TWM500998U - Bidirectional LED and the lighting device thereof - Google Patents
Bidirectional LED and the lighting device thereof Download PDFInfo
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- TWM500998U TWM500998U TW103220296U TW103220296U TWM500998U TW M500998 U TWM500998 U TW M500998U TW 103220296 U TW103220296 U TW 103220296U TW 103220296 U TW103220296 U TW 103220296U TW M500998 U TWM500998 U TW M500998U
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Description
本新型是有關於一種發光二極體,特別是指一種雙向發光二極體及其照明裝置。The invention relates to a light-emitting diode, in particular to a two-way light-emitting diode and a lighting device thereof.
近幾年來,基於技術的演進,發光二極體的應用大幅提高;其中,以交流式發光二極體的發展最為顯著。由於交流式發光二極體便於使用,因此,成為了全球廠商大量投入研發的新寵兒。然而,交流式發光二極體大多為高功率發光二極體,須在大電流之下操作。此外,用來磊製發光二極體之半導體層的基板(如,藍寶石)因其熱傳導率(thermal conductivity)低,以致於發光二極體在高功率驅動下所產生的高熱皆累積在發二極體的基板上。為了解決基板散熱不易的問題,此技術領域者也因此開發了覆晶式的發光二極體(flip chip LED)結構來解決散熱的問題。In recent years, based on the evolution of technology, the application of light-emitting diodes has been greatly improved; among them, the development of AC-type light-emitting diodes is the most significant. Since the AC type light-emitting diode is easy to use, it has become a new darling of a large number of global manufacturers to invest in research and development. However, AC-type LEDs are mostly high-power LEDs that must be operated at high currents. In addition, the substrate (eg, sapphire) used to deflect the semiconductor layer of the light-emitting diode has a low thermal conductivity, so that the high heat generated by the light-emitting diode under high-power driving is accumulated in the second. On the substrate of the polar body. In order to solve the problem that the heat dissipation of the substrate is not easy, the technical field has also developed a flip-chip structure of a flip chip LED to solve the problem of heat dissipation.
參閱圖1,中華民國第I419359核准公告號新型專利案公開一種現有的交流式覆晶發光二極體1,包含一積體電路板11、一第一發光二極體晶片12、一第二發光二極體晶片13、一第一凸塊組14,及一第二凸塊組15。Referring to FIG. 1 , the new patent case of the Republic of China No. I419359 Approved Announcement No. discloses a conventional AC flip chip LED 1 comprising an integrated circuit board 11, a first LED chip 12, and a second illumination. The diode chip 13, a first bump group 14, and a second bump group 15.
該積體電路板11包括彼此橫向間隔埋設在該積體電路板11表面的一對左側二極體111、一對右側二極體 112、一設置在該積體電路板11表面且介於該對左側二極體111與該對右側二極體112間的絕緣層113,及一設置在該絕緣層113上的接觸塊114。該對左側二極體111彼此橫向且間隔鏡像對稱設置,該對右側二極體112也彼此橫向且間隔鏡像對稱設置,且各左側二極體111與各右側二極體112分別具有如圖1所示之一P型半導體及一N型半導體。The integrated circuit board 11 includes a pair of left side diodes 111 and a pair of right side diodes that are laterally spaced apart from each other on the surface of the integrated circuit board 11. 112. An insulating layer 113 disposed on the surface of the integrated circuit board 11 between the pair of left side diodes 111 and the pair of right side diodes 112, and a contact block 114 disposed on the insulating layer 113. The pair of left diodes 111 are disposed in a laterally and horizontally mirror-symmetrical manner, and the pair of right-hand diodes 112 are also disposed symmetrically and horizontally symmetrically with each other, and each of the left-side diodes 111 and each of the right-side diodes 112 has a shape as shown in FIG. 1 . One of the P-type semiconductors and one N-type semiconductor is shown.
該第一發光二極體晶片12與該第二發光二極體晶片13各包括一透明基板121、131、一半導體磊晶層122、132、一N型電極層125、135,及一P型電極層126、136。各半導體磊晶層122、132設置在各透明基板121、131上,且具有一平台123、133與一鄰設於其平台123、133的凸柱124、134。各N型電極層125、135接觸各平台123、133,且各P型電極層126、136接觸各凸柱124、134。The first LED chip 12 and the second LED chip 13 each include a transparent substrate 121, 131, a semiconductor epitaxial layer 122, 132, an N-type electrode layer 125, 135, and a P-type Electrode layers 126, 136. Each of the semiconductor epitaxial layers 122, 132 is disposed on each of the transparent substrates 121, 131 and has a platform 123, 133 and a stud 124, 134 adjacent to the platforms 123, 133. Each of the N-type electrode layers 125, 135 contacts each of the stages 123, 133, and each of the P-type electrode layers 126, 136 contacts the respective posts 124, 134.
該第一凸塊組14具有一連接該積體電路板11之接觸塊114的N型凸塊141,與一連接該積體電路板11之該對左側二極體111的P型凸塊142。該第二凸塊組15具有一連接該積體電路板11之該對右側二極體112的N型凸塊151,與一連接該積體電路板11之接觸塊114的P型凸塊152。該第一發光二極體晶片12與該第二發光二極體晶片13是被翻轉180°後以呈圖1所示的態樣並透過覆晶程序,以使第一發光二極體晶片12的N型電極層125與P型電極層126,分別連接於該第一凸塊組14的N型凸塊141與P型凸塊142,並使該第二發光二極體晶片13的N型電 極層135與P型電極層136,分別連接於該第二凸塊組15的N型凸塊151與P型凸塊152。The first bump group 14 has an N-type bump 141 connected to the contact block 114 of the integrated circuit board 11, and a P-type bump 142 connecting the pair of left diodes 111 of the integrated circuit board 11. . The second bump group 15 has an N-type bump 151 connected to the pair of right side diodes 112 of the integrated circuit board 11, and a P-type bump 152 connected to the contact block 114 of the integrated circuit board 11. . The first LED wafer 12 and the second LED wafer 13 are flipped 180° and then passed through a flip chip process to form the first LED wafer 12 . The N-type electrode layer 125 and the P-type electrode layer 126 are respectively connected to the N-type bump 141 and the P-type bump 142 of the first bump group 14 and make the N-type of the second LED wafer 13 Electricity The pole layer 135 and the P-type electrode layer 136 are respectively connected to the N-type bump 151 and the P-type bump 152 of the second bump group 15.
