WO2008105005A1 - Yankee cylinder for paper producing machine - Google Patents
Yankee cylinder for paper producing machine Download PDFInfo
- Publication number
- WO2008105005A1 WO2008105005A1 PCT/IT2007/000147 IT2007000147W WO2008105005A1 WO 2008105005 A1 WO2008105005 A1 WO 2008105005A1 IT 2007000147 W IT2007000147 W IT 2007000147W WO 2008105005 A1 WO2008105005 A1 WO 2008105005A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- yankee cylinder
- cylinder according
- cylindrical shell
- weld
- yankee
- Prior art date
Links
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F5/00—Dryer section of machines for making continuous webs of paper
- D21F5/02—Drying on cylinders
- D21F5/021—Construction of the cylinders
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/3188—Next to cellulosic
- Y10T428/31895—Paper or wood
- Y10T428/31899—Addition polymer of hydrocarbon[s] only
Definitions
- This invention concerns improvements to the construction of so-called Yankee cylinders for drying paper in wet paper producing systems.
- a wet process is most commonly used, in which a slurry of cellulose fibers and water, with possible additives of a varying nature, is distributed through one or more headboxes on a formation wire, which moves along a direction of advancement. A small amount of water is drained through the wire to increase the dry content of the layer of slurry, which forms on the wire itself. With subsequent passages between more wires and/or wires and felts, a gradual reduction in the water content is achieved from the cellulose fiber layer to reach a suitable consistency, in other words a suitable dry content which allows the passage of the sheet of paper through a drying system.
- the drying system includes a so-called Yankee cylinder.
- This is a large cylinder, typically with a 2-6 m diameter, internally heated for example by steam, and around which the sheet of wet paper is guided.
- the paper dries due to the heat from inside the Yankee cylinder and is then removed from the cylindrical surface of the cylinder itself, for example using a doctor blade or simply by tension. Removal by scraping is typically used in the production of crepe paper, as the blade in addition to removing the sheet of dried fibers from the Yankee cylinder, introduces a certain level of crepe which makes the paper elastic. Removal through tension is used for the production of smooth paper.
- the Yankee cylinders are produced in cast iron. These cylinders are of heavy weight and therefore present a considerable thermal inertia and a poor performance due to the features of thermal transmission through the cylinder wall towards the paper to be dried.
- US-A-3911595 and US-A-4320582 disclose construction systems of Yankee cylinders through assembly by bolting a cylindrical shell and so-called ends or end walls which close the surfaces at the ends the cylinder itself and to which are fixed journals, through which the cylinder is supported in appropriate roller bearings and through which the thermal carrier fluid, usually steam, is circulated, to heat the Yankee cylinder.
- An object of this invention is to provide a Yankee cylinder, more specifically a steel Yankee cylinder, using a simple and safe construction system.
- the invention provides a steel Yankee cylinder including a cylindrical shell joined to two ends, to which are fixed support journals, characterized in that the cylindrical shell is secured to the ends through a circumferential welding produced between contact surfaces of each end and the cylindrical shell respectively.
- the cylinder has a welding including a circular bead on one surface, preferably the external surface of the cylinder, and a back bead, i.e. a secondary welding bead, on the other surface, preferably the internal face of the cylinder. This guarantees a greater integrity of the welding and greater safety.
- the welding bead and, if present, the back weld are in a position to allow radiographic testing.
- the back weld of the bead it is preferable for the back weld of the bead to be arranged on an exposed surface of the cylinder structure, within the cylinder itself. It is therefore possible to lay out the radiographic appliance on the internal and external faces of the cylinder welding zone and therefore control the quality of the welding itself, verifying that this fulfils the requirements of resistance to the elevated mechanical stress to which it is submitted.
- Fig. 1 shows a longitudinal section of a Yankee cylinder in a first embodiment
- Fig. 2 shows an enlargement of a portion of the Yankee cylinder in of the welding area between one of the ends and the cylindrical shell;
- Fig. 3 shows an enlarged detail of the welding of Fig. 2;
- Fig. 4 shows an enlargement of the portion of anchorage of a tie inside the cylinder and coaxial to it;
- Fig. 5 shows an enlargement of the welding area and anchorage of the tie at the respective end;
- Fig. 6 shows a similar enlargement to that of Fig. 3 of an alternative embodiment of the welding between the end and the shell;
- Fig. 7 shows a similar enlargement to that of Fig. 6 of a modified embodiment of the invention.
