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WO2007010711A1 - Embroidery machine - Google Patents

Embroidery machine Download PDF

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Publication number
WO2007010711A1
WO2007010711A1 PCT/JP2006/312590 JP2006312590W WO2007010711A1 WO 2007010711 A1 WO2007010711 A1 WO 2007010711A1 JP 2006312590 W JP2006312590 W JP 2006312590W WO 2007010711 A1 WO2007010711 A1 WO 2007010711A1
Authority
WO
WIPO (PCT)
Prior art keywords
needle
looper
shaft
feed
sewing machine
Prior art date
Application number
PCT/JP2006/312590
Other languages
French (fr)
Japanese (ja)
Inventor
Toshiaki Osada
Original Assignee
Nara Sewing Machine Industrial Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nara Sewing Machine Industrial Co., Ltd. filed Critical Nara Sewing Machine Industrial Co., Ltd.
Publication of WO2007010711A1 publication Critical patent/WO2007010711A1/en

Links

Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C15/00Making pile fabrics or articles having similar surface features by inserting loops into a base material
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B57/00Loop takers, e.g. loopers
    • D05B57/30Driving-gear for loop takers
    • D05B57/32Driving-gear for loop takers in chain-stitch sewing machines
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B57/00Loop takers, e.g. loopers
    • D05B57/02Loop takers, e.g. loopers for chain-stitch sewing machines, e.g. oscillating
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B85/00Needles
    • D05B85/006Hooked needles

