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US2714878A - Petroleum heater - Google Patents

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US2714878A
US2714878A US188187A US18818750A US2714878A US 2714878 A US2714878 A US 2714878A US 188187 A US188187 A US 188187A US 18818750 A US18818750 A US 18818750A US 2714878 A US2714878 A US 2714878A
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tubes
heat
heater
gases
baffles
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US188187A
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Lev A Mekler
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G9/14Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils in pipes or coils with or without auxiliary means, e.g. digesters, soaking drums, expansion means
    • C10G9/18Apparatus
    • C10G9/20Tube furnaces

Definitions

  • various heaters have utilized re-radiating walls adjacent banks of tubes.
  • said radiating walls are normally planes or cylinders of a diameter many times the diameter of the tubes so that a secton of the radiating wall immediately behind or corresponding to a pair of tubes is substantially planar, whereby radiant rays passing between the tubes normal to the reradiating wall or striking the same at right angles are reflected and re-radiated back into the furnace, thereby missing the tubes. Only those rays striking the re-radiating wall at an angle are reilected and re-radiated to the tubes.
  • the slanted rays are weaker than the normal rays so that with the continuous planes or cylindrical surfaces not only is a portion of the rays falling upon these surfaces not utilized to supply heat to portions of the tubes facing these surfaces, but the re-radiation from the remainder of the rays is of relatively lower intensity than from the normal rays.
  • the rays so utilized are not as strong as those reflected between the tubes back to the source of heat. It is an object of my invention to deect to the back surfaces of the tubes the major portion of the radiant heat not absorbed directly by the surfaces facing the source of heat. A further object of this invention is to provide a heater which is so constructed that combustion gases generated Within the heater will be prevented from channeling.
  • Fresh combustion gases ilowing through a heater towards an outlet located at or near the top or the bot- 'ice tom of the heater have a tendency to channel themselves through only a portion of the cross section of the heater and thus to produce relatively hotter and colder zones Within the heater.
  • One defect of prior heaters has been uneven distribution of heat due to the tendency of an appreciably large portion of the total combustion gases to channel themselves to the outlet with the result that one portion of the heater would be heated at higher rates of heat input than another portion.
  • Figure 1 illustrates, in cross section, a circular heater incorporating my invention
  • Figure 2 is a cross-sectional View of a heater taken along the lines 2 2 of Figure l;
  • Figure 3 is an enlarged detail showing the arrangement and positioning of ⁇ the tubes and baffles
  • Figure 4 is an enlarged fragmentaryl View taken along the line 4 4 of Figure 3;
  • Figure 5 is an enlarged detail of a tube and unor arrangement illustrating, by arrows, the .heat rays directed toward the tube by the baffle;
  • Figure 6 illustrates the embodiment of my invention in a heater of the type employing horizontal or substantially horizontal tubes
  • Figure 7 is a cross-sectional view taken along the line 7 7 of Figure 6;
  • Figure 8 is an enlarged cross-sectional detail illusttatL ing the position of the tubes, baffles, and the means for supporting the same.
  • My heater consists of a shell 10 adapted to be supported by members 11.
  • Shell 10 may be made of any conventional material and of any size desired and, as shown in Figure l, may be circular in cross-section.
  • I have provided a truncated conical portion 12 which is adapted to accommodate one 3 or more burners 13 of any conventional type adapted to receive and burn suitable fuel material and to discharge the products of combustion into the interior of the shell 10.
  • I provide a similar truncated portion which serves as a ⁇ gathering duct 14 for the products of combustion and directs them to the exhaust or outlet stack 16.
  • the uid conducting conduits 17 consist of a plurality of vertical tubes or conduits adapted to carry the fluid to be treated and which are disposed in a single circular row coaxial with the shell 10.
  • the tubes 17 may be arranged in series to provide in effect one stream throughout the heater or may be so connected as to form two or more such parallel streams.
  • the manner of connecting the conduits 17 is substantially conventional and may vary to suit particular conditions.
  • the horizontal partition 18 is constructed of any suitable material and is mounted in such a manner that it substantially blocks thepow of gases from the burner 13 to the stack 16 and divides the heater into a lower primary zone and an upper secondary zone.
  • I also provide a plurality of vertical bales 21 arranged generally as illustrated in Figures l and 2. Those bales 21 below the partition 18 are arranged in a circle outside of the bank of tubes 17 while those bales 21 above the partition 18 are arranged in a circle within the bank of tubes 17.
  • the baffles 21 provide a pair of curvilinear surfaces 22.
  • the surfaces 22 are preferably made of a high temperature oxidation resistant alloy which will retain, at the operating conditions at which the heater is adapted to be operated, its relatively low emissivity and relatively high reflecting power.
  • glazed or semiglazed refractories may be used.
  • the baflies 21 may be constructed as illustrated in Figure 3, in which the sheet forming the surfaces 22 may be formed generally as illustrated and secured to a at plate 23 which may be formed of less expensive material. The void between the plate 23 and the front of the balile may be filled with loose granular insulation 24 of any particular type.
  • the baille surfaces 22 facing the tubes 17 form portions of cylinders whose radius is from one and one-half to two and one-half times the diameter of one of the tubes 17.
  • the bafes 21 and tubes 17 serve to form constantly decreasing passages 25 for the gases from the center of the heater to the area beyond the batles and are so positioned as to form a Venturi-like section for the discharge of gases into the annular space 26 around the bales.
  • the space 26 between baflles 21 and the interior of the shell 10 forms an annular ue for the passage of gases upwardly into the area above the partition 18.
  • the bafes 21 in that portion of the shell above the partition 18 are placed within the circular bank of tubes 17 in such a manner that they form decreasing Venturi-like passageways to openings between the ballles 21 permitting the ow of gases from within the annular flue 26 to the gathering duct 14 immediately underlying the stack 16.