當該積體電路板11與一交流電源連接時,該交流電源提供一雙向電流給該對左側二極體111與該對右側二極體112,以令該等發光二極體晶片12、13能透過該第一凸塊組14、該積體電路板11上的接觸塊114及該第二凸塊組15形成一串聯電路,使該雙向電流分別流經該等發光二極體晶片12、13的半導體磊晶層122、132,從而令各半導體磊晶層122、132分別發亮以分別自各透明基板121、131發射出光線。When the integrated circuit board 11 is connected to an alternating current power source, the alternating current power source supplies a bidirectional current to the pair of left side diodes 111 and the pair of right side diodes 112 to enable the light emitting diode chips 12, 13 A series circuit is formed through the first bump group 14, the contact block 114 on the integrated circuit board 11, and the second bump group 15, so that the bidirectional current flows through the LED chips 12, respectively. The semiconductor epitaxial layers 122, 132 of 13 are such that the respective semiconductor epitaxial layers 122, 132 are respectively illuminated to emit light from the respective transparent substrates 121, 131, respectively.
雖然該現有的交流式覆晶發光二極體1能解決散熱的問題。然而,由於該等發光二極體晶片12、13彼此串聯,一旦該等發光二極體晶片12、13中的任一個發光二極體晶片12、13發生故障,則無法使該雙向電流流通。因此,當該現有的交流式覆晶發光二極體1進一步地被應用至照明設備時,也增加了照明設備的故障率。此外,由圖1所顯示的結構明顯可見,由於各發光二極體晶片12、13之半導體磊晶層122、132的平台123、133與凸柱124、134間存在有一高度差,為了達到覆晶的目的,仍需要藉由加厚的電極層,甚或是該等凸塊組14、15來彌補高度差。就製程上的成本來說,不論是增厚的電極層或該等凸塊組14、15,皆增加了耗材與時間成本。就製程上的良率來說,該現有的交流式覆晶發光二極體1的做法程序較為繁瑣,尚需使用到該等凸塊組14、15;因此,也衍生了製程良率 下降的問題。Although the existing AC flip chip LED 1 can solve the problem of heat dissipation. However, since the light-emitting diode chips 12 and 13 are connected in series, once the light-emitting diode chips 12 and 13 of the light-emitting diode chips 12 and 13 fail, the bidirectional current cannot be made to flow. Therefore, when the existing AC-type flip-chip LED 1 is further applied to a lighting device, the failure rate of the lighting device is also increased. In addition, as is apparent from the structure shown in FIG. 1, since there is a height difference between the platforms 123, 133 of the semiconductor epitaxial layers 122, 132 of the respective LED chips 12, 13 and the posts 124, 134, in order to achieve the overlying For the purpose of the crystal, it is still necessary to compensate for the height difference by thickening the electrode layers, or even the bump groups 14, 15. In terms of process cost, both the thickened electrode layers or the bump sets 14, 15 increase consumables and time costs. As far as the yield on the process is concerned, the existing AC-type flip-chip diode 1 has a complicated procedure, and the bump groups 14 and 15 are still needed; therefore, the process yield is also derived. The problem of falling.
經上述說明可知,因應交流式發光二極體的需求,在解決發光二極體的散熱與故障率等問題的同時,也能夠降低耗材與時間成本並能保持製程良率,是此技術領域的相關技術人員所待突破的難題。According to the above description, in view of the demand of the AC type light-emitting diode, the problem of heat dissipation and failure rate of the light-emitting diode can be solved, and the cost of consumables and time can be reduced and the process yield can be maintained. The problem that the relevant technical personnel are to break through.
因此,本新型之目的,即在提供一種雙向發光二極體。Therefore, the object of the present invention is to provide a two-way light emitting diode.
本新型之另一目的,即在提供一種雙向發光二極體照明裝置。Another object of the present invention is to provide a bidirectional light emitting diode illumination device.
於是,本新型之雙向發光二極體包含一個透光基板、一個發光單元及兩個金屬導電層。該發光單元設置在該透光基板上,且包括至少一個第一發光晶粒與至少一個第二發光晶粒。該第一發光晶粒與該第二發光晶粒沿一第一方向彼此間隔設置。該第一發光晶粒與該第二發光晶粒分別具有一個第一型半導體層、一個主動層及一個第二型半導體層。該第一發光晶粒與該第二發光晶粒的該第一型半導體層分別設置於該透光基板之上,且分別具有一平台與一鄰設於該平台的凸柱。該第一發光晶粒與該第二發光晶粒之主動層分別設置於各平台上。該第一發光晶粒與該第二發光晶粒之該第二型半導體層分別設置於各主動層上,且不與各第一型半導體層之凸柱接觸。各第二型半導體層之一頂面與各第一型半導體層之凸柱的一頂面是實質等高。在本新型中,該第一發光晶粒的第一型半導體層的 平台是自其凸柱沿一第二方向延伸,且第二發光晶粒的第一型半導體層的平台是自其凸柱反向於該第二方向延伸,該第一方向與該第二方向彼此夾一預定角度。該等金屬導電層分別設置於該第一發光晶粒與該第二發光晶粒上,且分別連接該第一發光晶粒的第一型半導體層的凸柱頂面與該第二發光晶粒的該第二型半導體層頂面,及該第一發光晶粒的第二型半導體層頂面與該第二發光晶粒的第一型半導體層的凸柱頂面。Therefore, the two-way light emitting diode of the present invention comprises a light transmissive substrate, a light emitting unit and two metal conductive layers. The light emitting unit is disposed on the light transmissive substrate and includes at least one first light emitting die and at least one second light emitting die. The first illuminating crystal grains and the second illuminating crystal grains are spaced apart from each other in a first direction. The first light emitting die and the second light emitting die respectively have a first type semiconductor layer, an active layer and a second type semiconductor layer. The first type of semiconductor layer and the first type of semiconductor layer of the second illuminating die are respectively disposed on the transparent substrate, and respectively have a platform and a protrusion adjacent to the platform. The first light emitting die and the active layer of the second light emitting die are respectively disposed on the respective platforms. The first light-emitting die and the second-type semiconductor layer of the second light-emitting die are respectively disposed on the active layers, and are not in contact with the pillars of the first-type semiconductor layers. A top surface of each of the second type semiconductor layers is substantially equal in height to a top surface of the pillars of each of the first type semiconductor layers. In the present invention, the first type of semiconductor layer of the first luminescent crystal grain The platform extends from a stud in a second direction, and the platform of the first type semiconductor layer of the second illuminating die extends from the stud in a direction opposite to the second direction, the first direction and the second direction Clip each other at a predetermined angle. The metal conductive layers are respectively disposed on the first light emitting die and the second light emitting die, and are respectively connected to the top surface of the pillar of the first type semiconductor layer of the first light emitting die and the second light emitting die The top surface of the second type semiconductor layer and the top surface of the second type semiconductor layer of the first light emitting die and the top surface of the pillar of the first type semiconductor layer of the second light emitting die.
