US20030201315A1

US20030201315A1 - Multiple use box with security feature and methods for using

Info

Publication number: US20030201315A1
Application number: US10/063,476
Authority: US
Inventors: George Jamison; Matthew Kroeze
Original assignee: Alliance Packaging LLC
Current assignee: Alliance Packaging LLC
Priority date: 2002-04-26
Filing date: 2002-04-26
Publication date: 2003-10-30

Abstract

A re-usable and self-sealing box, and a flat blank that can be manipulated into the box, that can indicate tampering includes top flaps having two or more attachment and tear strips extending from the box sides. At least two of the top flaps each include an attachment strip that can be attached to another top flap or a side to close the box and a tear strip that can be removed from the top flap to separate the flap from the attachment strip. To initially close the box, a first top flap having an attachment strip is attached to a third top flap or to a side. After separating the first top flap from the attachment strip, the box can be closed a second time by attaching a second top flap having an attachment strip to the fourth top flap or to a side. To provide a box that can be re-used more than twice, four top flaps each include an attachment strip and a tear strip. Because the tear strip cannot be re-attached to the top flap without the intended recipient recognizing this, the box can provide a clear indication of any tampering with or opening of the box.

Description

BACKGROUND OF INVENTION

1. Technical Field of Invention

The invention relates to boxes/containers and more particularly shipping or storage boxes/containers that can be sealingly closed at least twice to contain items and that can indicate whether someone has tampered with the box/container after each closure.

2. Background

A re-useable box allows one to cost effectively ship items by amortizing the cost of the box over the first and subsequent shipments. For businesses that frequently ship items such as mail-order retailers or wholesalers, re-using boxes can produce significant savings The typical method of re-using a box involves applying tape from a roll of a tape to two or more top flaps to close the box. The top flaps taped together are often the same top flaps used to close the box during a previous shipment. Thus, when the box is closed for a second or subsequent time, the tape from the first closure is usually underneath the tape used for the second or subsequent closure.

Unfortunately, a box closed in such a manner can easily be tampered with or completely opened by anyone before the intended recipient receives the box. For persons or businesses that ship many items in a single box, Amazon.com for example, concern about persons tampering with or opening the box is heightened.

Because more than one item is shipped in one box, a person can remove one or more of the items from the box, yet leave other items in the box without the intended recipient ever realizing it. The person tampering with the box simply has to cut the tape to open the box and then re-tape the box closed in the same manner that the original shipper taped the box closed. Thus the intended recipient of the items in the box can't readily determine if he/she has received all of the items originally shipped.

Re-using a box by applying tape from a roll of tape to two top flaps provides additional problems. Sometimes the roll of tape is misplaced and the box can't be securely closed without having to search for tape. Also, applying the tape can be messy if one cannot keep the box appropriately closed while he/she applies the tape or does not line up the tape with the flaps of the box correctly before the tape is applied. Furthermore, opening a box closed by a tape roll can be dangerous because one often needs a knife or other type of sharp edge to cut the tape, or such actions can damage the enclosed items. All of these problems create avoidable work or danger for a person closing a box with tape roll or opening a taped box, and can significantly reduce a person's work efficiency if such closing and subsequent closings are repeated over a period of time.

Thus there is a need for a box that can be used two or more times to securely ship and/or store many items and that can indicate whether someone has tampered with or completely opened the box after each closure of the box.

SUMMARY OF INVENTION

The invention is directed to boxes, blanks and methods that indicate whether the box has been tampered with or completely opened when it is used to ship or store items more than once. The invention also provides boxes, blanks and methods that are easier, quicker and safer to securely close before shipping or storing items, and to open when desired.

The box comprises a plurality of sides connected to each other to define an interior where items are contained during shipment or storage. At least two top flaps extend from respective sides and are pivoted toward the interior before closing the box. At least two top flaps each include an attachment strip and tear strip.

To securely close the box more than once, an attachment strip attaches to another top flap after one or more top flaps have been pivoted toward the interior, or attaches to a side depending upon the configuration of the box. To open the box, the tear strip is removed from the top flap. If the box is to be reused, the second of the at least two flaps having the attachment strip is the last to be pivoted toward the interior and the attachment strip attached to either another top flap, or to a side.

