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WO2011077567A1 - Zipper component and slide zipper, and method for producing zipper component - Google Patents

Zipper component and slide zipper, and method for producing zipper component Download PDF

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Publication number
WO2011077567A1
WO2011077567A1 PCT/JP2009/071667 JP2009071667W WO2011077567A1 WO 2011077567 A1 WO2011077567 A1 WO 2011077567A1 JP 2009071667 W JP2009071667 W JP 2009071667W WO 2011077567 A1 WO2011077567 A1 WO 2011077567A1
Authority
WO
WIPO (PCT)
Prior art keywords
plating film
metal plating
metal
fastener
component
Prior art date
Application number
PCT/JP2009/071667
Other languages
French (fr)
Japanese (ja)
Inventor
保彦 杉本
範夫 菊川
Original Assignee
Ykk株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ykk株式会社 filed Critical Ykk株式会社
Priority to PCT/JP2009/071667 priority Critical patent/WO2011077567A1/en
Priority to JP2011547176A priority patent/JP5490144B2/en
Priority to US13/518,928 priority patent/US20120297583A1/en
Priority to EP09852582.7A priority patent/EP2517593B1/en
Priority to ES09852582.7T priority patent/ES2557600T3/en
Priority to KR1020127016265A priority patent/KR101388417B1/en
Priority to CN200980162995.9A priority patent/CN102665473B/en
Publication of WO2011077567A1 publication Critical patent/WO2011077567A1/en
Priority to HK12112121.3A priority patent/HK1171345A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B19/00Slide fasteners
    • A44B19/24Details
    • A44B19/26Sliders
    • A44B19/28Sliders constructed to be removable from at least one stringer ; Sliders with movable parts to permit releasing of the slider in the event of jamming or obstruction
    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B19/00Slide fasteners
    • A44B19/24Details
    • A44B19/38Means at the end of stringer by which the slider can be freed from one stringer, e.g. stringers can be completely separated from each other
    • A44B19/384Separable slide fasteners with quick opening devices
    • A44B19/388Bottom end stop means for quick opening slide fasteners
    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B19/00Slide fasteners
    • A44B19/42Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/02Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T24/00Buckles, buttons, clasps, etc.
    • Y10T24/25Zipper or required component thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T24/00Buckles, buttons, clasps, etc.
    • Y10T24/25Zipper or required component thereof
    • Y10T24/2561Slider having specific configuration, construction, adaptation, or material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T24/00Buckles, buttons, clasps, etc.
    • Y10T24/25Zipper or required component thereof
    • Y10T24/2598Zipper or required component thereof including means for obstructing movement of slider

Definitions

  • the present invention relates to a fastener component for a slide fastener in which bending such as caulking is performed at least in part, and a method for manufacturing the same, and more specifically, a metal component main body and its component main body
  • the present invention relates to a fastener component having a metal plating film disposed on the surface thereof and a manufacturing method thereof.
  • slide fasteners use various fastener components such as fastener elements, upper stoppers, lower stoppers, opening and closing inserts such as butterflies and box bars, and sliders. There are also many metal parts.
  • a metal fastener component is a fastener element.
  • a metal fastener element is formed by, for example, pressing a flat plate made of metal such as copper or copper alloy having a predetermined thickness to form a meshing head and the like, and punching the flat plate. , Formed so as to have a substantially Y-shape. Further, the obtained metal fastener element is attached to the fastener tape by caulking both leg portions inward with the fastener tape sandwiched between the left and right leg portions.
  • Patent Document 1 metal fasteners that are other fastener components are described in, for example, US Pat. No. 2,884,691 (Patent Document 1).
  • the bottom stopper described in this Patent Document 1 performs a rolling process on a metal wire having a circular cross section, deforms the cross section of the metal wire into a substantially X shape (or a substantially H shape), and then It is formed by cutting the metal wire with a predetermined length. Further, the obtained bottom stopper having a substantially X-shaped (or substantially H-shaped) cross section is obtained by caulking the arm portions that are extended one by one to the left and right toward the fastener tape, respectively. To be attached.
  • fastener components such as metal top stoppers, butterfly bars, box bars, etc.
  • metal materials such as copper, copper alloys, aluminum alloys, and zinc alloys are formed or cut into a predetermined shape, and then obtained.
  • the fastener component is attached to the fastener tape by caulking.
  • a metal slider for example, by performing die casting using a metal such as a zinc alloy or an aluminum alloy, a slider body and a handle having a predetermined shape are formed, and the obtained slider
  • the handle is attached to the slider body by performing a caulking process or a bending process on a part of the body.
  • a plating film can be formed on the surface of an article by plating the article for the purpose of imparting a new design to a metal article or improving the corrosion resistance. Has been done. The formation of such a plating film has been frequently performed for various metal fastener components constituting a slide fastener.
  • fastener elements made of metals such as copper and copper alloys, and fastener components such as upper and lower fasteners are used to protect the component body that is the base material and to provide a desired color.
  • fastener elements such as fastener elements and upper and lower stoppers made of a metal such as an aluminum alloy, or upper and lower stoppers and sliders made of a metal such as a zinc alloy, give a desired color.
  • a metal plating film made of copper (pure copper) or a copper-zinc alloy may be formed on the surface of the component main body.
  • the plating film made of the metal as described above generally has high hardness. For this reason, for example, after a metal plating film is formed on a fastener component such as a fastener element or an upper and lower stopper, the fastener component is attached to the fastener tape having the metal plating film, or the handle is attached to the slider body.
  • a fastener component such as a fastener element or an upper and lower stopper
  • the fastener component is attached to the fastener tape having the metal plating film, or the handle is attached to the slider body.
  • the bending process such as the caulking process as described above is performed in order to attach to the metal plate, there is a defect that cracks and cracks are easily formed in the metal plating film.
  • the base material (base material) of the fastener component is likely to be corroded from the cracked or cracked portion. There was also a problem.
  • An object of the present invention is to provide a fastener component, a slide fastener used by bending the fastener component, and a method for manufacturing the fastener component.
  • the fastener component provided by the present invention has a basic structure in which a metal plating film is formed on the surface of a metal component main body, and the component is formed after the metal plating film is formed.
  • a fastener component for a slide fastener in which at least a part of a main body is bent, and heat treatment is performed before the bending, so that the metal plating film has at least a part of a crystal structure regenerated.
  • the main feature is that it has a crystallized recrystallized structure.
  • the recrystallized structure has the columnar crystal structure formed by forming the metal plating film on the surface of the component main body into a columnar crystal structure, and then performing the heat treatment on the metal plating film. It is preferable that it is formed by recrystallizing at least a part thereof.
  • the component body is preferably made of copper or a copper-zinc alloy.
  • the component main body portion contains at least 75 wt% to 100 wt% copper and 0 wt% to 25 wt% zinc.
  • the component main body may include a metal body made of zinc or a zinc-based alloy and a base plating film made of copper and disposed on the surface of the metal body. good.
  • the component main body is disposed on the surface of the metal body made of an aluminum-based alloy, the metal body, the first base plating film made of zinc, and the surface of the first base plating film, and is made of copper.
  • the second undercoat plating film may be included.
  • the metal plating film is made of at least one selected from the group consisting of a copper-zinc alloy, a copper-tin alloy, and a tin-nickel alloy. It is preferable.
  • the metal plating film having the recrystallized structure has a film thickness of 1 ⁇ m or more and 10 ⁇ m or less.
  • the metal plating film having the recrystallized structure preferably has a Vickers hardness of Hv50 or higher and Hv100 or lower.
  • the fastener component is at least one component selected from the group of fastener elements, fasteners, separation / insertion tools, and sliders.
  • the fastener component manufacturing method provided by the present invention has a basic configuration in which a metal plating film is disposed on the surface of a metal component main body, and after the formation of the metal plating film, A method of manufacturing a fastener component for a slide fastener, wherein at least a part thereof is bent, wherein the metal plating film is formed on a surface of the component main body, and the metal is formed before the bending Forming a recrystallized structure in which at least a part of the crystal structure of the metal plated film is recrystallized by performing a heat treatment for heating the plated film to a recrystallization temperature or higher. It is a feature.
  • the metal plating film disposed on the surface of the component main body is formed in a columnar crystal structure, and the metal plating film having the columnar crystal structure is formed on the metal plating film.
  • the method includes forming the recrystallized structure by performing the heat treatment.
  • the method of manufacturing a fastener component according to the present invention includes forming the metal plating film with a copper-zinc alloy, and heating the metal plating film to 300 ° C. or more and 400 ° C. or less by the heat treatment. It is preferable that
  • the metal plating film is made of a copper-tin alloy, and the metal plating film is heated to 400 ° C. or more and 500 ° C. or less by the heat treatment. May be included.
  • the production method of the present invention may include forming the metal plating film from a tin-nickel alloy and heating the metal plating film to 500 ° C. or more and 600 ° C. or less by the heat treatment. good.
  • the manufacturing method of the present invention includes setting the Vickers hardness of Hv120 or higher of the metal plating film to Hv50 or higher and Hv100 or lower by the heat treatment.
  • the metal plating film formed on the fastener component has a recrystallized structure in which at least a part of the crystal structure is recrystallized.
  • the metal plating film is superior in ductility compared to the metal plating film before heat treatment formed on the surface of the component main body. Therefore, it becomes possible to extend the metal plating film relatively easily, and it is possible to make it difficult to generate cracks and cracks in the metal plating film.
  • the metal plating film when bending is performed on the component main body portion on which the metal plating film as described above is arranged, the metal plating film follows the deformation of the component main body portion. Can be easily deformed, so that cracks and cracks are hardly generated or not generated in the metal plating film.
  • the fastener component can solve the problem caused by cracks and cracks in the metal plating film in the conventional fastener component, that is, the problem that the appearance of the fastener component deteriorates, and is applied to the metal plating film.
  • the obtained color can be uniformly obtained.
  • the fastener component can easily solve the conventional problem that the base material of the fastener component is easily corroded.
  • the recrystallized structure has a metal-plated film formed on the surface of the component main body in a columnar crystal structure, and then the metal-plated film is subjected to heat treatment to at least partly form the columnar crystal structure. It is formed by recrystallization.
  • the present invention can be particularly suitably applied when a metal plating film is grown in a columnar crystal structure.
  • the fastener component of the present invention in which at least a part of a metal plating film having a columnar crystal structure is recrystallized is superior in ductility of the metal plating film compared to a conventional metal plating film having only a columnar crystal structure. ing. For this reason, it can be made hard to generate a crack and a crack in the metal plating film formed in the fastener component.
  • Such a fastener component of the present invention can be suitably applied when the component main body is made of copper or a copper-zinc alloy. Copper and copper-zinc alloys have excellent ductility, so bending such as caulking can be performed relatively easily.
  • conventional materials for fastener components such as fastener elements and upper and lower fasteners Many are used. If a metal plating film having a recrystallized structure is disposed on the surface of a fastener component made of copper or a copper-zinc alloy, the metal plating film is not bent when the component main body is bent. Cracks and cracks can be effectively prevented from occurring.
  • the component main body portion contains at least 75 wt% or more and 100 wt% or less copper and 0 wt% or more and 25 wt% or less zinc, stress corrosion cracking is caused in the bent component main body portion. Can be prevented more reliably.
  • the fastener component of the present invention has a case where the component main body has a metal body made of zinc or a zinc-based alloy, and a base plating film made of copper that is disposed on the surface of the metal body. Can also be suitably applied.
  • Zinc is generally low in cost, and can be easily formed into a desired shape by using die-casting.
  • zinc is used as a material for fastener components such as open-fitting inserts and sliders. It is used for convenience. Since zinc has low corrosion resistance, when zinc or a zinc-based alloy is used as a metal base material, a base plating film made of copper having excellent corrosion resistance is formed on the surface of the metal body.
  • the component main body portion is provided with a metal body made of an aluminum-based alloy, a first base plating film made of zinc disposed on the surface of the metal body, and the first base plating film.
  • the present invention can also be suitably applied to the case where it has a second base plating film made of copper and disposed on the surface.
  • Aluminum alloy is lightweight. For this reason, a metal fastener structural component can be comprised very lightly by using an aluminum type alloy as a metal base material of a fastener structural component. Therefore, such an aluminum-based alloy is conveniently used as a material for fastener components such as fastener elements, upper and lower stoppers, sliders, and the like.
  • the aluminum-based alloy also has low corrosion resistance
  • a first base plating film made of zinc is formed on the surface of the metal body by electroless plating or the like.
  • a second base plating film made of copper having excellent corrosion resistance is formed on the surface of the first base plating film.
  • the material of the metal plating film is, for example, copper (pure copper), a copper-zinc alloy, and a white metal (eg, a copper-tin alloy, a tin-nickel alloy, Nickel, chromium, palladium, rhodium, platinum, etc.) can be used.
  • the metal plating film in the present invention is a copper-zinc alloy or copper-tin alloy having a relatively low recrystallization temperature region. And at least one selected from the group of tin-nickel alloys. Since the metal plating film made of such a material has a recrystallized structure, it is possible to prevent the metal plating film from being cracked or cracked even if the fastener component is bent. The parts can obtain good appearance quality.
  • the metal plating film having a recrystallized structure has a thickness of 1 ⁇ m to 10 ⁇ m, preferably 2 ⁇ m to 6 ⁇ m.
  • the metal plating film can be stably and reliably formed.
  • the film thickness of the metal plating film is set to 10 ⁇ m or less (preferably 6 ⁇ m or less).
  • the metal plating film having the recrystallized structure has a Vickers hardness of Hv50 or more and Hv100 or less.
  • the Vickers hardness of the metal plating film is Hv50 or higher, it is possible to prevent the surface of the fastener component from being damaged and maintain good appearance quality.
  • the metal plating film can be formed relatively softly and the ductility of the metal plating film can be improved. For this reason, when bending a fastener component, even if the amount of plastic deformation in the component main body of the fastener component due to the bending is large, cracks and cracks occur in the metal plating film. Can be prevented more reliably.
  • the fastener component of the present invention has a diffusion layer formed by diffusing the metal contained in the metal plating film on the surface layer part on the metal plating film side of the component main body.
  • Such a fastener component of the present invention is particularly preferably applied to, for example, fastener elements, upper stoppers, lower stoppers, opening and closing inserts such as butterfly bars and box bars, and parts such as sliders. .
  • the slide fastener provided by the present invention is configured by bending and using a fastener component having the above-described configuration. Therefore, the slide fastener of the present invention has no cracks or cracks (or very little) in the metal plating film of the fastener component, so that the fastener component has a uniform color and is attractive, and has a good design and appearance. A slide fastener with excellent quality.
  • the method for manufacturing a fastener component provided by the present invention includes forming a metal plating film on the surface of the component main body of the fastener component, and recrystallizing the metal plating film before bending is performed.
  • a fastener component is manufactured by performing a heat treatment that is heated to a temperature equal to or higher than the conversion temperature.
  • the crystal structure of the metal plating film is recrystallized by performing a heat treatment on the metal plating film disposed on the surface of the component main body, so that the crystal orientation is disturbed.
  • a metal plating film having at least a part of the recrystallized structure can be easily formed. Since the metal plating film having the recrystallized structure has improved ductility, cracks and cracks are generated in the metal plating film when bending is performed on fastener components manufactured by the same manufacturing method. Can be effectively prevented.
  • a metal plating film disposed on the surface of the component main body is formed in a columnar crystal structure, and further, heat treatment is performed on the metal plating film having the columnar crystal structure.
  • a recrystallized structure is formed.
  • the present invention can be applied particularly suitably when the metal plating film is grown in a columnar crystal structure. That is, by performing a heat treatment on the metal plating film formed in the columnar crystal structure, the ductility of the metal plating film can be improved, so that it is difficult to generate cracks and cracks in the metal plating film after the heat treatment.
  • the metal plating film is made of a copper-zinc alloy, and the metal plating film is heated to 300 ° C. or more and 400 ° C. or less by heat treatment.
  • the metal plating film is made of a copper-zinc alloy, a recrystallized structure can be easily and stably formed on at least a part of the metal plating film.
  • the metal plating film is made of a copper-tin alloy, and the metal plating film is heated to 400 ° C. or more and 500 ° C. or less by heat treatment. Accordingly, when the metal plating film is made of a copper-tin alloy, a recrystallized structure can be easily and stably formed on at least a part of the metal plating film.
  • the metal plating film is made of a tin-nickel alloy, and the metal plating film is heated to 500 ° C. or more and 600 ° C. or less by heat treatment.
  • the metal plating film is made of a tin-nickel alloy, a recrystallized structure can be easily and stably formed on at least a part of the metal plating film.
  • the Vickers hardness of Hv120 or higher of the metal plating film is set to Hv50 or higher and Hv100 or lower by the heat treatment.
  • the Vickers hardness of the metal plating film By setting the Vickers hardness of the metal plating film to Hv50 or higher, it is possible to prevent the surface of the fastener component from being damaged, and to maintain good appearance quality.
  • the Vickers hardness of the metal plating film by setting the Vickers hardness of the metal plating film to Hv100 or less, it is possible to more reliably prevent the metal plating film from being cracked or cracked when the fastener component is bent.
  • FIG. 1 is a cross-sectional view schematically showing a cross section of a fastener component before heat treatment.
  • FIG. 2 is a cross-sectional view schematically showing a cross section of the fastener component after the heat treatment.
  • FIG. 3 is a front view showing fastener components constituting the slide fastener.
  • FIG. 4 is a cross-sectional view showing the lower stopper.
  • FIG. 5 is an explanatory view for schematically explaining the bending process of the lower stopper with respect to the fastener tape.
  • FIG. 6 is a flowchart for explaining a method of manufacturing a fastener component in the embodiment of the present invention.
  • FIG. 1 is a cross-sectional view schematically showing a state before heat treatment is performed on a fastener component having a metal plating film formed on the surface of the component main body
  • FIG. 2 is a heat treatment on the fastener component. It is sectional drawing which shows typically the state after performing.
  • the base material of the component main body 2 is made of metal among the components constituting the slide fastener, and at least a part of the component main body 2 is crimped. It is a part to be bent.
  • a fastener component 1 includes a metal fastener element 11, a lower stopper 12, an upper stopper 13, a slider 14 (especially a slider body), as shown in FIG. A non-illustrated butterfly stick, a box stick not shown, and the like.
  • the metal fastener element 11 is generally formed of an element material having a Y shape in front view by sequentially cutting a long metal wire with a Y-shaped cross section at a desired thickness in the longitudinal direction, Press forming the element material to form a meshing head or the like, or press forming a metal plate such as copper or copper alloy having a predetermined thickness to form a meshing head or the like Manufactured by punching the flat plate.
  • the legs are brought close to each other with the fastener tape 15 having the core string part 15a sandwiched between the legs extending in a forked manner from the meshing head. It is attached to the fastener tape 15 by performing a bending process for plastic deformation in the direction.
  • the lower stopper 12 is generally manufactured by sequentially cutting a long metal wire having an X-shaped or H-shaped cross section in a longitudinal direction at a desired thickness.
  • the bottom stopper 12 having such an X-shaped or H-shaped cross section is, first, a core string between arm portions 12 b extending from the body portion 12 a to the left and right one by one.
  • the left and right fastener tapes 15 having the portions 15a are respectively inserted.
  • the bottom stopper 12 is attached to the left and right fastener tapes by performing a bending process that plastically deforms the arms 12b of each pair in the approaching direction. It is attached over 15 steps.
