WO2017173845A1 - Automated manufacturing system for manufacturing bamboo fiber-wound composite tube - Google Patents
Automated manufacturing system for manufacturing bamboo fiber-wound composite tube Download PDFInfo
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- WO2017173845A1 WO2017173845A1 PCT/CN2016/109852 CN2016109852W WO2017173845A1 WO 2017173845 A1 WO2017173845 A1 WO 2017173845A1 CN 2016109852 W CN2016109852 W CN 2016109852W WO 2017173845 A1 WO2017173845 A1 WO 2017173845A1
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- tube
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- mold
- bamboo
- tube mold
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
- B32B1/08—Tubular products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B39/00—Layout of apparatus or plants, e.g. modular laminating systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/16—Rigid pipes wound from sheets or strips, with or without reinforcement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/54—Yield strength; Tensile strength
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
Definitions
- the invention belongs to the technical field of composite pipe manufacturing, and in particular relates to an automated manufacturing system for preparing a bamboo wound composite pipe.
- the bamboo-wound composite pipe is a bio-based pipe which is formed by bamboo as a base material and resin as an adhesive and mechanically wound. Since the reinforcing layer in the composite pipe adopts a bamboo-based material, the pipe tensile strength is maximized, and the stress-free defect distribution is formed in the pipe structure, thereby achieving the pressure requirement of the pipe. It has the advantages of low cost, smoothness, strong corrosion resistance, environmental protection and long service life. It is currently used in water supply and drainage, farmland irrigation and other fields.
- the preparation process of the common bamboo-wound composite pipe generally includes several processes of preparing the inner liner layer, the treatment of the bamboo fiber, winding the bamboo fiber layer on the inner liner layer to form the reinforcing layer, and coating the outer protective layer.
- the manufacturing system typically includes a tube mold, an inner liner preparation unit, a reinforcement layer preparation unit, a curing unit, and subsequent surface conditioning, outer protective layer coating.
- a process for preparing a bamboo-wound composite pipe is disclosed in the patent document CN104325257A, wherein the manufacturing system involved includes a hollow steel die, a circulating steel strip wound around the steel die, a lining unit, a winding zone feeding device, and curing.
- the steel mold rotates to drive the steel belt to spiral forward, and the inner lining is formed by continuously winding the rubber-coated non-woven fabric layer on the surface of the steel strip through a fixed-line lining feeding device, the spiral of the steel strip Advancing the inner lining layer on the side while rotating, the inner lining layer after the preliminary curing is detached from the steel mold at the tail end of the steel mold, and the steel strip outside the steel mold is returned to the steel mold through the cavity in the axial direction of the steel mold.
- the head end is used to re-continuously prepare the inner liner thereon, while the preliminary cured inner liner continues to advance, wrapping the bamboo woven fabric outside the inner liner through a plurality of fixed winding zone feeding devices to the design Thickness, as the steel strip is continuously circulated, the pipe that completes the winding of the bamboo woven fabric continues to advance, is sequentially solidified, polished and trimmed, then cut and segmented, and finally the outer protective layer is applied on the surface of the pipe, and Tube port processed to seal between the interconnected.
- the manufacturing system of the technical solution can achieve a certain degree of automation, but, due to the complicated structure, reliability and precision of each preparation unit, especially the overall layout or control of each preparation unit in the process flow is uncoordinated, so that the bamboo winding composite Tube production process automation is not high, control accuracy and efficiency
- the present invention provides an automated manufacturing system for preparing a bamboo-wound composite pipe, which is compacted by structural improvement of each preparation unit and optimized layout between each other.
- the layout is reasonable.
- the preparation process of the corresponding bamboo-wound composite pipe is simple and reasonable, and the preparation process of the bamboo-wound composite pipe can be greatly optimized, and the strength, rigidity and comprehensive performance of the pipe prepared can be optimized. Huge improvements.
- an automated manufacturing system for preparing a bamboo-wound composite pipe which comprises an inner liner preparation unit, a reinforcement layer preparation unit, a curing unit, a demolding unit, a tube mold transfer unit, and the like. a control unit that automatically controls each of the above units, wherein
- the inner liner preparation unit is configured to wind a liner layer on a tube mold
- the reinforcement layer preparation unit is configured to wind a reinforcing layer around the inner liner layer
- the curing unit is used for molding the inner liner layer and the reinforcement layer Curing
- the demolding unit is configured to remove the article prepared on the tube mold from the tube mold
- the tube mold transfer unit can be in the inner liner preparation unit, the reinforcement layer preparation unit, the curing unit, and the Moving between the die units for transporting and transferring the pipe mold
- the control unit is configured to receive operation instruction information or external command information of each unit, and after processing, output corresponding control commands to each unit, and control each unit A corresponding action is performed to perform the preparation process.
- the reinforcement layer preparation unit includes a first tube mold fixing mechanism, a first axial movement drive mechanism, a bamboo crucible conveyance winding mechanism, and a first adhesive pouring mechanism, wherein the first a tube mold fixing mechanism for supporting a tube mold fixedly wound with an inner liner, comprising a first tube mold joint electrically connected to the power output mechanism and synchronously rotating, and a first portion disposed under the support shaft at both ends of the tube mold a supporting pair of rollers, the first tube mold joint can be rotated under the driving force of the power output mechanism, and one end of the tube mold is fixedly connected with the first tube mold joint, so that the tube mold can follow a first axially moving power output mechanism, a first gear that is coaxially coupled to the first axially movable power output mechanism, and is synchronously rotatable, and meshes with the first gear And fixing a first rack on the rail, the first tube mold fixing mechanism is fixedly connected to the first gear, and the first gear is subject
- the first tube mold fixing mechanism further includes a lifting unit disposed at two ends of the tube mold, and the lifting unit can drive the tube mold to be lifted and lowered, so as to adjust the winding and winding of the bamboo mold after the different caliber molds are installed.
- the bamboo raft conveying and winding mechanism comprises a bamboo skein roll, a conveying roller, a tensioning roller and a pressure roller, wherein the raw bamboo stalk is placed on the bamboo skein roller and Rotating around the support roller, a plurality of conveying rollers are disposed along the conveying direction of the bamboo raft, and the bamboo rafts peeled off from the bamboo raft roll are guided and outputted by the respective conveying rollers to the pipe mold which is kept rotating and moved in the axial direction, thereby The bamboo raft is wound on the outer surface of the inner liner for tensioning the conveyed bamboo raft during transport, and the pressure roller is positioned below the tube mold to compress the entangled bamboo raft.
- the first adhesive pouring mechanism is disposed at one side of the tube mold fixing mechanism, and includes a first pouring device, a first resin pump in communication with the resin stirring tank, and a curing agent a first curing agent pump connected to the storage tank, wherein the first resin pump output end is connected to the resin tube, the first curing agent pump output end is connected to the curing agent tube, and the resin tube and the curing agent tube are both a feeding port connection of the first pouring device, a first stirring mechanism is disposed below the feeding port of the first pouring device, and the first stirring mechanism is connected to the first pouring port through a conveying pipe, the first resin The pump and the first curing agent pump are used for pumping the resin and the curing agent, and are respectively pumped into the first pouring device through the resin tube and the curing agent tube, and are uniformly stirred by the first stirring mechanism and then can be flowed through the conveying tube to The first sprue of the end can be poured onto the material being wound
- the inner liner preparation unit includes a second tube mold fixing mechanism, a second axial movement driving mechanism, an inner liner fabric conveying and winding mechanism, and a second adhesive pouring mechanism, wherein
- the second tube mold fixing mechanism is configured to support the fixed tube mold, and includes a second tube mold joint that is coupled to the power output mechanism and synchronously rotated, and a second support pair roller disposed under the support shaft at both ends of the tube mold.
- the second tube mold joint can be rotated under the driving force of the power output mechanism, and one end of the tube mold is fixedly connected with the second tube mold joint, so that the tube mold can be connected with the second tube mold joint
- the second axial movement drive mechanism includes a second axially moving power output mechanism coaxially coupled to the second gear that is synchronously rotatable, and the rack that meshes with the second gear
- the second rack is fixed on a rail
- the second tube mold fixing mechanism is fixedly connected to the second gear
- the second gear is driven to rotate by the second axial moving power output mechanism, and is on the track
- the second rack meshes and moves, so that the second tube mold fixing mechanism can linearly reciprocate along the tube mold axial direction on the rail
- the inner liner transport winding mechanism is used for conveying the inner liner material and winding it around
- the second adhesive pouring mechanism is used for pouring the adhesive onto the inner liner material to be immersed in the adhesive to form an inner liner.
- the second tube mold fixing mechanism further includes a lifting unit disposed at two ends of the tube mold, and the lifting unit can drive the tube mold to be lifted and lowered, so as to adjust the winding and winding of the bamboo mold after the installation of the different caliber molds.
- the inner liner fabric transport winding mechanism comprises a fabric winding roller, a conveying roller, a tension roller and a pressure roller, wherein the raw material fabric roll is placed on the fabric winding roller and can be wound
- the support roller rotates, and a plurality of conveying rollers are disposed along the fabric conveying direction, and the fabric peeled from the fabric roll is guided and outputted to the pipe mold which is kept rotating and axially moved by the respective conveying rollers, thereby winding the fabric therein.
- the tensioning rolls are used to maintain the tension of the conveyed fabric during transport, the pinch rolls being positioned below the tube mold to compress the wrapped fabric.
- the second adhesive pouring mechanism is disposed at one side of the tube mold fixing mechanism, and includes a second pouring device, a second resin pump in communication with the resin stirring tank, and a curing agent a second curing agent pump connected to the storage tank, wherein the second resin pump output end is connected to the resin tube, the second curing agent pump output end is connected to the curing agent tube, and the resin tube and the curing agent tube are both a feeding port connection of the second pouring device, a second stirring mechanism is disposed below the feeding port of the second pouring device, and the second stirring mechanism is connected to the second pouring port through the conveying pipe, the second resin
- the pump and the second curing agent pump are used for pumping the resin and the curing agent, respectively, and pumping through the resin tube and the curing agent tube to the second pouring device, and the second stirring mechanism is evenly stirred and then can be flowed through the conveying tube to The second sprue of the tip, which in turn can be poured onto the material being
- the inner liner fabric conveying winding mechanism and the second adhesive pouring mechanism are disposed on the same work table, and the working table is located at one of the second tube mold fixing mechanisms.
- the gear in the second axially moving drive mechanism is fixedly coupled to the table so that the table can linearly reciprocate along the axial direction of the pipe mold on the rail.
- control unit includes a processor for controlling the preparation of the inner liner a first control module for unit operation, a second control module for controlling the operation of the enhancement layer preparation unit, a third control module for controlling the operation of the curing unit, a fourth control module for controlling the operation of the demolding unit, and a fifth control module for controlling the operation of the tube mold transfer unit, wherein the processor is configured to receive operation instruction information or external command information of each unit and output the corresponding control command to each unit after processing, and control each unit to perform corresponding actions to perform Preparation process.
- the second sprue can be moved up and down to achieve lifting and/or the sprue can be moved back and forth to achieve expansion and contraction, thereby achieving adjustment of the second sprinkling position and angle.
- the demolding unit includes a pulling mechanism for axially pulling the tube mold and a releasing mechanism for receiving the demolding composite tube, and the end of the composite tube to be demolded is abutted at On the demolding mechanism, the pipe mold is axially pulled by the traction mechanism, and the pipe mold can be pulled out from the composite pipe to complete demolding.
- a dressing unit for surface grinding the product after preparing the reinforcing layer and a groove required for preparing the socket connection at the end of the tube including the grinding work a mechanism, a third tube mold fixing mechanism, and a third axial movement driving mechanism, wherein
- the third tube mold fixing mechanism is fixedly connected to the third axial movement driving mechanism, so that the third tube mold fixing mechanism can linearly reciprocate along the axial direction of the tube mold, and the grinding working mechanism is located at the first a side of the three-tube mold fixing mechanism, the grinding working mechanism comprising a base, a grinding work table on the base, the grinding work table is provided with a grinding tool holder provided with a grinding tool, The upper surface of the base is provided with a guide rail, and the grinding worktable can reciprocate along the guide rail relative to the base, thereby driving the grinding tool holder to reciprocate, so that the pipeline product to be processed is processed by the grinding tool.
- a spray unit for spraying a protective coating on the outer periphery of the reinforcing layer.
- each preparation unit or mechanism and the optimized layout arrangement between each other make the structure compact and the layout reasonable, and the preparation process of the corresponding bamboo-wound composite pipe is simple and reasonable, and can be greatly optimized.
- the preparation process of the bamboo-wound composite pipe greatly improves the strength, rigidity and comprehensive performance of the pipeline;
- coordinated control of the entire process line is performed by using a unified control device, Real-time control of the operation of each production unit or mechanism according to the corresponding working state on the pipeline, real-time control of the state of each process or each unit, to maximize the precise controllability of the preparation process;
- the optimization of the corresponding conveying mechanism and the adhesive pouring mechanism in the inner liner preparation unit enables the fiber layer to be kept tightly wound at the same time and can be properly used in the adhesive layer.
- the agent is sprayed and infiltrated, so that the inner wall of the inner liner is smooth and the anti-leakage performance is good;
- the optimization and improvement of the corresponding bamboo crucible conveying mechanism and the adhesive pouring mechanism in the reinforcing layer preparation unit enable the bamboo crucible to be kept tightly wound and can be used in a reasonable amount of adhesive.
- the agent is sprayed and infiltrated, so that the structural strength of the reinforcing layer is good after curing, and the pipeline performance such as pressure and tensile resistance is excellent.
- FIG. 1 is a schematic structural view of an inner liner preparation unit in an automated manufacturing system constructed in accordance with an embodiment of the present invention
- FIG. 2 is a schematic structural view of a reinforcement layer preparation unit in an automated manufacturing system constructed according to an embodiment of the present invention
- FIG. 3 is a schematic structural view of a curing unit in an automated manufacturing system constructed in accordance with an embodiment of the present invention
- FIG. 4 is a schematic structural view of a dressing unit in an automated manufacturing system constructed in accordance with an embodiment of the present invention
- FIG. 5 is a schematic structural view of a demolding unit in an automated manufacturing system constructed in accordance with an embodiment of the present invention
- FIG. 6 is a schematic structural diagram of a control unit in an automated manufacturing system constructed in accordance with an embodiment of the present invention.
- 1-tube mold 100-liner preparation unit, 110-second tube mold fixing mechanism, 120-second axial direction Mobile drive mechanism, 130-liner fabric transport winding mechanism, 140-second adhesive pouring mechanism, 200-reinforced layer preparation unit, 210-first tube mold fixing mechanism, 220-first axial moving drive mechanism , 230- bamboo raft conveying and winding mechanism, 240-first adhesive pouring mechanism, 300-curing unit, 310-curing furnace, 320-movable support, 400-mold unit, 410-traction mechanism, 420- Demoulding mechanism, 430-support unit, 500-tube mold transfer unit, 600-control unit, 610-processor, 620-first control module, 630-second control module, 640-third control module, 650-fourth control module, 660-fifth control module, 700-grinding unit, 710-grinding working mechanism, 720-third tube mold fixing mechanism, 730-third
- An automated manufacturing system for preparing a bamboo-wound composite pipe comprising an inner liner preparation unit 100, a reinforcement layer preparation unit 200, a curing unit 300, a demolding unit 400, a tube mold transfer unit 500,
- the control unit 600 for coordinated control of the above units may also preferably include a grinding unit 700 and/or a spraying unit 800.
- the inner liner preparation unit 100 is used for winding an inner liner on the tube mold
- the reinforcement layer preparation unit 200 is used for winding the reinforcement layer around the inner liner layer
- the curing unit 300 is used for shaping and curing the inner liner layer and the reinforcement layer.
- the demolding unit 400 is configured to take off the product prepared on the tube mold from the tube mold
- the tube mold transfer unit 500 can be the inner liner preparation unit 100, the reinforcement layer preparation unit 200, the curing unit 300, and the demolding unit. Move between 400 for transporting and mobilizing tube molds.
