WO2006104062A1 - Method of knitting fabric - Google Patents
Method of knitting fabric Download PDFInfo
- Publication number
- WO2006104062A1 WO2006104062A1 PCT/JP2006/306042 JP2006306042W WO2006104062A1 WO 2006104062 A1 WO2006104062 A1 WO 2006104062A1 JP 2006306042 W JP2006306042 W JP 2006306042W WO 2006104062 A1 WO2006104062 A1 WO 2006104062A1
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- WO
- WIPO (PCT)
- Prior art keywords
- knitting
- yarn
- knitted fabric
- section
- needle
- Prior art date
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B7/00—Flat-bed knitting machines with independently-movable needles
- D04B7/24—Flat-bed knitting machines with independently-movable needles for producing patterned fabrics
- D04B7/26—Flat-bed knitting machines with independently-movable needles for producing patterned fabrics with colour patterns
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
- D04B1/126—Patterned fabrics or articles characterised by thread material with colour pattern, e.g. intarsia fabrics
Definitions
- the present invention relates to a knitting method of a knitted fabric including a section where crossover yarn is generated using a flat knitting machine.
- a pattern knitted fabric such as an intarsia pattern or an argyle pattern can be obtained by using a plurality of knitting yarns in one course.
- a multicolored pattern knitted fabric can be obtained by using different colors of knitting yarns for intarsia patterns.
- the knitting needle that performs the knitting movement at the mouth of the knitted fabric to knit the knitted fabric is accidentally knitted with the transition yarn hanging around it, or the knitting needle knitting operation is disturbed by the knitting needle There is a risk of becoming.
- the knitting needle for knitting the fabric is hooked. There is also. If the section where the crossover yarn floats is long, the position of the knitting yarn to be fed may go out of the range of the knitting needle.
- a method in which a knitting yarn that becomes a crossover yarn is knitted and fixed to a knitted fabric that is not originally used for knitting.
- the transition yarn is not used for knitting, but is captured by the knitting needles on the heel side needle bed, and the movement of the knitting needles involved in the knitting of the knitted fabric is performed.
- There is also a method of evacuating from the area see, for example, JP-A-7-310262 and JP-A-9-31802).
- the transition yarn is generated in a section where the knitting needle on the side of the needle bed not used for knitting of the knitted fabric is used to catch the transition thread on the hook, and then at least the section Until the knitted fabric is knitted, a technique is disclosed in which the trapped transition yarn is retracted from the movement region in the knitting operation of the knitting needle related to the knitted fabric. Captured thread Is then removed from the knitting needle after the transition yarn is generated and captured. However, it is also described that the trapped jump yarn may be removed before the next trapping of the jump yarn. It is stated that it is preferable that the last transition yarn generated should continue to be caught until a harmful effect occurs even when knitting with a different yarn is started.
- a transition yarn is not used for knitting the knitted fabric, but is captured by the knitting needle on the side needle bed and becomes a transition yarn.
- transfer some stitches of the knitted fabric to the empty needle near the knitting needle that captures the transition yarn.
- the transferred stitch is returned to the knitted fabric.
- the knitting needle that is not used for knitting the knitted fabric is advanced to the area where the crossover yarn is supplied, and the crossover yarn is caught and guided under the hook of the knitting needle without pressing the crossover yarn. This is disclosed (for example, see JP-A-9-31804).
- the transition yarn may move upward (rising up) at the mouth according to the knitting operation of the knitting needle during the holding period of being captured by the knitting needle. JP-A-9 In the method disclosed in Japanese Patent No. 31802, the crossover yarn is caught! When the stitch that has been pressed by transfer and returned to the knitted fabric is returned to the knitted fabric, the crossover yarn is floated and near the mouth May cause problems in the organization of the next course.
- the present invention is a method of using a flat knitting machine having a plurality of needle beds and knitting a knitted fabric including a section where crossover yarns are generated,
- a capturing step of capturing the knitting yarn that becomes the transition yarn with the knitting needle of the non-knitting side needle bed not involved in the knitting of the knitted fabric In the section where the transition yarn is generated, a capturing step of capturing the knitting yarn that becomes the transition yarn with the knitting needle of the non-knitting side needle bed not involved in the knitting of the knitted fabric,
- a knitting method for a knitted fabric which is performed as a series of steps.
- the presser step of the present invention is locked with the knitting needles on the knitting side needle bed! / The knitting stitches are transferred to the knitting needles on the non-knitting side needle bed. Moreover, a compound-one dollar is used as the knitting needle of the present invention,
- the stitches locked by the knitting needles on the knitting side needle bed are stretched over the knitting needles on the non-knitting side needle bed, and the number is increased.
- the yarn carrier that supplies the knitting yarn serving as the transition yarn to the knitting needle is moved in a direction opposite to the movement direction when the transition yarn is generated in the section. It is made to move.
- a yarn supplying device capable of controlling the supply and drawing of the knitting yarn is provided in the knitting yarn supply path,
- the slack eliminating step is performed using a bow I of a yarn supplying device.
- the knitted fabric for the section is knitted.
- FIG. 1A is a simplified front view showing a schematic configuration of a flat knitting machine 1 used for knitting a knitted fabric as one embodiment of the present invention
- FIG. 1B is an example of a knitted fabric to be knitted.
- FIG. 2 is a diagram showing a transition yarn processing procedure when the knitted fabric 10 shown in FIG. 1B is knitted.
- FIG. 3 is a diagram showing a transition yarn processing procedure when the knitted fabric 10 shown in FIG. 1B is knitted.
- FIG. 4 is a diagram showing a knitting procedure after the transition yarn is processed in the knitted fabric 10 shown in FIG. 1B.
- FIG. 1A is a front view schematically showing a schematic configuration of a flat knitting machine 1 used for knitting a knitted fabric as one embodiment of the present invention
- FIG. 1B is an example of a knitted fabric to be knitted. Shown in simplified plan view.
- the flat knitting machine 1 is provided with a pair of front and back needle beds 2, which are opposed to each other with an intermediate tooth gap interposed therebetween.
- the carriage 3 reciprocates.
- a yarn path rail 4 is provided above the needle bed 2.
- a plurality of yarn carriers 5a, 5b, 5c (hereinafter, the components related to each yarn carrier 5a, 5b, 5c are indicated by reference numerals a, b, c respectively. In addition, when the components are collectively referred to, the reference marks are indicated by removing a, b, and c).
- the yarn path rail 4 is provided with a plurality of paths, and each yarn carrier 5a, 5b, 5c can run independently.
- Yarn carrier 5 is selectively entrained by carriage 3. In the figure, a state in which the yarn carrier 5b is carried by the carriage 3 is shown.
- the yarn carrier 5b is supplied with knitting yarn from the yarn feeding mechanism 6b.
- the yarn feeding mechanism 6b is supplied with knitting yarn from a cone 7b provided in the upper part of the flat knitting machine 1 or the like.
- the yarn carriers 5a and 5c are the same as the yarn carrier 5b.
- the movement of the carriage 3 is controlled by the control device 8 and is performed according to knitting data created in advance.
- a large number of knitting needles 9 are arranged on the needle bed 2 in parallel.
- Each knitting needle 9 is selectively driven by a cam mechanism mounted on the carriage 3.
- the selected knitting needle 9 advances to the tooth mouth and performs a knitting operation for knitting the knitted fabric 10.
- the knitting needle 9 performing the knitting operation is entrained in the carriage 3 and supplied with 1 lb of knitting yarn from the yarn carrier 5b.
- a top spring mechanism 12b and a side tension mechanism 13b for applying an appropriate tension to the knitting yarn l ib are provided as the yarn feeding mechanism 6b.
- a gripper (not shown) is provided at the end of the needle bed 2, and holds the tip of the knitting yarn 1 lb supplied from the yarn carrier 5b.
- 1 lb of knitting yarn extending from the gripper holding the tip to the yarn carrier 5b yarn feeder is applied to the knitting needle 9 at the tooth mouth near the yarn feeder. Knitting is performed on the hook.
- the knitted fabric 10 to be knitted hangs downward from the tooth opening every time the course is knitted.
- FIG. 1B shows, in a simplified manner, an example of a knitted fabric 10 that is knitted using the yarn carriers 5a, 5b, and 5c.
- the knitted fabric 10 is divided into two ranges, X and Y, as the course formation progresses. Is organized.
- the knitted fabric A is knitted using the knitting yarn supplied from the cone 7a through one yarn carrier 5a over the entire knitting width.
- the knitting width is divided into three sections, and each section is knitted fabric A, B using knitting yarns supplied from the cones 7a, 7b, 7c via the yarn carriers 5a, 5b, 5c, respectively.
- C is organized.
- the knitted fabric A and the knitted fabric C knitted in two separate sections in the Y range use the same knitting yarn, it is preferable to use the yarn carriers 5a and 5c separately. This is because if the same yarn carrier 5 is used, the processing in the middle section becomes complicated.
- the knitted fabrics A, B, and C in the Y range are shown as sections A, B, and C, respectively.
- the tip of the knitting yarn 1 lb is held by the gripper at the left end of the needle bed 2.
- the knitting yarn l ib becomes the crossover yarn in the A section.
- the knitting yarn supplied from the yarn carrier 5c becomes a transition yarn in the A section and the B section. Since such a transition yarn is present in the mouth of the knitted fabric 10 in a loosened state floating from the knitted fabric 10, there is a possibility that the above-described problems may occur when the knitted fabric 10 is knitted.
- a knitted fabric 10 as shown in FIG. 1B is knitted mainly using one side of the front and back needle beds 2.
- the knitting yarn that becomes the transition yarn is drawn in and captured by the knitting needle 9 of the needle bed 2 on the side that is not involved in knitting.
- the knitting needle 9 on the rear needle bed is appropriately selected in this A section. Then, tap the knitting yarn l ib to catch it.
- the stitches of the knitted fabric 10 locked by the front needle bed are transferred and the crossover yarn is pressed.
- the yarn carrier 5b that has supplied the knitting yarn l ib to the knitting needle 9 in this A section stops in a state where it has shifted to the next B section of this A section.
- the captured knitting yarn l ib is released from the knitting needle 9 on the rear needle bed.
- the knitting yarn l ib that becomes the crossover yarn in this state of stitching is pulled and tensioned at the time of catching, so that it loosens when the pulling is released by stitching. Since the loose knitting yarn l ib may interfere with the knitting of the knitted fabric in this section A, the yarn carrier 5b that supplies the knitting yarn l ib is moved in the direction in which the crossover yarn is generated.
- the slack can be removed by moving it further in the same direction as or in the opposite direction.
- the yarn carrier 5b can be reciprocated to remove slack multiple times.
- the yarn carrier Feed the yarn from 5b and knit the knitted fabric 10.
- the left end of the knitting yarn l ib is held down by the previously transferred stitch, so that the yarn feeding height at the first knitting needle 9 in the B section is an appropriate height, and knitting is performed with the yarn biting reliably performed. Can start. If there is no presser at the stitch, the left end of the knitting yarn l ib will be held by the gripper at the left end of the needle bed 2 and will be at a position away from the first 9 knitting needles in section B.
- the yarn supplying force at the lower end of the yarn carrier 5 is supplied to the knitting yarn 11 immediately after being supplied.
- the position is too high to hook the hook at the tip of the knitting needle 9.