  • the upper stopper 13 sequentially cuts a long metal wire having a U-shaped cross section at a desired thickness in the length direction, or a desired shape of a flat metal wire in the length direction. It is manufactured by sequentially cutting by thickness and bending the obtained cut piece into a U shape.
  • the upper stopper 13 having such a U-shaped cross section is bent so that both ends of the upper stopper 13 are plastically deformed in a state in which the fastener tape 15 is sandwiched between both ends of the upper stopper 13. By performing the processing, the upper stopper 13 is attached to the fastener tape 15.
  • the slider 14, the butterfly stick, and the box stick are generally manufactured by die casting using a mold having a predetermined cavity shape.
  • the slider body and the handle are formed on the slider 14 by die casting.
  • the handle is attached to the slider body by bending the part of the slider body while holding the handle on a part of the slider body.
  • the butterfly bar and the box bar are attached to the fastener tape by being bent after being manufactured by die casting.
  • the fastener component 1 of the present embodiment including the metal fastener element 11 and the bottom stopper 12 as described above includes a metal component main body 2 and a metal plating film 3 disposed on the surface of the component main body 2. Furthermore, after the heat treatment for recrystallizing the crystal structure of the metal plating film 3 is performed on the fastener component 1 as described later, the diffusion layer 4 is formed on the surface layer portion of the component main body 2. Is done.
  • the fastener component 1 of this embodiment is a component which comprises a slide fastener as mentioned above, and is at least one part. Since the bending process is performed, the metal base material of the component main body 2 is at least one metal selected from the group consisting of copper, copper-zinc alloy, zinc, zinc alloy, and aluminum alloy. It is preferable.
  • the component main body 2 when the metal base material of the component main body 2 is made of copper or a copper-zinc alloy, the component main body 2 has excellent ductility, so that bending such as caulking can be performed relatively easily. .
  • the copper content in the component main body 2 is preferably 75 wt% or more.
  • copper since copper is widely used for electric wires and the like, copper wires with various wire diameters are easily available. For this reason, for example, when manufacturing a slide fastener having a large size, the component main body 2 may be made of pure copper (copper content is 100 wt%).
  • the zinc content in the component main body 2 is 25 wt% or less.
  • the metal body (metal base material) of the component main body 2 is made of zinc or a zinc-based alloy
  • the cost is low, and by using die-cast molding, complicated parts such as sliders, butterfly bars, and box bars are used. It is possible to easily form a large number of shapes.
  • zinc and zinc-based alloys have inferior corrosion resistance.
  • the base plating film which consists of copper excellent in corrosion resistance is formed in the surface of the metal body which consists of zinc or a zinc-type alloy using electrolytic plating.
  • the fastener component 1 can be easily reduced in weight.
  • an aluminum alloy specifically, an aluminum-magnesium alloy or an aluminum-copper-silicon alloy
  • the fastener component 1 can be easily reduced in weight.
  • aluminum-magnesium alloys and aluminum-copper-silicon alloys have inferior corrosion resistance, anticorrosion treatment is required.
  • a first base plating film made of zinc is formed on the surface of a metal body made of an aluminum-based alloy by using electroless plating or the like.
  • a base plating film made of copper having excellent corrosion resistance is formed on the surface of the plating film using electrolytic plating or the like.
  • the component main body 2 in the present embodiment is formed by diffusing the metal contained in the metal plating film 3 into the surface layer portion of the component main body 2 when the metal plating film 3 is subjected to a heat treatment described later.
  • the diffusion layer 4 is provided.
  • the diffusion layer 4 is formed on the surface layer of the component body 2 (metal body) of copper or copper-zinc alloy when the metal base material of the component body 2 is made of, for example, copper or a copper-zinc alloy. Is done. Moreover, when the metal body of the component main body 2 is made of, for example, zinc or a zinc-based alloy, the diffusion layer 4 is formed on the surface layer portion of the base plating film made of copper disposed on the surface of the metal body. Furthermore, when the metal body of the component main body 2 is made of, for example, an aluminum alloy, the diffusion layer 4 is formed on the surface layer portion of the second base plating film made of copper disposed on the outermost surface side of the component main body 2. Is done.
  • the metal plating film 3 can be well adapted to the component main body 2, so that the metal plating film 3 adheres to the component main body 2.
  • the component main body 2 is made of a copper-zinc alloy and the metal plating film 3 is made of a copper-zinc alloy
  • the zinc contained in the component main body 2 rather than the metal plating film 3 is used.
  • the diffusion layer 4 is not formed.
  • the metal plating film 3 is formed on the surface of the component main body 2 as described above in order to give the fastener component 1 a desired color tone. As will be described later, the metal plating film 3 is first formed on the surface of the component main body 2 by performing a wet or dry plating process. At this time, the metal plating film 3 has a columnar crystal structure oriented in the (111) plane.
  • the metal plating film 3 having the columnar crystal structure is formed, the metal plating film 3 is heated to a recrystallization temperature or higher before the fastener component 1 is bent. Heat treatment is performed. By this heat treatment, at least a part of the columnar crystal structure is recrystallized, and the metal plating film 3 is formed in which a recrystallized structure in which no crystal orientation is observed (crystal orientation is disturbed) is formed.
  • the metal plating film 3 is softer than the metal plating film 3 having only the columnar crystal structure.
  • the metal plating film 3 can be easily extended.
  • the material of the metal plating film 3 is, for example, copper (pure copper), a copper-zinc alloy, and a white metal (eg, a copper-tin alloy, a tin-nickel alloy, nickel, chromium, Palladium, rhodium, platinum, etc.) can be used.
  • a white metal eg, a copper-tin alloy, a tin-nickel alloy, nickel, chromium, Palladium, rhodium, platinum, etc.
  • the metal plating film 3 is made of a material that can form a recrystallized structure at a temperature lower than the temperature at which the metal base material of the component main body 2 is softened.
  • the metal plating film 3 is composed of a copper-zinc alloy, a copper-tin alloy, and a tin-nickel alloy. It is preferably composed of at least one selected from the group of alloys.
  • the metal plating film 3 formed on the surface of the component body 2 can impart, for example, an antique tone. It is preferably made of a copper-zinc alloy (especially brass whose zinc content is 20 wt% or more), or a copper-tin alloy or tin-nickel alloy having a white color.
  • the metal plating film 3 formed on the surface of the component main body 2 imparts, for example, an antique tone. It is preferable to be made of a copper-zinc based alloy (particularly brass whose zinc content is 20 wt% or more).
  • the metal plating film 3 having a recrystallized structure of the present embodiment has a film thickness of 1 ⁇ m or more and 10 ⁇ m or less, preferably 2 ⁇ m or more and 6 ⁇ m or less.
  • the thickness of the metal plating film 3 By setting the thickness of the metal plating film 3 to 1 ⁇ m or more (preferably 2 ⁇ m or more), the metal plating film 3 can be stably and reliably formed.
  • the thickness of the metal plating film 3 is set to be greater than 10 ⁇ m, the metal plating film 3 Therefore, the thickness of the metal plating film 3 is set to 10 ⁇ m or less (preferably 6 ⁇ m or less, more preferably 3 ⁇ m or less).
  • the metal plating film 3 having a recrystallized structure of the present embodiment has a Vickers hardness of Hv50 or higher and Hv100 or lower. If the Vickers hardness of the metal plating film 3 is Hv50 or more, it is possible to prevent the surface of the fastener component 1 from being scratched and maintain good appearance quality. On the other hand, if the Vickers hardness of the metal plating film 3 is Hv 100 or less, the ductility of the metal plating film 3 can be effectively improved.
  • the component main body 2 having a predetermined shape is produced.
  • the fastener component 1 is the metal fastener element 11 as described above
  • a long metal wire having a Y-shaped cross section is sequentially cut at a desired thickness in the length direction and viewed from the front.
  • the component main body 2 (including the component main body 2 before the base plating film is formed) of the metal fastener element 11 is produced. .
  • the bottom stop is obtained by sequentially cutting a long metal wire having an X-shaped or H-shaped cross section at a desired thickness in the length direction.
  • the component main body 2 of the tool 12 is produced.
  • a long metal wire having a U-shaped cross section is sequentially cut at a desired thickness in the length direction, or a flat metal wire is
  • the main part 2 of the upper stopper 13 is manufactured by sequentially cutting the desired length in the length direction and bending the obtained cut pieces into a U shape.
  • the fastener component 1 is a butterfly stick, a box stick, or a slider 14
  • the part main body 2 is produced by die-casting using a mold having a predetermined cavity shape, for example.
  • the method and means for producing the component main body 2 are not particularly limited, and can be arbitrarily changed according to the material and shape of the fastener component 1.
  • a copper base plating film is formed on the surface of the metal body by electrolytic plating.
  • the metal body of the component main body 2 is made of an aluminum alloy (for example, an aluminum-magnesium alloy or an aluminum-copper-silicon alloy)
  • the metal body is used to improve the corrosion resistance of the component main body 2.
  • a first base plating film made of zinc is formed on the surface of the first base plating film by electroless plating
  • a second base plating film made of copper is formed on the surface of the first base plating film by electrolytic plating.
  • the obtained component main body 2 of the fastener component 1 is subjected to plating, and the metal having a columnar crystal structure on the surface of the component main body 2.
  • a plating film 3 is formed.
  • the metal plating film 3 formed on the surface of the component main body 2 grows in a columnar shape.
  • the material of the metal plating film 3 formed on the surface of the component main body 2 is not particularly limited. As described above, it is composed of a copper-zinc alloy, a copper-tin alloy, or a tin-nickel alloy. It is preferred that
  • the method for forming the metal plating film 3 is not particularly limited, and any wet or dry plating process may be employed.
  • electrolytic plating, hot dipping, or the like can be used as the wet plating process, while a PVD method, a CVD method, or the like can be used as the dry plating process.
  • the metal plating film 3 is formed by setting the film thickness of the metal plating film 3 to 1 ⁇ m to 10 ⁇ m, preferably 2 ⁇ m to 6 ⁇ m.
  • the Vickers hardness on the surface of the metal plating film 3 formed in this way basically shows a magnitude of Hv120 or more although it varies depending on the material of the metal plating film 3.
  • a heat treatment for heating the metal plating film 3 to a recrystallization temperature or higher with respect to the fastener component 1 on which the metal plating film 3 is formed. I do.
  • the heat treatment is performed in a non-oxidizing atmosphere within a temperature range of 300 ° C. to 400 ° C. for a predetermined time. Is called.
  • the heat treatment in a non-oxidizing atmosphere, it is possible to prevent the metal plating film 3 from being oxidized during the heat treatment.
  • a nitrogen gas atmosphere, an argon gas atmosphere, a carbon monoxide gas atmosphere, a vacuum atmosphere, or the like can be used as the non-oxidizing atmosphere.
  • a recrystallized structure in which the columnar crystal structure is recrystallized can be easily formed on at least a part of the metal-plated film 3 made of a copper-zinc alloy. While being able to form stably, it can prevent that the component main-body part 2 softens.
  • the heat treatment is performed in a pressurized non-oxidizing atmosphere in a temperature range of 400 ° C. to 500 ° C. for a predetermined time.
  • the metal plating film 3 is composed of a tin-nickel alloy
  • the heat treatment is performed in a pressurized non-oxidizing atmosphere within a temperature range of 500 ° C. to 600 ° C. for a predetermined time.
  • tin contained in the metal plating film 3 is prevented from evaporating during the heat treatment.
  • oxidation of the metal plating film 3 can be prevented.
  • a non-oxidizing atmosphere a nitrogen gas atmosphere, an argon gas atmosphere, a carbon monoxide gas atmosphere, or the like can be used.
  • a recrystallized structure can be easily and stably formed on at least a part of the metal plating film 3.
  • the Vickers on the surface of the metal plated film 3 is formed. While reducing the hardness to Hv50 or more and Hv100 or less, the ductility of the metal plating film 3 can be improved. Further, by performing this heat treatment, the metal contained in the metal plating film 3 diffuses into the surface layer portion of the component main body portion 2 to form the diffusion layer 4. Thereby, the fastener component 1 in this embodiment mentioned above can be obtained.
  • the metal plating film 3 is made of a material that can form a recrystallized structure at a temperature lower than the temperature at which the metal base material of the component main body 2 is softened. Therefore, even if the fastener component 1 is subjected to a heat treatment for recrystallizing the columnar crystal structure of the metal plating film 3, the component main body 2 is hardly softened and the strength of the component main body 2 is not reduced.
  • the heat treatment for example, when the metal plating film 3 is made of a copper-zinc alloy, the copper contained in the metal plating film 3 is oxidized, and the metal plating film A blackening treatment (black dyeing) for imparting black to 3 can be further performed.
  • the cupper oxide film is formed on the surface of the metal plating film 3 by immersing the fastener component 1 having the metal plating film 3 in a strong alkaline solution containing sodium hydroxide and sodium chlorite. Form.
  • the treatment conditions in the blackening treatment of the metal plating film 3 can be arbitrarily selected according to the composition of the alloy constituting the metal plating film 3 and the like. Further, the means for blackening the metal plating film 3 is not particularly limited. Furthermore, in the present invention, the metal plating film 3 made of a copper-zinc alloy is not limited to blackening. For example, the color tone of the metal plating film 3 is changed using a copper sulfate method or a thiosulfate method. Thus, it is possible to give the metal plating film 3 a green or blue color.
  • a polishing process can be performed on the fastener component 1 whose surface of the metal plating film 3 is blackened.
  • the blackened fastener component 1 is put into a barrel polishing machine together with an abrasive (abrasive stone or the like) to perform the polishing process.
  • an abrasive abrasive stone or the like
  • a polishing method such as shot blasting can be used instead of barrel polishing depending on the shape of the fastener component 1 and the like.
  • the metal plating film 3 has a white color. ing. For this reason, it is possible to perform a polishing process such as barrel polishing or shot blasting on the metal plating film 3 without performing the blackening process as described above.
  • the obtained fastener component 1 is washed with water and dried. Thereafter, for the purpose of protecting the surface of the fastener component 1, preventing discoloration, and preventing corrosion, a coating process for applying a transparent clear coating to the surface of the fastener component 1 can be performed.
  • the fastener component 1 manufactured through the above processing steps is then subjected to bending processing such as caulking and used for a slide fastener.
  • the metal plating film 3 disposed on the fastener component 1 is excellent in ductility because of having a recrystallized structure as described above. For this reason, even when the fastener component 1 is bent, the metal plating film 3 can be easily extended so as to follow the deformation of the fastener component 1 caused by the bending.
  • the fastener component 1 is bent, it is difficult to generate cracks and cracks in the metal plating film 3, and it is possible to prevent them from occurring.
  • the metal plating film 3 is bent without causing cracks or cracks. It becomes possible to carry out smoothly.
  • the bottom stopper 12 of the first embodiment includes a component main body portion made of pure copper and a metal plating film disposed on the surface of the component main body portion.
  • the metal plating film is made of an alloy of copper and zinc having a copper content of 65 wt% and a zinc content of 35 wt%.
  • the bottom stopper 12 of the first embodiment In order to manufacture the bottom stopper 12 of the first embodiment, first, a long pure copper wire having a circular cross section is cold-rolled to deform the cross section of the pure copper wire into a substantially H-shape. Then, the component main-body part of the lower stopper 12 is produced by cut
  • a plating process by electrolytic plating was performed on the component main body portion of the manufactured lower stopper 12 under predetermined conditions, and a metal plating film of a copper-zinc alloy was formed on the surface of the component main body portion. Then, after the formation of the metal plating film, the cross section of the metal plating film was observed with a transmission electron microscope (TEM). As a result, it was confirmed that the formed metal plating film was grown in a columnar shape and that the film thickness of the metal plating film was 5.2 ⁇ m.
  • TEM transmission electron microscope
  • the metal plating film was strongly oriented in the (111) plane. Furthermore, as a result of analyzing the metal plating film by EPMA, it was confirmed that regions having different concentration ratios of copper and zinc were formed in layers in the metal plating film. Moreover, when the Vickers hardness of the metal plating film was measured, the metal plating film had a Vickers hardness of Hv160.
  • heat treatment was performed on the bottom stopper 12 in which a metal plating film of a copper-zinc alloy was formed on the surface of the component main body portion made of copper.
  • the lower stopper 12 was heated in vacuum at 380 ° C. for 1 hour.
  • the cross section of the metal plating film included in the lower stopper 12 was observed with a transmission electron microscope (TEM). As a result, the columnar crystal structure observed in the heat treatment disappeared, and it was confirmed that the columnar crystal structure had a recrystallized structure obtained by recrystallization.
  • TEM transmission electron microscope
  • the film thickness of the metal plating film was increased from about 5.2 ⁇ m to about 8.0 ⁇ m. Therefore, when the metal plating film was analyzed by EPMA, a diffusion layer in which zinc contained in the metal plating film diffused into the copper of the component main body was formed in the portion where the thickness of the metal plating film was increased. It was confirmed that From this result, it is judged that the diffusion layer is formed on the surface layer portion of the component main body portion, so that the thickness of the metal plating film appears to be thick in the TEM observation.
  • the heat-treated bottom stopper 12 was immersed in a strong alkaline solution containing sodium hydroxide and sodium chlorite to perform a blackening treatment for imparting black color to the metal plating film. Thereafter, the bottom stopper 12 subjected to the blackening treatment is polished by a barrel polishing machine to finish the color tone of the bottom stopper 12 in an antique-like old brass color, and then the lower stopper 12 is applied to the bottom stopper 12. On the other hand, a clear paint treatment was performed.
  • the obtained lower stopper 12 was bent, and the lower stopper 12 was attached to the fastener tape 15 (see FIGS. 4 and 5).
  • the surface of the lower stopper 12 attached to the fastener tape 15 was observed with the naked eye, no cracks or cracks were found in the metal plating film of the lower stopper 12, and the lower stopper 12 was antique-like. It had a good appearance quality with a uniform hue.
  • Example 1 In order to confirm the effect of the bottom stopper in Example 1, a bottom stopper was manufactured under the same conditions as in Example 1 except that no heat treatment was performed after the metal plating film was formed (Comparative Example). ), And the lower stopper was attached to the fastener tape by caulking.
  • the surface of the lower stopper according to this comparative example attached to the fastener tape was observed with the naked eye, cracks and cracks were noticeably generated in the metal plating film of the lower stopper. Furthermore, this lower stopper is inferior in appearance (quality of appearance) because the underlying metal base material is exposed through cracks and cracks formed in the metal plating film.
  • the metal fastener element 11 of the second embodiment has a component main body portion made of an alloy of copper and zinc (brass) and a metal plating film disposed on the surface of the component main body portion.
  • the alloy which comprises a component main-body part contains copper 85wt% and zinc 15wt%.
  • the metal plating film is made of an alloy of copper and tin having a copper content of 70 wt% and a tin content of 30 wt%.
  • a metal fastener is formed by pressing a flat plate made of brass having a predetermined thickness to form a meshing head and the like and punching the flat plate. A component main body of the element 11 is produced. Thereafter, barrel polishing was performed on the obtained component main body to remove burrs formed on the component main body.
  • a plating process by electrolytic plating was performed on the component main body portion of the produced metal fastener element 11 under predetermined conditions, and a copper-tin alloy metal plating film was formed on the surface of the component main body portion.
  • heat treatment was performed on the metal fastener element 11 on which the metal plating film was formed.
  • the metal fastener element 11 was heated at 430 ° C. for 1 hour in an argon gas atmosphere pressurized to 0.6 MPa.