  • I also provide a number of horizontal separator plates 27 which act as partitions within the Ambers and as spacers to support the granular material within the batiies and as guides for the bafes 21 with respect to the tubes 17.
  • the girth members 28 secure the bales 21 as indicated.
  • the girth members 28 provide a suitable support and a unitary structure for thepbaffles and may be mounted in any suitable manner upon the shell 10 to provide additional rigidity to the'entire structure.
  • Operation lof the device may briefly be described as follows: Let it be assumed that heat is generated within the burner 13 as indicated, with the result that combustion gases are Vdistributed in the 'area within the bank of' Cir tubes 17. The combustion gases would normally flow directly from the burner 13 to the stack 16. However, the area of the cross section of the heater is normally considerably greater than the area required to carry the fresh gases from the burners 13 to the stack 16 and unless means are provided to disperse the fresh gases through the main body of the gas in the heater, the gases leaving the burner 13 will form a channel through the main body of the gas in the heater. Partition 18 prevents passage of gas directly to the stack 16 so that the gases can leave the heater only through the passageways between the tubes 1'7 and baffles 21.
  • the gases can leave the heater only along the periphery of the gas body by passing over and between the tubes, the fresh gases must pass through and mix with the main body of the gases before leaving the heater. This results in substantial uniformity of temperature of gas nearthe tubes along horizontal planes.
  • the tubes serve to form a cold plane in the path of the gases. This cold peripheral plane on the outside of the mass of gas and the hot center within the mass induce appreciable thermal siphon circulation upward in the center and downward along the tubes 17, which further assists in establishing uniform heat distribution in the heater and permits the use of high input rates without fear that Zones of local overheating may greatly exceed these rates.
  • the front portions 22 of the baflles 21 are so shaped and so placed with respect to each other as to form a Venturi-like section for discharge of gases into the annular space 26 between the shell 10 and the outer walls 23 of the ams 21.
  • the Venturi-like shape of the passageways 25 from the heater into the annular space 26 serves to reduce the pressure drop and to provide the highest velocity near the relatively narrow space near the gas outlet.
  • soot or ash on the tubes or the baffles is minimized because there are no sharp turns in the path of the gases or long narrow passageways along the tubes, as is the case with tubes with extended surfaces in a relatively long narrow passage as exist in some heaters, and as is the case with very long narrow passages lined with refractories as utilized in other types.
  • the bales will, therefore, retain their effectiveness over a long period of time.
  • the baiiies serve as re-radiating and reliecting surfaces i to supply heat to the shielded half of the tubes to a considerably greater extent than would be supplied by the cylindrical surface of the shell 1t) of the heater where there are no bafes.
  • Figure 5 I have attempted to represent schematically by arrows the heat rays directed toward the surface 22 of the baffles 21. The arrows directed toward the tubes represent the central radii of the spherical sectors of re-radiation and the paths of reflected heat.
  • baliles results in higher rates of radiant heat input to the shielded half of the tube surface for a given maximum heat ux on the exposed half and thus permits the use of higher average heat input rates along the total circumference of the tube for a given maximum rate on the exposed surface, or to put it in another way, results in lower maximum rates for the same average circumferential rates than can be obtained with bare tubes without such bailles, or with tubes placed in front of a at or planar re-radiating surface.
  • gas hydraulics does not effect the ow of gases through the bafdes.
  • the bafes make gases flow in a direction substantially at right angles to the hydraulic effect and from the periphery of the main body or stream of gases.
  • the partition 18 By the utilization of the partition 18, therefore, the hydraulic effect of the flow of gases is overcome and substantially eliminated.
  • the gases By providing equally spaced slots of equal section between the baffles, the gases will tend to flow through the slots uniformly in the same plane.
  • the surfaces I provide are also effective even though to a somewhat lesser extent to reradiation.
  • the rays near the center of the re-radiation sector will be the strongest while those near the edge of the sector will be the weakest.
  • the baffles behind the tubes were flat, the strongest rays, that is those nearest the center of the sector, would tend to be re-radiated back into the center of the heater and those rays nearest the outer edge of the sector would strike the tube.
  • the bailles the rays near the center of the sector are deiiected towards the tube surface facing them.
  • the baffles act as solid partitions between tubes which prevent re-radiation between the tube surfaces. Without such partitions the surface of one tube faces the relatively cold heat absorbing surfaces of the adjoining tubes so that the effectiveness of the tubes is reduced appreciably.
  • the baffles isolate the tube surfaces they face from adjoining tube surfaces and substitute relatively high temperature and substantially nonabsorbing surfaces which materially increase the effectiveness of the tube surfaces facing the baffles by shading the tube surfaces from each other.
  • Prior devices have also sought to increase the uid heat component supplied from the combustion gases to the rear of the tubes by providing spaced refractories in close proximity to that portion of the tube shielded from the source of heat and by causing the combustion gases, which have given up a major portion of their heat by radiation to the exposed portions of the tube bank and to the refractories, to pass about and in intimate contact with shielded portions of the tube at relatively high velocity through the spaces provided between the refractory shapes and the tubes.
  • Such devices are effective for heat transfer only by convection and reduce rather than increase radiant heat input to the surfaces affected so that they are less effective in their over-all effect than the present design.
  • I illustrate a petroleum heater in which the tubes or conduits are horizontal or substantially horizontal.
  • the heater consists of a shell 31 which is adapted to be supported by members 32.
  • the shell 31 may be made of any conventional material and of any size desired, and, as particularly illustrated in Figure 7, is preferably square or rectangular in section.
  • a truncated pyramidal portion 33 which is adapted to accommodate one or more burners 34 of any particular typeV adapted to receive and burn suitable fuel material and to discharge the products of combustion into the interior of the shell 31.