Definitions

  • the present invention relates to an embroidery sewing machine capable of chain stitching.
  • chain stitch is a sewing method in which a thread is sewn in an annular shape with a needle, and is performed using a needle having a hook (hook) called a hook needle. A part of the hook part is opened to be an opening part for inserting a thread, and the thread is applied to the thread holding part which is a space inside the hook part through the opening part for inserting the thread. The thread held by the thread is released from the thread holding part to the outside of the hook part through the thread insertion opening part.
  • moss stitches there are two typical sewing methods for chain stitches: moss stitches and chain stitches.
  • the moss stitch is as follows.
  • a thread ring is formed at a predetermined pitch on the upper surface, which is called a moss stitch.
  • a chain stitch sewing machine has been proposed that includes a control device that controls the control motor at the timing (see Patent Document 1, for example).
  • an embroidery sewing machine that performs conventional chain stitching! Has an annular feed frame that can vibrate up and down and in a predetermined feed direction so as to surround the periphery of the tip of the needle.
  • the feed direction of this feed frame can be rotated 360 degrees freely by synchronizing it with the direction of the heel needle and the direction of the looper that rotates in synchronization with the heel needle below the heel needle.
  • a handle embroidery sewing machine that can be embroidered has been proposed.
  • Patent Document 1 Japanese Patent Laid-Open No. 8-84880
  • the occlusion of the operating gear for transmitting the driving force from the driving unit is removed and rotated 180 degrees, or the operating gear attached to the driving unit is removed from the main shaft force and the looper is operated as the operating gear. And it was necessary to rotate it 180 degrees.
  • the work of adjusting the direction of the needle or needle bar is inaccurate by visual inspection, and skill is required for the adjustment.
  • the work to rotate the direction of the looper 180 degrees is a work at the bottom of the machine body, and it is also a work to remove a precise and very small part called the looper or to remove and switch the operating gear, which requires skill.
  • the present invention has been made in view of the above circumstances, and provides an embroidery machine capable of easily and safely switching between two types of chain stitches, moss stitches and chain stitches, and methods. .
  • the present invention proposes the following means!
  • the present invention includes a needle portion having a heel needle, a looper that guides a thread to the heel portion of the heel needle, a feed mechanism that moves a sewing product in a predetermined feed direction, and an axial direction of the needle portion of the heel needle
  • the drive unit that synchronizes the reciprocating motion with respect to the actuator, the reciprocating rotational motion of the looper, and the vibratory motion of the feed mechanism, and two directions that differ by 180 degrees around the axis of the needle unit with respect to the drive unit
  • a looper direction switching unit capable of rotating the direction of the looper by 180 degrees, and the direction of the needle portion and the direction of the looper with respect to the feed direction of the feed mechanism
  • the embroidery sewing machine it is possible to accurately fix the needle portion to the engaging portion in two directions different by 180 degrees around the axis.
  • the looper direction switching unit allows the direction of the looper to be rotated 180 degrees, so the direction of the hook and looper can be rotated 180 degrees while the feed direction of the feed mechanism is fixed, and chain stitching is possible.
  • moss Two types of chain stitches can be used.
  • the main shaft of the drive unit that reciprocates in the axial direction and transmits the reciprocating motion to the looper is rotated without being interlocked with the reciprocating motion.
  • a direction adjustment mechanism that can set the feeding direction of the mechanism, the direction of the heel needle, and the direction of the looper in synchronization, and it is possible to freely change the sewing direction and perform chain stitching.
  • chain stitching can be performed by freely changing the sewing direction.
  • the heel needle is formed with a thread insertion opening portion, and the needle portion is engaged with the engagement portion, and the thread insertion opening portion is provided on the feeding mechanism.
  • the position in the feeding direction and the position where the thread insertion opening is directed in the direction opposite to the feeding direction of the feeding mechanism are fixed, and the looper has a through hole into which the thread is inserted.
  • An engaging groove is formed in one end portion of the looper through a looper recess, and a thread is inserted into the through hole and pulled out of the looper from the recess to the engagement groove.
  • two types of chain stitches can be performed by rotating the direction of the hook and the looper by 180 degrees while fixing the feed direction of the feed mechanism.
  • the direction adjusting mechanism is fixedly fitted on the main shaft of the drive unit and a rotatable handle, a handle shaft for transmitting the rotation of the handle.
  • a first cylindrical shaft having a slot that is movable in the axial direction and restricts rotation, is fitted on the main shaft, and is provided with a bevel gear at one end, and is rotatably fitted on the main shaft,
  • a bevel gear is provided at one end facing the first cylindrical shaft
  • a second cylindrical shaft provided with a gear for transmitting the rotation of the handle shaft is provided at the other end.
  • a lever that can rotate a lever shaft that transmits the rotation of the lever, and one end portion at the front
  • the shaft is pivotally attached to the first cylindrical shaft, the other end is pivotally attached to the second cylindrical shaft, and the rotation of the lever shaft is transmitted to one of the ends.
  • a bevel gear of the first cylindrical shaft of the direction adjusting mechanism and the bevel gear of the second cylindrical shaft of the looper direction switching unit It may be interlocked by meshing with a bevel gear rotatably mounted on the arm.
  • the rotation is transmitted to the lever axial force arm, and the arm moves between the first cylindrical shaft and the second cylindrical shaft.
  • the bevel gear attached to the arm also rotates while meshing with the bevel gear of the first cylindrical shaft and the bevel gear of the second cylindrical shaft.
  • the second cylindrical shaft bevel gear is a fixed sun gear
  • the bevel gear mounted on the arm is a planetary gear, and performs planetary motion around the second cylindrical shaft bevel gear.
  • the bevel gear of the arm rotates, and the bevel gear of the first cylindrical shaft rotates in conjunction with the sum of the rotation speed of the arm and the rotation speed of the arm bevel gear.
  • the first cylindrical shaft and the main shaft of the drive unit are relatively restricted in rotation by the restriction member and the elongated hole. Therefore, the main shaft of the drive unit also rotates, and the looper It is transmitted and rotates.
  • the embroidery sewing machine according to the present invention is provided with a locking pin on one side of the needle bar or the engaging portion, and the other corresponding position of the needle bar or the engaging portion. Notches that can lock the locking pins are provided at two locations that differ by 180 degrees, and a step is provided in the engagement portion, and the flanges are fixed when they are fixed in respective directions different by 180 degrees. The height to fix the needle is different.
  • the embroidery sewing machine According to the embroidery sewing machine according to the present invention, it is possible to easily and safely set the direction of the heel needle to be different by 180 degrees by the locking pin and the notch provided on the needle bar and the engaging portion. it can.
  • chain stitches have a better finish when the uppermost point of the vertical movement of the heel needle is set higher than the most stitch when sewing.
  • it is possible to set different heights for fixing the needle According to the characteristics of each of the two types of embroidery methods, moss stitch and chain stitch, a good finish can be obtained.
  • FIG. 1 is a perspective view in which a part of a handle embroidery sewing machine according to an embodiment of the present invention is broken.
  • FIG. 2 is a detailed view of a needle part and an engaging part according to an embodiment of the present invention.
  • FIG. 3 is a detailed view of a needle bar according to an embodiment of the present invention.
  • FIG. 4 is a detailed view of the engaging portion of the embodiment of the present invention.
  • FIG. 5 is a cross-sectional view of the needle part and the engaging part according to the embodiment of the present invention assembled.
  • FIG. 6 is a cross-sectional view of the needle part and the engaging part according to the embodiment of the present invention assembled.
  • FIG. 7 is a bottom view in which a part of the lower part of the table according to the embodiment of the present invention is cut away.
  • FIG. 8 is a side view in which a part of the lower part of the table according to the embodiment of the present invention is cut away.
  • Fig. 9 is a perspective view of a downward force obtained by partially breaking a part of the lower portion of the table according to the embodiment of the present invention.
  • FIG. 10 is a detailed view of the looper according to the embodiment of the present invention.
  • Fig. 11 is an explanatory view showing the relationship between the needle and the looper according to the embodiment of the present invention.
  • Fig. 12 is an explanatory view showing the relationship between the needle and the looper according to the embodiment of the present invention.
  • FIG. 13 is an explanatory view showing the relationship between the needle and the looper according to the embodiment of the present invention.
  • FIG. 14 is an explanatory view showing the relationship between the needle and the looper according to the embodiment of the present invention.
  • FIG. 15 is an explanatory diagram of moss stitches.
  • FIG. 16 is an explanatory diagram of chain stitches. Explanation of symbols
  • FIG. 1 shows a perspective view of a part of the handle embroidery sewing machine.
  • Fig. 2 is a detailed view of the needle and engaging portion
  • Fig. 3 is a detailed view of the needle bar
  • Fig. 4 is a detailed view of the engaging portion.
  • Figures 5 and 6 show cross-sectional views of the assembled needle and engaging part.
  • Fig. 7 shows a bottom view of the lower part of the table
  • Fig. 8 shows a side view of a part of it
  • Fig. 9 shows a perspective view of a part of the downward force.
  • Figure 10 shows a detailed view of the looper.
  • FIGS. 11 to 14 are explanatory diagrams showing the relationship between the hook and the looper
  • FIG. 15 is an explanatory diagram of the moss stitch
  • FIG. 16 is an explanatory diagram of the chain stitch.
  • a handle embroidery sewing machine (embroidery sewing machine) 1 includes a needle part 3 provided with a heel needle 2 for sewing a sewing product A, and a thread guided to the heel needle 2 for engagement. Looper 4 to be joined, feed mechanism 5 for moving the workpiece A in a predetermined feed direction P, a direction adjustment mechanism 6 that can adjust and set the feed direction P in an arbitrary direction, and a direction adjustment mechanism 6 and a looper direction switching unit 7 that can adjust the direction of the Luno 4 independently.
  • the handle embroidery machine 1 includes a drive unit 8 that can reciprocate the needle 2, the looper 4, and the feed mechanism 5 in synchronism, a table 9 that performs a sewing operation, and a leg 10 that supports the table 9. And a cover 11 for protecting each mechanism at the upper part of the table 9.
  • the drive unit 8 includes a motor 12 that is a power source, a head 13 that holds and operates the needle unit 3 and the feed mechanism 5, and the power of the motor 12 is supplied to the head 13.
  • An upper main shaft 14 that transmits power to the looper 4 and a lower main shaft 15 that transmits the power of the motor 12 to the looper 4 are provided.
  • the head 13 includes a mechanism for moving the needle unit 3 up and down, a mechanism for vibrating the feed mechanism 5, a needle And a mechanism for rotating the part 3 and the feeding mechanism 5.
  • a needle portion 3 is inserted, and in the lower portion through which the needle portion 3 is inserted, a substantially cylindrical shape with a reduced diameter at the lower end side is provided so that a pull 13a is coaxial with the needle portion 3. It is possible to move up and down in synchronization with.
  • the upper main shaft 14 transmits the reciprocating motion Q to the needle portion 3 and the feed mechanism 5, and the lower main shaft 15 transmits the reciprocating motion Q to the looper 4, thereby causing the vertical motion of the needle portion 3 M3 and the reciprocating rotation of the looper 4 to each other.
  • the motion M4, the vertical motion of the feed mechanism 5 and the vibration motion V5 before and after the feed direction are performed in synchronism with each other, so that a constant pitch stitch can be applied to the workpiece A.
  • the rotational motion R is transmitted by the direction adjustment by the direction adjustment mechanism 6, and the rotational motion R3 of the needle unit 3, the rotational motion R4 of the Luno 4 and the rotational motion R5 of the feed mechanism 5 are performed in synchronization
  • the feed mechanism 5 is connected to the head 13, and when the needle 3 is attached to the head 13 and the support rod 5a for transmitting the vibration motion V5, the needle of the needle 3 2 and a ring-shaped feed frame 5b surrounding the periphery of 2.
  • the position of the feed frame 5b in the height direction is slightly higher than the table 9, and when the vibrational motion V5 is applied and the lowest point is reached, the workpiece A laid on the table 9 is pressed moderately.
  • the sewing material A should be in a position where it can be moved in the feed direction P by vibration in the feed direction P due to the vibration motion V5.
  • the needle portion 3 is provided with a hook portion 2a in which a thread insertion opening portion having one end opened in a hook shape is formed, and the upper end portion 2b is provided with a hook portion 2a.
  • the needle needle 2 is provided with a male thread and a needle bar 16 having a substantially rod-like shape and provided with a screw hole 16b into which the upper end portion 2b of the needle needle 2 can be screwed into the lower end portion 16a.
  • An engagement plate 17 on a substantially circular plate having a through hole 17f into which the needle bar 16 can be inserted is externally fitted and fixed to the upper end portion 16c of the needle bar 16.
  • the side surface 17e of the engagement plate 17 is formed with a screw hole 17g penetrating from the side surface 17e to the through hole 17f, and the fixing screw 17h is screwed to adjust the direction of the needle bar 16 and the engagement plate 17 around the axis. And can be fixed.
  • the engaging plate 17 has a half formed in the thick plate portion 17c and a half formed in the thin plate portion 17d by the step 17b provided on the lower surface 17a side.
  • notches 18 and 19 penetrating from the upper surface 17i to the lower surface 17a are formed on the side surfaces 17e of the thick plate portion 17c and the thin plate portion 17d of the engagement plate 17, respectively. These notches 18 and 19 are arranged at positions different by 180 degrees with respect to the center of the engagement plate 17.
  • an M mark 18a representing a moss stitch is engraved on the side of the notch 18 of the thick plate portion 17c.
  • a chain strap on the side of the notch 19 in the thin plate portion 17d.
  • a C mark 19a is stamped.
  • a handle 20 is joined to the needle bar 16. The relative positional relationship between the needle bar 16 and the engagement plate 17 about the axis is such that when the locking pin 23 is inserted into the notch 19 of the engagement plate 17 as shown in FIG.
  • the direction of 2a is set so as to be the optimum direction for performing the chain stitch, which will be described later, and is fixed with a fixing screw 17h.
  • the needle portion 3 is engaged with the head 13 by the engaging portion 21.
  • the engaging portion 21 is substantially cylindrical and has a through hole 22 at the center.
  • the diameter of the through hole 22 is substantially equal to the diameter of the needle bar 16 and the needle bar 16 is inserted. Is set to possible.
  • the lower end 21a has a substantially D-shaped cross section due to the recess 21b, and annular projections 21d and 21e projecting from the outer peripheral end 21c are provided above the lower end 21a, thereby forming the annular recess 21f. Is formed.
  • a step 21h is formed at the upper end 21g, and a locking pin 23 projects upward. As shown in FIG.
  • the cross-sectional shape and position of the locking pin 23 can be inserted into the notches 18 and 19 of the engaging plate 17 when the needle bar 16 is inserted into the through hole 22 of the engaging portion 21.
  • the cross-sectional shape and position are set.
  • the height of the step 21h is set slightly higher than the step 17b of the engagement plate 17 of the needle part 3, and the position of the step 21h is inserted into the notch 18 with the locking pin 23.
  • the step 2 lh and the step 17b are set to engage with each other. As shown in FIGS.
  • a C-ring 24 is provided on the inner peripheral surface 22a of the through hole 22 and screwed into a screw hole 2lj that penetrates the through hole 22 from the side surface 21i.
  • the ring 24 can be pressed into the through hole 22 by the fixing screw 25 inserted.
  • the engaging portion 21 is capable of transmitting the rotational movement transmitted to the head 13 by the concave portion 21b, and is transmitted to the head 13 by the convex portions 21d, 21e and the concave portion 21f. Engaged to transmit vertical motion.
  • the engaging portion 21 can be moved vertically and rotationally by the head 13 by the input of the reciprocating motion Q transmitted from the motor 12 and the rotational motion R transmitted from the direction adjusting mechanism 6. Further, as shown in FIG. 5, the needle bar 16 to which the needle 2 is fixed is inserted into the through hole 22 of the engaging portion 21 fixed to the head 13, and the locking pin 23 is inserted into the notch 18 or 19.
  • the needle part 3 is engaged with the engaging part 21.
  • the vertical motion M3 and the rotational motion R3 transmitted from the head 13 can be performed.
  • the direction of the flange 2a of the needle 2 is such that the needle 2 is screwed to the proximal end of the screw hole 16b of the needle bar 16, and the engagement portion 17 is inserted into the notch 18 of the engagement plate 17.
  • 21 locking pins 23 are inserted, they are set to be in a direction substantially equal to the feeding direction P of the feeding mechanism 5, and are fixed by fixing screws 17 h of the engaging plate 17. Further, as shown in FIG.
  • the looper 4 is a substantially cylindrical member, and the outer diameter of the through hole 4a is such that the gap 4b is used when the needle 2 is inserted so as to be coaxial. Is set to be larger than the thread thickness.
  • a gear portion 26 in which helical teeth are formed is provided on the outer peripheral surface 4c.
  • the tip end surface 4d is formed to be inclined in a spiral shape, and the upper end 4e protrudes to form a bowl-shaped recess 27, and the outer peripheral side 4f of the upper end 4e is associated with a thread.
  • a mating engagement groove 28 is provided.
  • the looper 4 is provided so as to be coaxial with the needle 2 located above.
  • the table 9 is formed with a through hole 9a that is set slightly larger than the outer diameter of the Luno 4, and a concave portion 9c is formed in the upper surface portion 9b.
  • a needle plate 29 in which a needle hole 29a that can be inserted is formed is fitted.
  • the looper 4 is rotatably supported by a bearing (not shown) so that the upper end 4e is positioned slightly below the needle plate 29.
  • the lower main shaft 15 of the drive unit 8 has a helical tooth set at a tip gear 15 and a gear ratio of 1: 1 with the gear unit 26 of the looper 4.
  • An operating gear 30 having a fixed position is fixed and meshes with the gear 26 of Luno 4.
  • a transmission member 31 is provided at the base end portion 15b, and the transmission member 31 can transmit the reciprocating motion Q of the motor 12 to the lower main shaft 15 as the reciprocating motion Q15 in the axial direction. Makes it possible to rotate around the axis. As shown in FIGS.
  • the direction adjusting mechanism 6 has a substantially cylindrical shape and is externally fitted to the lower main shaft 15 of the drive unit 8 so as to be rotatable and movable in the axial direction.
  • $ 36 The first cylindrical shaft 32, the second cylindrical shaft 33, and the third cylindrical shaft 34 are rotatably supported on the table 9 by bearings (not shown) while being restricted in axial movement. Yes.
  • the lower main shaft 15 and the first cylindrical shaft 32, the second cylindrical shaft 33, and the third cylindrical shaft 34 are rotatable independently of each other, and the lower main shaft 15 is rotated by the first cylinder.
  • the shaft 32, the second cylindrical shaft 33, and the third cylindrical shaft 34 are movable.
  • the first cylindrical shaft 32 is formed with a long hole 37 penetrating to the outer peripheral surface 15c of the lower main shaft 15.
  • the lower main shaft 15 is fitted with a regulating member 38 at a position corresponding to the long hole 37. It is fixed.
  • the short width of the long hole 37 has substantially the same width as that of the regulating member 38, and the inner diameter of the first cylindrical shaft 32 is substantially the same as the short width of the long hole 37 in the range where the long hole 37 is formed.
  • the diameter is expanded to the same diameter.
  • the lower main shaft 15 can move in the axial direction with respect to the first cylindrical shaft 32 within the range in which the restricting member 38 can move inside the elongated hole 37 by the restricting member 38 and the elongated hole 37. Yes, and relatively restricted in rotation.
  • a bevel gear 32 b is provided at the base end portion 32 a of the first cylindrical shaft 32.
  • the second cylindrical shaft 33 is provided with bevel gears 33c and 33d at the proximal end portion 33a and the distal end portion 33b, respectively.
  • the third cylindrical shaft 34 is also provided with bevel gears 34c and 34d at the proximal end portion 34a and the distal end portion 34b, respectively.
  • a bevel gear 35 c is provided at the base end portion 35 b of the handle shaft 35.
  • an intermediate shaft 39 is rotatably supported on the table 9 between the bevel gear 35c of the handle shaft 35 and the bevel gear 33c of the second cylindrical shaft 33 and the bevel gear 34d of the third cylindrical shaft 34.
  • the bevel gear 39b provided at the distal end portion 39a is connected to the bevel gear 35c of the handle shaft 35 and the bevel gear 39d provided to the base end portion 39c is connected to the bevel gear 33c of the second cylindrical shaft 33 and
  • the third cylindrical shaft 34 is engaged with the bevel gear 34d.
  • the bevel gear 34 c of the base end portion 34 a of the third cylindrical shaft 34 meshes with the bevel gear 40 that transmits the rotational motion R to the head 13 of the drive unit 8.
  • the handle 36 includes a handle 36a joined to the handle shaft 35, and a gripping portion 36d rotatably attached to the tip 36b of the handle 36a by the shaft 36c.
  • the looper direction switching portion 7 is substantially U-shaped, one end portion 41 a is pivotally attached to the first cylindrical shaft 32, and the other end portion 41 b is attached to the second cylindrical shaft 33.
  • the arm 41 is rotatably mounted, the lever shaft 42 is rotatably mounted on the table 9, and the lever 43 is joined to the tip end portion 42 a of the lever shaft 42.
  • a bevel gear 41d is rotatably mounted on the central portion 41c of the arm 41 in the direction of the center of the lower main shaft 15 of the drive unit 8, and the bevel gear 32b of the first cylindrical shaft 32 and the second cylindrical shaft It is engaged with 33 bevel gears 33d.
  • a gear 41 f is joined to the side surface 41 e of the other end 41 b of the arm 41 so as to be coaxial with the second cylindrical shaft 33.
  • a bevel gear 42c is provided at the base end portion 42b of the lever shaft 42.
  • an intermediate shaft 44 is rotatably supported on the table 9 between the bevel gear 42c of the lever shaft 42 and the gear 41f of the arm 41, and is provided at the tip 44a of the intermediate shaft 44.
  • the bevel gear 44b is meshed with the bevel gear 42c of the lever shaft 42, and the gear 44d provided at the base end 44c is meshed with the gear 4 If of the arm 41.
  • the lever 43 includes a fan-like plate member 45 joined so as to be concentric with the lever shaft 42, a handle 43a joined in the radial direction of the peripheral surface 45a of the plate member 45, and a tip of the handle 43a.
  • a gripping portion 43c provided on the portion 43b.
  • Two restraining pins 46 and 47 project from the upper surface 45b of the plate member 45, and two hemispherical engaging recesses 48 and 49 are formed.
  • the stopping block 50 is fixed to the table 9 by a fixing member (not shown).
  • a hole 50b is formed in the lower surface portion 50a of the restraining block 50, and a spherical body 50d corresponding to the shape of the engagement recesses 48 and 49 is provided so as to be able to appear and retract by a panel 50c accommodated in the hole 50b.
  • the lever 43 rotates 90 degrees from the position where the stop pin 46 abuts on one side 50e of the stop block 50 to the position where the stop pin 47 abuts on the other side 50f of the stop block 50. This is set to be possible. Further, when the stop block 50 comes into contact with the stop pin 46 or 47, the spherical body 50d of the stop block 50 is set to fit into the engagement recess 48 or 49 of the plate member 45.
  • the repulsive force of the panel 50c of the stop block 50 is such that the lever 43 does not rotate naturally due to vibration of the main body or the like when the ball 50d of the stop block 50 is fitted in the engagement recess 48 or 49 of the plate member 45. So that it can be easily attached and detached when the lever 43 is manually rotated. Then, as will be described later, the lever 43 is rotated and set to a predetermined position, so that the loop corresponding to the moss stitch and the chain stitch is set. However, the position of the lever 43 locked by the stop block 46 and the stop pin 46 of the plate member 45 and the engagement recess 48 is set so as to correspond to the chain stitch.
  • a C mark 43d indicating a chain stitch is engraved on the side surface 9d of the table 9 corresponding to the position of the grip 43c of the lever 43 at this time. Also, the position of the lever 43 that is locked by the stop block 50 and the stop pin 47 of the plate member 45 and the engagement recess 49 is set so as to correspond to the moss stitch! On the side 9d of the table 9 corresponding to the position of the part 43c,! / Is marked with an M mark 43e indicating a moss stitch.
  • the forces described in the configuration of the handle embroidery sewing machine 1 according to the present embodiment are configured so that gears (including bevel gears) that mesh with each other are all in a one-to-one relationship unless otherwise specified in the present embodiment. Ratio.
  • each member and mechanism configured at the lower part of the table 9 are held on the table 9 by bearings or the like.
  • other members and mechanisms necessary for a normal sewing machine are provided.
  • the reciprocating motion Q is transmitted from the upper main shaft 14 to the head 13 and to the lower main shaft 15.
  • the reciprocating motion Q transmitted to the head 13 is transmitted as a vertical motion M3 to the engaging portion 21 by the head 13 and is fixed to the engaging portion 21.
  • the needle 2 of moves up and down M3.
  • the reciprocating motion Q is transmitted to the feed mechanism 5 as a vibration motion V5, and the feed frame 5b vibrates up and down while vibrating back and forth in the feed direction. Move by a predetermined pitch.
  • the head 13 moves the pull 13a downward with a slight delay when the heel needle 2 moves downward and makes it abut against the sewing object A.
  • the transmission of the reciprocating motion Q to the lower main shaft 15 is transmitted as the reciprocating motion Q15 in the axial direction via the transmission member 31.
  • first The cylindrical shaft 32, the second cylindrical shaft 33, and the third cylindrical shaft 34 do not move, and only the lower main shaft 15 moves in the axial direction, and the operating gear 30 of the tip portion 15a moves from the gear portion 26 of Luno 4
  • the reciprocating motion Q15 is transmitted as the reciprocating rotational motion M4 of the looper 4.
  • the amplitude of the reciprocating motion Q15 of the lower spindle 15 is set so that the amplitude of the reciprocating rotational motion M4 of Luno 4 is 360 degrees.
  • FIGS. 11 to 14 show the relative relationship between the heel needle 2 and Luno 4 when the sewing product A is being sewn. 11 to 14, in order to clarify the relationship between the needle 2 and the Luno 4, only the needle 2, the looper 4, the operating gear 30, the lower spindle 15 of the drive unit 8, the thread B and the sewing product A are used. It is described and other components are omitted. As shown in FIG.
  • the thread B used for sewing is supplied from a supply unit (not shown) and is inserted into the through hole 4a from the lower side of the looper 4 to the upper side, and is a recess located below the upper end 4e of the Luno 4. From 27 to the outside of Luno 4, it is engaged with the engaging groove 28 of Luno 4.
  • the heel needle 2 moves downward and penetrates the upper force sewing material A of the sewing material A.
  • the engagement groove 28 of the looper 4 is directed in the direction opposite to the flange 2a of the needle 2, and the operation is performed as the lower main shaft 15 of the drive unit 8 moves in the S direction on the base end side. It rotates clockwise because of the relationship between gear 30 and gear section 26 of Luno 4.
  • the heel needle 2 further moves downward, is inserted into the through hole 4a of the looper 4, reaches the lowest point, and switches to upward movement.
  • the looper 4 rotates clockwise as the lower main shaft 15 moves in the S direction, and the engaging groove 28 of the looper 4 faces the same direction as the flange 2a of the hook needle 2.
  • the thread B is guided by the engaging groove 28 of the Luno 4 so as to be wound around the needle 2 inserted into the through hole 4a.
  • Luno 4 rotates clockwise, the thread B is wound around the needle 2, and the wound thread B is engaged with the hook 2a of the needle 2 as the needle 2 moves upward. .
  • the heel needle 2 further moves upward, and the heel needle 2 pulls up the thread B engaged with the heel portion 2a from the hole 51 penetrating the workpiece A in an annular shape.
  • the engagement groove 28 of the looper 4 is again opposite to the heel part 2a of the heel needle 2. Turn to the side. As the moving direction of the lower spindle 15 is reversed from the S direction and switched to the T direction, the looper 4 is also switched to the left rotation.
  • the needle 2 further moves upward, reaches the highest point, and switches to a downward movement.
  • the thread B is pulled up by the heel needle 2, and a ring 52 is formed above the sewing material A.
  • the hook needle 2 is switched to the downward movement, the formed ring 52 is left behind from being engaged with the hook portion 2a of the hook needle 2.
  • the same operation is repeated from the step shown in FIG. 11 by feeding the sewing product A by a predetermined pitch by the feed mechanism 5, and the next ring is again moved to a position away from the predetermined pitch as shown in FIG. 52 can be formed.
  • FIG. 16 shows a case where the directions of the eyelet 2 and the looper 4 with respect to the feed direction P are reversed by 180 degrees.
  • the direction of the heel part 2a of the heel needle 2 and the feed direction P of the sewing material A are opposite.
  • the ring 52 moves with the hook 2 while being engaged with the hook 2a of the ring 2, and the ring 52 is pushed down in the direction opposite to the feed direction P. Then, when the heel needle 2 penetrates the workpiece A downward, it is disengaged from the heel portion 2 a of the heel needle 2.
  • the head 13 causes the pull 13 a to move together with the downward movement of the heel needle 2 and press the workpiece A, so that the heel needle 2 penetrates the workpiece A.
  • the ring 52 that has been pushed down and pulled off from the hook 2a of the needle 2 is pressed down by the -pull 13a, so that the next ring 52 is pulled up from the inside 52a of the previous ring 52 with certainty that the thread B will not be displaced. be able to.
  • the needle 2 moves up and down relatively with respect to the -pull 13a, and -the force protruding and retracting from the pull 13a -the lower end side of the pull 13a is reduced in diameter, so that the operator visually observes the needle 2 The workability can be ensured without any hindrance.
  • the rotation of the intermediate shaft 39 is transmitted to the second cylindrical shaft 33 and the third cylindrical shaft 34 via the bevel gear 39d and the bevel gears 33c and 34d. Further, the rotation of the second cylindrical shaft 33 is transmitted from the bevel gear 33 d of the second cylindrical shaft 33 to the bevel gear 32 b of the first cylindrical shaft 32 via the bevel gear 41 d of the arm 41. At this time, the arm 41 and the first cylindrical shaft 32 and the second cylindrical shaft 33 can rotate independently of each other, and the bevel gear 41d is rotatably mounted on the arm 41. Does not rotate. Since the first cylindrical shaft 32 and the lower main shaft 15 are relatively restricted by the elongated hole 37 and the regulating member 38, the lower main shaft 15 rotates in conjunction with the first cylindrical shaft 32. To do. As the lower main shaft 15 rotates, the operating gear 30 rotates and is transmitted to the looper 4 by the gear portion 26 of the Luno 4 so that the looper 4 rotates.
  • the rotation transmitted from the handle shaft 35 to the third cylindrical shaft 34 is transmitted from the bevel gear 34 c of the third cylindrical shaft 34 to the bevel gear 40.
  • the rotational motion R transmitted to the bevel gear 40 is transmitted to the head 13 and is transmitted as the rotational motion R3 of the eyelid 2 of the needle portion 3 and the rotational motion R5 of the feed mechanism 5.
  • the feed direction P can be adjusted by the direction adjusting mechanism 6 independently of the reciprocating motion Q transmitted from the motor 12 of the drive unit 8 along with the sewing work.
  • the angle at which the handle 36 is rotated is equal to all the rotation angles of the needle 2, the looper 4, and the feed mechanism 5. Therefore, the operator can easily determine the feed direction P based on the sense of operation of the handle 36.
  • the moth stitch and chain stitch can be switched by fixing the feed direction P and It is necessary to reverse the direction of Looper 4 180 degrees.
  • the scissors needle 2 is held by the needle bar 16, and the needle bar 16 has the locking pin 23 of the engaging portion 21 inserted into the notch 19 and the fixing screw 25 and the ring 24. It is fixed by tightening with.
  • the chain stitch that is, the needle 2a of the needle 2 with respect to the feed direction P is reversed.
  • the rod 16 and the engagement plate 17 are fixed.
  • each notch 18, 19 is marked with a corresponding moth stitch or chain stitch initial mark 18 a and 19 a so that it can be easily identified and selected.
  • the chain stitch is connected to the next ring in a chain form as compared to the moss stitch, thereby forming a ring 52 larger than the feed pitch. It is necessary to form a large ring 52 as compared to the ring 52 formed by moss stitches. For this reason, it is necessary to increase the height of the thread B by raising the uppermost point of the vertical movement of the needle 2 when chain stitching is higher than when moss stitching. As shown in FIGS. 5 and 6, steps 21h and 17b are provided on the upper end portion 21g of the engaging portion 21 and the lower surface 17a of the engaging plate 17 of the needle portion 3, respectively.
  • the height at which the needle 2 is fixed can be changed by the height of the step 21h. Yes, the chain can be raised higher than the moss stitch during chain stitching.
  • the arm 41 since the arm 41 is pivotally attached to the first cylindrical shaft 32 and the second cylindrical shaft 33, the arm 41 is independent of the first cylindrical shaft 32 and the second cylindrical shaft 33. It rotates by the rotation of the gear 41f.
  • the bevel gear 42c of the lever shaft 42 and the bevel gear 44b of the intermediate shaft 44, and the gear 44d of the intermediate shaft 44 and the gear 41f of the arm 41 have a gear ratio of 1: 1. For this reason, as shown in FIG. 9, by rotating the lever 43 by 90 degrees, the arm 41 is rotated by 90 degrees.
  • the bevel gear 41 d of the arm 41 is engaged with the bevel gear 32 b of the first cylindrical shaft 32 and the bevel gear 33 d of the second cylindrical shaft 33. Therefore, as the arm 41 rotates, the bevel gear 41d of the arm 41 is a planetary gear, and the bevel gear 32b of the first cylindrical shaft 32 and the bevel gear 33d of the second cylindrical shaft 33 are sun gears. Acts as a gear device.
  • the second cylindrical shaft 33 is also connected to a mechanism related to the rotational movement of the eyelid needle 2 and the feed mechanism 5 via the handle shaft 35 and the third cylindrical shaft 34.
  • the first cylindrical shaft 32 is connected to the Luno 4 via the lower main shaft 15 and the force of the regulating member 38.
  • the mechanism connected to the first cylindrical shaft 32 and connected to the second cylindrical shaft 33 is more complicated than the mechanism that has a relatively complicated mechanism. Is big. For this reason, when the arm 41 rotates 90 degrees, the bevel gear 33d of the second cylindrical shaft 33 does not rotate, and only the bevel gear 32b of the first cylindrical shaft 32 determines the rotation speed of the arm 41 and the bevel gear. Rotates according to the total number of rotations of 41d. Since the bevel gear 41d of the arm 41, the bevel gear 32b of the first cylindrical shaft 32, and the bevel gear 33d of the second cylindrical shaft 33 have a one-to-one gear ratio, the arm is 90 degrees apart. By rotating, the first cylindrical shaft 32 rotates 180 degrees.
  • the lower main shaft 15 is interlocked with the first cylindrical shaft 32. Rotate 180 degrees. As the lower main spindle 15 rotates, the rotation is transmitted from the operating gear 30 to the gear portion 26 of the looper 4 to rotate the looper 4. Togashi.
  • the gear ratio between the operating gear 30 and the gear section 26 of Luno 4 is also set to 1: 1, it is possible to rotate Luno 4 180 degrees by rotating lever 43 by 90 degrees. .
  • the looper direction switching unit 7 can rotate only the luno 4 180 degrees independently of the direction adjusting mechanism 6.
  • the Luno 4 can be rotated 180 degrees simply by rotating the lever 43 by 90 degrees, which further facilitates the operation.
  • the handle embroidery sewing machine 1 of this embodiment performs sewing by synchronizing the vertical movement M3 of the heel needle 2, the reciprocating rotational movement M4 of the looper 4, and the vibration movement V5 of the feed mechanism 5.
  • the feed direction P can be adjusted and set by synchronizing the rotary motion R3 of the needle 2 R3, the rotary motion R4 of Luno 4 and the rotary motion R5 of the feed mechanism 5 independently by the direction adjustment mechanism 6. Is possible. For this reason, the direction of chain stitching can be selected freely.
  • the direction of the heel needle 2 is changed so that the locking pin 23 of the engagement portion 21 and the notches 18, 19 of the engagement plate 17 of the needle portion 3
  • the direction of Luno 4 can be set to the direction different by 180 degrees easily and accurately by the looper direction switching unit 7.
  • Marks 18a and 19a are provided on the notches 18 and 19 for changing the direction of the heel needle 2
  • marks 43d and 43e are provided on the looper direction switching portion 7 so as to correspond to the displacement of the moth stitch or chain stitch. ! /, It is easy to identify the power.
  • the apparatus can be minimized and can be provided at low cost.
  • the size of the ring 52 can be changed between the moss stitch and the chain stitch by the step 17b of the engagement plate 17 of the needle part 3 and the step 21h of the engagement part 21, and the finish is better than before. Can be.
  • the upper end portion 2b of the heel needle 2 is formed with a male screw, and is not limited to the force that is inserted into the needle bar 16. At least the needle bar 2 can be held by the needle bar 1 6 without being loosened or falling off during sewing, and the direction of the needle needle 2 should be determined in a predetermined direction. As long as it is possible, for example, a pin, a groove, or the like that locks each other with unevenness may be used. Also, in order to fix the needle bar 16 to the engagement portion 21, two notches 18 and 19 are provided in the engagement plate 17 of the needle portion 3, and the engagement pin 21 is provided with the locking pin 23. It is not limited.
  • the engagement plate 17 may be provided with a locking pin, and the engagement portion 21 may be provided with two corresponding notches.
  • the gear ratios of all the corresponding gears have a one-to-one relationship.
  • the present invention is not limited to this, and the gear ratios may be different according to the design conditions.