- Fig. 8 and 9 show an alternative embodiment of the anchorage of the inside tie at the respective end of the Yankee cylinder
- Fig. 10A, 10B schematically show two methods for the construction of the cylindrical shell of the Yankee in multiple sections welded together;
- Fig. 11 shows a partial longitudinal section of a Yankee cylinder in a modified embodiment, with curved end;
- Fig. 12A and 12B show an enlargement of the detail indicated with XII in Fig. 11 , according to two alternative embodiments;
- FIG. 13A.13B, 13C show an enlargement of the detail indicated with XII in - -
- a first configuration of the Yankee cylinder according to the invention will be described below.
- the cylinder includes a main body 1 and two journals 3 through which the cylinder is supported by means of roller bearings 5 and 7. Through journals 3 a thermal carrier fluid is circulated, usually steam, that fills the internal chamber of the Yankee cylinder.
- the chamber is constructed in body 1 of the cylinder, which is defined by a cylindrical shell 11 composed of a rolled metal, sheet with abutting edges and welded along a generatrix or along a line sloped on the cylindrical surface of the cylinder itself.
- the final cylindrical shell can also be manufactured through jointing of two or more cylinders obtained by rolling and welding metal sheets.
- the jointing between two adjacent cylindrical shells can be realized through circumferential welding, if the contact occurs on a line orthogonal to the axis of the shell, or elliptical welding, if the contact occurs on a sloping plane with respect to the axis of the shell.
- the shell 11 is joined to the ends 13 and 15 to which are in turn fixed, in a way which will be described below, the journals 3.
- each journal 3 has a flanged portion 3A joined for example through bolts 16 to respective end sides 13.
- the screws 16 are arranged in a circular lay out around the holes 13A and 15A realized in the ends 13 and 15.
- the internal surface of the rolled sheet metal forming the cylindrical shell 11 is provided with circular grooves 11A within which the condensate is collected that forms by the release of thermal energy from the steam fed into the internal chamber of the body 1 of the Yankee cylinder towards the circumference.
- the condensate is extracted from the bottom of the circular grooves 11A and re-cycled.
- the cylindrical shell 11 is joined to the ends 13 and 15 through a welding produced with circular welding beads.
- Fig. 2 and 3 show in detail a way of producing the joining welding between end 13 and the cylindrical shell 11.
- the welding of the opposing end 15 of shell 11 is produced in a substantially symmetrical manner.
- the weld bead is preferably of a flat type, its external surface is flush with the external surface of the cylindrical shell 11. If the latter is provided with a hard facing, for example applied with an arc, the coating forms a continuous layer on the cylindrical surface of the shell 11 and the weld bead.
- the end 13 is provided with a circular depression 25 which develops around the axis A-A of the Yankee cylinder, adjacent to the position in which the weld bead C1 is formed.
- the circular depression 25 has a beveled transversal section with a profile defined by large radius curves joined to the nearby surfaces of the respective end.
- This annular depression or concavity 25 can have for example a bottom surface 25A which gradually rises in a radial direction towards the axis of the Yankee cylinder from a position 25B of maximum depth of the depression 25 to a position 25C to join to the essentially flat front surface 25D of the end 13.
- the depression 25 has a circular connection 25E arranged radially to the outside with respect to the position of maximum depth 25B of the cavity or circular depression 25, which develops towards the inside of the chamber of the Yankee cylinder defining a circular edge 25F forming at least part of the wall of the bottom of the U-shaped volume in which the weld bead C1 is formed.
- An opposing edge 25F circular in shape is formed on the front wall of the cylindrical shell 11.
- the two opposing circular edges 25F are abutting to limit the volume of the bead C.
- a back weld is provided, indicated with R.
- the back weld can be in provided in correspondence of two bevels formed on the opposing circular edges 25F that guide the formation of the back weld itself.
- the weld bead C1 can be on the inside of the cylinder and the back weld R on the outside.
- the weld bead C1 and the back weld R can be easily radiographed thanks to their position in relation to the elements 11 and 13 and in particular thanks to the circular depression 25.
- the latter furthermore, causes a deviation of the lines of force within the material forming the Yankee cylinder wheii this is submitted to the stress generated during operation. This shape of lines of force reduces the stress on the weld bead and therefore the risk of its failing.
- the position of the cylindrical shell 11 directly adjacent to the weld bead C1 presents a structure designed specifically to improve the conditions of loading of the weld bead and to increase the thickness of the bead C1 in a radial direction.
- the cylindrical shell 11 presents, close to each of the end edges, a cylindrical wall portion of a gradually growing thickness from a zone of minimum thickness S1 to a zone of maximum thickness S2 behind the weld bead C1.
