US20050096156A1

US20050096156A1 - Golf club head

Info

Publication number: US20050096156A1
Application number: US10/698,480
Authority: US
Inventors: Chan-Tung Chen
Original assignee: Fu Sheng Industrial Co Ltd
Current assignee: Fu Sheng Industrial Co Ltd
Priority date: 2003-10-31
Filing date: 2003-11-03
Publication date: 2005-05-05
Also published as: JP2005131280A

Abstract

A golf club head includes a golf club head body, a striking plate mounted to a front side of the golf club head body, and a perimeter wall extending rearward from a perimeter of the golf club head body. A reinforcing layer is integrally and tightly bonded to a back of the striking plate. The reinforcing layer completely covers an engaging edge in a joint area between the striking plate and the perimeter wall, thereby improving structural strength of the golf club head and absorbing vibrations generated as a result of striking a golf ball.

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention
The present invention relates to a golf club head. In particular, the present invention relates to a golf club head with improved structural strength.
2. Description of Related Art
FIG. 1 is a sectional view of a conventional golf club head. FIG. 1 a is an enlarged view of a circled portion in FIG. 1. The golf club head 1 is made of metal and includes a golf club head body 10, a striking plate 11, a perimeter wall 12, a hosel 13, and a vibration-absorbing plate 14. The striking plate 11 is mounted to a front side of the golf club head body 10 for striking a golf ball. The perimeter wall 12 is a wall that extends rearward along a perimeter of the golf club head body 10 and forms an opening 121 in a back of the golf club head body 10. A shaft (not shown) is engaged with the hosel 13. The vibration-absorbing plate 14 is made of rubber or carbon fiber and bonded by glue to a back of the striking plate 11 for absorbing vibrations generated as a result of striking a golf ball.
As illustrated in FIG. 1 a, if the striking plate 11 is mounted to an engaging portion 101 of the golf club head body 10 by welding, brazing, insertion, or pressing, an engaging edge 111 (such as a welding bead, an outflow of the material for brazing, an insertion area, or a pressing area) is formed in a joint area between the striking plate 11 and the golf club head body 10. When striking a golf ball, the resultant vibrations may cause a stress concentration around the engaging edge 111. The result of long-term stress concentration in the engaging edge 111 is cracks in the engaging edge 111, adversely affecting the structural strength of the golf club head 1. Although a vibration-absorbing plate 14 is bonded to the golf club head body 10, the bonding arrangement results in a gap 142 between the vibration-absorbing plate 14 and the golf club head body 10. The vibration-absorbing plate 14 could not absorb the concentrated stress due to existence of the gap 142; namely, the vibration-absorbing efficiency of the vibration-absorbing plate 14 is adversely affected by the gap 142. Further, the back of the striking plate 11 is not supported and thus must have a relatively large thickness to prevent from permanent deformation that may occur after long-term use. However, the deformability of the striking plate 11 is adversely affected if it is too thick. This adversely affects the efficiency of transmitting the momentum to the golf ball and causes vibrations of the golf club head body 10. The striking effect and the striking stability of the golf club head 1 are greatly and adversely affected.

OBJECTS OF THE INVENTION

An object of the present invention is to provide a golf club head with improved structural strength by means of providing a reinforcing layer on a back of a striking plate.
Another object of the present invention is to provide a golf club head with improved vibration-absorbing effect, improved striking stability, and improved gripping comfort.