- the carriage 3 entrains the yarn carrier 5 so as to precede the moving direction of the knitting needle 9 that performs the knitting operation by the mounted cam mechanism.
- the tip of the knitting yarn 11 that is also supplied with the yarn feed port force of the yarn carrier 5 and is only held by the gripper is held by the gripper, the knitting that extends to the force near the yarn feed port of the yarn carrier 5 as it moves away from the gripper
- the inclination angle of the yarn 11 becomes small, and the position of the knitting yarn 11 near the yarn feeder becomes high. If the crossover yarn is held by the stitches in section A, the inclined position of the knitting yarn 11 that extends to the yarn feeder of the yarn carrier 5 also increases, and the position of the knitting yarn 11 near the yarn feeder is lowered. be able to.
- the knitting yarn l ib supplied to the knitting needle extends from the knitting needle 9 forming the stitch of the knitted fabric 10 to the yarn feeder of the yarn carrier 5b.
- the next knitting needle 9 can be supplied at a sufficiently low position. After that, the stitches that were transferred in Section A are returned to the original knitting needles on the knitting side. After that, the organization will continue.
- transition yarn processing in section B is performed in the following series of steps.
- FIG. 2 and FIG. 3 show the transition yarn processing procedure when the knitted fabric 10 shown in FIG. 1B is knitted.
- a, b and c show the yarn carriers 5a, 5b and 5c in FIG.
- the X range is organized using only the yarn carrier 5a. It is assumed that the carriage 3 that selectively carries the yarn carriers 5a, 5b, and 5c is equipped with two systems of cam mechanisms that cause the knitting needle 9 to perform a knitting operation. Further, in the X range, the yarn carriers 5 b and 5 c that are not used for knitting are kept waiting at a position outside the knitting width of the knitted fabric 10. In step SI shown in FIG.
- step S2 the first course organization in the Y range is started.
- threading in section C is performed.
- the yarn carrier 5c generates a cross yarn in the A section and the B section and moves to the C section.
- Section A and Section B use the knitting needles on the rear needle bed that have not been knitted in Step S1 as appropriate to tack, catch the transition yarn, and lower the tooth locus.
- the knitted fabric force stitch locked to the knitting needle on the front needle bed is transferred to the rear needle bed, and the crossover yarn is pressed.
- the stitch to be transferred is close to the section where the yarn is inserted. However, if it is within the range of about 1 to 3, the cross stitch is surely pressed, and at the start of knitting in the next section, The knitting yarn can be reliably hung on the knitting needle.
- step S 3 the stitching is performed to release the crossover yarn captured by the tack on the knitting needle on the back needle bed in step S 2. Since the crossover thread that has been perforated has been pulled down from the mouth by the knitting needle 9, loosening occurs. However, since the stitches are held by the transferred stitch, the tooth locus does not rise at least near this stitch.
- step S4 the carriage 3 is further moved into the section C, the yarn carrier 5c is entrained, and the released transition yarn is pulled. Further, in step S5, the yarn carrier 5c is moved in the reverse direction by the carriage, and is repeated. Step S4 and step S5 may be repeated a plurality of times.
- the supply path of the knitting yarn 11 is provided with a yarn feeding mechanism 6 such as a top spring mechanism 12 and a side tension mechanism 13 that apply tension to the knitting yarn 11.
- a yarn feeding mechanism 6 such as a top spring mechanism 12 and a side tension mechanism 13 that apply tension to the knitting yarn 11.
- step S6 the stitches in section C are knitted using the knitting yarn supplied from the yarn carrier 5c.
- the transition yarn is held by the stitch that has been transferred, so the position of the knitting yarn is lowered even near the yarn feeder of the yarn carrier 5c, and it is surely applied to the knitting needle 9.
- the knitting yarn is applied to the adjacent knitting needles 9 in the B section and tacked before the knitting in the C section.
- the knitted fabric of section C is knitted.
- the stitch is transferred from the back needle bed back to the front needle bed.
- step S8 in Fig. 3 yarn insertion in the B section is performed using the yarn carrier 5b. Since the knitting yarn supplied from the yarn carrier 5b becomes a crossover yarn in the A section, it is appropriately tucked and caught by the knitting needles on the rear needle bed. The yarn carrier 5b is stopped at the position where it has shifted to section B. In addition, transfer the stitch of the knitted fabric that is locked to the front needle bed near the end of section A and press the crossover yarn. Next, in Step S9, the crossover thread caught on the back needle bed of the A section is perforated. Next, in step S10, the yarn carrier 5b is moved in the direction of section C, and the cross yarn is pulled to loosen it.
- step S11 the yarn carrier 5b is moved so as to return to the direction of the section A, and is repeated.
- the pulling in step S10 and the turning back in step S11 may be performed in the same manner as in steps S4 and S5 in FIG.
- step S12 the knitting yarn supplied from the yarn carrier 5b is tucked to the last knitting needle 9 in the A section, and then the B section is knitted.
- step S13 the stitches transferred in order to hold the crossover thread in section A are transferred from the back needle bed to the front needle bed and returned.
- step S14 section A is knitted with the knitting yarn supplied from the yarn carrier 5a.
- FIG. 4 shows a schematic procedure for knitting the Y range following the transition yarn processing in the yarn holders shown in FIGS. 2 and 3.
- step S15 the knitted fabric 10 of one course including the A section, the B section, and the C section is knitted while the carriage 3 moves to the left.
- the knitted fabric of the C section is performed with the yarn carrier 5c in the leading side (L), that is, the system in which the carriage 3 is on the left side.
- the yarn carrier 5b is also accompanied by the standby position force, tucked to the last knitting needle 9 in the C section, and then the knitted fabric in the B section is knitted.
- the preceding system stops entrainment of the yarn carrier 5c when the formation in section C is completed.
- Yarn carrier 5c waits where the entrainment is stopped.
- the leading system reaches the standby position of the yarn carrier 5a
- the yarn carrier 5a starts entrainment and is tucked to the last knitting needle of the B section, and then the knitted fabric of the A section is knitted.
- the trailing system stops entrainment of yarn carrier 5b when section B ends.
- Yarn carrier 5b stands by where the entrainment is stopped.
- step S16 carriage 3 reverses and moves right, while sections A, B, and C Knit 10 knitted fabric of 1 course including the space.
- the knitted fabric of the section A is carried out with the yarn carrier 5a in the system on the leading side (L), that is, the right side in the figure.
- the yarn carrier 5b is taken from the standby position, tucked to the last knitting needle 9 in the A section, and then the knitted fabric in the B section is knitted.
- the preceding system stops entrainment of the yarn carrier 5a when knitting in section A is completed.
- the yarn carrier 5a waits at the position where the entrainment is stopped.
- the preceding system When the preceding system reaches the standby position of the yarn carrier 5c, it starts to bring the yarn carrier 5c, connects it with the last knitting needle of the B section, and then knits the knitted fabric of the C section.
- the trailing system stops entrainment of yarn carrier 5b when section B ends.
- the yarn carrier 5b waits at the position where the entrainment is stopped.
- step S15 and step S16 the knitted fabric in the Y range is knitted for each course. Therefore, in the present embodiment, in order to use the flat knitting machine 1 having a plurality of needle beds 2 and to knit the knitted fabric 10 including the section where the crossover yarn is generated, the capturing process, the pressing process, and the stitching process are performed. A process and a slack removal process are performed as a series of processes. In the catching process, the knitting yarn that becomes the transition yarn is captured by the knitting needle on the non-knitting side that is not involved in the knitting of the knitted fabric 10 in the section where the transition yarn is generated. It can be done so that it does not occur.
- the knitted fabric 10 is knitted on the front needle bed and the cross yarn is captured using the knitting needles on the rear needle bed.
- the front needle bed is used.
- the crossover yarn can be captured using the knitting needle.
- the stitches of the knitted fabric that are locked to the knitting needles on the knitting side involved in the knitting of the knitted fabric are captured by the knitting needles on the non-knitting side needle bed near the end of the section.
- the position of the knitting yarn that extends to the yarn carrier that feeds the knitting yarn to the knitting needle that performs knitting of the knitted fabric that uses the transition yarn is determined by the knitting needle knitting. It is possible to prevent going out of the movement area in motion and perform stable knitting.
- the transition yarn processing is not completed as in the case of holding the transition yarn for a long time. There is no need to organize other courses. If the crossover yarn is held during knitting of another course, the knitting needle that holds the crossover yarn cannot be used in the knitting of another course, and the selection of the knitting needle to be used is restricted.
- the loosening process Since the loosening of the knitting yarn is removed, it is possible to prevent the crossover yarn from floating even if the crossover presser foot in the presser process is released. In this series of processes, the problem of remaining in the state of floating in the tooth gap is eliminated during the period when the crossover yarn is not knitted, so that the knitting is stable and the labor for the subsequent processing steps is reduced. Can do.
- the stitches locked by the knitting needles on the knitting side needle bed are transferred to the knitting needles on the non-knitting side needle bed.
- the process can be realized easily.
- the yarn carrier that supplies the knitting yarn that becomes the transition yarn to the knitting needle is moved in the movement direction when generating the transition yarn in the interval and in the direction opposite to the movement direction. Pulling the transition yarn to remove slackness, or letting the slackness take place by a spring mechanism that applies tension to the knitting yarn.
- a yarn feeding device capable of controlling the supply and drawing of the knitting yarn as disclosed in, for example, Japanese Patent Publication No. 2541574 is provided in the knitting yarn supply path, Since it is performed by using the pulling-in of the yarn feeding device, it is possible to remove the looseness of the transition yarn from the yarn feeding device side.
- the subsequent knitted fabric is provided after the loosening step.
- the knitting of at least the first part may be performed. This is because the knitting yarn, which was a transition yarn, can be hung on the knitting needle that knits the first part.
- Subsequent knitted fabric In the knitting of the knitted fabric following the first part, the knitted fabric is knitted on the needle bed on the knitting side in the section that becomes the transition yarn, and is knitted into the knitted fabric from the section that becomes the transition yarn. It is possible to smoothly switch the knitting yarns up to.
- the process is performed as a series of processes.
- the knitting yarn that becomes the transition yarn is captured by the knitting needle on the non-knitting side that is not involved in the knitting of the knitted fabric in the section where the transition yarn is generated. It can be prevented from occurring.
- the needle bed on the non-knitting side is locked near the knitting needle on the knitting side involved in the knitting of the knitted fabric! Press the crossover thread that is captured by the knitting needle.
- the position of the knitting yarn extending from the holding yarn that has been pressed to the yarn carrier that feeds the knitting yarn to the knitting needle that performs knitting of the knitted fabric that uses the jumping yarn is the movement in the knitting operation of the knitting needle. You can prevent going out of the area and perform stable knitting.
- the transition yarn captured by the knitting needle on the non-knitting side needle bed is released from the knitting needle, so that the transition yarn processing is a series of steps as in the case of holding the transition yarn for a long period of time. If you can't complete it, you can avoid the situation.
- the transition yarn In the loosening removal process, loosening of the knitting yarn, which becomes the transition yarn, is removed, so that even if release of the transition yarn by the presser foot is released, the transition yarn can be prevented from remaining loose in the mouth. .
- the transition yarn In such a series of completed processes, the transition yarn is slackened in the section where it is not knitted, and the trouble caused by remaining in the state of floating in the mouth is eliminated, thereby stabilizing the knitting, and the trouble in the subsequent processing process is reduced. Can be reduced.