- the ends 13 and 15 are butt joined to the front edges of the cylindrical shell 11 with a U shaped bead with internal back weld.
- Fig. 6 shows, a configuration of this kind, in an enlarged section similar to the section of Fig.3.
- the weld bead still indicated as C1 and U-shape, is in a position defined between two opposing bevels, the first on a circumferential edge of the end 13, and indicated with 23X and the other on an internal portion of the cylinder shell 11 , indicated with 21X.
- the welding is formed with an internal back weld R
- a depression, indicated with 25, having a circular shape and arranged adjacent to the weld bead C1 and its back weld R made on the internal surface of the unit 11 , 13.
- the depression 25, again characterized by a particularly gentle profile of its cross section and with large curvature radii, optimizes the shape of the lines of force in the area of the weld itself, reducing the stress to which this is subjected by effect of the internal pressure of the Yankee cylinder.
- the weld bead C1 can be on the inside of the cylinder and the back weld R on the outside.
- the joining weld of each end to the cylindrical shell can have a V shape, a 1/2V shape, preferably with a back weld, or a K or X shape, with an internal and external bead. It is not excluded that the weld is a double U, rather than U with opposing back weld. The illustrated weld, nonetheless, presents greater resistance for the kind of stresses to which it is subjected.
- the two ends 13 and 15 of the Yankee cylinder are joined not only by the cylindrical shell 11 , but also by an internal tie indicated as 31.
- the internal tie 31 is coaxial to the cylinder and is in the form of a tubular structure.
- the internal tie 31 can be pre-taut, to compensate for the thermal stress due to the differential expansions between the various parts of the Yankee cylinder.
- the tubular structure of the tie 31 indicated by 31 A, is provided with suitable holes 33 for the passage of the ducts of the condensate extraction system (not shown in the drawing), as well as holes 34 of a smaller diameter for the circulation and distribution of the steam.
- the tie 31 are furthermore provided with suitable human passages 36 for access and maintenance within the circular crown-shaped volume.
- the tubular structure of the tie 31 is butt joined to two respective annular bodies 35 and 37, one of which is shown in particular in Fig.4.
- the annular bodies 35 and 37 are bound to the respective ends 13 and 15.
- each of the two annular bodies 35 is provided with a series of through holes arranged externally and a series of through holes arranged internally with respect to the circumference along which the tubular structure 31A is but welded to the annular body 35.
- the junction between the annular body 35, 37 and the end 13, 15 is obtained through two series of screws 39 arranged respectively externally and internally of an ideal cylindrical surface forming an ideal extension of the tubular structure 31A.
- each annular body 35, 37 is provided a reinforcement ring 41 welded in 43 and 45 with a double weld bead around the opening 13A, 15A, of - ti the end 13 or 15 respectively.
- the junction between the tubular structure 31A of the tie 31 and the annular bodies 35, 37 is obtained through a K or X shaped weld, made with a double weld bead C2 formed in the space formed by two V shaped bevels of the surface of the front end of the tubular structure 31 A and a circular edge 45 (or a V shaped edge) of the respective annular body 35, 37.
- the structure of the central tie 31 and its junction to the ends 13, 15 can also be made according to different configurations with respect to that illustrated in Fig. 4 and 5.
- An alternative embodiment is shown in Fig. 8.
- the tie 31 has a tubular structure 31A butt welded, with, K-shaped or X- shaped double bead C3, to an annular projection 49 formed on an annular body 51 welded by means of a double weld bead C4 within a hole located in the respective end 13 or 15.
- the annular body 51 has a housing 53, within which is inserted the flanged portion 3A of the respective journal 3, which is then fixed to the complex formed by end 13 with the circular body 51 rigidly welded to it through a screw coupling as shown in Fig. 8.
- Fig. 9 shows another embodiment of the junction between the tie 31 and the ends 13, 15 of the Yankee cylinder.
- the weld between the tubular structure 31A and the circular body 51 is not a but weld with double bead C3, C3 as shown in Fig. 8, but rather formed with a single weld bead C5.
- the annular body 51 is still joined by a weld bead C4, C4 to the main part of the end 13 and the complex 13, 51 is connected with a screw coupling to the flanged part 3A of the respective journal 3.
- the screw connection can be realized by screwing the screw into a blind hole (as shown in Fig. 9) or screwing it through a passing hole to a nut placed inside the cylinder.
- a second potential problem is the fact that a bolted connection does not protect from the infiltration of oxidizing agents between the connection surfaces. If, for example, following the stress of operation, even a partial separation of the connection surfaces were to occur, humidity possibly mixed with chemical agents present in the process could penetrate between the surfaces. In this condition a layer of oxide could form preventing closure of the connection. This layer of oxide can over time increase in thickness until it compromises the safety of the connection.