SUMMARY OF THE INVENTION

In accordance with an aspect of the present invention, a golf club head includes a golf club head body, a striking plate mounted to a front side of the golf club head body, and a reinforcing layer formed on a back of the striking plate. A perimeter wall extends rearward along a perimeter of the golf club head body. An engaging edge is formed in a joint area between the striking plate and the perimeter wall. The reinforcing layer completely covers the engaging edge to improve the structural strength of the golf club head and to absorb vibrations generated as a result of striking a golf ball.
Other objects, advantages and novel features of this invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a sectional view of a conventional golf club head;
FIG. 1 a is an enlarged view of a circled portion in FIG. 1;
FIG. 2 is a rear perspective view of a first embodiment of a golf club head in accordance with the present invention;
FIG. 3 is a sectional view of the golf club head in FIG. 2;
FIG. 3 a is an enlarged view of a circled portion in FIG. 3;
FIG. 4 is a rear perspective view of a second embodiment of the golf club head in accordance with the present invention;
FIG. 5 is a sectional view of the golf club head in FIG. 4;
FIG. 5 a is an enlarged view of a circled portion in FIG. 5;
FIG. 6 is a rear perspective view of a third embodiment of the golf club head in accordance with the present invention;
FIG. 7 is a sectional view of the golf club head in FIG. 6;
FIG. 8 is a rear perspective view of a fourth embodiment of the golf club head in accordance with the present invention;
FIG. 9 is a sectional view of the golf club head in FIG. 8;
FIG. 10 is a rear perspective view of a fifth embodiment of the golf club head in accordance with the present invention;
FIG. 11 a sectional view of the golf club head in FIG. 10;
FIG. 12 is a rear perspective view of a sixth embodiment of the golf club head in accordance with the present invention; and
FIG. 13 is a sectional view of the golf club head in FIG. 12.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Preferred embodiments of the present invention are now to be described hereinafter in detail, in which the same reference numerals are used in the preferred embodiments for the same parts as those in the prior art to avoid redundant description.
Referring to FIGS. 2, 3, and 3 a, a first embodiment of a golf club head 1 in accordance with the present invention includes a golf club head body 10 having an engaging portion 101 on a front side thereof. A striking plate 11 is mounted to the engaging portion 101 of the front side of the golf club head body 10 for striking a golf ball. The striking plate 11 can be mounted to the engaging portion 101 of the golf club head body 10 by insertion, pressing, brazing, welding, and screwing. Alternatively, the striking plate 11 can be directly and integrally formed with the golf club head body 10 as a single member.
A perimeter wall 12 extends rearward along a perimeter 18 of the golf club head body 10 and defines an opening 121 in a back of the golf club head body 10. A hosel 13 is formed on a side of the golf club head body 10 and engaged with a shaft (not shown). The golf club head body 10 (excluding the striking plate 11) can be integrally formed by means of precision casting, casting, mechanical processing, pressure-casting, forging, or injection molding. Alternatively, the golf club head body 10 can be made by means of section-by-section engagement.
A reinforcing layer 15 is located in the opening 121 and tightly bonded to a back of the striking plate 11. The reinforcing layer 15 is substantially a plate and preferably made by means of heat pressing or injection molding so as to be integrally and tightly bonded to the back of the striking plate 11. The reinforcing layer 15 is a layer of light and reinforced material selected from a group consisting of carbon fibers, resins (such as epoxy resins), high molecular polymer materials, rubber, light alloys (such as titanium alloys or aluminum alloys), and adhesive composite powders thereof.
As illustrated in FIG. 3 a, the reinforcing layer 15 can be tightly bonded to the back of the striking plate 11, no adhesive is required, as the reinforcing layer 15 is bonded to the back of the striking plate 11 by means of heat pressing or injection molding. Further, an engaging edge 111 (such as a welding bead, an outflow of the material for brazing, an insertion area, or a pressing area) formed in a joint area between the striking plate 11 and the golf club head body 10 is completely covered by the reinforcing layer 15. Thus, when striking a golfball, the stress concentrated on the engaging edge 111 can be absorbed by the reinforcing layer 15, avoiding generation of cracks in the engaging edge 111 as a result of long-term stress concentration on the engaging edge 111. The engaging relationship between the striking plate 11 and the golf club head body 10 is improved, and the life of the golf club head 1 is prolonged. The reinforcing layer 15 directly absorbs vibrations of the striking plate 11 when striking a golf ball. Accordingly, the reinforcing layer 15 provides the golf club head 1 with improved structural strength, improved vibration-absorbing effect, improved striking stability, and improved gripping comfort. Further, the reinforcing layer 15 supports the striking plate 11, which allows use of a striking plate 11 of a relatively small thickness. This increase the transition deformability of the striking plate 11 and thus improves the striking effect (i.e., the flying distance of the golf ball stricken by the golf club head 1 is increased).
FIGS. 4, 5, and 5 a illustrate a second embodiment of the golf club head in accordance with the present invention. In this embodiment, the reinforcing layer 15 has a perimeter extension 151 that extends rearward along a perimeter thereof and that covers an inner face of the perimeter wall 12, forming a vessel-like structure. The reinforcing layer 15 and the perimeter extension 151 are formed by heat pressing or injection molding and tightly and integrally bonded to the back of the striking plate 11 and the inner face of the perimeter wall 12, respectively. As illustrated in FIG. 5 a, the reinforcing layer 15 can be tightly bonded to the back of the striking plate 11, no adhesive is required, as the reinforcing layer 15 is bonded to the back of the striking plate 11 by means of heat pressing or injection molding. Thus, when striking a golf ball, the resultant vibrations of the striking plate 11 can be directly absorbed by the reinforcing layer 15. Accordingly, the reinforcing layer 15 provides the golf club head 1 with improved structural strength, improved vibration-absorbing effect, improved striking stability, and improved gripping comfort.
FIGS. 6 and 7 illustrate a third embodiment of the golf club head in accordance with the present invention that is modified from the first embodiment. In this embodiment, a main striking area 152 of the back of the striking plate 11 (which corresponds a main striking area in the front face of the striking plate 11 for striking a golf ball) is not covered by the reinforcing layer 15. This provides the main striking area 152 of the striking plate 11 with a maximized deformability, increasing the flying distance of the golf ball stricken by the golf club head 1. Further, the reinforcing layer 15 improves the bonding strength between the striking plate 11 and the golf club head body 10, absorbs vibrations generated as a result of striking a golf ball, and supports the striking plate 11.
FIGS. 8 and 9 illustrate a fourth embodiment of the golf club head in accordance with the present invention that is modified from the second embodiment. In this embodiment, a main striking area 152 of the back of the striking plate 11 is not covered by the reinforcing layer 15. This provides the main striking area of the striking plate 11 with a maximized deformability, increasing the flying distance of the golf ball stricken by the golf club head 1. Further, the perimeter extension 151 of the reinforcing layer 15 improves the bonding strength between the striking plate 11 and the golf club head body 10, absorbs vibrations generated as a result of striking a golf ball, and supports the striking plate 11.
FIGS. 10 and 11 illustrate a fifth embodiment of the golf club head in accordance with the present invention that is modified from the second embodiment. In this embodiment, the perimeter wall 12 includes a perimeter flange 122 extending inward along a rear end edge of the inner face thereof. When forming the reinforcing layer 15 and the extension 151 by means of heat pressing or injection molding, a rear end of the perimeter extension 151 is directly and tightly engaged to an inner side of the perimeter flange 122. The perimeter flange 122 prevents the reinforcing layer 15 and the perimeter extension 151 from moving outward and thus prevents the reinforcing layer 15 and the perimeter extension 151 from disengaging from the opening 121 of the golf club head 1. When the striking plate 11 is bearing a striking stress, the perimeter flange 122 firmly supports the extension 151 and thus provides an improved supporting effect for the striking plate 11.
FIGS. 12 and 13 illustrate a sixth embodiment of the golf club head in accordance with the present invention that is modified from the second embodiment. In this embodiment, in addition to the perimeter extension 151 of the second embodiment (FIGS. 4, 5, and 5 a), the golf club head 1 also includes the perimeter flange 122 of the fifth embodiment (FIGS. 12 and 13) and the hole 152 of the third embodiment (FIGS. 6 and 7). Further, a plurality of areas 153 of the inner face of the perimeter wall 12 are not covered by the extension 152. Each area 153 may be semicircular, semi-oval, triangular, square, swirl-like, or droplet-like. The amount of light material can be reduced and an aesthetic appearance of the golf club head 1 can be provided without adversely affecting the structural-strengthening effect, the vibration-absorbing effect, and the supporting effect mentioned above.
While the principles of this invention have been disclosed in connection with specific embodiments, it should be understood by those skilled in the art that these descriptions are not intended to limit the scope of the invention, and that any modification and variation without departing the spirit of the invention is intended to be covered by the scope of this invention defined only by the appended claims.