此外,本新型之雙向發光二極體照明裝置,包含一個電路板及複數個上述的雙向發光二極體。該電路板包括一導熱性板本體及一個導電線路。該導電線路具有複數個間隔設置於該導熱性板本體之一表面的接點該等雙向發光二極體設置於該導電線路上。各雙向發光二極體的該等金屬導電層是分別貼合於每兩相鄰接點,且每兩相鄰雙向發光二極體共用同一個接點。在本新型中,透過該等雙向發光二極體的金屬導電層與該等接點,以依序令該等雙向發光二極體在供電後彼此串聯。In addition, the two-way LED lighting device of the present invention comprises a circuit board and a plurality of the above two-way light emitting diodes. The circuit board includes a thermally conductive plate body and a conductive line. The conductive circuit has a plurality of contacts disposed on a surface of the heat conductive plate body, and the two-way light emitting diodes are disposed on the conductive line. The metal conductive layers of the two-way LEDs are respectively attached to each two adjacent contacts, and each two adjacent two-way LEDs share the same contact. In the present invention, the two-way light-emitting diodes are sequentially connected to each other after power supply through the metal conductive layers of the two-way light-emitting diodes and the contacts.
本新型之功效在於,藉由各第二型半導體層的頂面實質等高於各第一型半導體層的凸柱頂面,除了有利於發光二極體透過覆晶程序以解決散熱問題外,還能避免耗費額外的耗材(凸塊)與製程工時,可降低成本及簡化製程工序並提升製程良率。The effect of the present invention is that the top surface of each of the second type semiconductor layers is substantially higher than the top surface of the pillars of the first type of semiconductor layers, in addition to facilitating the light-emitting diode through the flip chip process to solve the heat dissipation problem. It also avoids the need for additional consumables (bumps) and process man-hours, which reduces costs and simplifies process and increases process yield.
2‧‧‧雙向發光二極體2‧‧‧Two-way light-emitting diode
20‧‧‧透光基板20‧‧‧Transparent substrate
21‧‧‧第一發光晶粒21‧‧‧First luminescent crystal
211‧‧‧第一型半導體層211‧‧‧First type semiconductor layer
212‧‧‧主動層212‧‧‧ active layer
213‧‧‧第二型半導體層213‧‧‧Second type semiconductor layer
214‧‧‧電流擴散金屬層214‧‧‧current diffusion metal layer
215‧‧‧平台215‧‧‧ platform
216‧‧‧凸柱216‧‧‧Bump
22‧‧‧第二發光晶粒22‧‧‧second luminescent crystal
221‧‧‧第一型半導體層221‧‧‧First type semiconductor layer
222‧‧‧主動層222‧‧‧ active layer
223‧‧‧第二型半導體層223‧‧‧Second type semiconductor layer
224‧‧‧電流擴散金屬層224‧‧‧current diffused metal layer
225‧‧‧平台225‧‧‧ platform
226‧‧‧凸柱226‧‧‧Bump
23‧‧‧金屬導電層23‧‧‧Metal conductive layer
24‧‧‧絕緣物24‧‧‧Insulators
25‧‧‧溝槽25‧‧‧ trench
4‧‧‧電路板4‧‧‧ boards
41‧‧‧導熱性板本體41‧‧‧thermal plate body
42‧‧‧導電線路42‧‧‧Electrical circuit
421‧‧‧接點421‧‧‧Contacts
422‧‧‧第一外部節點422‧‧‧First external node
423‧‧‧第二外部節點423‧‧‧Second external node
424‧‧‧導線424‧‧‧ wire
5‧‧‧恆流單元5‧‧‧ constant current unit
51‧‧‧恆流件51‧‧‧ constant current parts
9‧‧‧交流電源供應器9‧‧‧AC power supply
X‧‧‧第一方向X‧‧‧ first direction
Y‧‧‧第二方向Y‧‧‧second direction
本新型之其他的特徵及功效,將於參照圖式的 實施方式中清楚地呈現,其中:圖1是一局部剖面圖,說明一種現有的交流式覆晶發光二極體;圖2是一俯視示意圖,說明本新型雙向發光二極體的一第一實施例;圖3是圖2的一正前視示意圖;圖4是圖2的一右側視示意圖;圖5是圖2的一正後視示意圖;圖6是一俯視示意圖,說明本新型雙向發光二極體的一第二實施例;圖7是一俯視示意圖,說明本新型雙向發光二極體照明裝置的一第一實施例;圖8是沿圖7的直線VIII-VIII所取得的一局部剖面圖;圖9是一等效迴路圖,說明本新型雙向發光二極體照明裝置的該第一實施例的複數雙向發光二極體彼此串聯;圖10是一俯視示意圖,說明本新型雙向發光二極體照明裝置的一第二實施例;及圖11是一等效迴路圖,說明本新型雙向發光二極體照明裝置的該第二實施例的複數雙向發光二極體彼此串聯。Other features and effects of the novel will be referred to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a partial cross-sectional view illustrating a conventional AC flip chip LED; FIG. 2 is a top plan view illustrating a first implementation of the novel bidirectional LED Figure 3 is a front elevational view of Figure 2; Figure 4 is a right side view of Figure 2; Figure 5 is a front elevational view of Figure 2; Figure 6 is a top plan view illustrating the two-way two-way illumination A second embodiment of the polar body; FIG. 7 is a top plan view showing a first embodiment of the novel bidirectional light emitting diode illumination device; FIG. 8 is a partial cross section taken along line VIII-VIII of FIG. FIG. 9 is an equivalent circuit diagram illustrating the multiple bidirectional light emitting diodes of the first embodiment of the novel bidirectional light emitting diode illumination device connected in series with each other; FIG. 10 is a top plan view illustrating the novel two-way light emitting diode A second embodiment of the polar body illumination device; and FIG. 11 is an equivalent circuit diagram illustrating that the plurality of bidirectional light emitting diodes of the second embodiment of the novel bidirectional light emitting diode illumination device are connected in series with each other.