Because the tear strip cannot be re-attached to the top flap or a side without the intended recipient recognizing this, the box can provide a clear indication of any tampering with or opening of the box. Thus, the box discourages a third party from tampering with or opening the box.

In another aspect, the invention provides blanks that are substantially flat and can easily be formed into the boxes so that in between uses the boxes can be easily flattened for economically storing or shipping them. The blank comprises a plurality of sections connected to each other and operable to form a box when pivoted relative to each other. At least two top flaps each extend from respective sides and can pivot relative to their respective sides. At least two of the top flaps include an attachment strip and tear strip as previously described in this section.

In yet another aspect, the invention provides methods for securely closing the box and using the box more than once that are quick, easy and safe to execute. The methods to securely close the box comprise: moving two or more top flaps toward an interior of the box so that the last flap pivoted toward the interior includes an attachment strip and tear strip; then, attaching the attachment strip to the top flap previously pivoted toward the interior or to a side. The methods of using the box to ship or store items two or more times comprise: attaching an attachment strip on a first top flap of the box to another top flap or side to close the box; removing a tear strip from the first top flap to remove the attachment strip from the first top flap and open the box; attaching an attachment strip on a second top flap of the box to another top flap or side to close the box again.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a perspective view of a box according to an embodiment of the invention; [0015]
FIG. 2 is a top view of a blank that can be formed into the box of FIG. 1 according to an embodiment of the invention; [0016]
FIG. 3 is a top view of the box of FIG. 1 before closing the box for the first time showing two top flaps having attachment strips and tear strips according to an embodiment of the invention; [0017]
FIG. 4 is a perspective view of the box of FIG. 3 showing two top flaps pivoted toward the interior of the box before closing the box according to an embodiment of the invention; [0018]
FIG. 5 is a perspective view of the box of FIG. 4 showing the removal of a tear strip to open the box according to an embodiment of the invention; [0019]
FIG. 6 is a perspective view of the box of FIG. 5 showing the box open according to an embodiment of the invention; [0020]
FIG. 7 is a perspective view of the box of FIG. 6 showing two flaps, different than the two flaps shown in FIG. 4, pivoted toward the interior of the box before closing the box a second time according to an embodiment of the invention; [0021]
FIG. 8 is a perspective view of the box of FIG. 7 closed for the second time according to an embodiment of the invention; [0022]
FIG. 9 is a perspective view of the box of FIG. 8 showing the removal of a tear strip to open the box a second time according to an embodiment of the invention; [0023]
FIG. 10 is a top view of a box according to another embodiment of the invention, before closing the box for the first time showing four top flaps having attachment strips and tear strips; [0024]
FIG. 11 is a perspective view of the box of FIG. 10 showing two top flaps pivoted toward the interior of the box before closing the box according to an embodiment of the invention; [0025]
FIG. 12 is a perspective view of the box of FIG. 11 showing the removal of a tear strip to open the box after the box has been closed for the first time according to an embodiment of the invention; [0026]
FIG. 13 is a perspective view of the box of FIG. 12 showing a top flap pivoting away from an interior of the box to open the box according to an embodiment of the invention; [0027]
FIG. 14 is a perspective view of the box of FIG. 13 closed for a second time by attaching the same two top flaps together that were attached together to close the box for the first time in FIG. 12; [0028]
FIG. 15 is a perspective view of the box of FIG. 14 showing the same two top flaps that were attached to together to close the box in FIGS. 12 and 14 pivoted toward the interior of the box before closing the box for a third time, according to an embodiment of the invention.[0029]