  • the heat-treated metal fastener element 11 was subjected to a clear painting process. Thereafter, the metal fastener element 11 to which clear coating was applied was caulked, and the metal fastener element 11 was attached to the fastener tape 15. When the surface of the metal fastener element 11 attached to the fastener tape 15 was observed with the naked eye, it was confirmed that no cracks or cracks occurred in the metal plating film.
  • the box bar of the third embodiment has a component main body portion using a zinc-based alloy as a metal base material, and a metal plating film disposed on the surface of the component main body portion.
  • the component main body includes a metal body made of a zinc-based alloy and a copper base plating film formed on the surface of the metal body.
  • the metal plating film is made of an alloy of copper and zinc having a copper content of 65 wt% and a zinc content of 35 wt%.
  • a metal body for a box bar having a predetermined shape was formed by die-casting zinc. Subsequently, electrolytic plating was performed on the obtained metal body under predetermined conditions, and a copper base plating film was formed on the surface of the metal body, thereby producing a component main body portion of a box bar.
  • a plating treatment by electrolytic plating was performed on the component main body portion of the produced box bar under predetermined conditions to form a copper-zinc alloy metal plating film on the surface of the component main body portion.
  • heat treatment was performed on the box bar on which the metal plating film was formed.
  • the box bar was heated at 320 ° C. for 1 hour in a pressurized atmosphere of 0.6 MPa.
  • the heat-treated box bar was immersed in a strong alkaline solution containing sodium hydroxide and sodium chlorite to perform blackening treatment for imparting black color to the metal plating film.
  • the box rod that had undergone blackening treatment was polished by a barrel grinder to finish the color tone of the bottom fastener into an old brass color, and then the clear coating treatment was performed on the box rod. .
  • the slider body of the fourth embodiment has a component main body portion using an aluminum-copper-silicon alloy metal base material and a metal plating film disposed on the surface of the component main body portion.
  • the component main body includes a metal body made of an aluminum-copper-silicon alloy, a first base plating film of zinc formed on the surface of the metal body, and a copper formed on the surface of the first base plating film.
  • the metal plating film is made of an alloy of copper and zinc having a copper content of 65 wt% and a zinc content of 35 wt%.
  • a metal body having a predetermined shape was formed by die-casting an aluminum-copper-silicon alloy. Subsequently, electroless plating is performed on the obtained metal body under predetermined conditions to form a first base plating film of zinc on the surface of the metal body, and further, electrolytic plating is performed under predetermined conditions. Then, a second base plating film of copper was formed on the surface of the first base plating film to produce a component main body portion of the slider body.
  • a plating process by electrolytic plating was performed on the component body portion of the manufactured slider body under predetermined conditions to form a copper-zinc alloy metal plating film on the surface of the component body portion.
  • heat treatment was performed on the slider body on which the metal plating film was formed. In this heat treatment, the slider body was heated in vacuum at 330 ° C. for 1 hour.
  • the heat-treated slider body was immersed in a strong alkaline solution containing sodium hydroxide and sodium chlorite to perform blackening treatment for imparting black color to the metal plating film.
  • the slider body that had undergone blackening treatment was polished by a barrel grinder to finish the color tone of the bottom stopper to an old brass color, and then the clear color was applied to the slider body. .
  • the handle was attached to the slider body by hooking the handle onto the handle attachment portion of the slider body that had been subjected to clear coating, and then bending the handle attachment portion.
  • the surface of the slider body, to which the handle is attached by bending was observed with the naked eye, the slider body had a uniform color overall, and the metal plating film had no cracks or cracks. Was confirmed.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Slide Fasteners (AREA)

Abstract

A zipper component (1) comprising a component body (2) made of a metal and a metal plating film (3) provided on the surface of said component body. In this zipper component (1), at least a part of said component body (2) has been thermally treated before bending and thus said metal plating film (3) has a recrystallized structure wherein at least a part thereof has been recrystallized. Since the ductility of the metal plating film (3) can be improved thereby, when the zipper component (1) is bent, the metal plating film (3) can be deformed to follow the deformation of the component body (2). Therefore, the occurrence of crevicing or cracking in the metal plating film (3) can be prevented.

Description

ファスナー構成部品及びスライドファスナー、並びにファスナー構成部品の製造方法Fastener component, slide fastener, and method of manufacturing fastener component
 本発明は、少なくとも一部に加締め加工等の曲げ加工が行われるスライドファスナー用のファスナー構成部品、及びその製造方法に関し、より具体的には、金属製の部品本体部と、その部品本体部の表面に配された金属メッキ膜とを有するファスナー構成部品、及びその製造方法に関する。 The present invention relates to a fastener component for a slide fastener in which bending such as caulking is performed at least in part, and a method for manufacturing the same, and more specifically, a metal component main body and its component main body The present invention relates to a fastener component having a metal plating film disposed on the surface thereof and a manufacturing method thereof.
 一般に、スライドファスナーは、ファスナーエレメント、上止具、下止具、蝶棒や箱棒などの開離嵌挿具、スライダーのように様々なファスナー構成部品が用いられており、これらのファスナー構成部品には金属製の部品も多く含まれている。 In general, slide fasteners use various fastener components such as fastener elements, upper stoppers, lower stoppers, opening and closing inserts such as butterflies and box bars, and sliders. There are also many metal parts.
 このような金属製のファスナー構成部品の一つにファスナーエレメントがある。一般に、金属製のファスナーエレメントは、例えば所定の厚さを有する銅や銅合金などの金属製の平板材にプレス成形を行って噛合頭部等を形成するとともに、同平板材を打ち抜くこと等によって、略Y字形状を有するように形成される。更に、得られた金属製のファスナーエレメントは、左右の脚部の間にファスナーテープを挟んだ状態で両脚部を内側に向けて加締めることによって、ファスナーテープに取着される。 One such metal fastener component is a fastener element. In general, a metal fastener element is formed by, for example, pressing a flat plate made of metal such as copper or copper alloy having a predetermined thickness to form a meshing head and the like, and punching the flat plate. , Formed so as to have a substantially Y-shape. Further, the obtained metal fastener element is attached to the fastener tape by caulking both leg portions inward with the fastener tape sandwiched between the left and right leg portions.
 また、その他のファスナー構成部品である金属製の下止具については、例えば米国特許第2,884,691号明細書(特許文献1)に記載されている。この特許文献1に記載されている下止具は、円形断面を有する金属線に圧延加工を行って、同金属線の断面を略X字形状(又は略H字形状)に変形させ、その後、同金属線を所定の長さで切断することによって形成される。また、得られた略X字形状(又は略H字形状)の断面を有する下止具は、左右に1組ずつ延出した腕部をそれぞれファスナーテープに向けて加締めることにより、同ファスナーテープに取着される。 Further, metal fasteners that are other fastener components are described in, for example, US Pat. No. 2,884,691 (Patent Document 1). The bottom stopper described in this Patent Document 1 performs a rolling process on a metal wire having a circular cross section, deforms the cross section of the metal wire into a substantially X shape (or a substantially H shape), and then It is formed by cutting the metal wire with a predetermined length. Further, the obtained bottom stopper having a substantially X-shaped (or substantially H-shaped) cross section is obtained by caulking the arm portions that are extended one by one to the left and right toward the fastener tape, respectively. To be attached.
 また、金属製の上止具、蝶棒、箱棒などのファスナー構成部品についても、銅、銅合金、アルミニウム合金、亜鉛合金などの金属材料を所定の形状に成形又は切断し、その後、得られたファスナー構成部品に加締め加工を行うことによってファスナーテープに取着される。 In addition, with regard to fastener components such as metal top stoppers, butterfly bars, box bars, etc., metal materials such as copper, copper alloys, aluminum alloys, and zinc alloys are formed or cut into a predetermined shape, and then obtained. The fastener component is attached to the fastener tape by caulking.
 一方、金属製のスライダーの場合、例えば、亜鉛合金やアルミニウム合金などの金属を用いてダイキャスト成形を行うことにより、所定の形状を有するスライダー胴体と引手とが形成され、更に、得られたスライダー胴体の一部に加締め加工や折り曲げ加工を行うことによって、引手をスライダー胴体に取り付ける場合がある。 On the other hand, in the case of a metal slider, for example, by performing die casting using a metal such as a zinc alloy or an aluminum alloy, a slider body and a handle having a predetermined shape are formed, and the obtained slider In some cases, the handle is attached to the slider body by performing a caulking process or a bending process on a part of the body.
米国特許第2,884,691号明細書US Pat. No. 2,884,691
 従来から、金属製の物品に対して、新たな意匠性を付与することや、耐食性を向上させることなどを目的として、その物品にメッキ処理を行うことにより物品表面にメッキ膜を形成することが行われている。このようなメッキ膜の形成は、スライドファスナーを構成する様々な金属製のファスナー構成部品に対しても、従来から多く行われている。 Conventionally, a plating film can be formed on the surface of an article by plating the article for the purpose of imparting a new design to a metal article or improving the corrosion resistance. Has been done. The formation of such a plating film has been frequently performed for various metal fastener components constituting a slide fastener.
 例えば、銅や銅合金などの金属からなるファスナーエレメントや上下止具などのファスナー構成部品は、下地素材となる部品本体部を保護するためや、所望の色合いを与えるために、銅-亜鉛系合金(黄銅)により構成される金属メッキ膜、又は、銅-錫系合金や錫-ニッケル系合金により構成される白色系の金属メッキ膜がその表面に形成される。 For example, fastener elements made of metals such as copper and copper alloys, and fastener components such as upper and lower fasteners are used to protect the component body that is the base material and to provide a desired color. A metal plating film made of (brass) or a white metal plating film made of a copper-tin alloy or a tin-nickel alloy is formed on the surface.
 また、例えばアルミニウム合金などの金属を母材とするファスナーエレメントや上下止具、又は、亜鉛合金などの金属を母材とする上下止具やスライダーなどのファスナー構成部品は、所望の色合いを与えることや、耐食性を向上させることを目的として、銅(純銅)や銅-亜鉛系合金により構成される金属メッキ膜が部品本体部の表面に形成されることがある。 Also, fastener elements such as fastener elements and upper and lower stoppers made of a metal such as an aluminum alloy, or upper and lower stoppers and sliders made of a metal such as a zinc alloy, give a desired color. For the purpose of improving corrosion resistance, a metal plating film made of copper (pure copper) or a copper-zinc alloy may be formed on the surface of the component main body.
 しかし、上述のような金属により構成されるメッキ膜は一般に硬度が高い。このため、例えばファスナーエレメントや上下止具などのファスナー構成部品に金属メッキ膜を形成した後に、その金属メッキ膜を有するファスナー構成部品に対して、ファスナーテープに取着するためや、引手をスライダー胴体に取り付けるために前述のような加締め加工等の曲げ加工を行った場合、金属メッキ膜にひび割れやクラックが形成され易いという欠点があった。 However, the plating film made of the metal as described above generally has high hardness. For this reason, for example, after a metal plating film is formed on a fastener component such as a fastener element or an upper and lower stopper, the fastener component is attached to the fastener tape having the metal plating film, or the handle is attached to the slider body. When the bending process such as the caulking process as described above is performed in order to attach to the metal plate, there is a defect that cracks and cracks are easily formed in the metal plating film.
 このように金属メッキ膜にひび割れやクラックが形成されてしまうと、所望の色合いを与えるために金属メッキ膜を形成したにも関わらず、そのひび割れやクラックが発生した部分から下地の素材が露呈するため、ファスナー構成部品の見栄えが悪く、スライドファスナーの意匠性や外観品質が損なわれるという問題があった。 When cracks and cracks are formed in the metal plating film in this way, the underlying material is exposed from the cracked or cracked part, even though the metal plating film is formed to give the desired color. For this reason, there is a problem that the appearance of the fastener component is poor, and the design and appearance quality of the slide fastener are impaired.
 更に、耐食性を向上させることも目的として、ファスナー構成部品の表面に金属メッキ膜を形成した場合、ひび割れやクラックが発生した部分からファスナー構成部品の下地素材(母材)に腐食が発生し易くなるという問題もあった。 Furthermore, when the metal plating film is formed on the surface of the fastener component for the purpose of improving the corrosion resistance, the base material (base material) of the fastener component is likely to be corroded from the cracked or cracked portion. There was also a problem.
 特に近年では、スライドファスナーが使用されるファスナー被着製品に高級感を持たせるために、フラットに見える大きなサイズのファスナーエレメントや上下止具などがスライドファスナーに使用されてきている。しかし、このような大きなサイズのファスナーエレメントや上下止具をファスナーテープに加締め付ける場合、その加締め加工により塑性変形する変形量が大きいため、金属メッキ膜にひび割れやクラックが顕著に発生し、また、ひび割れやクラックのサイズが大きくなったりするため、上述のようなファスナー構成部品の見栄えの問題や腐食の問題が更に深刻化する。 In particular, in recent years, large-sized fastener elements and upper and lower stoppers that look flat have been used for slide fasteners in order to give a high-quality feel to fastener-attached products that use slide fasteners. However, when such a large size fastener element or upper and lower stoppers are crimped to a fastener tape, the amount of plastic deformation caused by the crimping process is large, so that the metal plating film is prone to cracks and cracks, and Since the size of cracks and cracks increases, the above-mentioned problem of appearance of the fastener component and the problem of corrosion become more serious.
 本発明は上記従来の課題に鑑みてなされたものであって、その具体的な目的は、曲げ加工を行っても、部品本体部の表面に形成した金属メッキ膜にひび割れやクラックが発生し難いファスナー構成部品、及び同ファスナー構成部品が曲げ加工されて用いられたスライドファスナー、並びに、同ファスナー構成部品の製造方法を提供することにある。 The present invention has been made in view of the above-described conventional problems, and a specific purpose thereof is that even if bending is performed, cracks and cracks are unlikely to occur in the metal plating film formed on the surface of the component main body. An object of the present invention is to provide a fastener component, a slide fastener used by bending the fastener component, and a method for manufacturing the fastener component.
 上記目的を達成するために、本発明により提供されるファスナー構成部品は、基本的な構成として、金属製の部品本体部の表面に金属メッキ膜が形成され、前記金属メッキ膜の形成後に前記部品本体部の少なくとも一部に曲げ加工が行われるスライドファスナー用のファスナー構成部品であって、前記曲げ加工の前に熱処理が行われることにより、前記金属メッキ膜は、結晶構造の少なくとも一部が再結晶化した再結晶構造を有してなることを最も主要な特徴とするものである。 In order to achieve the above object, the fastener component provided by the present invention has a basic structure in which a metal plating film is formed on the surface of a metal component main body, and the component is formed after the metal plating film is formed. A fastener component for a slide fastener in which at least a part of a main body is bent, and heat treatment is performed before the bending, so that the metal plating film has at least a part of a crystal structure regenerated. The main feature is that it has a crystallized recrystallized structure.
 特に本発明に係るファスナー構成部品では、前記再結晶構造が、前記金属メッキ膜を前記部品本体部の表面に柱状結晶構造に形成した後、同金属メッキ膜に前記熱処理を行って前記柱状結晶構造の少なくとも一部を再結晶化することにより形成されていることが好ましい。 In particular, in the fastener component according to the present invention, the recrystallized structure has the columnar crystal structure formed by forming the metal plating film on the surface of the component main body into a columnar crystal structure, and then performing the heat treatment on the metal plating film. It is preferable that it is formed by recrystallizing at least a part thereof.
 本発明に係るファスナー構成部品において、前記部品本体部は、銅又は銅-亜鉛系合金からなることが好ましい。この場合、前記部品本体部は、少なくとも75wt%以上100wt%以下の銅と、0wt%以上25wt%以下の亜鉛とを含有していることが特に好ましい。 In the fastener component according to the present invention, the component body is preferably made of copper or a copper-zinc alloy. In this case, it is particularly preferable that the component main body portion contains at least 75 wt% to 100 wt% copper and 0 wt% to 25 wt% zinc.
 また、本発明に係るファスナー構成部品では、前記部品本体部が、亜鉛又は亜鉛系合金からなる金属体と、前記金属体の表面に配され、銅からなる下地メッキ膜とを有していても良い。或いは、前記部品本体部が、アルミニウム系合金からなる金属体と、前記金属体の表面に配され、亜鉛からなる第1下地メッキ膜と、前記第1下地メッキ膜の表面に配され、銅からなる第2下地メッキ膜とを有していても良い。 Further, in the fastener component according to the present invention, the component main body may include a metal body made of zinc or a zinc-based alloy and a base plating film made of copper and disposed on the surface of the metal body. good. Alternatively, the component main body is disposed on the surface of the metal body made of an aluminum-based alloy, the metal body, the first base plating film made of zinc, and the surface of the first base plating film, and is made of copper. The second undercoat plating film may be included.
 更に、本発明に係るファスナー構成部品では、前記金属メッキ膜は、銅-亜鉛系合金、銅-錫系合金、及び、錫-ニッケル系合金の群から選択される少なくとも1つにより構成されていることが好ましい。 Furthermore, in the fastener component according to the present invention, the metal plating film is made of at least one selected from the group consisting of a copper-zinc alloy, a copper-tin alloy, and a tin-nickel alloy. It is preferable.
 本発明のファスナー構成部品において、前記再結晶構造を有する前記金属メッキ膜は、1μm以上10μm以下の膜厚を有していることが好ましい。
 また、前記再結晶構造を有する前記金属メッキ膜は、Hv50以上Hv100以下のビッカース硬さを有していることが好ましい。
In the fastener component of the present invention, it is preferable that the metal plating film having the recrystallized structure has a film thickness of 1 μm or more and 10 μm or less.
The metal plating film having the recrystallized structure preferably has a Vickers hardness of Hv50 or higher and Hv100 or lower.
 更に、前記部品本体部の前記金属メッキ膜側の表層部に、前記金属メッキ膜に含まれる金属が拡散して形成された拡散層を有していることが好ましい。
 更にまた、前記ファスナー構成部品は、ファスナーエレメント、止具、開離嵌挿具、及び、スライダーの群から選択される少なくとも1つの部品であることが好ましい。
Furthermore, it is preferable to have a diffusion layer formed by diffusing the metal contained in the metal plating film on the surface layer portion of the component main body on the metal plating film side.
Furthermore, it is preferable that the fastener component is at least one component selected from the group of fastener elements, fasteners, separation / insertion tools, and sliders.
 更に、本発明によれば、上述の構成を有するファスナー構成部品が曲げ加工されて用いられてなるスライドファスナーを提供することができる。 Furthermore, according to the present invention, it is possible to provide a slide fastener in which a fastener component having the above-described configuration is bent and used.
 また、本発明により提供されるファスナー構成部品の製造方法は、基本的な構成として、金属製の部品本体部の表面に金属メッキ膜が配され、前記金属メッキ膜の形成後に前記部品本体部の少なくとも一部に曲げ加工が行われるスライドファスナー用のファスナー構成部品の製造方法であって、前記部品本体部の表面に前記金属メッキ膜を形成すること、及び、前記曲げ加工の前に、前記金属メッキ膜を再結晶化温度以上に加熱する熱処理を行うことにより、前記金属メッキ膜の結晶構造の少なくとも一部が再結晶化した再結晶構造を形成すること、を含んでなることを最も主要な特徴とするものである。 The fastener component manufacturing method provided by the present invention has a basic configuration in which a metal plating film is disposed on the surface of a metal component main body, and after the formation of the metal plating film, A method of manufacturing a fastener component for a slide fastener, wherein at least a part thereof is bent, wherein the metal plating film is formed on a surface of the component main body, and the metal is formed before the bending Forming a recrystallized structure in which at least a part of the crystal structure of the metal plated film is recrystallized by performing a heat treatment for heating the plated film to a recrystallization temperature or higher. It is a feature.