在本新型被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.
參閱圖2、圖3與圖4,本新型雙向發光二極體2的一第一實施例,包含一個透光基板20、一個發光單元、 兩個金屬導電層23及一絕緣物24。Referring to FIG. 2, FIG. 3 and FIG. 4, a first embodiment of the novel bidirectional LED 2 includes a transparent substrate 20, a light emitting unit, Two metal conductive layers 23 and one insulator 24.
該發光單元設置在該透光基板20上,且包括至少一個第一發光晶粒21及至少一個第二發光晶粒22。在本實施例中,該第一發光晶粒21與第二發光晶粒22的數量分別是以一個為例做說明。該第一發光晶粒21與該第二發光晶粒22沿一第一方向X彼此間隔設置,且該第一發光晶粒21與該第二發光晶粒22間定義出一溝槽25。該絕緣物24填充於該溝槽25。藉該絕緣物24將該第一發光晶粒21與該第二發光晶粒22完全區隔開來,以避免電路導通時造成短路的問題。The light emitting unit is disposed on the transparent substrate 20 and includes at least one first light emitting die 21 and at least one second light emitting die 22 . In this embodiment, the number of the first illuminating crystal grains 21 and the second illuminating crystal grains 22 are respectively taken as an example. The first illuminating die 21 and the second illuminating die 22 are spaced apart from each other along a first direction X, and a trench 25 is defined between the first illuminating die 21 and the second illuminating die 22 . The insulator 24 is filled in the trench 25. The first illuminating die 21 and the second illuminating die 22 are completely separated by the insulator 24 to avoid the problem of short circuit when the circuit is turned on.
再參閱圖2、圖3與圖4,並同時配合參閱圖5,該第一發光晶粒21與該第二發光晶粒22分別具有一第一型半導體層211、221、一主動層212、222、一第二型半導體層213、223,及一電流擴散金屬層214、224。Referring to FIG. 2, FIG. 3 and FIG. 4, and referring to FIG. 5, the first illuminating die 21 and the second illuminating die 22 respectively have a first type semiconductor layer 211, 221 and an active layer 212. 222, a second type semiconductor layer 213, 223, and a current spreading metal layer 214, 224.
該第一發光晶粒21與該第二發光晶粒22的該第一型半導體層211、221設置於該透光基板20之上,且分別具有一平台215、225與一鄰設於該平台215、225的凸柱216、226。該第一發光晶粒21與該第二發光晶粒22之主動層212、222分別設置於各平台215、225上。該第一發光晶粒21與該第二發光晶粒22之第二型半導體層213、223分別設置於各主動層212、222上,且不與各第一型半導體層211、221之凸柱216、226接觸。此外,該第一發光晶粒21與該第二發光晶粒22的第二型半導體層213、223之一頂面,與其第一型半導體層211、221之凸柱 216、226的一頂面是實質等高。該等電流擴散金屬層214、224分別設置於該等第二型半導體213、223上。在本實施例中,該透光基板20、各第一型半導體層211、221、各發光層212、222,及各第二型半導體層213、223,分別是以一磊晶用的藍寶石基板、一n-GaN層、一(InGaN/GaN)n多層膜,及一p-GaN層為例做說明;此外,該第一發光晶粒21與該第二發光晶粒22所放射的光源,則是以一相同預定波段的光為例做說明。The first type of semiconductor layers 211 and 221 of the second illuminating dies 21 and the second illuminating dies 22 are disposed on the transparent substrate 20 and have a platform 215, 225 and a neighboring platform. The protrusions 216, 226 of 215, 225. The active layers 212 and 222 of the first light-emitting die 21 and the second light-emitting die 22 are respectively disposed on the respective platforms 215 and 225. The second type of semiconductor layers 213 and 223 of the second light-emitting die 21 and the second light-emitting die 22 are respectively disposed on the active layers 212 and 222, and are not aligned with the pillars of the first-type semiconductor layers 211 and 221 216,226 contact. In addition, a top surface of the first light-emitting die 21 and the second-type semiconductor layers 213, 223 of the second light-emitting die 22, and a pillar of the first-type semiconductor layer 211, 221 A top surface of 216, 226 is substantially equal. The current spreading metal layers 214, 224 are respectively disposed on the second type semiconductors 213, 223. In this embodiment, the transparent substrate 20, the first semiconductor layers 211 and 221, the light emitting layers 212 and 222, and the second semiconductor layers 213 and 223 are respectively a sapphire substrate for epitaxy. An n-GaN layer, an (InGaN/GaN) n multilayer film, and a p-GaN layer are taken as an example; in addition, the first light-emitting die 21 and the light source emitted by the second light-emitting die 22, The light of the same predetermined wavelength band is taken as an example for illustration.
