B obtained by rotating the disposition of the drive gears A and B by 90 degrees are alternately arranged in a matrix. In this example, when moving in the horizontal direction or the vertical direction in the drawing, the transport tray is delivered between the gears A and B having different phases between the transport units 20A adjacent to each other. At this time, the transport tray 11 is delivered between the lower left drive gear B and the upper right drive gear B in the oblique direction indicated by the arrow (γ) in the drawing, so that the phases become the same. Therefore, it can be transported smoothly.
変形例6に説明したように、搬送トレー11を搬送すべき方向が縦横方向か斜め方向かによって、図18、19に示す配置、または、図20、21に示す配置を適宜選択することにより、駆動歯車A、Bのスムーズな噛み合いを実現することができる。
As described in the sixth modification, the arrangement shown in FIGS. 18 and 19 or the arrangement shown in FIGS. 20 and 21 can be appropriately selected depending on whether the conveyance tray 11 should be conveyed in the vertical and horizontal directions or in the oblique direction. Smooth meshing of the drive gears A and B can be realized.
以上、本発明の実施形態について図面を参照して詳述したが、具体的な構成はこの実施形態に限られるものではなく、本発明の要旨を逸脱しない範囲の設計変更等も含まれる。
The embodiment of the present invention has been described in detail with reference to the drawings, but the specific configuration is not limited to this embodiment, and design changes and the like within the scope of the present invention are also included.
この出願は、2017年11月13日に出願された日本国特願2017-218643を基礎とする優先権を主張し、その開示の全てをここに取り込む。
This application claims priority based on Japanese Patent Application No. 2017-218643 filed on Nov. 13, 2017, the entire disclosure of which is incorporated herein.
本発明の実施形態は、生産ラインでのワーク輸送、物流倉庫でのコンテナ輸送等に適用される搬送装置及び搬送方法に関する。
Embodiments of the present invention relate to a transport apparatus and a transport method applied to work transport on a production line, container transport on a distribution warehouse, and the like.
1 搬送トレー
2 平面歯車
2A 歯
3 駆動歯車
3A 駆動歯車
3B 駆動歯車
4 搬送ユニット
5A バックラッシ
5B バックラッシ
11 搬送トレー
12 平面歯車
12A 歯
13 駆動歯車
14 駆動歯車
15A バックラッシ
15B バックラッシ
20 搬送ユニット
100 搬送装置
101 搬送装置 DESCRIPTION OFSYMBOLS 1 conveyance tray 2 plane gear 2A tooth 3 drive gear 3A drive gear 3B drive gear 4 conveyance unit 5A backlash 5B backlash 11 conveyance tray 12 plane gear 12A tooth 13 drive gear 14 drive gear 15A backlash 15B backlash 15 conveyance unit 100 conveyance device 101 conveyance device 101 conveyance apparatus
2 平面歯車
2A 歯
3 駆動歯車
3A 駆動歯車
3B 駆動歯車
4 搬送ユニット
5A バックラッシ
5B バックラッシ
11 搬送トレー
12 平面歯車
12A 歯
13 駆動歯車
14 駆動歯車
15A バックラッシ
15B バックラッシ
20 搬送ユニット
100 搬送装置
101 搬送装置 DESCRIPTION OF
Claims (10)
- 被駆動体と、
前記被駆動体の表面に設けられ、所定方向に配列された歯を有する平面歯車と、
前記平面歯車と噛み合って前記平面歯車に動力を伝達することで、前記被駆動体を前記所定方向に搬送する複数の駆動歯車を有する少なくとも一つの搬送ユニットと、を備え、
前記複数の駆動歯車は、前記所定方向に互いに隣接する第1および第2の駆動歯車を含み、前記第1の駆動歯車と前記平面歯車との間の第1バックラッシの位置関係が、前記第2の駆動歯車と前記平面歯車との間の第2のバックラッシの位置関係と異なる搬送装置。 A driven body,
A flat gear provided on the surface of the driven body and having teeth arranged in a predetermined direction;
And at least one transport unit having a plurality of drive gears for transporting the driven body in the predetermined direction by meshing with the flat gear and transmitting power to the flat gear.
The plurality of drive gears include first and second drive gears adjacent to each other in the predetermined direction, and a first backlash positional relationship between the first drive gear and the plane gear is the second And a second backlash positional relationship between the drive gear and the plane gear. - 前記第1のバックラッシが前記所定方向の後方側に偏位しており、前記第2のバックラッシが前記所定方向の前方側と後方側との両方に存在する請求項1に記載の搬送装置。 2. The conveyance device according to claim 1, wherein the first backlash is deviated to the rear side in the predetermined direction, and the second backlash exists on both the front side and the rear side in the predetermined direction.