 特に本発明に係るファスナー構成部品の製造方法は、前記部品本体部の表面に配される前記金属メッキ膜を、柱状結晶構造に形成すること、及び、前記柱状結晶構造を有する前記金属メッキ膜に前記熱処理を行うことにより前記再結晶構造を形成すること、を含んでいることが好ましい。 In particular, in the method for manufacturing a fastener component according to the present invention, the metal plating film disposed on the surface of the component main body is formed in a columnar crystal structure, and the metal plating film having the columnar crystal structure is formed on the metal plating film. Preferably, the method includes forming the recrystallized structure by performing the heat treatment.
 本発明に係るファスナー構成部品の製造方法は、前記金属メッキ膜を、銅-亜鉛系合金により構成すること、及び、前記熱処理で前記金属メッキ膜を300℃以上400℃以下に加熱することを含んでいることが好ましい。 The method of manufacturing a fastener component according to the present invention includes forming the metal plating film with a copper-zinc alloy, and heating the metal plating film to 300 ° C. or more and 400 ° C. or less by the heat treatment. It is preferable that
 また、本発明に係るファスナー構成部品の製造方法は、前記金属メッキ膜を、銅-錫系合金により構成すること、及び、前記熱処理で前記金属メッキ膜を400℃以上500℃以下に加熱することを含んでいても良い。或いは、本発明の製造方法は、前記金属メッキ膜を、錫-ニッケル系合金により構成すること、及び、前記熱処理で前記金属メッキ膜を500℃以上600℃以下に加熱することを含んでいても良い。 Further, in the method of manufacturing a fastener component according to the present invention, the metal plating film is made of a copper-tin alloy, and the metal plating film is heated to 400 ° C. or more and 500 ° C. or less by the heat treatment. May be included. Alternatively, the production method of the present invention may include forming the metal plating film from a tin-nickel alloy and heating the metal plating film to 500 ° C. or more and 600 ° C. or less by the heat treatment. good.
 更に、本発明の製造方法は、前記熱処理によって、前記金属メッキ膜が有するHv120以上のビッカース硬さを、Hv50以上Hv100以下にすることを含んでいることが好ましい。 Furthermore, it is preferable that the manufacturing method of the present invention includes setting the Vickers hardness of Hv120 or higher of the metal plating film to Hv50 or higher and Hv100 or lower by the heat treatment.
 本発明に係るファスナー構成部品は、金属製の部品本体部の表面に金属メッキ膜が形成された後、その金属メッキ膜に熱処理が行われる。これにより、ファスナー構成部品に形成された金属メッキ膜は、結晶構造の少なくとも一部が再結晶化した再結晶構造を有している。 In the fastener component according to the present invention, after the metal plating film is formed on the surface of the metal component main body, the metal plating film is subjected to heat treatment. Thus, the metal plating film formed on the fastener component has a recrystallized structure in which at least a part of the crystal structure is recrystallized.
 このように金属メッキ膜の少なくとも一部に再結晶構造を有していることにより、同金属メッキ膜は、部品本体部の表面に形成した熱処理前の金属メッキ膜に比べて延性に優れているため、金属メッキ膜を比較的容易に伸長させることが可能となり、同金属メッキ膜にひび割れやクラックを発生させ難くすることができる。 Thus, by having a recrystallized structure in at least a part of the metal plating film, the metal plating film is superior in ductility compared to the metal plating film before heat treatment formed on the surface of the component main body. Therefore, it becomes possible to extend the metal plating film relatively easily, and it is possible to make it difficult to generate cracks and cracks in the metal plating film.
 従って、本発明のファスナー構成部品であれば、上述のような金属メッキ膜が表面に配された部品本体部に曲げ加工を行ったとき、その部品本体部の変形に追従するように金属メッキ膜を容易に変形させることができるため、金属メッキ膜にひび割れやクラックを発生させ難く、又は発生させなくすることができる。 Therefore, in the case of the fastener component according to the present invention, when bending is performed on the component main body portion on which the metal plating film as described above is arranged, the metal plating film follows the deformation of the component main body portion. Can be easily deformed, so that cracks and cracks are hardly generated or not generated in the metal plating film.
 このため、同ファスナー構成部品は、従来のファスナー構成部品において金属メッキ膜のひび割れやクラックに起因して生じる問題、即ち、ファスナー構成部品の見栄えが悪くなるという問題を解消でき、金属メッキ膜に与えられた色彩を均一に有することができる。更に、同ファスナー構成部品は、ファスナー構成部品の下地素材に腐食が発生し易くなるという従来の問題も容易に解消することができる。 For this reason, the fastener component can solve the problem caused by cracks and cracks in the metal plating film in the conventional fastener component, that is, the problem that the appearance of the fastener component deteriorates, and is applied to the metal plating film. The obtained color can be uniformly obtained. Further, the fastener component can easily solve the conventional problem that the base material of the fastener component is easily corroded.
 特に本発明に係るファスナー構成部品では、再結晶構造が、金属メッキ膜を部品本体部の表面に柱状結晶構造に形成した後、同金属メッキ膜に熱処理を行って柱状結晶構造の少なくとも一部を再結晶化することにより形成されている。本発明は、金属メッキ膜を柱状結晶構造に成長させた場合に特に好適に適用することができる。 In particular, in the fastener component according to the present invention, the recrystallized structure has a metal-plated film formed on the surface of the component main body in a columnar crystal structure, and then the metal-plated film is subjected to heat treatment to at least partly form the columnar crystal structure. It is formed by recrystallization. The present invention can be particularly suitably applied when a metal plating film is grown in a columnar crystal structure.
 即ち、柱状結晶構造を有する金属メッキ膜の少なくとも一部を再結晶化させた本発明のファスナー構成部品は、柱状結晶構造のみを有する従来の金属メッキ膜に比べて、金属メッキ膜の延性に優れている。このため、ファスナー構成部品に形成した金属メッキ膜に、ひび割れやクラックを発生させ難くすることができる。 That is, the fastener component of the present invention in which at least a part of a metal plating film having a columnar crystal structure is recrystallized is superior in ductility of the metal plating film compared to a conventional metal plating film having only a columnar crystal structure. ing. For this reason, it can be made hard to generate a crack and a crack in the metal plating film formed in the fastener component.
 このような本発明のファスナー構成部品は、部品本体部が銅又は銅-亜鉛系合金からなる場合に好適に適用することができる。銅や銅-亜鉛系合金は延性に優れているため、加締め加工等の曲げ加工を比較的容易に行うことができ、例えばファスナーエレメントや上下止具などのようなファスナー構成部品の材質として従来から多く用いられている。このような銅や銅-亜鉛系合金からなるファスナー構成部品の表面に、再結晶構造を有する金属メッキ膜が配されていれば、部品本体部に曲げ加工を行った際に、金属メッキ膜にひび割れやクラックが発生することを効果的に防ぐことができる。 Such a fastener component of the present invention can be suitably applied when the component main body is made of copper or a copper-zinc alloy. Copper and copper-zinc alloys have excellent ductility, so bending such as caulking can be performed relatively easily. For example, conventional materials for fastener components such as fastener elements and upper and lower fasteners Many are used. If a metal plating film having a recrystallized structure is disposed on the surface of a fastener component made of copper or a copper-zinc alloy, the metal plating film is not bent when the component main body is bent. Cracks and cracks can be effectively prevented from occurring.
 特にこの場合、部品本体部が、少なくとも75wt%以上100wt%以下の銅と、0wt%以上25wt%以下の亜鉛とを含有していることにより、曲げ加工が行われた部品本体部に応力腐食割れが生じることをより確実に防ぐことができる。 Particularly in this case, since the component main body portion contains at least 75 wt% or more and 100 wt% or less copper and 0 wt% or more and 25 wt% or less zinc, stress corrosion cracking is caused in the bent component main body portion. Can be prevented more reliably.
 また、本発明のファスナー構成部品は、前記部品本体部が、亜鉛又は亜鉛系合金からなる金属体と、その金属体の表面に配され、銅からなる下地メッキ膜とを有している場合にも好適に適用することができる。亜鉛は、一般に原価が安く、また、ダイキャスト成形を利用することにより、所望の形状に容易に形成することができるため、例えば開離嵌挿具やスライダーなどのようなファスナー構成部品の材質として便宜的に用いられている。なお、亜鉛は耐食性が低いため、亜鉛又は亜鉛系合金を金属母材として使用する場合には、その金属体の表面には、耐食性に優れた銅からなる下地メッキ膜が形成される。 Moreover, the fastener component of the present invention has a case where the component main body has a metal body made of zinc or a zinc-based alloy, and a base plating film made of copper that is disposed on the surface of the metal body. Can also be suitably applied. Zinc is generally low in cost, and can be easily formed into a desired shape by using die-casting. For example, zinc is used as a material for fastener components such as open-fitting inserts and sliders. It is used for convenience. Since zinc has low corrosion resistance, when zinc or a zinc-based alloy is used as a metal base material, a base plating film made of copper having excellent corrosion resistance is formed on the surface of the metal body.
 このような亜鉛又は亜鉛系合金からなる金属体と下地メッキ膜とを有するファスナー構成部品の表面に、再結晶構造を有する金属メッキ膜が配されている場合でも、部品本体部に曲げ加工を行った際に、金属メッキ膜にひび割れやクラックが発生することを効果的に防ぐことができる。 Even when a metal plating film having a recrystallized structure is disposed on the surface of a fastener component having such a metal body made of zinc or a zinc-based alloy and a base plating film, the body of the component is bent. In this case, it is possible to effectively prevent the metal plating film from being cracked or cracked.
 更に、本発明のファスナー構成部品は、前記部品本体部が、アルミニウム系合金からなる金属体と、その金属体の表面に配され、亜鉛からなる第1下地メッキ膜と、その第1下地メッキ膜の表面に配され、銅からなる第2下地メッキ膜とを有している場合にも好適に適用することができる。 Furthermore, in the fastener component according to the present invention, the component main body portion is provided with a metal body made of an aluminum-based alloy, a first base plating film made of zinc disposed on the surface of the metal body, and the first base plating film. The present invention can also be suitably applied to the case where it has a second base plating film made of copper and disposed on the surface.
 アルミニウム系合金は軽量である。このため、ファスナー構成部品の金属母材としてアルミニウム系合金を用いることにより、金属製のファスナー構成部品を極めて軽く構成することができる。従って、このようなアルミニウム系合金は、ファスナーエレメント、上下止具、スライダーなどのようなファスナー構成部品の材質として便宜的に用いられている。 Aluminum alloy is lightweight. For this reason, a metal fastener structural component can be comprised very lightly by using an aluminum type alloy as a metal base material of a fastener structural component. Therefore, such an aluminum-based alloy is conveniently used as a material for fastener components such as fastener elements, upper and lower stoppers, sliders, and the like.
 なお、アルミニウム系合金も耐食性が低いため、アルミニウム系合金を金属母材として使用する場合には、その金属体の表面に、亜鉛からなる第1下地メッキ膜が無電解メッキなどによって形成され、更に、その第1下地メッキ膜の表面に、耐食性に優れた銅からなる第2下地メッキ膜が形成される。 In addition, since the aluminum-based alloy also has low corrosion resistance, when the aluminum-based alloy is used as a metal base material, a first base plating film made of zinc is formed on the surface of the metal body by electroless plating or the like. A second base plating film made of copper having excellent corrosion resistance is formed on the surface of the first base plating film.
 このようなアルミニウム系合金からなる金属体と第1及び第2下地メッキ膜とを有するファスナー構成部品の表面に、再結晶構造を有する金属メッキ膜が配されている場合でも、部品本体部に曲げ加工を行った際に、金属メッキ膜にひび割れやクラックが発生することを効果的に防ぐことができる。 Even when a metal plating film having a recrystallized structure is disposed on the surface of a fastener component having such a metal body made of an aluminum alloy and the first and second undercoat plating films, the part main body is bent. When processing is performed, it is possible to effectively prevent the metal plating film from being cracked or cracked.
 また、本発明のファスナー構成部品において、金属メッキ膜の材質は、例えば銅(純銅)、銅-亜鉛系合金、及び、白色系の金属(例えば、銅-錫系合金、錫-ニッケル系合金、ニッケル、クロム、パラジウム、ロジウム、白金など)を用いることが可能であるが、特に本発明における金属メッキ膜は、比較的低い再結晶化温度領域を有する銅-亜鉛系合金、銅-錫系合金、及び、錫-ニッケル系合金の群から選択される少なくとも1つにより構成されていることが好ましい。このような材質からなる金属メッキ膜が再結晶構造を有していることにより、ファスナー構成部品に曲げ加工を行っても、金属メッキ膜にひび割れやクラックが発生することを防止できるため、ファスナー構成部品は良好な外観品質を得ることができる。 In the fastener component of the present invention, the material of the metal plating film is, for example, copper (pure copper), a copper-zinc alloy, and a white metal (eg, a copper-tin alloy, a tin-nickel alloy, Nickel, chromium, palladium, rhodium, platinum, etc.) can be used. In particular, the metal plating film in the present invention is a copper-zinc alloy or copper-tin alloy having a relatively low recrystallization temperature region. And at least one selected from the group of tin-nickel alloys. Since the metal plating film made of such a material has a recrystallized structure, it is possible to prevent the metal plating film from being cracked or cracked even if the fastener component is bent. The parts can obtain good appearance quality.
 更に、本発明のファスナー構成部品では、再結晶構造を有する金属メッキ膜が、1μm以上10μm以下の膜厚、好ましくは2μm以上6μm以下の膜厚を有している。当該金属メッキ膜の膜厚を1μm以上(好ましくは2μm以上)に設定することにより、金属メッキ膜を安定して確実に形成することができる。 Furthermore, in the fastener component of the present invention, the metal plating film having a recrystallized structure has a thickness of 1 μm to 10 μm, preferably 2 μm to 6 μm. By setting the film thickness of the metal plating film to 1 μm or more (preferably 2 μm or more), the metal plating film can be stably and reliably formed.
 また、当該金属メッキ膜の膜厚を厚く形成するほど、金属メッキ膜の形成を安定させることができるが、金属メッキ膜の膜厚を10μmよりも大きく設定しても、金属メッキ膜の安定性や金属メッキ膜によって得られる外観品質の向上という効果はさほど変わらないため、当該金属メッキ膜の膜厚は10μm以下(好ましくは6μm以下)に設定される。 Further, the thicker the metal plating film is formed, the more stable the metal plating film can be formed. However, the stability of the metal plating film is maintained even when the metal plating film thickness is set to be larger than 10 μm. Since the effect of improving the appearance quality obtained by the metal plating film is not so different, the film thickness of the metal plating film is set to 10 μm or less (preferably 6 μm or less).
 更にまた、本発明のファスナー構成部品では、前記再結晶構造を有する金属メッキ膜は、Hv50以上Hv100以下のビッカース硬さを有している。当該金属メッキ膜のビッカース硬さがHv50以上であれば、ファスナー構成部品の表面に傷が付くこと等を防止して、良好な外観品質を維持することができる。 Furthermore, in the fastener component according to the present invention, the metal plating film having the recrystallized structure has a Vickers hardness of Hv50 or more and Hv100 or less. When the Vickers hardness of the metal plating film is Hv50 or higher, it is possible to prevent the surface of the fastener component from being damaged and maintain good appearance quality.
 一方、当該金属メッキ膜のビッカース硬さがHv100以下であれば、金属メッキ膜を比較的軟らかく形成して、金属メッキ膜の延性を向上させることができる。このため、ファスナー構成部品に曲げ加工を行った際に、その曲げ加工によるファスナー構成部品の部品本体部における塑性変形量が大きい場合であっても、当該金属メッキ膜にひび割れやクラックが発生することをより確実に防止できる。 On the other hand, if the Vickers hardness of the metal plating film is Hv 100 or less, the metal plating film can be formed relatively softly and the ductility of the metal plating film can be improved. For this reason, when bending a fastener component, even if the amount of plastic deformation in the component main body of the fastener component due to the bending is large, cracks and cracks occur in the metal plating film. Can be prevented more reliably.
 また、本発明のファスナー構成部品では、前記部品本体部の金属メッキ膜側の表層部に、金属メッキ膜に含まれる金属が拡散して形成された拡散層を有している。このような拡散層を部品本体部の表層部に有していることにより、金属メッキ膜を部品本体部に良く馴染ませて、部品本体部に対する金属メッキ膜の密着性を向上させることができる。 Also, the fastener component of the present invention has a diffusion layer formed by diffusing the metal contained in the metal plating film on the surface layer part on the metal plating film side of the component main body. By having such a diffusion layer in the surface layer portion of the component main body, the metal plating film can be well adapted to the component main body and the adhesion of the metal plating film to the component main body can be improved.
 このような本発明のファスナー構成部品は、例えばファスナーエレメント、上止具、下止具、蝶棒や箱棒などの開離嵌挿具、及び、スライダーのような部品に特に好適に適用される。 Such a fastener component of the present invention is particularly preferably applied to, for example, fastener elements, upper stoppers, lower stoppers, opening and closing inserts such as butterfly bars and box bars, and parts such as sliders. .
 そして、本発明により提供されるスライドファスナーは、上述の構成を有するファスナー構成部品が曲げ加工されて用いられることにより構成されている。従って、本発明のスライドファスナーは、ファスナー構成部品の金属メッキ膜にひび割れやクラックの発生がない(又は極めて少ない)ため、ファスナー構成部品が均一な色彩を有して見栄えが良く、意匠性や外観品質に優れたスライドファスナーとなる。 The slide fastener provided by the present invention is configured by bending and using a fastener component having the above-described configuration. Therefore, the slide fastener of the present invention has no cracks or cracks (or very little) in the metal plating film of the fastener component, so that the fastener component has a uniform color and is attractive, and has a good design and appearance. A slide fastener with excellent quality.
 次に、本発明により提供されるファスナー構成部品の製造方法は、ファスナー構成部品の部品本体部の表面に金属メッキ膜を形成し、更に、曲げ加工が行われる前に、金属メッキ膜を再結晶化温度以上に加熱する熱処理を行うことによって、ファスナー構成部品を製造する。 Next, the method for manufacturing a fastener component provided by the present invention includes forming a metal plating film on the surface of the component main body of the fastener component, and recrystallizing the metal plating film before bending is performed. A fastener component is manufactured by performing a heat treatment that is heated to a temperature equal to or higher than the conversion temperature.
 このような本発明の製造方法によれば、部品本体部の表面に配された金属メッキ膜に熱処理を行うことによって、同金属メッキ膜の結晶構造が再結晶化するため、結晶配向が乱れた再結晶構造を少なくとも一部に有する金属メッキ膜を容易に形成することができる。このように再結晶構造を有する金属メッキ膜は延性が向上しているため、同製造方法により製造されたファスナー構成部品に対して曲げ加工を行った際に、金属メッキ膜にひび割れやクラックが発生することを効果的に防止できる。 According to such a manufacturing method of the present invention, the crystal structure of the metal plating film is recrystallized by performing a heat treatment on the metal plating film disposed on the surface of the component main body, so that the crystal orientation is disturbed. A metal plating film having at least a part of the recrystallized structure can be easily formed. Since the metal plating film having the recrystallized structure has improved ductility, cracks and cracks are generated in the metal plating film when bending is performed on fastener components manufactured by the same manufacturing method. Can be effectively prevented.
