US3809859A - Infrared emitter - Google Patents
Infrared emitter Download PDFInfo
- Publication number
- US3809859A US3809859A US00321929A US32192973A US3809859A US 3809859 A US3809859 A US 3809859A US 00321929 A US00321929 A US 00321929A US 32192973 A US32192973 A US 32192973A US 3809859 A US3809859 A US 3809859A
- Authority
- US
- United States
- Prior art keywords
- refractory
- heating element
- sheets
- sheet
- panel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/28—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material
- H05B3/283—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material the insulating material being an inorganic material, e.g. ceramic
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/002—Heaters using a particular layout for the resistive material or resistive elements
- H05B2203/003—Heaters using a particular layout for the resistive material or resistive elements using serpentine layout
Definitions
- ABSTRACT An infrared emitter constituting a panel comprising a pair of sheets of refractory material, a heating element in the form of a continuous wire presented between said sheets and secured thereto by a narrow anchoring strip extending preferably across the central zone of said element.
- a dielectric woven mesh-type refractory cover is provided for tying the components into a flat panel and with the end portions of the heating element extending rearwardly through said panel for engagement to a convenient source.
- Such panels normally embody a heating element, such as an electrical resistor, often a coiled wire, which is entirely embedded within the panel so that all sections of the element are completely encased within refractory material.
- an object of the present invention to provide an infrared panel type emitter embodying a heat source which is fixed to the adjacent components of the panel in but a limited zone so that the major portion of the element is substantially free to expand and contract and yet is enclosed in a dielectric material.
- FIG. 1 is an exploded view of an infrared emitter constructed in accordance with and embodying the present invention.
- FIG. 2 is a front view of the emitter.
- FIG. 3 is a side elevational view.
- FIG. 4 is a rear view.
- FIG. 5 is a horizontal transverse sectional view taken on the line 55 of FIG. 4.
- FIG. 6 is a rear view of the panel with a portion of the rear refractory and covering sheets broken away.
- FIG. 7 is a vertical transverse sectional view taken on the line 7-7 of FIG. 4.
- A generally indicates a refractory panel for emission of infrared radiation. It is to be recognized that the panels of this invention are customarily assembled in multi-panel units incorporating sup- 0 port frames together with corresponding components of a gridwork for effective ray direction; such units being exemplified by the structures disclosed in US. Pat. No. 3,493,724.
- Panel A comprises a pair of sheets 1,2 fabricated of refractory material, such as, ceramic fiber; exemplary of which is a commercial product known as F IBERFRAX, being a trademark of The Carborundum Company for such fiber as made from alumina and silica, and which may contain small additions of suitable modifiers.
- a heating element 3 being preferably a single length of electrical resistance wire, such as of NI- CHROME and arranged in a generally back and forth pattern, often characterized as serpentine, with such pattern being substantially coextensive with, but, understandably, slightly less than, the areas of sheets 1,2.
- the wire of element 3 may be, if desired, round or flat, and with the diameter or cross section being commensurate with the wattage to be accommodated. It is to be understood that other resistance wires than NI- CHROME may be equally effective, such as, various iron-aluminum alloys and the like, as NICHROME is simply set forth for illustration purposes.
- Each end portion of heating element 3, as at 4,5, is of increased cross section, such as through double twisting of the end portions, so that during energization of heating element 3, such end portions will be subject to relatively reduced expansion under the lower developed heat to thereby substantially eliminate possible fracturing of the associated components of panel A since, as shown in FIG. 4, said end portions or terminals 4,5, are led through openings in panel A for effecting connection to a convenient source of electrical power.
- Heating element 3 is maintained in position between sheets 1,2 in a novel manner, as by means of relatively narrow strip-forming anchor 6 having a width within the range of 2 inches to 3 inches and a length coextensive with the width of sheets 1,2 to overlie the full width able high temperature binder such as aluminum acid phosphate.
- Anchor 6 is thus applied in a paste or slurry form and may become set or dried by the heat generated by energization of element 3.