- the stitches locked by the knitting needles on the knitting side needle bed are transferred to the knitting needles on the non-knitting side needle bed, so that the flat knitting machine having a transfer function obviously In this case, the pressing process can be easily realized.
- the compound needle is used as the knitting needle.
- the stitches locked by the knitting needles on the knitting side needle bed are added to the non-knitting side knitting needles.
- the yarn carrier that supplies the knitting yarn that becomes the transition yarn to the knitting needle is moved in the direction in which the transition yarn is generated in the section and in the direction opposite to the movement direction. Since it is moved, it is possible to remove the slack by pulling the transition yarn and removing the slack, or by a spring mechanism that applies tension to the knitting yarn.
- a yarn supplying device capable of controlling the supply and drawing of the knitting yarn is provided in the knitting yarn supply path, and the slack eliminating process is performed by using the drawing of the yarn supplying device. It is possible to remove the looseness of the cross thread from the thread side.
- the transition yarn is used as a knitting yarn and the knitted fabric subsequent to the section is knitted on the knitting side needle bed, following the loosening step. Then, at least the first part of the succeeding knitted fabric is knitted, and the knitting yarn that was the transition yarn can be hung on the knitting needle that knitting at least the first part. After this, even if the stitch used to hold the crossover yarn in the presser process is returned to the state before use and the crossover yarn is not pressed, the crossover yarn is loosened at the mouth so that there is no buoyancy.
- the knitted fabric can be stably knitted in the section where the crossover yarn has been generated. Since the stitches used for holding the crossover yarn in the presser step are returned to the state before use, the knitting of the knitted fabric performed in the section where the crossover yarn is generated can be prevented.
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- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
- Knitting Machines (AREA)
Abstract
A method of knitting a fabric capable of stabilizing knitting and reducing labor in a treatment step after the knitting by eliminating such a defect that a crossed yarn remains, in a loosened state, on a trick gap part in a non-knitted district. A knitting yarn (11b) is tacked and arrested by the knitting needle (9) of a needle bed (2) on a side not engaged in knitting. Also, the stitches of the fabric (10) are transferred to retain the crossed yarn near the end of the district. After the stitch transfer, the arrested knitting yarn (11b) is released from the knitting needle (9) of the needle bed on the rear side. In this stitch reduced state, the knitting yarn (11b) forming the crossed yarn is loosened since it is released in a pulled-in state at the time of arresting. The loosening of the loosened knitting yarn (11b) is removed by advancing a yarn carrier (5b) in the same direction as or the reverse direction to a moving direction.
Description
編地の編成方法 Knitting method of knitted fabric
技術分野 Technical field
[0001] 本発明は、横編機を使用して、渡り糸が発生する区間を含む編地の編成方法に関 する。 [0001] The present invention relates to a knitting method of a knitted fabric including a section where crossover yarn is generated using a flat knitting machine.
背景技術 Background art
[0002] 従来から、横編機で編地をコース毎に編成する際に、 1コース内で複数の編糸を使 い分けると、インターシャ柄またはアーガイル柄などの柄編地を得ることができる(たと えば、特公昭 61— 51061号公報参照)。インターシャ柄などで、複数の色の編糸を 使い分けると、多色の柄編地を得ることができる。ただし、複数の色の編糸のうちには 、 1コースのある区間では編成に使用されず、弛んだ状態で歯口上に存在して、その 区間で編成される編地力 浮いてしまう渡り糸が生じる。 Conventionally, when a knitted fabric is knitted for each course with a flat knitting machine, a pattern knitted fabric such as an intarsia pattern or an argyle pattern can be obtained by using a plurality of knitting yarns in one course. Yes (for example, see Japanese Examined Patent Publication No. 61-51061). A multicolored pattern knitted fabric can be obtained by using different colors of knitting yarns for intarsia patterns. However, among the knitting yarns of multiple colors, there is a transition yarn that is not used for knitting in a section of one course, exists on the mouth of the mouth in a loose state, and floats on the knitted fabric force knitted in that section Arise.
渡り糸が編地力 浮いた状態で残る区間では、編地を編成するために歯口で編成 運動を行う編針に渡り糸が掛つて誤って編まれたり、編針に絡んで編針の編成動作 の障害となるおそれがある。また、渡り糸となる区間が終了して、渡り糸となっている 編糸を編成に使用する編地の編成を開始させる際には、編地編成用の編針に確実 に掛るようにする必要もある。渡り糸が編地力 浮いている区間が長くなると、給糸さ れる編糸の位置が編針に掛る範囲外に出てしまう可能性がある。 In the section where the transition yarn remains floating, the knitting needle that performs the knitting movement at the mouth of the knitted fabric to knit the knitted fabric is accidentally knitted with the transition yarn hanging around it, or the knitting needle knitting operation is disturbed by the knitting needle There is a risk of becoming. In addition, when knitting of the knitted fabric that uses the knitting yarn that is used as the transition yarn after the section that becomes the transition yarn is started, it is necessary to ensure that the knitting needle for knitting the fabric is hooked. There is also. If the section where the crossover yarn floats is long, the position of the knitting yarn to be fed may go out of the range of the knitting needle.
このような渡り糸による不具合を防ぐため、渡り糸となる編糸を、本来は編成に使用 しない編地に、タック編みで編込んで固定する方法が知られている。 2つの針床が対 向して配置される横編機では、渡り糸を編成に使用しな ヽ側の針床の編針で捕捉さ せ、編地の編成に係わる編針の編成動作での運動領域から退避させる方法もある( たとえば、特開平 7— 310262号公報および特開平 9— 31802号公報参照)。 In order to prevent such problems caused by crossover yarn, a method is known in which a knitting yarn that becomes a crossover yarn is knitted and fixed to a knitted fabric that is not originally used for knitting. In a flat knitting machine in which two needle beds are arranged opposite to each other, the transition yarn is not used for knitting, but is captured by the knitting needles on the heel side needle bed, and the movement of the knitting needles involved in the knitting of the knitted fabric is performed. There is also a method of evacuating from the area (see, for example, JP-A-7-310262 and JP-A-9-31802).
特開平 7— 310262号公報には、渡り糸が発生する区間で、編地の編成に使用し ない側の針床の編針を使用してその渡り糸をフックに捕捉し、その後少なくとも、その 区間の編地が編成されるまで、その捕捉した渡り糸を編地編成に係わる編針の編成 動作での運動領域から退避させておく技術が開示されている。捕捉されている渡り糸
は、次に渡り糸が発生されて捕捉された後に編針から外される。ただし、捕捉してい る渡り糸を、次の渡り糸の捕捉の前に外してもよいことも記載されている。最後に発生 した渡り糸は、異なる糸での編地編成を開始しても、弊害が生じるまで捕捉を続ける ことが好ま 、旨が記載されて 、る。 In Japanese Patent Laid-Open No. 7-310262, the transition yarn is generated in a section where the knitting needle on the side of the needle bed not used for knitting of the knitted fabric is used to catch the transition thread on the hook, and then at least the section Until the knitted fabric is knitted, a technique is disclosed in which the trapped transition yarn is retracted from the movement region in the knitting operation of the knitting needle related to the knitted fabric. Captured thread Is then removed from the knitting needle after the transition yarn is generated and captured. However, it is also described that the trapped jump yarn may be removed before the next trapping of the jump yarn. It is stated that it is preferable that the last transition yarn generated should continue to be caught until a harmful effect occurs even when knitting with a different yarn is started.
特開平 9— 31802号公報では、特開平 7— 310262号公報のように渡り糸を編地 の編成に使用しな 、側の針床の編針で捕捉して、渡り糸となつてヽた編糸を使用す る編地の編成を少なくとも最初の編針を使用して行った後で、渡り糸を捕捉している 編針の近傍の空き針に、編地の一部の編目を目移しして渡り糸を押えてから、渡り糸 を捕捉して ヽる編針から外すようにして ヽる。次に目移しした編目を編地に戻す。渡り 糸の捕捉を、編針のフックに掛けずに、編地の編成に使用しない編針を渡り糸が供 給される領域に進出させ、編針のフックの下方に案内して渡り糸を押える方法も開示 されて 、る(たとえば、特開平 9 - 31804号公報参照)。 In JP-A-9-31802, as in JP-A-7-310262, a transition yarn is not used for knitting the knitted fabric, but is captured by the knitting needle on the side needle bed and becomes a transition yarn. After knitting the knitted fabric using the yarn using at least the first knitting needle, transfer some stitches of the knitted fabric to the empty needle near the knitting needle that captures the transition yarn. After pressing the crossover thread, remove it from the knitting needle that catches the crossover thread and scoops it. Next, the transferred stitch is returned to the knitted fabric. There is also a method in which the knitting needle that is not used for knitting the knitted fabric is advanced to the area where the crossover yarn is supplied, and the crossover yarn is caught and guided under the hook of the knitting needle without pressing the crossover yarn. This is disclosed (for example, see JP-A-9-31804).
前述のように、編地力 浮いた渡り糸が発生すると編地の編成に支障が生じるおそ れがある。渡り糸をタック編みで編地に編込む場合には、後工程で渡り糸を切断し、 編地から除去する必要があるので、手間がかかる。 As described above, when a floating yarn with a knitted fabric force is generated, there is a possibility that the knitting of the knitted fabric may be hindered. When the crossover yarn is knitted into the knitted fabric by tack knitting, it is necessary to cut the crossover yarn and remove it from the knitted fabric in a subsequent process, which is troublesome.
特開平 7— 310262号公報および特開平 9— 31802号公報に開示されている方法 では、渡り糸を捕捉した後で編針から外すと、外された編糸に弛みが生じる。特開平 7— 310262号公報の明細書の段落 [0021]には、渡り糸が外された時に編地の卷 取り方向に移動し易い緊張状態となるように、渡り糸を捕捉して保持する期間を長く することが好ましい旨、開示されている。しかしながら、渡り糸を捕捉して保持する期 間を長くすると、その期間に後続する編地の編成を行うことになる。ただし、編針を使 用して渡り糸の補捉を続ける必要があるので、後続の編地の編成に使用する編針が 制限され、編成される柄などに制約が生じる。特に、編地の編成を自動化する場合 は、編成される編地のコース毎に、処理を一連の工程として完結させることが要望さ れる。編地の 1つのコースの編成処理が完結しない状態で、後続するコースの編成 処理を行い、さらに未完結のコースを完結させる処理を行うことは、編成条件を複雑 にしてしまうからである。また、渡り糸は、編針に捕捉されている保持期間に、編針の 編成動作に従って歯口で上昇移動(つき上がり)してしまうおそれもある。特開平 9
31802号公報に開示されて ヽる方法では、渡り糸が捕捉されて!ヽる編針から外され 、目移しで押えている編目を編地に戻すと、渡り糸が浮いた状態で歯口付近に残つ てしまうので、次のコースの編成に支障が生じるおそれがある。 In the methods disclosed in Japanese Patent Laid-Open Nos. 7-310262 and 9-31802, if the transition yarn is captured and then removed from the knitting needle, the removed knitting yarn is loosened. In paragraph [0021] of the specification of Japanese Patent Application Laid-Open No. 7-310262, the transition yarn is captured and held so that when the transition yarn is removed, the tension is easily moved in the winding direction of the knitted fabric. It is disclosed that it is preferable to lengthen the period. However, if the period for capturing and holding the transition yarn is lengthened, the knitted fabric following that period will be knitted. However, since it is necessary to continue catching the crossover yarn using a knitting needle, the knitting needles used for knitting the subsequent knitted fabric are limited, and the knitted pattern is restricted. In particular, when knitting the knitted fabric is automated, it is required to complete the process as a series of steps for each course of the knitted fabric to be knitted. This is because the knitting conditions for one course in the knitted fabric are not completed, and the knitting process for the subsequent course and the process for completing the incomplete course are complicated. In addition, the transition yarn may move upward (rising up) at the mouth according to the knitting operation of the knitting needle during the holding period of being captured by the knitting needle. JP-A-9 In the method disclosed in Japanese Patent No. 31802, the crossover yarn is caught! When the stitch that has been pressed by transfer and returned to the knitted fabric is returned to the knitted fabric, the crossover yarn is floated and near the mouth May cause problems in the organization of the next course.