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  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

An embroidery machine (1), comprising a crochet hook (2) and a needle bar (16), an engagement part (21) capable of fixing the needle bar (16) in two directions different by 180° from each other, a looper (4) guiding a thread to the hook part (2a) of the crochet hook (2), a feed mechanism (5) moving a sewn article (A) in a prescribed feed direction (P), an orientation adjusting mechanism (6) capable of setting the feeding direction (P) of the feed mechanism, the orientation of the crochet hook (2), and the orientation of the looper (4) in synchronism with each other by reciprocatingly moving in the axial direction to rotate a spindle (15) transmitting a reciprocating motion (Q) to the looper (4) without allowing the spindle to be interlocked with the reciprocating motion (Q), and a looper orientation changeover part (7) capable of rotating the orientation of the looper (4) by 180° independently of the orientation adjusting mechanism (6).

Description

技術分野  Technical field
[0001] 本発明は、環縫いを行うことが可能な刺繍ミシンに関するものである。  [0001] The present invention relates to an embroidery sewing machine capable of chain stitching.
本願は、 2005年 7月 22日に出願された特願 2005— 212947号に対し優先権を 主張し、その内容をここに援用する。  This application claims priority to Japanese Patent Application No. 2005-212947 filed on July 22, 2005, the contents of which are incorporated herein by reference.
背景技術  Background art
[0002] 被縫製物に刺繍を施す際に、環縫いと呼ばれる縫い方が従来力 採用されている 。この環縫いは、糸を針で環状に縫いつける縫い方であり、鉤針と呼ばれる、鉤部 (フ ック部)が形成された針を用いて行われる。この鉤部はその一部が開放されて糸挿入 用開放部となっており、この糸挿入用開放部を介して鉤部内側の空間である糸保持 部に糸がかかり、また、糸保持部に保持されている糸は、糸保持部から糸挿入用開 放部を介して、鉤部の外側に外れる。さらに、環縫いにはモスステッチ、チェーンステ ツチの 2種類の代表的な縫い方がある。より詳しくは、モスステッチは以下のようなもの である。  [0002] When embroidering a workpiece, a sewing method called chain stitch has been conventionally used. This chain stitch is a sewing method in which a thread is sewn in an annular shape with a needle, and is performed using a needle having a hook (hook) called a hook needle. A part of the hook part is opened to be an opening part for inserting a thread, and the thread is applied to the thread holding part which is a space inside the hook part through the opening part for inserting the thread. The thread held by the thread is released from the thread holding part to the outside of the hook part through the thread insertion opening part. Furthermore, there are two typical sewing methods for chain stitches: moss stitches and chain stitches. In more detail, the moss stitch is as follows.
鉤針に環状に係合された糸を鉤針とともに被縫製物の下面力 上面へ引き上げ、 鉤針から取り外す。次に、所定のピッチ分鉤針を移動させ、あるいは被縫製物を送り 、鉤針を被縫製物の上面から下面に貫通させ、再び環状に糸を係合し、下面から上 面へ引き上げる。  Pull up the thread that is engaged with the heel needle in a ring shape together with the heel needle to the lower surface force of the workpiece and remove it from the heel needle. Next, the needle is moved by a predetermined pitch or the workpiece is fed, the needle is passed from the upper surface to the lower surface of the workpiece, the thread is engaged again in an annular shape, and is pulled up from the lower surface to the upper surface.
この動作を連続して行うことで、上面には、所定のピッチで糸の環が形成されて、こ れをモスステッチと ヽぅ。  By continuously performing this operation, a thread ring is formed at a predetermined pitch on the upper surface, which is called a moss stitch.
また、鉤針に環状に係合された糸を被縫製物の下面力 上面へ引き上げた後、鉤 針から糸を取り外さず、係合したまま環状の糸を鉤針によって被縫製物の上面に押し 倒す。そして、鉤針を被縫製物の上面から下面に貫通させ、そのまま押し倒された環 の中力 次の環状に係合された糸を引き上げることによって、被縫製物の上面にお いて隣り合う環同士が鎖状に係合しながら連続するようになり、これをチ ーンステツ チという。 これらモスステッチとチェーンステッチの違いは、作用的には被縫製物の上面に引 き上げられた環力 鉤針を取り外して次のピッチに移動する力、係合したまま次のピ ツチに移動するかの違いである。また、構成的には、被縫製物の送り方向に鉤針の 糸挿入用開放部を向ければ、糸が取り外れてモスステッチとなり、糸挿入用開放部を 逆方向に向ければ、被縫製物の上面側に鉤針がある時は常に糸は係合された状態 となり、チェーンステッチとなる。 Also, after pulling up the thread that is annularly engaged with the heel needle to the lower surface force of the sewing object, without removing the thread from the heel needle, push the annular thread onto the upper surface of the object to be sewn with the heel needle without engaging the thread. . Then, the penetrating needle penetrates from the upper surface to the lower surface of the sewing product, and the intermediate force of the ring that has been pushed down as it is is pulled up, and the adjacent ring on the upper surface of the sewing product is pulled up. It becomes continuous while engaging in a chain, and this is called a chain stitch. The difference between these moss stitches and chain stitches is that the ring force pulled up on the upper surface of the work is effectively moved to the next pitch, and moved to the next pitch while being engaged. That is the difference. Further, structurally, if the open part for thread insertion of the heel needle is directed in the feed direction of the sewing product, the thread is removed and becomes a moth stitch, and if the opening part for thread insertion is directed in the reverse direction, When there is a needle on the top side, the thread is always engaged and a chain stitch is formed.
[0003] このような環縫いを行うミシンとしては、以下に示すミシンが提案されている。例えば 、上下駆動する鉤針と、鉤針と同期的に回転制御されるルーパとを備え、ルーパに 回転駆動を与えるための制御モータと、制御モータに接続され、ルーパに対する鈎 針の高さ位置が最適となるタイミングで制御モータを制御する制御装置とを備えた環 縫いミシンが提案されている(例えば、特許文献 1参照)。  [0003] As sewing machines for performing such chain stitches, the following sewing machines have been proposed. For example, it has a hook needle that drives up and down, and a looper that is rotationally controlled in synchronism with the needle, and is connected to the control motor for rotating the looper, and the height position of the needle relative to the looper is optimal. A chain stitch sewing machine has been proposed that includes a control device that controls the control motor at the timing (see Patent Document 1, for example).
[0004] また、上記とは異なり、従来からの環縫!、を行う刺繍ミシンとしては、鉤針の先端部 の周囲を囲むように、上下かつ所定の送り方向に振動可能な環状の送り枠を設けて 、この送り枠の送り方向を鉤針の方向及び鉤針の下方にて鉤針と同期的に回転運動 するルーパの方向とを同期させて回転可能とすることで、 360度自在に送り方向を変 えて刺繍することが可能なハンドル刺繍ミシンが提案されている。  [0004] In contrast to the above, an embroidery sewing machine that performs conventional chain stitching! Has an annular feed frame that can vibrate up and down and in a predetermined feed direction so as to surround the periphery of the tip of the needle. The feed direction of this feed frame can be rotated 360 degrees freely by synchronizing it with the direction of the heel needle and the direction of the looper that rotates in synchronization with the heel needle below the heel needle. A handle embroidery sewing machine that can be embroidered has been proposed.
特許文献 1:特開平 8— 84880号公報  Patent Document 1: Japanese Patent Laid-Open No. 8-84880
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0005] し力しながら、前者の特許文献 1における環縫 、ミシンにぉ 、ては、被縫製物の移 動方向に対して鉤針の向きは常にモスステッチに対応する向きであり、鉤針の向きが 逆となるチェーンステッチに切り替える方法は開示されて 、な 、。  [0005] While the force is applied, the direction of the heel needle in relation to the moving direction of the sewing product is always the direction corresponding to the moss stitch in the former patent document 1, and the direction of the heel needle is A method of switching to chain stitches with opposite orientation is disclosed.
[0006] また、後者のハンドル刺繍ミシンにおいて、モスステッチとチェーンステッチの両方 に対応するには、送り枠の送り方向を固定したまま、鉤針とルーパの向きを 180度切 り替える必要があった。しかし、このハンドル刺繍ミシンは、 360度自在に方向を変え て刺繍を可能とするため、送り枠の送り方向と鉤針の向きとルーパの向きが常に一致 するように 3つの回転運動は同期されており、これらが連動して駆動する機構を解除 しなければならな力つた。このため、鉤針あるいは鉤針を保持する針棒が固定されて いるボルト等の係合器具を緩めて、目視にて 180度回転させて調整する。さらに、ル ーパにおいては、駆動部からの駆動力を伝達させる作動歯車の咬合を取り外して 18 0度回転させる、あるいは駆動部に取り付けられた作動歯車を主軸力 取り外してル ーパを作動歯車と共に 180度回転させる必要があった。しかし、鉤針あるいは針棒の 向きを調整する作業は目視による作業で不正確であり、その調整には熟練さを必要 とした。また、ルーパの向きを 180度回転させる作業は、ミシン本体の下部での作業 で、なおかつルーパという精密で非常に小さな部品を取り外す、あるいは作動歯車を 取り外して切り替える作業であり、熟練さを必要とするとともに、非常に時間を要する 作業であった。このため、このようなハンドル刺繍ミシンにおいて、モスステッチ及び チェーンステッチを自在に扱うのは熟練者に限られており、初心者や家庭において 使用するには、技術上、安全上問題があった。 [0006] Further, in the latter handle embroidery sewing machine, in order to support both moss stitch and chain stitch, it was necessary to switch the direction of the needle and the looper by 180 degrees while fixing the feed direction of the feed frame. . However, since this handle embroidery sewing machine allows embroidery by changing the direction freely in 360 degrees, the three rotational movements are synchronized so that the feed direction of the feed frame, the direction of the hook and the direction of the looper always coincide. The mechanism that drives them in conjunction with each other had to be released. For this reason, the needle or the needle bar that holds the needle is fixed. Loosen the fittings such as bolts and adjust by rotating 180 degrees visually. Furthermore, in the looper, the occlusion of the operating gear for transmitting the driving force from the driving unit is removed and rotated 180 degrees, or the operating gear attached to the driving unit is removed from the main shaft force and the looper is operated as the operating gear. And it was necessary to rotate it 180 degrees. However, the work of adjusting the direction of the needle or needle bar is inaccurate by visual inspection, and skill is required for the adjustment. Also, the work to rotate the direction of the looper 180 degrees is a work at the bottom of the machine body, and it is also a work to remove a precise and very small part called the looper or to remove and switch the operating gear, which requires skill. In addition, it was a time-consuming task. For this reason, in such a handle embroidery sewing machine, moss stitches and chain stitches can be freely handled only by skilled workers, and there are technical problems in safety when used in beginners and at home.
課題を解決するための手段  Means for solving the problem
[0007] この発明は、上述した事情に鑑みてなされたものであって、モスステッチとチェーン ステッチの 2種類の環縫 、方法を容易にかつ安全に切り替えることが可能な刺繍ミシ ンを提供する。 [0007] The present invention has been made in view of the above circumstances, and provides an embroidery machine capable of easily and safely switching between two types of chain stitches, moss stitches and chain stitches, and methods. .
[0008] 上記課題を解決するために、この発明は以下の手段を提案して!/ヽる。  In order to solve the above problems, the present invention proposes the following means!
即ち、本発明は、鉤針を有する針部と、前記鉤針の鉤部に糸を誘導するルーパと、 被縫製物を所定の送り方向に移動させる送り機構と、前記鉤針の前記針部の軸方向 に対する往復運動、前記ルーパの往復回転運動及び前記送り機構の振動運動を同 期させて行う駆動部と、前記針部を前記駆動部に対し前記針部の軸回りの 180度異 なる 2つの向きで固定可能な係合部と、前記ルーパの向きを 180度回転させることが 可能なルーパ方向切替部とを備え、前記送り機構の送り方向に対して、前記針部の 向き及び前記ルーパの向きをそれぞれ 180度回転させることで、チェーンステッチ及 びモスステッチの 2つの異なる種類の環縫いが可能である刺繍ミシンである。  That is, the present invention includes a needle portion having a heel needle, a looper that guides a thread to the heel portion of the heel needle, a feed mechanism that moves a sewing product in a predetermined feed direction, and an axial direction of the needle portion of the heel needle The drive unit that synchronizes the reciprocating motion with respect to the actuator, the reciprocating rotational motion of the looper, and the vibratory motion of the feed mechanism, and two directions that differ by 180 degrees around the axis of the needle unit with respect to the drive unit And a looper direction switching unit capable of rotating the direction of the looper by 180 degrees, and the direction of the needle portion and the direction of the looper with respect to the feed direction of the feed mechanism This is an embroidery sewing machine in which two different kinds of chain stitches, chain stitch and moss stitch, can be made by rotating each of them 180 degrees.
[0009] この発明に係る刺繍ミシンによれば、針部を係合部に軸線回りの 180度異なる 2つ の向きで正確に固定することが可能である。さらに、ルーパ方向切替部によって、ル ーパの向きを 180度回転させることが可能なので、送り機構の送り方向を固定したま ま、鉤針とルーパの向きを 180度回転させることができ、チェーンステッチ及びモスス テツチの 2種類の環縫 、が可能となる。 [0009] According to the embroidery sewing machine according to the present invention, it is possible to accurately fix the needle portion to the engaging portion in two directions different by 180 degrees around the axis. In addition, the looper direction switching unit allows the direction of the looper to be rotated 180 degrees, so the direction of the hook and looper can be rotated 180 degrees while the feed direction of the feed mechanism is fixed, and chain stitching is possible. And moss Two types of chain stitches can be used.
[0010] また本発明における刺繍ミシンにおいて、軸方向に往復運動して、前記ルーパに 往復運動を伝達する前記駆動部の主軸を、往復運動とは連動させずに回転させるこ とで、前記送り機構の送り方向、前記鉤針の向き及び前記ルーパの向きを同期させ て設定することが可能な方向調整機構を備え、自在に縫製方向を変えて環縫いを行 うことが可能であっても良い。  [0010] Further, in the embroidery sewing machine according to the present invention, the main shaft of the drive unit that reciprocates in the axial direction and transmits the reciprocating motion to the looper is rotated without being interlocked with the reciprocating motion. There may be provided a direction adjustment mechanism that can set the feeding direction of the mechanism, the direction of the heel needle, and the direction of the looper in synchronization, and it is possible to freely change the sewing direction and perform chain stitching. .
[0011] この発明に係る刺繍ミシンによれば、自在に縫製方向を変えて環縫いを行うことが できる。  [0011] According to the embroidery sewing machine according to the present invention, chain stitching can be performed by freely changing the sewing direction.
[0012] また本発明における刺繍ミシンにぉ 、て、前記鉤針には糸挿入用開放部が形成さ れ、前記針部は前記係合部に対し、前記糸挿入用開放部が前記送り機構の送り方 向に向けられた位置、及び、前記糸挿入用開放部が前記送り機構の送り方向に対 する反対方向に向けられた位置で固定され、前記ルーパは、糸が挿入される貫通孔 を有する筒状であり、ルーパの一端部にはルーパ凹部を介して係合溝が形成され、 糸は前記貫通孔に挿入されて前記凹部から前記ルーパの外方に抜けて前記係合溝 に係合されるようになっており、前記ルーパ方向切替部が前記ルーパの向きを 180 度回転させることにより、前記係合溝が前記送り機構の送り方向、及び、前記送り機 構の送り方向に対する反対方向を向くようになって!/、ても良 、。  [0012] Further, in the embroidery sewing machine according to the present invention, the heel needle is formed with a thread insertion opening portion, and the needle portion is engaged with the engagement portion, and the thread insertion opening portion is provided on the feeding mechanism. The position in the feeding direction and the position where the thread insertion opening is directed in the direction opposite to the feeding direction of the feeding mechanism are fixed, and the looper has a through hole into which the thread is inserted. An engaging groove is formed in one end portion of the looper through a looper recess, and a thread is inserted into the through hole and pulled out of the looper from the recess to the engagement groove. When the looper direction switching unit rotates the direction of the looper by 180 degrees, the engagement groove is opposite to the feed direction of the feed mechanism and the feed direction of the feed mechanism. It ’s good!
[0013] 本発明によれば、送り機構の送り方向を固定したまま、鉤針とルーパの向きを 180 度回転させることによって、チェーンステッチ及びモスステッチの 2種類の環縫いが可 能となる。  [0013] According to the present invention, two types of chain stitches, chain stitch and moss stitch, can be performed by rotating the direction of the hook and the looper by 180 degrees while fixing the feed direction of the feed mechanism.
[0014] また本発明による刺繍ミシンにぉ 、て、前記方向調整機構は、回転自在なハンドル と、該ハンドルの回転を伝達するハンドル軸と、前記駆動部の前記主軸に外嵌し固 定される規制部材を軸方向に移動可能かつ回転規制する長穴を有し、前記主軸に 外嵌され、一端に傘歯車が設けられる第一の円筒軸と、前記主軸に回転可能に外 嵌され、前記第一の円筒軸と向い合う一端に傘歯車が設けられ、他端には前記ハン ドル軸の回転を伝達する歯車が設けられる第二の円筒軸とを備え、前記ルーパ方向 切替部は、前記チ ーンステッチ及び前記モスステッチの各々に対応する係止位置 間で、回動可能なレバーと、前記レバーの回動を伝達するレバー軸と、一端部が前 記第一の円筒軸に回動可能に軸着され、他端部が前記第二の円筒軸に回動可能 に軸着されるとともに、いずれか一方の端部にはレバー軸の回転を伝達する歯車が 設けられる略 u字状のアームとを備え、前記方向調整機構の前記第一の円筒軸の 前記傘歯車と前記第二の円筒軸の前記傘歯車とは、前記ルーパ方向切替部の前記 アームに回転可能に軸着された傘歯車に咬合されて連動可能であっても良い。 [0014] Further, in the embroidery sewing machine according to the present invention, the direction adjusting mechanism is fixedly fitted on the main shaft of the drive unit and a rotatable handle, a handle shaft for transmitting the rotation of the handle. A first cylindrical shaft having a slot that is movable in the axial direction and restricts rotation, is fitted on the main shaft, and is provided with a bevel gear at one end, and is rotatably fitted on the main shaft, A bevel gear is provided at one end facing the first cylindrical shaft, and a second cylindrical shaft provided with a gear for transmitting the rotation of the handle shaft is provided at the other end. Between the locking positions corresponding to each of the chain stitch and the moss stitch, a lever that can rotate, a lever shaft that transmits the rotation of the lever, and one end portion at the front The shaft is pivotally attached to the first cylindrical shaft, the other end is pivotally attached to the second cylindrical shaft, and the rotation of the lever shaft is transmitted to one of the ends. And a bevel gear of the first cylindrical shaft of the direction adjusting mechanism and the bevel gear of the second cylindrical shaft of the looper direction switching unit. It may be interlocked by meshing with a bevel gear rotatably mounted on the arm.