- the grinding unit 700 is used for surface grinding of the product after preparing the reinforcing layer and the groove required for preparing the socket connection at the end of the tube;
- the spraying unit 800 is used for spraying the protective coating on the outer periphery of the reinforcing layer;
- the control unit 600 It is used to receive the operation instruction information or the external instruction information of each unit, and after processing, output corresponding control instructions to each unit, and control each unit to perform corresponding actions to perform a preparation process.
- the inner liner preparation unit 100 of the present embodiment includes a second tube mold fixing mechanism 110, a second axial movement driving mechanism 120, and an inner liner fabric conveying disposed on the side of the second tube mold fixing mechanism 110.
- the winding mechanism 130 and the second adhesive convey the pouring mechanism 140.
- the inner liner fabric transport winding mechanism 130 and the second adhesive shower mechanism 140 are preferably disposed on the same table, and the table may be located on one side of the second tube mold fixing mechanism 110.
- the second axial movement driving mechanism 120 is coupled to the second tube mold fixing mechanism 110 or the table so that the two can be relatively moved axially along the tube mold 1, and preferably the second axial movement driving mechanism 120 is connected to the table. It is allowed to reciprocate in the axial direction of the tube mold 1.
- the second axial movement drive mechanism 120 includes an axially moving power output mechanism coaxially connected thereto a second gear that rotates in steps, a second rack that meshes with the second gear, the second rack is fixed on the rail, the second tube mold fixing mechanism 110 is fixedly connected to the gear, and the second gear is subjected to the second gear
- the two-axis moving power output mechanism drives the rotation to move in mesh with the second rack on the rail, so that the second tube mold fixing mechanism 110 can linearly reciprocate along the tube mold axial direction on the rail.
- the second axial moving power output mechanism is a servo motor
- the servo motor is coaxially connected with the gear through the output end of the speed reducer, and the servo motor, the speed reducer and the gear are fixed on the work table, and the work table is located above the track, and the track is set.
- the control gear rotates, and then meshes with the rack to move the table to move on the track.
- a roller is arranged between the table and the track to make the movement smooth.
- the second tube mold fixing mechanism 110 is configured to support the fixed tube mold, and includes a second tube mold joint that is coupled to the power output mechanism such as the motor and the reducer and synchronously rotated, and a second tube disposed below the support shaft at both ends of the tube mold
- the pair of rollers are supported, and both ends of the tube mold are supported by the support shaft and the support shafts are rotatably supported by the second support pair rollers, respectively.
- the second tube mold joint can be rotated by the driving force of the power output mechanism, and one end of the tube mold is fixedly connected with the second tube mold joint so that the tube mold can rotate with the second tube mold joint Synchronous rotation
- the second tube mold connector may be fixed at one end to the output end of the power unit, the other end is fitted with one end of the tube mold, or the other end is arranged to be provided with a bayonet or a claw in a ring direction, which can be driven by a driving force Lower or retract to close the end of the tube mold or loosen.
- the inner liner fabric transport winding mechanism 130 is used to transport the fabric and wind the fabric around the rotating pipe mold 1, in one embodiment, comprising a fabric roll to mount the roll fabric on the support roll, also It may include a conveyor roller, a tensioning roller and a pinch roller for providing tension, and a pinch roller for pressing the fabric in the winding.
- the second adhesive pouring mechanism 140 is used for pouring the adhesive onto the entangled fabric to infiltrate the adhesive to form an inner liner.
- the second adhesive pouring mechanism 140 includes a second pouring device, an inner liner resin pump in communication with the inner liner resin stirring tank, and an inner liner curing agent pump in communication with the inner liner curing agent storage tank,
- the output end of the inner liner resin pump is connected to the resin tube, and the output end of the inner liner curing agent pump is connected to the curing agent tube, and the resin tube and the curing agent tube are connected to the feeding port of the second pouring device,
- a second stirring mechanism is disposed under the feeding port of the second pouring device, and the second stirring mechanism may specifically be a pneumatic agitator.
- the second stirring mechanism is connected to the pouring gate through the conveying pipe, and the inner liner resin pump and the lining
- the layer curing agent pump pumps the resin and the curing agent through the resin tube and the curing agent tube to the second pouring device, respectively, and is evenly stirred by the second stirring mechanism, and then flows through the conveying pipe to the pouring gate at the end, thereby dripping. Poured to the weaving On the object, in order to infiltrate the entangled fabric.
- the second tube mold fixing mechanism 110 is lifted and lowered by the lifting unit disposed at both ends of the tube mold.
- the hydraulic lifting system is used, and the lifting unit drives the tube mold to be lifted and lowered for facilitating adjustment of the molds of different calibers. It is spaced from the inner liner fabric transport winding mechanism 130.
- the sprue of the second pouring device can be moved up and down to achieve lifting, for example, the sprue is controlled to move up and down on the second pouring device by a hydraulic lifting system.
- the sprue can be moved back and forth to achieve telescopic expansion, for example, the sprue is moved back and forth on the second sprinkling device by a chain transmission or a gear transmission or a ball screw, and the sprinkling gate is passed through the sprinkling gate. Up and down, front and rear movement can realize the adjustment of the pouring position and angle.
- the inner liner fabric transport winding mechanism 130 includes a feeding table, a feeding bracket disposed on the feeding table, and a plurality of sets of rollers disposed on the bracket, and the inner liner fabric to be conveyed is wound over the sleeve On each roller, the output can be rolled on the support roller.
- the plurality of sets of rolls are circumferentially distributed and rotatable, such that when different types of rolls need to be wound, for example, a natural fiber fabric and a fiberglass knitted felt are respectively wound, and the support roll wrapped with the roll is screwed close to the tube. The mold side is transported.
- the outer peripheral surface of the tube mold 1 is further provided with a release layer for demolding, preferably obtained by uniformly wrapping a polyester film on the surface of the tube mold 1 from one end thereof to the other end.
- a liner is wound around the release layer.
- the process of preparing the inner liner on the tube mold 1 using the above unit includes the following specific process:
- the second mold driving mechanism drives the tube mold to rotate at a constant speed, and uniformly wraps the surface of the tube mold from one end to the other end, for example, a polyester film to obtain a polyester film layer, the polyester The film layer is a release layer for demolding, and the polyester film is ensured to be entangled without wrinkles during winding;
- the surface of the inner liner fabric can be rolled by a press roll during the winding process to catch up the bubbles.
- the reinforcement layer preparation unit 200 of the present embodiment includes a first tube mold fixing mechanism 210, a first axial movement drive mechanism 220, a bamboo crucible conveyance winding mechanism 230, and a first adhesive pouring mechanism 240.
- the first tube mold fixing mechanism 210 is for supporting the tube mold fixedly wound with the inner liner, and the structure thereof is preferably the same as the second tube mold fixing mechanism 110 in the inner liner preparation unit 100.
- the first tube mold fixing mechanism 210 includes a first tube mold joint that is dynamically coupled to the power output mechanism and rotates in synchronization, and a first support pair roller disposed under the support shaft at both ends of the tube mold, The first tube mold joint can be rotated by the driving force of the power output mechanism, and one end of the tube mold is fixedly connected with the first tube mold joint, so that the tube mold can be rotated with the first tube mold joint And synchronous rotation.
- the first tube mold fixing mechanism 210 further includes a lifting unit disposed at two ends of the tube mold, and the lifting unit can drive the tube mold to be lifted and lowered to facilitate adjustment between the different caliber molds and the bamboo crucible conveying and winding mechanism. distance.
- the first axial movement drive mechanism 220 is preferably identical in construction to the second axial movement drive mechanism 120 in the inner liner preparation unit 100. Specifically, it includes a first axially moving power output mechanism coaxially coupled to the first gear that rotates synchronously, a first rack that meshes with the gear, the rack is fixed to the rail, the first tube The mold fixing mechanism is fixedly coupled to the gear, and the gear is driven to rotate by the first axial moving power output mechanism to mesh with the rack on the rail, so that the first tube mold fixing mechanism can be along the tube mold on the rail 1 axial reciprocating movement.
- the bamboo raft conveying and winding mechanism 230 is used for conveying the bamboo raft and winding the bamboo raft on the inner lining layer on the pipe mold 1 which is rotated and axially reciprocated, and the structure thereof is preferably the inner lining layer in the inner lining layer preparation unit 100.
- the fabric transport winding mechanism 130 has the same structure.
- the bamboo crucible conveying and winding mechanism 230 includes a bamboo crucible winding roller, a conveying roller, a tensioning roller and a pressing roller, wherein the raw bamboo pulp roll is placed on the bamboo roller winding roller and rotatable around the supporting roller.
- a plurality of conveying rollers are disposed along the conveying direction of the bamboo raft, and the bamboo rafts peeled off from the bamboo raft rolls are guided and outputted to the pipe molds that are kept rotating and moved in the axial direction by the respective conveying rollers, thereby winding the bamboo rafts therein.
- the tensioning roller is used to maintain the tension of the conveyed bamboo during transport, and the pressure roller is positioned below the tube mold to compress the entangled bamboo raft.
- the first adhesive pouring mechanism 240 is used for pouring the adhesive on the entangled bamboo raft to make the adhesive viscous
- the agent thus forms a reinforcing layer, the structure of which is preferably the same as that of the second adhesive pouring mechanism 140 in the inner liner preparation unit 100.
- the first adhesive pouring mechanism 240 includes a first pouring device, a first resin pump in communication with the resin stirring tank, and a first curing agent pump in communication with the curing agent storage tank, wherein the first resin The pump output end is connected to the resin tube, the first curing agent pump output end is connected to the curing agent tube, and the resin tube and the curing agent tube are both connected to the feeding port of the first pouring device, the first shower A first stirring mechanism is disposed under the feeding port of the pouring device, and the first stirring mechanism is connected to the first pouring gate through a conveying pipe, and the first resin pump and the first curing agent pump are used for pumping the resin and the curing agent.
- the pumping tube and the curing agent tube are respectively pumped into the first pouring device, and the first stirring mechanism is evenly stirred, and then can be flowed through the conveying pipe to the first pouring gate of the end, and then can be poured into the winding.
- the raw materials are so as to facilitate the wetting of the entangled bamboo rafts.
- the tube mold 1 is kept rotating at a constant speed, and the reinforcing layer bamboo curtain is wound on the inner liner by the bamboo crucible conveying and winding mechanism 230, and the first adhesive spraying mechanism 240 is used for laminating while being wound, and then preferably includes The pressure roller is pressed against the surface of the reinforcing layer by the pressing roller during the winding process, so that the adhesive completely saturates the bamboo crucible and extrudes excess adhesive.
- the curing unit 300 includes a curing oven 310 having a casing, a movable support 320 disposed at one end of the curing furnace, and a fixed top block at the other end, and the article to be cured is prepared from the inner liner preparation unit 100 or
- the reinforcement layer preparation unit 200 is moved by the tube mold transfer unit 500 (the tube mold transfer unit 500 in the embodiment may preferably be a running crane) and mounted on the movable support 320, and moved through the movable support 320.
- the tube mold transfer unit 500 in the embodiment may preferably be a running crane
- one end of the movable support 320 is provided with a mold rotation driving mechanism, and the driving tube mold 1 is rotated, so that the inner liner layer and the reinforcing layer wound around the outer surface of the tube mold 1 are uniformly heated in the circumferential direction, and the curing speed is fast.
- the tube mold 1 is internally provided with a heating device to dissipate the tube mold 1 from the inside to the outside to accelerate the curing.
- the grinding unit is also included in the automated manufacturing system.
- the dressing unit 700 is used for surface grinding of the product after the reinforcement layer is prepared, to flatten the surface, and to provide a groove required for the socket connection at the end of the tube.
- the dressing unit 700 includes a dressing working mechanism 710, a third tube mold fixing mechanism 720, and a third axial moving drive mechanism 730.
- the third tube mold fixing mechanism 720 is for supporting a tube mold to be fixed.
- the third tube mold fixing mechanism 720 is the same as the first tube mold fixing mechanism 210.
- the third tube mold fixing mechanism 720 includes a third tube mold joint that is coupled to the power output mechanism such as the motor and the speed reducer and rotates in synchronization, and a third support pair roller disposed under the support shaft at both ends of the tube mold.
- the support shafts at both ends of the tube mold 1 are rotatably supported by the third support pair rollers, respectively.
- the third pipe mold joint can be rotated by the driving force of the power output mechanism, and one end of the pipe mold is fixedly connected with the third pipe mold joint, so that the pipe mold can be rotated with the third pipe mold joint.
- the third pipe mold joint may be fixed at one end of the power unit output end, the other end is fitted with one end of the pipe mold, or the other end is arranged to be provided with a bayonet or a claw in a ring direction, which can be driven by a driving force Lower or retract to close the end of the tube mold or loosen.
- the third axial movement drive mechanism 730 is identical to the first axial movement drive mechanism 220. Specifically, it includes a third axially moving power output mechanism coaxially coupled to the third gear that rotates synchronously, and a third rack that meshes with the third gear, the third rack is fixed on the rail,
- the third tube mold fixing mechanism is fixedly connected to the third gear, and the gear is driven to rotate by the third axial moving power output mechanism to mesh with the third rack on the rail, thereby fixing the third tube mold.
- the mechanism can reciprocate linearly along the axial direction of the tube mold 1 on the rail.
- the third gear of the third axial movement driving mechanism 730 is fixedly coupled to the third tube mold fixing and fixing mechanism 720, so that the third tube mold fixing mechanism 720 can linearly reciprocate along the axial direction of the tube mold 1.
- a dressing working mechanism 710 is located at one side of the third tube mold fixing mechanism 720, the dressing working mechanism 710 includes a base, a grinding work table on the base, and a grinding knife is disposed on the grinding work table.
- a grinding tool is mounted on the grinding tool holder, wherein the upper surface of the base is provided with a guide rail, and the grinding work table can reciprocate in a direction along the guide rail relative to the grinding work table, to be processed The pipe product is processed by the grinding tool.
- the dressing table is preferably moved on the guide rail by a motor and a ball screw.
- the demolding unit 400 is for removing the article prepared on the tube mold from the tube mold to obtain a composite tube product.
- the demolding unit 400 includes a traction mechanism 410 for axially pulling the tube mold, a support unit 430 for supporting the tube mold 1, and a demolding mechanism 420 for receiving the release composite tube.
- the demolded composite tube is disposed on the supporting unit 430, and one end end abuts on the demolding mechanism 420, and then the tube mold 1 is axially pulled by the traction mechanism 410, and the tube mold 1 can be composited from the composite The tube is pulled out to complete the demolding.
- the control unit includes a processor 610, a first control module 620 for controlling the operation of the inner liner preparation unit 100, and a second control module 630 for controlling the operation of the enhancement layer preparation unit 200 for controlling curing. a third control module 640 for operating the unit 300, a fourth control module 650 for controlling the operation of the demolding unit 400, and a fifth control module 660 for controlling the operation of the tube mold transfer unit, the processor 610 for receiving each The operation instruction information or the external instruction information of the unit or the mechanism is processed to output a corresponding control command to each unit, and each unit is controlled to perform a corresponding operation to perform a preparation process.
- the control unit is further provided with a control module for controlling the corresponding unit.
- the fifth control module 660 is started, and the control tube mold transfer unit 500 moves the pipe mold 1 to the inner liner winding unit 100, and is erected above the idler roller, and then starts the first control module 620 to control the second.
- the connecting unit in the tube mold fixing mechanism 110 is automatically fitted with the tube mold 1, and then the first control module 620 adjusts the mold lifting according to the size of the mold, and then adjusts the pouring gate to move up and down, and move back and forth to make the pouring position and angle suitable.
- the support roller of the inner liner fabric conveying and winding mechanism 130 is rotated to be close to the preset input position of the mold, and when ready, the second tube mold fixing mechanism 110 is activated to operate at a certain speed.
- the driving tube mold 1 rotates, and controls the second tube mold fixing mechanism 110 or the inner liner fabric conveying and winding mechanism 130 to move axially, and correspondingly controls the second adhesive pouring mechanism 140 to spray the surface of the tube mold 1 with a certain flow rate.
- the adhesive while controlling the inner liner fabric transport winding mechanism 130, conveys the inner liner material such that it is wound around the surface of the tube mold 1.
- the flow rate of the adhesive is generally preferred to be proportional to the rotational speed of the mold.
- the material may be manually shortened or a scissors is provided on the driving mechanism to control the scissors to automatically cut the input material.