特開平 9— 31804号公報に開示されている方法は、渡り糸となる編糸を供給する ヤーンキャリアの動作と、供給される編糸に対して編針が行う編成動作とを、通常の 編成動作で編針のフックに編糸を掛ける場合とは異なるタイミングで行う必要がある。 針床に沿ってキャリッジが往復移動し、キャリッジに搭載されるカムで編針に編成動 作を行わせ、キャリッジが連行するヤーンキャリア力 編糸を供給するような横編機で は、タイミングの変更が困難である。ヤーンキャリアがキャリッジとは独立に移動可能 な横編機、または編針を個別に駆動可能な横編機では、タイミングの変更は可能で あっても、制御が複雑になってしまう。 In the method disclosed in Japanese Patent Laid-Open No. 9-31804, the operation of a yarn carrier that supplies a knitting yarn that becomes a transition yarn and the knitting operation that a knitting needle performs with respect to the supplied knitting yarn are combined with a normal knitting operation. Therefore, it is necessary to carry out at a timing different from the case where the knitting yarn is applied to the hook of the knitting needle. For flat knitting machines in which the carriage moves back and forth along the needle bed and the knitting needles perform knitting operations with cams mounted on the carriage and the carriage carries the yarn carrier force. Is difficult. In a flat knitting machine in which the yarn carrier can move independently of the carriage, or a flat knitting machine in which the knitting needles can be driven individually, the control is complicated even if the timing can be changed.
発明の開示 Disclosure of the invention
本発明の目的は、渡り糸が編成されない区間で歯口に弛んだ状態で残ることによる 不具合を無くして編成の安定ィ匕を図り、かつ後の処理工程での手間を軽減すること ができる編地の編成方法を提供することである。 It is an object of the present invention to eliminate the problems caused by the loose yarn remaining in the state of loosening in the section where the crossover yarn is not knitted, to stabilize the knitting, and to reduce labor in the subsequent processing steps. It is to provide a method of organizing the ground.
本発明は、複数の針床を有する横編機を使用し、渡り糸が発生する区間を含む編 地を編成する方法であって、 The present invention is a method of using a flat knitting machine having a plurality of needle beds and knitting a knitted fabric including a section where crossover yarns are generated,
渡り糸が発生する区間では、編地の編成に係わらない非編成側の針床の編針で、 渡り糸となる編糸を捕捉する捕捉工程と、 In the section where the transition yarn is generated, a capturing step of capturing the knitting yarn that becomes the transition yarn with the knitting needle of the non-knitting side needle bed not involved in the knitting of the knitted fabric,
該区間の終端付近で、編地の編成に係わる編成側の針床の編針に係止して 、る 編地の編目を利用して、非編成側の針床の編針で捕捉されている渡り糸を押える押 え工程と、 In the vicinity of the end of the section, the knitting needles on the knitting side involved in knitting of the knitted fabric are locked, and the crossing that is captured by the knitting needles on the non-knitting side needle bed is used. A presser process to press the thread,
非編成側の針床の編針で捕捉されて ヽる渡り糸を編針から解放する目払 ヽ工程と 渡り糸となる編糸の弛みを取る弛み取り工程とを、 A stitch cutting process for releasing the transition yarn captured by the knitting needle on the non-knitting side needle bed from the knitting needle and a loosening removal process for removing the slack of the knitting yarn as the transition yarn.
一連の工程として行うことを特徴とする編地の編成方法である。 A knitting method for a knitted fabric, which is performed as a series of steps.
また本発明の前記押え工程では、前記編成側の針床の編針で係止されて!/ヽる編 目を、前記非編成側の針床の編針に目移しすることを特徴とする。
また本発明の前記編針としてコンパウンド-一ドルを使用し、 In the presser step of the present invention, the presser step is locked with the knitting needles on the knitting side needle bed! / The knitting stitches are transferred to the knitting needles on the non-knitting side needle bed. Moreover, a compound-one dollar is used as the knitting needle of the present invention,
前記押え工程では、前記編成側の針床の編針で係止されている編目を、前記非編 成側の針床の編針にも掛け渡して割増やすことを特徴とする。 In the pressing step, the stitches locked by the knitting needles on the knitting side needle bed are stretched over the knitting needles on the non-knitting side needle bed, and the number is increased.
また本発明の前記弛み取り工程では、前記渡り糸となる編糸を編針に供給するャ ーンキャリアを、前記区間で渡り糸を発生させる際の移動方向と、該移動方向とは逆 の方向とに移動させることを特徴とする。 Further, in the slack eliminating step of the present invention, the yarn carrier that supplies the knitting yarn serving as the transition yarn to the knitting needle is moved in a direction opposite to the movement direction when the transition yarn is generated in the section. It is made to move.
また本発明は、前記編糸の供給経路に、編糸の供給と引込みが制御可能な給糸 装置を設けておき、 According to the present invention, a yarn supplying device capable of controlling the supply and drawing of the knitting yarn is provided in the knitting yarn supply path,
前記弛み取り工程は、給糸装置の弓 I込みを利用して行うことを特徴とする。 The slack eliminating step is performed using a bow I of a yarn supplying device.
また本発明は、前記区間に続いて、前記渡り糸を編糸として、前記編成側の針床で 該区間に後続する編地を編成する場合に、 In the present invention, following the section, when the knitting fabric following the section is knitted on the needle bed on the knitting side using the transition yarn as a knitting yarn,
前記弛み取り工程に続いて、該後続する編地の少なくとも最初の部分の編成を行 い、かつ、前記押え工程で渡り糸を押えるために利用している編目を、利用前の状態 に戻してから、該区間についての編地の編成を行うことを特徴とする。 Following the loosening step, at least the first part of the subsequent knitted fabric is knitted, and the stitches used for holding the cross yarn in the pressing step are returned to the state before use. From the above, the knitted fabric for the section is knitted.
図面の簡単な説明 Brief Description of Drawings
[0004] 本発明の目的、特色、および利点は、下記の詳細な説明と図面とからより明確にな るであろう。 [0004] Objects, features, and advantages of the present invention will become more apparent from the following detailed description and drawings.
図 1 Aは本発明の実施の一形態としての編地の編成に使用する横編機 1の概略的 な構成を示す簡略ィ匕した正面図であり、図 1Bは編成される編地の一例を示す簡略 化した平面図である。 FIG. 1A is a simplified front view showing a schematic configuration of a flat knitting machine 1 used for knitting a knitted fabric as one embodiment of the present invention, and FIG. 1B is an example of a knitted fabric to be knitted. FIG.
図 2は、図 1Bに示す編地 10を編成する際の渡り糸の処理手順について示す図で ある。 FIG. 2 is a diagram showing a transition yarn processing procedure when the knitted fabric 10 shown in FIG. 1B is knitted.
図 3は、図 1Bに示す編地 10を編成する際の渡り糸の処理手順について示す図で ある。 FIG. 3 is a diagram showing a transition yarn processing procedure when the knitted fabric 10 shown in FIG. 1B is knitted.
図 4は、図 1Bに示す編地 10で、渡り糸の処理後の編成手順について示す図であ る。 FIG. 4 is a diagram showing a knitting procedure after the transition yarn is processed in the knitted fabric 10 shown in FIG. 1B.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0005] 以下図面を参考にして本発明の好適な実施例を詳細に説明する。
図 1 Aは本発明の実施の一形態としての編地の編成に使用する横編機 1の概略的 な構成を簡略ィ匕した正面図で示し、図 1Bは編成される編地の一例を簡略化した平 面図で示す。横編機 1には、前後に対をなす針床 2が設けられ、中間の歯口を挟ん で対向している。針床 2の長手方向には、キャリッジ 3が往復走行する。針床 2の上方 には、糸道レール 4が設けられる。糸道レール 4に沿って、複数のヤーンキャリア 5a, 5b, 5c (以下、各ヤーンキャリア 5a, 5b, 5cに関連する構成要素には、参照符に a, b, cをそれぞれ付して示す。また、その構成要素を総称するときは、参照符から a, b , cを除いて示す。)が走行可能である。糸道レール 4には、複数の経路が設けられ、 各ヤーンキャリア 5a, 5b, 5cは独立に走行可能である。ヤーンキャリア 5は、キヤリツ ジ 3によって選択的に連行される。図では、ヤーンキャリア 5bがキャリッジ 3によって連 行されている状態を示す。ヤーンキャリア 5bには、給糸機構 6bから編糸が供給され る。給糸機構 6bには、横編機 1の上部などに備えられるコーン 7bから編糸が供給さ れる。図示を省略しているけれども、ヤーンキャリア 5a, 5cについても、ヤーンキヤリ ァ 5bと同様である。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1A is a front view schematically showing a schematic configuration of a flat knitting machine 1 used for knitting a knitted fabric as one embodiment of the present invention, and FIG. 1B is an example of a knitted fabric to be knitted. Shown in simplified plan view. The flat knitting machine 1 is provided with a pair of front and back needle beds 2, which are opposed to each other with an intermediate tooth gap interposed therebetween. In the longitudinal direction of the needle bed 2, the carriage 3 reciprocates. Above the needle bed 2, a yarn path rail 4 is provided. Along the yarn path rail 4, a plurality of yarn carriers 5a, 5b, 5c (hereinafter, the components related to each yarn carrier 5a, 5b, 5c are indicated by reference numerals a, b, c respectively. In addition, when the components are collectively referred to, the reference marks are indicated by removing a, b, and c). The yarn path rail 4 is provided with a plurality of paths, and each yarn carrier 5a, 5b, 5c can run independently. Yarn carrier 5 is selectively entrained by carriage 3. In the figure, a state in which the yarn carrier 5b is carried by the carriage 3 is shown. The yarn carrier 5b is supplied with knitting yarn from the yarn feeding mechanism 6b. The yarn feeding mechanism 6b is supplied with knitting yarn from a cone 7b provided in the upper part of the flat knitting machine 1 or the like. Although not shown, the yarn carriers 5a and 5c are the same as the yarn carrier 5b.