DETAILED DESCRIPTION

All terms used herein, including those specifically described below in this section, are used in accordance with their ordinary meanings unless the context or definition indicates otherwise. Also, unless indicated otherwise, except within the claims, the use of “or” includes “and” and vice-versa. Non-limiting terms are not to be construed as limiting unless expressly stated (for example, “including” and “comprising” mean “including without limitation” unless expressly stated otherwise). [0030]
The invention provides boxes and methods that indicate whether a third party has tampered or completely opened the box when it is used to ship or store items a second or more times. In addition, the invention provides blanks and methods for easily forming the boxes so that in between uses the boxes can be easily flattened for economically storing or shipping them. The boxes include at least three top flaps that pivot toward an interior region of the box to close the box. At least two of the top flaps include an attachment strip that attaches to another top flap to keep the box closed, and a tear strip that releases the attachment strip from its respective top flap when it is removed from the top flap. Thus, one can quickly and easily close a box for shipping or storing by attaching an attachment strip on one of the top flaps to another top flap and can quickly, easily and safely open a closed box by removing a respective tear strip. Then, when one wants to use the box again, one simply closes the box by attaching an attachment strip of a second top flap to another top flap and opens the box by removing the tear strip from the second top flap. [0031]
Rethe box by closing and opening the box in this manner provides more security to the items contained inside the box than the common method of rethe box. Because the tear strip cannot be reto the top flap without the intended recipient recognizing this, the box can provide a clear indication of any tampering with or opening of the box. Thus, the box discourages a third party from tampering with or opening the box. [0032]
FIGS. 1 and 3[0033] 9 illustrate a box with two attachment strips and tear strips according to an embodiment of the invention. FIG. 2 illustrates a panel that can be easily formed into the box in FIGS. 1 and 3 9 according to an embodiment of the invention. And FIGS. 10 15 illustrate a box with four attachment strips and tear strips according to an embodiment of the invention.
FIG. 1 is a perspective view of a [0034] box 20 according to an embodiment of the invention. In this and certain other embodiments, the box 20 includes four sides 22 a 22 d (22 a and 22 d shown). Four top flaps 24 a 24 c (24 a and 24 c shown) extend from respective sides 22 a 22 d, and the top flaps 24 c and 24 d each include an attachment strip 26 c and 26 d, and a tear strip 28 c and 28 d, respectively. To close the box 20, the top flaps 24 a 24d are pivoted toward an interior 29 of the box 20 and the attachment strip 26 c adheres to the top flap 24 a. The top flaps 24 b and 24 d are pivoted first but the attachment strip 26 d does not adhere to the top flap 24 b. Consequently, the attachment strip 26 d is available to adhere to the top flap 24 b to close the box 20 a second or subsequent time. If, however, a second or subsequent use is not desired, then the attachment strip 26 d can also attach to the top flap 24 b.
Still referring to FIG. 1, the [0035] box 20 can be made of any desirable material such as cardboard, corrugated cardboard, particle board, plastic, resilient rubber, or any other desired material, and the box 20 can be formed by any desired conventional technique. For example, the box 20 can be formed by folding the panel 30 shown and discussed in greater detail in conjunction with FIG. 2, and then gluing, stitching, mechanically fastening, or fastening by any desired fastening technique the side 22 a to the side 22 d.
Still referring to FIG. 1, the attachment strips [0036] 26 c and 26 d can be made of any desired adhesive or composite of any adhesive and any other desired material. For example, the attachment strip 26 c and 26 d can be double sided tape with one side adhering to the top flap 24 c or 24 d, respectively, and a film adhering to the other side that, before attaching the attachment strip to another top flap to close the box 20, must be peeled away. In other embodiments, the attachment strip 26 c and 26 d can be made of any water or other chemically activated adhesive.
Still referring to FIG. 1, the tear strips [0037] 28 c and 28 d can be made by any desired technique that allows the tear strips 28 c and 28 d to be easily remove from the top flaps 24 c and 24 d and yet still retain the respective attachment strips 26 c and 26 d to the respective top flaps 24 c and 24 d when the tears strips are not removed. For example, the tear strips 28 c and 28 d are typically made by perforating a section of the respective top flaps 24 c and 24 d. In other embodiments, the tear strips 28 c and 28 d can be a cord or thread that loosely stitches the attachment strip 26 c and 26 d to the top flap 24 c and 24 d such that when the cord or thread is pulled the stitching unravels and the attachment strips 26 c and 26 d are removed from their respective top flaps 24 c and 24 d.