- the inner liner winding and the squeezing process may be multiple times. After the winding of each layer of fabric is completed, the corresponding information is fed back to the fifth control module 660 of the control unit 600, and the first control module 620 controls the connection unit to be disconnected from the mold, and then starts.
- the fifth control module 660 drives the tube mold transfer unit 500 to move the article to the curing unit 300, and causes the second control module 630 to control the curing unit 300 to work to cure the inner liner.
- the fifth control module 660 drives the tube mold transfer unit 500 to move the product to the reinforcement layer preparation unit 200, and the third control module 640 controls the reinforcement layer preparation unit 200 to perform reinforcement layer winding on the molded and cured product, including coordinated control thereof.
- the corresponding information is fed back to the fifth control unit 660 of the control unit 600, which drives the tube mold transfer unit 500 to move the article to the curing unit 300, and causes the second control module 630 to control the curing unit 300 to work to cure the reinforcing layer. .
- the cured product is further moved to the dressing unit 700, the demolding unit 400, and the spray unit 800 through the tube mold transfer unit 500 for corresponding grinding, demolding, and spraying to form the final product.
- the operation instruction information includes, but is not limited to, for example, the rotation start of the pipe mold 1, the rotation speed control, the start of the glue pouring control, the speed information, the winding start of the fabric winding mechanism, the completion control information, and the pipe mold transfer unit is started. Operation control information, mold start, close control information, demold start, close control information, spray unit start, close control information, etc.
- the pipe mold transfer unit is preferably a running crane.
- the inner lining machine is first made into a lining, and after being prepared, it is hoisted to the curing furnace by running, and is initially solidified, and then solidified and transported to the pipe making machine for winding the bamboo reinforced layer, and then entangled and transported to the lining.
- the curing oven is solidified, the curing is completed and transported to the curing station for temporary placement, and then transported to the grinding machine to make the socket, then demoulded, then the outer protective layer is sprayed, and finally the water pressure test is performed.
- the spraying unit 800 is further included, and the demolded pressure tube can be sprayed by the spraying unit 800 to complete the preparation of the composite tube.
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Abstract
Provided is an automated manufacturing system for manufacturing a bamboo fiber-wound composite tube, comprising: a lining layer manufacturing unit (100); a reinforcing layer manufacturing unit (200); a curing unit (300); a mold-releasing unit (400); a tube mold transfer unit (500); and a control unit (600). The lining layer manufacturing unit (100) is used to wind a lining layer around a tube mold. The reinforcing layer manufacturing unit (200) is used to wind a reinforcing layer around an outer circumference of the lining layer. The curing unit (300) is used to perform formation curing on the lining layer and the reinforcing layer. The mold-releasing unit (400) is used to remove a product from the tube mold. The tube mold transfer unit (500) is used to deliver and transfer the tube mold. The control unit (600) is used to receive operation instruction information of the respective units or external instruction information, and to control the respective units to perform corresponding operations to execute a manufacturing process. The invention improves the structure of a manufacturing unit (100) or a mechanism and optimizes a layout to provide a reasonable layout. Moreover, the invention controls cooperation of the respective units to provide a simple and reasonable manufacturing process, and a tube made by the manufacturing process exhibits significantly improved overall performance.
Description
本发明属于复合管制造技术领域,具体涉及一种用于制备竹缠绕复合管的自动化制造系统。The invention belongs to the technical field of composite pipe manufacturing, and in particular relates to an automated manufacturing system for preparing a bamboo wound composite pipe.
竹缠绕复合管是以竹子为基材,以树脂为胶黏剂,采用机械缠绕方式加工成型的生物基管道。由于该种复合管中特别是增强层采用竹基材料,其通过将竹纤维的轴向拉伸强度发挥至最大化,并在管材结构中形成无应力缺陷分布,从而使管材达到承压要求,具有成本低廉、光滑、耐腐蚀性强、环保和使用寿命长的优势,目前在给水排水、农田灌溉等领域都有所应用。The bamboo-wound composite pipe is a bio-based pipe which is formed by bamboo as a base material and resin as an adhesive and mechanically wound. Since the reinforcing layer in the composite pipe adopts a bamboo-based material, the pipe tensile strength is maximized, and the stress-free defect distribution is formed in the pipe structure, thereby achieving the pressure requirement of the pipe. It has the advantages of low cost, smoothness, strong corrosion resistance, environmental protection and long service life. It is currently used in water supply and drainage, farmland irrigation and other fields.
目前,常见的竹缠绕复合管的制备工艺通常包括制备内衬层、竹纤维的处理、在内衬层上缠绕竹纤维层形成增强层以及涂覆外保护层几大工艺。相应地,制造系统通常包括管模具、内衬层制备单元、增强层制备单元、固化单元以及后续的表面修整、外防护层涂覆。At present, the preparation process of the common bamboo-wound composite pipe generally includes several processes of preparing the inner liner layer, the treatment of the bamboo fiber, winding the bamboo fiber layer on the inner liner layer to form the reinforcing layer, and coating the outer protective layer. Accordingly, the manufacturing system typically includes a tube mold, an inner liner preparation unit, a reinforcement layer preparation unit, a curing unit, and subsequent surface conditioning, outer protective layer coating.
例如,专利文献CN104325257A中公开了一种制备竹缠绕复合管的工艺方法,其中涉及的制造系统包括中空的钢模、钢模外缠绕的循环钢带、制衬单元、缠绕区喂料装置以及固化、打磨和修整装置,钢模转动带动钢带螺旋前进,通过位置固定的制衬区喂料装置在钢带表面采用含胶无纺布逐层进行连续缠绕制成内衬层,钢带的螺旋前进带动其上的内衬层边转动边前进,加温初步固化后的内衬层从钢模的尾端脱离钢模,钢模外的钢带通过钢模轴向的空腔回到钢模首端以便在其上重新连续制备内衬层,与此同时初步固化后的内衬层继续前进,通过数个位置固定的缠绕区喂料装置将竹篾织物缠绕在内衬层之外至设计厚度,随着钢带不断的循环,完成竹篾织物缠绕的管材继续前进,依次经过固化,打磨和修整,然后进行切割分段,最后在管材表面涂刷外防护层,并对管材端口进行加工以便互相之间的密封连接。For example, a process for preparing a bamboo-wound composite pipe is disclosed in the patent document CN104325257A, wherein the manufacturing system involved includes a hollow steel die, a circulating steel strip wound around the steel die, a lining unit, a winding zone feeding device, and curing. , grinding and dressing device, the steel mold rotates to drive the steel belt to spiral forward, and the inner lining is formed by continuously winding the rubber-coated non-woven fabric layer on the surface of the steel strip through a fixed-line lining feeding device, the spiral of the steel strip Advancing the inner lining layer on the side while rotating, the inner lining layer after the preliminary curing is detached from the steel mold at the tail end of the steel mold, and the steel strip outside the steel mold is returned to the steel mold through the cavity in the axial direction of the steel mold. The head end is used to re-continuously prepare the inner liner thereon, while the preliminary cured inner liner continues to advance, wrapping the bamboo woven fabric outside the inner liner through a plurality of fixed winding zone feeding devices to the design Thickness, as the steel strip is continuously circulated, the pipe that completes the winding of the bamboo woven fabric continues to advance, is sequentially solidified, polished and trimmed, then cut and segmented, and finally the outer protective layer is applied on the surface of the pipe, and Tube port processed to seal between the interconnected.
该技术方案的制造系统可以实现一定程度的自动化,但是,由于其中各制备单元结构复杂、可靠性和精度不高,特别是工艺流程中各制备单元的整体布局或控制不协调,使得竹缠绕复合管的生产工艺自动化程度不高,控制精度以及效率
较低,无法提升竹缠绕复合管的整体制造工艺水平,使得制备的管道强度、刚度以及管道综合性能无法满足实际需求。The manufacturing system of the technical solution can achieve a certain degree of automation, but, due to the complicated structure, reliability and precision of each preparation unit, especially the overall layout or control of each preparation unit in the process flow is uncoordinated, so that the bamboo winding composite Tube production process automation is not high, control accuracy and efficiency
The lower the level of the overall manufacturing process of the bamboo-wound composite pipe, the strength, rigidity and comprehensive performance of the pipe can not meet the actual demand.
【发明内容】[Summary of the Invention]
针对现有技术的以上缺陷或改进需求,本发明提供了一种用于制备竹缠绕复合管的自动化制造系统,其通过各制备单元的结构改进以及彼此之间的优化布局设置,使得其结构紧凑、布局合理,同时通过对各单元的协调控制,使得相应的竹缠绕复合管的制备工艺简单、合理,能够极大地优化竹缠绕复合管的制备过程,制备的管道其强度、刚度以及管道综合性能大大提升。In view of the above drawbacks or improvement requirements of the prior art, the present invention provides an automated manufacturing system for preparing a bamboo-wound composite pipe, which is compacted by structural improvement of each preparation unit and optimized layout between each other. The layout is reasonable. At the same time, through the coordinated control of each unit, the preparation process of the corresponding bamboo-wound composite pipe is simple and reasonable, and the preparation process of the bamboo-wound composite pipe can be greatly optimized, and the strength, rigidity and comprehensive performance of the pipe prepared can be optimized. Huge improvements.
为实现上述目的,按照本发明,提供一种用于制备竹缠绕复合管的自动化制造系统,其包括内衬层制备单元、增强层制备单元、固化单元、脱模单元、管模具调动单元以及用于对上述各单元进行自动控制的控制单元,其中,In order to achieve the above object, according to the present invention, an automated manufacturing system for preparing a bamboo-wound composite pipe is provided, which comprises an inner liner preparation unit, a reinforcement layer preparation unit, a curing unit, a demolding unit, a tube mold transfer unit, and the like. a control unit that automatically controls each of the above units, wherein
所述内衬层制备单元用于在管模具上缠绕内衬层,所述增强层制备单元用于在内衬层外周缠绕增强层,所述固化单元用于对内衬层和增强层进行成型固化,所述脱模单元用于将在管模具上制备好的制品从管模具上脱下,所述管模具调动单元可在所述内衬层制备单元、增强层制备单元、固化单元和脱模单元之间移动,以用于运送和调动管模具,所述控制单元用于接收各单元的操作指令信息或外部指令信息,并经其处理后输出相应的控制指令至各单元,控制各单元进行相应的动作以进行制备工序。The inner liner preparation unit is configured to wind a liner layer on a tube mold, the reinforcement layer preparation unit is configured to wind a reinforcing layer around the inner liner layer, and the curing unit is used for molding the inner liner layer and the reinforcement layer Curing, the demolding unit is configured to remove the article prepared on the tube mold from the tube mold, the tube mold transfer unit can be in the inner liner preparation unit, the reinforcement layer preparation unit, the curing unit, and the Moving between the die units for transporting and transferring the pipe mold, the control unit is configured to receive operation instruction information or external command information of each unit, and after processing, output corresponding control commands to each unit, and control each unit A corresponding action is performed to perform the preparation process.
作为本发明的进一步优选,所述增强层制备单元包括第一管模具固定机构、第一轴向移动驱动机构、竹篾输送缠绕机构以及第一胶黏剂淋浇机构,其中,所述第一管模具固定机构用于支撑固定缠绕有内衬层的管模具,其包括与动力输出机构动力连接并同步旋转的第一管模具连接头、以及设置在所述管模具两端支撑轴下方的第一支撑对辊,所述第一管模具连接头可在动力输出机构的驱动力作用下回转,所述管模具一端与所述第一管模具连接头连接固定,使得所述管模具可以随第一管模具连接头的回转而同步旋转;所述第一轴向移动驱动机构包括第一轴向移动动力输出机构、与之同轴连接可同步旋转的第一齿轮,与所述第一齿轮啮合并固定在轨道上的第一齿条,所述第一管模具固定机构与所述第一齿轮连接固定,该第一齿轮受第一轴向移动动力输出机构驱动旋转,并与轨道上的第一齿条啮合移动,从而使所述第一管模具固定机构可以在轨道上沿管模具轴向直线往
复移动;所述竹篾输送缠绕机构用于输送竹篾并将竹篾缠绕在管模具上的内衬层上,所述胶黏剂淋浇机构用于向缠绕中的竹篾上淋浇胶黏剂,使其浸润胶黏剂从而形成增强层。As a further preferred embodiment of the present invention, the reinforcement layer preparation unit includes a first tube mold fixing mechanism, a first axial movement drive mechanism, a bamboo crucible conveyance winding mechanism, and a first adhesive pouring mechanism, wherein the first a tube mold fixing mechanism for supporting a tube mold fixedly wound with an inner liner, comprising a first tube mold joint electrically connected to the power output mechanism and synchronously rotating, and a first portion disposed under the support shaft at both ends of the tube mold a supporting pair of rollers, the first tube mold joint can be rotated under the driving force of the power output mechanism, and one end of the tube mold is fixedly connected with the first tube mold joint, so that the tube mold can follow a first axially moving power output mechanism, a first gear that is coaxially coupled to the first axially movable power output mechanism, and is synchronously rotatable, and meshes with the first gear And fixing a first rack on the rail, the first tube mold fixing mechanism is fixedly connected to the first gear, and the first gear is subjected to the first axial moving power output machine Driven in rotation, and engaged with the first rack moving on the track, so that the first mold tube can be secured on the rail means along the tube to the die axis linear
The bamboo raft conveying and winding mechanism is configured to convey the bamboo raft and wind the bamboo raft on the inner lining layer on the pipe mold, and the adhesive pouring mechanism is used for pouring the rubber stalk on the entangled bamboo raft The adhesive is allowed to wet the adhesive to form a reinforcing layer.
作为本发明的进一步优选,所述第一管模具固定机构还包括设置在管模具两端的升降单元,该升降单元可带动管模具升降,以便于不同口径模具装设后调整其与竹篾输送缠绕机构间的距离。As a further preferred embodiment of the present invention, the first tube mold fixing mechanism further includes a lifting unit disposed at two ends of the tube mold, and the lifting unit can drive the tube mold to be lifted and lowered, so as to adjust the winding and winding of the bamboo mold after the different caliber molds are installed. The distance between institutions.
作为本发明的进一步优选,所述竹篾输送缠绕机构包括竹篾卷支辊,输送辊,张紧辊和压紧辊,其中,原料竹篾卷置于所述竹篾卷支辊上并可绕支辊转动,沿竹篾输送方向设置有多个输送辊,从竹篾卷上剥离的竹篾通过各所述输送辊被引导输出至保持回转并沿轴向移动的管模具上,从而将竹篾缠绕在内衬层外表面上,所述张紧辊用于输送过程中保持输送的竹篾张紧,所述压紧辊位于管模具下方以压紧缠绕中的竹篾。As a further preferred embodiment of the present invention, the bamboo raft conveying and winding mechanism comprises a bamboo skein roll, a conveying roller, a tensioning roller and a pressure roller, wherein the raw bamboo stalk is placed on the bamboo skein roller and Rotating around the support roller, a plurality of conveying rollers are disposed along the conveying direction of the bamboo raft, and the bamboo rafts peeled off from the bamboo raft roll are guided and outputted by the respective conveying rollers to the pipe mold which is kept rotating and moved in the axial direction, thereby The bamboo raft is wound on the outer surface of the inner liner for tensioning the conveyed bamboo raft during transport, and the pressure roller is positioned below the tube mold to compress the entangled bamboo raft.
作为本发明的进一步优选,所述第一胶黏剂淋浇机构设置在管模具固定机构的一侧,其包括第一淋浇装置、与树脂搅拌罐连通的第一树脂泵、以及与固化剂储罐连通的第一固化剂泵,其中所述第一树脂泵输出端连接树脂管,所述第一固化剂泵输出端连接固化剂管,所述树脂管和所述固化剂管均与所述第一淋浇装置的送料口连接,所述第一淋浇装置送料口下方设置有第一搅拌机构,该第一搅拌机构下方通过输送管与第一淋浇口连接,所述第一树脂泵、第一固化剂泵用于泵送树脂和固化剂并分别通过树脂管和固化剂管泵送至第一淋浇装置中,通过所述第一搅拌机构搅拌均匀后可通过输送管流至末端的第一淋浇口,进而可淋浇至正在缠绕中的原料上,以便于浸润缠绕中的竹篾。As a further preferred embodiment of the present invention, the first adhesive pouring mechanism is disposed at one side of the tube mold fixing mechanism, and includes a first pouring device, a first resin pump in communication with the resin stirring tank, and a curing agent a first curing agent pump connected to the storage tank, wherein the first resin pump output end is connected to the resin tube, the first curing agent pump output end is connected to the curing agent tube, and the resin tube and the curing agent tube are both a feeding port connection of the first pouring device, a first stirring mechanism is disposed below the feeding port of the first pouring device, and the first stirring mechanism is connected to the first pouring port through a conveying pipe, the first resin The pump and the first curing agent pump are used for pumping the resin and the curing agent, and are respectively pumped into the first pouring device through the resin tube and the curing agent tube, and are uniformly stirred by the first stirring mechanism and then can be flowed through the conveying tube to The first sprue of the end can be poured onto the material being wound to facilitate wetting of the entangled bamboo raft.