[0015] この発明に係る刺繍ミシンによれば、ルーパ方向切替部のレバーを回転させれば、 回転がレバー軸力 アームに伝達されて、アームが第一の円筒軸及び第二の円筒 軸の軸回りに回動する。アームの回動に伴って、アームに軸着された傘歯車も第一 の円筒軸の傘歯車及び第二の円筒軸の傘歯車に咬合したまま回動する。つまり、第 二の円筒軸の傘歯車を固定太陽歯車、アームに軸着された傘歯車を遊星歯車とし て、第二の円筒軸の傘歯車の周りを遊星運動する。このため、アームの回動に伴い、 アームの傘歯車は回転し、連動して第一の円筒軸の傘歯車がアームの回転数とァー ムの傘歯車の回転数の総和で回転する。第一の円筒軸が回転することにより、第一 の円筒軸と駆動部の主軸とは、規制部材と長穴で相対的に回転規制されているので 、駆動部の主軸も回転し、ルーパに伝達されて回転する。このような機構により、ルー ノ が 180度回転するのに対応する角度だけレバーを回転させれば、方向調整機構と 独立し、鉤針及び送り機構と関係なぐ容易にかつ安全にルーパのみを 180度回転 させることがでさる。  [0015] According to the embroidery sewing machine according to the present invention, if the lever of the looper direction switching portion is rotated, the rotation is transmitted to the lever axial force arm, and the arm moves between the first cylindrical shaft and the second cylindrical shaft. Rotate around the axis. As the arm rotates, the bevel gear attached to the arm also rotates while meshing with the bevel gear of the first cylindrical shaft and the bevel gear of the second cylindrical shaft. In other words, the second cylindrical shaft bevel gear is a fixed sun gear, and the bevel gear mounted on the arm is a planetary gear, and performs planetary motion around the second cylindrical shaft bevel gear. For this reason, as the arm rotates, the bevel gear of the arm rotates, and the bevel gear of the first cylindrical shaft rotates in conjunction with the sum of the rotation speed of the arm and the rotation speed of the arm bevel gear. By rotating the first cylindrical shaft, the first cylindrical shaft and the main shaft of the drive unit are relatively restricted in rotation by the restriction member and the elongated hole. Therefore, the main shaft of the drive unit also rotates, and the looper It is transmitted and rotates. By such a mechanism, if the lever is rotated by an angle corresponding to the rotation of the luno by 180 degrees, it is independent of the direction adjustment mechanism, and only the looper can be easily and safely connected to the hook and feed mechanism by 180 degrees. It can be rotated.
[0016] また本発明による刺繍ミシンにぉ 、て、前記針棒または前記係合部の 、ずれか一 方に係止ピンが設けられ、前記針棒または前記係合部の他方の対応する位置の 18 0度異なる 2箇所に前記係止ピンを係止可能な切欠きが設けられるとともに、前記係 合部には、段差が設けられ、 180度異なるそれぞれの向きで固定した際に、前記鉤 針を固定する高さが異なって 、ても良 、。  [0016] Further, the embroidery sewing machine according to the present invention is provided with a locking pin on one side of the needle bar or the engaging portion, and the other corresponding position of the needle bar or the engaging portion. Notches that can lock the locking pins are provided at two locations that differ by 180 degrees, and a step is provided in the engagement portion, and the flanges are fixed when they are fixed in respective directions different by 180 degrees. The height to fix the needle is different.
[0017] この発明に係る刺繍ミシンによれば、針棒と係合部とに設けられた係止ピン及び切 欠きによって、容易にかつ安全に鉤針の向きを 180度異なる向きに設定することがで きる。また、一般にチェーンステッチは、縫製の際鉤針の上下運動の最上点をモスス テツチに対して高めに設定した方が良好な仕上がりとなる。 180度異なるそれぞれの 向きで固定した際に、鉤針を固定する高さを異なる高さに設定することができることで 、モスステッチ及びチェーンステッチの 2種類の刺繍方法のそれぞれの特性に従 、、 良好な仕上がりとすることができる。 [0017] According to the embroidery sewing machine according to the present invention, it is possible to easily and safely set the direction of the heel needle to be different by 180 degrees by the locking pin and the notch provided on the needle bar and the engaging portion. it can. In general, chain stitches have a better finish when the uppermost point of the vertical movement of the heel needle is set higher than the most stitch when sewing. When fixing in 180 degrees different directions, it is possible to set different heights for fixing the needle. According to the characteristics of each of the two types of embroidery methods, moss stitch and chain stitch, a good finish can be obtained.
発明の効果  The invention's effect
[0018] 本発明によれば、モスステッチとチェーンステッチの 2種類の環縫 、方法を容易に かつ安全に切り替えることが可能であり、初心者や家庭においてモスステッチとチェ ーンステッチの 2種類の環縫いを自在に使用した刺繍を施すことを可能とすることが できる。  [0018] According to the present invention, it is possible to easily and safely switch between two types of chain stitches, moss stitches and chain stitches, and two types of chain stitches, moss stitches and chain stitches, can be used by beginners and at home. It is possible to make embroidery using freely.
図面の簡単な説明  Brief Description of Drawings
[0019] [図 1]図 1は、この発明の実施形態のハンドル刺繍ミシンの一部を破断した斜視図で ある。  FIG. 1 is a perspective view in which a part of a handle embroidery sewing machine according to an embodiment of the present invention is broken.
[図 2]図 2は、この発明の実施形態の針部及び係合部の詳細図である。  FIG. 2 is a detailed view of a needle part and an engaging part according to an embodiment of the present invention.
[図 3]図 3は、この発明の実施形態の針棒の詳細図である。  FIG. 3 is a detailed view of a needle bar according to an embodiment of the present invention.
[図 4]図 4は、この発明の実施形態の係合部の詳細図である。  FIG. 4 is a detailed view of the engaging portion of the embodiment of the present invention.
[図 5]図 5は、この発明の実施形態の針部と係合部を組み立てた断面図である。  FIG. 5 is a cross-sectional view of the needle part and the engaging part according to the embodiment of the present invention assembled.
[図 6]図 6は、この発明の実施形態の針部と係合部を組み立てた断面図である。  FIG. 6 is a cross-sectional view of the needle part and the engaging part according to the embodiment of the present invention assembled.
[図 7]図 7は、この発明の実施形態のテーブルの下部の一部を破断した底面図である  FIG. 7 is a bottom view in which a part of the lower part of the table according to the embodiment of the present invention is cut away.
[図 8]図 8は、この発明の実施形態のテーブルの下部の一部を破断した側面図である FIG. 8 is a side view in which a part of the lower part of the table according to the embodiment of the present invention is cut away.
[図 9]図 9は、この発明の実施形態のテーブルの下部の一部分について一部を破断 した下方力 の斜視図である。 [Fig. 9] Fig. 9 is a perspective view of a downward force obtained by partially breaking a part of the lower portion of the table according to the embodiment of the present invention.
[図 10]図 10は、この発明の実施形態のルーパの詳細図である。  FIG. 10 is a detailed view of the looper according to the embodiment of the present invention.
[図 11]図 11は、この発明の実施形態の鉤針とルーパの関係を表わす説明図である。  [Fig. 11] Fig. 11 is an explanatory view showing the relationship between the needle and the looper according to the embodiment of the present invention.
[図 12]図 12は、この発明の実施形態の鉤針とルーパの関係を表わす説明図である。  [Fig. 12] Fig. 12 is an explanatory view showing the relationship between the needle and the looper according to the embodiment of the present invention.
[図 13]図 13は、この発明の実施形態の鉤針とルーパの関係を表わす説明図である。  FIG. 13 is an explanatory view showing the relationship between the needle and the looper according to the embodiment of the present invention.
[図 14]図 14は、この発明の実施形態の鉤針とルーパの関係を表わす説明図である。  FIG. 14 is an explanatory view showing the relationship between the needle and the looper according to the embodiment of the present invention.
[図 15]図 15は、モスステッチの説明図である。  FIG. 15 is an explanatory diagram of moss stitches.
[図 16]図 16は、チ ーンステッチの説明図である。 符号の説明 FIG. 16 is an explanatory diagram of chain stitches. Explanation of symbols
[0020] 1 ハンドル刺繍ミシン (刺繍ミシン)、 2 鉤針、 2a 鉤部、 4 ルーパ、 5 送り機構、 6 方向調整機構、 7 ルーパ方向切替部、 8 駆動部、 15 下部主軸、 16 針棒、 1 8, 19 切欠き、 21 係合部、 23 係止ピン、 32 第一の円筒軸、 32a 基端部、 32b 傘歯車、 33 第二の円筒軸、 33a 基端部、 33b 先端部、 33c 傘歯車、 33d 傘 歯車、 35 ハンドル軸、 36 ハンドル、 37 長穴、 38 規制部材、 41 アーム、 41a 一端部、 41b 他端部、 41d 傘歯車、 41f 歯車、 42 レバー軸、 43 レバー、 A 被縫製物、 B 糸、 P 送り方向、 Q 往復運動、 R 回転運動  [0020] 1 Handle embroidery machine (embroidery machine), 2 鉤 needle, 2a heel part, 4 looper, 5 feed mechanism, 6 direction adjustment mechanism, 7 looper direction switching part, 8 drive part, 15 lower spindle, 16 needle bar, 1 8, 19 Notch, 21 Engagement part, 23 Locking pin, 32 First cylindrical shaft, 32a Base end, 32b Bevel gear, 33 Second cylindrical shaft, 33a Base end, 33b Tip, 33c Umbrella Gear, 33d Umbrella Gear, 35 Handle Shaft, 36 Handle, 37 Oblong Hole, 38 Restriction Member, 41 Arm, 41a One End, 41b Other End, 41d Bevel Gear, 41f Gear, 42 Lever Shaft, 43 Lever, A Sewing Object, B thread, P feed direction, Q reciprocating motion, R rotating motion
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0021] 図 1から図 16はこの発明に係る実施形態を示している。図 1にハンドル刺繍ミシン の一部を破断した斜視図を示す。図 2に針部及び係合部の詳細図、図 3に針棒の詳 細図、図 4に係合部の詳細図を示す。また、図 5、図 6に針部と係合部を組み立てた 断面図を示す。図 7にテーブルの下部の一部を破断した底面図、図 8に一部を破断 した側面図、図 9に一部分の下方力 の斜視図を示す。また、図 10にルーパの詳細 図を示す。さらに、図 11から図 14に鉤針とルーパとの関係を表わす説明図、図 15に モスステッチの説明図、図 16にチェーンステッチの説明図を示す。  1 to 16 show an embodiment according to the present invention. Fig. 1 shows a perspective view of a part of the handle embroidery sewing machine. Fig. 2 is a detailed view of the needle and engaging portion, Fig. 3 is a detailed view of the needle bar, and Fig. 4 is a detailed view of the engaging portion. Figures 5 and 6 show cross-sectional views of the assembled needle and engaging part. Fig. 7 shows a bottom view of the lower part of the table, Fig. 8 shows a side view of a part of it, and Fig. 9 shows a perspective view of a part of the downward force. Figure 10 shows a detailed view of the looper. Further, FIGS. 11 to 14 are explanatory diagrams showing the relationship between the hook and the looper, FIG. 15 is an explanatory diagram of the moss stitch, and FIG. 16 is an explanatory diagram of the chain stitch.
[0022] 図 1に示すように、この実施形態のハンドル刺繍ミシン (刺繍ミシン) 1は、被縫製物 Aを縫製する鉤針 2が設けられた針部 3と、鉤針 2に糸を誘導し係合するルーパ 4と、 被縫製物 Aを所定の送り方向 Pに移動させる送り機構 5と、送り方向 Pを任意の方向 へ調整し、設定することが可能な方向調整機構 6と、方向調整機構 6と独立してルー ノ 4の向きを調整可能なルーパ方向切替部 7とを備えている。また、ハンドル刺繍ミシ ン 1は、鉤針 2、ルーパ 4及び送り機構 5とを同期させて往復運動させることが可能な 駆動部 8と、縫製作業を行うテーブル 9と、テーブル 9を支持する脚 10と、テーブル 9 の上部において、各機構を保護するカバー 11とを備えている。  As shown in FIG. 1, a handle embroidery sewing machine (embroidery sewing machine) 1 according to this embodiment includes a needle part 3 provided with a heel needle 2 for sewing a sewing product A, and a thread guided to the heel needle 2 for engagement. Looper 4 to be joined, feed mechanism 5 for moving the workpiece A in a predetermined feed direction P, a direction adjustment mechanism 6 that can adjust and set the feed direction P in an arbitrary direction, and a direction adjustment mechanism 6 and a looper direction switching unit 7 that can adjust the direction of the Luno 4 independently. In addition, the handle embroidery machine 1 includes a drive unit 8 that can reciprocate the needle 2, the looper 4, and the feed mechanism 5 in synchronism, a table 9 that performs a sewing operation, and a leg 10 that supports the table 9. And a cover 11 for protecting each mechanism at the upper part of the table 9.
[0023] 図 1、図 2に示すように、駆動部 8は、動力源であるモータ 12と、針部 3及び送り機 構 5を保持し作動させるヘッド 13と、モータ 12の動力をヘッド 13に伝達させる上部主 軸 14と、ルーパ 4にモータ 12の動力を伝達させる下部主軸 15とを備える。ヘッド 13 には、図示しないが針部 3を上下運動させる機構、送り機構 5を振動させる機構、針 部 3及び送り機構 5を回転運動させる機構とが備えられている。また、針部 3が挿入さ れ、貫通する下部には、略円筒状で下端側が縮径した-ップル 13aが針部 3と同軸 上となるように設けられていて、針部 3の上下運動と同期して、上下運動することが可 能である。上部主軸 14は、針部 3及び送り機構 5に往復運動 Qを伝達させ、下部主 軸 15はルーパ 4に往復運動 Qを伝達させ、これにより針部 3の上下運動 M3、ルーパ 4の往復回転運動 M4、送り機構 5の上下及び送り方向前後の振動運動 V5は同期し て行われ、被縫製物 Aに一定のピッチのステッチを施すことができる。また、方向調整 機構 6による方向調整によって、回転運動 Rが伝達され、針部 3の回転運動 R3、ルー ノ 4の回転運動 R4及び送り機構 5の回転運動 R5は、同期して行われる。 As shown in FIGS. 1 and 2, the drive unit 8 includes a motor 12 that is a power source, a head 13 that holds and operates the needle unit 3 and the feed mechanism 5, and the power of the motor 12 is supplied to the head 13. An upper main shaft 14 that transmits power to the looper 4 and a lower main shaft 15 that transmits the power of the motor 12 to the looper 4 are provided. Although not shown, the head 13 includes a mechanism for moving the needle unit 3 up and down, a mechanism for vibrating the feed mechanism 5, a needle And a mechanism for rotating the part 3 and the feeding mechanism 5. In addition, a needle portion 3 is inserted, and in the lower portion through which the needle portion 3 is inserted, a substantially cylindrical shape with a reduced diameter at the lower end side is provided so that a pull 13a is coaxial with the needle portion 3. It is possible to move up and down in synchronization with. The upper main shaft 14 transmits the reciprocating motion Q to the needle portion 3 and the feed mechanism 5, and the lower main shaft 15 transmits the reciprocating motion Q to the looper 4, thereby causing the vertical motion of the needle portion 3 M3 and the reciprocating rotation of the looper 4 to each other. The motion M4, the vertical motion of the feed mechanism 5 and the vibration motion V5 before and after the feed direction are performed in synchronism with each other, so that a constant pitch stitch can be applied to the workpiece A. Further, the rotational motion R is transmitted by the direction adjustment by the direction adjustment mechanism 6, and the rotational motion R3 of the needle unit 3, the rotational motion R4 of the Luno 4 and the rotational motion R5 of the feed mechanism 5 are performed in synchronization.
[0024] 図 2に示すように、送り機構 5は、ヘッド 13と接続され、振動運動 V5を伝達する支 持棒 5aと、針部 3をヘッド 13に取り付けた際に、針部 3の鉤針 2の周囲を囲むリング 状の送り枠 5bとで構成されている。送り枠 5bの高さ方向の位置は、テーブル 9よりも 僅かに上方に位置し、振動運動 V5が与えられて最下点に達した時にテーブル 9に 敷設された被縫製物 Aを適度に押圧し、振動運動 V5による送り方向 Pへの振動によ つて、被縫製物 Aを送り方向 Pに移動させることが可能な位置とする。  [0024] As shown in FIG. 2, the feed mechanism 5 is connected to the head 13, and when the needle 3 is attached to the head 13 and the support rod 5a for transmitting the vibration motion V5, the needle of the needle 3 2 and a ring-shaped feed frame 5b surrounding the periphery of 2. The position of the feed frame 5b in the height direction is slightly higher than the table 9, and when the vibrational motion V5 is applied and the lowest point is reached, the workpiece A laid on the table 9 is pressed moderately. The sewing material A should be in a position where it can be moved in the feed direction P by vibration in the feed direction P due to the vibration motion V5.
[0025] また、図 2、図 3に示すように、針部 3は、鉤状に一側端が開放された糸挿入用開放 部が形成された鉤部 2aが設けられ、上端部 2bにおねじが設けられた鉤針 2と、略棒 状で、下端部 16aに鉤針 2の上端部 2bを螺合可能なねじ穴 16bが設けられた針棒 1 6とで構成されている。また、針棒 16の上端部 16cには、針棒 16を挿入可能な貫通 孔 17fを有する略円板上の係合板 17が外嵌され固定されている。係合板 17の側面 17eには、側面 17eから貫通孔 17fに貫通するねじ穴 17gが形成され、固定ねじ 17h を螺入することで、針棒 16と係合板 17との軸回りの向きを調整して固定可能となって いる。また、係合板 17は、下面 17a側に設けられた段差 17bによって、半分が厚板部 17c,半分が薄板部 17dに形成されている。また、係合板 17の厚板部 17c、薄板部 1 7dの各々の側面 17eには、上面 17iから下面 17aに貫通する切欠き 18、 19が形成さ れている。これら切欠き 18、 19は、係合板 17の中心に対して 180度異なる位置に配 置されている。さらに、厚板部 17cの切欠き 18の側方には、モスステッチを表わす M のマーク 18aが刻印されている。また、薄板部 17dの切欠き 19の側方にはチェーンス テツチを表わす Cのマーク 19aが刻印されている。さらに、係合板 17の上方において 、針棒 16にはッマミ 20が接合されている。そして、針棒 16と係合板 17との軸回りの 相対的な位置関係は、図 2に示すような係合板 17の切欠き 19に係止ピン 23を挿入 した場合において、鉤針 2の鉤部 2aの向きが後述するチェーンステッチを行うのに最 適な向きとなるように設定され、固定ねじ 17hで固定されている。 [0025] As shown in Figs. 2 and 3, the needle portion 3 is provided with a hook portion 2a in which a thread insertion opening portion having one end opened in a hook shape is formed, and the upper end portion 2b is provided with a hook portion 2a. The needle needle 2 is provided with a male thread and a needle bar 16 having a substantially rod-like shape and provided with a screw hole 16b into which the upper end portion 2b of the needle needle 2 can be screwed into the lower end portion 16a. An engagement plate 17 on a substantially circular plate having a through hole 17f into which the needle bar 16 can be inserted is externally fitted and fixed to the upper end portion 16c of the needle bar 16. The side surface 17e of the engagement plate 17 is formed with a screw hole 17g penetrating from the side surface 17e to the through hole 17f, and the fixing screw 17h is screwed to adjust the direction of the needle bar 16 and the engagement plate 17 around the axis. And can be fixed. Further, the engaging plate 17 has a half formed in the thick plate portion 17c and a half formed in the thin plate portion 17d by the step 17b provided on the lower surface 17a side. Further, notches 18 and 19 penetrating from the upper surface 17i to the lower surface 17a are formed on the side surfaces 17e of the thick plate portion 17c and the thin plate portion 17d of the engagement plate 17, respectively. These notches 18 and 19 are arranged at positions different by 180 degrees with respect to the center of the engagement plate 17. Further, an M mark 18a representing a moss stitch is engraved on the side of the notch 18 of the thick plate portion 17c. In addition, there is a chain strap on the side of the notch 19 in the thin plate portion 17d. A C mark 19a is stamped. Further, above the engagement plate 17, a handle 20 is joined to the needle bar 16. The relative positional relationship between the needle bar 16 and the engagement plate 17 about the axis is such that when the locking pin 23 is inserted into the notch 19 of the engagement plate 17 as shown in FIG. The direction of 2a is set so as to be the optimum direction for performing the chain stitch, which will be described later, and is fixed with a fixing screw 17h.