  • the shell 31 I provide a similar truncated pyramidal portion 36 which servesas a gathering duct for the products of combustion and directs them to the exhaust or outlet stack 37.
  • the uid conducting conduits 38 which are adapted to carry the fluid to be treated, are disposed in a vertical plane parallel With the walls of the heater.
  • the conduits 38 may be arranged in series to provide in effect one stream throughout the heater or they may be so connected as to form two or more parallel streams.
  • the manner of connecting the conduits 38 is substantially conventional and may vary to suit particular conditions.
  • I provide a horizontal partition 39 near the top of the heater.
  • the partition 39 is constructed of any suitable material and may be mounted in such a manner that it substantially blocks the flow of gases from the burners 34 to the stack 37 and divides the heater into a lower primary zone and an upper secondary zone.
  • I also provide a plurality of horizontal bafes 41 which are substantially identical to the bales 21 previously described herein. Those bafes 41 below the partition 39 are arranged in a vertical plane outside of the bank of tubes 38 while those baffles 41 above the partition 39 are raised in a vertical plane within the bank of tubes 41.
  • the baffles 41 like the baffles 21 previously described herein, provide curvilinear surfaces 42 which, together with the tubes 38, serve to form constantly decreasing passages 43 for the gases from the center of the heater to the area beyond the ams and are so positioned as to form a Venturi-like section for the discharge of gases into the space 44 around the bafes.
  • the tubes 38 are supported at their ends by the vertical tube sheets 46 and intermediate supports 47.
  • the intermediate supports 4'7 are attached to the structural members of the side walls 31 of the heater, with the exception, however, that the intermediate supports above the partition 39 may be suspended from the structural members of the heater.
  • my heater can be equipped with a convection section, air preheater or waste heater boiler if it is economically justifiable to further cool the gases before they are exhausted from the heater.
  • a heater construction consisting of an arrangement of tubes and bailles whereby the maximum re-radiation and reection of heat to the rear shielded portion of the tubes is obtained, and whereby the rear shielded portion of the tube is subjected to superposed convection by gases passing over this portion at relatively high velocity before the gases leave the heating chamber.
  • the gas temperatures at the top and bottom of the heater tend to equalize' so that the heatV input along the length of each particular tube is also equalized.
  • a housing In a uid heater, a housing, a horizontally disposed partition within said housing dividing the interior of said housing into an upper chamber and a lower chamber burner means for conducting combustion within said lower chamber, a plurality of fluid heating tubes grouped to form a wall area in said lower chamber about said burner means, a plurality of iluid heating tubes grouped to form a wall area in said upper chamber, a plurality of spaced bafes in said lower chamber interposed between the tubes and spaced from the tubes in said lower chamber, said bales in said lower chamber facing the burner means in a position between the fluid heating tubes in said lower chamber and the housing to provide a space between the bales and the housing leading to the upper chamber, a plurality of spaced bales in said upper charnber interposed between and spaced from the fluid heating tubes in the upper chamber, said baffles being oppositely faced to those in the lower chamber, each of the baffles in the upper and lower chambers having two heat reflecting surfaces for reflecting heat towards the adjacent tubes whereby
  • a housing a horizontally disposed partition within said housing dividing the interior of said housing into an upper chamber and a lower chamber, burner means for conducting combustion within said lower chamber, a plurality of fluid heating tubes grouped to form a wall area in said lower chamber about said burner means, a vplurality of fluid heating tubes grouped to form a wall area in said upper chamber, said tubes in said upper and lower chambers being interconnected and in section embracing equal areas, a plurality of spaced baffles in said lower chamber interposed between the tubes and ⁇ spaced Vfrom the tubes in said lower chamber, said baffles in the lower chamber facing the burner means and being positioned between the uid heating tubes on said lower chamber and the l housing to provide a space between the battles and the housing, a plurality of spaced baffles in said upper chamber interposed between and spaced from the fluid heating tubes in the upper chamber, said bafes being oppositely faced to those in the lower chamber, each baffle in the upper and lower chambers
  • each baille having two reflecting surfaces for reflecting heat towards two adjacent tubes whereby each tube receives heat reflection from two of said surfaces formed 0n adjacent baffles, said heat reflecting surfaces in section having radii considerably greater than the radii of said tubes to increase the portion of radiant heat supplied by re-radiation and reflection to the sides of the tubes opposite the source of heat, said baffles being spaced from each other and said tubes to provide in section venturi-like low passages therebetween whereby the velocity of ow of the combustion gases through the venturi-like passages increases and is the greatest at the side of the tubes opposite the source of heat to thereby minimize the deposit of soot and ash on the tubes and ams, said armors comprising smooth, high temperature alloy sheets formed to provide said heat reilecting

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Combustion Of Fluid Fuel (AREA)

Description

Aug. 9, 1955 L. A. MEKLER PETROLEUM HEATER 5 Sheets-Sheet l /6 INVENTOR. ev Men/er Flled Oct 3 1950 FlE l HTTOR/VE YS Allg- 9, 1955 l.. A. MEKLER 2,714,878
PETROLEUM HEATER Filed 001;. 3, 1950 '5 Sheets-Sheet 2 INVENTOR. ev A. /V/@//ef- ATTORA/E V5 Aug. 9, 1955 L. A. MEKLER PETROLEUM HEATER 5 Sheets-Sheet 3 Filed 001;. 5, 1950 l l l I n INVENTUR. eV ,47. Me/er BY q QM;
Allg- 9, 1955 1 A. MEKLER 2,714,878
PETROLEUM HEATER Filed Oct. 3, 1950 5 Sheets-Sheet 4 FlE E INVENTOR. ev f4. Me/ev Aug 9, 1955 l.. A. MEKLER 2,714,878
PETROLEUM HEATER Filed Oct. 5, 1950 5 Sheets-Sheet 5 FIE 7 INVENTOR. ev A Me/er QZ/w @.M;
United States Patent O PETROLEUM HEATER Lev A. Mekler, Palo Alto, Calif. Application October 3, 1950, Serial No. 188,187 3 Claims. (Cl. 122-235) This invention relates to an apparatus and method for heating fluids and particularly to an apparatus and method for effectively utilizing the heat produced in such a device.