作为本发明的进一步优选,所述内衬层制备单元包括第二管模具固定机构、第二轴向移动驱动机构、内衬层织物输送缠绕机构以及第二胶黏剂淋浇机构,其中,所述第二管模具固定机构用于支撑固定管模具,其包括与动力输出机构动力连接并同步旋转的第二管模具连接头以及设置在管模具两端支撑轴下方的第二支撑对辊,所述第二管模具连接头可在动力输出机构的驱动力作用下回转,所述管模具一端与所述第二管模具连接头连接固定,使得所述管模具可以随第二管模具连接头的回转而同步旋转,所述第二轴向移动驱动机构包括第二轴向移动动力输出机构,与之同轴连接可同步旋转的第二齿轮,与所述第二齿轮啮合的齿条,
所述第二齿条固定在一轨道上,所述第二管模具固定机构与所述第二齿轮连接固定,该第二齿轮受第二轴向移动动力输出机构驱动旋转,并与轨道上的第二齿条啮合移动,从而使所述第二管模具固定机构可以在轨道上沿管模具轴向直线往复移动;所述内衬层输送缠绕机构用于输送内衬层材料并将其缠绕在管模具上,所述第二胶黏剂淋浇机构用于向缠绕中的内衬层材料上淋浇胶黏剂,使其浸润胶黏剂从而形成内衬层。As a further preferred embodiment of the present invention, the inner liner preparation unit includes a second tube mold fixing mechanism, a second axial movement driving mechanism, an inner liner fabric conveying and winding mechanism, and a second adhesive pouring mechanism, wherein The second tube mold fixing mechanism is configured to support the fixed tube mold, and includes a second tube mold joint that is coupled to the power output mechanism and synchronously rotated, and a second support pair roller disposed under the support shaft at both ends of the tube mold. The second tube mold joint can be rotated under the driving force of the power output mechanism, and one end of the tube mold is fixedly connected with the second tube mold joint, so that the tube mold can be connected with the second tube mold joint Rotating and synchronously rotating, the second axial movement drive mechanism includes a second axially moving power output mechanism coaxially coupled to the second gear that is synchronously rotatable, and the rack that meshes with the second gear,
The second rack is fixed on a rail, the second tube mold fixing mechanism is fixedly connected to the second gear, and the second gear is driven to rotate by the second axial moving power output mechanism, and is on the track The second rack meshes and moves, so that the second tube mold fixing mechanism can linearly reciprocate along the tube mold axial direction on the rail; the inner liner transport winding mechanism is used for conveying the inner liner material and winding it around On the tube mold, the second adhesive pouring mechanism is used for pouring the adhesive onto the inner liner material to be immersed in the adhesive to form an inner liner.
作为本发明的进一步优选,所述第二管模具固定机构还包括设置在管模具两端的升降单元,该升降单元可带动管模具升降,以便于不同口径模具装设后调整其与竹篾输送缠绕机构间的距离。As a further preferred embodiment of the present invention, the second tube mold fixing mechanism further includes a lifting unit disposed at two ends of the tube mold, and the lifting unit can drive the tube mold to be lifted and lowered, so as to adjust the winding and winding of the bamboo mold after the installation of the different caliber molds. The distance between institutions.
作为本发明的进一步优选,所述内衬层织物输送缠绕机构包括织物卷支辊,输送辊,张紧辊和压紧辊,其中,原料织物卷置于所述织物卷支辊上并可绕支辊转动,沿织物输送方向设置有多个输送辊,从织物卷上剥离的织物通过各所述输送辊被引导输出至保持回转并沿轴向移动的管模具上,从而将织物缠绕在内衬层外表面上,所述张紧辊用于输送过程中保持输送的织物张紧,所述压紧辊位于管模具下方以压紧缠绕中的织物。As a further preferred embodiment of the present invention, the inner liner fabric transport winding mechanism comprises a fabric winding roller, a conveying roller, a tension roller and a pressure roller, wherein the raw material fabric roll is placed on the fabric winding roller and can be wound The support roller rotates, and a plurality of conveying rollers are disposed along the fabric conveying direction, and the fabric peeled from the fabric roll is guided and outputted to the pipe mold which is kept rotating and axially moved by the respective conveying rollers, thereby winding the fabric therein. On the outer surface of the liner, the tensioning rolls are used to maintain the tension of the conveyed fabric during transport, the pinch rolls being positioned below the tube mold to compress the wrapped fabric.
作为本发明的进一步优选,所述第二胶黏剂淋浇机构设置在管模具固定机构的一侧,其包括第二淋浇装置、与树脂搅拌罐连通的第二树脂泵、以及与固化剂储罐连通的第二固化剂泵,其中所述第二树脂泵输出端连接树脂管,所述第二固化剂泵输出端连接固化剂管,所述树脂管和所述固化剂管均与所述第二淋浇装置的送料口连接,所述第二淋浇装置送料口下方设置有第二搅拌机构,该第二搅拌机构下方通过输送管与第二淋浇口连接,所述第二树脂泵、第二固化剂泵用于泵送树脂和固化剂并分别通过树脂管和固化剂管泵送至第二淋浇装置中,通过所述第二搅拌机构搅拌均匀后可通过输送管流至末端的第二淋浇口,进而可淋浇至正在缠绕中的原料上,以便于浸润缠绕中的内衬层织物材料。As a further preferred embodiment of the present invention, the second adhesive pouring mechanism is disposed at one side of the tube mold fixing mechanism, and includes a second pouring device, a second resin pump in communication with the resin stirring tank, and a curing agent a second curing agent pump connected to the storage tank, wherein the second resin pump output end is connected to the resin tube, the second curing agent pump output end is connected to the curing agent tube, and the resin tube and the curing agent tube are both a feeding port connection of the second pouring device, a second stirring mechanism is disposed below the feeding port of the second pouring device, and the second stirring mechanism is connected to the second pouring port through the conveying pipe, the second resin The pump and the second curing agent pump are used for pumping the resin and the curing agent, respectively, and pumping through the resin tube and the curing agent tube to the second pouring device, and the second stirring mechanism is evenly stirred and then can be flowed through the conveying tube to The second sprue of the tip, which in turn can be poured onto the material being wound, facilitates wetting of the inner liner fabric material in the wrap.
作为本发明的进一步优选,所述内衬层织物输送缠绕机构和所述第二胶黏剂淋浇机构设置于同一个工作台上,所述工作台位于所述第二管模具固定机构的一侧,所述第二轴向移动驱动机构中的齿轮与所述工作台连接固定,使所述工作台可以在轨道上沿管模具轴向直线往复移动。As a further preferred embodiment of the present invention, the inner liner fabric conveying winding mechanism and the second adhesive pouring mechanism are disposed on the same work table, and the working table is located at one of the second tube mold fixing mechanisms. On the side, the gear in the second axially moving drive mechanism is fixedly coupled to the table so that the table can linearly reciprocate along the axial direction of the pipe mold on the rail.
作为本发明的进一步优选,所述控制单元包括处理器、用于控制内衬层制备
单元工作的第一控制模块,用于控制增强层制备单元工作的第二控制模块,用于控制固化单元工作的第三控制模块,用于控制脱模单元工作的第四控制模块,以及用于控制管模具调动单元工作的第五控制模块,所述处理器用于接收各单元的操作指令信息或外部指令信息并经处理后输出相应的控制指令至各单元,控制各单元进行相应的动作以进行制备工序。As a further preferred embodiment of the present invention, the control unit includes a processor for controlling the preparation of the inner liner
a first control module for unit operation, a second control module for controlling the operation of the enhancement layer preparation unit, a third control module for controlling the operation of the curing unit, a fourth control module for controlling the operation of the demolding unit, and a fifth control module for controlling the operation of the tube mold transfer unit, wherein the processor is configured to receive operation instruction information or external command information of each unit and output the corresponding control command to each unit after processing, and control each unit to perform corresponding actions to perform Preparation process.
作为本发明的进一步优选,所述第二淋浇口可以上下移动从而实现升降和/或淋浇口可以前后移动从而实现伸缩,从而实现第二淋浇位置和角度的调节。As a further preferred embodiment of the present invention, the second sprue can be moved up and down to achieve lifting and/or the sprue can be moved back and forth to achieve expansion and contraction, thereby achieving adjustment of the second sprinkling position and angle.
作为本发明的进一步优选,所述脱模单元包括用于轴向牵拉管模具的牵引机构和用于抵接待脱模复合管的脱模机构,待脱模的复合管一端端部抵接在所述脱模机构上,之后通过所述牵引机构轴向牵拉管模具,可将管模具从复合管内牵出完成脱模。As a further preferred embodiment of the present invention, the demolding unit includes a pulling mechanism for axially pulling the tube mold and a releasing mechanism for receiving the demolding composite tube, and the end of the composite tube to be demolded is abutted at On the demolding mechanism, the pipe mold is axially pulled by the traction mechanism, and the pipe mold can be pulled out from the composite pipe to complete demolding.
作为本发明的进一步优选,还包括修磨单元,用于对制备增强层后的产品进行表面修磨及在管端部制备承插连接时所需要的凹槽,该修磨单元包括修磨工作机构、第三管模具固定机构以及第三轴向移动驱动机构,其中As a further preferred embodiment of the present invention, there is further included a dressing unit for surface grinding the product after preparing the reinforcing layer and a groove required for preparing the socket connection at the end of the tube, the grinding unit including the grinding work a mechanism, a third tube mold fixing mechanism, and a third axial movement driving mechanism, wherein
所述第三管模具固定机构与所述第三轴向移动驱动机构连接固定,使所述第三管模具固定机构可沿管模具轴向直线往复移动,所述修磨工作机构位于所述第三管模具固定机构的一侧,所述修磨工作机构包括基座,位于基座上的修磨工作台,该修磨工作台上设置有装设修磨刀具的修磨刀架,所述基座上表面设置有导轨,所述修磨工作台可沿所述导轨相对基座往复移动,进而带动修磨刀架往复移动,使得待处理的管道制品通过所述修磨刀具进行加工。The third tube mold fixing mechanism is fixedly connected to the third axial movement driving mechanism, so that the third tube mold fixing mechanism can linearly reciprocate along the axial direction of the tube mold, and the grinding working mechanism is located at the first a side of the three-tube mold fixing mechanism, the grinding working mechanism comprising a base, a grinding work table on the base, the grinding work table is provided with a grinding tool holder provided with a grinding tool, The upper surface of the base is provided with a guide rail, and the grinding worktable can reciprocate along the guide rail relative to the base, thereby driving the grinding tool holder to reciprocate, so that the pipeline product to be processed is processed by the grinding tool.
作为本发明的进一步优选,还包括喷涂单元,用于在增强层外周喷涂防护涂层。As a further preferred embodiment of the present invention, there is further included a spray unit for spraying a protective coating on the outer periphery of the reinforcing layer.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,具有以下有益效果:In general, the above technical solutions conceived by the present invention have the following beneficial effects compared with the prior art:
(1)本发明中,通过各制备单元或机构的结构改进以及彼此之间的优化布局设置,使得其结构紧凑、布局合理,相应的竹缠绕复合管的制备工艺简单、合理,能够极大地优化竹缠绕复合管的制备过程,使得其强度、刚度以及管道综合性能大大提升;(1) In the present invention, the structural improvement of each preparation unit or mechanism and the optimized layout arrangement between each other make the structure compact and the layout reasonable, and the preparation process of the corresponding bamboo-wound composite pipe is simple and reasonable, and can be greatly optimized. The preparation process of the bamboo-wound composite pipe greatly improves the strength, rigidity and comprehensive performance of the pipeline;
(2)本发明中,利用统一的控制装置对整个工序生产线进行协调控制,可
根据流水线上相应的工作状态实时控制各生产单元或机构的作动,实时控制各工序或各单元的状态,最大化实现制备工艺的精确可控;(2) In the present invention, coordinated control of the entire process line is performed by using a unified control device,
Real-time control of the operation of each production unit or mechanism according to the corresponding working state on the pipeline, real-time control of the state of each process or each unit, to maximize the precise controllability of the preparation process;
(3)本发明中,其中的内衬层制备单元中的相应的输送机构、胶黏剂淋浇机构的优化改进,使得其能够保证纤维层始终保持紧密缠绕的同时能够被合理用量的胶黏剂淋浇浸润,使得内衬层内壁光滑且防渗漏性能良好;(3) In the present invention, the optimization of the corresponding conveying mechanism and the adhesive pouring mechanism in the inner liner preparation unit enables the fiber layer to be kept tightly wound at the same time and can be properly used in the adhesive layer. The agent is sprayed and infiltrated, so that the inner wall of the inner liner is smooth and the anti-leakage performance is good;
(4)本发明中,其中的增强层制备单元中相应的竹篾输送机构、胶黏剂淋浇机构的优化改进,使得其能够保证竹篾始终保持紧密缠绕的同时能够被合理用量的胶黏剂淋浇浸润,使得增强层固化后结构强度良好,其抗压抗拉等管道性能优良。(4) In the present invention, the optimization and improvement of the corresponding bamboo crucible conveying mechanism and the adhesive pouring mechanism in the reinforcing layer preparation unit enable the bamboo crucible to be kept tightly wound and can be used in a reasonable amount of adhesive. The agent is sprayed and infiltrated, so that the structural strength of the reinforcing layer is good after curing, and the pipeline performance such as pressure and tensile resistance is excellent.
图1为按照本发明实施例所构建的自动化制造系统中的内衬层制备单元的结构示意图;1 is a schematic structural view of an inner liner preparation unit in an automated manufacturing system constructed in accordance with an embodiment of the present invention;
图2为按照本发明实施例所构建的自动化制造系统中的增强层制备单元的结构示意图;2 is a schematic structural view of a reinforcement layer preparation unit in an automated manufacturing system constructed according to an embodiment of the present invention;
图3为按照本发明实施例所构建的自动化制造系统中的固化单元的结构示意图;3 is a schematic structural view of a curing unit in an automated manufacturing system constructed in accordance with an embodiment of the present invention;
图4为按照本发明实施例所构建的自动化制造系统中的修磨单元的结构示意图;4 is a schematic structural view of a dressing unit in an automated manufacturing system constructed in accordance with an embodiment of the present invention;
图5为按照本发明实施例所构建的自动化制造系统中的脱模单元的结构示意图;5 is a schematic structural view of a demolding unit in an automated manufacturing system constructed in accordance with an embodiment of the present invention;
图6为按照本发明实施例所构建的自动化制造系统中的控制单元的结构示意图;6 is a schematic structural diagram of a control unit in an automated manufacturing system constructed in accordance with an embodiment of the present invention;
在所有附图中,相同的附图标记用来表示相同的元件或结构,其中:1-管模具,100-内衬层制备单元,110-第二管模具固定机构,120-第二轴向移动驱动机构,130-内衬层织物输送缠绕机构,140-第二胶黏剂淋浇机构,200-增强层制备单元,210-第一管模具固定机构,220-第一轴向移动驱动机构,230-竹篾输送缠绕机构,240-第一胶黏剂淋浇机构,300-固化单元,310-固化炉,320-可移动支座,400-脱模单元,410-牵引机构,420-脱模机构,430-支撑单元,500-管模具调动单元,600-控制单元,610-处理器,620-第一控制模块,630-第二控制模块,
640-第三控制模块,650-第四控制模块,660-第五控制模块,700-修磨单元,710-修磨工作机构,720-第三管模具固定机构,730-第三轴向移动驱动机构,800-喷涂单元。Throughout the drawings, the same reference numerals are used to designate the same elements or structures, in which: 1-tube mold, 100-liner preparation unit, 110-second tube mold fixing mechanism, 120-second axial direction Mobile drive mechanism, 130-liner fabric transport winding mechanism, 140-second adhesive pouring mechanism, 200-reinforced layer preparation unit, 210-first tube mold fixing mechanism, 220-first axial moving drive mechanism , 230- bamboo raft conveying and winding mechanism, 240-first adhesive pouring mechanism, 300-curing unit, 310-curing furnace, 320-movable support, 400-mold unit, 410-traction mechanism, 420- Demoulding mechanism, 430-support unit, 500-tube mold transfer unit, 600-control unit, 610-processor, 620-first control module, 630-second control module,
640-third control module, 650-fourth control module, 660-fifth control module, 700-grinding unit, 710-grinding working mechanism, 720-third tube mold fixing mechanism, 730-third axial movement Drive mechanism, 800-spray unit.