較佳地,該第一發光晶粒21的第一型半導體層211的平台215是自其凸柱216沿一第二方向Y延伸,且該第二發光晶粒22的第一型半導體層221的平台225是自其凸柱226反向於該第二方向Y延伸(如圖5所示);此外,該第一發光晶粒21與該第二發光晶粒22之第一型半導體層211、221之凸柱216、226的高度,是分別介於100μm至120μm間,且該第一發光晶粒21與該第二發光晶粒22之第一型半導體層211、221之平台215、225的高度,是分別介於55μm至65μm間。又,該第一方向X與該第二方向Y彼此夾一預定角度。在本實施例中,該第一方向X與該第二方向Y互相垂直,該預定夾角等於90°。Preferably, the platform 215 of the first type semiconductor layer 211 of the first light emitting die 21 extends from the protrusion 216 in a second direction Y, and the first type semiconductor layer 221 of the second light emitting die 22 The platform 225 extends from the protrusion 226 opposite to the second direction Y (as shown in FIG. 5); in addition, the first illuminating crystal 21 and the first OLED 211 of the second illuminating dies 22 The heights of the protrusions 216 and 226 of the second light-emitting diodes 21 and 215 and 225 of the first-type semiconductor layers 211 and 221 of the first light-emitting crystal grains 21 and the second light-emitting crystal grains 22 are respectively 215 and 225. The height is between 55μm and 65μm. Further, the first direction X and the second direction Y are sandwiched by a predetermined angle. In this embodiment, the first direction X and the second direction Y are perpendicular to each other, and the predetermined angle is equal to 90°.
較佳地,為了達到更佳的發光效果,各平台215、225具有一粗糙化的表面。藉此,得以增加各第一型半導體層211、221與各主動層212、222間的接觸面積,從而提升該第一發光晶粒21與該第二發光晶粒22的發光效率。當然,當本新型之雙向發光二極體2被應用至照明 裝置所要求的亮度不高時,也可以省略該等粗糙化的表面。Preferably, each platform 215, 225 has a roughened surface for better illumination. Thereby, the contact area between each of the first type semiconductor layers 211 and 221 and the active layers 212 and 222 is increased, thereby improving the light emitting efficiency of the first light emitting crystal grains 21 and the second light emitting crystal grains 22. Of course, when the novel two-way LED 2 is applied to illumination When the brightness required by the device is not high, the roughened surfaces may be omitted.
該等金屬導電層23分別設置於該第一發光晶粒21與該第二發光晶粒22上,且分別連接該第一發光晶粒21的第一型半導體層211的凸柱216頂面與該第二發光晶粒22的該第二型半導體層223頂面,及該第一發光晶粒21的第二型半導體層213頂面與該第二發光晶粒22的第一型半導體層221的凸柱226頂面。各電流擴散金屬層214、224是同向於各第一型半導體層211、221之平台215、225延伸,以分別連接該等金屬導電層23。The metal conductive layers 23 are respectively disposed on the first light-emitting die 21 and the second light-emitting die 22, and are respectively connected to the top surface of the pillar 216 of the first-type semiconductor layer 211 of the first light-emitting die 21 The top surface of the second type semiconductor layer 223 of the second light emitting die 22, and the top surface of the second type semiconductor layer 213 of the first light emitting die 21 and the first type semiconductor layer 221 of the second light emitting die 22 The top of the stud 226. Each of the current diffusion metal layers 214 and 224 extends toward the platforms 215 and 225 of the first semiconductor layers 211 and 221 to connect the metal conductive layers 23, respectively.
經上述的詳細說明可知,本新型基於各發光晶粒21、22之第一型半導體層211、221的凸柱216、226等高於其第二型半導體層213、223頂面的特殊磊晶結構,因而有利於發光二極體在透過覆晶程序以解決散熱問題時,能避免耗費額外的成本與工序來配置凸塊以達到等高的效果。因此,可以降低耗材及時間成本,更可因製程工序簡化而提升良率。As can be seen from the above detailed description, the present invention is based on the special epitaxial protrusions of the first type semiconductor layers 211 and 221 of the respective light-emitting crystal layers 21 and 22 which are higher than the top surfaces of the second-type semiconductor layers 213 and 223. The structure is advantageous for the light-emitting diode to avoid the extra cost and process to configure the bumps to achieve the same effect when the light-emitting diode is passed through the flip chip process to solve the heat dissipation problem. Therefore, the cost of consumables and time can be reduced, and the yield can be improved by the simplification of the process.
又,本新型也基於前述特殊磊晶結構的優點,其根據本案圖2所顯示的結構可知,該等金屬導電層23與第一發光晶粒21及該第二發光晶粒22間的連接關係,不只能夠同時令該等發光晶粒21、22並聯。此外,再參閱圖2可知,該第一發光晶粒21的P型半導體層(即,第二型半導體層213)位在右側,而第二發光晶粒22的P型半導體層(即,第二型半導體層223)位在左側。因此,該第一發光晶粒21與該第二發光晶粒22之電流流通方向分別是由右至 左與由左至右。整體來說,本新型之雙向發光二極體2可在無需使用到整流器的運作環境下,直接藉由一交流電流即可被點亮。Moreover, the present invention is also based on the advantages of the special epitaxial structure described above. According to the structure shown in FIG. 2, the connection relationship between the metal conductive layer 23 and the first light-emitting die 21 and the second light-emitting die 22 is known. Not only can these light-emitting dies 21, 22 be connected in parallel at the same time. In addition, referring to FIG. 2, the P-type semiconductor layer of the first light-emitting die 21 (ie, the second-type semiconductor layer 213) is located on the right side, and the P-type semiconductor layer of the second light-emitting die 22 (ie, the first The second type semiconductor layer 223) is located on the left side. Therefore, the current flow directions of the first light-emitting die 21 and the second light-emitting die 22 are respectively from right to Left and left to right. In general, the two-way LED 2 can be illuminated directly by an alternating current without using a rectifier.