- anchor 6 may be formed of fine blown clay, kaolin, and the like.
- anchor 6 With heating element 3 disposed against the normally inner face of sheet 1, anchor 6 extends across the central zone of heating element 3 and is secured rigidly to the contacting portion of element 3 and of sheet 1, as by a suitable high temperature binder, such as, for example, colloidal silica, aluminum acid phosphate, etc. lt will be seen that upon the setting of the binder only a narrow central portion of heating element 3 will be fixed to sheet 1 so that the remainder thereof, comprehending its major portion, together with the looped-like ends, as at 7, are free to the extent of being unencumbered or unencased. Sheet 2 is caused to adhere to the confronting face of anchor 6, as through a suitable binder, and thereby completing the basic sandwiching relationship but with the aforesaid portions of heating element 3 being unattached.
- a suitable high temperature binder such as, for example, colloidal silica, aluminum acid phosphate, etc.
- those faces of sheets 1,2 directed toward heating element 3 may be suitably treated with a black dye for enhancing the heat absorptive and heat emissive capacities of said sheets 1,2.
- anchor 6 is flexible in character as distinguished from the solid ceramic compositions heretofore used for maintaining coiled resistant wires in position. By such flexibility a desired resistance to shock is provided so as to reduce any fragility of panel A.
- heating element 3 With heating element 3 being thus held in position in but a minimal portion of its total extent, the same is freed for both contraction and expansion to extents heretofore unknown.
- This added capability can manifestly conduct to the provision of more effective and efficient heatsupply than currently considered possible in panels of the type here involved.
- wire of relatively reduced diameter may be utilized in view of the developed efficiency.
- Panel A is completed by a covering sheet 8, as being of mesh character, and formed from a suitable high dielectric material, such as glass fibers. Said covering sheet 8 is disposed against the face of sheet 1 opposite that which confronts heating element 3 and with the marginal portions of covering sheet 8 being folded, in overlapping relationship, as at 8', about the face of sheet 2 remote from heating element 3 (see FIG. 4). Covering sheet 8 is of light weight and serves to tie the inner sandwich together while contemporaneously providing protection to panel A to render same less subject to damage through abusive handling.
- a binder such as a mixture of clay and colloidal silica, or aluminum acid phosphate, is used for integrating covering sheet 8 with the retained components, as above described, of panel A.
- the exterior face of covering 8 is also coated black, such as by a mixture of colloidal silica and black dye, in a compatible vehicle, such as water. When dried, the solids produce a black surface which enhances the efficiency for infrared emission.
- end portions 4,5 of heating element 3 will extend through openings in sheet 2 and the folded marginal portions of covering sheet 8, as at 9.
- panel A is uniquely constructed so as to present but a minimal portion of heating element 3 in secured relationship to the adjacent components thereby simplifying manufacturing procedures with attendant economies in both labor and material; as well as materially providing improved efficiency in operation.
- Panel A is of relatively light weight and by virtue of such relatively reduced mass requires less time for heating to be brought to the operating temperature and consequently represents a marked advance over presently used emitters wherein the elements are fully encased by the positioning means.
- a heating element constituted of wire in serpentine form with long straight lengths lowers the element or resistance wire temperature as compared with coiled wire in solidly embedded types, therefore increasing element life and distributing heat over a wider area.