キャリッジ 3の移動は、制御装置 8によって制御され、予め作成される編成データに 従って行われる。針床 2には、多数の編針 9が並設される。各編針 9は、キャリッジ 3に 搭載されているカム機構で選択的に駆動される。選択される編針 9は、歯口に進出し て編地 10を編成するための編成動作を行う。編成動作を行う編針 9には、キャリッジ 3 に連行されて 、るヤーンキャリア 5bから編糸 1 lbが供給される。コーン 7bからヤーン キャリア 5bまでの編糸 l ibの供給経路には、給糸機構 6bとして、編糸 l ibに適度な 張力を与えるための天ばね機構 12bおよびサイドテンション機構 13bが設けられる。 針床 2の端には、図示を省略しているグリッパが設けられ、ヤーンキャリア 5bから供給 される編糸 1 lbの先端を保持して 、る。編糸 1 lbを使用して編地 10を編成する最初 の段階では、先端を保持するグリッパからヤーンキャリア 5bの給糸口に延びる編糸 1 lbを、給糸口付近の歯口で、編針 9のフックに掛けて編成が行われる。編成される編 地 10は、コースの編成が行われる毎に、歯口から下方に垂下がる。 The movement of the carriage 3 is controlled by the control device 8 and is performed according to knitting data created in advance. A large number of knitting needles 9 are arranged on the needle bed 2 in parallel. Each knitting needle 9 is selectively driven by a cam mechanism mounted on the carriage 3. The selected knitting needle 9 advances to the tooth mouth and performs a knitting operation for knitting the knitted fabric 10. The knitting needle 9 performing the knitting operation is entrained in the carriage 3 and supplied with 1 lb of knitting yarn from the yarn carrier 5b. In the supply path of the knitting yarn l ib from the cone 7b to the yarn carrier 5b, a top spring mechanism 12b and a side tension mechanism 13b for applying an appropriate tension to the knitting yarn l ib are provided as the yarn feeding mechanism 6b. A gripper (not shown) is provided at the end of the needle bed 2, and holds the tip of the knitting yarn 1 lb supplied from the yarn carrier 5b. In the first stage of knitting the knitted fabric 10 using 1 lb of knitting yarn, 1 lb of knitting yarn extending from the gripper holding the tip to the yarn carrier 5b yarn feeder is applied to the knitting needle 9 at the tooth mouth near the yarn feeder. Knitting is performed on the hook. The knitted fabric 10 to be knitted hangs downward from the tooth opening every time the course is knitted.
図 1Bは、ヤーンキャリア 5a, 5b, 5cを使用して編成する編地 10の一例を、簡略ィ匕 して示す。編地 10には、コース編成の進行に従って、 Xおよび Yの 2つの範囲に分け
て編成が行われる。このうち、前の X範囲では、全編幅にわたり、 1つのヤーンキヤリ ァ 5aを介してコーン 7aから供給される編糸を使用した編地 Aの編成が行われる。後 の Y範囲では、編幅を 3つの区間に分けて、各区間をヤーンキャリア 5a, 5b, 5cを介 してコーン 7a, 7b, 7cからそれぞれ供給する編糸を使用した編地 A, B, Cの編成が 行われる。 Y範囲で、離れた 2つの区間で編成する編地 Aと編地 Cとが同一の編糸を 使用する場合であっても、ヤーンキャリア 5a, 5cを使い分ける方が好ましい。同一の ヤーンキャリア 5を使用すると、中間の区間での処理が複雑になってしまうからである 。以下、 Y範囲での編地 A, B, Cを区間 A, B, Cとしてそれぞれ示す。 FIG. 1B shows, in a simplified manner, an example of a knitted fabric 10 that is knitted using the yarn carriers 5a, 5b, and 5c. The knitted fabric 10 is divided into two ranges, X and Y, as the course formation progresses. Is organized. Among these, in the previous X range, the knitted fabric A is knitted using the knitting yarn supplied from the cone 7a through one yarn carrier 5a over the entire knitting width. In the latter Y range, the knitting width is divided into three sections, and each section is knitted fabric A, B using knitting yarns supplied from the cones 7a, 7b, 7c via the yarn carriers 5a, 5b, 5c, respectively. , C is organized. Even when the knitted fabric A and the knitted fabric C knitted in two separate sections in the Y range use the same knitting yarn, it is preferable to use the yarn carriers 5a and 5c separately. This is because if the same yarn carrier 5 is used, the processing in the middle section becomes complicated. Hereinafter, the knitted fabrics A, B, and C in the Y range are shown as sections A, B, and C, respectively.
図 1Aに示すように、ヤーンキャリア 5bの下端の給糸口力 編糸 l ibを針床 2の編 針 9に供給する場合、編糸 1 lbの先端が針床 2の左端のグリッパで保持されて ヽれ ば、 Y範囲では、 A区間で編糸 l ibが渡り糸となる。また、ヤーンキャリア 5cから供給 する編糸は、 A区間および B区間で渡り糸となる。このような渡り糸は、編地 10から浮 いて弛んだ状態で歯口に存在しているので、編地 10の編成の際に、前述のような不 具合が生じるおそれがある。 As shown in Fig. 1A, when the yarn supply force at the lower end of the yarn carrier 5b is fed to the knitting needle 9 of the needle bed 2, the tip of the knitting yarn 1 lb is held by the gripper at the left end of the needle bed 2. In the Y range, the knitting yarn l ib becomes the crossover yarn in the A section. In addition, the knitting yarn supplied from the yarn carrier 5c becomes a transition yarn in the A section and the B section. Since such a transition yarn is present in the mouth of the knitted fabric 10 in a loosened state floating from the knitted fabric 10, there is a possibility that the above-described problems may occur when the knitted fabric 10 is knitted.
図 1Bに示すような編地 10は、前後の針床 2のうちの一方側を主に使用して編成さ れる。本実施形態では、編成に係わっていない側の針床 2の編針 9で渡り糸となる編 糸を引込んで捕捉する。たとえば、編地 10が前側の針床で主に編成され、 Y範囲で は、編糸 l ibが A区間で渡り糸となる場合、この A区間で後側の針床の編針 9を適宜 選択して、編糸 l ibをタックして捕捉させる。次に、前側の針床で係止している編地 1 0の編目を目移しして渡り糸を押える。この A区間の編針 9に編糸 l ibを供給したャ ーンキャリア 5bは、この A区間の次の B区間に移行した状態で停止する。次に、捕捉 した編糸 l ibを後側の針床の編針 9から解放する。この目払いの状態で、渡り糸とな る編糸 l ibは、捕捉時に引込んで緊張させてあるので、目払で引き込みを解放する と弛む。弛んでいる編糸 l ibは、この A区間での編地の編成に支障をきたすおそれ があるため、編糸 l ibを供給しているヤーンキャリア 5bを、渡り糸を生じさせた移動方 向と同方向にさらに移動させたり、または逆方向に移動させることで弛みを取る。ヤー ンキャリア 5bを往復動させて、複数回の弛み取りを行うこともできる。 A knitted fabric 10 as shown in FIG. 1B is knitted mainly using one side of the front and back needle beds 2. In this embodiment, the knitting yarn that becomes the transition yarn is drawn in and captured by the knitting needle 9 of the needle bed 2 on the side that is not involved in knitting. For example, if the knitted fabric 10 is mainly knitted on the front needle bed and the knitting yarn l ib becomes a crossover yarn in the A section in the Y range, the knitting needle 9 on the rear needle bed is appropriately selected in this A section. Then, tap the knitting yarn l ib to catch it. Next, the stitches of the knitted fabric 10 locked by the front needle bed are transferred and the crossover yarn is pressed. The yarn carrier 5b that has supplied the knitting yarn l ib to the knitting needle 9 in this A section stops in a state where it has shifted to the next B section of this A section. Next, the captured knitting yarn l ib is released from the knitting needle 9 on the rear needle bed. The knitting yarn l ib that becomes the crossover yarn in this state of stitching is pulled and tensioned at the time of catching, so that it loosens when the pulling is released by stitching. Since the loose knitting yarn l ib may interfere with the knitting of the knitted fabric in this section A, the yarn carrier 5b that supplies the knitting yarn l ib is moved in the direction in which the crossover yarn is generated. The slack can be removed by moving it further in the same direction as or in the opposite direction. The yarn carrier 5b can be reciprocated to remove slack multiple times.
編糸 l ibを使用して B区間で編地の編成を開始する糸入れの場合、ヤーンキャリア
5bから給糸して編地 10を編成していく。先述の目移しした編目によって、編糸 l ibの 左端は押えられているので、 B区間の最初の編針 9での給糸高さは適切な高さであり 、糸喰いを確実に行って編成を開始することができる。編目での押えがないと、編糸 l ibの左端は針床 2の左端のグリッパで保持されることになり、 B区間の最初の編針 9 カゝら離れた位置となる。 For yarn inserts that start knitting of the knitted fabric in section B using knitting yarn l ib, the yarn carrier Feed the yarn from 5b and knit the knitted fabric 10. The left end of the knitting yarn l ib is held down by the previously transferred stitch, so that the yarn feeding height at the first knitting needle 9 in the B section is an appropriate height, and knitting is performed with the yarn biting reliably performed. Can start. If there is no presser at the stitch, the left end of the knitting yarn l ib will be held by the gripper at the left end of the needle bed 2 and will be at a position away from the first 9 knitting needles in section B.
ヤーンキャリア 5の下端は、歯口で編針 9が編成動作を行う範囲よりも上方に位置す るので、ヤーンキャリア 5の下端の給糸口力 供給される直後の編糸 11は、歯口での 位置が高すぎて編針 9の先端のフックに掛らない。キャリッジ 3は、搭載するカム機構 で編成動作を行わせる編針 9よりも移動方向に先行するように、ヤーンキャリア 5を連 行する。ヤーンキャリア 5の給糸口力も供給されて渡り糸となる編糸 11の先端がグリツ パで保持されているだけであると、グリッパから離れるに従い、ヤーンキャリア 5の給糸 口近傍力 グリッパまで延びる編糸 11の傾斜角度が小さくなり、給糸口付近での編 糸 11の位置が高くなつてしまう。渡り糸を A区間で編目で押えておくと、押えられた位 置力もヤーンキャリア 5の給糸口まで延びる編糸 11の傾斜角度は大きくなり、給糸口 付近での編糸 11の位置を低くすることができる。 Since the lower end of the yarn carrier 5 is located above the range where the knitting needle 9 performs the knitting operation at the tooth opening, the yarn supplying force at the lower end of the yarn carrier 5 is supplied to the knitting yarn 11 immediately after being supplied. The position is too high to hook the hook at the tip of the knitting needle 9. The carriage 3 entrains the yarn carrier 5 so as to precede the moving direction of the knitting needle 9 that performs the knitting operation by the mounted cam mechanism. If the tip of the knitting yarn 11 that is also supplied with the yarn feed port force of the yarn carrier 5 and is only held by the gripper is held by the gripper, the knitting that extends to the force near the yarn feed port of the yarn carrier 5 as it moves away from the gripper The inclination angle of the yarn 11 becomes small, and the position of the knitting yarn 11 near the yarn feeder becomes high. If the crossover yarn is held by the stitches in section A, the inclined position of the knitting yarn 11 that extends to the yarn feeder of the yarn carrier 5 also increases, and the position of the knitting yarn 11 near the yarn feeder is lowered. be able to.
B区間での編糸 l ibによる編成が開始されると、編針に供給される編糸 l ibは、編 成した編地 10の編目を形成する編針 9からヤーンキャリア 5bの給糸口まで延びる状 態となり、次の編針 9に対して充分に低い位置で供給することができる。その後、 A区 間で目移しした状態にあった編目を元の編成側の針床の編針に戻す。以後、編成を 継続していく。 When knitting with the knitting yarn l ib in section B is started, the knitting yarn l ib supplied to the knitting needle extends from the knitting needle 9 forming the stitch of the knitted fabric 10 to the yarn feeder of the yarn carrier 5b. Thus, the next knitting needle 9 can be supplied at a sufficiently low position. After that, the stitches that were transferred in Section A are returned to the original knitting needles on the knitting side. After that, the organization will continue.