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. Further, the technical features involved in the various embodiments of the present invention described below may be combined with each other as long as they do not constitute a conflict with each other.
按照本发明实施例所构建的用于制备竹缠绕复合管的自动化制造系统,其包括内衬层制备单元100、增强层制备单元200、固化单元300、脱模单元400、管模具调动单元500、用于对上述各单元进行协调控制的控制单元600,还可优选包括修磨单元700和/或喷涂单元800。An automated manufacturing system for preparing a bamboo-wound composite pipe according to an embodiment of the present invention, comprising an inner liner preparation unit 100, a reinforcement layer preparation unit 200, a curing unit 300, a demolding unit 400, a tube mold transfer unit 500, The control unit 600 for coordinated control of the above units may also preferably include a grinding unit 700 and/or a spraying unit 800.
其中,内衬层制备单元100用于在管模具上缠绕内衬层,增强层制备单元200用于在内衬层外周缠绕增强层,固化单元300用于对内衬层和增强层进行成型固化,脱模单元400用于将在管模具上制备好的制品从管模具上脱下,管模具调动单元500可在内衬层制备单元100、增强层制备单元200、固化单元300和脱模单元400之间移动,用于运送和调动管模具。Wherein, the inner liner preparation unit 100 is used for winding an inner liner on the tube mold, the reinforcement layer preparation unit 200 is used for winding the reinforcement layer around the inner liner layer, and the curing unit 300 is used for shaping and curing the inner liner layer and the reinforcement layer. The demolding unit 400 is configured to take off the product prepared on the tube mold from the tube mold, and the tube mold transfer unit 500 can be the inner liner preparation unit 100, the reinforcement layer preparation unit 200, the curing unit 300, and the demolding unit. Move between 400 for transporting and mobilizing tube molds.
修磨单元700用于对制备增强层后的产品进行表面修磨及在管端部制备承插连接时所需要的凹槽;喷涂单元800用于在增强层外周喷涂防护涂层;控制单元600用于接收各单元的操作指令信息或外部指令信息,并经其处理后输出相应的控制指令至各单元,控制各单元进行相应的动作以进行制备工序。The grinding unit 700 is used for surface grinding of the product after preparing the reinforcing layer and the groove required for preparing the socket connection at the end of the tube; the spraying unit 800 is used for spraying the protective coating on the outer periphery of the reinforcing layer; the control unit 600 It is used to receive the operation instruction information or the external instruction information of each unit, and after processing, output corresponding control instructions to each unit, and control each unit to perform corresponding actions to perform a preparation process.
如图1所示,本实施例的内衬层制备单元100包括第二管模具固定机构110、第二轴向移动驱动机构120、设置在第二管模具固定机构110侧面的内衬层织物输送缠绕机构130和第二胶黏剂输送淋浇机构140。内衬层织物输送缠绕机构130和所述第二胶黏剂淋浇机构140优选设置于同一个工作台上,所述工作台可以位于所述第二管模具固定机构110的一侧。第二轴向移动驱动机构120与第二管模具固定机构110或工作台连接,使该两者可沿管模具1轴向相对移动,优选是第二轴向移动驱动机构120与工作台连接,使其在管模具1轴向方向上可以往复移动。第二轴向移动驱动机构120包括轴向移动动力输出机构,与之同轴连接使同
步旋转的第二齿轮,与第二齿轮啮合的第二齿条,所述第二齿条固定在轨道上,所述第二管模具固定机构110与所述齿轮连接固定,第二齿轮受第二轴向移动动力输出机构驱动旋转,使与轨道上的第二齿条啮合移动,从而使所述第二管模具固定机构110可以在轨道上沿管模具轴向直线往复移动。例如第二轴向移动动力输出机构为伺服电机,伺服电机通过减速机的输出端与齿轮同轴连接,伺服电机、减速机、齿轮均固定在工作台上,工作台位于轨道上方,轨道上设置有与齿轮啮合的齿条,当伺服电机启动后,控制齿轮旋转,进而与齿条啮合移动,从而带动工作台在轨道上移动,优选在工作台与轨道之间设置有滚轮使移动顺畅。As shown in FIG. 1, the inner liner preparation unit 100 of the present embodiment includes a second tube mold fixing mechanism 110, a second axial movement driving mechanism 120, and an inner liner fabric conveying disposed on the side of the second tube mold fixing mechanism 110. The winding mechanism 130 and the second adhesive convey the pouring mechanism 140. The inner liner fabric transport winding mechanism 130 and the second adhesive shower mechanism 140 are preferably disposed on the same table, and the table may be located on one side of the second tube mold fixing mechanism 110. The second axial movement driving mechanism 120 is coupled to the second tube mold fixing mechanism 110 or the table so that the two can be relatively moved axially along the tube mold 1, and preferably the second axial movement driving mechanism 120 is connected to the table. It is allowed to reciprocate in the axial direction of the tube mold 1. The second axial movement drive mechanism 120 includes an axially moving power output mechanism coaxially connected thereto
a second gear that rotates in steps, a second rack that meshes with the second gear, the second rack is fixed on the rail, the second tube mold fixing mechanism 110 is fixedly connected to the gear, and the second gear is subjected to the second gear The two-axis moving power output mechanism drives the rotation to move in mesh with the second rack on the rail, so that the second tube mold fixing mechanism 110 can linearly reciprocate along the tube mold axial direction on the rail. For example, the second axial moving power output mechanism is a servo motor, and the servo motor is coaxially connected with the gear through the output end of the speed reducer, and the servo motor, the speed reducer and the gear are fixed on the work table, and the work table is located above the track, and the track is set. There is a rack that meshes with the gear. When the servo motor is started, the control gear rotates, and then meshes with the rack to move the table to move on the track. Preferably, a roller is arranged between the table and the track to make the movement smooth.
第二管模具固定机构110用于支撑固定管模具,其包括与动力输出机构如电机及减速机动力连接并同步旋转的第二管模具连接头以及设置在管模具两端支撑轴下方的第二支撑对辊,管模具两端通过该支撑轴支撑且该支撑轴分别通过上述第二支撑对辊可旋转地支撑。第二管模具连接头可在动力输出机构的驱动力作用下回转,所述管模具一端与所述第二管模具连接头连接固定使所述管模具可以随第二管模具连接头的回转而同步旋转,第二管模具连接头可以为一端固定在动力单元输出端,另一端与管模具的一端嵌合,或另一端设置为环向设置有卡口或卡爪,其可在驱动力作用下张开或回缩,从而卡紧管模具端部或松开。The second tube mold fixing mechanism 110 is configured to support the fixed tube mold, and includes a second tube mold joint that is coupled to the power output mechanism such as the motor and the reducer and synchronously rotated, and a second tube disposed below the support shaft at both ends of the tube mold The pair of rollers are supported, and both ends of the tube mold are supported by the support shaft and the support shafts are rotatably supported by the second support pair rollers, respectively. The second tube mold joint can be rotated by the driving force of the power output mechanism, and one end of the tube mold is fixedly connected with the second tube mold joint so that the tube mold can rotate with the second tube mold joint Synchronous rotation, the second tube mold connector may be fixed at one end to the output end of the power unit, the other end is fitted with one end of the tube mold, or the other end is arranged to be provided with a bayonet or a claw in a ring direction, which can be driven by a driving force Lower or retract to close the end of the tube mold or loosen.
内衬层织物输送缠绕机构130用于输送织物并将织物缠绕在回转的管模具1上,在一个实施例中,其包括织物支辊,以将卷筒状织物装设在支辊上,也可以包括输送辊,张紧辊和压紧辊,张紧辊用以提供张力,压紧辊用以压紧缠绕中的织物。The inner liner fabric transport winding mechanism 130 is used to transport the fabric and wind the fabric around the rotating pipe mold 1, in one embodiment, comprising a fabric roll to mount the roll fabric on the support roll, also It may include a conveyor roller, a tensioning roller and a pinch roller for providing tension, and a pinch roller for pressing the fabric in the winding.
第二胶黏剂淋浇机构140用于向缠绕中的织物上淋浇胶黏剂,使其浸润胶黏剂从而形成内衬层。第二胶黏剂淋浇机构140包括第二淋浇装置、与内衬层树脂搅拌罐连通的内衬层树脂泵,与内衬层固化剂储罐连通的内衬层固化剂泵,所述内衬层树脂泵输出端连接树脂管,所述内衬层固化剂泵输出端连接固化剂管,所述树脂管和所述固化剂管连接在第二淋浇装置的送料口上,所述第二淋浇装置上送料口下方设置有第二搅拌机构,第二搅拌机构具体可以为气动搅拌器,所述第二搅拌机构下方通过输送管与淋浇口连接,内衬层树脂泵、内衬层固化剂泵通过泵送树脂和固化剂分别通过树脂管和固化剂管泵送至第二淋浇装置中,通过第二搅拌机构搅拌均匀后通过输送管流至末端的淋浇口,进而淋浇至正在缠绕中的织
物上,以便于浸润缠绕中的织物。The second adhesive pouring mechanism 140 is used for pouring the adhesive onto the entangled fabric to infiltrate the adhesive to form an inner liner. The second adhesive pouring mechanism 140 includes a second pouring device, an inner liner resin pump in communication with the inner liner resin stirring tank, and an inner liner curing agent pump in communication with the inner liner curing agent storage tank, The output end of the inner liner resin pump is connected to the resin tube, and the output end of the inner liner curing agent pump is connected to the curing agent tube, and the resin tube and the curing agent tube are connected to the feeding port of the second pouring device, A second stirring mechanism is disposed under the feeding port of the second pouring device, and the second stirring mechanism may specifically be a pneumatic agitator. The second stirring mechanism is connected to the pouring gate through the conveying pipe, and the inner liner resin pump and the lining The layer curing agent pump pumps the resin and the curing agent through the resin tube and the curing agent tube to the second pouring device, respectively, and is evenly stirred by the second stirring mechanism, and then flows through the conveying pipe to the pouring gate at the end, thereby dripping. Poured to the weaving
On the object, in order to infiltrate the entangled fabric.
优选地,第二管模具固定机构110通过设置在管模具两端的升降单元实现升降,例如本实施例中为液压升降系统,升降单元带动管模具升降,以用于方便不同口径模具装设后调整其与内衬层织物输送缠绕机构130间的距离。Preferably, the second tube mold fixing mechanism 110 is lifted and lowered by the lifting unit disposed at both ends of the tube mold. For example, in the embodiment, the hydraulic lifting system is used, and the lifting unit drives the tube mold to be lifted and lowered for facilitating adjustment of the molds of different calibers. It is spaced from the inner liner fabric transport winding mechanism 130.
在一个优选实施例中,第二淋浇装置的淋浇口可以上下移动从而实现升降,例如淋浇口通过液压升降系统控制在第二淋浇装置上上下移动。优选地,淋浇口可以前后移动从而实现伸缩,例如淋浇口通过链传动装置或齿轮传动装置或滚珠丝杠控制在第二淋浇装置上前后移动,通过淋浇口在第二淋浇装置的上下、前后移动可实现淋浇位置和角度的调节。In a preferred embodiment, the sprue of the second pouring device can be moved up and down to achieve lifting, for example, the sprue is controlled to move up and down on the second pouring device by a hydraulic lifting system. Preferably, the sprue can be moved back and forth to achieve telescopic expansion, for example, the sprue is moved back and forth on the second sprinkling device by a chain transmission or a gear transmission or a ball screw, and the sprinkling gate is passed through the sprinkling gate. Up and down, front and rear movement can realize the adjustment of the pouring position and angle.
在另一个优选实施例中,内衬层织物输送缠绕机构130包括送料台、设置在送料台上的送料支架以及设置在支架上的多组支辊,待输送的内衬层织物料卷套在各支辊上,可在支辊上滚动输出。优选地,该多组支辊呈环向分布并且可旋转,使需要缠绕不同类型料卷时,例如分别缠绕天然纤维织物和玻璃纤维针织毡,将套有该料卷的支辊旋至靠近管模具侧进行输送。In another preferred embodiment, the inner liner fabric transport winding mechanism 130 includes a feeding table, a feeding bracket disposed on the feeding table, and a plurality of sets of rollers disposed on the bracket, and the inner liner fabric to be conveyed is wound over the sleeve On each roller, the output can be rolled on the support roller. Preferably, the plurality of sets of rolls are circumferentially distributed and rotatable, such that when different types of rolls need to be wound, for example, a natural fiber fabric and a fiberglass knitted felt are respectively wound, and the support roll wrapped with the roll is screwed close to the tube. The mold side is transported.
在一个实施例中,管模具1的外周表面还设置有用以脱模的脱模层,优选通过聚酯薄膜在管模具1的表面从其一端向另一端均匀缠制一遍以获得,所述内衬层缠绕在该脱模层上。In one embodiment, the outer peripheral surface of the tube mold 1 is further provided with a release layer for demolding, preferably obtained by uniformly wrapping a polyester film on the surface of the tube mold 1 from one end thereof to the other end. A liner is wound around the release layer.
在一个实施例中,利用上述单元在管模具1上制备内衬层的工艺包括如下具体过程:In one embodiment, the process of preparing the inner liner on the tube mold 1 using the above unit includes the following specific process:
(1)制备脱模层:第二模具驱动机构驱动管模具匀速转动,将例如聚酯薄膜)在管模具的表面从其一端向另一端均匀缠制一遍以获得聚酯薄膜层,该聚酯薄膜层为用以脱模的脱模层,缠制时需保证聚酯薄膜缠平不能有褶皱;(1) preparing a release layer: the second mold driving mechanism drives the tube mold to rotate at a constant speed, and uniformly wraps the surface of the tube mold from one end to the other end, for example, a polyester film to obtain a polyester film layer, the polyester The film layer is a release layer for demolding, and the polyester film is ensured to be entangled without wrinkles during winding;
(2)制备内衬层:保持管模具匀速转动,用第二胶黏剂输送淋浇机构在聚酯薄膜层的表面均匀的淋一层胶黏剂如环氧树脂、乙烯基酯树脂或不饱和聚酯树脂,然后利用输送缠绕机构在其上缠绕内衬层织物。(2) Preparing the inner liner: keeping the tube mold rotating at a constant speed, and using the second adhesive to transport the pouring mechanism, uniformly deposit a layer of adhesive such as epoxy resin, vinyl ester resin or not on the surface of the polyester film layer. The polyester resin is saturated and then the inner liner fabric is wound thereon by means of a transport winding mechanism.
优选可以在缠绕过程中通过压辊在内衬层织物的表面滚压,以赶尽气泡。Preferably, the surface of the inner liner fabric can be rolled by a press roll during the winding process to catch up the bubbles.
(3)固化处理:管模具转速调为零,停止转动后,将管模具连同制备好的内衬层吊装至固化机上进行初步固化,需要时可开启烤灯进行加热固化,初步固化后获得所需的内衬层,模具在吊装过程中,应保证模具平稳落下或吊起,防止
模具在吊装过程中与设备发生碰撞。(3) Curing treatment: the speed of the tube mold is adjusted to zero. After the rotation is stopped, the tube mold and the prepared inner liner are hoisted to the curing machine for preliminary curing. When necessary, the baking lamp can be turned on for heating and curing, and the initial curing is obtained. The inner lining layer required, the mold should be ensured that the mold is smoothly dropped or hoisted during the hoisting process to prevent
The mold collides with the equipment during the lifting process.