更具體地來說,再參閱圖2,當該交流電流的一逆向(即,反向於該第二方向Y)電流(圖未示)流經該雙向發光二極體2時,該逆向電流是透過該金屬導電層23(位於右側的金屬導電層23)依序流經該第一發光晶粒21的電流擴散金屬層214、第二型半導體層213、主動層212、第一型半導體層211的凸柱216及該金屬導電層23(位於左側的金屬導電層23),以放射出該相同預定波段的光,並透過該透光基板20發射到外界。在此同時,該第二發光晶粒22處於不導通狀態。同理地,當該交流電流的一正向(即,同向於該第二方向Y)電流(圖未示)流經該雙向發光二極體2時,該正向電流是透過該金屬導電層23(位於左側的金屬導電層23)依序流經該第二發光晶粒22的電流擴散金屬層224、第二型半導體層223、主動層222、第一型半導體層221的凸柱226及該金屬導電層23(位於右側的金屬導電層23),以放射出該相同預定波段的光,並透過該透光基板20發射到外界。在此同時,該第一發光晶粒21處於不導通狀態。More specifically, referring to FIG. 2, when a reverse current (ie, opposite to the second direction Y) current (not shown) flows through the bidirectional LED 2, the reverse current flows. The current diffusion metal layer 214, the second type semiconductor layer 213, the active layer 212, and the first type semiconductor layer sequentially flow through the first conductive crystal grain 21 through the metal conductive layer 23 (the metal conductive layer 23 on the right side). The stud 216 of the 211 and the metal conductive layer 23 (the metal conductive layer 23 on the left side) radiate the light of the same predetermined wavelength band and are transmitted to the outside through the transparent substrate 20. At the same time, the second luminescent die 22 is in a non-conducting state. Similarly, when a forward current (ie, the same direction to the second direction Y) current (not shown) flows through the two-way LED 2, the forward current is transmitted through the metal. The layer 23 (the metal conductive layer 23 on the left side) sequentially flows through the current diffusion metal layer 224, the second type semiconductor layer 223, the active layer 222, and the pillar 226 of the first type semiconductor layer 221 of the second light emitting die 22 And the metal conductive layer 23 (the metal conductive layer 23 on the right side) emits light of the same predetermined wavelength band and is transmitted to the outside through the transparent substrate 20. At the same time, the first luminescent crystal 21 is in a non-conducting state.
如上述可知,該雙向二極體2透過特殊的磊晶結構能得到一可不分極性且雙向導通的特性。因此,除了適用於照明裝置之交流電源的電路中外,也適用於光調變器。此處更值得一提的是,基於雙向導通的特性,其在封 裝製程中不須區分發光二極體的極性,因此,也為封裝製程上帶來便利性。As can be seen from the above, the bidirectional diode 2 can obtain a polarity-independent and bi-directional characteristic through a special epitaxial structure. Therefore, it is applicable to a light modulator in addition to a circuit suitable for an AC power source of a lighting device. What is more worth mentioning here is that based on the characteristics of the double-conductivity, it is sealed. It is not necessary to distinguish the polarity of the light-emitting diodes in the mounting process, and therefore, it also brings convenience to the packaging process.
參閱圖6,本新型之雙向發光二極體2的一第二實施例,大致上是相同於該第一實施例,其不同處是在於,該發光單元中的該第一發光晶粒21與該第二發光晶粒22的數量分別為兩個。如圖6所示,該雙向發光二極體2之第二實施例的該第一發光晶粒21與該第二發光晶粒22是沿該第一方向X彼此輪流間隔設置,但也可以是沿該第一方向X依序間隔設置。Referring to FIG. 6, a second embodiment of the bidirectional light-emitting diode 2 of the present invention is substantially the same as the first embodiment, except that the first light-emitting die 21 in the light-emitting unit is The number of the second light-emitting dies 22 is two. As shown in FIG. 6 , the first light-emitting die 21 and the second light-emitting die 22 of the second embodiment of the two-way LED 2 are alternately arranged along the first direction X, but may also be Along the first direction X is arranged at intervals.
此處需進一步說明的是,本新型基於各發光晶粒21、22之第一型半導體層211、221的凸柱216、226頂面等高於其第二型半導體層213、223頂面,以及各第一發光晶粒21與各第二發光晶粒22之第一型半導體層211、221的平台215、225彼此反向延伸的幾何配置關係。因此,該等金屬導電層23與該等第一發光晶粒21及該等第二發光晶粒22間的連接關係(見圖6),能夠在生產製作發光二極體的過程中,直接簡單地透過該等金屬導電層23同時並聯該等第一發光晶粒21與該等第二發光晶粒22(即,同時並聯四個發光晶粒)。在本新型之雙向發光二極體2之該第二實施例中,雖然是以兩個第一發光晶粒21及兩個第二發光晶粒22為例做說明。然而,根據本新型的結構設計,更可簡易地同時並聯兩個以上的第一發光晶粒21與第二發光晶粒22(圖未示)。It should be further noted that the top surface of the pillars 216 and 226 of the first type semiconductor layers 211 and 221 of the light-emitting crystal grains 21 and 22 is higher than the top surfaces of the second-type semiconductor layers 213 and 223. And a geometric arrangement relationship in which the first illuminating crystal grains 21 and the stages 215 and 225 of the first type semiconductor layers 211 and 221 of the second illuminating crystal grains 22 extend in opposite directions to each other. Therefore, the connection relationship between the metal conductive layers 23 and the first light-emitting crystal grains 21 and the second light-emitting crystal grains 22 (see FIG. 6) can be directly and simplely produced in the process of producing the light-emitting diodes. The first light-emitting dies 21 and the second luminescent crystal grains 22 are simultaneously connected in parallel through the metal conductive layers 23 (ie, four light-emitting dies are simultaneously connected in parallel). In the second embodiment of the bidirectional light-emitting diode 2 of the present invention, the two first light-emitting crystal chips 21 and the two second light-emitting crystal grains 22 are taken as an example for illustration. However, according to the structural design of the present invention, it is more convenient to simultaneously connect two or more first illuminating dies 21 and second illuminating dies 22 (not shown).
參閱圖7、圖8與圖9,本新型之雙向發光二極 體照明裝置的一第一實施例,是電連接於一交流電源供應器9。該雙向發光二極體照明裝置之第一實施例包含一個電路板4及複數個如該第一實施例所述的雙向發光二極體2。要補充說明的是,在本新型之雙向發光二極體照明裝置之該第一實施例中,該雙向發光二極體2的數目是以六個為例做說明,但本新型並不以六個為限。Referring to FIG. 7, FIG. 8 and FIG. 9, the two-way light emitting diode of the present invention A first embodiment of the body lighting device is electrically connected to an AC power supply 9. The first embodiment of the bidirectional light emitting diode illumination device comprises a circuit board 4 and a plurality of bidirectional light emitting diodes 2 as described in the first embodiment. It should be noted that, in the first embodiment of the two-way LED lighting device of the present invention, the number of the two-way LEDs is illustrated by six, but the present invention does not Limited to.