 特に本発明に係るファスナー構成部品の製造方法では、部品本体部の表面に配される金属メッキ膜を柱状結晶構造に形成し、更に、その柱状結晶構造を有する金属メッキ膜に熱処理を行うことにより再結晶構造を形成している。このように、本発明は、金属メッキ膜を柱状結晶構造に成長させた場合に特に好適に適用することができる。即ち、柱状結晶構造に形成した金属メッキ膜に熱処理を行うことにより、金属メッキ膜の延性を向上させることができるため、熱処理後の金属メッキ膜にひび割れやクラックを発生させ難くすることができる。 In particular, in the method for manufacturing a fastener component according to the present invention, a metal plating film disposed on the surface of the component main body is formed in a columnar crystal structure, and further, heat treatment is performed on the metal plating film having the columnar crystal structure. A recrystallized structure is formed. As described above, the present invention can be applied particularly suitably when the metal plating film is grown in a columnar crystal structure. That is, by performing a heat treatment on the metal plating film formed in the columnar crystal structure, the ductility of the metal plating film can be improved, so that it is difficult to generate cracks and cracks in the metal plating film after the heat treatment.
 また、本発明に係るファスナー構成部品の製造方法では、前記金属メッキ膜を、銅-亜鉛系合金により構成して、その金属メッキ膜を熱処理によって300℃以上400℃以下に加熱する。これにより、金属メッキ膜が銅-亜鉛系合金からなる場合に、当該金属メッキ膜の少なくとも一部に再結晶構造を容易に且つ安定して形成することができる。 Further, in the method of manufacturing a fastener component according to the present invention, the metal plating film is made of a copper-zinc alloy, and the metal plating film is heated to 300 ° C. or more and 400 ° C. or less by heat treatment. Thus, when the metal plating film is made of a copper-zinc alloy, a recrystallized structure can be easily and stably formed on at least a part of the metal plating film.
 更に、本発明に係るファスナー構成部品の製造方法では、前記金属メッキ膜を、銅-錫系合金により構成して、その金属メッキ膜を熱処理によって400℃以上500℃以下に加熱する。これにより、金属メッキ膜が銅-錫系合金からなる場合に、当該金属メッキ膜の少なくとも一部に再結晶構造を容易に且つ安定して形成することができる。 Furthermore, in the method for manufacturing a fastener component according to the present invention, the metal plating film is made of a copper-tin alloy, and the metal plating film is heated to 400 ° C. or more and 500 ° C. or less by heat treatment. Accordingly, when the metal plating film is made of a copper-tin alloy, a recrystallized structure can be easily and stably formed on at least a part of the metal plating film.
 更にまた、本発明に係るファスナー構成部品の製造方法では、前記金属メッキ膜を、錫-ニッケル系合金により構成して、その金属メッキ膜を熱処理によって500℃以上600℃以下に加熱する。これにより、金属メッキ膜が錫-ニッケル系合金からなる場合に、当該金属メッキ膜の少なくとも一部に再結晶構造を容易に且つ安定して形成することができる。 Furthermore, in the method for manufacturing a fastener component according to the present invention, the metal plating film is made of a tin-nickel alloy, and the metal plating film is heated to 500 ° C. or more and 600 ° C. or less by heat treatment. Thus, when the metal plating film is made of a tin-nickel alloy, a recrystallized structure can be easily and stably formed on at least a part of the metal plating film.
 また、本発明の製造方法では、前記熱処理によって、前記金属メッキ膜が有するHv120以上のビッカース硬さを、Hv50以上Hv100以下にする。金属メッキ膜のビッカース硬さをHv50以上にすることによって、ファスナー構成部品の表面に傷が付くこと等を防止して、良好な外観品質を維持することができる。一方、金属メッキ膜のビッカース硬さをHv100以下にすることによって、ファスナー構成部品に曲げ加工を行った際に、金属メッキ膜にひび割れやクラックが発生することをより確実に防止できる。 In the manufacturing method of the present invention, the Vickers hardness of Hv120 or higher of the metal plating film is set to Hv50 or higher and Hv100 or lower by the heat treatment. By setting the Vickers hardness of the metal plating film to Hv50 or higher, it is possible to prevent the surface of the fastener component from being damaged, and to maintain good appearance quality. On the other hand, by setting the Vickers hardness of the metal plating film to Hv100 or less, it is possible to more reliably prevent the metal plating film from being cracked or cracked when the fastener component is bent.
図1は、熱処理を行う前のファスナー構成部品の断面を模式的に示す断面図である。FIG. 1 is a cross-sectional view schematically showing a cross section of a fastener component before heat treatment. 図2は、熱処理を行った後のファスナー構成部品の断面を模式的に示す断面図である。FIG. 2 is a cross-sectional view schematically showing a cross section of the fastener component after the heat treatment. 図3は、スライドファスナーを構成するファスナー構成部品を示す正面図である。FIG. 3 is a front view showing fastener components constituting the slide fastener. 図4は、下止具を示す断面図である。FIG. 4 is a cross-sectional view showing the lower stopper. 図5は、ファスナーテープに対する下止具の曲げ加工を模式的に説明する説明図である。FIG. 5 is an explanatory view for schematically explaining the bending process of the lower stopper with respect to the fastener tape. 図6は、本発明の実施形態においてファスナー構成部品を製造する方法を説明するためのフロー図である。FIG. 6 is a flowchart for explaining a method of manufacturing a fastener component in the embodiment of the present invention.
 以下、本発明の好適な実施の形態について、図面を参照しながら詳細に説明する。なお、本発明は、以下で説明する実施形態に何ら限定されるものではなく、本発明と実質的に同一な構成を有し、かつ、同様な作用効果を奏しさえすれば、多様な変更が可能である。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings. The present invention is not limited to the embodiments described below, and various modifications can be made as long as it has substantially the same configuration as the present invention and has the same effects. Is possible.
 ここで、図1は、部品本体部の表面に金属メッキ膜が形成されたファスナー構成部品に熱処理を行う前の状態を模式的に示す断面図であり、図2は、同ファスナー構成部品に熱処理を行った後の状態を模式的に示す断面図である。 Here, FIG. 1 is a cross-sectional view schematically showing a state before heat treatment is performed on a fastener component having a metal plating film formed on the surface of the component main body, and FIG. 2 is a heat treatment on the fastener component. It is sectional drawing which shows typically the state after performing.
 本実施形態に係るファスナー構成部品1は、スライドファスナーを構成する部品の中で、部品本体部2の母材が金属で構成されており、且つ、部品本体部2の少なくとも一部に加締め加工等の曲げ加工が行われる部品である。このようなファスナー構成部品1には、例えば図3に一般的なスライドファスナー10を示したように、金属ファスナーエレメント11、下止具12、上止具13、スライダー14(特にスライダー胴体)、図示しない蝶棒、及び図示しない箱棒などが含まれる。 In the fastener component 1 according to the present embodiment, the base material of the component main body 2 is made of metal among the components constituting the slide fastener, and at least a part of the component main body 2 is crimped. It is a part to be bent. Such a fastener component 1 includes a metal fastener element 11, a lower stopper 12, an upper stopper 13, a slider 14 (especially a slider body), as shown in FIG. A non-illustrated butterfly stick, a box stick not shown, and the like.
 金属ファスナーエレメント11は、一般に、断面がY字状の長尺の金属線をその長さ方向に所望の厚さで順次切断して正面視にてY字形状を有するエレメント素材を形成し、そのエレメント素材にプレス成形を行って噛合頭部等を形成すること、或いは、所定の厚さを有する銅や銅合金などの金属製の平板材にプレス成形を行って噛合頭部等を形成するとともに同平板材を打ち抜くことによって製造される。 The metal fastener element 11 is generally formed of an element material having a Y shape in front view by sequentially cutting a long metal wire with a Y-shaped cross section at a desired thickness in the longitudinal direction, Press forming the element material to form a meshing head or the like, or press forming a metal plate such as copper or copper alloy having a predetermined thickness to form a meshing head or the like Manufactured by punching the flat plate.
 このように製造された金属ファスナーエレメント11は、噛合頭部から二股状に延設された両脚部の間に、芯紐部15aを有するファスナーテープ15を挟んだ状態で、両脚部を互いに接近する方向へ塑性変形させる曲げ加工を行うことによってファスナーテープ15に取着される。 In the metal fastener element 11 manufactured in this way, the legs are brought close to each other with the fastener tape 15 having the core string part 15a sandwiched between the legs extending in a forked manner from the meshing head. It is attached to the fastener tape 15 by performing a bending process for plastic deformation in the direction.
 下止具12は、一般に、断面がX字状又はH字状の長尺の金属線をその長さ方向に所望の厚さで順次切断することによって製造される。このようなX字状又はH字状の断面を有する下止具12は、先ず図4に示したように、胴部12aから左右に1組ずつ延出した腕部12bの間に、芯紐部15aを有する左右のファスナーテープ15をそれぞれ挿入する。そして、各組の腕部12b間にファスナーテープ15を挟んだ状態で、各組の腕部12b同士を接近する方向へ塑性変形させる曲げ加工を行うことにより、下止具12が左右のファスナーテープ15に跨って取着される。 The lower stopper 12 is generally manufactured by sequentially cutting a long metal wire having an X-shaped or H-shaped cross section in a longitudinal direction at a desired thickness. As shown in FIG. 4, the bottom stopper 12 having such an X-shaped or H-shaped cross section is, first, a core string between arm portions 12 b extending from the body portion 12 a to the left and right one by one. The left and right fastener tapes 15 having the portions 15a are respectively inserted. Then, with the fastener tape 15 sandwiched between the arms 12b of each pair, the bottom stopper 12 is attached to the left and right fastener tapes by performing a bending process that plastically deforms the arms 12b of each pair in the approaching direction. It is attached over 15 steps.
 上止具13は、一般に、断面がU字状の長尺の金属線をその長さ方向に所望の厚さで順次切断すること、又は、平板状の金属線をその長さ方向に所望の厚さで順次切断し、得られた切断片をU字状に曲げ加工することによって製造される。このようなU字状の断面を有する上止具13は、同上止具13の両端部間にファスナーテープ15を挟んだ状態で、上止具13の両端部を接近する方向へ塑性変形させる曲げ加工を行うことにより、上止具13がファスナーテープ15に取着される。 In general, the upper stopper 13 sequentially cuts a long metal wire having a U-shaped cross section at a desired thickness in the length direction, or a desired shape of a flat metal wire in the length direction. It is manufactured by sequentially cutting by thickness and bending the obtained cut piece into a U shape. The upper stopper 13 having such a U-shaped cross section is bent so that both ends of the upper stopper 13 are plastically deformed in a state in which the fastener tape 15 is sandwiched between both ends of the upper stopper 13. By performing the processing, the upper stopper 13 is attached to the fastener tape 15.
 スライダー14、蝶棒、及び箱棒は、一般に、所定のキャビティ形状を有する金型を用いてダイキャスト成形を行うことにより製造される。例えばスライダー14は、ダイキャスト成形を行うことによりスライダー胴体と引手とが成形される。更に、スライダー胴体の一部に引手を保持した状態で、そのスライダー胴体の一部に曲げ加工を行うことにより、引手がスライダー胴体に取り付けられる。一方、蝶棒及び箱棒は、ダイキャスト成形により製造された後、曲げ加工が行われることによってファスナーテープに取着される。 The slider 14, the butterfly stick, and the box stick are generally manufactured by die casting using a mold having a predetermined cavity shape. For example, the slider body and the handle are formed on the slider 14 by die casting. Further, the handle is attached to the slider body by bending the part of the slider body while holding the handle on a part of the slider body. On the other hand, the butterfly bar and the box bar are attached to the fastener tape by being bent after being manufactured by die casting.
 上述のような金属ファスナーエレメント11や下止具12などを含む本実施形態のファスナー構成部品1は、金属製の部品本体部2と、部品本体部2の表面に配される金属メッキ膜3とを有し、更に、後述するようにファスナー構成部品1に対して金属メッキ膜3の結晶構造を再結晶化する熱処理が行われた後には、部品本体部2の表層部に拡散層4が形成される。 The fastener component 1 of the present embodiment including the metal fastener element 11 and the bottom stopper 12 as described above includes a metal component main body 2 and a metal plating film 3 disposed on the surface of the component main body 2. Furthermore, after the heat treatment for recrystallizing the crystal structure of the metal plating film 3 is performed on the fastener component 1 as described later, the diffusion layer 4 is formed on the surface layer portion of the component main body 2. Is done.
 部品本体部2を構成する金属の材質は、特に限定されるものではないが、本実施形態のファスナー構成部品1は、上述のようにスライドファスナーを構成する部品であり、且つ、少なくとも一部に曲げ加工が行われるものであるため、部品本体部2の金属母材は、銅、銅-亜鉛系合金、亜鉛、亜鉛系合金、及びアルミニウム系合金の群から選択される少なくとも1つの金属であることが好ましい。 Although the metal material which comprises the component main-body part 2 is not specifically limited, The fastener component 1 of this embodiment is a component which comprises a slide fastener as mentioned above, and is at least one part. Since the bending process is performed, the metal base material of the component main body 2 is at least one metal selected from the group consisting of copper, copper-zinc alloy, zinc, zinc alloy, and aluminum alloy. It is preferable.
 特に、部品本体部2の金属母材が銅又は銅-亜鉛系合金からなる場合、部品本体部2は優れた延性を備えるため、加締め加工等の曲げ加工を比較的容易に行うことができる。またこの場合、部品本体部2(金属体)に含まれる銅成分の割合が多くなるほど、延性や耐食性が向上するため、部品本体部2における銅の含有量は75wt%以上にすることが好ましい。また、銅は電線などに広く一般的に用いられているため、様々な線径の銅線が入手し易い。このため、例えばサイズの大きなスライドファスナーを製造する場合などでは、部品本体部2を純銅(銅の含有量が100wt%)で構成しても良い。 Particularly, when the metal base material of the component main body 2 is made of copper or a copper-zinc alloy, the component main body 2 has excellent ductility, so that bending such as caulking can be performed relatively easily. . In this case, since the ductility and corrosion resistance improve as the proportion of the copper component contained in the component main body 2 (metal body) increases, the copper content in the component main body 2 is preferably 75 wt% or more. Moreover, since copper is widely used for electric wires and the like, copper wires with various wire diameters are easily available. For this reason, for example, when manufacturing a slide fastener having a large size, the component main body 2 may be made of pure copper (copper content is 100 wt%).
 一方、部品本体部2(金属体)に含まれる亜鉛成分の割合が多くなると、製造コストを低減することができるものの、部品本体部2の耐食性を低下させて応力腐食割れの発生を招く虞がある。このため、部品本体部2における亜鉛の含有量は25wt%以下にすることが好ましい。 On the other hand, if the proportion of the zinc component contained in the component main body 2 (metal body) increases, the manufacturing cost can be reduced, but the corrosion resistance of the component main body 2 may be reduced and stress corrosion cracking may occur. is there. For this reason, it is preferable that the zinc content in the component main body 2 is 25 wt% or less.
 また、部品本体部2の金属体(金属母材)が亜鉛又は亜鉛系合金からなる場合、原価が安く、ダイキャスト成形を利用することにより、スライダー、蝶棒、及び箱棒などのような複雑な形状を容易に且つ大量に形成することができる。一方、亜鉛や亜鉛系合金は耐食性に劣る面がある。このため、当該部品本体部2では、亜鉛又は亜鉛系合金からなる金属体の表面に、耐食性に優れた銅からなる下地メッキ膜が電解メッキなどを利用して形成される。 In addition, when the metal body (metal base material) of the component main body 2 is made of zinc or a zinc-based alloy, the cost is low, and by using die-cast molding, complicated parts such as sliders, butterfly bars, and box bars are used. It is possible to easily form a large number of shapes. On the other hand, zinc and zinc-based alloys have inferior corrosion resistance. For this reason, in the said component main-body part 2, the base plating film which consists of copper excellent in corrosion resistance is formed in the surface of the metal body which consists of zinc or a zinc-type alloy using electrolytic plating.
 更に、部品本体部2の金属体(金属母材)がアルミニウム系合金(具体的には、アルミニウム-マグネシウム系合金又はアルミニウム-銅-シリコン系合金)からなる場合、ファスナー構成部品1を容易に軽量化することができる。一方、アルミニウム-マグネシウム系合金やアルミニウム-銅-シリコン系合金は、耐食性に劣る面があるため、防食処理が必要となる。このため、当該部品本体部2では、先ず、アルミニウム系合金からなる金属体の表面に、無電解メッキなどを利用して、亜鉛からなる第1下地メッキ膜が形成され、その後、その第1下地メッキ膜の表面に、電解メッキなどを利用して、耐食性に優れた銅からなる下地メッキ膜が形成される。 Furthermore, when the metal body (metal base material) of the component main body 2 is made of an aluminum alloy (specifically, an aluminum-magnesium alloy or an aluminum-copper-silicon alloy), the fastener component 1 can be easily reduced in weight. Can be On the other hand, since aluminum-magnesium alloys and aluminum-copper-silicon alloys have inferior corrosion resistance, anticorrosion treatment is required. For this reason, in the component main body 2, first, a first base plating film made of zinc is formed on the surface of a metal body made of an aluminum-based alloy by using electroless plating or the like. A base plating film made of copper having excellent corrosion resistance is formed on the surface of the plating film using electrolytic plating or the like.
 また、本実施形態における部品本体部2は、金属メッキ膜3に後述する熱処理が施されたときに、その金属メッキ膜3に含まれる金属が部品本体部2の表層部に拡散することによって形成された拡散層4を有している。 Further, the component main body 2 in the present embodiment is formed by diffusing the metal contained in the metal plating film 3 into the surface layer portion of the component main body 2 when the metal plating film 3 is subjected to a heat treatment described later. The diffusion layer 4 is provided.
 この拡散層4は、部品本体部2の金属母材が例えば銅又は銅-亜鉛系合金からなる場合には、銅又は銅-亜鉛系合金の部品本体部2(金属体)の表層部に形成される。また、部品本体部2の金属体が例えば亜鉛又は亜鉛系合金からなる場合には、拡散層4は、金属体の表面に配された銅からなる下地メッキ膜の表層部に形成される。更に、部品本体部2の金属体が例えばアルミニウム系合金からなる場合には、拡散層4は、部品本体部2の最も表面側に配された銅からなる第2下地メッキ膜の表層部に形成される。 The diffusion layer 4 is formed on the surface layer of the component body 2 (metal body) of copper or copper-zinc alloy when the metal base material of the component body 2 is made of, for example, copper or a copper-zinc alloy. Is done. Moreover, when the metal body of the component main body 2 is made of, for example, zinc or a zinc-based alloy, the diffusion layer 4 is formed on the surface layer portion of the base plating film made of copper disposed on the surface of the metal body. Furthermore, when the metal body of the component main body 2 is made of, for example, an aluminum alloy, the diffusion layer 4 is formed on the surface layer portion of the second base plating film made of copper disposed on the outermost surface side of the component main body 2. Is done.