[0026] 図 2に示すように、針部 3は、係合部 21によって、ヘッド 13に係合されている。図 4 に示すように、係合部 21は、略円筒状で、中心に貫通孔 22が設けられていて、貫通 孔 22の直径は、針棒 16の直径と略等しくかつ針棒 16を挿入可能に設定されている 。また、下端部 21aは、凹部 21bによって、略 D形状の断面を有し、その上方には、外 周端 21cに突設する環状の凸部 21d、 21eが設けられ、これにより環状の凹部 21fが 形成されている。また、上端部 21gには、段差 21hが形成されるとともに、係止ピン 23 が上方へ突設している。図 2に示すように、係止ピン 23の断面形状及び位置は、係 合部 21の貫通孔 22に針棒 16を挿入した際に、係合板 17の切欠き 18、 19と挿入可 能な断面形状及び位置に設定されている。また、図 5に示すように、段差 21hの高さ は針部 3の係合板 17の段差 17bより僅かに大に設定されていて、段差 21hの位置は 切欠き 18に係止ピン 23を挿入した際に、段差 2 lhと段差 17bとが互 、に係合するよ うに設定されている。また、図 4、図 5に示すように、貫通孔 22の内周面 22aには、 C 環状のリング 24が設けられているともに、側面 21iから貫通孔 22に貫通するねじ穴 2 ljに螺入された固定ねじ 25によって、リング 24を貫通孔 22の内部に押圧可能にな つている。 As shown in FIG. 2, the needle portion 3 is engaged with the head 13 by the engaging portion 21. As shown in FIG. 4, the engaging portion 21 is substantially cylindrical and has a through hole 22 at the center. The diameter of the through hole 22 is substantially equal to the diameter of the needle bar 16 and the needle bar 16 is inserted. Is set to possible. The lower end 21a has a substantially D-shaped cross section due to the recess 21b, and annular projections 21d and 21e projecting from the outer peripheral end 21c are provided above the lower end 21a, thereby forming the annular recess 21f. Is formed. Further, a step 21h is formed at the upper end 21g, and a locking pin 23 projects upward. As shown in FIG. 2, the cross-sectional shape and position of the locking pin 23 can be inserted into the notches 18 and 19 of the engaging plate 17 when the needle bar 16 is inserted into the through hole 22 of the engaging portion 21. The cross-sectional shape and position are set. In addition, as shown in FIG. 5, the height of the step 21h is set slightly higher than the step 17b of the engagement plate 17 of the needle part 3, and the position of the step 21h is inserted into the notch 18 with the locking pin 23. In this case, the step 2 lh and the step 17b are set to engage with each other. As shown in FIGS. 4 and 5, a C-ring 24 is provided on the inner peripheral surface 22a of the through hole 22 and screwed into a screw hole 2lj that penetrates the through hole 22 from the side surface 21i. The ring 24 can be pressed into the through hole 22 by the fixing screw 25 inserted.
[0027] 図 2に示すように、係合部 21は、凹部 21bによって、ヘッド 13に伝達された回転運 動を伝達可能に、かつ凸部 21d、 21e及び凹部 21fによって、ヘッド 13に伝達された 上下運動を伝達可能に係合されている。そして、係合部 21は、モータ 12から伝達さ れる往復運動 Q及び方向調整機構 6から伝達される回転運動 Rの入力により、ヘッド 13によって上下運動及び回転運動のそれぞれが可能となっている。さらに、図 5に示 すように、ヘッド 13に固定された係合部 21の貫通孔 22に、鉤針 2が固定された針棒 16を挿入し、切欠き 18または 19に係止ピン 23を挿入し、固定ねじ 25を締め付けて 、リング 24によって、挿入された針棒 16を押圧することによって、針部 3は係合部 21 と一体となって、ヘッド 13から伝達される上下運動 M3及び回転運動 R3を行うことが 可能となる。ここで、図 5に示すように、鉤針 2の鉤部 2aの向きは、鉤針 2が針棒 16の ねじ穴 16bの基端まで螺入され、係合板 17の切欠き 18に、係合部 21の係止ピン 23 が挿入された際に、送り機構 5の送り方向 Pと略等しい方向となるように設定され、係 合板 17の固定ねじ 17hで固定されている。また、図 6に示すように、係合板 17の切 欠き 19に、係合部 21の係止ピン 23が挿入された際には、鉤針 2の鉤部 2aの向きは 軸回りに 180度回転し、送り方向 Pと反対の向きとなる。また、図 5、図 6に示すように 、係合板 17の切欠き 18に係止ピン 23を挿入させる時と、切欠き 19を係止ピン 23に 挿入させる時とでは、係合部 21の段差 21hの高さ分だけ、鉤針 2を固定する高さが 異なる。 As shown in FIG. 2, the engaging portion 21 is capable of transmitting the rotational movement transmitted to the head 13 by the concave portion 21b, and is transmitted to the head 13 by the convex portions 21d, 21e and the concave portion 21f. Engaged to transmit vertical motion. The engaging portion 21 can be moved vertically and rotationally by the head 13 by the input of the reciprocating motion Q transmitted from the motor 12 and the rotational motion R transmitted from the direction adjusting mechanism 6. Further, as shown in FIG. 5, the needle bar 16 to which the needle 2 is fixed is inserted into the through hole 22 of the engaging portion 21 fixed to the head 13, and the locking pin 23 is inserted into the notch 18 or 19. By inserting, tightening the fixing screw 25 and pressing the inserted needle bar 16 by the ring 24, the needle part 3 is engaged with the engaging part 21. As a result, the vertical motion M3 and the rotational motion R3 transmitted from the head 13 can be performed. Here, as shown in FIG. 5, the direction of the flange 2a of the needle 2 is such that the needle 2 is screwed to the proximal end of the screw hole 16b of the needle bar 16, and the engagement portion 17 is inserted into the notch 18 of the engagement plate 17. When 21 locking pins 23 are inserted, they are set to be in a direction substantially equal to the feeding direction P of the feeding mechanism 5, and are fixed by fixing screws 17 h of the engaging plate 17. Further, as shown in FIG. 6, when the locking pin 23 of the engaging portion 21 is inserted into the notch 19 of the engaging plate 17, the direction of the hook portion 2a of the hook 2 rotates 180 degrees around the axis. However, the direction is opposite to the feed direction P. Further, as shown in FIGS. 5 and 6, when the locking pin 23 is inserted into the notch 18 of the engagement plate 17 and when the notch 19 is inserted into the locking pin 23, the engagement portion 21 The height at which the needle 2 is fixed differs by the height of the step 21h.
[0028] また、図 10に示すように、ルーパ 4は、略円筒状の部材で、貫通孔 4aの外径は、鉤 針 2を同軸となるように挿入した際に、隙間 4bが使用される糸の太さよりも大となるよう に設定されている。また、外周面 4cには、らせん状の歯が形成されたギア部 26が設 けられている。また、先端面 4dは、らせん状に傾斜して形成され、上端部 4eが突設 することで、鉤状の凹部 27が形成されるとともに、上端部 4eの外周側 4fには、糸を係 合可能な係合溝 28が設けられている。図 8に示すように、ルーパ 4は、上方位置する 鉤針 2と同軸上になるように設けられている。また、鉤針 2の下方において、テーブル 9には、ルーノ 4の外径よりも僅かに大に設定された貫通孔 9aが形成されるとともに、 上面部 9bにおいて、凹部 9cが形成され、鉤針 2を挿入することが可能な針穴 29aが 形成された針板 29が嵌め込まれている。そして、ルーパ 4は、上端部 4eが針板 29の 僅かに下方の位置となるように、図示しな 、軸受によって回転可能に支持されて 、る  Further, as shown in FIG. 10, the looper 4 is a substantially cylindrical member, and the outer diameter of the through hole 4a is such that the gap 4b is used when the needle 2 is inserted so as to be coaxial. Is set to be larger than the thread thickness. In addition, a gear portion 26 in which helical teeth are formed is provided on the outer peripheral surface 4c. Further, the tip end surface 4d is formed to be inclined in a spiral shape, and the upper end 4e protrudes to form a bowl-shaped recess 27, and the outer peripheral side 4f of the upper end 4e is associated with a thread. A mating engagement groove 28 is provided. As shown in FIG. 8, the looper 4 is provided so as to be coaxial with the needle 2 located above. In addition, the table 9 is formed with a through hole 9a that is set slightly larger than the outer diameter of the Luno 4, and a concave portion 9c is formed in the upper surface portion 9b. A needle plate 29 in which a needle hole 29a that can be inserted is formed is fitted. The looper 4 is rotatably supported by a bearing (not shown) so that the upper end 4e is positioned slightly below the needle plate 29.
[0029] 次に、図 7、図 8に示すように、駆動部 8の下部主軸 15は、先端部 15aにルーパ 4の ギア部 26と 1対 1のギア比に設定されるらせん状の歯を有する作動ギア 30が固定さ れていて、ルーノ 4のギア部 26と咬合している。また、基端部 15bには、伝達部材 31 が設けられ、伝達部材 31によってモータ 12の往復運動 Qを下部主軸 15に軸方向の 往復運動 Q15として伝達することが可能であるとともに、下部主軸 15が軸回りに回転 することを可能としている。 [0030] また、図 7、図 8に示すように、方向調整機構 6は、略円筒状で、駆動部 8の下部主 軸 15に回動可能にかつ軸方向に移動可能に外嵌される第一の円筒軸 32、第二の 円筒軸 33及び第三の円筒軸 34と、回転自在にテーブル 9に軸着されるハンドル軸 3 5と、ハンドル軸 35の先端部 35aに接合されたノヽンドル 36とを備える。第一の円筒軸 32、第二の円筒軸 33及び第三の円筒軸 34は、図示しない軸受によってそれぞれテ 一ブル 9に回転可能にかつ軸方向の移動を規制された状態で軸支されている。この ため、下部主軸 15と、第一の円筒軸 32、第二の円筒軸 33及び第三の円筒軸 34と は、互いに独立して回転可能であり、かつ下部主軸 15は、第一の円筒軸 32、第二 の円筒軸 33及び第三の円筒軸 34の内部において移動可能となっている。また、第 一の円筒軸 32には、下部主軸 15の外周面 15cまで貫通する長穴 37が形成され、下 部主軸 15には、長穴 37と対応する位置において、規制部材 38が外嵌し固定されて いる。長穴 37の短幅は、規制部材 38と略等しい幅を有し、長穴 37が形成される範囲 にお ヽては、第一の円筒軸 32の内径も長穴 37の短幅と略等 ヽ直径に拡径されて いる。このため、この規制部材 38と長穴 37とによって、下部主軸 15は規制部材 38が 長穴 37の内部で移動可能とする範囲内で第一の円筒軸 32に対して軸方向に移動 可能であり、また相対的に回転規制されている。また、第一の円筒軸 32の基端部 32 aには、傘歯車 32bが設けられている。 Next, as shown in FIG. 7 and FIG. 8, the lower main shaft 15 of the drive unit 8 has a helical tooth set at a tip gear 15 and a gear ratio of 1: 1 with the gear unit 26 of the looper 4. An operating gear 30 having a fixed position is fixed and meshes with the gear 26 of Luno 4. In addition, a transmission member 31 is provided at the base end portion 15b, and the transmission member 31 can transmit the reciprocating motion Q of the motor 12 to the lower main shaft 15 as the reciprocating motion Q15 in the axial direction. Makes it possible to rotate around the axis. As shown in FIGS. 7 and 8, the direction adjusting mechanism 6 has a substantially cylindrical shape and is externally fitted to the lower main shaft 15 of the drive unit 8 so as to be rotatable and movable in the axial direction. The first cylindrical shaft 32, the second cylindrical shaft 33, and the third cylindrical shaft 34, the handle shaft 35 that is rotatably mounted on the table 9, and the blade that is joined to the tip 35a of the handle shaft 35. And $ 36. The first cylindrical shaft 32, the second cylindrical shaft 33, and the third cylindrical shaft 34 are rotatably supported on the table 9 by bearings (not shown) while being restricted in axial movement. Yes. For this reason, the lower main shaft 15 and the first cylindrical shaft 32, the second cylindrical shaft 33, and the third cylindrical shaft 34 are rotatable independently of each other, and the lower main shaft 15 is rotated by the first cylinder. The shaft 32, the second cylindrical shaft 33, and the third cylindrical shaft 34 are movable. The first cylindrical shaft 32 is formed with a long hole 37 penetrating to the outer peripheral surface 15c of the lower main shaft 15. The lower main shaft 15 is fitted with a regulating member 38 at a position corresponding to the long hole 37. It is fixed. The short width of the long hole 37 has substantially the same width as that of the regulating member 38, and the inner diameter of the first cylindrical shaft 32 is substantially the same as the short width of the long hole 37 in the range where the long hole 37 is formed. The diameter is expanded to the same diameter. For this reason, the lower main shaft 15 can move in the axial direction with respect to the first cylindrical shaft 32 within the range in which the restricting member 38 can move inside the elongated hole 37 by the restricting member 38 and the elongated hole 37. Yes, and relatively restricted in rotation. Further, a bevel gear 32 b is provided at the base end portion 32 a of the first cylindrical shaft 32.
[0031] 第二の円筒軸 33は、基端部 33a及び先端部 33bのそれぞれに傘歯車 33c、 33d が設けられている。同様に、第三の円筒軸 34にも、基端部 34a及び先端部 34bのそ れぞれに傘歯車 34c、 34dが設けられている。ハンドル軸 35の基端部 35bには、傘 歯車 35cが設けられている。さらに、ハンドル軸 35の傘歯車 35cと、第二の円筒軸 33 の傘歯車 33c及び第三の円筒軸 34の傘歯車 34dとの間には中間軸 39がテーブル 9 に回転可能に軸支されていて、先端部 39aに設けられた傘歯車 39bは、ハンドル軸 3 5の傘歯車 35cに、基端部 39cに設けられた傘歯車 39dは、第二の円筒軸 33の傘歯 車 33c及び第三の円筒軸 34の傘歯車 34dにそれぞれ咬合されている。また、第三の 円筒軸 34の基端部 34aの傘歯車 34cは、駆動部 8のヘッド 13に回転運動 Rを伝達 する傘歯車 40と咬合している。また、ノヽンドル 36は、ハンドル軸 35に接合される柄 3 6aと、柄 36aの先端部 36bに軸 36cで回転可能に軸着される把持部 36dとを備える。 [0032] 次に、ルーパ方向切替部 7は、略 U字状で、一端部 41aが第一の円筒軸 32に回動 可能に軸着され、他端部 41bが第二の円筒軸 33に回動可能に軸着されたアーム 41 と、テーブル 9に回転可能に軸着されるレバー軸 42と、レバー軸 42の先端部 42aに 接合されるレバー 43とを備える。アーム 41の中央部 41cには、駆動部 8の下部主軸 15の中心方向に向って、傘歯車 41dが回転可能に軸着され、第一の円筒軸 32の傘 歯車 32b及び第二の円筒軸 33の傘歯車 33dと咬合されている。さらに、アーム 41の 他端部 41bの側面 41eには、第二の円筒軸 33と同軸となるように歯車 41fが接合さ れている。また、レバー軸 42の基端部 42bには、傘歯車 42cが設けられている。さら に、レバー軸 42の傘歯車 42cと、アーム 41の歯車 41fとの間には、中間軸 44がテー ブル 9に回転可能に軸支されていて、中間軸 44の先端部 44aに設けられた傘歯車 4 4bがレバー軸 42の傘歯車 42cと咬合し、基端部 44cに設けられた歯車 44dがアーム 41の歯車 4 Ifと咬合している。 [0031] The second cylindrical shaft 33 is provided with bevel gears 33c and 33d at the proximal end portion 33a and the distal end portion 33b, respectively. Similarly, the third cylindrical shaft 34 is also provided with bevel gears 34c and 34d at the proximal end portion 34a and the distal end portion 34b, respectively. A bevel gear 35 c is provided at the base end portion 35 b of the handle shaft 35. Further, an intermediate shaft 39 is rotatably supported on the table 9 between the bevel gear 35c of the handle shaft 35 and the bevel gear 33c of the second cylindrical shaft 33 and the bevel gear 34d of the third cylindrical shaft 34. The bevel gear 39b provided at the distal end portion 39a is connected to the bevel gear 35c of the handle shaft 35 and the bevel gear 39d provided to the base end portion 39c is connected to the bevel gear 33c of the second cylindrical shaft 33 and The third cylindrical shaft 34 is engaged with the bevel gear 34d. Further, the bevel gear 34 c of the base end portion 34 a of the third cylindrical shaft 34 meshes with the bevel gear 40 that transmits the rotational motion R to the head 13 of the drive unit 8. The handle 36 includes a handle 36a joined to the handle shaft 35, and a gripping portion 36d rotatably attached to the tip 36b of the handle 36a by the shaft 36c. Next, the looper direction switching portion 7 is substantially U-shaped, one end portion 41 a is pivotally attached to the first cylindrical shaft 32, and the other end portion 41 b is attached to the second cylindrical shaft 33. The arm 41 is rotatably mounted, the lever shaft 42 is rotatably mounted on the table 9, and the lever 43 is joined to the tip end portion 42 a of the lever shaft 42. A bevel gear 41d is rotatably mounted on the central portion 41c of the arm 41 in the direction of the center of the lower main shaft 15 of the drive unit 8, and the bevel gear 32b of the first cylindrical shaft 32 and the second cylindrical shaft It is engaged with 33 bevel gears 33d. Further, a gear 41 f is joined to the side surface 41 e of the other end 41 b of the arm 41 so as to be coaxial with the second cylindrical shaft 33. A bevel gear 42c is provided at the base end portion 42b of the lever shaft 42. Further, an intermediate shaft 44 is rotatably supported on the table 9 between the bevel gear 42c of the lever shaft 42 and the gear 41f of the arm 41, and is provided at the tip 44a of the intermediate shaft 44. The bevel gear 44b is meshed with the bevel gear 42c of the lever shaft 42, and the gear 44d provided at the base end 44c is meshed with the gear 4 If of the arm 41.