- a refractory panel for emission of infrared radiation comprising a first sheet of refractory material, a second sheet of refractory material, a heating element disposed between said first and second refractory sheets, said heating element being a continuous electric resistance wire arranged in a back and forth pattern to present a multiplicity of looped end portions said end portions being covered by said sheets, an anchor for said heating element comprising a section of refractory material in narrow, strip-like form presented transversely of said heating element intermediate the looped end portions of said element and the end portions of said first and second sheets and with intermediate portions of the heating element being rigidly embedded therein, whereby the said looped end portions of said heating element are permitted unrestrained freedom of expansion and contraction, glutinous means rigidly securing said anchor to intermediate portions of said first and second refractory sheets, and covering means disposed about said first and second refractory'sheets and the interposed heating element.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Surface Heating Bodies (AREA)
- Resistance Heating (AREA)
Abstract
Description
Claims (5)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US00321929A US3809859A (en) | 1973-01-08 | 1973-01-08 | Infrared emitter |
JP48088928A JPS527577B2 (en) | 1973-01-08 | 1973-08-09 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US00321929A US3809859A (en) | 1973-01-08 | 1973-01-08 | Infrared emitter |
Publications (1)
Publication Number | Publication Date |
---|---|
US3809859A true US3809859A (en) | 1974-05-07 |
Family
ID=23252668
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00321929A Expired - Lifetime US3809859A (en) | 1973-01-08 | 1973-01-08 | Infrared emitter |
Country Status (2)
Country | Link |
---|---|
US (1) | US3809859A (en) |
JP (1) | JPS527577B2 (en) |
Cited By (24)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2533063A1 (en) * | 1975-05-06 | 1976-11-18 | Black Body Corp | RACK OVEN |
US4017967A (en) * | 1975-03-31 | 1977-04-19 | Black Body Corporation | Method of making infrared emitter |
US4146777A (en) * | 1975-11-11 | 1979-03-27 | Black Body Corporation | Heat conserver for bell-type ovens |
JPS55151197U (en) * | 1979-04-17 | 1980-10-31 | ||
US4245613A (en) * | 1978-11-01 | 1981-01-20 | Black Body Corporation | Tunnel oven |
US4448117A (en) * | 1982-05-21 | 1984-05-15 | Pet Incorporated | Humpback oven-broiler |
US4462307A (en) * | 1983-05-23 | 1984-07-31 | Pet Incorporated | Humpback oven-broiler |
US4473004A (en) * | 1981-01-26 | 1984-09-25 | Pet Incorporated | Humpback oven-broiler |
US4574182A (en) * | 1982-11-17 | 1986-03-04 | Piezo-Ceram Electronique | Continuous furnace for soldering electronic components |
EP0181341A1 (en) * | 1984-01-20 | 1986-05-21 | Vitronics Corp | Infrared panel emitter and method of producing the same. |
US4833301A (en) * | 1984-01-18 | 1989-05-23 | Vitronics Corporation | Multi-zone thermal process system utilizing nonfocused infrared panel emitters |
US5159176A (en) * | 1989-02-02 | 1992-10-27 | Fernand Sherrer | Device for heating, by infrared radiation, fixed on a wall or the ceiling of a room of a building |
US5223290A (en) * | 1991-08-13 | 1993-06-29 | G. S. Blodgett Corporation | Method for cooking food in an infra-red conveyor oven |
US5413032A (en) * | 1994-08-18 | 1995-05-09 | The Middleby Corporation | Restaurant type griddle with modular construction and which is load sensitive |
US5910267A (en) * | 1997-09-24 | 1999-06-08 | Stricker; Jesse C. | Infrared heater |