 このような拡散層4が部品本体部2の表層部に形成されることにより、金属メッキ膜3を部品本体部2に良く馴染ませることができるため、金属メッキ膜3の部品本体部2に対する密着性を高めることができる。なお、例えば部品本体部2が銅-亜鉛系合金からなり、且つ、金属メッキ膜3が銅-亜鉛系合金から構成されている場合において、金属メッキ膜3よりも部品本体部2に含まれる亜鉛の含有量が多いときには、拡散層4は形成されない。 By forming such a diffusion layer 4 on the surface layer portion of the component main body 2, the metal plating film 3 can be well adapted to the component main body 2, so that the metal plating film 3 adheres to the component main body 2. Can increase the sex. For example, when the component main body 2 is made of a copper-zinc alloy and the metal plating film 3 is made of a copper-zinc alloy, the zinc contained in the component main body 2 rather than the metal plating film 3 is used. When the content of is large, the diffusion layer 4 is not formed.
 本実施形態に係るファスナー構成部品1では、同ファスナー構成部品1に所望の色調を付与するために、上述のような部品本体部2の表面に金属メッキ膜3が形成されている。この金属メッキ膜3は、後述するように、先ず湿式又は乾式のメッキ処理を行うことによって、部品本体部2の表面に形成される。このとき、金属メッキ膜3は、(111)面に配向した柱状結晶構造を有している。 In the fastener component 1 according to the present embodiment, the metal plating film 3 is formed on the surface of the component main body 2 as described above in order to give the fastener component 1 a desired color tone. As will be described later, the metal plating film 3 is first formed on the surface of the component main body 2 by performing a wet or dry plating process. At this time, the metal plating film 3 has a columnar crystal structure oriented in the (111) plane.
 更に、上記の柱状結晶構造を有する金属メッキ膜3が形成された後、ファスナー構成部品1に曲げ加工が行われるよりも前に、当該金属メッキ膜3に対して、再結晶化温度以上に加熱する熱処理が施される。この熱処理によって、柱状結晶構造の少なくとも一部が再結晶化して、結晶配向が見られない(結晶配向が乱れた)再結晶構造が形成された金属メッキ膜3が構成される。 Further, after the metal plating film 3 having the columnar crystal structure is formed, the metal plating film 3 is heated to a recrystallization temperature or higher before the fastener component 1 is bent. Heat treatment is performed. By this heat treatment, at least a part of the columnar crystal structure is recrystallized, and the metal plating film 3 is formed in which a recrystallized structure in which no crystal orientation is observed (crystal orientation is disturbed) is formed.
 このように金属メッキ膜3の少なくとも一部が、上述のような再結晶構造を有することにより、当該金属メッキ膜3は、柱状結晶構造のみを有する金属メッキ膜3に比べて、軟らかく、また、金属メッキ膜3を容易に伸展させることが可能となる。 As described above, since at least a part of the metal plating film 3 has the recrystallization structure as described above, the metal plating film 3 is softer than the metal plating film 3 having only the columnar crystal structure. The metal plating film 3 can be easily extended.
 本実施形態において、金属メッキ膜3の材質は、例えば銅(純銅)、銅-亜鉛系合金、及び、白色系の金属(例えば、銅-錫系合金、錫-ニッケル系合金、ニッケル、クロム、パラジウム、ロジウム、白金など)を用いることが可能である。 In the present embodiment, the material of the metal plating film 3 is, for example, copper (pure copper), a copper-zinc alloy, and a white metal (eg, a copper-tin alloy, a tin-nickel alloy, nickel, chromium, Palladium, rhodium, platinum, etc.) can be used.
 この場合、金属メッキ膜3に再結晶構造を形成可能な熱処理温度によって、部品本体部2の金属母材からなる金属体が軟化してしまうと、ファスナー構成部品1を変形させる虞がある。従って、金属メッキ膜3は、部品本体部2の金属母材を軟化させる温度よりも低い温度で再結晶構造を形成できるような材質で構成されている。例えば、ファスナー構成部品1に好まれる色調や金属メッキ膜3の再結晶化温度範囲などを考慮すると、金属メッキ膜3は、銅-亜鉛系合金、銅-錫系合金、及び、錫-ニッケル系合金の群から選択される少なくとも1つにより構成されていることが好ましい。 In this case, if the metal body made of the metal base material of the component main body 2 is softened by the heat treatment temperature capable of forming a recrystallized structure on the metal plating film 3, the fastener component 1 may be deformed. Therefore, the metal plating film 3 is made of a material that can form a recrystallized structure at a temperature lower than the temperature at which the metal base material of the component main body 2 is softened. For example, considering the color tone preferred for the fastener component 1 and the recrystallization temperature range of the metal plating film 3, the metal plating film 3 is composed of a copper-zinc alloy, a copper-tin alloy, and a tin-nickel alloy. It is preferably composed of at least one selected from the group of alloys.
 特に、部品本体部2の金属母材が銅又は銅-亜鉛系合金からなる場合、当該部品本体部2の表面に形成される金属メッキ膜3は、例えばアンティーク調の色合いを付与することが可能な銅-亜鉛系合金(特に、亜鉛の含有量が20wt%以上となる黄銅)、又は、白色系の色合いを有する銅-錫系合金若しくは錫-ニッケル系合金により構成されていることが好ましい。 In particular, when the metal base material of the component body 2 is made of copper or a copper-zinc alloy, the metal plating film 3 formed on the surface of the component body 2 can impart, for example, an antique tone. It is preferably made of a copper-zinc alloy (especially brass whose zinc content is 20 wt% or more), or a copper-tin alloy or tin-nickel alloy having a white color.
 また、部品本体部2の金属母材が亜鉛、亜鉛系合金又はアルミニウム系合金からなる場合、当該部品本体部2の表面に形成される金属メッキ膜3は、例えばアンティーク調の色合いを付与することが可能な銅-亜鉛系合金(特に、亜鉛の含有量が20wt%以上となる黄銅)により構成されていることが好ましい。 Moreover, when the metal base material of the component main body 2 is made of zinc, a zinc-based alloy, or an aluminum-based alloy, the metal plating film 3 formed on the surface of the component main body 2 imparts, for example, an antique tone. It is preferable to be made of a copper-zinc based alloy (particularly brass whose zinc content is 20 wt% or more).
 また、本実施形態の再結晶構造を有する金属メッキ膜3は、1μm以上10μm以下の膜厚、好ましくは2μm以上6μm以下の膜厚を有している。この金属メッキ膜3の膜厚を1μm以上(好ましくは2μm以上)に設定することにより、金属メッキ膜3を安定して確実に形成することができる。 Further, the metal plating film 3 having a recrystallized structure of the present embodiment has a film thickness of 1 μm or more and 10 μm or less, preferably 2 μm or more and 6 μm or less. By setting the thickness of the metal plating film 3 to 1 μm or more (preferably 2 μm or more), the metal plating film 3 can be stably and reliably formed.
 一方、金属メッキ膜3の膜厚を厚く形成するほど、金属メッキ膜3の形成を安定させることができるが、金属メッキ膜3の膜厚を10μmよりも大きく設定しても、金属メッキ膜3の安定性や、金属メッキ膜3によって得られる外観品質の向上という効果はさほど変わらないため、当該金属メッキ膜3の膜厚は10μm以下(好ましくは6μm以下、更に好ましくは3μm以下)に設定される。 On the other hand, as the thickness of the metal plating film 3 is increased, the formation of the metal plating film 3 can be stabilized. However, even if the thickness of the metal plating film 3 is set to be greater than 10 μm, the metal plating film 3 Therefore, the thickness of the metal plating film 3 is set to 10 μm or less (preferably 6 μm or less, more preferably 3 μm or less). The
 更に、本実施形態の再結晶構造を有する金属メッキ膜3は、Hv50以上Hv100以下のビッカース硬さを有している。この金属メッキ膜3のビッカース硬さがHv50以上であれば、ファスナー構成部品1の表面に傷が付くこと等を防止して、良好な外観品質を維持することができる。一方、当該金属メッキ膜3のビッカース硬さがHv100以下であれば、金属メッキ膜3の延性を効果的に向上させることができる。 Furthermore, the metal plating film 3 having a recrystallized structure of the present embodiment has a Vickers hardness of Hv50 or higher and Hv100 or lower. If the Vickers hardness of the metal plating film 3 is Hv50 or more, it is possible to prevent the surface of the fastener component 1 from being scratched and maintain good appearance quality. On the other hand, if the Vickers hardness of the metal plating film 3 is Hv 100 or less, the ductility of the metal plating film 3 can be effectively improved.
 次に、上述のような構成を有する本実施形態のファスナー構成部品1を製造する方法について、図6を参照しながら説明する。
 先ず、所定の形状を有する部品本体部2を作製する。例えば、ファスナー構成部品1が前述のような金属ファスナーエレメント11である場合は、断面がY字状の長尺の金属線をその長さ方向に所望の厚さで順次切断して正面視にてY字形状を有するエレメント素材を形成し、そのエレメント素材にプレス成形を行って噛合頭部等を形成すること、或いは、所定の厚さを有する銅や銅合金などの金属製の平板材にプレス成形を行って噛合頭部等を形成するとともに同平板材を打ち抜くことによって、金属ファスナーエレメント11の部品本体部2(下地メッキ膜が形成される前の部品本体部2を含む)が作製される。
Next, a method for manufacturing the fastener component 1 of the present embodiment having the above-described configuration will be described with reference to FIG.
First, the component main body 2 having a predetermined shape is produced. For example, when the fastener component 1 is the metal fastener element 11 as described above, a long metal wire having a Y-shaped cross section is sequentially cut at a desired thickness in the length direction and viewed from the front. Form an element material having a Y-shape and press form the element material to form a meshing head or the like, or press a metal flat plate material such as copper or copper alloy having a predetermined thickness By forming and forming the meshing head and the like and punching out the flat plate material, the component main body 2 (including the component main body 2 before the base plating film is formed) of the metal fastener element 11 is produced. .
 また、ファスナー構成部品1が下止具12である場合は、断面がX字状又はH字状の長尺の金属線をその長さ方向に所望の厚さで順次切断することによって、下止具12の部品本体部2が作製される。ファスナー構成部品1が上止具13である場合は、断面がU字状の長尺の金属線をその長さ方向に所望の厚さで順次切断すること、又は、平板状の金属線をその長さ方向に所望の厚さで順次切断し、得られた切断片をU字状に曲げ加工することによって、上止具13の部品本体部2が作製される。 Further, when the fastener component 1 is the bottom stop 12, the bottom stop is obtained by sequentially cutting a long metal wire having an X-shaped or H-shaped cross section at a desired thickness in the length direction. The component main body 2 of the tool 12 is produced. When the fastener component 1 is the upper stopper 13, a long metal wire having a U-shaped cross section is sequentially cut at a desired thickness in the length direction, or a flat metal wire is The main part 2 of the upper stopper 13 is manufactured by sequentially cutting the desired length in the length direction and bending the obtained cut pieces into a U shape.
 更に、ファスナー構成部品1が蝶棒、箱棒、又はスライダー14である場合は、例えば所定のキャビティ形状を有する金型を用いてダイキャスト成形を行うことにより、部品本体部2が作製される。
 なお、本発明において、部品本体部2を作製する方法や手段は特に限定されるものではなく、ファスナー構成部品1の材質や形状等に応じて任意に変更することが可能である。
Furthermore, when the fastener component 1 is a butterfly stick, a box stick, or a slider 14, the part main body 2 is produced by die-casting using a mold having a predetermined cavity shape, for example.
In the present invention, the method and means for producing the component main body 2 are not particularly limited, and can be arbitrarily changed according to the material and shape of the fastener component 1.
 このとき、例えば部品本体部2の金属体を亜鉛又は亜鉛系合金により構成した場合、部品本体部2の耐食性を向上させるために、同金属体の表面に電解メッキにより銅製の下地メッキ膜を形成する。また、例えば部品本体部2の金属体をアルミニウム系合金(例えば、アルミニウム-マグネシウム系合金又はアルミニウム-銅-シリコン系合金)により構成した場合、部品本体部2の耐食性を向上させるために、金属体の表面に無電解メッキにより亜鉛製の第1下地メッキ膜を形成し、更にその第1下地メッキ膜の表面に電解メッキにより銅製の第2下地メッキ膜を形成する。 At this time, for example, when the metal body of the component body 2 is made of zinc or a zinc-based alloy, in order to improve the corrosion resistance of the component body 2, a copper base plating film is formed on the surface of the metal body by electrolytic plating. To do. For example, when the metal body of the component main body 2 is made of an aluminum alloy (for example, an aluminum-magnesium alloy or an aluminum-copper-silicon alloy), the metal body is used to improve the corrosion resistance of the component main body 2. A first base plating film made of zinc is formed on the surface of the first base plating film by electroless plating, and a second base plating film made of copper is formed on the surface of the first base plating film by electrolytic plating.
 続いて、上述のようにしてファスナー構成部品1の部品本体部2を作製した後、得られた部品本体部2にメッキ処理を行って、同部品本体部2の表面に柱状結晶構造を有する金属メッキ膜3を形成する。このとき、部品本体部2の表面に形成される金属メッキ膜3は柱状に結晶成長する。なお、部品本体部2の表面に形成される金属メッキ膜3の材質は特に限定されないが、上述のように、銅-亜鉛系合金、銅-錫系合金、又は、錫-ニッケル系合金から構成されることが好ましい。 Subsequently, after producing the component main body 2 of the fastener component 1 as described above, the obtained component main body 2 is subjected to plating, and the metal having a columnar crystal structure on the surface of the component main body 2. A plating film 3 is formed. At this time, the metal plating film 3 formed on the surface of the component main body 2 grows in a columnar shape. The material of the metal plating film 3 formed on the surface of the component main body 2 is not particularly limited. As described above, it is composed of a copper-zinc alloy, a copper-tin alloy, or a tin-nickel alloy. It is preferred that
 なお、本実施形態において、当該金属メッキ膜3を形成する方法は特に限定されず、湿式又は乾式の何れのメッキ処理を採用しても良い。例えば、湿式のメッキ処理としては、電解メッキや溶融メッキなどを利用することができ、一方、乾式のメッキ処理としては、PVD法やCVD法などを利用することができる。 In the present embodiment, the method for forming the metal plating film 3 is not particularly limited, and any wet or dry plating process may be employed. For example, electrolytic plating, hot dipping, or the like can be used as the wet plating process, while a PVD method, a CVD method, or the like can be used as the dry plating process.
 また、柱状結晶構造を有する金属メッキ膜3を形成する場合、当該金属メッキ膜3の膜厚を1μm以上10μm以下、好ましくは2μm以上6μm以下に設定して金属メッキ膜3の形成を行う。なお、このようにして形成される金属メッキ膜3の表面におけるビッカース硬さは、金属メッキ膜3の材質によっても変化するものの、基本的にHv120以上の大きさを示す。 Further, when forming the metal plating film 3 having a columnar crystal structure, the metal plating film 3 is formed by setting the film thickness of the metal plating film 3 to 1 μm to 10 μm, preferably 2 μm to 6 μm. The Vickers hardness on the surface of the metal plating film 3 formed in this way basically shows a magnitude of Hv120 or more although it varies depending on the material of the metal plating film 3.
 次に、上述のようなメッキ処理を行った後、金属メッキ膜3が形成されたファスナー構成部品1に対して、金属メッキ膜3を再結晶化温度以上に加熱する熱処理(再結晶化処理)を行う。このとき、例えばファスナー構成部品1の金属メッキ膜3が銅-亜鉛系合金により構成されている場合には、熱処理が非酸化性雰囲気中にて300℃以上400℃以下の温度範囲で所定時間行われる。 Next, after performing the above-described plating process, a heat treatment (recrystallization process) for heating the metal plating film 3 to a recrystallization temperature or higher with respect to the fastener component 1 on which the metal plating film 3 is formed. I do. At this time, for example, when the metal plating film 3 of the fastener component 1 is made of a copper-zinc alloy, the heat treatment is performed in a non-oxidizing atmosphere within a temperature range of 300 ° C. to 400 ° C. for a predetermined time. Is called.
 このように熱処理を非酸化性雰囲気中で行うことにより、金属メッキ膜3が熱処理中に酸化することを防止できる。この場合、非酸化性雰囲気としては、窒素ガス雰囲気、アルゴンガス雰囲気、一酸化炭素ガス雰囲気、又は真空雰囲気などを用いることができる。また、熱処理を300℃以上400℃以下の温度範囲で行うことにより、銅-亜鉛系合金製の金属メッキ膜3の少なくとも一部に、柱状結晶構造が再結晶化した再結晶構造を容易に且つ安定して形成できるとともに、部品本体部2が軟化することを防止できる。 By thus performing the heat treatment in a non-oxidizing atmosphere, it is possible to prevent the metal plating film 3 from being oxidized during the heat treatment. In this case, as the non-oxidizing atmosphere, a nitrogen gas atmosphere, an argon gas atmosphere, a carbon monoxide gas atmosphere, a vacuum atmosphere, or the like can be used. Further, by performing the heat treatment in a temperature range of 300 ° C. or more and 400 ° C. or less, a recrystallized structure in which the columnar crystal structure is recrystallized can be easily formed on at least a part of the metal-plated film 3 made of a copper-zinc alloy. While being able to form stably, it can prevent that the component main-body part 2 softens.
 また、例えば金属メッキ膜3が銅-錫系合金により構成されている場合には、熱処理が、加圧した非酸化性雰囲気中にて400℃以上500℃以下の温度範囲で所定時間行われる。一方、金属メッキ膜3が錫-ニッケル系合金により構成されている場合には、熱処理は、加圧した非酸化性雰囲気中にて500℃以上600℃以下の温度範囲で所定時間行われる。 For example, when the metal plating film 3 is made of a copper-tin alloy, the heat treatment is performed in a pressurized non-oxidizing atmosphere in a temperature range of 400 ° C. to 500 ° C. for a predetermined time. On the other hand, when the metal plating film 3 is composed of a tin-nickel alloy, the heat treatment is performed in a pressurized non-oxidizing atmosphere within a temperature range of 500 ° C. to 600 ° C. for a predetermined time.
 このように、例えば0.1MPa以上(好ましくは0.5MPa以上)に加圧した非酸化性雰囲気中で熱処理を行うことにより、金属メッキ膜3に含まれる錫が熱処理中に蒸発することを防止するとともに、金属メッキ膜3が酸化することを防止できる。この場合、非酸化性雰囲気としては、窒素ガス雰囲気、アルゴンガス雰囲気、又は一酸化炭素ガス雰囲気などを用いることができる。また、熱処理を所定の温度範囲で行うことにより、金属メッキ膜3の少なくとも一部に再結晶構造を容易に且つ安定して形成することができる。 Thus, for example, by performing heat treatment in a non-oxidizing atmosphere pressurized to 0.1 MPa or more (preferably 0.5 MPa or more), tin contained in the metal plating film 3 is prevented from evaporating during the heat treatment. In addition, oxidation of the metal plating film 3 can be prevented. In this case, as the non-oxidizing atmosphere, a nitrogen gas atmosphere, an argon gas atmosphere, a carbon monoxide gas atmosphere, or the like can be used. Further, by performing the heat treatment in a predetermined temperature range, a recrystallized structure can be easily and stably formed on at least a part of the metal plating film 3.