[0033] また、レバー 43は、レバー軸 42と同心となるように接合される扇状の板部材 45と、 板部材 45の周面 45aの半径方向に接合される柄 43aと、柄 43aの先端部 43bに設け られる把持部 43cとを備える。そして、板部材 45の上面 45bには、 2つの制止ピン 46 、 47が突設し、さらに 2つの半球状の係合凹部 48、 49が形成されている。また、制止 ブロック 50が図示しない固定部材によりテーブル 9に固定されている。制止ブロック 5 0の下面部 50aには穴 50bが形成され、穴 50bに収容されたパネ 50cによって、係合 凹部 48、 49の形状に対応する球体 50dが出没可能に設けられている。図 7に示すよ うに、レバー 43は、制止ブロック 50の一側面 50eに制止ピン 46が当接する位置から 、制止ブロック 50の他側面 50fに制止ピン 47が当接する位置まで 90度分回動するこ とが可能に設定されている。さらに、制止ブロック 50が制止ピン 46または 47と当接し た際に、板部材 45の係合凹部 48または 49に制止ブロック 50の球体 50dが嵌入する ように設定されている。制止ブロック 50のパネ 50cの反撥力は、制止ブロック 50の球 体 50dが板部材 45の係合凹部 48または 49に嵌入された状態の時に、レバー 43が 本体の振動等によって自然に回動しないよう係止可能で、かつレバー 43を手動で回 動した際に、容易に着脱可能な程度とする。そして、後述するように、レバー 43を回 動して所定の位置に設定することで、モスステッチとチェーンステッチに対応するル 一ノ 4の方向調整を行うが、制止ブロック 50と板部材 45の制止ピン 46及び係合凹部 48とで係止するレバー 43の位置がチェーンステッチと対応するように設定されて!、る 。そして、この時のレバー 43の把持部 43cの位置と対応するテーブル 9の側面 9dに おいて、チェーンステッチを意味する Cのマーク 43dが刻印されている。また、制止ブ ロック 50と板部材 45の制止ピン 47及び係合凹部 49とで係止するレバー 43の位置 がモスステッチと対応するように設定されて!、て、この時のレバー 43の把持部 43cの 位置と対応するテーブル 9の側面 9dにお!/、て、モスステッチを意味する Mのマーク 4 3eが刻印されている。 The lever 43 includes a fan-like plate member 45 joined so as to be concentric with the lever shaft 42, a handle 43a joined in the radial direction of the peripheral surface 45a of the plate member 45, and a tip of the handle 43a. A gripping portion 43c provided on the portion 43b. Two restraining pins 46 and 47 project from the upper surface 45b of the plate member 45, and two hemispherical engaging recesses 48 and 49 are formed. The stopping block 50 is fixed to the table 9 by a fixing member (not shown). A hole 50b is formed in the lower surface portion 50a of the restraining block 50, and a spherical body 50d corresponding to the shape of the engagement recesses 48 and 49 is provided so as to be able to appear and retract by a panel 50c accommodated in the hole 50b. As shown in FIG. 7, the lever 43 rotates 90 degrees from the position where the stop pin 46 abuts on one side 50e of the stop block 50 to the position where the stop pin 47 abuts on the other side 50f of the stop block 50. This is set to be possible. Further, when the stop block 50 comes into contact with the stop pin 46 or 47, the spherical body 50d of the stop block 50 is set to fit into the engagement recess 48 or 49 of the plate member 45. The repulsive force of the panel 50c of the stop block 50 is such that the lever 43 does not rotate naturally due to vibration of the main body or the like when the ball 50d of the stop block 50 is fitted in the engagement recess 48 or 49 of the plate member 45. So that it can be easily attached and detached when the lever 43 is manually rotated. Then, as will be described later, the lever 43 is rotated and set to a predetermined position, so that the loop corresponding to the moss stitch and the chain stitch is set. However, the position of the lever 43 locked by the stop block 46 and the stop pin 46 of the plate member 45 and the engagement recess 48 is set so as to correspond to the chain stitch. A C mark 43d indicating a chain stitch is engraved on the side surface 9d of the table 9 corresponding to the position of the grip 43c of the lever 43 at this time. Also, the position of the lever 43 that is locked by the stop block 50 and the stop pin 47 of the plate member 45 and the engagement recess 49 is set so as to correspond to the moss stitch! On the side 9d of the table 9 corresponding to the position of the part 43c,! / Is marked with an M mark 43e indicating a moss stitch.
[0034] 以上、本実施形態のハンドル刺繍ミシン 1の構成について説明した力 互いに咬合 する歯車 (傘歯車を含む)同士は、本実施形態においては特に断りの無い限りすベ て 1対 1のギア比とする。また、テーブル 9の下部に構成される各部材、機構は、図示 しないが軸受などによってテーブル 9に保持されているものとする。また、図示しない 力 テーブル 9の下部のルーパ 4の近傍には、糸 Bをルーパ 4の貫通孔 4aの下方か ら上方へ通し、ルーパ 4の上方に位置する鉤針 2に供給する供給部も備えている。さ らに、図示しないが、その他通常のミシンに必要とする部材、機構については備えて いるものとする。  As described above, the forces described in the configuration of the handle embroidery sewing machine 1 according to the present embodiment are configured so that gears (including bevel gears) that mesh with each other are all in a one-to-one relationship unless otherwise specified in the present embodiment. Ratio. In addition, although not illustrated, each member and mechanism configured at the lower part of the table 9 are held on the table 9 by bearings or the like. Further, in the vicinity of the looper 4 at the bottom of the force table 9 (not shown), there is also provided a supply section for passing the thread B from the lower side of the through hole 4a of the looper 4 to the upper side and supplying it to the heel needle 2 positioned above the looper 4. ing. In addition, although not shown, other members and mechanisms necessary for a normal sewing machine are provided.
[0035] 次に、この実施形態のハンドル刺繍ミシン 1の作用について説明する。  Next, the operation of the handle embroidery sewing machine 1 of this embodiment will be described.
図 1において、前述のように、駆動部 8のモータ 12を駆動させると、上部主軸 14か らヘッド 13へ、また下部主軸 15へ往復運動 Qが伝達される。図 2に示すように、へッ ド 13へ伝達された往復運動 Qは、ヘッド 13によって、係合部 21に上下運動 M3とし て伝達されて、係合部 21に固定されている針部 3の鉤針 2が上下運動 M3を行う。ま た、往復運動 Qは、送り機構 5には、振動運動 V5として伝達されて、送り枠 5bが上下 に振動しつつ送り方向の前後へ振動することで、下方に位置する被縫製物 Aを所定 のピッチずつ移動させる。また、ヘッド 13は、鉤針 2が下方へ移動する時は、 -ップ ル 13aを少し遅れて下方へ移動させて被縫製物 Aに当接させるとともに、鉤針 2が上 方へ移動する際は、鉤針 2の上方移動よりも少し早く上方に移動させる上下運動を- ップル 13aに行わせる。また、図 7に示すように、下部主軸 15への往復運動 Qの伝達 は、伝達部材 31を介して、軸方向の往復運動 Q15として伝達される。この時、第一 の円筒軸 32、第二の円筒軸 33及び第三の円筒軸 34は移動せずに、下部主軸 15 のみが軸方向に移動し、先端部 15aの作動ギア 30からルーノ 4のギア部 26を介して 、往復運動 Q15がルーパ 4の往復回転運動 M4として伝達される。ここで、下部主軸 15の往復運動 Q15の振幅は、ルーノ 4の往復回転運動 M4の振幅が 360度になる ように設定されている。 In FIG. 1, when the motor 12 of the drive unit 8 is driven as described above, the reciprocating motion Q is transmitted from the upper main shaft 14 to the head 13 and to the lower main shaft 15. As shown in FIG. 2, the reciprocating motion Q transmitted to the head 13 is transmitted as a vertical motion M3 to the engaging portion 21 by the head 13 and is fixed to the engaging portion 21. The needle 2 of moves up and down M3. The reciprocating motion Q is transmitted to the feed mechanism 5 as a vibration motion V5, and the feed frame 5b vibrates up and down while vibrating back and forth in the feed direction. Move by a predetermined pitch. Also, the head 13 moves the pull 13a downward with a slight delay when the heel needle 2 moves downward and makes it abut against the sewing object A. When the heel needle 2 moves upward, In this case, the upper and lower parts 13a are caused to move up and down a little earlier than the upward movement of the needle 2. Further, as shown in FIG. 7, the transmission of the reciprocating motion Q to the lower main shaft 15 is transmitted as the reciprocating motion Q15 in the axial direction via the transmission member 31. At this time, first The cylindrical shaft 32, the second cylindrical shaft 33, and the third cylindrical shaft 34 do not move, and only the lower main shaft 15 moves in the axial direction, and the operating gear 30 of the tip portion 15a moves from the gear portion 26 of Luno 4 The reciprocating motion Q15 is transmitted as the reciprocating rotational motion M4 of the looper 4. Here, the amplitude of the reciprocating motion Q15 of the lower spindle 15 is set so that the amplitude of the reciprocating rotational motion M4 of Luno 4 is 360 degrees.
[0036] これら鉤針 2の上下運動 M3、ルーパ 4の往復回転運動 M4、送り機構 5の振動運 動 V5は、同期しており、これらの連動によって、被縫製物 Aの縫製を行う。以下にそ の詳細を示す。図 11から図 14は、被縫製物 Aを縫製している時の鉤針 2とルーノ 4と の相対的な関係を示している。図 11から図 14においては、鉤針 2とルーノ 4との関 係を明解とするため、鉤針 2、ルーパ 4、作動ギア 30、駆動部 8の下部主軸 15、糸 B 及び被縫製物 Aのみを記載し、その他の構成要素は省略している。図 11に示すよう に、縫製に使用する糸 Bは、図示しない供給部から供給され、ルーパ 4の下方から上 方へ貫通孔 4aに挿入され、ルーノ 4の上端部 4eの下部に位置する凹部 27からルー ノ 4の外方に抜けて、ルーノ 4の係合溝 28に係合されている。まず、図 11に示すよう に、鉤針 2は、下向きに移動し、被縫製物 Aの上方力 被縫製物 Aを貫通する。この 時、ルーパ 4の係合溝 28は鉤針 2の鉤部 2aと反対側の方向に向いており、駆動部 8 の下部主軸 15が基端部側の S方向へ移動するのに伴い、作動ギア 30とルーノ 4の ギア部 26との関係から右回りに回転する。  [0036] The vertical movement M3 of the heel needle 2, the reciprocating rotational movement M4 of the looper 4, and the vibration movement V5 of the feed mechanism 5 are synchronized, and the workpiece A is sewn by interlocking these. The details are shown below. FIGS. 11 to 14 show the relative relationship between the heel needle 2 and Luno 4 when the sewing product A is being sewn. 11 to 14, in order to clarify the relationship between the needle 2 and the Luno 4, only the needle 2, the looper 4, the operating gear 30, the lower spindle 15 of the drive unit 8, the thread B and the sewing product A are used. It is described and other components are omitted. As shown in FIG. 11, the thread B used for sewing is supplied from a supply unit (not shown) and is inserted into the through hole 4a from the lower side of the looper 4 to the upper side, and is a recess located below the upper end 4e of the Luno 4. From 27 to the outside of Luno 4, it is engaged with the engaging groove 28 of Luno 4. First, as shown in FIG. 11, the heel needle 2 moves downward and penetrates the upper force sewing material A of the sewing material A. At this time, the engagement groove 28 of the looper 4 is directed in the direction opposite to the flange 2a of the needle 2, and the operation is performed as the lower main shaft 15 of the drive unit 8 moves in the S direction on the base end side. It rotates clockwise because of the relationship between gear 30 and gear section 26 of Luno 4.
[0037] 次に、図 12に示すように、鉤針 2はさらに下向きに移動し、ルーパ 4の貫通孔 4aに 挿入され、最下点に達して上向きの移動に切り替わる。この時、ルーパ 4は、下部主 軸 15の S方向への移動に伴い、右回りに回転し、ルーパ 4の係合溝 28が鉤針 2の鉤 部 2aと同じ方向を向く。糸 Bは、ルーノ 4の右回りの回転に伴い、ルーノ 4の係合溝 28によって、貫通孔 4aに挿入された鉤針 2に巻き付くように誘導される。そして、さら にルーノ 4が右回りに回転することにより、糸 Bは鉤針 2に巻き付き、上向きに鉤針 2 が移動するのに伴い、巻き付いた糸 Bが鉤針 2の鉤部 2aに係合される。  Next, as shown in FIG. 12, the heel needle 2 further moves downward, is inserted into the through hole 4a of the looper 4, reaches the lowest point, and switches to upward movement. At this time, the looper 4 rotates clockwise as the lower main shaft 15 moves in the S direction, and the engaging groove 28 of the looper 4 faces the same direction as the flange 2a of the hook needle 2. As the Luno 4 rotates clockwise, the thread B is guided by the engaging groove 28 of the Luno 4 so as to be wound around the needle 2 inserted into the through hole 4a. Further, when Luno 4 rotates clockwise, the thread B is wound around the needle 2, and the wound thread B is engaged with the hook 2a of the needle 2 as the needle 2 moves upward. .
[0038] 図 13に示すように、さらに鉤針 2は上向きに移動し、鉤針 2は被縫製物 Aを貫通し た孔 51から、鉤部 2aに係合した糸 Bを環状に引き上げる。鉤針 2の鉤部 2aが被縫製 物 Aと略等 、位置に達した時、再びルーパ 4の係合溝 28は鉤針 2の鉤部 2aと反対 側の方向に向く。そして、下部主軸 15の移動方向が S方向から反転して、 T方向に 切り替わるのに伴い、ルーパ 4も左回転に切り替わる。 As shown in FIG. 13, the heel needle 2 further moves upward, and the heel needle 2 pulls up the thread B engaged with the heel portion 2a from the hole 51 penetrating the workpiece A in an annular shape. When the heel part 2a of the heel needle 2 reaches a position approximately equal to the workpiece A, the engagement groove 28 of the looper 4 is again opposite to the heel part 2a of the heel needle 2. Turn to the side. As the moving direction of the lower spindle 15 is reversed from the S direction and switched to the T direction, the looper 4 is also switched to the left rotation.
[0039] 次に、図 14に示すように、鉤針 2はさらに上方へ移動し、最上点に達し、下向きの 移動に切り替わる。この時、糸 Bは、鉤針 2によって、引き上げられ、被縫製物 Aの上 方に環 52が形成される。そして、鉤針 2が下向きの移動に切り替わるのに伴い、鉤針 2の鉤部 2aに係合された状態から外れて、形成された環 52は取り残される。ここで、 送り機構 5によって被縫製物 Aを所定ピッチ送ることにより、再び図 11に示す工程か ら同様の作業を繰り返し、図 15に示すように、所定のピッチ離れた位置に再び次の 環 52を形成することができる。この場合、送り方向 Pと鉤針 2の鉤部 2aに向きが略等 しい向きであるため、最上点に達した鉤針 2が下向きに移動する際に、被縫製物 Aの 送りと、鉤針 2の下向きの移動によって、鉤針 2の鉤部 2aから糸 Bが外れるので、モス ステッチを施すことができる。  Next, as shown in FIG. 14, the needle 2 further moves upward, reaches the highest point, and switches to a downward movement. At this time, the thread B is pulled up by the heel needle 2, and a ring 52 is formed above the sewing material A. Then, as the hook needle 2 is switched to the downward movement, the formed ring 52 is left behind from being engaged with the hook portion 2a of the hook needle 2. Here, the same operation is repeated from the step shown in FIG. 11 by feeding the sewing product A by a predetermined pitch by the feed mechanism 5, and the next ring is again moved to a position away from the predetermined pitch as shown in FIG. 52 can be formed. In this case, since the direction of the feed direction P and the heel 2a of the heel needle 2 are substantially equal, when the heel needle 2 that has reached the uppermost point moves downward, the feed of the sewing product A and the heel needle 2 Since the thread B is released from the heel 2a of the heel needle 2 by the downward movement, a moss stitch can be applied.
[0040] 図 16は、送り方向 Pに対して鉤針 2及びルーパ 4の向きを 180度反転させた場合を 示している。この場合、鉤針 2が最上点に達して、下向きの移動に切り替わっても、鉤 針 2の鉤部 2aの向きと被縫製物 Aの送り方向 Pと逆になつているため、糸 Bは鉤針 2 の鉤部 2aに係合されたまま、鉤針 2とともに移動し、環 52は送り方向 Pと反対方向に 押し倒される。そして、鉤針 2が被縫製物 Aを下向きに貫通する際に、鉤針 2の鉤部 2 aから外れる。この時、鉤針 2は糸 Bの環 52の内部 52aに位置しているので、次の糸 B が環状に引き上げられて形成される環 52は、前の環 52の内部 52aから引き上げられ る。これを繰り返すことによって、被縫製物 Aの上面 A1には、連続する環 52が鎖状 に連結されて、チェーンステッチを施すことができる。ここで、図 2に示すように、ヘッド 13によって、 -ップル 13aが鉤針 2の下方移動ともに移動して、被縫製物 Aを押圧す るので、鉤針 2が被縫製物 Aを貫通するのに伴って、鉤針 2の鉤部 2aから外れて押し 倒された環 52は、 -ップル 13aによって押え付けられるので糸 Bがずれることなぐ確 実に次の環 52を前の環 52の内部 52aから引き上げることができる。また、この際鉤針 2が-ップル 13aに対して相対的に上下移動して、 -ップル 13aから出没する力 -ッ プル 13aの下端側は縮径しているので、作業者が鉤針 2を目視する際の支障となら ず、作業性を確保することができる。 [0041] 次に、被縫製物 Aの送り方向 Pの調整について説明する。前述のように、モスステツ チ、チェーンステッチいずれの場合においても、送り方向 Pと鉤針 2の鉤部 2aの向き とを一定の関係に保つことが必要であり、また鉤針 2の鉤部 2aに繰り返し糸 Bを係合 するには、鉤針 2とルーノ 4とも一定の関係を保つ必要がある。このため、送り方向 P を調整する際は、送り機構 5と鉤針 2とルーパ 4のすベてを同期させて回転させる必 要がある。図 7に示すように、方向調整機構 6のハンドル 36をノヽンドル軸 35の軸回り に所定の角度分だけ回転させる。回転はハンドル軸 35から中間軸 39へ、傘歯車 35 c、 39bを介して伝達される。中間軸 39の回転は、第二の円筒軸 33及び第三の円筒 軸 34へ、傘歯車 39dと傘歯車 33c、 34dを介して伝達される。さらに、第二の円筒軸 33の回転は、第二の円筒軸 33の傘歯車 33dからアーム 41の傘歯車 41dを経由して 、第一の円筒軸 32の傘歯車 32bに伝達される。この際、アーム 41と、第一の円筒軸 32及び第二の円筒軸 33とは互いに独立して回転可能であり、傘歯車 41dはアーム 41に回転可能に軸着されているので、アーム 41は回動しない。そして、第一の円筒 軸 32と下部主軸 15とは、長穴 37と規制部材 38とによって、相対的に回転規制され ているので、下部主軸 15は第一の円筒軸 32と連動して回転する。下部主軸 15の回 転によって、作動ギア 30が回転して、ルーノ 4のギア部 26によって、ルーパ 4に伝達 されて、ルーパ 4は回転する。 [0040] FIG. 16 shows a case where the directions of the eyelet 2 and the looper 4 with respect to the feed direction P are reversed by 180 degrees. In this case, even if the heel needle 2 reaches the highest point and switches to the downward movement, the direction of the heel part 2a of the heel needle 2 and the feed direction P of the sewing material A are opposite. The ring 52 moves with the hook 2 while being engaged with the hook 2a of the ring 2, and the ring 52 is pushed down in the direction opposite to the feed direction P. Then, when the heel needle 2 penetrates the workpiece A downward, it is disengaged from the heel portion 2 a of the heel needle 2. At this time, since the heel needle 2 is located in the inside 52a of the ring 52 of the thread B, the ring 52 formed by the next thread B being pulled up in a ring is pulled up from the inside 52a of the previous ring 52. By repeating this, a continuous ring 52 is connected to the upper surface A1 of the sewing object A in a chain shape, and chain stitching can be performed. Here, as shown in FIG. 2, the head 13 causes the pull 13 a to move together with the downward movement of the heel needle 2 and press the workpiece A, so that the heel needle 2 penetrates the workpiece A. At the same time, the ring 52 that has been pushed down and pulled off from the hook 2a of the needle 2 is pressed down by the -pull 13a, so that the next ring 52 is pulled up from the inside 52a of the previous ring 52 with certainty that the thread B will not be displaced. be able to. Also, at this time, the needle 2 moves up and down relatively with respect to the -pull 13a, and -the force protruding and retracting from the pull 13a -the lower end side of the pull 13a is reduced in diameter, so that the operator visually observes the needle 2 The workability can be ensured without any hindrance. [0041] Next, adjustment of the feed direction P of the sewing product A will be described. As described above, it is necessary to maintain a certain relationship between the feed direction P and the direction of the heel 2a of the heel needle 2 in both the moss stitch and the chain stitch. In order to engage thread B, it is necessary to maintain a certain relationship with needle 2 and Luno 4. For this reason, when adjusting the feed direction P, it is necessary to synchronize and rotate all of the feed mechanism 5, the needle 2 and the looper 4. As shown in FIG. 7, the handle 36 of the direction adjusting mechanism 6 is rotated around the axis of the needle shaft 35 by a predetermined angle. The rotation is transmitted from the handle shaft 35 to the intermediate shaft 39 via the bevel gears 35 c and 39 b. The rotation of the intermediate shaft 39 is transmitted to the second cylindrical shaft 33 and the third cylindrical shaft 34 via the bevel gear 39d and the bevel gears 33c and 34d. Further, the rotation of the second cylindrical shaft 33 is transmitted from the bevel gear 33 d of the second cylindrical shaft 33 to the bevel gear 32 b of the first cylindrical shaft 32 via the bevel gear 41 d of the arm 41. At this time, the arm 41 and the first cylindrical shaft 32 and the second cylindrical shaft 33 can rotate independently of each other, and the bevel gear 41d is rotatably mounted on the arm 41. Does not rotate. Since the first cylindrical shaft 32 and the lower main shaft 15 are relatively restricted by the elongated hole 37 and the regulating member 38, the lower main shaft 15 rotates in conjunction with the first cylindrical shaft 32. To do. As the lower main shaft 15 rotates, the operating gear 30 rotates and is transmitted to the looper 4 by the gear portion 26 of the Luno 4 so that the looper 4 rotates.