In the past it has been common practice to heat fluids by passing them through tubular conduits which may be placed in banks adjacent the refractory surfaces forming the enclosure of the apparatus. With the tubes so positioned, that portion of each tube which is exposed directly to the source of heat absorbs approximately twice as much heat as the surface of the tube which is adjacent to or facing the refractory surface.
It is an object of this invention to provide a device of this character which increases the portion of radiant heat supplied by re-radiation and reflection to the surface of the tube adjacent to or facing the refractory surface. This will permit higher average rates of heat input along the whole circumference of the tube surface for any given maximum rates on the portion of the surface exposed directly to the source of heat.
As I have previously pointed out, various heaters have utilized re-radiating walls adjacent banks of tubes. However, said radiating walls are normally planes or cylinders of a diameter many times the diameter of the tubes so that a secton of the radiating wall immediately behind or corresponding to a pair of tubes is substantially planar, whereby radiant rays passing between the tubes normal to the reradiating wall or striking the same at right angles are reflected and re-radiated back into the furnace, thereby missing the tubes. Only those rays striking the re-radiating wall at an angle are reilected and re-radiated to the tubes. Because of the cosine rule of radiant heat intensity, the slanted rays are weaker than the normal rays so that with the continuous planes or cylindrical surfaces not only is a portion of the rays falling upon these surfaces not utilized to supply heat to portions of the tubes facing these surfaces, but the re-radiation from the remainder of the rays is of relatively lower intensity than from the normal rays.
In addition to reflecting the heat rays and the reected rays, which can be considered as single linear rays following the cosine rule of heat intensity, these surfaces also reradiate the heat. Re-radiation produces a spherical sector of radiant rays in which the individual rays also follow the rule of cosine. A at surface or a curved surface substantially parallel with the periphery of the tube bank and behind the tubes, therefore, re-radiates to the tubes only a part of the radiant rays within the sector.
. The rays so utilized are not as strong as those reflected between the tubes back to the source of heat. It is an object of my invention to deect to the back surfaces of the tubes the major portion of the radiant heat not absorbed directly by the surfaces facing the source of heat. A further object of this invention is to provide a heater which is so constructed that combustion gases generated Within the heater will be prevented from channeling.
Fresh combustion gases ilowing through a heater towards an outlet located at or near the top or the bot- 'ice tom of the heater have a tendency to channel themselves through only a portion of the cross section of the heater and thus to produce relatively hotter and colder zones Within the heater. One defect of prior heaters has been uneven distribution of heat due to the tendency of an appreciably large portion of the total combustion gases to channel themselves to the outlet with the result that one portion of the heater would be heated at higher rates of heat input than another portion. Attempts to overcome this channeling by placing bailes in the stream of heated gases or by restricting the flow of gases by a damper in the stack and by using other means of restricting the flow of heat by a common outlet from the heater to the atmosphere have been unsuccessful unless such obstruction so reduced the cross section near the outlet as to impose a positive pressure on the heater chamber. This is undesirable because it prevents operation of the heater under natural draft and thus requires operation with forced draft and use of mechanical power to supply air required for combustion. Also even a small positive pressure in the heater requires a gas-tight setting which is often not practical and is always more expensive than a setting for a heater operating under negative pressure or draft, no matter how small the negative pressure or draft may be.
It is a further object of this invention to provide a tubular heater in which there is a uniformity of heat input to the various portions of the bank of tubes and a uniformity of heat along the length ofthe tubes without the use of positive gas pressure in the heater chamber.
It is also an object of this invention to obtain more uniform heat distribution around the circumference of each tube than can be obtained normally in similar heater structures.
In some operations, if the variations of heat distribution are sufficiently great and the material being treated is sufliciently sensitive to heat treatment, a portion of the material being heated will be overtrea'ted or a portion of the same will be undertreated, which will adversely affect quality and yield of the product desired. More uniform heat distribution obtained in a heater assures more uniform heat treatment to the whole body of the material being processed and, therefore, results in optimum yield and quality of the product.
Other objects and advantages of this invention will appear from the following specication taken in conjunc tion with the accompanying drawings in. which:
Figure 1 illustrates, in cross section, a circular heater incorporating my invention;
Figure 2 is a cross-sectional View of a heater taken along the lines 2 2 of Figure l;
Figure 3 is an enlarged detail showing the arrangement and positioning of `the tubes and baffles;
Figure 4 is an enlarged fragmentaryl View taken along the line 4 4 of Figure 3;
Figure 5 is an enlarged detail of a tube and baie arrangement illustrating, by arrows, the .heat rays directed toward the tube by the baffle;
Figure 6 illustrates the embodiment of my invention in a heater of the type employing horizontal or substantially horizontal tubes;
Figure 7 is a cross-sectional view taken along the line 7 7 of Figure 6; and
Figure 8 is an enlarged cross-sectional detail illusttatL ing the position of the tubes, baffles, and the means for supporting the same.
My heater consists of a shell 10 adapted to be supported by members 11. Shell 10 may be made of any conventional material and of any size desired and, as shown in Figure l, may be circular in cross-section. At the lower end of the shell 10, I have provided a truncated conical portion 12 which is adapted to accommodate one 3 or more burners 13 of any conventional type adapted to receive and burn suitable fuel material and to discharge the products of combustion into the interior of the shell 10. At the upper end of the shell 1) I provide a similar truncated portion which serves as a` gathering duct 14 for the products of combustion and directs them to the exhaust or outlet stack 16.