以上のように、 B区間での渡り糸の処理は、次のような一連の工程で行われる。 As described above, transition yarn processing in section B is performed in the following series of steps.
捕捉→目移し→目払!ゝ→弛み取り Capture → Transfer → Payout! ゝ → Remove slack
図 2および図 3は、図 1Bに示す編地 10を編成する際の渡り糸の処理手順について 示す。 a, b, cは、図 1Aのヤーンキャリア 5a, 5b, 5cを、さらに簡略化して示す。 X範 囲は、ヤーンキャリア 5aのみを使用して編成する。なお、ヤーンキャリア 5a, 5b, 5cを 選択的に連行するキャリッジ 3は、編針 9に編成動作を生じさせるカム機構を 2システ ム搭載しているものとする。また、 X範囲では、編成に使用しないヤーンキャリア 5b, 5 cは、編地 10の編幅よりも外方となる位置に待機させておく。
図 2に示すステップ SIでは、 X範囲の最終コースを、たとえば前針床の編針を使用 し、ヤーンキャリア 5aから供給される編糸で編成する。次にステップ S2では、 Y範囲 の最初のコース編成を開始する。まず、 C区間の糸入れが行われる。ヤーンキャリア 5 cは、 A区間および B区間に渡り糸を発生させて、 C区間に移動する。 A区間および B 区間では、ステップ S1で編地を編成していない後針床の編針を適宜使用して、タツ クし、渡り糸を捕捉して、歯ロカも引き下げる。 B区間の終端付近では、前針床の編 針に係止している編地力 編目を後針床に目移しし、渡り糸を押える。目移しを行う 編目は、糸入れを行う区間に近い位置である方が好ましいけれども、 1〜3目程度の 範囲内であれば、確実に渡り糸を押えて、次の区間の編成開始時に、編糸を編針に 確実に掛けることができる。 FIG. 2 and FIG. 3 show the transition yarn processing procedure when the knitted fabric 10 shown in FIG. 1B is knitted. a, b and c show the yarn carriers 5a, 5b and 5c in FIG. The X range is organized using only the yarn carrier 5a. It is assumed that the carriage 3 that selectively carries the yarn carriers 5a, 5b, and 5c is equipped with two systems of cam mechanisms that cause the knitting needle 9 to perform a knitting operation. Further, in the X range, the yarn carriers 5 b and 5 c that are not used for knitting are kept waiting at a position outside the knitting width of the knitted fabric 10. In step SI shown in FIG. 2, the final course in the X range is knitted with the knitting yarn supplied from the yarn carrier 5a using, for example, the knitting needle of the front needle bed. Next, in step S2, the first course organization in the Y range is started. First, threading in section C is performed. The yarn carrier 5c generates a cross yarn in the A section and the B section and moves to the C section. In Section A and Section B, use the knitting needles on the rear needle bed that have not been knitted in Step S1 as appropriate to tack, catch the transition yarn, and lower the tooth locus. In the vicinity of the end of section B, the knitted fabric force stitch locked to the knitting needle on the front needle bed is transferred to the rear needle bed, and the crossover yarn is pressed. It is preferable that the stitch to be transferred is close to the section where the yarn is inserted. However, if it is within the range of about 1 to 3, the cross stitch is surely pressed, and at the start of knitting in the next section, The knitting yarn can be reliably hung on the knitting needle.
次にステップ S 3では、ステップ S 2で後針床の編針にタックで捕捉させた渡り糸を解 放する目払いを行う。 目払いされた渡り糸は、編針 9によって歯口から引下げられて いたので、弛みが生じる。ただし、目移しされた編目で押えられているので、少なくと もこの編目付近では歯ロカも浮上がらない。次のステップ S4では、キャリッジ 3をさら に C区間内に移動させ、ヤーンキャリア 5cを連行して、解放された渡り糸を引張る。さ らにステップ S5では、キャリッジによってヤーンキャリア 5cを逆方向に移動させてけり 返しを行う。ステップ S4とステップ S5とは、さらに複数回繰返してもよい。 Next, in step S 3, the stitching is performed to release the crossover yarn captured by the tack on the knitting needle on the back needle bed in step S 2. Since the crossover thread that has been perforated has been pulled down from the mouth by the knitting needle 9, loosening occurs. However, since the stitches are held by the transferred stitch, the tooth locus does not rise at least near this stitch. In the next step S4, the carriage 3 is further moved into the section C, the yarn carrier 5c is entrained, and the released transition yarn is pulled. Further, in step S5, the yarn carrier 5c is moved in the reverse direction by the carriage, and is repeated. Step S4 and step S5 may be repeated a plurality of times.
図 1Aに示すように、編糸 11の供給経路には、編糸 11に張力を与える天ばね機構 12およびサイドテンション機構 13などの給糸機構 6が設けられる。ステップ S4および ステップ S5でヤーンキャリア 5を往復移動させることによって、目払いされた渡り糸に は、給糸機構 6によって確実に張力が与えられ、弛みが取られる。 As shown in FIG. 1A, the supply path of the knitting yarn 11 is provided with a yarn feeding mechanism 6 such as a top spring mechanism 12 and a side tension mechanism 13 that apply tension to the knitting yarn 11. By reciprocating the yarn carrier 5 in step S4 and step S5, the wefted transfer yarn is surely tensioned and loosened by the yarn supplying mechanism 6.
次にステップ S6では、 C区間の編目がヤーンキャリア 5cから供給される編糸を使用 して編成される。この段階では、 C区間に隣接する B区間で、渡り糸が目移しされた 編目で押えられているので、ヤーンキャリア 5cの給糸口付近でも編糸の位置が低く なり、確実に編針 9に掛けて糸喰い状態とすることができる。なお、 C区間で編成され る編地を B区間で編成される編地と接合させるために、 C区間の編成に先行して、隣 接する B区間の編針 9にタックで編糸を掛けて力 C区間の編地が編成される。 C区 間の編目が 1目以上編成されると、糸喰いを確実にする目的で B区間で目移しされ
た編目で渡り糸を押える必要はなくなるので、ステップ S7では編目を、後針床から前 針床に戻す目移しを行う。 Next, in step S6, the stitches in section C are knitted using the knitting yarn supplied from the yarn carrier 5c. At this stage, in the B section adjacent to the C section, the transition yarn is held by the stitch that has been transferred, so the position of the knitting yarn is lowered even near the yarn feeder of the yarn carrier 5c, and it is surely applied to the knitting needle 9. Can be in a state of thread-eating. In order to join the knitted fabric knitted in the C section with the knitted fabric knitted in the B section, the knitting yarn is applied to the adjacent knitting needles 9 in the B section and tacked before the knitting in the C section. The knitted fabric of section C is knitted. When one or more stitches in section C are knitted, they are transferred to section B for the purpose of ensuring thread evacuation. Therefore, in step S7, the stitch is transferred from the back needle bed back to the front needle bed.
次に図 3のステップ S8に移り、ヤーンキャリア 5bを使用して、 B区間の糸入れが行 われる。ヤーンキャリア 5bから供給する編糸は、 A区間では渡り糸となるので、後針 床の編針に適宜タックし、捕捉する。ヤーンキャリア 5bは、 B区間に移行した位置に 停止させる。さらに、 A区間の終端付近で、前針床に係止している編地の編目を目移 しし、渡り糸を押える。次にステップ S9で、 A区間の後針床で捕捉していた渡り糸を 目払いする。次にステップ S10で、ヤーンキャリア 5bを C区間の方向に移動させ渡り 糸を引張って弛みをとる。ステップ S11では、ヤーンキャリア 5bを A区間の方向に戻 すように移動させて、けり返しを行う。ステップ S10の引張りとステップ S11のけり返し とは、図 2のステップ S4およびステップ S5と、それぞれ同様に行えばよい。次のステ ップ S 12では、ヤーンキャリア 5bから供給される編糸で A区間の最後の編針 9にタツ クで繋いでから、 B区間を編成する。次のステップ S13では、 A区間で渡り糸を押える ために目移しした編目を後針床から前針床に目移しして戻す。次にステップ S 14で、 A区間をヤーンキャリア 5aから供給される編糸で編成する。 Next, the process proceeds to step S8 in Fig. 3, and yarn insertion in the B section is performed using the yarn carrier 5b. Since the knitting yarn supplied from the yarn carrier 5b becomes a crossover yarn in the A section, it is appropriately tucked and caught by the knitting needles on the rear needle bed. The yarn carrier 5b is stopped at the position where it has shifted to section B. In addition, transfer the stitch of the knitted fabric that is locked to the front needle bed near the end of section A and press the crossover yarn. Next, in Step S9, the crossover thread caught on the back needle bed of the A section is perforated. Next, in step S10, the yarn carrier 5b is moved in the direction of section C, and the cross yarn is pulled to loosen it. In step S11, the yarn carrier 5b is moved so as to return to the direction of the section A, and is repeated. The pulling in step S10 and the turning back in step S11 may be performed in the same manner as in steps S4 and S5 in FIG. In the next step S12, the knitting yarn supplied from the yarn carrier 5b is tucked to the last knitting needle 9 in the A section, and then the B section is knitted. In the next step S13, the stitches transferred in order to hold the crossover thread in section A are transferred from the back needle bed to the front needle bed and returned. Next, in step S14, section A is knitted with the knitting yarn supplied from the yarn carrier 5a.
図 4は、図 2および図 3の糸入れでの渡り糸の処理に続いて、 Y範囲の編成を行う 概略的な手順を示す。ステップ S15では、キャリッジ 3が左方に移動しながら、 A区間 、 B区間および C区間を含む 1コースの編地 10を編成する。まず、キャリッジ 3に備え られる 2システムのカム機構のうち、先行側 (L)、すなわち、キャリッジ 3が左方側のシ ステムで C区間の編地をヤーンキャリア 5cを連行して行う。後行側 (T)のシステムで は、ヤーンキャリア 5bを待機位置力も連行し、 C区間の最後の編針 9にタックで繋い でから、 B区間の編地を編成する。先行側のシステムは、 C区間での編成が終了する と、ヤーンキャリア 5cの連行を停止する。ヤーンキャリア 5cは、連行が停止された位 置で待機する。先行側のシステムは、ヤーンキャリア 5aの待機位置に達すると、ヤー ンキャリア 5aの連行を開始し、 B区間の最後の編針にタックで繋いでから、 A区間の 編地を編成する。後行側のシステムは、 B区間が終了すると、ヤーンキャリア 5bの連 行を停止する。ヤーンキャリア 5bは、連行が停止された位置で待機する。 FIG. 4 shows a schematic procedure for knitting the Y range following the transition yarn processing in the yarn holders shown in FIGS. 2 and 3. In step S15, the knitted fabric 10 of one course including the A section, the B section, and the C section is knitted while the carriage 3 moves to the left. First, among the two-system cam mechanisms provided in the carriage 3, the knitted fabric of the C section is performed with the yarn carrier 5c in the leading side (L), that is, the system in which the carriage 3 is on the left side. In the system on the trailing side (T), the yarn carrier 5b is also accompanied by the standby position force, tucked to the last knitting needle 9 in the C section, and then the knitted fabric in the B section is knitted. The preceding system stops entrainment of the yarn carrier 5c when the formation in section C is completed. Yarn carrier 5c waits where the entrainment is stopped. When the leading system reaches the standby position of the yarn carrier 5a, the yarn carrier 5a starts entrainment and is tucked to the last knitting needle of the B section, and then the knitted fabric of the A section is knitted. The trailing system stops entrainment of yarn carrier 5b when section B ends. Yarn carrier 5b stands by where the entrainment is stopped.