EP0934699A2 (en) | 1998-02-06 | 1999-08-11 | Middleby Cooking Systems Group | Small conveyor toaster/oven |
US6018288A (en) * | 1997-05-09 | 2000-01-25 | Indak Manufacturing Corp. | Flat resistors for automotive blower motor speed control or other service |
US6067404A (en) * | 1997-11-20 | 2000-05-23 | Ceramaspeed Limited | Radiant electric heater with fabric covering sheet |
US6134386A (en) * | 1996-07-12 | 2000-10-17 | O'donnell; James Martin | Panel heater for animal use |
US6294769B1 (en) * | 1999-05-12 | 2001-09-25 | Mccarter David | Infrared food warming device |
US20050236385A1 (en) * | 2004-04-02 | 2005-10-27 | American Permanent Ware Corporation | Conveyor type oven |
US20110008027A1 (en) * | 2008-01-03 | 2011-01-13 | Wan Soo Kim | Cooker and controlling method for the same |
US20110200310A1 (en) * | 2008-04-30 | 2011-08-18 | Eugenio Montoro Corral | Heating system |
US20110262118A1 (en) * | 2008-07-01 | 2011-10-27 | Mcwilliams Kevin Ronald | Radiant electric heater |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS51117346A (en) * | 1975-03-31 | 1976-10-15 | Black Body Corp | Infrared ray radiating plate and method of producing same |
JPS5836157Y2 (en) * | 1975-05-24 | 1983-08-15 | 株式会社リケン | Refractory material for embedding the heating element |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1166095A (en) * | 1914-03-07 | 1915-12-28 | Horatio E Van Doren | Electric heating element. |
US1276150A (en) * | 1915-07-03 | 1918-08-20 | Charles Wirt | Electric heating-pad. |
US2572069A (en) * | 1947-01-15 | 1951-10-23 | Birtman Electric Co | Resistance element |
US3697728A (en) * | 1968-12-13 | 1972-10-10 | Air Plastic Service Gmbh | Heating devices |
-
1973
- 1973-01-08 US US00321929A patent/US3809859A/en not_active Expired - Lifetime
- 1973-08-09 JP JP48088928A patent/JPS527577B2/ja not_active Expired
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1166095A (en) * | 1914-03-07 | 1915-12-28 | Horatio E Van Doren | Electric heating element. |
US1276150A (en) * | 1915-07-03 | 1918-08-20 | Charles Wirt | Electric heating-pad. |
US2572069A (en) * | 1947-01-15 | 1951-10-23 | Birtman Electric Co | Resistance element |
US3697728A (en) * | 1968-12-13 | 1972-10-10 | Air Plastic Service Gmbh | Heating devices |
Cited By (34)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4017967A (en) * | 1975-03-31 | 1977-04-19 | Black Body Corporation | Method of making infrared emitter |
DE2533063A1 (en) * | 1975-05-06 | 1976-11-18 | Black Body Corp | RACK OVEN |
US4146777A (en) * | 1975-11-11 | 1979-03-27 | Black Body Corporation | Heat conserver for bell-type ovens |
US4245613A (en) * | 1978-11-01 | 1981-01-20 | Black Body Corporation | Tunnel oven |
JPS55151197U (en) * | 1979-04-17 | 1980-10-31 | ||
JPS5648157Y2 (en) * | 1979-04-17 | 1981-11-10 | ||
US4473004A (en) * | 1981-01-26 | 1984-09-25 | Pet Incorporated | Humpback oven-broiler |
US4448117A (en) * | 1982-05-21 | 1984-05-15 | Pet Incorporated | Humpback oven-broiler |
US4574182A (en) * | 1982-11-17 | 1986-03-04 | Piezo-Ceram Electronique | Continuous furnace for soldering electronic components |
US4462307A (en) * | 1983-05-23 | 1984-07-31 | Pet Incorporated | Humpback oven-broiler |
WO1984004662A1 (en) * | 1983-05-23 | 1984-12-06 | Pet Inc | Humpback oven-broiler |
US4833301A (en) * | 1984-01-18 | 1989-05-23 | Vitronics Corporation | Multi-zone thermal process system utilizing nonfocused infrared panel emitters |
EP0181341A1 (en) * | 1984-01-20 | 1986-05-21 | Vitronics Corp | Infrared panel emitter and method of producing the same. |