Although the box in FIG. 1 is shown and described as a square or rectangular box, the [0038] box 20 can have any desired number of sides such as three, five or six. Furthermore, although the sides 22 a 22 d are shown or described as each having a top flap extending from them, this is not necessary. One or more of the sides may not have a top flap extending from it. In addition, although the top flaps 24 c and 24 d are shown and described including an attachment and tear strip the attachment and tear strips can be included on any other combination of the top flaps 24 a 24 b. For example the top flaps 24 a and 24 b or the top flaps 24 a and 24 c can each include an attachment strip and tear strip.
FIG. 2 is a top view of a blank [0039] 30 that can be easily formed into the box 20 of FIG. 1 according to an embodiment of the invention. In this and certain other embodiments, the blank 30 includes a plurality of sections 32 a 32 d that can be connected to each other by any conventional technique such as forming them together so that they are integrally connected to each other or fastening them with stitches, conventional adhesive, staples, or any other desired technique. More specifically, a first section 32 a is connected to a second section 32 b that is connected to a third section 32 c that is connected to a fourth section 32 d. Top flaps 24 a 24 d extend from each section 32 a 32 d , respectively, and can be integral with their respective sections 32 a 32 d or fastened as described elsewhere herein to permit the flaps 24 a 24 d to be pivoted relative to their respective sections 32 a 32 d. Thus, the sections 32 a 32 d respectively correspond to the sides 22 a 22 d of the box 20 in FIG. 1.
Still referring to FIG. 2 in this and certain other embodiments the top flaps [0040] 24 c and 24 d each include an attachment strip 26 c and 26 d, respectively, that can be located anywhere as desired. For example, the attachment strips 26 c and 26 d can be located along a distal end 34 c and 34 d, respectively, and extend the width of the top flap 24 c and 24 d. In other embodiments, the attachment strips 26 c and 26 d can be located in the middle of the top flaps 24 c and 24 d and can extend diagonally across the top flaps 24 c and 24 d. Or the attachment strips 26 c and 26 d can be located anywhere on the top flaps 24 c and 24 d as desired and can extend across all or part of the top flaps 24 c and 24 d as desired. Furthermore, in other embodiments, the attachment strips 26 c and 26 d can include more than more than one smaller strips located anywhere on the top flaps 24 c and 24 d as desired.
Still referring to FIG. 2, in this and certain other embodiments, the top flaps [0041] 24 c and 24 d each include a tear strip 28 c and 28 d, respectively, that removes a respective attachment strip 26 c or 26 d from one of the respective flaps 24 c or 24 d when the tear strip 28 c or 28 d is removed from one of the respective flaps 24 c and 24 d. Thus, the tear strips 28 c and 28 d can be located on the top flaps 24 c and 24 d anywhere as desired as long as the tear strips 28 c and 28 d are between respective attachment strips 26 c and 26 d and respective sections 32 c and 32 d. For example, in this and certain other embodiments, the tear strips 28 c and 28 d are located adjacent one of the respective attachment strips 26 c and 26 d and also extend the width of one of the respective top flaps 24 c and 24 d. In other embodiments, the tear strips 28 c and 28 d can include more than one smaller strips located anywhere on the flaps 24 c and 24 d as desired that allows the removal of one of the respective attachment strips 26 c and 26 d from one of the respective top flaps 24 c and 24 d when the smaller tears strips are removed from one of the respective top flaps 24 c and 24 d.
Although the [0042] top flaps 24 c and 24 d of the blank 30 are each shown and discussed having one attachment strip 26 c or 26 d and one tear strip 28 c or 28 d, respectively, at least one of the top flaps 24 c and 24 d can include more than one attachment strip and tear strip. This allows the box 20, once formed, to be closed and opened more than once by attaching the same two top flaps together. Thus, the box 20 can be opened and closed more than two times even though only two top flaps include attachment strips and tear strips. For example, at least one of the top flaps 24 c and 24 d can include an attachment strip located in the middle of the top flap 24 c or 24 d, another attachment strip located at the distal end 34 c or 34 d of the top flap 24 c or 24 d, a tear strip located between the two attachment strips and another tear strip located between the middle attachment strip and the section 32 c or 32 d. Furthermore, at least one of the top flaps 24 c and 24 d can include any combination of one or more attachment strips and one or more tear strips. For example, at least one of the top flaps 24 c and 24 d can include two attachment strips as described above and one tear strip located between the middle attachment strip and the section 32 c or 32 d.