The uid conducting conduits 17 consist of a plurality of vertical tubes or conduits adapted to carry the fluid to be treated and which are disposed in a single circular row coaxial with the shell 10. The tubes 17 may be arranged in series to provide in effect one stream throughout the heater or may be so connected as to form two or more such parallel streams. The manner of connecting the conduits 17 is substantially conventional and may vary to suit particular conditions.
As illustrated in Figure 1, I provide a horizontal partition 18 near the upper end of the heater. The horizontal partition 18 is constructed of any suitable material and is mounted in such a manner that it substantially blocks thepow of gases from the burner 13 to the stack 16 and divides the heater into a lower primary zone and an upper secondary zone.
I also provide a plurality of vertical bales 21 arranged generally as illustrated in Figures l and 2. Those bales 21 below the partition 18 are arranged in a circle outside of the bank of tubes 17 while those bales 21 above the partition 18 are arranged in a circle within the bank of tubes 17.
As illustrated particularly in Figure 3, the baffles 21 provide a pair of curvilinear surfaces 22. The surfaces 22 are preferably made of a high temperature oxidation resistant alloy which will retain, at the operating conditions at which the heater is adapted to be operated, its relatively low emissivity and relatively high reflecting power. In addition to smooth high temperature alloy sheets, glazed or semiglazed refractories may be used. In the event alloy sheets are used the baflies 21 may be constructed as illustrated in Figure 3, in which the sheet forming the surfaces 22 may be formed generally as illustrated and secured to a at plate 23 which may be formed of less expensive material. The void between the plate 23 and the front of the balile may be filled with loose granular insulation 24 of any particular type.
The baille surfaces 22 facing the tubes 17 form portions of cylinders whose radius is from one and one-half to two and one-half times the diameter of one of the tubes 17. The bafes 21 and tubes 17 serve to form constantly decreasing passages 25 for the gases from the center of the heater to the area beyond the batles and are so positioned as to form a Venturi-like section for the discharge of gases into the annular space 26 around the bales. The space 26 between baflles 21 and the interior of the shell 10 forms an annular ue for the passage of gases upwardly into the area above the partition 18. As is more particularly illustrated in Figure l, the bafes 21 in that portion of the shell above the partition 18 are placed within the circular bank of tubes 17 in such a manner that they form decreasing Venturi-like passageways to openings between the ballles 21 permitting the ow of gases from within the annular flue 26 to the gathering duct 14 immediately underlying the stack 16.
I also provide a number of horizontal separator plates 27 which act as partitions within the baies and as spacers to support the granular material within the batiies and as guides for the bafes 21 with respect to the tubes 17. The girth members 28 secure the bales 21 as indicated. In addition, the girth members 28 provide a suitable support and a unitary structure for thepbaffles and may be mounted in any suitable manner upon the shell 10 to provide additional rigidity to the'entire structure.
Operation lof the device may briefly be described as follows: Let it be assumed that heat is generated within the burner 13 as indicated, with the result that combustion gases are Vdistributed in the 'area within the bank of' Cir tubes 17. The combustion gases would normally flow directly from the burner 13 to the stack 16. However, the area of the cross section of the heater is normally considerably greater than the area required to carry the fresh gases from the burners 13 to the stack 16 and unless means are provided to disperse the fresh gases through the main body of the gas in the heater, the gases leaving the burner 13 will form a channel through the main body of the gas in the heater. Partition 18 prevents passage of gas directly to the stack 16 so that the gases can leave the heater only through the passageways between the tubes 1'7 and baffles 21. Because the gases can leave the heater only along the periphery of the gas body by passing over and between the tubes, the fresh gases must pass through and mix with the main body of the gases before leaving the heater. This results in substantial uniformity of temperature of gas nearthe tubes along horizontal planes. In addition, the tubes serve to form a cold plane in the path of the gases. This cold peripheral plane on the outside of the mass of gas and the hot center within the mass induce appreciable thermal siphon circulation upward in the center and downward along the tubes 17, which further assists in establishing uniform heat distribution in the heater and permits the use of high input rates without fear that Zones of local overheating may greatly exceed these rates.
As has previously been pointed out, the front portions 22 of the baflles 21 are so shaped and so placed with respect to each other as to form a Venturi-like section for discharge of gases into the annular space 26 between the shell 10 and the outer walls 23 of the baies 21. The Venturi-like shape of the passageways 25 from the heater into the annular space 26 serves to reduce the pressure drop and to provide the highest velocity near the relatively narrow space near the gas outlet. The deposit of soot or ash on the tubes or the baffles is minimized because there are no sharp turns in the path of the gases or long narrow passageways along the tubes, as is the case with tubes with extended surfaces in a relatively long narrow passage as exist in some heaters, and as is the case with very long narrow passages lined with refractories as utilized in other types. The bales will, therefore, retain their effectiveness over a long period of time.
Furthermore, in addition to dening the path of cornbustion gases from the center of the heater to the annular Space 26 surrounding the tubes 17 and baies 21 and directing relatively high velocity gases against the shielded portion of the circumference of each of the tubes, the baiiies serve as re-radiating and reliecting surfaces i to supply heat to the shielded half of the tubes to a considerably greater extent than would be supplied by the cylindrical surface of the shell 1t) of the heater where there are no bafes. In Figure 5 I have attempted to represent schematically by arrows the heat rays directed toward the surface 22 of the baffles 21. The arrows directed toward the tubes represent the central radii of the spherical sectors of re-radiation and the paths of reflected heat. It Will be seen that practicaiiy all of the 1re-radiated and reflected heat is directed toward the back half or shielded Surfaces of the tubes with very little of the heat re-radiating or being reflected back into the center of the heater, Because the walls of the baies are preferably made of a material having relatively low emissivity and relatively high reflecting power7 a greater portion of the incident radiant heat striking the surface of the baffles will be reflected heat which will follow more closely the paths shown by the arrows.