- Fig. 7 shows a modified embodiment of the invention, in which the junction between the cylindrical shell 11 and the ends 13, 15 occurs through the use of a crown of screws or bolts, but avoiding the aforementioned drawbacks deriving from an elevated flexural stress of the screws. Equal numbers indicate equal or equivalent parts to those of the previous embodiment.
- a ring 61 is welded for example through a V-shaped weld bead C6 (without with this wanting to exclude other and different forms of weld bead).
- Ring 61 has an externally cylindrical surface of a diameter substantially equal to the internal diameter of the end portion of the cylindrical shell 11 , which is placed around ring 61 and brought to abut with its front surface 11A against the internal front surface 13B of the end 13.
- a series of screws 63 mechanically connect the end 13 and the cylindrical shell 11.
- a similar junction is required between end 15 and the other end of the cylindrical shell 11.
- This conformation also presents the further advantage of allowing the application of a seal gasket 65 for example a gasket in rubber or copper.
- a seal gasket 65 for example a gasket in rubber or copper. This can be lodged in a circular housing in the externally radial surface of the ring 61 , i.e. the surface on contact with the cylindrical shell 11. This gasket further guarantees against the leakage of steam under pressure from the Yankee cylinder.
- Fig 7 shows a structure of tie 31 essentially equivalent to those of Fig.1 to 5 but it must be understood that in this case the tie 31 can be anchored for example as shown in Fig. 8 and 9.
- Body 1 of the Yankee cylinder can be manufactured with a single metal sheet of a width equal to the length of the cylinder, shaped and with butt welded opposing edges. Nevertheless, above all in the case of Yankee cylinders of elevated axial length, the cylindrical shell of body 1 can be produced in multiple sections, for example by two sheet metals each shaped to form a cylindrical wall and then welding the two cylinder portions to one another along a circular line. This way of forming body 1 of the Yankee cylinder is shown in Fig. 10A. 101 and 102 indicate the two shaped sheet metals butt welded at T.
- CT indicates two circumferential butt edges welded to each other to form a single circumferential welding line CS, which is located on a plane orthogonal to the axis of the cylinder.
- Fig. 10B shows a method of manufacturing the cylindrical shell 1 of the Yankee cylinder with two portions of sheet steel 101 , 102 which have opposing inclined edges, so that welding of the two portions of the cylindrical shell 1 of the Yankee cylinder occurs along a line CS 1 lying n a plane which is non orthogonal to the axis of the cylinder. If necessary, the cylindrical shell can be obtained by welding together more than two portions according to what is illustrated in Fig. 10A-and 10B.
- the Yankee cylinder can be provided with ends 13,15 having a curved or partially curved cross section, with a concavity turned to the outside and a convexity turned towards the inside of the cylinder.
- the curved portion of the ends is formed by means of a circular wall with a curved cross section (that is a section according to a radial plane).
- the wall is welded along an external circumference of the shell or to a flat circular portion of the end.
- this circular wall is welded along an internal circumference to a circular plate, preferably flat, defining the central part of the end, to which the relevant journal is fixed.
- the curved shape allows greater resistance to the high pressure inside the cylinder, with thinner wall thicknesses than that of a flat wall.
- Fig. 11 shows a longitudinal section of one of the two ends, in the example of end 15, of the Yankee cylinder with curved end.
- 15X indicates a curved wall having an annular development, with the concavity facing outwards. It is welded along a circumferential edge internally to a circular flat plate 15Y forming the central portion of the end 15, to which the journal 3 is fixed. Along an external circumferential edge the portion of curved wall 15X is welded to an external ring 15Z.
- the diameter of the annular plate 15Y is such that the internal tubular tie 31 is anchored to annular plate 15Y itself. The diameter of the weld between walls 15X and 15Y is therefore greater than the diameter of the internal tie 31.
- the weld between walls 15X and 15Y is a double U or double V shaped weld, as shown in Fig. 12A.
- the weld can be a 1 /a V weld.
- the weld will present a double weld bead, internally and externally, or a weld bead on a face and a back weld on the other.
- the diameter of the plate 15Y is less than the diameter of the internal tubular tie 31 , so that the latter is anchored, with one of the systems already described in precedence, to the portion of curved wall 15X.
- the wall 15X can present for example flattened angular portions 18A, 18B along which rest the heads of the fixing screws or bolts.
- a compensator ring 18C is inserted on the internal surface of the annular curved portion 15X, between the latter and the tie 31 , is inserted a compensator ring 18C.