ステップ S16では、キャリッジ 3が反転して右行しながら、 A区間、 B区間および C区
間を含む 1コースの編地 10を編成する。まず、キャリッジ 3に備えられる 2システムの力 ム機構のうち、先行側 (L)、すなわち図では右方側のシステムで A区間の編地をヤー ンキャリア 5aを連行して行う。後行側 (T)のシステムでは、ヤーンキャリア 5bを待機位 置から連行し、 A区間の最後の編針 9にタックで繋いでから、 B区間の編地を編成す る。先行側のシステムは、 A区間での編成が終了すると、ヤーンキャリア 5aの連行を 停止する。ヤーンキャリア 5aは、連行が停止された位置で待機する。先行側のシステ ムは、ヤーンキャリア 5cの待機位置に達すると、ヤーンキャリア 5cの連行を開始し、 B 区間の最後の編針にタックで繋いでから、 C区間の編地を編成する。後行側のシステ ムは、 B区間が終了すると、ヤーンキャリア 5bの連行を停止する。ヤーンキャリア 5bは 、連行が停止された位置で待機する。 In step S16, carriage 3 reverses and moves right, while sections A, B, and C Knit 10 knitted fabric of 1 course including the space. First, of the two-system force mechanism provided in the carriage 3, the knitted fabric of the section A is carried out with the yarn carrier 5a in the system on the leading side (L), that is, the right side in the figure. In the trailing side (T) system, the yarn carrier 5b is taken from the standby position, tucked to the last knitting needle 9 in the A section, and then the knitted fabric in the B section is knitted. The preceding system stops entrainment of the yarn carrier 5a when knitting in section A is completed. The yarn carrier 5a waits at the position where the entrainment is stopped. When the preceding system reaches the standby position of the yarn carrier 5c, it starts to bring the yarn carrier 5c, connects it with the last knitting needle of the B section, and then knits the knitted fabric of the C section. The trailing system stops entrainment of yarn carrier 5b when section B ends. The yarn carrier 5b waits at the position where the entrainment is stopped.
以上のようなステップ S15とステップ S16とを繰返すことによって、 Y範囲の編地がコ ース毎に編成される。したがって、本実施形態では、複数の針床 2を有する横編機 1 を使用し、渡り糸が発生する区間を含む編地 10を編成するために、捕捉工程と、押 え工程と、目払い工程と、弛み取り工程とを、一連の工程として行う。捕捉工程では、 渡り糸が発生する区間では編地 10の編成に係わらない非編成側の針床の編針で、 渡り糸となる編糸を捕捉するので、その区間での編地編成に不具合を生じな 、ように することができる。以上の説明では、前針床で編地 10を編成し、後針床の編針を利 用して渡り糸を捕捉しているけれども、後針床で編地を編成する場合は、前針床の編 針を利用して渡り糸を捕捉すればよい。押え工程では、その区間の終端付近で、編 地の編成に係わる編成側の針床の編針に係止している編地の編目を利用して、非 編成側の針床の編針で捕捉されている渡り糸を押えるので、押えられている渡り糸か ら、渡り糸を使用する編地の編成を行う編針に対して編糸を給糸するヤーンキャリア に延びる編糸の位置が編針の編成動作での運動領域外に出るのを防止し、安定し た編成を行うことができる。目払い工程では、非編成側の針床の編針で捕捉されてい る渡り糸を編針力も解放するので、渡り糸を長期間保持する場合のように、渡り糸の 処理が完結しな 、うちに他のコース編成を行う必要はな 、。他のコースの編成時にも 渡り糸を保持していると、他のコースの編成では、渡り糸を保持する編針を使用する ことができず、使用する編針の選択に制約を受けてしまう。弛み取り工程では、渡り糸
となる編糸の弛みを取るので、押え工程による渡り糸の押えを解除しても、渡り糸が 浮かないようにすることができる。このような一連の工程で、渡り糸が編成されない区 間で歯口に浮いた状態で残ることによる不具合を無くして編成の安定ィ匕を図り、かつ 後の処理工程での手間を軽減することができる。 By repeating step S15 and step S16 as described above, the knitted fabric in the Y range is knitted for each course. Therefore, in the present embodiment, in order to use the flat knitting machine 1 having a plurality of needle beds 2 and to knit the knitted fabric 10 including the section where the crossover yarn is generated, the capturing process, the pressing process, and the stitching process are performed. A process and a slack removal process are performed as a series of processes. In the catching process, the knitting yarn that becomes the transition yarn is captured by the knitting needle on the non-knitting side that is not involved in the knitting of the knitted fabric 10 in the section where the transition yarn is generated. It can be done so that it does not occur. In the above description, the knitted fabric 10 is knitted on the front needle bed and the cross yarn is captured using the knitting needles on the rear needle bed. However, when the knitted fabric is knitted on the rear needle bed, the front needle bed is used. The crossover yarn can be captured using the knitting needle. In the pressering process, the stitches of the knitted fabric that are locked to the knitting needles on the knitting side involved in the knitting of the knitted fabric are captured by the knitting needles on the non-knitting side needle bed near the end of the section. The position of the knitting yarn that extends to the yarn carrier that feeds the knitting yarn to the knitting needle that performs knitting of the knitted fabric that uses the transition yarn is determined by the knitting needle knitting. It is possible to prevent going out of the movement area in motion and perform stable knitting. In the stitching process, since the knitting needle force is released from the knitting needles captured by the knitting needles on the non-knitting side needle bed, the transition yarn processing is not completed as in the case of holding the transition yarn for a long time. There is no need to organize other courses. If the crossover yarn is held during knitting of another course, the knitting needle that holds the crossover yarn cannot be used in the knitting of another course, and the selection of the knitting needle to be used is restricted. In the loosening process, Since the loosening of the knitting yarn is removed, it is possible to prevent the crossover yarn from floating even if the crossover presser foot in the presser process is released. In this series of processes, the problem of remaining in the state of floating in the tooth gap is eliminated during the period when the crossover yarn is not knitted, so that the knitting is stable and the labor for the subsequent processing steps is reduced. Can do.
また、押え工程では、編成側の針床の編針で係止されている編目を、非編成側の 針床の編針に目移しするので、目移しの機能を備える横編機であれば、押え工程を 容易に実現することができる。 In the presser step, the stitches locked by the knitting needles on the knitting side needle bed are transferred to the knitting needles on the non-knitting side needle bed. The process can be realized easily.
また、押え工程では、編成側の針床の編針で係止されている編目を、本件出願人 が特公平 6— 84583号公報の第 4頁左欄第 38行目〜第 5頁右欄第 27行目などで 開示して!/、るような増目編成方法によって、編成側の針床に編目を残して割増やす 状態で非編成側の編針にも係止させ、渡り糸を押えることができる。この編成方法は 、針本体とスライダとを独立して駆動する動作が可能なコンパゥンドニードルを使用 する横編機で実現することができる。このような割増やし、および前述の目移しで、渡 り糸を押えるために利用した編目は、弛み取り後で、利用前の状態に戻される。編成 側の針床で係止している編地に対する後続の編成は、戻された編目の状態に対して 行われるので、渡り糸を押えるために一時的に利用しても、支障は生じない。 In the presser process, the stitches locked by the knitting needles on the knitting side of the knitting side are described in Japanese Patent Publication No. 6-84583, page 4, left column, line 38 to page 5, right column. Disclose in line 27! / By such an increase knitting method, it is possible to hold the stitches on the non-knitting side while keeping the stitches on the knitting side needle bed and increasing the stitches, and press the transition yarns. This knitting method can be realized by a flat knitting machine using a compound needle capable of independently driving the needle body and the slider. The stitches used to hold the cross yarn by such a split increase and the above-mentioned transfer are returned to the state before use after loosening. Subsequent knitting to the knitted fabric locked on the knitting needle bed is performed on the returned stitch, so there is no problem even if it is temporarily used to hold the crossover yarn. .
また、弛み取り工程では、渡り糸となる編糸を編針に供給するヤーンキャリアを、区 間で渡り糸を発生させる際の移動方向と、移動方向とは逆の方向とに移動させるの で、渡り糸を引張って弛みを取ったり、編糸に張力を付与するばね機構などに、弛み を取らせることができる。 Also, in the slack eliminating process, the yarn carrier that supplies the knitting yarn that becomes the transition yarn to the knitting needle is moved in the movement direction when generating the transition yarn in the interval and in the direction opposite to the movement direction. Pulling the transition yarn to remove slackness, or letting the slackness take place by a spring mechanism that applies tension to the knitting yarn.
さらに、編糸の供給経路に、たとえば特許公報第 2541574号公報などに開示され ているような、編糸の供給と引込みが制御可能な給糸装置を設けておけば、弛み取 り工程は、給糸装置の引込みを利用して行うので、給糸装置側から渡り糸の弛みを 取ることができる。 Further, if a yarn feeding device capable of controlling the supply and drawing of the knitting yarn as disclosed in, for example, Japanese Patent Publication No. 2541574 is provided in the knitting yarn supply path, Since it is performed by using the pulling-in of the yarn feeding device, it is possible to remove the looseness of the transition yarn from the yarn feeding device side.
また、渡り糸が発生する区間に続いて、その渡り糸を編糸として、編成側の針床で その区間に後続する編地を編成する場合に、弛み取り工程の後では、後続する編地 の少なくとも最初の部分の編成を行うようにすればよい。なぜなら渡り糸であった編糸 を、最初の部分を編成する編針に掛けておくことができるからである。後続する編地
で最初の部分に続く編地の編成は、渡り糸となる区間について、編成側の針床での 編地の編成を行って力 行うので、渡り糸となる区間から、編地に編込まれるまでの 編糸の切換えを円滑に行うことができる。 In addition, when the knitted fabric that follows the section is knitted on the knitting side needle bed using the transition yarn as a knitting yarn following the section in which the transition yarn is generated, the subsequent knitted fabric is provided after the loosening step. The knitting of at least the first part may be performed. This is because the knitting yarn, which was a transition yarn, can be hung on the knitting needle that knits the first part. Subsequent knitted fabric In the knitting of the knitted fabric following the first part, the knitted fabric is knitted on the needle bed on the knitting side in the section that becomes the transition yarn, and is knitted into the knitted fabric from the section that becomes the transition yarn. It is possible to smoothly switch the knitting yarns up to.
本発明は、その精神または主要な特徴力 逸脱することなぐ他のいろいろな形態 で実施できる。したがって、前述の実施形態はあらゆる点で単なる例示に過ぎず、本 発明の範囲は特許請求の範囲に示すものであって、明細書本文には何ら拘束され ない。さらに、特許請求の範囲に属する変形や変更は全て本発明の範囲内のもので ある。 The present invention can be implemented in various other forms without departing from the spirit or main characteristic power thereof. Accordingly, the above-described embodiment is merely an example in all respects, and the scope of the present invention is shown in the claims, and is not limited to the text of the specification. Further, all modifications and changes belonging to the scope of claims are within the scope of the present invention.