 上述のような熱処理(再結晶化処理)を行って、金属メッキ膜3の少なくとも一部に、柱状結晶構造が再結晶化した再結晶構造を形成することにより、金属メッキ膜3の表面におけるビッカース硬さをHv50以上Hv100以下に低下させるとともに、金属メッキ膜3の延性を向上させることができる。また、この熱処理を行うことにより、金属メッキ膜3に含まれる金属が部品本体部2の表層部に拡散して拡散層4が形成される。これにより、前述した本実施形態におけるファスナー構成部品1を得ることができる。 By performing the heat treatment (recrystallization process) as described above to form a recrystallized structure in which the columnar crystal structure is recrystallized in at least a part of the metal plated film 3, the Vickers on the surface of the metal plated film 3 is formed. While reducing the hardness to Hv50 or more and Hv100 or less, the ductility of the metal plating film 3 can be improved. Further, by performing this heat treatment, the metal contained in the metal plating film 3 diffuses into the surface layer portion of the component main body portion 2 to form the diffusion layer 4. Thereby, the fastener component 1 in this embodiment mentioned above can be obtained.
 なお、金属メッキ膜3は、上述のように、部品本体部2の金属母材を軟化させる温度よりも低い温度で再結晶構造を形成できるような材質で構成されている。従って、ファスナー構成部品1に金属メッキ膜3の柱状結晶構造を再結晶化させる熱処理を行っても、部品本体部2の軟化は生じ難く、部品本体部2の強度を低下させることもない。 Note that, as described above, the metal plating film 3 is made of a material that can form a recrystallized structure at a temperature lower than the temperature at which the metal base material of the component main body 2 is softened. Therefore, even if the fastener component 1 is subjected to a heat treatment for recrystallizing the columnar crystal structure of the metal plating film 3, the component main body 2 is hardly softened and the strength of the component main body 2 is not reduced.
 上記熱処理(再結晶化処理)が終了した後、例えば金属メッキ膜3が銅-亜鉛系合金により構成されている場合には、当該金属メッキ膜3に含まれる銅を酸化させて、金属メッキ膜3に黒色を付与する黒色化処理(黒染め)を更に行うことができる。具体的には、金属メッキ膜3を有するファスナー構成部品1を、水酸化ナトリウム及び亜塩素酸ナトリウムを含む強アルカリ液中に浸漬することにより、金属メッキ膜3の表面に酸化第二銅皮膜を形成する。 After the heat treatment (recrystallization treatment) is finished, for example, when the metal plating film 3 is made of a copper-zinc alloy, the copper contained in the metal plating film 3 is oxidized, and the metal plating film A blackening treatment (black dyeing) for imparting black to 3 can be further performed. Specifically, the cupper oxide film is formed on the surface of the metal plating film 3 by immersing the fastener component 1 having the metal plating film 3 in a strong alkaline solution containing sodium hydroxide and sodium chlorite. Form.
 なお、本発明において、金属メッキ膜3の黒色化処理における処理条件は、金属メッキ膜3を構成する合金の組成などに応じて任意に選択することができる。また、金属メッキ膜3を黒色化する手段も特に限定されるものではない。更に、本発明では、銅-亜鉛系合金からなる金属メッキ膜3を黒色化することに限定されず、例えば硫酸銅法やチオ硫酸塩法を用いて金属メッキ膜3の色調に変化を与えることによって、金属メッキ膜3に緑色や青色の色彩を与えることも可能である。 In the present invention, the treatment conditions in the blackening treatment of the metal plating film 3 can be arbitrarily selected according to the composition of the alloy constituting the metal plating film 3 and the like. Further, the means for blackening the metal plating film 3 is not particularly limited. Furthermore, in the present invention, the metal plating film 3 made of a copper-zinc alloy is not limited to blackening. For example, the color tone of the metal plating film 3 is changed using a copper sulfate method or a thiosulfate method. Thus, it is possible to give the metal plating film 3 a green or blue color.
 その後、金属メッキ膜3の表面が黒色化したファスナー構成部品1に対して、研磨処理を行うことができる。例えば、黒色化処理を行ったファスナー構成部品1をバレル研磨機に研磨材(研磨石など)とともに投入して研磨処理を行う。これにより、黒色化した酸化皮膜を一部剥離して、ファスナー構成部品1の表面をアンティーク調の古真鍮色に仕上げることができる。なお、この研磨処理では、ファスナー構成部品1の形状などによっては、バレル研磨の代わりにショットブラスト等の研磨方法を用いることも可能である。 Thereafter, a polishing process can be performed on the fastener component 1 whose surface of the metal plating film 3 is blackened. For example, the blackened fastener component 1 is put into a barrel polishing machine together with an abrasive (abrasive stone or the like) to perform the polishing process. Thereby, a part of the blackened oxide film is peeled off, and the surface of the fastener component 1 can be finished in an antique old brass color. In this polishing treatment, a polishing method such as shot blasting can be used instead of barrel polishing depending on the shape of the fastener component 1 and the like.
 一方、上述の熱処理を行った後、例えば金属メッキ膜3が、銅-錫系合金又は錫-ニッケル系合金により構成されている場合には、当該金属メッキ膜3は白色系の色合いを有している。このため、当該金属メッキ膜3に対して、上述のような黒色化処理を行わずに、バレル研磨又はショットブラストなどによる研磨処理を行うことができる。 On the other hand, after the above heat treatment, for example, when the metal plating film 3 is made of a copper-tin alloy or a tin-nickel alloy, the metal plating film 3 has a white color. ing. For this reason, it is possible to perform a polishing process such as barrel polishing or shot blasting on the metal plating film 3 without performing the blackening process as described above.
 更に、上記研磨処理が終了した後、得られたファスナー構成部品1を水洗して乾燥させる。その後、ファスナー構成部品1の表面保護、変色防止、及び腐食防止を目的として、ファスナー構成部品1の表面に透明なクリア塗装を施す塗装処理を行うことができる。 Furthermore, after the polishing process is completed, the obtained fastener component 1 is washed with water and dried. Thereafter, for the purpose of protecting the surface of the fastener component 1, preventing discoloration, and preventing corrosion, a coating process for applying a transparent clear coating to the surface of the fastener component 1 can be performed.
 以上のような処理工程を経て製造されたファスナー構成部品1は、その後に加締め加工等の曲げ加工が行われてスライドファスナーに用いられる。このとき、同ファスナー構成部品1に配された金属メッキ膜3は、上述のように、再結晶構造を有していることにより延性に優れている。このため、ファスナー構成部品1に曲げ加工が行われても、その曲げ加工によるファスナー構成部品1の変形に従うように、金属メッキ膜3を容易に伸ばすことが可能となる。 The fastener component 1 manufactured through the above processing steps is then subjected to bending processing such as caulking and used for a slide fastener. At this time, the metal plating film 3 disposed on the fastener component 1 is excellent in ductility because of having a recrystallized structure as described above. For this reason, even when the fastener component 1 is bent, the metal plating film 3 can be easily extended so as to follow the deformation of the fastener component 1 caused by the bending.
 これにより、ファスナー構成部品1に曲げ加工を行っても、金属メッキ膜3にひび割れやクラックを発生させ難く、更には発生させなくすることができる。特に、例えばファスナー構成部品1のサイズが大きく、曲げ加工を行った際にファスナー構成部品1の変形量が大きい場合であっても、金属メッキ膜3にひび割れやクラックを発生させずに曲げ加工を円滑に行うことが可能となる。 Thereby, even when the fastener component 1 is bent, it is difficult to generate cracks and cracks in the metal plating film 3, and it is possible to prevent them from occurring. In particular, for example, even when the size of the fastener component 1 is large and the amount of deformation of the fastener component 1 is large when bending is performed, the metal plating film 3 is bent without causing cracks or cracks. It becomes possible to carry out smoothly.
 このため、金属メッキ膜のひび割れやクラックに起因して生じていた従来の問題、例えば金属メッキ膜のひび割れやクラックから下地素材が露呈してファスナー構成部品の見栄えが悪くなるという問題や、ファスナー構成部品の下地素材に腐食が発生し易くなるという問題を容易に解消することができる。 For this reason, conventional problems that have arisen due to cracks and cracks in the metal plating film, such as problems that the base material is exposed from cracks and cracks in the metal plating film and the appearance of the fastener components deteriorates, It is possible to easily solve the problem that the base material of the component is easily corroded.
 以下、具体的な実施例を挙げて本発明をより詳細に説明する。
 実施例1として、ファスナー構成部品として、図3~図5に示したような下止具12を製造する場合について説明する。本実施例1の下止具12は、純銅からなる部品本体部と、部品本体部の表面に配された金属メッキ膜とを有している。この場合、金属メッキ膜は、銅の含有量が65wt%で亜鉛の含有量が35wt%となる銅と亜鉛の合金で構成されている。
Hereinafter, the present invention will be described in more detail with reference to specific examples.
As Example 1, a case where the bottom stopper 12 as shown in FIGS. 3 to 5 is manufactured as a fastener component will be described. The bottom stopper 12 of the first embodiment includes a component main body portion made of pure copper and a metal plating film disposed on the surface of the component main body portion. In this case, the metal plating film is made of an alloy of copper and zinc having a copper content of 65 wt% and a zinc content of 35 wt%.
 本実施例1の下止具12を製造するために、先ず、円形断面を有する長尺の純銅線に冷間圧延加工を行って、純銅線の断面を略H字形状に変形させる。続いて、断面がH字状の純銅線を、その長さ方向に所望の厚さで切断することによって、下止具12の部品本体部を作製する。その後、得られた部品本体部にバレル研磨処理を行って、部品本体部に形成されたバリを除去した。 In order to manufacture the bottom stopper 12 of the first embodiment, first, a long pure copper wire having a circular cross section is cold-rolled to deform the cross section of the pure copper wire into a substantially H-shape. Then, the component main-body part of the lower stopper 12 is produced by cut | disconnecting the pure copper wire whose cross section is H shape by the desired thickness in the length direction. Thereafter, barrel polishing was performed on the obtained component main body to remove burrs formed on the component main body.
 次に、作製した下止具12の部品本体部に、電解メッキによるメッキ処理を所定の条件で行って、部品本体部の表面に、銅-亜鉛系合金の金属メッキ膜を形成した。そして、金属メッキ膜の形成後、その金属メッキ膜の断面を透過型電子顕微鏡(TEM)によって観察した。その結果、形成した金属メッキ膜が柱状に結晶成長していること、及び、金属メッキ膜の膜厚が5.2μmであることが確認された。 Next, a plating process by electrolytic plating was performed on the component main body portion of the manufactured lower stopper 12 under predetermined conditions, and a metal plating film of a copper-zinc alloy was formed on the surface of the component main body portion. Then, after the formation of the metal plating film, the cross section of the metal plating film was observed with a transmission electron microscope (TEM). As a result, it was confirmed that the formed metal plating film was grown in a columnar shape and that the film thickness of the metal plating film was 5.2 μm.
 また、形成した金属メッキ膜をX線回折(XRD)により解析した結果、金属メッキ膜は(111)面に強く配向していることが確認された。更に、金属メッキ膜をEPMAで分析した結果、同金属メッキ膜には、銅と亜鉛の濃度比率の異なる領域が層状に形成されていることも確認された。また、金属メッキ膜のビッカース硬さを測定したところ、金属メッキ膜はHv160のビッカース硬さを有していた。 Further, as a result of analyzing the formed metal plating film by X-ray diffraction (XRD), it was confirmed that the metal plating film was strongly oriented in the (111) plane. Furthermore, as a result of analyzing the metal plating film by EPMA, it was confirmed that regions having different concentration ratios of copper and zinc were formed in layers in the metal plating film. Moreover, when the Vickers hardness of the metal plating film was measured, the metal plating film had a Vickers hardness of Hv160.
 次に、銅からなる部品本体部の表面に銅-亜鉛系合金の金属メッキ膜が形成された下止具12に対して、熱処理(再結晶化処理)を行った。この熱処理では、真空中において380℃で1時間の加熱を下止具12に行った。熱処理が終了した後、下止具12が有する金属メッキ膜の断面を透過型電子顕微鏡(TEM)によって観察した。その結果、熱処理に観察された柱状結晶構造は消失しており、柱状結晶構造が再結晶化された再結晶構造を有していることが確認された。 Next, heat treatment (recrystallization treatment) was performed on the bottom stopper 12 in which a metal plating film of a copper-zinc alloy was formed on the surface of the component main body portion made of copper. In this heat treatment, the lower stopper 12 was heated in vacuum at 380 ° C. for 1 hour. After the heat treatment was completed, the cross section of the metal plating film included in the lower stopper 12 was observed with a transmission electron microscope (TEM). As a result, the columnar crystal structure observed in the heat treatment disappeared, and it was confirmed that the columnar crystal structure had a recrystallized structure obtained by recrystallization.
 また、TEM観察では、金属メッキ膜の膜厚が、5.2μmから8.0μm程度に厚くなっているように確認された。そこで、当該金属メッキ膜をEPMAで分析したところ、金属メッキ膜の膜厚が厚くなった部分には、金属メッキ膜に含まれている亜鉛が部品本体部の銅に拡散した拡散層が形成されていることが確認された。この結果から、部品本体部の表層部に拡散層が形成されたことにより、TEM観察において金属メッキ膜の膜厚が厚くなっているように見えたものと判断される。 Further, in the TEM observation, it was confirmed that the film thickness of the metal plating film was increased from about 5.2 μm to about 8.0 μm. Therefore, when the metal plating film was analyzed by EPMA, a diffusion layer in which zinc contained in the metal plating film diffused into the copper of the component main body was formed in the portion where the thickness of the metal plating film was increased. It was confirmed that From this result, it is judged that the diffusion layer is formed on the surface layer portion of the component main body portion, so that the thickness of the metal plating film appears to be thick in the TEM observation.
 更に、熱処理した金属メッキ膜をX線回折(XRD)により解析した結果、(111)面への配向は消失し、結晶配向は見られなかった。この結果からも、金属メッキ膜は、柱状結晶構造が再結晶化された再結晶構造を有していることが確かめられた。また、熱処理後の金属メッキ膜のビッカース硬さを測定したところ、金属メッキ膜はHv80のビッカース硬さを有しており、熱処理によって金属メッキ膜のビッカース硬さが低下していることが確認された。 Furthermore, as a result of analyzing the heat-treated metal plating film by X-ray diffraction (XRD), the orientation to the (111) plane disappeared and no crystal orientation was observed. From this result, it was confirmed that the metal plating film had a recrystallized structure in which the columnar crystal structure was recrystallized. In addition, when the Vickers hardness of the metal plating film after heat treatment was measured, it was confirmed that the metal plating film had Hv80 Vickers hardness and that the Vickers hardness of the metal plating film was lowered by the heat treatment. It was.
 次に、熱処理した下止具12を、水酸化ナトリウム及び亜塩素酸ナトリウムを含む強アルカリ液中に浸漬することによって、金属メッキ膜に黒色を付与する黒色化処理を行った。その後、黒色化処理を施した下止具12に対してバレル研磨機による研磨処理を行うことによって、下止具12の色調をアンティーク調の古真鍮色に仕上げてから、同下止具12に対してクリア塗装処理を行った。 Next, the heat-treated bottom stopper 12 was immersed in a strong alkaline solution containing sodium hydroxide and sodium chlorite to perform a blackening treatment for imparting black color to the metal plating film. Thereafter, the bottom stopper 12 subjected to the blackening treatment is polished by a barrel polishing machine to finish the color tone of the bottom stopper 12 in an antique-like old brass color, and then the lower stopper 12 is applied to the bottom stopper 12. On the other hand, a clear paint treatment was performed.
 クリア塗装処理の終了後、得られた下止具12に曲げ加工を行って、同下止具12をファスナーテープ15に取り付けた(図4及び図5を参照)。そして、ファスナーテープ15に取着された下止具12の表面を肉眼で観察したところ、下止具12の金属メッキ膜にひび割れやクラックは見られず、同下止具12は、アンティーク調の色合いを均一に呈する良好な外観品質を有していた。 After completion of the clear coating process, the obtained lower stopper 12 was bent, and the lower stopper 12 was attached to the fastener tape 15 (see FIGS. 4 and 5). When the surface of the lower stopper 12 attached to the fastener tape 15 was observed with the naked eye, no cracks or cracks were found in the metal plating film of the lower stopper 12, and the lower stopper 12 was antique-like. It had a good appearance quality with a uniform hue.
 一方、本実施例1における下止具の効果を確認するために、金属メッキ膜を形成した後に熱処理を行わないこと以外は、実施例1と同様の条件で下止具を製造し(比較例)、同下止具を加締め加工することによってファスナーテープに取り付けた。そして、ファスナーテープに取着されたこの比較例に係る下止具の表面を肉眼で観察したところ、下止具の金属メッキ膜にひび割れやクラックが顕著に発生していた。更に、この下止具は、金属メッキ膜に形成されたひび割れやクラックを介して下地の金属母材が露呈し、見栄え(外観品質)が劣るものであった。 On the other hand, in order to confirm the effect of the bottom stopper in Example 1, a bottom stopper was manufactured under the same conditions as in Example 1 except that no heat treatment was performed after the metal plating film was formed (Comparative Example). ), And the lower stopper was attached to the fastener tape by caulking. When the surface of the lower stopper according to this comparative example attached to the fastener tape was observed with the naked eye, cracks and cracks were noticeably generated in the metal plating film of the lower stopper. Furthermore, this lower stopper is inferior in appearance (quality of appearance) because the underlying metal base material is exposed through cracks and cracks formed in the metal plating film.
 実施例2として、ファスナー構成部品として金属ファスナーエレメント11を製造する場合について説明する。
 本実施例2の金属ファスナーエレメント11は、銅と亜鉛の合金(黄銅)からなる部品本体部と、部品本体部の表面に配された金属メッキ膜とを有している。この場合、部品本体部を構成する合金は、銅を85wt%、亜鉛を15wt%で含有している。また、金属メッキ膜は、銅の含有量が70wt%で錫の含有量が30wt%となる銅と錫の合金で構成されている。
As Example 2, the case where the metal fastener element 11 is manufactured as a fastener component will be described.
The metal fastener element 11 of the second embodiment has a component main body portion made of an alloy of copper and zinc (brass) and a metal plating film disposed on the surface of the component main body portion. In this case, the alloy which comprises a component main-body part contains copper 85wt% and zinc 15wt%. The metal plating film is made of an alloy of copper and tin having a copper content of 70 wt% and a tin content of 30 wt%.
 本実施例2の金属ファスナーエレメント11を製造するために、所定の厚さを有する黄銅製の平板材にプレス成形を行って噛合頭部等を形成するとともに同平板材を打ち抜くことによって、金属ファスナーエレメント11の部品本体部を作製する。その後、得られた部品本体部にバレル研磨処理を行って、部品本体部に形成されたバリを除去した。 In order to manufacture the metal fastener element 11 of the second embodiment, a metal fastener is formed by pressing a flat plate made of brass having a predetermined thickness to form a meshing head and the like and punching the flat plate. A component main body of the element 11 is produced. Thereafter, barrel polishing was performed on the obtained component main body to remove burrs formed on the component main body.
 次に、作製した金属ファスナーエレメント11の部品本体部に、電解メッキによるメッキ処理を所定の条件で行って、部品本体部の表面に、銅-錫合金の金属メッキ膜を形成した。その後、金属メッキ膜が形成された金属ファスナーエレメント11に対して、熱処理(再結晶化処理)を行った。この熱処理では、0.6MPaに加圧したアルゴンガス雰囲気中において430℃で1時間の加熱を金属ファスナーエレメント11に行った。 Next, a plating process by electrolytic plating was performed on the component main body portion of the produced metal fastener element 11 under predetermined conditions, and a copper-tin alloy metal plating film was formed on the surface of the component main body portion. Thereafter, heat treatment (recrystallization treatment) was performed on the metal fastener element 11 on which the metal plating film was formed. In this heat treatment, the metal fastener element 11 was heated at 430 ° C. for 1 hour in an argon gas atmosphere pressurized to 0.6 MPa.