- the portion of curved wall 15X is welded with a double U, double V, 14 V weld, with a weld bead on one face and a back weld on the other, or with any other suitable shape of the weld, to the external ring 15Z (Fig. 13A), which in turn is welded to the cylindrical shell 11.
- the cross section of the ring 15Z is shaped like the diametrically more external portion of the ends 13, 15 described with reference to Fig. 1 to 9.
- the weld on the terminal edge of the cylindrical shell 11 is made in a similar way.
- the portion of curved wall 15X is welded with a U shaped weld and an internal back weld, or with a double U, double V, Vz V shaped weld or with other suitably shaped welds, directly to a circumferential edge of the end of the cylindrical shell 11.
- the cylindrical shell 11 can have a circular edge turned inwards, as shown in Fig.
- the weld is realized with an external weld bead and an internal back weld, with a similar solution to that of the weld of Fig. 6.
- the curved annular portion 15X has an external diameter equal to the' External diameter of the cylindrical shell 11 and the latter is butt welded to the internal surface of the wall 15X.
- the weld is realized with an external circular bead and an internal back weld (Fig. 13C) though not excluding other constructive solutions.
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- Drying Of Solid Materials (AREA)
Abstract
Description
Claims
Priority Applications (11)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL12164021T PL2476805T3 (en) | 2007-03-01 | 2007-03-01 | Yankee cylinder for paper producing machine |
ES07736654T ES2385259T3 (en) | 2007-03-01 | 2007-03-01 | Yankee cylinder for a papermaking machine |
PT07736654T PT2126203E (en) | 2007-03-01 | 2007-03-01 | Yankee cylinder for a paper producing machine |
US12/528,673 US8438752B2 (en) | 2007-03-01 | 2007-03-01 | Yankee cylinder for paper producing machine |
EP20120164021 EP2476805B1 (en) | 2007-03-01 | 2007-03-01 | Yankee cylinder for paper producing machine |
PL07736654T PL2126203T3 (en) | 2007-03-01 | 2007-03-01 | Yankee cylinder for a paper producing machine |
PCT/IT2007/000147 WO2008105005A1 (en) | 2007-03-01 | 2007-03-01 | Yankee cylinder for paper producing machine |
CN2007800519577A CN101641475B (en) | 2007-03-01 | 2007-03-01 | Yankee cylinder for paper producing machine |
EP20070736654 EP2126203B1 (en) | 2007-03-01 | 2007-03-01 | Yankee cylinder for a paper producing machine |
DE202007019227U DE202007019227U1 (en) | 2007-03-01 | 2007-03-01 | Yankee cylinder for a papermaking machine |
BRPI0721415-4A BRPI0721415B1 (en) | 2007-03-01 | 2007-03-01 | yankee cylinder made of steel, which includes a cylindrical housing joined at two ends |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/IT2007/000147 WO2008105005A1 (en) | 2007-03-01 | 2007-03-01 | Yankee cylinder for paper producing machine |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2008105005A1 true WO2008105005A1 (en) | 2008-09-04 |
Family
ID=38508804
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IT2007/000147 WO2008105005A1 (en) | 2007-03-01 | 2007-03-01 | Yankee cylinder for paper producing machine |
Country Status (9)
Country | Link |
---|---|
US (1) | US8438752B2 (en) |
EP (2) | EP2476805B1 (en) |
CN (1) | CN101641475B (en) |
BR (1) | BRPI0721415B1 (en) |
DE (1) | DE202007019227U1 (en) |
ES (1) | ES2385259T3 (en) |
PL (2) | PL2126203T3 (en) |
PT (1) | PT2126203E (en) |
WO (1) | WO2008105005A1 (en) |
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Also Published As
Publication number | Publication date |
---|---|
PL2476805T3 (en) | 2013-12-31 |
US8438752B2 (en) | 2013-05-14 |
US20100132903A1 (en) | 2010-06-03 |
CN101641475A (en) | 2010-02-03 |
BRPI0721415B1 (en) | 2020-11-10 |
DE202007019227U1 (en) | 2011-05-05 |
EP2126203B1 (en) | 2012-06-06 |
EP2476805B1 (en) | 2013-08-21 |
EP2476805A1 (en) | 2012-07-18 |
CN101641475B (en) | 2012-07-25 |
EP2126203A1 (en) | 2009-12-02 |
PT2126203E (en) | 2012-08-09 |
BRPI0721415A2 (en) | 2013-01-01 |
PL2126203T3 (en) | 2012-11-30 |
ES2385259T3 (en) | 2012-07-20 |
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