該電路板4包括一個導熱性板本體41及一個導電線路42。該導電線路42具有複數個沿該第二方向Y彼此間隔設置於該導熱性板本體41之一表面的接點421、一第一外部節點422、一第二外部節點423,及一導線424。該第一外部節點422與第二外部節點423分別與該等接點421中的兩個接點421電連接。如圖7與圖8所示,該等接點421中的該兩個接點421所指的是最左側的接點421與最右側的接點421。更具體地來說,該第一外部節點422是連接至最左側的接點421;該第二外部節點423則是透過該導線424電連接至最右側的接點421(也就是說,該導線424是連接於最右側的接點421,且自最右側的接點421朝該導熱性板本體41內部延伸後,並反向於該第二方向Y延伸至鄰近最左側的接點421處後,以貫穿至該導熱性板本體41表面,從而連接至該第二外部節點423。The circuit board 4 includes a thermally conductive plate body 41 and a conductive line 42. The conductive line 42 has a plurality of contacts 421 spaced apart from each other on a surface of the thermally conductive plate body 41 along the second direction Y, a first external node 422, a second external node 423, and a wire 424. The first external node 422 and the second external node 423 are electrically connected to the two contacts 421 of the other contacts 421, respectively. As shown in FIG. 7 and FIG. 8 , the two contacts 421 in the contacts 421 refer to the leftmost contact 421 and the rightmost contact 421 . More specifically, the first external node 422 is connected to the leftmost contact 421; the second external node 423 is electrically connected to the rightmost contact 421 through the wire 424 (that is, the wire 424 is connected to the rightmost contact 421, and extends from the rightmost contact 421 toward the inside of the thermal conductive plate body 41, and extends opposite to the second direction Y to the adjacent leftmost contact 421. To penetrate the surface of the thermal conductive plate body 41 to be connected to the second external node 423.
該等雙向發光二極體2是被翻轉180°後以呈圖7所示的態樣,並透過覆晶程序以設置於該導電線路42上,且各雙向發光二極體2的該等金屬導電層23是分別貼合於每兩相鄰接點421,且每兩相鄰雙向發光二極體2共用同一 個接點421。The two-way LEDs 2 are flipped 180° to form the state shown in FIG. 7 , and are disposed on the conductive line 42 through a flip chip process, and the metals of the two-way LEDs 2 . The conductive layer 23 is respectively attached to each two adjacent contacts 421, and each two adjacent two-way LEDs 2 share the same Contacts 421.
在本新型之雙向發光二極體照明裝置之第一實施例中,該交流電源供應器9與該第一外部節點422及該第二外部節點423相通,該交流電流自該交流電源供應器9通過該第一外部節點422,依序地流經該導電線路42的每一接點421,且透過該等金屬導電層23流經該每一雙向發光二極體2,以依序令該等雙向發光二極體2彼此串聯,並自最右側的接點421依序流經該導線424與該第二外部節點423,以自該第二外部節點423流入該交流電源供應器9,從而形成一個如圖9所示之完整的迴路。此外,在本新型雙向發光二極體照明裝置之第一實施例中,該交流電流之逆向電流(反向於該第二方向Y)與正向電流(同向於該第二方向Y)的運作已於該雙向發光二極體2之第一實施例中說明,且該逆向電流與正向電流亦可透過上述該等雙向發光二極體2與該電路板4上之該導電線路42的連接關係,分別反向於該第二方向Y與同向於該第二方向Y依序於該等雙向發光二極體2中重覆相同的發光動作,於此不再多加墜述。In the first embodiment of the two-way LED lighting device of the present invention, the AC power supply 9 is in communication with the first external node 422 and the second external node 423, and the AC current is from the AC power supply 9 Each of the contacts 421 of the conductive line 42 is sequentially passed through the first external node 422, and flows through the two-way light-emitting diodes 2 through the metal conductive layers 23 to sequentially order the same The two-way LEDs 2 are connected in series with each other, and sequentially flow from the rightmost contact 421 through the wire 424 and the second external node 423 to flow into the AC power supply 9 from the second external node 423, thereby forming A complete circuit as shown in Figure 9. In addition, in the first embodiment of the novel bidirectional light emitting diode illumination device, the reverse current of the alternating current (inverse to the second direction Y) and the forward current (the same direction to the second direction Y) The operation is described in the first embodiment of the bidirectional LED 2, and the reverse current and forward current are also transmitted through the bidirectional LED 2 and the conductive line 42 on the circuit board 4. The connection relationship is reversed from the second direction Y and the same direction to the second direction Y, and the same illumination operation is repeated in the two-way LEDs 2, and no further description is made here.
此處值得補充說明的是,本新型之雙向發光二極體之該第一實施例還包含一恆流單元5。該恆流單元5設置於該導熱性板本體41的表面上,且橫跨並電連接於該等接點421中之最中央位置處之兩相鄰接點421,以藉由最中央位置處之兩相鄰接點421令該等雙向發光二極體2與該恆流單元5彼此串聯在一起。該恆流單元5具有兩彼此 並聯設置的恆流件51。每一恆流件51分別用以穩定該交流電流之正向電流與逆向電流,以藉此避免該等雙向發光二極體2因該交流電流非穩定性地輸入,而造成燈光亮度忽明忽暗的現象。It should be additionally noted here that the first embodiment of the bidirectional light-emitting diode of the present invention further comprises a constant current unit 5. The constant current unit 5 is disposed on the surface of the thermal conductive plate body 41 and is connected and electrically connected to two adjacent contacts 421 at the most central position among the contacts 421 to be at the center position. The two adjacent contacts 421 are such that the two-way LEDs 2 and the constant current unit 5 are connected in series with each other. The constant current unit 5 has two mutual A constant current member 51 arranged in parallel. Each of the constant current elements 51 is configured to stabilize the forward current and the reverse current of the alternating current, thereby preventing the two-way light-emitting diodes 2 from being input unsteadily due to the alternating current, thereby causing the brightness of the light to flicker. Dark phenomenon.