如图2所示,本实施例的增强层制备单元200包括第一管模具固定机构210、第一轴向移动驱动机构220、竹篾输送缠绕机构230以及第一胶黏剂淋浇机构240。As shown in FIG. 2, the reinforcement layer preparation unit 200 of the present embodiment includes a first tube mold fixing mechanism 210, a first axial movement drive mechanism 220, a bamboo crucible conveyance winding mechanism 230, and a first adhesive pouring mechanism 240.
其中,第一管模具固定机构210用于支撑固定缠绕有内衬层的管模具,其结构优选与内衬层制备单元100中的第二管模具固定机构110结构相同。具体地,该第一管模具固定机构210包括与动力输出机构动力连接并同步旋转的第一管模具连接头、以及设置在所述管模具两端支撑轴下方的第一支撑对辊,所述第一管模具连接头可在动力输出机构的驱动力作用下回转,所述管模具一端与所述第一管模具连接头连接固定,使得所述管模具可以随第一管模具连接头的回转而同步旋转。The first tube mold fixing mechanism 210 is for supporting the tube mold fixedly wound with the inner liner, and the structure thereof is preferably the same as the second tube mold fixing mechanism 110 in the inner liner preparation unit 100. Specifically, the first tube mold fixing mechanism 210 includes a first tube mold joint that is dynamically coupled to the power output mechanism and rotates in synchronization, and a first support pair roller disposed under the support shaft at both ends of the tube mold, The first tube mold joint can be rotated by the driving force of the power output mechanism, and one end of the tube mold is fixedly connected with the first tube mold joint, so that the tube mold can be rotated with the first tube mold joint And synchronous rotation.
在一个实施例中第一管模具固定机构210还包括设置在管模具两端的升降单元,该升降单元可带动管模具升降,以便于不同口径模具装设后调整其与竹篾输送缠绕机构间的距离。In one embodiment, the first tube mold fixing mechanism 210 further includes a lifting unit disposed at two ends of the tube mold, and the lifting unit can drive the tube mold to be lifted and lowered to facilitate adjustment between the different caliber molds and the bamboo crucible conveying and winding mechanism. distance.
第一轴向移动驱动机构220优选与内衬层制备单元100中的第二轴向移动驱动机构120结构相同。具体地,其包括第一轴向移动动力输出机构,与之同轴连接使同步旋转的第一齿轮,与齿轮啮合的第一齿条,所述齿条固定在轨道上,所述第一管模具固定机构与所述齿轮连接固定,齿轮受第一轴向移动动力输出机构驱动旋转,使与轨道上的齿条啮合移动,从而使所述第一管模具固定机构可以在轨道上沿管模具1轴向直线往复移动。The first axial movement drive mechanism 220 is preferably identical in construction to the second axial movement drive mechanism 120 in the inner liner preparation unit 100. Specifically, it includes a first axially moving power output mechanism coaxially coupled to the first gear that rotates synchronously, a first rack that meshes with the gear, the rack is fixed to the rail, the first tube The mold fixing mechanism is fixedly coupled to the gear, and the gear is driven to rotate by the first axial moving power output mechanism to mesh with the rack on the rail, so that the first tube mold fixing mechanism can be along the tube mold on the rail 1 axial reciprocating movement.
竹篾输送缠绕机构230用于输送竹篾并将竹篾缠绕在回转并轴向直线往复移动的管模具1上的内衬层上,其结构优选与内衬层制备单元100中的内衬层织物输送缠绕机构130结构相同。具体地,竹篾输送缠绕机构230包括竹篾卷支辊、输送辊、张紧辊和压紧辊,其中,原料竹篾卷置于所述竹篾卷支辊上并可绕支辊转动,沿竹篾输送方向设置有多个输送辊,从竹篾卷上剥离的竹篾通过各所述输送辊被引导输出至保持回转并沿轴向移动的管模具上,从而将竹篾缠绕在内衬层外表面上,所述张紧辊用于输送过程中保持输送的竹篾张紧,所述压紧辊位于管模具下方以压紧缠绕中的竹篾。The bamboo raft conveying and winding mechanism 230 is used for conveying the bamboo raft and winding the bamboo raft on the inner lining layer on the pipe mold 1 which is rotated and axially reciprocated, and the structure thereof is preferably the inner lining layer in the inner lining layer preparation unit 100. The fabric transport winding mechanism 130 has the same structure. Specifically, the bamboo crucible conveying and winding mechanism 230 includes a bamboo crucible winding roller, a conveying roller, a tensioning roller and a pressing roller, wherein the raw bamboo pulp roll is placed on the bamboo roller winding roller and rotatable around the supporting roller. A plurality of conveying rollers are disposed along the conveying direction of the bamboo raft, and the bamboo rafts peeled off from the bamboo raft rolls are guided and outputted to the pipe molds that are kept rotating and moved in the axial direction by the respective conveying rollers, thereby winding the bamboo rafts therein. On the outer surface of the lining, the tensioning roller is used to maintain the tension of the conveyed bamboo during transport, and the pressure roller is positioned below the tube mold to compress the entangled bamboo raft.
第一胶黏剂淋浇机构240用于向缠绕中的竹篾上淋浇胶黏剂,使其浸润胶黏
剂从而形成增强层,其结构优选与内衬层制备单元100中的第二胶黏剂淋浇机构140的结构相同。具体地,第一胶黏剂淋浇机构240包括第一淋浇装置、与树脂搅拌罐连通的第一树脂泵、以及与固化剂储罐连通的第一固化剂泵,其中所述第一树脂泵输出端连接树脂管,所述第一固化剂泵输出端连接固化剂管,所述树脂管和所述固化剂管均与所述第一淋浇装置的送料口连接,所述第一淋浇装置送料口下方设置有第一搅拌机构,该第一搅拌机构下方通过输送管与第一淋浇口连接,所述第一树脂泵、第一固化剂泵用于泵送树脂和固化剂并分别通过树脂管和固化剂管泵送至第一淋浇装置中,通过所述第一搅拌机构搅拌均匀后可通过输送管流至末端的第一淋浇口,进而可淋浇至正在缠绕中的原料上,以便于浸润缠绕中的竹篾。The first adhesive pouring mechanism 240 is used for pouring the adhesive on the entangled bamboo raft to make the adhesive viscous
The agent thus forms a reinforcing layer, the structure of which is preferably the same as that of the second adhesive pouring mechanism 140 in the inner liner preparation unit 100. Specifically, the first adhesive pouring mechanism 240 includes a first pouring device, a first resin pump in communication with the resin stirring tank, and a first curing agent pump in communication with the curing agent storage tank, wherein the first resin The pump output end is connected to the resin tube, the first curing agent pump output end is connected to the curing agent tube, and the resin tube and the curing agent tube are both connected to the feeding port of the first pouring device, the first shower A first stirring mechanism is disposed under the feeding port of the pouring device, and the first stirring mechanism is connected to the first pouring gate through a conveying pipe, and the first resin pump and the first curing agent pump are used for pumping the resin and the curing agent. The pumping tube and the curing agent tube are respectively pumped into the first pouring device, and the first stirring mechanism is evenly stirred, and then can be flowed through the conveying pipe to the first pouring gate of the end, and then can be poured into the winding. The raw materials are so as to facilitate the wetting of the entangled bamboo rafts.
具体制备中,保持管模具1匀速转动,利用竹篾输送缠绕机构230在内衬层上缠绕增强层竹篾帘,边缠绕边用第一胶黏剂淋浇机构240淋胶,然后优选还包括压辊,以在缠绕过程中通过压辊在增强层竹篾表面压紧,使胶黏剂完全浸透竹篾,并挤出多余胶黏剂。In the specific preparation, the tube mold 1 is kept rotating at a constant speed, and the reinforcing layer bamboo curtain is wound on the inner liner by the bamboo crucible conveying and winding mechanism 230, and the first adhesive spraying mechanism 240 is used for laminating while being wound, and then preferably includes The pressure roller is pressed against the surface of the reinforcing layer by the pressing roller during the winding process, so that the adhesive completely saturates the bamboo crucible and extrudes excess adhesive.
如图3所示,固化单元300其包括具有外壳的固化炉310,设置在固化炉一端的可移动支座320,另一端设置有固定顶块,待固化的制品从内衬层制备单元100或增强层制备单元200通过管模具调动单元500(本实施例中管模具调动单元500优选可以是运行吊吊装)移动并装在所述可移动支座320上,通过该可移动支座320移动进入所述固化炉310中,且另一端通过固定顶块抵接,从而进行固化,完成内衬层或增强层的制作。As shown in FIG. 3, the curing unit 300 includes a curing oven 310 having a casing, a movable support 320 disposed at one end of the curing furnace, and a fixed top block at the other end, and the article to be cured is prepared from the inner liner preparation unit 100 or The reinforcement layer preparation unit 200 is moved by the tube mold transfer unit 500 (the tube mold transfer unit 500 in the embodiment may preferably be a running crane) and mounted on the movable support 320, and moved through the movable support 320. In the curing oven 310, and the other end is abutted by the fixed top block, curing is performed to complete the production of the inner liner layer or the reinforcing layer.
优选地,可移动支座320的一端设置有模具旋转驱动机构,驱动管模具1旋转,使缠绕在管模具1外表面的内衬层和增强层周向均匀受热,固化速度快。Preferably, one end of the movable support 320 is provided with a mold rotation driving mechanism, and the driving tube mold 1 is rotated, so that the inner liner layer and the reinforcing layer wound around the outer surface of the tube mold 1 are uniformly heated in the circumferential direction, and the curing speed is fast.
优选地,所述管模具1内部设置有加热装置,使所述管模具1从内向外散热,加速固化。Preferably, the tube mold 1 is internally provided with a heating device to dissipate the tube mold 1 from the inside to the outside to accelerate the curing.
优选地,自动化制造系统中还包括修磨单元。如图4所示,修磨单元700用于对制备增强层后的产品进行表面修磨,使表面平整,及在管端部制出承插口连接时所需要的凹槽。修磨单元700包括修磨工作机构710、第三管模具固定机构720、以及第三轴向移动驱动机构730。Preferably, the grinding unit is also included in the automated manufacturing system. As shown in FIG. 4, the dressing unit 700 is used for surface grinding of the product after the reinforcement layer is prepared, to flatten the surface, and to provide a groove required for the socket connection at the end of the tube. The dressing unit 700 includes a dressing working mechanism 710, a third tube mold fixing mechanism 720, and a third axial moving drive mechanism 730.
第三管模具固定机构720用于支撑固定待修模的管模具。在一个实施例中,
第三管模具固定机构720与所述第一管模具固定机构210相同。具体来说,第三管模具固定机构720其包括与动力输出机构如电机及减速机动力连接并同步旋转的第三管模具连接头以及设置在管模具两端支撑轴下方的第三支撑对辊,管模具1两端支撑轴分别通过上述第三支撑对辊可旋转地支撑。第三管模具连接头可在动力输出机构的驱动力作用下回转,所述管模具一端与所述第三管模具连接头连接固定使所述管模具可以随第三管模具连接头的回转而同步旋转,第三管模具连接头可以为一端固定在动力单元输出端,另一端与管模具的一端嵌合,或另一端设置为环向设置有卡口或卡爪,其可在驱动力作用下张开或回缩,从而卡紧管模具端部或松开。The third tube mold fixing mechanism 720 is for supporting a tube mold to be fixed. In one embodiment,
The third tube mold fixing mechanism 720 is the same as the first tube mold fixing mechanism 210. Specifically, the third tube mold fixing mechanism 720 includes a third tube mold joint that is coupled to the power output mechanism such as the motor and the speed reducer and rotates in synchronization, and a third support pair roller disposed under the support shaft at both ends of the tube mold. The support shafts at both ends of the tube mold 1 are rotatably supported by the third support pair rollers, respectively. The third pipe mold joint can be rotated by the driving force of the power output mechanism, and one end of the pipe mold is fixedly connected with the third pipe mold joint, so that the pipe mold can be rotated with the third pipe mold joint. Synchronous rotation, the third pipe mold joint may be fixed at one end of the power unit output end, the other end is fitted with one end of the pipe mold, or the other end is arranged to be provided with a bayonet or a claw in a ring direction, which can be driven by a driving force Lower or retract to close the end of the tube mold or loosen.
第三轴向移动驱动机构730与所述第一轴向移动驱动机构220相同。具体地,其包括第三轴向移动动力输出机构,与之同轴连接使同步旋转的第三齿轮,与第三齿轮啮合的第三齿条,所述第三齿条固定在轨道上,所述第三管模具固定机构与所述第三齿轮连接固定,齿轮受第三轴向移动动力输出机构驱动旋转,使与轨道上的第三齿条啮合移动,从而使所述第三管模具固定机构可以在轨道上沿管模具1轴向直线往复移动。The third axial movement drive mechanism 730 is identical to the first axial movement drive mechanism 220. Specifically, it includes a third axially moving power output mechanism coaxially coupled to the third gear that rotates synchronously, and a third rack that meshes with the third gear, the third rack is fixed on the rail, The third tube mold fixing mechanism is fixedly connected to the third gear, and the gear is driven to rotate by the third axial moving power output mechanism to mesh with the third rack on the rail, thereby fixing the third tube mold. The mechanism can reciprocate linearly along the axial direction of the tube mold 1 on the rail.
第三轴向移动驱动机构730的第三齿轮与所述第三管模具固定固定机构720连接固定,使所述第三管模具固定机构720可以沿管模具1轴向直线往复移动。修磨工作机构710位于所述第三管模具固定机构720的一侧,所述修磨工作机构710包括基座,位于基座上的修磨工作台,修磨工作台上设置有修磨刀架,所述修磨刀架上装设有修磨刀具,其中所述基座上表面设置有导轨,修磨工作台可沿所述导轨相对修磨工作台在一个方向上往复移动,待处理的管道制品通过所述修磨刀具进行加工。The third gear of the third axial movement driving mechanism 730 is fixedly coupled to the third tube mold fixing and fixing mechanism 720, so that the third tube mold fixing mechanism 720 can linearly reciprocate along the axial direction of the tube mold 1. A dressing working mechanism 710 is located at one side of the third tube mold fixing mechanism 720, the dressing working mechanism 710 includes a base, a grinding work table on the base, and a grinding knife is disposed on the grinding work table. a grinding tool is mounted on the grinding tool holder, wherein the upper surface of the base is provided with a guide rail, and the grinding work table can reciprocate in a direction along the guide rail relative to the grinding work table, to be processed The pipe product is processed by the grinding tool.
本实施例中,所述修磨工作台优选通过电机、滚珠丝杠在所述导轨上移动。In this embodiment, the dressing table is preferably moved on the guide rail by a motor and a ball screw.
脱模单元400用于将在管模具上制备好的制品从管模具上脱下,从而获得复合管制品。如图5所示,脱模单元400包括用于轴向牵拉管模具的牵引机构410、用于支撑管模具1的支撑单元430和用于抵接待脱模复合管的脱模机构420,待脱模的复合管设置在所述支撑单元430上,一端端部抵接在所述脱模机构420上,之后通过所述牵引机构410轴向牵拉管模具1,可将管模具1从复合管内牵出完成脱模。
The demolding unit 400 is for removing the article prepared on the tube mold from the tube mold to obtain a composite tube product. As shown in FIG. 5, the demolding unit 400 includes a traction mechanism 410 for axially pulling the tube mold, a support unit 430 for supporting the tube mold 1, and a demolding mechanism 420 for receiving the release composite tube. The demolded composite tube is disposed on the supporting unit 430, and one end end abuts on the demolding mechanism 420, and then the tube mold 1 is axially pulled by the traction mechanism 410, and the tube mold 1 can be composited from the composite The tube is pulled out to complete the demolding.