産業上の利用可能性 Industrial applicability
本発明によれば、複数の針床を有する横編機を使用し、渡り糸が発生する区間を 含む編地を編成するために、捕捉工程と、押え工程と、目払い工程と、弛み取り工程 とを、一連の工程として行う。捕捉工程では、渡り糸が発生する区間では編地の編成 に係わらない非編成側の針床の編針で、渡り糸となる編糸を捕捉するので、その区 間での編地編成に不具合を生じないようにすることができる。押え工程では、その区 間の終端付近で、編地の編成に係わる編成側の針床の編針に係止して!/、る編地の 編目を利用して、非編成側の針床の編針で捕捉されている渡り糸を押える。したがつ て、押えられている渡り糸から、渡り糸を使用する編地の編成を行う編針に対して編 糸を給糸するヤーンキャリアに延びる編糸の位置が編針の編成動作での運動領域 外に出るのを防止し、安定した編成を行うことができる。 目払い工程では、非編成側 の針床の編針で捕捉されている渡り糸を編針カゝら解放するので、渡り糸を長期間保 持する場合のように、渡り糸の処理を一連の工程で完結させることができな 、事態を 避けることができる。弛み取り工程では、渡り糸となる編糸の弛みを取るので、押えェ 程による渡り糸の押えを解除しても、渡り糸が歯口に弛んだ状態で残らないようにす ることができる。このような一連の完結する工程で、渡り糸が編成されない区間で弛み 、歯口に浮いた状態で残ることによる不具合を無くして編成の安定ィ匕を図り、かつ後 の処理工程での手間を軽減することができる。 According to the present invention, in order to use a flat knitting machine having a plurality of needle beds and knit a knitted fabric including a section where crossover yarn is generated, a capturing step, a pressing step, a weaving step, and slack removal The process is performed as a series of processes. In the trapping process, the knitting yarn that becomes the transition yarn is captured by the knitting needle on the non-knitting side that is not involved in the knitting of the knitted fabric in the section where the transition yarn is generated. It can be prevented from occurring. In the pressering process, the needle bed on the non-knitting side is locked near the knitting needle on the knitting side involved in the knitting of the knitted fabric! Press the crossover thread that is captured by the knitting needle. Therefore, the position of the knitting yarn extending from the holding yarn that has been pressed to the yarn carrier that feeds the knitting yarn to the knitting needle that performs knitting of the knitted fabric that uses the jumping yarn is the movement in the knitting operation of the knitting needle. You can prevent going out of the area and perform stable knitting. In the stitching process, the transition yarn captured by the knitting needle on the non-knitting side needle bed is released from the knitting needle, so that the transition yarn processing is a series of steps as in the case of holding the transition yarn for a long period of time. If you can't complete it, you can avoid the situation. In the loosening removal process, loosening of the knitting yarn, which becomes the transition yarn, is removed, so that even if release of the transition yarn by the presser foot is released, the transition yarn can be prevented from remaining loose in the mouth. . In such a series of completed processes, the transition yarn is slackened in the section where it is not knitted, and the trouble caused by remaining in the state of floating in the mouth is eliminated, thereby stabilizing the knitting, and the trouble in the subsequent processing process is reduced. Can be reduced.
また本発明によれば、押え工程では、編成側の針床の編針で係止されている編目 を、非編成側の針床の編針に目移しするので、目移しの機能を備える横編機であれ
ば、押え工程を容易に実現することができる。 According to the present invention, in the presser step, the stitches locked by the knitting needles on the knitting side needle bed are transferred to the knitting needles on the non-knitting side needle bed, so that the flat knitting machine having a transfer function Anyway In this case, the pressing process can be easily realized.
また本発明によれば、編針としてコンパゥンドニードルを使用し、押え工程では、編 成側の針床の編針で係止されている編目を、非編成側の編針に割増やすので、押 えを解除する際に、非編成側の編針に割増やされている編目を解放するだけで、元 の状態に戻すことができる。 According to the present invention, the compound needle is used as the knitting needle. In the pressering step, the stitches locked by the knitting needles on the knitting side needle bed are added to the non-knitting side knitting needles. When releasing, it is possible to return to the original state simply by releasing the stitches added to the knitting needle on the non-knitting side.
また本発明によれば、弛み取り工程では、渡り糸となる編糸を編針に供給するヤー ンキャリアを、区間で渡り糸を発生させる際の移動方向と、移動方向とは逆の方向と に移動させるので、渡り糸を引張って弛みを取ったり、編糸に張力を付与するばね機 構などに、弛みを取らせることができる。 Further, according to the present invention, in the slack eliminating step, the yarn carrier that supplies the knitting yarn that becomes the transition yarn to the knitting needle is moved in the direction in which the transition yarn is generated in the section and in the direction opposite to the movement direction. Since it is moved, it is possible to remove the slack by pulling the transition yarn and removing the slack, or by a spring mechanism that applies tension to the knitting yarn.
また本発明によれば、編糸の供給経路に、編糸の供給と引込みが制御可能な給糸 装置を設けておき、弛み取り工程は、給糸装置の引込みを利用して行うので、給糸 装置側から渡り糸の弛みを取ることができる。 Further, according to the present invention, a yarn supplying device capable of controlling the supply and drawing of the knitting yarn is provided in the knitting yarn supply path, and the slack eliminating process is performed by using the drawing of the yarn supplying device. It is possible to remove the looseness of the cross thread from the thread side.
また本発明によれば、渡り糸が発生する区間に続いて、その渡り糸を編糸として、 編成側の針床でその区間に後続する編地を編成する場合に、弛み取り工程に続い て、後続する編地の少なくとも最初の部分の編成を行い、渡り糸であった編糸を少な くとも最初の部分を編成する編針に掛けておくことができる。この後で押え工程で渡り 糸を押えるために利用している編目を、利用前の状態に戻して渡り糸の押えを行わ なくなっても、渡り糸が歯口に弛んだ状態で浮力ないようにすることができ、渡り糸が 発生していた区間での編地の編成を安定して行うことができる。押え工程で渡り糸を 押えるために利用している編目は利用前の状態に戻されるので渡り糸が発生する区 間で行う編地の編成には支障を生じないようにすることができる。
Further, according to the present invention, following the section in which the transition yarn is generated, when the transition yarn is used as a knitting yarn and the knitted fabric subsequent to the section is knitted on the knitting side needle bed, following the loosening step. Then, at least the first part of the succeeding knitted fabric is knitted, and the knitting yarn that was the transition yarn can be hung on the knitting needle that knitting at least the first part. After this, even if the stitch used to hold the crossover yarn in the presser process is returned to the state before use and the crossover yarn is not pressed, the crossover yarn is loosened at the mouth so that there is no buoyancy. The knitted fabric can be stably knitted in the section where the crossover yarn has been generated. Since the stitches used for holding the crossover yarn in the presser step are returned to the state before use, the knitting of the knitted fabric performed in the section where the crossover yarn is generated can be prevented.
Claims
[1] 複数の針床を有する横編機を使用し、渡り糸が発生する区間を含む編地を編成す る方法であって、 [1] A method of using a flat knitting machine having a plurality of needle beds and knitting a knitted fabric including a section where crossover yarns are generated,
渡り糸が発生する区間では、編地の編成に係わらない非編成側の針床の編針で、 渡り糸となる編糸を捕捉する捕捉工程と、 In the section where the transition yarn is generated, a capturing step of capturing the knitting yarn that becomes the transition yarn with the knitting needle of the non-knitting side needle bed not involved in knitting of the knitted fabric,
該区間の終端付近で、編地の編成に係わる編成側の針床の編針に係止して 、る 編地の編目を利用して、非編成側の針床の編針で捕捉されている渡り糸を押える押 え工程と、 In the vicinity of the end of the section, the knitting needles on the knitting side involved in knitting of the knitted fabric are locked, and the crossing that is captured by the knitting needles on the non-knitting side needle bed is used. A presser process to press the thread,
非編成側の針床の編針で捕捉されて ヽる渡り糸を編針から解放する目払 ヽ工程と 渡り糸となる編糸の弛みを取る弛み取り工程とを、 A stitch cutting process for releasing the transition yarn captured by the knitting needle on the non-knitting side needle bed from the knitting needle and a loosening removal process for removing the slack of the knitting yarn as the transition yarn.
一連の工程として行うことを特徴とする編地の編成方法。 A knitting method for a knitted fabric, which is performed as a series of steps.
[2] 前記押え工程では、前記編成側の針床の編針で係止されて!/、る編目を、前記非編 成側の針床の編針に目移しすることを特徴とする請求項 1記載の編地の編成方法。 [2] In the presser step, the stitches locked with the knitting needles on the knitting side needle bed are transferred to the knitting needles on the non-knitting side needle bed. The knitting method of the described knitted fabric.
[3] 前記編針としてコンパウンド-一ドルを使用し、 [3] A compound-one dollar is used as the knitting needle,
前記押え工程では、前記編成側の針床の編針で係止されている編目を、前記非編 成側の針床の編針にも掛け渡して割増やすことを特徴とする請求項 1記載の編地の 編成方法。 2. The knitting according to claim 1, wherein in the pressing step, the stitches locked by the knitting needles on the knitting side needle bed are stretched over the knitting needles on the non-knitting side needle bed. How to organize the ground.
[4] 前記弛み取り工程では、前記渡り糸となる編糸を編針に供給するヤーンキャリアを 、前記区間で渡り糸を発生させる際の移動方向と、該移動方向とは逆の方向とに移 動させることを特徴とする請求項 1〜3のいずれ力 1つに記載の編地の編成方法。 [4] In the slack eliminating step, the yarn carrier that supplies the knitting yarn serving as the transition yarn to the knitting needle is moved in a direction in which the transition yarn is generated in the section and in a direction opposite to the movement direction. The method for knitting a knitted fabric according to any one of claims 1 to 3, wherein the knitted fabric is moved.
[5] 前記編糸の供給経路に、編糸の供給と引込みが制御可能な給糸装置を設けてお さ、 [5] A yarn feeding device capable of controlling the supply and drawing of the knitting yarn is provided in the knitting yarn supply path,
前記弛み取り工程は、給糸装置の引込みを利用して行うことを特徴とする請求項 1 〜4のいずれ力 1つに記載の編地の編成方法。 The knitting method for a knitted fabric according to any one of claims 1 to 4, wherein the slack removing step is performed by using a pull-in of a yarn feeding device.
[6] 前記区間に続いて、前記渡り糸を編糸として、前記編成側の針床で該区間に後続 する編地を編成する場合に、 [6] When the knitted fabric subsequent to the section is knitted on the knitting side needle bed using the transition yarn as a knitting yarn following the section,
前記弛み取り工程に続いて、該後続する編地の少なくとも最初の部分の編成を行
い、かつ、前記押え工程で渡り糸を押えるために利用している編目を、利用前の編成 側の針床で係止する状態に戻してから、該区間についての編地の編成を行うことを 特徴とする請求項 1〜5のいずれ力 1つに記載の編地の編成方法。
Subsequent to the loosening step, knitting of at least the first part of the subsequent knitted fabric is performed. Knitting the knitted fabric for the section after returning the stitch used for holding the crossover yarn in the presser step to the state where it is locked by the needle bed on the knitting side before use. The knitting method for a knitted fabric according to any one of claims 1 to 5, wherein
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