Calculations indicate that with the shape and space relationship of the bafes as shown and assuming that the baffles are made of an alloy with an emissivity of 0.45, the combined equivalent emissivity of the batlies for reradiation and reection is close to 6.95 as against 0.63 for aplane yor a large diameter cylindrical refractory surface. The equivalent emissivity of the .batlles will be Somewhat lower if the 'baffles are made of a material of higher emssivity and lower reflecting power than herein specified. The baffles, therefore, are instrumental in increasing the amount of radiant heat available to the shielded half of the tubes by approximately 50%.
It will be apparent, therefore, that the use of these baliles results in higher rates of radiant heat input to the shielded half of the tube surface for a given maximum heat ux on the exposed half and thus permits the use of higher average heat input rates along the total circumference of the tube for a given maximum rate on the exposed surface, or to put it in another way, results in lower maximum rates for the same average circumferential rates than can be obtained with bare tubes without such bailles, or with tubes placed in front of a at or planar re-radiating surface.
It would appear that the increased radiant heat absorption by the shielded half of the tubes due to the batlles will result in an increase of approximately 15% in the average heat input rates about the total circumference of the tubes. Superimposed convection from the gases adds L from 1,000 to 1,500 B. t. u. per square foot to the heat supplied to the tubes so that the total increase in average heat transfer rates for a given maximum heat flux on the exposed face is 18 to 20%. By way of example, without bailles and at an average rate of heat input of 10,000 B. t. u. per square foot, the exposed half of the tubes will have an average rate of 14,700 B. t. u. and a maximum ilux of 17,500, whereas the shielded half will absorb merely 5,300 B. t. u. With my baffles and at the same average and maximum rates on the exposed half, the shielded half will absorb an average of 9,000 B. t. u. and the average for the total circumference will be approxiately 11,800 B. t. u. The advantages of the bales are even more pronounced at the higher average heat input rates. Without baffles and assuming average rates of 12,000 B. t. u. the maximum flux is approximately 21,000. With baffles, average rates of 14,200 B. t. u. are obtained with the same flux. The maximum flux will be over 25,000 if 14,200 B. t. u. average rates are obtained without the bales.
The problem of channeling gases is an old one and is well recognized. For example, others have sought to accomplish the same result, that is, to obstruct the ow of gases from the heater and to break up the total owv into a number of small streams by placing baffles in the normal path of the gases. However with one type of heater with which I am familiar, l have found that the gases in their natural ow, due to the hydraulics of hot gases to ow upwards, will not flow through all of the baffles at substantialy uniform rate and will tend to channel.
In a heater incorporating my invention, however, gas hydraulics does not effect the ow of gases through the bafdes. On the contrary, the bafes make gases flow in a direction substantially at right angles to the hydraulic effect and from the periphery of the main body or stream of gases. By the utilization of the partition 18, therefore, the hydraulic effect of the flow of gases is overcome and substantially eliminated. By providing equally spaced slots of equal section between the baffles, the gases will tend to flow through the slots uniformly in the same plane.
Other designers have utilized baille bricks and have placed the tubes within longitudinal annular spaces to effect convection components by increasing the velocity of gases around the otherwise shielded circumference of the tubes. Devices of this type have shielded the backs of the tubes from radiation. `On the contrary it will be observed that my design not only does not obstruct radiant heat from passing between the tubes but redirects this heat to the back surface of the tubes, thereby increasing the radiant heat input by reflecting forward to the back of the tube a major portion of the heat that would otherwise be re-radiated into the furnace and lost to the back of the tube. In the prior devices of which I speak all rays which are normal or at right angles to the sur` face are reflected back into the furnace through the same aperture between the tubes through which they entered. These rays miss the tubes. Only the slanted rays, which are the weakest, are reflected to the rear side of the tube. By virtue of the curvilinear surfaces which I provide, substantially all rays falling upon the surfaces are reected towards the back or shielded portion of the tube surface at an angle equal to the angle formed by the ray and the radius of curvature of the surface at the point thereby increasing the radiant heat input to the otherwise protected portion of the tube. This is strictly true only for reflected heat rays which I have considered as single linear rays for the purposes of this discussion. However, it will be noted that the smooth alloy or glazed ceramic which I utilize will provide the maximum of reection and will, therefore, act as described to a greater extent than dull relatively rough surfaces with lower reflecting properties. However, the surfaces I provide are also effective even though to a somewhat lesser extent to reradiation. Re-radiation I prefer to consider as being spherical with a sector of radiant rays radiating from the point hit by a ray from the interior of the furnace. By the law of cosines applied to radiation the rays near the center of the re-radiation sector will be the strongest while those near the edge of the sector will be the weakest. In the event the baffles behind the tubes were flat, the strongest rays, that is those nearest the center of the sector, would tend to be re-radiated back into the center of the heater and those rays nearest the outer edge of the sector would strike the tube. With the bailles, the rays near the center of the sector are deiiected towards the tube surface facing them.
In addition to acting as directional reflecting and reradiating surfaces for radiations from the heat source to increase radiant heat input to the tube surfaces they face,
the baffles act as solid partitions between tubes which prevent re-radiation between the tube surfaces. Without such partitions the surface of one tube faces the relatively cold heat absorbing surfaces of the adjoining tubes so that the effectiveness of the tubes is reduced appreciably. The baffles isolate the tube surfaces they face from adjoining tube surfaces and substitute relatively high temperature and substantially nonabsorbing surfaces which materially increase the effectiveness of the tube surfaces facing the baffles by shading the tube surfaces from each other.