EP0181341A4 (en) * | 1984-01-20 | 1986-06-05 | Vitronics Corp | Infrared panel emitter and method of producing the same. |
US4602238A (en) * | 1984-01-20 | 1986-07-22 | Vitronics Corporation | Infrared panel emitter and method of producing the same |
US5159176A (en) * | 1989-02-02 | 1992-10-27 | Fernand Sherrer | Device for heating, by infrared radiation, fixed on a wall or the ceiling of a room of a building |
US5223290A (en) * | 1991-08-13 | 1993-06-29 | G. S. Blodgett Corporation | Method for cooking food in an infra-red conveyor oven |
US5413032A (en) * | 1994-08-18 | 1995-05-09 | The Middleby Corporation | Restaurant type griddle with modular construction and which is load sensitive |
US6134386A (en) * | 1996-07-12 | 2000-10-17 | O'donnell; James Martin | Panel heater for animal use |
US6018288A (en) * | 1997-05-09 | 2000-01-25 | Indak Manufacturing Corp. | Flat resistors for automotive blower motor speed control or other service |
US5910267A (en) * | 1997-09-24 | 1999-06-08 | Stricker; Jesse C. | Infrared heater |
SG85644A1 (en) * | 1997-11-20 | 2002-01-15 | Ceramaspeed Ltd | Radiant electric heater |
US6067404A (en) * | 1997-11-20 | 2000-05-23 | Ceramaspeed Limited | Radiant electric heater with fabric covering sheet |
US6188048B1 (en) * | 1997-11-20 | 2001-02-13 | Ceramaspeed Limited | Radiant electric heater with fabric covering sheet |
EP0934699A2 (en) | 1998-02-06 | 1999-08-11 | Middleby Cooking Systems Group | Small conveyor toaster/oven |
US6294769B1 (en) * | 1999-05-12 | 2001-09-25 | Mccarter David | Infrared food warming device |
US20050236385A1 (en) * | 2004-04-02 | 2005-10-27 | American Permanent Ware Corporation | Conveyor type oven |
US20060081591A1 (en) * | 2004-04-02 | 2006-04-20 | American Permanent Ware Corporation | Conveyor type oven |
US7091452B2 (en) | 2004-04-02 | 2006-08-15 | American Permanent Ware Corporation | Conveyor type oven |
US7202447B2 (en) * | 2004-04-02 | 2007-04-10 | Kingdon Charles J | Conveyor type oven |
US20110008027A1 (en) * | 2008-01-03 | 2011-01-13 | Wan Soo Kim | Cooker and controlling method for the same |
US8666237B2 (en) * | 2008-01-03 | 2014-03-04 | Lg Electronics Inc. | Cooker and controlling method for the same |
US20110200310A1 (en) * | 2008-04-30 | 2011-08-18 | Eugenio Montoro Corral | Heating system |
US20110262118A1 (en) * | 2008-07-01 | 2011-10-27 | Mcwilliams Kevin Ronald | Radiant electric heater |
Also Published As
Publication number | Publication date |
---|---|
JPS4997939A (en) | 1974-09-17 |
JPS527577B2 (en) | 1977-03-03 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: PET INCORPORATED, A CORP. OF DE., STATELESS Free format text: MERGER;ASSIGNOR:CTX PRODUCTS CORPORATION;REEL/FRAME:003826/0461 Effective date: 19801020 Owner name: CTX CORPORATION, STATELESS Free format text: CHANGE OF NAME;ASSIGNOR:BLACK BODY CORPORATION;REEL/FRAME:003826/0470 Effective date: 19800314 |
|
AS | Assignment |
Owner name: HUSSMANN CORPORATION Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:PET INCORPORATED;REEL/FRAME:004555/0411 Effective date: 19860506 |
|
AS | Assignment |
Owner name: BBC INDUSTRIES, INC., A MISSOURI CORP. Free format text: CONDITIONAL ASSIGNMENT;ASSIGNOR:HUSSMANN CORPORATION;REEL/FRAME:004853/0803 Effective date: 19871216 |
|
AS | Assignment |
Owner name: COMMERCIAL AFFILIATES, INC., ILLINOIS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:HUSSMANN CORPORATION;REEL/FRAME:005203/0756 Effective date: 19890714 |
|
AS | Assignment |
Owner name: CITIBANK, N.A., A NATIONAL BANKING ASSOCIATION, AS Free format text: SECURITY INTEREST;ASSIGNOR:COMMERCIAL AFFILIATES, INC.;REEL/FRAME:005159/0892 Effective date: 19890714 |