Claims

1. A golf club head comprising:

a golf club head body including a front side and a perimeter wall, the perimeter wall extending rearward along the front side of the golf club head body;

a striking plate mounted to the front side of the golf club head body, the striking plate including a front face for striking a golf ball and a back; and

a reinforcing layer integrally and tightly bonded to the back of the striking plate, the reinforcing layer supporting an engaging edge in a joint area between the striking plate and the perimeter wall, the reinforcing layer integrally forming a perimeter rearward extension, the perimeter rearward extension extending rearward along an inner surface of the perimeter wall, the perimeter rearward extension being tightly bonded to the entire inner surface of the perimeter wall so as to insure bond attachment of the reinforcing layer to the back of the striking plate while striking the golf ball, thereby improving structural strength of the golf club head.

2. The golf club head as claimed in claim 1, wherein the reinforcing layer is formed by one of heat pressing and injection molding.

3. The golf club head as claimed in claim 1, wherein the reinforcing layer is made of a light material.

4. The golf club head as claimed in claim 3, wherein the light material is selected from a group consisting of carbon fibers, resins, high molecular polymer materials, light alloys, and rubber.

5. (canceled)

6. The golf club head as claimed in claim 1, wherein the back of the striking plate has a main striking area not covered by the reinforcing layer.

7. The golf club head as claimed in claim 1, wherein the perimeter rearward extension includes a plurality of notches and engaging teeth arranged in a staggered manner, the engaging teeth being engaged with a flange of the perimeter wall of the golf club head body, the notches permitting a portion of the inner surface of the perimeter wall being exposed in the notches of the perimeter rearward extension.

8. The golf club head as claimed in claim 7, wherein each said area is one of semicircular, semi-oval, triangular, square, swirl-like, and droplet-like.

9. The golf club head as claimed in claim 1, wherein the perimeter wall defines an opening in a back of the golf club head body, further including a perimeter flange extending from a rear end edge the inner surface of the perimeter wall for preventing the reinforcing layer and the perimeter rearward extension from disengaging from the opening.

10. The golf club head as claimed in claim 1, wherein the striking plate is engaged to the golf club head body by means of one of welding, brazing, insertion, pressing, and screwing.

11. The golf club head as claimed in claim 1, wherein the striking plate is integrally formed with the golf club head body as a single member.