- 前記第2のバックラッシは、前記所定方向の前方側に位置するバックラッシと、前記所定方向の後ろ側に位置し、前記前方側に位置するバックラッシとほぼ同じ大きさを有するバックラッシとを含む請求項2に記載の搬送装置。 The second backlash includes a backlash positioned on the front side in the predetermined direction, and a backlash positioned on the rear side in the predetermined direction and having substantially the same size as the backlash positioned on the front side. The conveyance apparatus as described in.
- 前記第2バックラッシは、前記所定方向の前方側に位置するバックラッシと、前記所定方向の後ろ側に位置し、前記前方側に位置するバックラッシとは異なる大きさを有するバックラッシとを含む請求項2に記載の搬送装置。 The second backlash may include a backlash positioned on the front side in the predetermined direction, and a backlash positioned on the rear side in the predetermined direction and having a size different from that of the backlash positioned on the front side. Transport device as described.
- 前記少なくとも一つの搬送ユニットは、マトリックス状に配置され、互いに隣接する複数の搬送ユニットを含み、
前記複数の搬送ユニット各々は、互いに回転方向が異なる第1、第2の駆動歯車を少なくとも2組有する請求項1~4のいずれか1項に記載の搬送装置。 The at least one transport unit is arranged in a matrix and includes a plurality of transport units adjacent to each other,
5. The conveying apparatus according to any one of claims 1 to 4, wherein each of the plurality of conveying units has at least two sets of first and second drive gears whose rotational directions are different from each other. - 前記第1の駆動歯車及び前記第2の駆動歯車は、同一の搬送ユニットに設けられている請求項1~5のいずれか1項に記載の搬送装置。 The transport apparatus according to any one of claims 1 to 5, wherein the first drive gear and the second drive gear are provided in the same transport unit.
- 前記少なくとも一つの搬送ユニットは、前記第1の駆動歯車が設けられた第1の搬送ユニットと、前記第2の駆動歯車が設けられ、前記第1の搬送ユニットと隣接する第2の搬送ユニットとを含む請求項1~5のいずれか1項に記載の搬送装置。 The at least one conveyance unit includes a first conveyance unit provided with the first drive gear, and a second conveyance unit provided with the second drive gear and adjacent to the first conveyance unit. The transport apparatus according to any one of claims 1 to 5, which comprises
- 前記少なくとも一つの搬送ユニットは、前記被駆動体を案内するための支持板と、前記支持板の直下に設けられ、前記複数の駆動歯車の少なくとも一つを駆動する駆動モータとを含む請求項1~7のいずれか1項に記載の搬送装置。 The at least one transport unit includes a support plate for guiding the driven body, and a drive motor provided immediately below the support plate and driving at least one of the plurality of drive gears. The transfer device according to any one of to 7.
- 前記平面歯車の端部に位置する歯の前記所定方向前側の歯先が面取りされている請求項1~8のいずれか1項に記載の搬送装置。 The conveying device according to any one of claims 1 to 8, wherein a tip of a tooth located at an end of the flat gear in front of the predetermined direction is chamfered.
- 少なくとも一つの搬送ユニットの複数の駆動歯車が被駆動体の表面に設けられた平面歯車と噛み合って前記平面歯車に動力を伝達することで、前記被駆動体を所定方向に搬送することを含み、
前記複数の駆動歯車が、前記所定方向に互いに隣接する第1および第2の駆動歯車を含み、前記第1の駆動歯車と前記平面歯車との間のバックラッシの位置関係が、前記第2の駆動歯車と前記平面歯車との間のバックラッシの位置関係と異なる搬送方法。 The plurality of drive gears of at least one conveyance unit are engaged with a plane gear provided on the surface of the driven body to transmit power to the plane gear, thereby conveying the driven body in a predetermined direction,
The plurality of drive gears include first and second drive gears adjacent to each other in the predetermined direction, and a positional relationship of backlash between the first drive gear and the plane gear is the second drive. A conveying method different from a positional relationship of backlash between a gear and the plane gear.
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WO2021156133A1 (en) * | 2020-02-07 | 2021-08-12 | Festo Se & Co. Kg | Positioning system |
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