FIGS. [0043] 3 8 illustrate how one closes and opens the box 20 in FIG. 1 more than once according to an embodiment of the invention. FIGS. 3 8 also illustrate how the box 20 provides security to items shipped or stored in the box during a second or subsequent use by indicating whether a third party has tampered with or opened the box 20. FIGS. 3 and 4 illustrate how the box 20 is initially closed. FIG. 5 illustrates how the box 20 is opened after being initially closed. FIGS. 6, 7 and 8 illustrate how the box 20 is closed for a second or subsequent time. And FIG. 9 illustrates how the box 20 is opened for a second or subsequent time.
Referring to FIGS. [0044] 3 5, in this and certain other embodiments, initially closing the box 20 involves pivoting the top flaps 24 a 24 c toward the interior 29 (FIG. 3). First, one pivots the top flaps 24 b and 24 d toward the interior 29 as shown in FIG. 4. These top flaps 24 b and 24 d are not attached to each other but simply help support the other top flaps 24 a and 24 c when they are attached to each other and help retain items (not shown) in the interior 29 during shipping. But, as discussed elsewhere herein, these top flaps 24 b and 24 d can also be attached to each other. Next, one pivots a third top flap 24 a followed by a first top flap 24 c toward the interior 29 and attaches the attachment strip 26 c to the third top flap 24 a to close the box 20 as shown in FIG. 5. Thus, the box 20 can be easily and quickly closed without requiring a roll of tape.
Referring to FIG. 5, in this and certain other embodiments, the [0045] box 20 is opened by removing the tear strip 28 c away from the top flap 24 c. Consequently, the attachment strip 26 c and the portion of the top flap 24 c where the attachment strip 26 c is located remain attached to the top flap 24 a, and the other portion of the top flap 24 c can be pivoted away from the interior 29 (FIG. 3). Thus, one can open the box 20 quickly, easily and safely because a knife or sharp edge is not required.
Referring to FIGS. [0046] 6 8, the box 20 can be closed for a second or subsequent time. In this and certain other embodiments one first pivots the top flaps 24 a and 24 c toward the interior 29 as shown in FIG. 7. Next, one pivots a fourth top flap 24 b followed by a second top flap 24 d and attaches the attachment strip 26 d to the fourth top flap 24 b to close the box 20 as shown in FIG. 8. Thus one can re-use the box 20 to ship or store items and still provide security to the items because the box 20 appears to a third party to be closed for the first time.
Referring to FIG. 9, the [0047] box 20 can be opened a second or subsequent time. In this and certain other embodiments the box 20 is opened as discussed elsewhere herein in conjunction with FIG. 5 except one removes the tear strip 28 d from the top flap 24 d instead of removing the tear strip 28 c from the top flap 24 c.
Referring to FIGS. [0048] 3 9, although the second or subsequent use is shown and described as closing the box by attaching an attachment strip on the second top flap 24 d to the fourth top flap 24 b, the second top flap 24 d can be attached to the third flap 24 a. Thus, the box 20 can include three top flaps 24 a 24 c instead of four top flaps 24 a 24 d.
FIGS. [0049] 10 15 illustrate a box 40 according to another embodiment of the invention. FIGS. 10 15 also illustrate how one opens and closes the box 40 four times according to another embodiment of the invention. In this and certain other embodiments, the process of opening and closing the box 40 each time is similar to the process discussed and shown in conjunction with FIGS. 3 9. But the box 40 includes top flaps 42 a and 42 b that also each include an attachment strip 26 a and 26 b, respectively, and a tear strip 28 a and 28 b, respectively. Furthermore, these top flaps 42 a and 42 b correspond to the top flaps 24 a and 24 b of box 20 in FIGS. 1 9.
Although the box has been described in considerable detail with reference to certain embodiments for purposes of illustration, other embodiments are possible. Therefore the spirit and scope of the appended claims should not be limited to the above description of the embodiments; the present invention includes suitable modifications as well as all permutations and combinations of the subject matter set forth herein. [0050]