Prior devices have also sought to increase the uid heat component supplied from the combustion gases to the rear of the tubes by providing spaced refractories in close proximity to that portion of the tube shielded from the source of heat and by causing the combustion gases, which have given up a major portion of their heat by radiation to the exposed portions of the tube bank and to the refractories, to pass about and in intimate contact with shielded portions of the tube at relatively high velocity through the spaces provided between the refractory shapes and the tubes. Such devices, however, are effective for heat transfer only by convection and reduce rather than increase radiant heat input to the surfaces affected so that they are less effective in their over-all effect than the present design.
In the embodiment of my invention illustrated in Figures 6, 7 and 8, I illustrate a petroleum heater in which the tubes or conduits are horizontal or substantially horizontal.
As illustrated particularly in Figures 6 and 7, the heater consists of a shell 31 which is adapted to be supported by members 32. The shell 31 may be made of any conventional material and of any size desired, and, as particularly illustrated in Figure 7, is preferably square or rectangular in section. At the lower end of the shell 31 I have provided a truncated pyramidal portion 33 which is adapted to accommodate one or more burners 34 of any particular typeV adapted to receive and burn suitable fuel material and to discharge the products of combustion into the interior of the shell 31. At the top yof the shell 31 I provide a similar truncated pyramidal portion 36 which servesas a gathering duct for the products of combustion and directs them to the exhaust or outlet stack 37.
. The uid conducting conduits 38, which are adapted to carry the fluid to be treated, are disposed in a vertical plane parallel With the walls of the heater. The conduits 38 may be arranged in series to provide in effect one stream throughout the heater or they may be so connected as to form two or more parallel streams. The manner of connecting the conduits 38 is substantially conventional and may vary to suit particular conditions.
As illustrated in Figure 6, I provide a horizontal partition 39 near the top of the heater. The partition 39 is constructed of any suitable material and may be mounted in such a manner that it substantially blocks the flow of gases from the burners 34 to the stack 37 and divides the heater into a lower primary zone and an upper secondary zone.
I also provide a plurality of horizontal bafes 41 which are substantially identical to the bales 21 previously described herein. Those bafes 41 below the partition 39 are arranged in a vertical plane outside of the bank of tubes 38 While those baffles 41 above the partition 39 are raised in a vertical plane within the bank of tubes 41.
As illustrated particularly in Figure 8 the baffles 41, like the baffles 21 previously described herein, provide curvilinear surfaces 42 which, together with the tubes 38, serve to form constantly decreasing passages 43 for the gases from the center of the heater to the area beyond the baies and are so positioned as to form a Venturi-like section for the discharge of gases into the space 44 around the bafes.
The tubes 38 are supported at their ends by the vertical tube sheets 46 and intermediate supports 47. The intermediate supports 4'7 are attached to the structural members of the side walls 31 of the heater, with the exception, however, that the intermediate supports above the partition 39 may be suspended from the structural members of the heater.
The operation of the heater constructed as indicated in Figures 6, 7 and 8 will be substantially identical with the heater illustrated in Figures l to 4 inclusive and will provide the same pattern of gas ow and heat distribution. The functioning of the baies 41 is the same as has previously been described herein in connection with Figures l to 4 inclusive.
It must be borne in mind that my heater can be equipped with a convection section, air preheater or waste heater boiler if it is economically justifiable to further cool the gases before they are exhausted from the heater.
It will be obvious from the foregoing that I have provided a heater construction consisting of an arrangement of tubes and bailles whereby the maximum re-radiation and reection of heat to the rear shielded portion of the tubes is obtained, and whereby the rear shielded portion of the tube is subjected to superposed convection by gases passing over this portion at relatively high velocity before the gases leave the heating chamber.
In addition, I have provided a device in which the channeling of combustion gases with its attendant disadvantages is substantially eliminated.
I have provided a device providing for more uniform heat distribution about the periphery of the heater along the length of the tube and around the circumference of the tube than can be obtained without this device. Greater'uniformity at the same horizontal plane is obtained by the means provided to draw off the gases from the heater through the spaces between the baffles and at an angle with the direction of flow induced by the stack effect of the height of the heater. In addition, because of the increased thermal circulation within the heater chamber brought about by the thermal Siphon effect of the relatively cold periphery formed by the tubes and the relatively hot center of the gas body, the gas temperatures at the top and bottom of the heater tend to equalize' so that the heatV input along the length of each particular tube is also equalized. -Also, because of the increased re-radiation and reflection, together with the convection component produced by the Venturi-like section between the walls of the baiiies and the tubes, the difference in heat input to the shielded and exposed portions of the tube is decreased so that the heat input around the circumference of the tube tends to be much more uniform.
I claim:
l, In a uid heater, a housing, a horizontally disposed partition within said housing dividing the interior of said housing into an upper chamber and a lower chamber burner means for conducting combustion within said lower chamber, a plurality of fluid heating tubes grouped to form a wall area in said lower chamber about said burner means, a plurality of iluid heating tubes grouped to form a wall area in said upper chamber, a plurality of spaced bafes in said lower chamber interposed between the tubes and spaced from the tubes in said lower chamber, said bales in said lower chamber facing the burner means in a position between the fluid heating tubes in said lower chamber and the housing to provide a space between the bales and the housing leading to the upper chamber, a plurality of spaced bales in said upper charnber interposed between and spaced from the fluid heating tubes in the upper chamber, said baffles being oppositely faced to those in the lower chamber, each of the baffles in the upper and lower chambers having two heat reflecting surfaces for reflecting heat towards the adjacent tubes whereby each tube receives heat reections from two such surfaces formed on adjacent bales, said heat reilecting surfaces in section having radii considerably greater than the radii of said tubes to increase the portion of radiant heat supplied by reradiation and reection to the tubesv opposite the source of heat, said baflies being spaced from each other and said tubes to provide in section Venturi-like flow passages therebetween whereby the velocity of ow of the combustion gases through the Venturi-like passages increases and is the greatest at the side of the tubes opposite the source of heat to thereby minimize the deposit of soot and ash on the tubes and baffles, said combustion gases passing out of the lower chamber past the heating tubes in the lower chamber through the battles in the lower chamber into the space between the baies and the housing to pass upwardly into the upper chamber past the heating tubes in said upper chamber and past the bales in said upper chamber.