如图6所示,控制单元包括处理器610、用于控制内衬层制备单元100工作的第一控制模块620,用于控制增强层制备单元200工作的第二控制模块630,用于控制固化单元300工作的第三控制模块640,用于控制脱模单元400工作的第四控制模块650,以及用于控制管模具调动单元工作的第五控制模块660,所述处理器610用于接收各单元或机构的操作指令信息或外部指令信息并经处理后输出相应的控制指令至各单元,控制各单元进行相应的动作以进行制备工序。根据具体情况,当还具有修磨单元和外防护层喷涂单元时,控制单元中还设置有控制相应单元的控制模块。As shown in FIG. 6, the control unit includes a processor 610, a first control module 620 for controlling the operation of the inner liner preparation unit 100, and a second control module 630 for controlling the operation of the enhancement layer preparation unit 200 for controlling curing. a third control module 640 for operating the unit 300, a fourth control module 650 for controlling the operation of the demolding unit 400, and a fifth control module 660 for controlling the operation of the tube mold transfer unit, the processor 610 for receiving each The operation instruction information or the external instruction information of the unit or the mechanism is processed to output a corresponding control command to each unit, and each unit is controlled to perform a corresponding operation to perform a preparation process. According to the specific situation, when there is also a grinding unit and an outer protective layer spraying unit, the control unit is further provided with a control module for controlling the corresponding unit.
具体工作时,先启动第五控制模块660,控制管模具调动单元500将管模具1移至内衬层缠绕单元100上,并架设在托辊上方,再启动第一控制模块620,控制第二管模具固定机构110中的连接单元自动与管模具1嵌合,之后通过第一控制模块620根据模具大小调节模具升降,再调节其中的淋浇口升降、前后移动,使淋浇位置及角度合适,之后调节内衬层织物输送缠绕机构130中套有内衬层材料的支辊旋转至靠近模具预设定的输入位置,均准备就绪后,启动第二管模具固定机构110动作,以一定速度驱动管模具1旋转,并控制第二管模具固定机构110或内衬层织物输送缠绕机构130轴向移动,并相应控制第二胶黏剂淋浇机构140向管模具1表面以一定流量淋浇胶黏剂,同时控制内衬层织物输送缠绕机构130输送内衬层材料,使得其旋转缠绕在管模具1表面。In the specific work, the fifth control module 660 is started, and the control tube mold transfer unit 500 moves the pipe mold 1 to the inner liner winding unit 100, and is erected above the idler roller, and then starts the first control module 620 to control the second. The connecting unit in the tube mold fixing mechanism 110 is automatically fitted with the tube mold 1, and then the first control module 620 adjusts the mold lifting according to the size of the mold, and then adjusts the pouring gate to move up and down, and move back and forth to make the pouring position and angle suitable. Then, the support roller of the inner liner fabric conveying and winding mechanism 130 is rotated to be close to the preset input position of the mold, and when ready, the second tube mold fixing mechanism 110 is activated to operate at a certain speed. The driving tube mold 1 rotates, and controls the second tube mold fixing mechanism 110 or the inner liner fabric conveying and winding mechanism 130 to move axially, and correspondingly controls the second adhesive pouring mechanism 140 to spray the surface of the tube mold 1 with a certain flow rate. The adhesive, while controlling the inner liner fabric transport winding mechanism 130, conveys the inner liner material such that it is wound around the surface of the tube mold 1.
一般优选控制胶黏剂淋浇流量与模具转速成正比。另外,优选地,内衬层按照事先设定量缠绕完毕后,可以人工将材料剪短或在驱动机构上设置剪刀,控制剪刀自动剪短输入的材料。It is generally preferred to control the flow rate of the adhesive to be proportional to the rotational speed of the mold. In addition, preferably, after the inner liner is wound according to a predetermined amount, the material may be manually shortened or a scissors is provided on the driving mechanism to control the scissors to automatically cut the input material.
内衬层缠绕和淋胶过程可以是多次,各层织物缠绕完成后,相应信息反馈至控制单元600的第五控制模块660,第一控制模块620控制连接单元与模具断开连接,之后启动第五控制模块660驱动管模具调动单元500将制品移动至固化单元300,并使得第二控制模块630控制固化单元300工作对内衬层进行固化。The inner liner winding and the squeezing process may be multiple times. After the winding of each layer of fabric is completed, the corresponding information is fed back to the fifth control module 660 of the control unit 600, and the first control module 620 controls the connection unit to be disconnected from the mold, and then starts. The fifth control module 660 drives the tube mold transfer unit 500 to move the article to the curing unit 300, and causes the second control module 630 to control the curing unit 300 to work to cure the inner liner.
固化后第五控制模块660驱动管模具调动单元500将制品移动至增强层制备单元200,第三控制模块640控制增强层制备单元200对成型固化后的制品进行增强层缠绕,包括协调控制其中的第一管模具固定机构210的旋转和往复移动、竹篾输送缠绕机构230的缠绕速度和力度、以及第一胶黏剂淋浇机构240的淋浇
速率和大小,从而以完成增强层的缠绕。缠绕完成后,相应信息反馈至控制单元600的第五控制单元660,其驱动管模具调动单元500将制品移动至固化单元300,并使得第二控制模块630控制固化单元300工作对增强层进行固化。固化后的制品进一步通过管模具调动单元500移动至修磨单元700、脱模单元400以及喷涂单元800进行相应的修磨、脱模和喷涂,从而形成最后的成品。After curing, the fifth control module 660 drives the tube mold transfer unit 500 to move the product to the reinforcement layer preparation unit 200, and the third control module 640 controls the reinforcement layer preparation unit 200 to perform reinforcement layer winding on the molded and cured product, including coordinated control thereof. Rotation and reciprocating movement of the first tube mold fixing mechanism 210, winding speed and strength of the bamboo crucible conveying and winding mechanism 230, and pouring of the first adhesive pouring mechanism 240
Rate and size to complete the winding of the reinforcement layer. After the winding is completed, the corresponding information is fed back to the fifth control unit 660 of the control unit 600, which drives the tube mold transfer unit 500 to move the article to the curing unit 300, and causes the second control module 630 to control the curing unit 300 to work to cure the reinforcing layer. . The cured product is further moved to the dressing unit 700, the demolding unit 400, and the spray unit 800 through the tube mold transfer unit 500 for corresponding grinding, demolding, and spraying to form the final product.
本实施例中,操作指令信息包括但不限于例如管模具1的旋转启动、转速控制,胶黏剂淋浇控制启动、速率信息,织物缠绕机构的缠绕启动、完成控制信息,管模具调动单元启动操作控制信息,修模启动、关闭控制信息,脱模启动、关闭控制信息,喷涂单元启动、关闭控制信息等。In this embodiment, the operation instruction information includes, but is not limited to, for example, the rotation start of the pipe mold 1, the rotation speed control, the start of the glue pouring control, the speed information, the winding start of the fabric winding mechanism, the completion control information, and the pipe mold transfer unit is started. Operation control information, mold start, close control information, demold start, close control information, spray unit start, close control information, etc.
本实施例的整个工作过程中,各工序之间的制品的移动通过管模具调动单元实现,在一个实施例中,管模具调动单元优选是运行吊。具体地,例如包括先在内衬机制作内衬,制作好后用运行吊运到固化炉,进行初固化,固化好后运到制管机进行竹篾增强层的缠绕,缠绕好后运到固化炉固化,固化完成运到固化站暂时放置,然后运到修磨机制作承插口,之后脱模,再喷涂外防护层,最后进行水压试验。In the entire working process of the embodiment, the movement of the product between the processes is realized by the pipe mold transfer unit. In one embodiment, the pipe mold transfer unit is preferably a running crane. Specifically, for example, the inner lining machine is first made into a lining, and after being prepared, it is hoisted to the curing furnace by running, and is initially solidified, and then solidified and transported to the pipe making machine for winding the bamboo reinforced layer, and then entangled and transported to the lining. The curing oven is solidified, the curing is completed and transported to the curing station for temporary placement, and then transported to the grinding machine to make the socket, then demoulded, then the outer protective layer is sprayed, and finally the water pressure test is performed.
在一个实施例中,还包括喷涂单元800,脱模后的压力管可通过喷涂单元800进行外防护涂层的喷涂,进而完成复合管的制备。In one embodiment, the spraying unit 800 is further included, and the demolded pressure tube can be sprayed by the spraying unit 800 to complete the preparation of the composite tube.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。
Those skilled in the art will appreciate that the above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and scope of the present invention, All should be included in the scope of protection of the present invention.
Claims (17)
- 一种用于制备竹缠绕复合管的自动化制造系统,其包括内衬层制备单元(100)、增强层制备单元(200)、固化单元(300)、脱模单元(400)、管模具调动单元(500)以及用于对上述各单元进行自动控制的控制单元(600),其中,An automated manufacturing system for preparing a bamboo-wound composite pipe, comprising an inner liner preparation unit (100), a reinforcement layer preparation unit (200), a curing unit (300), a demolding unit (400), and a tube mold transfer unit (500) and a control unit (600) for automatically controlling each of the above units, wherein所述内衬层制备单元(100)用于在管模具(1)上缠绕内衬层,所述增强层制备单元(200)用于在内衬层外周缠绕增强层,所述固化单元(300)用于对内衬层和增强层进行成型固化,所述脱模单元(400)用于将在管模具(1)上制备好的制品从管模具上(1)脱下,所述管模具调动单元(500)可在所述内衬层制备单元(100)、增强层制备单元(200)、固化单元(300)和脱模单元(400)之间移动,以用于运送和调动管模具(1),所述控制单元(600)用于接收各单元的操作指令信息或外部指令信息,并经其处理后输出相应的控制指令至各单元,控制各单元进行相应的动作以进行制备工序。The inner liner preparation unit (100) is for winding an inner liner layer on a tube mold (1) for winding a reinforcing layer around the inner liner layer, the curing unit (300) For forming and curing the inner liner and the reinforcing layer, the demolding unit (400) is for removing the article prepared on the tube mold (1) from the tube mold (1), the tube mold The transfer unit (500) is movable between the inner liner preparation unit (100), the reinforcement layer preparation unit (200), the curing unit (300), and the demolding unit (400) for transporting and transferring the tube mold (1) The control unit (600) is configured to receive operation instruction information or external instruction information of each unit, and after processing, output corresponding control instructions to each unit, and control each unit to perform corresponding operations to perform a preparation process. .
- 根据权利要求1所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,所述增强层制备单元(200)包括第一管模具固定机构(210)、第一轴向移动驱动机构(220)、竹篾输送缠绕机构(230)以及第一胶黏剂淋浇机构(240),其中,An automated manufacturing system for preparing a bamboo-wound composite pipe according to claim 1, wherein said reinforcement layer preparation unit (200) comprises a first pipe mold fixing mechanism (210), and a first axial movement drive mechanism (220), a bamboo crucible conveying and winding mechanism (230), and a first adhesive pouring mechanism (240), wherein所述第一管模具固定机构(210)用于支撑固定缠绕有内衬层的管模具(1),其包括与动力输出机构动力连接并同步旋转的第一管模具连接头、以及设置在所述管模具(1)两端的支撑轴下方的第一支撑对辊,所述第一管模具连接头可在动力输出机构的驱动力作用下回转,所述管模具(1)一端与所述第一管模具连接头连接固定,使得所述管模具(1)可以随第一管模具连接头的回转而同步旋转;The first tube mold fixing mechanism (210) is configured to support a tube mold (1) that is fixedly wound with an inner liner, and includes a first tube mold joint that is dynamically connected to the power output mechanism and rotates in synchronization, and is disposed at the same a first support pair roller below the support shaft at both ends of the tube mold (1), the first tube mold joint head being rotatable under the driving force of the power output mechanism, the end of the tube mold (1) and the first a tube mold joint is fixedly connected, so that the tube mold (1) can rotate synchronously with the rotation of the first tube mold joint;所述第一轴向移动驱动机构(220)包括第一轴向移动动力输出机构、与之同轴连接可同步旋转的第一齿轮、及与所述第一齿轮啮合并固定在轨道上的第一齿条,所述第一管模具固定机构与所述第一齿轮连接固定,该第一齿轮受第一轴向移动动力输出机构驱动旋转,并与轨道上的第一齿条啮合移动,从而使所述第一管模具固定机构可以在轨道上沿管模具轴向直线往复移动;The first axial movement drive mechanism (220) includes a first axially moving power output mechanism, a first gear coaxially coupled to the same, and a first gear that meshes with the first gear and is fixed on the rail a rack, the first tube mold fixing mechanism is fixedly coupled to the first gear, the first gear is driven to rotate by the first axial moving power output mechanism, and meshes with the first rack on the rail, thereby Causing the first tube mold fixing mechanism to linearly reciprocate along the axial direction of the tube mold on the rail;所述竹篾输送缠绕机构(230)用于输送竹篾并将竹篾缠绕在管模具上的内衬层上; The bamboo raft conveying and winding mechanism (230) is used for conveying bamboo rafts and winding the bamboo rafts on the inner lining layer on the pipe mold;所述第一胶黏剂淋浇机构(240)用于向缠绕中的竹篾上淋浇胶黏剂,使其浸润胶黏剂从而形成增强层。The first adhesive pouring mechanism (240) is used for pouring an adhesive onto the entangled bamboo raft to infiltrate the adhesive to form a reinforcing layer.
- 根据权利要求2所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,所述第一管模具固定机构(210)还包括设置在管模具(1)两端的升降单元,该升降单元可带动管模具升降,以便于不同口径模具装设后调整其与竹篾输送缠绕机构间的距离。An automated manufacturing system for preparing a bamboo-wound composite pipe according to claim 2, wherein said first pipe mold fixing mechanism (210) further comprises a lifting unit disposed at both ends of the pipe mold (1), the lifting The unit can drive the tube mold to lift and lower, so as to adjust the distance between the different caliber molds and the bamboo crucible conveying and winding mechanism.
- 根据权利要求2或3所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,所述竹篾输送缠绕机构(230)包括竹篾卷支辊、输送辊、张紧辊和压紧辊,其中,原料竹篾卷置于所述竹篾卷支辊上并可绕支辊转动,沿竹篾输送方向设置有多个所述输送辊,从竹篾卷上剥离的竹篾通过各所述输送辊被引导输出至保持回转并沿轴向移动的管模具(1)上,从而将竹篾缠绕在内衬层外表面上,所述张紧辊用于输送过程中保持输送的竹篾张紧,所述压紧辊位于管模具下方以压紧缠绕中的竹篾。An automated manufacturing system for preparing a bamboo-wound composite pipe according to claim 2 or 3, wherein the bamboo raft conveying and winding mechanism (230) comprises a bamboo skein roller, a conveying roller, a tension roller and a pressing a tight roller, wherein the raw bamboo stalk is placed on the bamboo skein roll and rotatable around the support roller, and a plurality of the conveying rollers are arranged along the conveying direction of the bamboo raft, and the bamboo rafts peeled off from the bamboo raft roll pass Each of the conveying rollers is guided to output to a pipe mold (1) that is kept rotating and moved in the axial direction, thereby winding the bamboo raft on the outer surface of the inner liner, the tensioning roller being used for conveying during transportation. The bamboo raft is tensioned and the pressure roller is positioned below the tube mold to compress the entangled bamboo raft.
- 根据权利要求2-4中任一项所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,所述第一胶黏剂淋浇机构(240)设置在第一管模具固定机构(210)的一侧,其包括第一淋浇装置、与树脂搅拌罐连通的第一树脂泵、以及与固化剂储罐连通的第一固化剂泵,其中所述第一树脂泵输出端连接树脂管,所述第一固化剂泵输出端连接固化剂管,所述树脂管和所述固化剂管均与所述第一淋浇装置的送料口连接,所述第一淋浇装置送料口下方设置有第一搅拌机构,该第一搅拌机构下方通过输送管与第一淋浇口连接,所述第一树脂泵、第一固化剂泵用于泵送树脂和固化剂并分别通过树脂管和固化剂管泵送至第一淋浇装置中,通过所述第一搅拌机构搅拌均匀后可通过输送管流至末端的第一淋浇口,进而可淋浇至正在缠绕中的原料上,以便于浸润缠绕中的竹篾。An automated manufacturing system for preparing a bamboo-wound composite pipe according to any one of claims 2 to 4, wherein the first adhesive pouring mechanism (240) is disposed in the first pipe mold fixing mechanism a side of (210) comprising a first pouring device, a first resin pump in communication with the resin agitating tank, and a first curing agent pump in communication with the curing agent reservoir, wherein the first resin pump output is connected a resin tube, the first curing agent pump output end is connected to the curing agent tube, and the resin tube and the curing agent tube are both connected to the feeding port of the first pouring device, and the first pouring device feeding port a first stirring mechanism is disposed below, the first stirring mechanism is connected to the first pouring gate through a conveying pipe, and the first resin pump and the first curing agent pump are used for pumping the resin and the curing agent and respectively passing through the resin pipe. And the curing agent tube is pumped into the first pouring device, and after being uniformly stirred by the first stirring mechanism, it can be flowed through the conveying pipe to the first pouring gate of the end, and then can be poured onto the raw material being entangled, In order to infiltrate the entangled bamboo raft.