Claims

1. A multiple use box with security feature comprising:

a plurality of sides connected to each other such that each side is connected to at least two other sides and defines an interior of the box;

at least two top flaps, each extending from respective sides and pivoted toward the interior, wherein at least two of the top flaps each include an attachment strip and a tear strip, and wherein one of the attachment strips is attachable to another top flap or side and the tear strip is operable to release the flap from the attachment strip when the tear strip is removed from the flap.

2. The box of claim 1 wherein at least two of the sides are glued to each other.

3. The box of claim 1 wherein the plurality of sides includes four sides that form a square interior.

4. The box of claim 1 wherein the plurality of sides includes four sides that form a square interior and each side has a top flap extending from it.

5. The box of claim 1 wherein the plurality of sides includes four sides that form a square interior, each side has a top flap extending from it and each top flap includes an attachment strip and a tear strip.

6. The box of claim 1 wherein each attachment strip is doubletape.

7. The box of claim 1 wherein the attachment strip is a single strip located along a distal end of the top flap and extends the width of the top flap.

8. The box of claim 1 wherein the tear strip is formed by perforating a portion of the top flap.

9. The box of claim 1 wherein the attachment strip is located along a distal end of the top flap and extends the width of the top flap and the tear strip is located adjacent the attachment strip between the respective side and the attachment strip.

10. A blank that can be formed into a box that provides an indication of tampering when used a second or more times, comprising:

a plurality of sections connected to each other and operable to form the box when pivoted relative to each other; and

at least two top flaps, each extending from a respective section, that are operable to close the box when pivoted relative to their respective section,

wherein at least two of the top flaps include an attachment strip operable to attach to another top flap or side when the top of the box is formed and a tear strip operable to remove the attachment strip from an attachedtop flap.

11. The blank of claim 10 wherein the plurality of sections includes four sections.

12. The blank of claim 10 wherein the plurality of sections includes:

a first section;

a second section connected to the first section;

a third section connected to the second section opposite the first section;

a fourth section connected to the third section opposite the second section;

a top flap extending from the third section and including an attachment strip and a tear strip; and

a top flap extending from the fourth section and including an attachment strip and a tear strip.

13. The blank of claim 10 wherein each attachment strip is doubletape.

14. The blank of claim 10 wherein each tear strip is formed by perforating a portion of the respective top flap.

15. The blank of claim 10 wherein the attachment strip is located along a distal end of the top flap and extends the width of the top flap and the tear strip is located adjacent the attachment strip between the respective section and the attachment strip.

16. A method of using a box two or more times to ship items, comprising:

attaching an attachment strip on a first top flap of the box to another top flap or side to close the box;

removing a tear strip from the first top flap to separate the attachment strip from the first top flap and open the box; and

attaching an attachment strip on a second top flap of the box to another top flap or side to close the box again.

17. The method of claim 16 wherein:

attaching the attachment strip on the first top flap of the box to another top flap or side includes attaching the attachment strip to a third top flap of the box; and

attaching an attachment strip on the second top flap of the box includes attaching the attachment strip to a fourth top flap of the box.

18. The method of claim 16 further comprising removing a tear strip from the second top flap to separate the attachment strip from the second top flap and open the box again.

19. The method of claim 18 further comprising:

attaching an attachment strip on a third top flap of the box to another top flap or side to close the box again;

removing a tear strip from the third top flap to separate the attachment strip from the third top flap and open the box again;

attaching an attachment strip on a fourth top flap of the box to another top flap or side to close the box again; and

removing a tear strip from the fourth top flap to separate the attachment strip from the fourth top flap and open the box again.

20. A method of closing a box, comprising:

moving toward an interior of a box two or more top flaps that extend from respective sides of the box wherein at least two of the top flaps include an attachment strip and a tear strip located such that removing the tear strip from one of the top flaps separates the attachment strip from the same top flap; and

attaching the attachment strip of one of the top flaps to another top flap or side to form a top of the box