2. In a uid heater, a housing, a horizontally disposed partition within said housing dividing the interior of said housing into an upper chamber and a lower chamber, burner means for conducting combustion within said lower chamber, a plurality of fluid heating tubes grouped to form a wall area in said lower chamber about said burner means, a vplurality of fluid heating tubes grouped to form a wall area in said upper chamber, said tubes in said upper and lower chambers being interconnected and in section embracing equal areas, a plurality of spaced baffles in said lower chamber interposed between the tubes and `spaced Vfrom the tubes in said lower chamber, said baffles in the lower chamber facing the burner means and being positioned between the uid heating tubes on said lower chamber and the l housing to provide a space between the battles and the housing, a plurality of spaced baffles in said upper chamber interposed between and spaced from the fluid heating tubes in the upper chamber, said bafes being oppositely faced to those in the lower chamber, each baffle in the upper and lower chambers having two heat reilecting surfaces for reecting heat towards adjacent tubes whereby each tube receives heat reflection from two such surfaces formed on adjacent bafes, said heat refleeting surfaces in section having radii considerably greater than the radii of said tubes to increase the portion of radiant heat supplied by reradiation and reflection to the tubes opposite the source of heat, said bailles being spaced from each other and said tubes to provide in section Venturi-like ow passages therebetween whereby the velocity of ow of combustion gases through the Venturi-like passages increases and is the greatest at the side of the tubes opposite the source of heat to thereby minimize the deposit of soot and ash on the tubes and bafiles, and means for connecting the baffles to the tubes in such a manner that the batlies will follow the movement of the tubes.
3. In a fluid heater, burner means for conducting combustion, a plurality of fluid heating tubes grouped to form a wall area about the burner means, and a plurality of spaced heat reecting baiiies interposed between the tubes on the sides of said tubes opposite the source of heat, each baille having two reflecting surfaces for reflecting heat towards two adjacent tubes whereby each tube receives heat reflection from two of said surfaces formed 0n adjacent baffles, said heat reflecting surfaces in section having radii considerably greater than the radii of said tubes to increase the portion of radiant heat supplied by re-radiation and reflection to the sides of the tubes opposite the source of heat, said baffles being spaced from each other and said tubes to provide in section venturi-like low passages therebetween whereby the velocity of ow of the combustion gases through the venturi-like passages increases and is the greatest at the side of the tubes opposite the source of heat to thereby minimize the deposit of soot and ash on the tubes and baies, said baies comprising smooth, high temperature alloy sheets formed to provide said heat reilecting surfaces, a flat plate secured to the rear of said heat reiiecting surfaces, separator plates spaced along the length of the heat reecting surfaces, the space between said heat reflecting surfaces and said at plate being iilled with granular insulation, said separator plates serving to support the granular insulation and also to position the baffles with respect to the heating tubes.
References Cited in the file of this patent UNITED STATES PATENTS 1,881,275 Huff Oct. 4, 1932 2,147,610 Zimmerman Feb. 14, 1939 2,338,295 Mekler Jan. 4, 1944 2,479,544 Schauble Aug. 16, 1949 2,641,234 Mekler et al. June 9, 1953 FOREIGN PATENTS 22,775 Great Britain Nov. 28, 1893 242,198 Great Britain Nov. 5, 1925
US188187A 1950-10-03 1950-10-03 Petroleum heater Expired - Lifetime US2714878A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3302620A (en) * 1963-11-18 1967-02-07 Gen Dynamics Corp Circular cross flow in steam generator
US20030121461A1 (en) * 2001-12-03 2003-07-03 Ram Ganeshan Ceramic Fiber Block Reflector System

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB189322775A (en) * 1893-11-28 1894-10-20 Richard Mills Improvements in Steam Generators.
GB242198A (en) * 1925-06-26 1925-11-05 Stirling Boiler Co Ltd Improvements in and connected with boiler furnaces
US1881275A (en) * 1928-08-22 1932-10-04 Lyman C Huff Heater
US2147610A (en) * 1935-12-28 1939-02-14 Lummus Co Fluid heater
US2338295A (en) * 1941-04-25 1944-01-04 Universal Oil Prod Co Heating of fluids
US2479544A (en) * 1945-12-14 1949-08-16 Lummus Co Tubular heater
US2641234A (en) * 1948-01-23 1953-06-09 Lummus Co Heater

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB189322775A (en) * 1893-11-28 1894-10-20 Richard Mills Improvements in Steam Generators.
GB242198A (en) * 1925-06-26 1925-11-05 Stirling Boiler Co Ltd Improvements in and connected with boiler furnaces
US1881275A (en) * 1928-08-22 1932-10-04 Lyman C Huff Heater
US2147610A (en) * 1935-12-28 1939-02-14 Lummus Co Fluid heater
US2338295A (en) * 1941-04-25 1944-01-04 Universal Oil Prod Co Heating of fluids
US2479544A (en) * 1945-12-14 1949-08-16 Lummus Co Tubular heater
US2641234A (en) * 1948-01-23 1953-06-09 Lummus Co Heater

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3302620A (en) * 1963-11-18 1967-02-07 Gen Dynamics Corp Circular cross flow in steam generator
US20030121461A1 (en) * 2001-12-03 2003-07-03 Ram Ganeshan Ceramic Fiber Block Reflector System
US7194963B2 (en) * 2001-12-03 2007-03-27 Ram Ganeshan Ceramic fiber block reflector system

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