- 根据权利要求1-5中任一项所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,所述内衬层制备单元(100)包括第二管模具固定机构(110)、第二轴向移动驱动机构(120)、内衬层织物输送缠绕机构(130)以及第二胶黏剂淋浇机构(140),其中,An automated manufacturing system for preparing a bamboo-wound composite pipe according to any one of claims 1 to 5, wherein the inner liner preparation unit (100) includes a second pipe mold fixing mechanism (110), a second axial movement driving mechanism (120), an inner liner fabric conveying and winding mechanism (130), and a second adhesive pouring mechanism (140), wherein所述第二管模具固定机构(110)用于支撑固定管模具,其包括与动力输出机构动力连接并同步旋转的第二管模具连接头以及设置在管模具两端支撑轴下 方的第二支撑对辊,所述第二管模具连接头可在动力输出机构的驱动力作用下回转,所述管模具(1)一端与所述第二管模具连接头连接固定,使得所述管模具(1)可以随第二管模具连接头的回转而同步旋转;The second tube mold fixing mechanism (110) is configured to support a fixed tube mold, and includes a second tube mold joint that is dynamically connected to the power output mechanism and rotates synchronously, and is disposed under the support shaft at both ends of the tube mold a second supporting pair of rollers, the second tube mold joint is rotatable under the driving force of the power output mechanism, and one end of the tube mold (1) is connected and fixed to the second tube mold joint, so that The tube mold (1) can rotate synchronously with the rotation of the second tube mold joint;所述第二轴向移动驱动机构(120)包括第二轴向移动动力输出机构,与之同轴连接可同步旋转的第二齿轮,与所述第二齿轮啮合的齿条,所述第二齿条固定在一轨道上,所述第二管模具固定机构(110)与所述第二齿轮连接固定,该第二齿轮受第二轴向移动动力输出机构驱动旋转,并与轨道上的第二齿条啮合移动,从而使所述第二管模具固定机构(110)可以在轨道上沿管模具轴向直线往复移动;The second axial movement drive mechanism (120) includes a second axially moving power output mechanism coaxially coupled to the second gear that is synchronously rotatable, a rack that meshes with the second gear, and the second The rack is fixed on a rail, the second tube mold fixing mechanism (110) is fixedly connected to the second gear, and the second gear is driven to rotate by the second axial moving power output mechanism, and the first on the track The two racks mesh and move, so that the second tube mold fixing mechanism (110) can linearly reciprocate along the axial direction of the tube mold on the rail;所述内衬层织物输送缠绕机构(130)用于输送内衬层材料并将其缠绕在管模具上;The inner liner fabric transport winding mechanism (130) is for conveying the inner liner material and winding it on the pipe mold;所述第二胶黏剂淋浇机构(140)用于向缠绕中的内衬层材料上淋浇胶黏剂,使其浸润胶黏剂从而形成内衬层。The second adhesive pouring mechanism (140) is used for pouring an adhesive onto the inner liner material in the winding to infiltrate the adhesive to form an inner liner.
- 根据权利要求6所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,所述第二管模具固定机构(110)还包括设置在管模具两端的升降单元,该升降单元可带动管模具升降,以便于不同口径模具装设后调整其与竹篾输送缠绕机构间的距离。An automated manufacturing system for preparing a bamboo-wound composite pipe according to claim 6, wherein said second pipe mold fixing mechanism (110) further comprises a lifting unit disposed at both ends of the pipe mold, the lifting unit being movable The tube mold is lifted and lowered to adjust the distance between the mold and the bamboo crucible conveying and winding mechanism after the different caliber molds are installed.
- 根据权利要求6或7所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,所述内衬层织物输送缠绕机构(130)包括织物卷支辊,输送辊,张紧辊和压紧辊,其中,原料织物卷置于所述织物卷支辊上并可绕支辊转动,沿织物输送方向设置有多个输送辊,从织物卷上剥离的织物通过各所述输送辊被引导输出至保持回转并沿轴向移动的管模具上,从而将织物缠绕在内衬层外表面上,所述张紧辊用于输送过程中保持输送的织物张紧,所述压紧辊位于管模具下方以压紧缠绕中的织物。An automated manufacturing system for preparing a bamboo-wound composite pipe according to claim 6 or 7, wherein the inner liner fabric conveying and winding mechanism (130) comprises a fabric winding roller, a conveying roller, a tension roller, and a pressure roller, wherein a raw material fabric roll is placed on the fabric winding roller and rotatable around the support roller, and a plurality of conveying rollers are disposed along the fabric conveying direction, and the fabric peeled from the fabric roll is passed through each of the conveying rollers The output is directed onto a tube mold that remains swivelled and moved axially, thereby wrapping the fabric around the outer surface of the inner liner, the tensioning rolls being used to maintain the tension of the conveyed fabric during transport, the pinch rolls being located Under the tube mold to compress the fabric in the winding.
- 根据权利要求6-8中任一项所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,所述第二胶黏剂淋浇机构(140)设置在第二管模具固定机构(110)的一侧,其包括第二淋浇装置、与树脂搅拌罐连通的第二树脂泵、以及与固化剂储罐连通的第二固化剂泵,其中所述第二树脂泵输出端连接树脂管,所述第二固化剂泵输出端连接固化剂管,所述树脂管和所述固化剂管均与所述第二 淋浇装置的送料口连接,所述第二淋浇装置送料口下方设置有第二搅拌机构,该第二搅拌机构下方通过输送管与第二淋浇口连接,所述第二树脂泵、第二固化剂泵用于泵送树脂和固化剂并分别通过树脂管和固化剂管泵送至第二淋浇装置中,通过所述第二搅拌机构搅拌均匀后可通过输送管流至末端的第二淋浇口,进而可淋浇至正在缠绕中的原料上,以便于浸润缠绕中的内衬层织物材料。An automated manufacturing system for preparing a bamboo-wound composite pipe according to any one of claims 6 to 8, wherein the second adhesive pouring mechanism (140) is disposed in the second pipe mold fixing mechanism a side of (110) comprising a second pouring device, a second resin pump in communication with the resin agitating tank, and a second curing agent pump in communication with the curing agent reservoir, wherein the second resin pump output is connected a resin tube, the second curing agent pump output end is connected to the curing agent tube, and the resin tube and the curing agent tube are both connected to the second a feeding port of the pouring device is connected, a second stirring mechanism is disposed below the feeding port of the second pouring device, and the second stirring mechanism is connected to the second pouring port through the conveying pipe, the second resin pump, The second curing agent pump is used for pumping the resin and the curing agent and pumping them through the resin tube and the curing agent tube to the second pouring device, respectively, and the second stirring mechanism is evenly stirred and then can be flowed through the conveying tube to the end. The second shower gate can be poured onto the material being wound to facilitate wetting of the inner liner fabric material in the winding.
- 根据权利要求6-9中任一项所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,所述内衬层织物输送缠绕机构(130)和所述第二胶黏剂淋浇机构(140)设置于同一个工作台上,所述工作台位于所述第二管模具固定机构(110)的一侧,所述第二轴向移动驱动机构(120)中的齿轮与所述工作台连接固定,使所述工作台可以在轨道上沿管模具轴向直线往复移动。An automated manufacturing system for preparing a bamboo-wound composite pipe according to any one of claims 6 to 9, wherein the inner liner fabric conveying winding mechanism (130) and the second adhesive are The pouring mechanism (140) is disposed on the same working table, the working table is located at one side of the second tube mold fixing mechanism (110), and the gear and the second axial movement driving mechanism (120) The table is fixedly connected so that the table can linearly reciprocate along the axial direction of the tube mold on the rail.
- 根据权利要求6-10中任一项所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,所述内衬层织物输送缠绕机构(130)包括织物卷支辊,输送辊,张紧辊和压紧辊,其中,原料织物卷置于所述织物卷支辊上并可绕支辊转动,沿织物输送方向设置有多个输送辊,从织物卷上剥离的织物通过各所述输送辊被引导输出至保持回转并沿轴向移动的管模具上,从而将织物缠绕在内衬层外表面上,所述张紧辊用于输送过程中保持输送的织物张紧,所述压紧辊位于管模具下方以压紧缠绕中的织物。An automated manufacturing system for preparing a bamboo-wound composite pipe according to any one of claims 6 to 10, wherein the inner liner fabric conveying and winding mechanism (130) comprises a fabric winding roller, a conveying roller, a tensioning roller and a pressure roller, wherein a raw material fabric roll is placed on the fabric winding roller and rotatable around the support roller, and a plurality of conveying rollers are disposed along the fabric conveying direction, and the fabric peeled off from the fabric roll passes through each of the fabrics The conveying roller is guided to output to a tube mold that is kept rotating and moved in the axial direction, thereby winding the fabric on the outer surface of the inner liner, the tensioning roller being used to maintain the tension of the conveyed fabric during conveyance, A pinch roller is positioned below the tube mold to compress the wrapped fabric.
- 根据权利要求6-11中任一项所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,所述第二胶黏剂淋浇机构(140)设置在第二管模具固定机构(110)的一侧,其包括第二淋浇装置、与树脂搅拌罐连通的第二树脂泵、以及与固化剂储罐连通的第二固化剂泵,其中所述第二树脂泵输出端连接树脂管,所述第二固化剂泵输出端连接固化剂管,所述树脂管和所述固化剂管均与所述第二淋浇装置的送料口连接,所述第二淋浇装置送料口下方设置有第二搅拌机构,该第二搅拌机构下方通过输送管与第二淋浇口连接,所述第二树脂泵、第二固化剂泵用于泵送树脂和固化剂并分别通过树脂管和固化剂管泵送至第二淋浇装置中,通过所述第二搅拌机构搅拌均匀后可通过输送管流至末端的第二淋浇口,进而可淋浇至正在缠绕中的原料上,以便于浸润缠绕中的内衬层织物材料。An automated manufacturing system for preparing a bamboo-wound composite pipe according to any one of claims 6 to 11, wherein the second adhesive pouring mechanism (140) is disposed in the second pipe mold fixing mechanism a side of (110) comprising a second pouring device, a second resin pump in communication with the resin agitating tank, and a second curing agent pump in communication with the curing agent reservoir, wherein the second resin pump output is connected a resin tube, the second curing agent pump output end is connected to the curing agent tube, and the resin tube and the curing agent tube are both connected to the feeding port of the second pouring device, and the second pouring device feeding port A second stirring mechanism is disposed below, the second stirring mechanism is connected to the second pouring gate through a conveying pipe, and the second resin pump and the second curing agent pump are used for pumping the resin and the curing agent and respectively passing through the resin pipe. And the curing agent tube is pumped to the second pouring device, and the second stirring mechanism is evenly stirred, and then can be flowed through the conveying pipe to the second pouring gate at the end, and then can be poured onto the raw material being entangled. In order to infiltrate the inner lining fabric in the winding Material.
- 根据权利要求6-12中任一项所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,所述第二淋浇口可以上下移动从而实现升降和/或淋浇口可 以前后移动从而实现伸缩,从而实现第二淋浇位置和角度的调节。An automated manufacturing system for preparing a bamboo-wound composite pipe according to any one of claims 6 to 12, wherein the second pouring gate is movable up and down to realize lifting and/or pouring gates The front and rear movement is performed to realize the expansion and contraction, thereby realizing the adjustment of the second pouring position and the angle.
- 根据权利要求1-13中任一项所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,所述控制单元(600)包括处理器(610)、用于控制内衬层制备单元(100工作的第一控制模块(620),用于控制增强层制备单元(200)工作的第二控制模块(630,用于控制固化单元(300)工作的第三控制模块(640),用于控制脱模单元(400)工作的第四控制模块(650),以及用于控制管模具调动单元工作的第五控制模块(660),所述处理器(610)用于接收各单元的操作指令信息或外部指令信息并经处理后输出相应的控制指令至各单元,控制各单元进行相应的动作以进行制备工序。An automated manufacturing system for preparing a bamboo-wound composite pipe according to any one of claims 1 to 13, wherein the control unit (600) includes a processor (610) for controlling the preparation of the inner liner a first control module (620) of the unit (100), a second control module (630) for controlling the operation of the enhancement layer preparation unit (200), and a third control module (640) for controlling the operation of the curing unit (300), a fourth control module (650) for controlling the operation of the demolding unit (400), and a fifth control module (660) for controlling the operation of the tube mold transfer unit, the processor (610) for receiving each unit The operation instruction information or the external instruction information is processed and outputted to the respective units, and the respective units are controlled to perform corresponding operations to perform the preparation process.
- 根据权利要求1-14中任一项所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,所述脱模单元(400)包括用于轴向牵拉管模具的牵引机构(410)和用于抵接待脱模复合管的脱模机构(420),待脱模的复合管一端端部抵接在所述脱模机构(420)上,之后通过所述牵引机构(410)轴向牵拉管模具,可将管模具(1)从复合管内牵出完成脱模。An automated manufacturing system for preparing a bamboo-wound composite pipe according to any one of claims 1 to 14, wherein the demolding unit (400) includes a traction mechanism for axially pulling the pipe mold ( 410) and a demolding mechanism (420) for receiving the demolded composite pipe, the one end of the composite pipe to be demolded abuts on the demolding mechanism (420), and then passes through the traction mechanism (410) The axial drawing of the tube mold can take the tube mold (1) out of the composite tube to complete the demoulding.
- 根据权利要求1-15中任一项所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,还包括修磨单元(700),用于对制备增强层后的产品进行表面修磨及在管端部制备承插连接时所需要的凹槽,该修磨单元包括修磨工作机构(710)、第三管模具固定机构(720)以及第三轴向移动驱动机构(730),其中,An automated manufacturing system for preparing a bamboo-wound composite pipe according to any one of claims 1 to 15, further comprising a grinding unit (700) for surface repairing the product after preparing the reinforcing layer Grinding and forming a groove required for the socket connection at the end of the tube, the dressing unit includes a dressing working mechanism (710), a third tube mold fixing mechanism (720), and a third axial moving drive mechanism (730) ,among them,所述第三管模具固定机构(720)与所述第三轴向移动驱动机构(730)连接固定,使所述第三管模具固定机构(720)可沿管模具轴向直线往复移动,所述修磨工作机构(710)位于所述第三管模具固定机构(720)的一侧,所述修磨工作机构(710)包括基座,位于基座上的修磨工作台,该修磨工作台上设置有装设修磨刀具的修磨刀架,所述基座上表面设置有导轨,所述修磨工作台可沿所述导轨相对基座往复移动,进而带动修磨刀架往复移动,使得待处理的管道制品通过所述修磨刀具进行加工。The third tube mold fixing mechanism (720) is fixedly coupled to the third axial movement driving mechanism (730), so that the third tube mold fixing mechanism (720) can linearly reciprocate along the axial direction of the tube mold. The dressing working mechanism (710) is located at one side of the third tube mold fixing mechanism (720), and the grinding working mechanism (710) includes a base, and a grinding station on the base, the grinding The workbench is provided with a dressing tool holder equipped with a grinding tool, and the upper surface of the base is provided with a guide rail, and the grinding work table can reciprocate along the guide rail relative to the base, thereby driving the grinding tool holder to reciprocate Moving, the pipe product to be treated is processed by the grinding tool.
- 根据权利要求1-16中任一项所述的一种用于制备竹缠绕复合管的自动化制造系统,其中,还包括喷涂单元(800),用于在增强层外周喷涂防护涂层。 An automated manufacturing system for preparing a bamboo-wound composite pipe according to any one of claims 1 to 16, further comprising a spraying unit (800) for spraying a protective coating on the periphery of the reinforcing layer.
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CN108544769A (en) * | 2018-04-23 | 2018-09-18 | 河北曜荣玻璃钢设备有限责任公司 | Glass fibre reinforced plastic pipe winder and winding method |
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