 続いて、熱処理した金属ファスナーエレメント11に対してクリア塗装処理を行った。その後、クリア塗装が施された金属ファスナーエレメント11に加締め加工を行って、同金属ファスナーエレメント11をファスナーテープ15に取り付けた。そして、ファスナーテープ15に取着された金属ファスナーエレメント11の表面を肉眼で観察したところ、金属メッキ膜にひび割れやクラックが発生していないことが確認された。 Subsequently, the heat-treated metal fastener element 11 was subjected to a clear painting process. Thereafter, the metal fastener element 11 to which clear coating was applied was caulked, and the metal fastener element 11 was attached to the fastener tape 15. When the surface of the metal fastener element 11 attached to the fastener tape 15 was observed with the naked eye, it was confirmed that no cracks or cracks occurred in the metal plating film.
 実施例3として、ファスナー構成部品として箱棒を製造する場合について説明する。
 本実施例3の箱棒は、亜鉛系合金を金属母材とする部品本体部と、部品本体部の表面に配された金属メッキ膜とを有している。この場合、部品本体部は、亜鉛系合金からなる金属体と、同金属体の表面に形成された銅の下地メッキ膜とを有している。また、金属メッキ膜は、銅の含有量が65wt%で亜鉛の含有量が35wt%となる銅と亜鉛の合金で構成されている。
As Example 3, a case where a box bar is manufactured as a fastener component will be described.
The box bar of the third embodiment has a component main body portion using a zinc-based alloy as a metal base material, and a metal plating film disposed on the surface of the component main body portion. In this case, the component main body includes a metal body made of a zinc-based alloy and a copper base plating film formed on the surface of the metal body. The metal plating film is made of an alloy of copper and zinc having a copper content of 65 wt% and a zinc content of 35 wt%.
 本実施例3の箱棒を製造するために、先ず、亜鉛をダイキャスト成形することにより所定の形状を有する箱棒用の金属体を形成した。続いて、得られた金属体に、電解メッキを所定の条件で行って、金属体の表面に銅の下地メッキ膜を形成することにより、箱棒の部品本体部を作製した。 In order to manufacture the box bar of Example 3, first, a metal body for a box bar having a predetermined shape was formed by die-casting zinc. Subsequently, electrolytic plating was performed on the obtained metal body under predetermined conditions, and a copper base plating film was formed on the surface of the metal body, thereby producing a component main body portion of a box bar.
 次に、作製した箱棒の部品本体部に、電解メッキによるメッキ処理を所定の条件で行って、部品本体部の表面に、銅-亜鉛系合金の金属メッキ膜を形成した。その後、金属メッキ膜が形成された箱棒に対して、熱処理(再結晶化処理)を行った。この熱処理では、0.6MPaの加圧雰囲気中において320℃で1時間の加熱を箱棒に行った。 Next, a plating treatment by electrolytic plating was performed on the component main body portion of the produced box bar under predetermined conditions to form a copper-zinc alloy metal plating film on the surface of the component main body portion. Thereafter, heat treatment (recrystallization treatment) was performed on the box bar on which the metal plating film was formed. In this heat treatment, the box bar was heated at 320 ° C. for 1 hour in a pressurized atmosphere of 0.6 MPa.
 続いて、熱処理した箱棒を、水酸化ナトリウム及び亜塩素酸ナトリウムを含む強アルカリ液中に浸漬することによって、金属メッキ膜に黒色を付与する黒色化処理を行った。更に、黒色化処理を施した箱棒に対してバレル研磨機による研磨処理を行うことによって、下止具の色調を古真鍮色に仕上げてから、同箱棒に対してクリア塗装処理を行った。 Subsequently, the heat-treated box bar was immersed in a strong alkaline solution containing sodium hydroxide and sodium chlorite to perform blackening treatment for imparting black color to the metal plating film. In addition, the box rod that had undergone blackening treatment was polished by a barrel grinder to finish the color tone of the bottom fastener into an old brass color, and then the clear coating treatment was performed on the box rod. .
 その後、クリア塗装が施された箱棒に加締め加工を行って、同箱棒をファスナーテープに取り付けた。そして、ファスナーテープに取着された箱棒の表面を肉眼で観察したところ、箱棒は全体的に均一な色調を呈しており、また、金属メッキ膜にひび割れやクラックが発生していないことが確認された。 After that, crimping was performed on the clear-painted box bar, and the box bar was attached to the fastener tape. Then, when the surface of the box stick attached to the fastener tape was observed with the naked eye, the box stick had a uniform color overall, and the metal plating film was not cracked or cracked. confirmed.
 実施例4として、ファスナー構成部品としてスライダー14用のスライダー胴体を製造する場合について説明する。本実施例4のスライダー胴体は、アルミニウム-銅-シリコン系合金を金属母材とする部品本体部と、部品本体部の表面に配された金属メッキ膜とを有している。 As Example 4, a case where a slider body for the slider 14 is manufactured as a fastener component will be described. The slider body of the fourth embodiment has a component main body portion using an aluminum-copper-silicon alloy metal base material and a metal plating film disposed on the surface of the component main body portion.
 この場合、部品本体部は、アルミニウム-銅-シリコン系合金からなる金属体と、金属体の表面に形成された亜鉛の第1下地メッキ膜と、第1下地メッキ膜の表面に形成された銅の第2下地メッキ膜とを有している。また、金属メッキ膜は、銅の含有量が65wt%で亜鉛の含有量が35wt%となる銅と亜鉛の合金で構成されている。 In this case, the component main body includes a metal body made of an aluminum-copper-silicon alloy, a first base plating film of zinc formed on the surface of the metal body, and a copper formed on the surface of the first base plating film. The second base plating film. The metal plating film is made of an alloy of copper and zinc having a copper content of 65 wt% and a zinc content of 35 wt%.
 本実施例4のスライダー胴体を製造するために、先ず、アルミニウム-銅-シリコン系合金をダイキャスト成形することにより所定の形状を有する金属体を形成した。続いて、得られた金属体に対して、無電解メッキを所定の条件で行って、金属体の表面に亜鉛の第1下地メッキ膜を形成し、更に、電解メッキを所定の条件で行って、第1下地メッキ膜の表面に銅の第2下地メッキ膜を形成することにより、スライダー胴体の部品本体部を作製した。 In order to manufacture the slider body of Example 4, first, a metal body having a predetermined shape was formed by die-casting an aluminum-copper-silicon alloy. Subsequently, electroless plating is performed on the obtained metal body under predetermined conditions to form a first base plating film of zinc on the surface of the metal body, and further, electrolytic plating is performed under predetermined conditions. Then, a second base plating film of copper was formed on the surface of the first base plating film to produce a component main body portion of the slider body.
 次に、作製したスライダー胴体の部品本体部に、電解メッキによるメッキ処理を所定の条件で行って、部品本体部の表面に、銅-亜鉛系合金の金属メッキ膜を形成した。その後、金属メッキ膜が形成されたスライダー胴体に対して熱処理(再結晶化処理)を行った。この熱処理では、真空中において330℃で1時間の加熱をスライダー胴体に行った。 Next, a plating process by electrolytic plating was performed on the component body portion of the manufactured slider body under predetermined conditions to form a copper-zinc alloy metal plating film on the surface of the component body portion. Thereafter, heat treatment (recrystallization treatment) was performed on the slider body on which the metal plating film was formed. In this heat treatment, the slider body was heated in vacuum at 330 ° C. for 1 hour.
 続いて、熱処理したスライダー胴体を、水酸化ナトリウム及び亜塩素酸ナトリウムを含む強アルカリ液中に浸漬することによって、金属メッキ膜に黒色を付与する黒色化処理を行った。更に、黒色化処理を施したスライダー胴体に対してバレル研磨機による研磨処理を行うことによって、下止具の色調を古真鍮色に仕上げてから、同スライダー胴体に対してクリア塗装処理を行った。 Subsequently, the heat-treated slider body was immersed in a strong alkaline solution containing sodium hydroxide and sodium chlorite to perform blackening treatment for imparting black color to the metal plating film. In addition, the slider body that had undergone blackening treatment was polished by a barrel grinder to finish the color tone of the bottom stopper to an old brass color, and then the clear color was applied to the slider body. .
 その後、クリア塗装が施されたスライダー胴体の引手取付部に引手を引っ掛け、更にその引手取付部に曲げ加工を行うことにより、引手をスライダー胴体に装着した。そして、曲げ加工により引手が取り付けられたスライダー胴体の表面を肉眼で観察したところ、スライダー胴体は全体的に均一な色調を呈しており、また、金属メッキ膜にひび割れやクラックが発生していないことが確認された。 After that, the handle was attached to the slider body by hooking the handle onto the handle attachment portion of the slider body that had been subjected to clear coating, and then bending the handle attachment portion. When the surface of the slider body, to which the handle is attached by bending, was observed with the naked eye, the slider body had a uniform color overall, and the metal plating film had no cracks or cracks. Was confirmed.
  1        ファスナー構成部品
  2        部品本体部
  3        金属メッキ膜
  4        拡散層
 10        スライドファスナー
 11        金属ファスナーエレメント
 12        下止具
 12a       胴部
 12b       腕部
 13        上止具
 14        スライダー
 15        ファスナーテープ
 15a       芯紐部
DESCRIPTION OF SYMBOLS 1 Fastener component 2 Component main body part 3 Metal plating film 4 Diffusion layer 10 Slide fastener 11 Metal fastener element 12 Lower stopper 12a Body part 12b Arm part 13 Upper stopper 14 Slider 15 Fastener tape 15a Core string part

Claims (18)

  1.  金属製の部品本体部(2) の表面に金属メッキ膜(3) が形成され、前記金属メッキ膜(3) の形成後に前記部品本体部(2) の少なくとも一部に曲げ加工が行われるスライドファスナー用のファスナー構成部品(1) であって、
     前記曲げ加工の前に熱処理が行われることにより、前記金属メッキ膜(3) は、結晶構造の少なくとも一部が再結晶化した再結晶構造を有してなる、
    ことを特徴とするファスナー構成部品。
    A slide in which a metal plating film (3) is formed on the surface of the metal component main body (2), and bending is performed on at least a part of the component main body (2) after the metal plating film (3) is formed. Fastener components (1) for fasteners,
    By performing a heat treatment before the bending process, the metal plating film (3) has a recrystallized structure in which at least a part of the crystal structure is recrystallized.
    A fastener component characterized by that.
  2.  前記再結晶構造は、前記金属メッキ膜(3) を前記部品本体部(2) の表面に柱状結晶構造に形成した後、同金属メッキ膜(3) に前記熱処理を行って前記柱状結晶構造の少なくとも一部を再結晶化することにより形成されてなる請求項1記載のファスナー構成部品。 The recrystallized structure is formed by forming the metal plating film (3) に in a columnar crystal structure on the surface of the component body (2), and then performing the heat treatment on the metal plating film (3). The fastener component according to claim 1, wherein the fastener component is formed by recrystallizing at least a part thereof.
  3.  前記部品本体部(2) は、銅又は銅-亜鉛系合金からなる請求項1記載のファスナー構成部品。 The fastener component according to claim 1, wherein the part main body (2) is made of copper or a copper-zinc alloy.
  4.  前記部品本体部(2) は、少なくとも75wt%以上100wt%以下の銅と、0wt%以上25wt%以下の亜鉛とを含有してなる請求項3記載のファスナー構成部品。 4. The fastener component according to claim 3, wherein the component main body (2) includes at least 75 wt% to 100 wt% copper and 0 wt% to 25 wt% zinc.
  5.  前記部品本体部(2) は、亜鉛又は亜鉛系合金からなる金属体と、前記金属体の表面に配され、銅からなる下地メッキ膜とを有してなる請求項1記載のファスナー構成部品。 The fastener component according to claim 1, wherein the component main body (2) has a metal body made of zinc or a zinc-based alloy and a base plating film made of copper and disposed on the surface of the metal body.
  6.  前記部品本体部(2) は、アルミニウム系合金からなる金属体と、前記金属体の表面に配され、亜鉛からなる第1下地メッキ膜と、前記第1下地メッキ膜の表面に配され、銅からなる第2下地メッキ膜とを有してなる請求項1記載のファスナー構成部品。 The component main body (2) is disposed on the surface of the metal body made of an aluminum alloy, the first base plating film made of zinc, and the surface of the first base plating film. The fastener component according to claim 1, further comprising: a second base plating film made of
  7.  前記金属メッキ膜(3) は、銅-亜鉛系合金、銅-錫系合金、及び、錫-ニッケル系合金の群から選択される少なくとも1つにより構成されてなる請求項1記載のファスナー構成部品。 The fastener component according to claim 1, wherein the metal plating film (3) is made of at least one selected from the group consisting of a copper-zinc alloy, a copper-tin alloy, and a tin-nickel alloy. .
  8.  前記再結晶構造を有する前記金属メッキ膜(3) は、1μm以上10μm以下の膜厚を有してなる請求項1記載のファスナー構成部品。 The fastener component according to claim 1, wherein the metal plating film (3) having the recrystallized structure has a thickness of 1 µm to 10 µm.
  9.  前記再結晶構造を有する前記金属メッキ膜(3) は、Hv50以上Hv100以下のビッカース硬さを有してなる請求項1記載のファスナー構成部品。 The fastener component according to claim 1, wherein the metal plating film (3) having the recrystallized structure has a Vickers hardness of Hv50 or higher and Hv100 or lower.
  10.  前記部品本体部(2) の前記金属メッキ膜(3) 側の表層部に、前記金属メッキ膜(3) に含まれる金属が拡散して形成された拡散層(4) を有してなる請求項1記載のファスナー構成部品。 A diffusion layer (4) formed by diffusing a metal contained in the metal plating film (3) in the surface layer portion on the metal plating film (3) side of the component main body (2) is formed. Item 1. A fastener component according to item 1.
  11.  前記ファスナー構成部品(1) は、ファスナーエレメント(11)、止具(12,13) 、開離嵌挿具、及び、スライダー(14)の群から選択される少なくとも1つの部品である請求項1記載のファスナー構成部品。 The fastener component (1) is at least one component selected from the group consisting of a fastener element (11), a fastener (12, 13), a split-fitting insert, and a slider (14). The fastener component described.
  12.  請求項1~11のいずれかに記載のファスナー構成部品(1) が曲げ加工されて用いられてなることを特徴とするスライドファスナー。 A slide fastener characterized in that the fastener component (1) according to any one of claims 1 to 11 is bent and used.
  13.  金属製の部品本体部(2) の表面に金属メッキ膜(3) が配され、前記金属メッキ膜(3) の形成後に前記部品本体部(2) の少なくとも一部に曲げ加工が行われるスライドファスナー用のファスナー構成部品の製造方法であって、
     前記部品本体部(2) の表面に前記金属メッキ膜(3) を形成すること、及び、
     前記曲げ加工の前に、前記金属メッキ膜(3) を再結晶化温度以上に加熱する熱処理を行うことにより、前記金属メッキ膜(3) の少なくとも一部が再結晶化した再結晶構造を形成すること、
    を含んでなることを特徴とするファスナー構成部品の製造方法。
    A slide in which a metal plating film (3) is arranged on the surface of the metal component main body (2), and bending is performed on at least a part of the component main body (2) after the formation of the metal plating film (3) A method of manufacturing a fastener component for a fastener,
    Forming the metal plating film (3) on the surface of the component main body (2); and
    Before the bending process, a heat treatment is performed to heat the metal plating film (3) to a recrystallization temperature or higher to form a recrystallized structure in which at least a part of the metal plating film (3) is recrystallized. To do,
    The manufacturing method of the fastener component characterized by including.
  14.  前記部品本体部(2) の表面に配される前記金属メッキ膜(3) を、柱状結晶構造に形成すること、及び、
     前記柱状結晶構造を有する前記金属メッキ膜(3) に前記熱処理を行うことにより前記再結晶構造を形成すること、
    を含んでなる請求項13記載のファスナー構成部品の製造方法。
    Forming the metal plating film (3) disposed on the surface of the component main body (2) in a columnar crystal structure; and
    Forming the recrystallized structure by performing the heat treatment on the metal plating film (3) having the columnar crystal structure;
    The method for manufacturing a fastener component according to claim 13, comprising:
  15.  前記金属メッキ膜(3) を、銅-亜鉛系合金により構成すること、及び、
     前記熱処理で前記金属メッキ膜(3) を300℃以上400℃以下に加熱すること、
    を含んでなる請求項13記載のファスナー構成部品の製造方法。
    The metal plating film (3) is made of a copper-zinc alloy, and
    Heating the metal plating film (3) to 300 to 400 ° C. by the heat treatment;
    The method for manufacturing a fastener component according to claim 13, comprising:
  16.  前記金属メッキ膜(3) を、銅-錫系合金により構成すること、及び、
     前記熱処理で前記金属メッキ膜(3) を400℃以上500℃以下に加熱すること、
    を含んでなる請求項13記載のファスナー構成部品の製造方法。
    The metal plating film (3) is made of a copper-tin alloy, and
    Heating the metal plating film (3) to 400 ° C. or more and 500 ° C. or less by the heat treatment;
    The method for manufacturing a fastener component according to claim 13, comprising:
  17.  前記金属メッキ膜(3) を、錫-ニッケル系合金により構成すること、及び、
     前記熱処理で前記金属メッキ膜(3) を500℃以上600℃以下に加熱すること、
    を含んでなる請求項13記載のファスナー構成部品の製造方法。
    The metal plating film (3) is made of a tin-nickel alloy; and
    Heating the metal plating film (3) to 500 ° C. or more and 600 ° C. or less by the heat treatment;
    The method for manufacturing a fastener component according to claim 13, comprising:
  18.  前記熱処理によって、前記金属メッキ膜(3) が有するHv120以上のビッカース硬さを、Hv50以上Hv100以下にすることを含んでなる請求項13記載のファスナー構成部品の製造方法。 14. The method of manufacturing a fastener component according to claim 13, further comprising setting the Vickers hardness of Hv120 or higher of the metal plating film (3) to be Hv50 or higher and Hv100 or lower by the heat treatment.
PCT/JP2009/071667 2009-12-25 2009-12-25 Zipper component and slide zipper, and method for producing zipper component WO2011077567A1 (en)

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JP2011547176A JP5490144B2 (en) 2009-12-25 2009-12-25 Fastener components and slide fasteners
US13/518,928 US20120297583A1 (en) 2009-12-25 2009-12-25 Zipper Component and Slide Zipper, and Method for Producing Zipper Component
EP09852582.7A EP2517593B1 (en) 2009-12-25 2009-12-25 Zipper component and slide zipper
ES09852582.7T ES2557600T3 (en) 2009-12-25 2009-12-25 Zip closure component and zip closure
KR1020127016265A KR101388417B1 (en) 2009-12-25 2009-12-25 Zipper component and slide zipper
CN200980162995.9A CN102665473B (en) 2009-12-25 2009-12-25 Zipper component and slide zipper
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US20120297583A1 (en) 2012-11-29
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KR101388417B1 (en) 2014-04-22
CN102665473B (en) 2015-04-22

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