[0042] また、ハンドル軸 35から第三の円筒軸 34に伝達された回転は、第三の円筒軸 34 の傘歯車 34cから傘歯車 40に伝達される。図 1に示すように、傘歯車 40に伝達され た回転運動 Rは、ヘッド 13に伝達され、針部 3の鉤針 2の回転運動 R3及び送り機構 5の回転運動 R5として伝達される。このようにして、縫製作業に伴って、駆動部 8のモ ータ 12から伝達される往復運動 Qと独立して、方向調整機構 6によって、送り方向 P を調整することができる。また、すべての対応する歯車同士は 1対 1のギア比となって いるので、ハンドル 36を回転させた角度は、鉤針 2、ルーパ 4及び送り機構 5のすベ ての回転角度と等しくなる。このため、操作者はハンドル 36の操作の感覚により、容 易に送り方向 Pを決定することができる。  In addition, the rotation transmitted from the handle shaft 35 to the third cylindrical shaft 34 is transmitted from the bevel gear 34 c of the third cylindrical shaft 34 to the bevel gear 40. As shown in FIG. 1, the rotational motion R transmitted to the bevel gear 40 is transmitted to the head 13 and is transmitted as the rotational motion R3 of the eyelid 2 of the needle portion 3 and the rotational motion R5 of the feed mechanism 5. In this way, the feed direction P can be adjusted by the direction adjusting mechanism 6 independently of the reciprocating motion Q transmitted from the motor 12 of the drive unit 8 along with the sewing work. Further, since all the corresponding gears have a one-to-one gear ratio, the angle at which the handle 36 is rotated is equal to all the rotation angles of the needle 2, the looper 4, and the feed mechanism 5. Therefore, the operator can easily determine the feed direction P based on the sense of operation of the handle 36.
[0043] 次に、モスステッチとチェーンステッチの切り替え方法について説明する。モスステ ツチとチェーンステッチの切り替えは、前述のように、送り方向 Pを固定して、鉤針 2及 びルーパ 4の向きを 180度反転させる必要がある。まず、鉤針 2の向きを反転させる。 図 2及び図 6に示すように、鉤針 2は針棒 16に保持され、針棒 16は、係合部 21の係 止ピン 23が切欠き 19に挿入されるとともに、固定ねじ 25及びリング 24で締め付けら れて固定されている。そして、前述のように、係止ピン 23が切欠き 19に挿入された状 態では、チェーンステッチ、つまり送り方向 Pに対して鉤針 2の鉤部 2aの向きが逆とな るように、針棒 16と係合板 17とが固定されている。ここで、固定ねじ 25を緩めて、針 棒 16を引き上げて、切欠き 19から係止ピン 23を引き抜く。そして、 180度回転させて 、切欠き 18に係止ピン 23を挿入して、固定ねじ 25を再び締め付ければ鉤針 2の向き を反転させることができる。このように、固定ねじ 25を緩めて、係止ピン 23を切欠き 18 または切欠き 19のどちらに挿入させる力選択するだけで、正確かつ容易に鉤針 2の 向きを反転させることができる。また、各切欠き 18、 19の各々には対応するモスステ ツチあるいはチェーンステッチの頭文字のマーク 18a及び 19aが刻印されているので 、容易に識別して選択することができる。 [0043] Next, a method of switching between moss stitches and chain stitches will be described. As described above, the moth stitch and chain stitch can be switched by fixing the feed direction P and It is necessary to reverse the direction of Looper 4 180 degrees. First, reverse the direction of the needle 2. As shown in FIGS. 2 and 6, the scissors needle 2 is held by the needle bar 16, and the needle bar 16 has the locking pin 23 of the engaging portion 21 inserted into the notch 19 and the fixing screw 25 and the ring 24. It is fixed by tightening with. As described above, in the state where the locking pin 23 is inserted into the notch 19, the chain stitch, that is, the needle 2a of the needle 2 with respect to the feed direction P is reversed. The rod 16 and the engagement plate 17 are fixed. Here, the fixing screw 25 is loosened, the needle bar 16 is pulled up, and the locking pin 23 is pulled out from the notch 19. Then, after rotating 180 degrees, the locking pin 23 is inserted into the notch 18 and the fixing screw 25 is tightened again, thereby reversing the direction of the needle 2. Thus, the direction of the needle 2 can be accurately and easily reversed simply by loosening the fixing screw 25 and selecting a force for inserting the locking pin 23 into either the notch 18 or the notch 19. In addition, each notch 18, 19 is marked with a corresponding moth stitch or chain stitch initial mark 18 a and 19 a so that it can be easily identified and selected.
[0044] ここで、図 15、図 16に示すように、モスステッチに比べて、チェーンステッチは次の 環と鎖状に連結することから、送りのピッチ以上の大きさの環 52を形成する必要があ り、モスステッチで形成される環 52に比べて、大きい環 52を形成できた方が好ましい 。このため、鉤針 2の上下運動の最上点をチェーンステッチの時はモスステッチの時 と比べて高くして糸 Bの引き上げ高さを高くする必要がある。図 5、図 6に示すように、 係合部 21の上端部 21g及び針部 3の係合板 17の下面 17aには、各々段差 21h及 び 17bが設けられている。このため、切欠き 18に係止ピン 23を挿入した時と、切欠き 19に係止ピン 23を挿入した時とでは、段差 21hの高さ分だけ鉤針 2の固定する高さ を変えることができ、チェーンステッチの時は鉤針の高さをモスステッチよりも高くする ことができる。 Here, as shown in FIG. 15 and FIG. 16, the chain stitch is connected to the next ring in a chain form as compared to the moss stitch, thereby forming a ring 52 larger than the feed pitch. It is necessary to form a large ring 52 as compared to the ring 52 formed by moss stitches. For this reason, it is necessary to increase the height of the thread B by raising the uppermost point of the vertical movement of the needle 2 when chain stitching is higher than when moss stitching. As shown in FIGS. 5 and 6, steps 21h and 17b are provided on the upper end portion 21g of the engaging portion 21 and the lower surface 17a of the engaging plate 17 of the needle portion 3, respectively. Therefore, when the locking pin 23 is inserted into the notch 18 and when the locking pin 23 is inserted into the notch 19, the height at which the needle 2 is fixed can be changed by the height of the step 21h. Yes, the chain can be raised higher than the moss stitch during chain stitching.
[0045] 次に、ルーパ 4の方向を反転させる。まず、図 7に示すように、レバー 43の把持部 4 3cを把持し、レバー 43を制止ピン 46が制止ブロック 50に当接する位置力も制止ピン 47が制止ブロック 50に当接する位置となるまで回動させる。ある程度の回転力を与 えることで、板部材 45の係合凹部 48に嵌入された制止ブロック 50の球体 50dが変位 して、解除され、回動可能となる。そして、レバー 43を 90度分回動させて、制止プロ ック 50の他側面 50fに制止ピン 47に当接させると、板部材 45の係合凹部 49に制止 ブロック 50の球体 50dが嵌入し、反対方向にある程度の回転力を与えないと板部材 45の係合凹部 49と制止ブロック 50の球体 50dとの係合が解除されなくなり、レバー 4 3は 90度回動した位置で確定される。レバー 43の回動はレバー軸 42に伝達され、 傘歯車 42cと傘歯車 44bと〖こよって、中間軸 44に伝達される。さら〖こ、中間軸 44の回 転は、歯車 44dからアーム 41の歯車 4 Ifに伝達される。ここで、アーム 41は第一の円 筒軸 32及び第二の円筒軸 33とに回動可能に軸着されているので、第一の円筒軸 3 2及び第二の円筒軸 33と独立して歯車 41fの回転によって回動する。レバー軸 42の 傘歯車 42cと中間軸 44の傘歯車 44b、中間軸 44の歯車 44dとアーム 41の歯車 41f とは、それぞれ 1対 1のギア比となっている。このため、図 9に示すように、レバー 43を 90度回転させることによって、アーム 41は 90度回動する。 [0045] Next, the direction of the looper 4 is reversed. First, as shown in FIG. 7, the grip 43 43c of the lever 43 is gripped, and the lever 43 is rotated until the stop pin 47 comes into contact with the stop block 50 until the stop pin 47 comes into contact with the stop block 50. Move. By applying a certain amount of rotational force, the spherical body 50d of the stop block 50 fitted in the engagement recess 48 of the plate member 45 is displaced, released, and becomes rotatable. Then rotate lever 43 by 90 degrees to When the stop pin 47 is brought into contact with the other side surface 50f of the hook 50, the spherical body 50d of the stop block 50 is fitted into the engagement recess 49 of the plate member 45, and the plate member 45 must be given a certain amount of rotational force in the opposite direction. Thus, the engagement between the engagement recess 49 and the spherical body 50d of the stop block 50 is not released, and the lever 43 is fixed at a position rotated 90 degrees. The rotation of the lever 43 is transmitted to the lever shaft 42, and is transmitted to the intermediate shaft 44 through the bevel gear 42c and the bevel gear 44b. Further, the rotation of the intermediate shaft 44 is transmitted from the gear 44d to the gear 4 If of the arm 41. Here, since the arm 41 is pivotally attached to the first cylindrical shaft 32 and the second cylindrical shaft 33, the arm 41 is independent of the first cylindrical shaft 32 and the second cylindrical shaft 33. It rotates by the rotation of the gear 41f. The bevel gear 42c of the lever shaft 42 and the bevel gear 44b of the intermediate shaft 44, and the gear 44d of the intermediate shaft 44 and the gear 41f of the arm 41 have a gear ratio of 1: 1. For this reason, as shown in FIG. 9, by rotating the lever 43 by 90 degrees, the arm 41 is rotated by 90 degrees.
図 7に示すように、アーム 41の傘歯車 41dは、第一の円筒軸 32の傘歯車 32b及び 第二の円筒軸 33の傘歯車 33dと咬合している。このため、アーム 41の回動に伴い、 アーム 41の傘歯車 41dが遊星歯車、第一の円筒軸 32の傘歯車 32b及び第二の円 筒軸 33の傘歯車 33dとが太陽歯車となる遊星歯車装置として作用する。第二の円筒 軸 33は、ハンドル軸 35、第三の円筒軸 34を経由して、鉤針 2及び送り機構 5の回転 運動に関する機構とも連結している。これに対して第一の円筒軸 32は、規制部材 38 力も下部主軸 15を経由して、ルーノ 4までの連結である。このように、第一の円筒軸 32と連結して 、る機構に対して第二の円筒軸 33に連結して 、る機構の方が相対的 に複雑な機構を有していて、回転抵抗が大きい。このため、アーム 41が 90度回動す ることによって、第二の円筒軸 33の傘歯車 33dは回転せず、第一の円筒軸 32の傘 歯車 32bのみがアーム 41の回転数と傘歯車 41dの回転数の総和に従って回転する 。アーム 41の傘歯車 41dと、第一の円筒軸 32の傘歯車 32b及び第二の円筒軸 33の 傘歯車 33dのそれぞれは 1対 1のギア比となっていることから、アームが 90度分回動 することで、第一の円筒軸 32は 180度回転する。そして、第一の円筒軸 32と下部主 軸 15とは、長穴 37と規制部材 38とで、相対的に回転規制されているので、下部主軸 15は第一の円筒軸 32と連動して 180度回転する。下部主軸 15が回転することにより 、回転は作動ギア 30からルーパ 4のギア部 26に伝達されて、ルーパ 4を回転させるこ とがでさる。 As shown in FIG. 7, the bevel gear 41 d of the arm 41 is engaged with the bevel gear 32 b of the first cylindrical shaft 32 and the bevel gear 33 d of the second cylindrical shaft 33. Therefore, as the arm 41 rotates, the bevel gear 41d of the arm 41 is a planetary gear, and the bevel gear 32b of the first cylindrical shaft 32 and the bevel gear 33d of the second cylindrical shaft 33 are sun gears. Acts as a gear device. The second cylindrical shaft 33 is also connected to a mechanism related to the rotational movement of the eyelid needle 2 and the feed mechanism 5 via the handle shaft 35 and the third cylindrical shaft 34. On the other hand, the first cylindrical shaft 32 is connected to the Luno 4 via the lower main shaft 15 and the force of the regulating member 38. In this way, the mechanism connected to the first cylindrical shaft 32 and connected to the second cylindrical shaft 33 is more complicated than the mechanism that has a relatively complicated mechanism. Is big. For this reason, when the arm 41 rotates 90 degrees, the bevel gear 33d of the second cylindrical shaft 33 does not rotate, and only the bevel gear 32b of the first cylindrical shaft 32 determines the rotation speed of the arm 41 and the bevel gear. Rotates according to the total number of rotations of 41d. Since the bevel gear 41d of the arm 41, the bevel gear 32b of the first cylindrical shaft 32, and the bevel gear 33d of the second cylindrical shaft 33 have a one-to-one gear ratio, the arm is 90 degrees apart. By rotating, the first cylindrical shaft 32 rotates 180 degrees. Since the first cylindrical shaft 32 and the lower main shaft 15 are relatively rotationally restricted by the elongated hole 37 and the restricting member 38, the lower main shaft 15 is interlocked with the first cylindrical shaft 32. Rotate 180 degrees. As the lower main spindle 15 rotates, the rotation is transmitted from the operating gear 30 to the gear portion 26 of the looper 4 to rotate the looper 4. Togashi.
作動ギア 30とルーノ 4のギア部 26とのギア比も 1対 1に設定されているので、レバ 一 43を 90度回転させることによって、結果としてルーノ 4を 180度回転させることが 可能である。このように、ルーパ方向切替部 7により、方向調整機構 6と独立してルー ノ 4のみを 180度回転させることができる。また、アーム 41を備えた機構とすることに より、レバー 43を 90度分回転させるだけで、ルーノ 4を 180度回転させることができ、 操作をさらに容易にさせて ヽる。  Since the gear ratio between the operating gear 30 and the gear section 26 of Luno 4 is also set to 1: 1, it is possible to rotate Luno 4 180 degrees by rotating lever 43 by 90 degrees. . Thus, the looper direction switching unit 7 can rotate only the luno 4 180 degrees independently of the direction adjusting mechanism 6. In addition, with the mechanism provided with the arm 41, the Luno 4 can be rotated 180 degrees simply by rotating the lever 43 by 90 degrees, which further facilitates the operation.
[0047] 以上のようにして、この実施形態のハンドル刺繍ミシン 1は、鉤針 2の上下運動 M3 、ルーパ 4の往復回転運動 M4及び送り機構 5の振動運動 V5を同期させて縫製を行 うことができるのと同時に、独立して方向調整機構 6によって鉤針 2の回転運動 R3、 ルーノ 4の回転運動 R4及び送り機構 5の回転運動 R5を同期させて送り方向 Pを調 整し、設定することが可能である。このため、環縫いの方向を自在に選択して行うこと ができる。さらに、これらの機構とは別に、送り機構 5の送り方向 Pを変えずに、鉤針 2 の向きを係合部 21の係止ピン 23と針部 3の係合板 17の切欠き 18、 19とによって、 ルーノ 4の向きをルーパ方向切替部 7によって、それぞれを容易かつ正確に 180度 異なる向きに設定することができる。また、鉤針 2の向きを変える切欠き 18、 19にはマ ーク 18a、 19aが、ルーパ方向切替部 7にはマーク 43d、 43e力設けられ、モスステツ チあるいはチェーンステッチの 、ずれと対応して!/、る力識別が容易となって 、る。こ のため、従来熟練者に限られ、複雑で時間を必要としていたモスステッチとチェーン ステッチとの切り替えも、初心者や家庭において容易かつ安全に使用することを可能 とさせる。また、すべての構成要素が機械的でかつ単純な構成で、電気的な制御を 必要としないので、装置を最小とすることができ安価で提供することができる。さらに、 針部 3の係合板 17の段差 17b及び係合部 21の段差 21hとによって、モスステッチと チェーンステッチとで環 52の大きさを変えることができ、従来に比べて仕上がりを良 好なものとすることができる。  [0047] As described above, the handle embroidery sewing machine 1 of this embodiment performs sewing by synchronizing the vertical movement M3 of the heel needle 2, the reciprocating rotational movement M4 of the looper 4, and the vibration movement V5 of the feed mechanism 5. At the same time, the feed direction P can be adjusted and set by synchronizing the rotary motion R3 of the needle 2 R3, the rotary motion R4 of Luno 4 and the rotary motion R5 of the feed mechanism 5 independently by the direction adjustment mechanism 6. Is possible. For this reason, the direction of chain stitching can be selected freely. In addition to these mechanisms, without changing the feed direction P of the feed mechanism 5, the direction of the heel needle 2 is changed so that the locking pin 23 of the engagement portion 21 and the notches 18, 19 of the engagement plate 17 of the needle portion 3 Thus, the direction of Luno 4 can be set to the direction different by 180 degrees easily and accurately by the looper direction switching unit 7. Marks 18a and 19a are provided on the notches 18 and 19 for changing the direction of the heel needle 2, and marks 43d and 43e are provided on the looper direction switching portion 7 so as to correspond to the displacement of the moth stitch or chain stitch. ! /, It is easy to identify the power. For this reason, switching between moss stitches and chain stitches, which was limited to skilled workers and was complicated and time-consuming, can be easily and safely used by beginners and homes. In addition, since all the components are mechanical and simple and do not require electrical control, the apparatus can be minimized and can be provided at low cost. Furthermore, the size of the ring 52 can be changed between the moss stitch and the chain stitch by the step 17b of the engagement plate 17 of the needle part 3 and the step 21h of the engagement part 21, and the finish is better than before. Can be.
[0048] なお、鉤針 2の上端部 2bにはおねじが形成されていて、針棒 16に螺入されるとした 力 れに限ることはない。少なくとも、縫製時に緩んだり、脱落することなどなく針棒 1 6で鉤針 2を保持することができ、かつ鉤針 2の向きを決められた方向に定めることが できれば良ぐ例えば互いを凹凸で係止するピン、溝等を有しているものでも良い。ま た、針棒 16を係合部 21に固定するのに、針部 3の係合板 17に 2つの切欠き 18、 19 を設け、係合部 21に係止ピン 23を設けた力これに限るものではない。例えば、係合 板 17に係止ピンを設け、係合部 21に 2つの対応する切欠きを設けても良い。また、 対応する歯車はすべてギア比が 1対 1の関係であるとしたがこれに限るものではなぐ 設計条件に合わせてギア比を異なるものとしても良い。 [0048] It should be noted that the upper end portion 2b of the heel needle 2 is formed with a male screw, and is not limited to the force that is inserted into the needle bar 16. At least the needle bar 2 can be held by the needle bar 1 6 without being loosened or falling off during sewing, and the direction of the needle needle 2 should be determined in a predetermined direction. As long as it is possible, for example, a pin, a groove, or the like that locks each other with unevenness may be used. Also, in order to fix the needle bar 16 to the engagement portion 21, two notches 18 and 19 are provided in the engagement plate 17 of the needle portion 3, and the engagement pin 21 is provided with the locking pin 23. It is not limited. For example, the engagement plate 17 may be provided with a locking pin, and the engagement portion 21 may be provided with two corresponding notches. In addition, the gear ratios of all the corresponding gears have a one-to-one relationship. However, the present invention is not limited to this, and the gear ratios may be different according to the design conditions.
[0049] 以上、本発明の実施形態について図面を参照して詳述したが、具体的な構成はこ の実施形態に限られるものではなぐ本発明の要旨を逸脱しない範囲の設計変更等 も含まれる。 The embodiment of the present invention has been described in detail above with reference to the drawings. However, the specific configuration is not limited to this embodiment, and includes design changes and the like that do not depart from the gist of the present invention. It is.
産業上の利用可能性  Industrial applicability
[0050] 本発明の活用例として、環縫いを行うことが可能な刺繍ミシンへの適用が好適であ る。 [0050] As an application example of the present invention, application to an embroidery sewing machine capable of performing chain stitching is preferable.

Claims

請求の範囲 The scope of the claims
[1] 鉤針を有する針部と、前記鉤針の鉤部に糸を誘導するルーパと、被縫製物を所定 の送り方向に移動させる送り機構と、前記鉤針の前記針部の軸方向に対する往復運 動、前記ルーパの往復回転運動及び前記送り機構の振動運動を同期させて行う駆 動部と、前記針部を前記駆動部に対し前記針部の軸回りの 180度異なる 2つの向き で固定可能な係合部と、前記ルーパの向きを 180度回転させることが可能なルーパ 方向切替部とを備え、  [1] A needle portion having a heel needle, a looper that guides a thread to the heel portion of the heel needle, a feed mechanism that moves a sewing product in a predetermined feed direction, and a reciprocating operation of the heel needle in the axial direction of the needle portion. The drive unit that synchronizes the movement, the reciprocating rotation of the looper and the vibration of the feed mechanism, and the needle unit can be fixed to the drive unit in two different directions around the axis of the needle unit. An engaging portion and a looper direction switching portion capable of rotating the direction of the looper by 180 degrees,
前記送り機構の送り方向に対して、前記針部の向き及び前記ルーパの向きをそれ ぞれ 180度回転させることで、チェーンステッチ及びモスステッチの 2つの異なる種類 の環縫 、が可能である刺繍ミシン。  Two different types of chain stitches, chain stitch and moss stitch, are possible by rotating the direction of the needle part and the direction of the looper by 180 degrees with respect to the feed direction of the feed mechanism. sewing machine.
[2] 請求項 1に記載の刺繍ミシンにおいて、 [2] In the embroidery sewing machine according to claim 1,
軸方向に往復運動して、前記ルーパに往復運動を伝達する前記駆動部の主軸を 、往復運動とは連動させずに回転させることで、前記送り機構の送り方向、前記鉤針 の向き及び前記ルーパの向きを同期させて設定することが可能な方向調整機構を備 え、自在に縫製方向を変えて環縫いを行うことが可能である刺繍ミシン。  The main shaft of the drive unit that reciprocates in the axial direction and transmits the reciprocating motion to the looper is rotated without being interlocked with the reciprocating motion, so that the feed direction of the feed mechanism, the direction of the hook needle, and the looper An embroidery sewing machine that has a direction adjustment mechanism that can be set in synchronization with the direction of the sewing machine, and can perform chain stitches by freely changing the sewing direction.
[3] 請求項 1に記載の刺繍ミシンにおいて、 [3] In the embroidery sewing machine according to claim 1,
前記鉤針には糸挿入用開放部が形成され、前記針部は前記係合部に対し、前記 糸挿入用開放部が前記送り機構の送り方向に向けられた位置、及び、前記糸挿入 用開放部が前記送り機構の送り方向に対する反対方向に向けられた位置で固定さ れ、  The heel needle is formed with a thread insertion opening portion, and the needle section is located at a position where the thread insertion opening portion is directed in the feeding direction of the feeding mechanism with respect to the engaging portion, and the thread insertion opening. Is fixed at a position that is directed in the direction opposite to the feed direction of the feed mechanism,
前記ルーパは、糸が挿入される貫通孔を有する筒状であり、ルーパの一端部には ルーパ凹部を介して係合溝が形成され、糸は前記貫通孔に挿入されて前記凹部か ら前記ルーパの外方に抜けて前記係合溝に係合されるようになっており、前記ルー パ方向切替部が前記ルーパの向きを 180度回転させることにより、前記係合溝が前 記送り機構の送り方向、及び、前記送り機構の送り方向に対する反対方向を向くよう になっている刺繍ミシン。  The looper has a cylindrical shape having a through-hole into which a thread is inserted. An engagement groove is formed at one end of the looper through a looper recess, and the thread is inserted into the through-hole and is inserted into the through-hole from the recess. The looper comes out of the looper and is engaged with the engagement groove. The looper direction switching portion rotates the direction of the looper by 180 degrees, so that the engagement groove becomes the feed mechanism. The embroidery sewing machine is oriented in the direction opposite to the feed direction of the feed mechanism and the feed direction of the feed mechanism.
[4] 請求項 2に記載の刺繍ミシンにおいて、 [4] In the embroidery sewing machine according to claim 2,
前記方向調整機構は、回転自在なハンドルと、該ハンドルの回転を伝達するハンド ル軸と、前記駆動部の前記主軸に外嵌し固定される規制部材を軸方向に移動可能 かつ回転規制する長穴を有し、前記主軸に外嵌され、一端に傘歯車が設けられる第 一の円筒軸と、前記主軸に回転可能に外嵌され、前記第一の円筒軸と向い合う一端 に傘歯車が設けられ、他端には前記ハンドル軸の回転を伝達する歯車が設けられる 第二の円筒軸とを備え、 The direction adjusting mechanism includes a rotatable handle and a hand that transmits the rotation of the handle. And a restriction member that is externally fitted and fixed to the main shaft of the drive unit and has a long hole that is movable in the axial direction and is rotationally restricted, is fitted on the main shaft, and is provided with a bevel gear at one end. One cylindrical shaft is rotatably fitted to the main shaft, and a bevel gear is provided at one end facing the first cylindrical shaft, and a gear for transmitting the rotation of the handle shaft is provided at the other end. Two cylindrical shafts,
前記ルーパ方向切替部は、前記チ ーンステッチ及び前記モスステッチの各々に 対応する係止位置間で、回動可能なレバーと、前記レバーの回動を伝達するレバー 軸と、一端部が前記第一の円筒軸に回動可能に軸着され、他端部が前記第二の円 筒軸に回動可能に軸着されるとともに、いずれか一方の端部にはレバー軸の回転を 伝達する歯車が設けられる略 u字状のアームとを備え、  The looper direction switching unit includes a lever that can be rotated between a locking position corresponding to each of the chain stitch and the moss stitch, a lever shaft that transmits the rotation of the lever, and one end portion of the loop stitching direction switching unit. The other end is pivotally attached to the second cylindrical shaft and the rotation of the lever shaft is transmitted to one of the ends. A substantially u-shaped arm provided with
前記方向調整機構の前記第一の円筒軸の前記傘歯車と前記第二の円筒軸の前 記傘歯車とは、前記ルーパ方向切替部の前記アームに回転可能に軸着された傘歯 車に咬合されて連動可能である刺繍ミシン。  The bevel gear of the first cylindrical shaft and the bevel gear of the second cylindrical shaft of the direction adjusting mechanism are arranged on a bevel gear rotatably mounted on the arm of the looper direction switching unit. An embroidery sewing machine that can be interlocked and interlocked.
請求項 1に記載の刺繍ミシンにぉ 、て、  The embroidery sewing machine according to claim 1,
前記針部は前記鉤針を保持する針棒を有し、  The needle part has a needle bar for holding the needle.
前記針棒または前記係合部の!/、ずれか一方に係止ピンが設けられ、前記針棒また は前記係合部の他方の対応する位置の 180度異なる 2箇所に前記係止ピンを係止 可能な切欠きが設けられるとともに、  A locking pin is provided on either one of the needle bar or the engaging portion, and the locking pin is provided at two positions that are 180 degrees different from the corresponding positions on the other side of the needle bar or the engaging portion. A notch that can be locked is provided,
前記係合部には、段差が設けられ、前記針部を 180度異なるそれぞれの向きで固 定した際に、前記鉤針を固定する高さが異なる刺繍ミシン。  The engagement portion is provided with a step, and the embroidery sewing machine has different heights for fixing the heel needle when the needle portion is fixed in different directions by 180 degrees.
PCT/JP2006/312590 2005-07-22 2006-06-23 Embroidery machine WO2007010711A1 (en)

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JP2005212947A JP3962750B2 (en) 2005-07-22 2005-07-22 Handle embroidery sewing machine
JP2005-212947 2005-07-22

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CN108589080A (en) * 2018-07-17 2018-09-28 张章生 A kind of sewing machine and its shank rotation Zhi Qu mechanisms
CN110158246A (en) * 2019-05-16 2019-08-23 东莞市名菱工业自动化科技有限公司 A kind of process control double thread chain-type pattern sewing machine
CN114000272A (en) * 2021-11-05 2022-02-01 欧大纬纺织机械(广东)有限公司 Curved needle edge locking machine head with large-bag inner bay space and design method thereof

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CN108589080A (en) * 2018-07-17 2018-09-28 张章生 A kind of sewing machine and its shank rotation Zhi Qu mechanisms
CN110158246A (en) * 2019-05-16 2019-08-23 东莞市名菱工业自动化科技有限公司 A kind of process control double thread chain-type pattern sewing machine
CN114000272A (en) * 2021-11-05 2022-02-01 欧大纬纺织机械(广东)有限公司 Curved needle edge locking machine head with large-bag inner bay space and design method thereof

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