經上述雙向發光二極體照明裝置之該第一實施例的詳細說明可知,本新型基於該特殊的磊晶結構,使該等雙向發光二極體2能在該電路板4上簡易地透過該導電線路42彼此串聯,不僅可以達到交流高壓或低壓點亮等效用外,其不須使用電壓器降壓,甚或是使用橋堆電路轉換直流,也不須使用電容。因此,節省了許多電路零組件的使用量,更節省了該電路板4的使用空間,達到降低成本的目的。According to the detailed description of the first embodiment of the two-way LED illumination device, the present invention is based on the special epitaxial structure, so that the bidirectional LEDs 2 can be easily transmitted through the circuit board 4. The conductive lines 42 are connected in series with each other, and can not only achieve the equivalent of the AC high voltage or the low voltage lighting, but also do not need to use the voltage regulator to step down, or even use the bridge stack circuit to convert the DC, and do not need to use the capacitor. Therefore, the usage of many circuit components is saved, the space for using the circuit board 4 is saved, and the cost is reduced.
參閱圖10與圖11再配合參閱圖6,本新型之雙向發光二極體照明裝置的一第二實施例,大致上是相同於該雙向發光二極體照明裝置之第一實施例,其不同處是在於,該等雙向發光二極體2是採用如該第二實施例所述的雙向發光二極體2。Referring to FIG. 10 and FIG. 11 together with FIG. 6, a second embodiment of the bidirectional LED device of the present invention is substantially the same as the first embodiment of the bidirectional LED illumination device. It is to be noted that the two-way light-emitting diodes 2 are the two-way light-emitting diodes 2 as described in the second embodiment.
同樣地,本新型基於各發光晶粒21、22之第一型半導體層211、221的凸柱216、226頂面等高於其第二型半導體層213、223頂面,以及各第一發光晶粒21與各第二發光晶粒22之第一型半導體層211、221的平台215、225彼此反向延伸的幾何配置關係。因此,該等金屬導電層23能簡易地同時並聯該等第一發光晶粒21與該等第二發光晶粒22(即,同時並聯四個發光晶粒)。如此,當該交流 電流流通時,可以提升該雙向發光二極體照明裝置的整體亮度。Similarly, the top surface of the pillars 216 and 226 of the first type semiconductor layers 211 and 221 of the light-emitting crystal grains 21 and 22 is higher than the top surfaces of the second-type semiconductor layers 213 and 223, and the first light-emitting layers. The geometrical arrangement of the grains 21 and the stages 215, 225 of the first type semiconductor layers 211, 221 of the respective second light emitting grains 22 are opposite to each other. Therefore, the metal conductive layers 23 can easily simultaneously connect the first light-emitting dies 21 and the second light-emitting dies 22 (ie, simultaneously connect four light-emitting dies). So when the exchange When the current is circulated, the overall brightness of the two-way LED illumination device can be improved.
此外,本新型更基於此特殊磊晶結構所賦予的並聯關係,以致於一旦該等彼此串聯之雙向發光二極體2之該等第一發光晶粒21與該等第二發光晶粒22中的任一發光晶粒21、22發生故障時,該交流電流之正向電流與逆向電流皆可自動選擇尚未發生故障的發光晶粒21、22做為其旁路(by-pass),使該正向電流與該逆向交流電流能繼續流通。藉此,可以降低該雙向發光二極體照明裝置的故障率。In addition, the present invention is further based on the parallel relationship imparted by the special epitaxial structure, such that once the first illuminating dies 21 and the second illuminating dies 22 of the bidirectional light emitting diodes 2 connected in series with each other When any of the illuminating dies 21, 22 fails, the forward current and the reverse current of the alternating current can automatically select the illuminating dies 21, 22 that have not failed as a bypass, so that The forward current and the reverse alternating current can continue to circulate. Thereby, the failure rate of the two-way LED lighting device can be reduced.
綜上所述,本新型雙向發光二極體及其照明裝置,藉由該特殊的磊晶結構(即,等高設計),以及各第一發光晶粒21與各第二發光晶粒22之第一型半導體層211、221的平台215、225彼此呈反向延伸的幾何配置關係,除了有利於透過覆晶程序解決散熱問題外,亦能避免耗費額外的耗材(凸塊)與製程工時以降低成本及簡化製程工序,從而提升製程良率;此外,前述特殊的磊晶結構與幾何配置關係,更能提升一次所並聯之第一發光晶粒21與第二發光晶粒22的數量,且透過該電路板4之導電線路42彼此串聯的該等雙向發光二極體2,也可利用其第一、二發光晶粒21、22間的並聯關係,降低該雙向發光二極體照明裝置的故障率,故確實能達成本新型之目的。In summary, the novel bidirectional light emitting diode and the illumination device thereof have the special epitaxial structure (ie, contour design), and each of the first light emitting crystal grains 21 and each of the second light emitting crystal grains 22 The platforms 215 and 225 of the first type semiconductor layers 211 and 221 are in a reversely extending geometric arrangement relationship, and in addition to facilitating the heat dissipation problem through the flip chip process, the additional consumables (bumps) and process time can be avoided. In order to reduce the cost and simplify the process, thereby improving the process yield; in addition, the special epitaxial structure and the geometric arrangement relationship can further improve the number of the first and second illuminating dies 21 and 22 in parallel. The two-way LEDs 2 connected in series with each other through the conductive lines 42 of the circuit board 4 can also reduce the two-way LED illuminating device by using the parallel relationship between the first and second illuminating dies 21 and 22 The failure rate, so it can achieve the purpose of this new type.
惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,即大凡依本新型申請專 利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above is only an embodiment of the present invention, and it is not possible to limit the scope of the implementation of the present invention. The simple equivalent changes and modifications made by the scope of the patent and the contents of the patent specification are still within the scope of this new patent.
2‧‧‧雙向發光二極體2‧‧‧Two-way light-emitting diode
21‧‧‧第一發光晶粒21‧‧‧First luminescent crystal
213‧‧‧第二型半導體213‧‧‧Second type semiconductor
214‧‧‧電流擴散金屬層214‧‧‧current diffusion metal layer
216‧‧‧凸柱216‧‧‧Bump
22‧‧‧第二發光晶粒22‧‧‧second luminescent crystal
223‧‧‧第二型半導體層223‧‧‧Second type semiconductor layer
224‧‧‧電流擴散金屬層224‧‧‧current diffused metal layer
226‧‧‧凸柱226‧‧‧Bump
23‧‧‧金屬導電層23‧‧‧Metal conductive layer
24‧‧‧絕緣物24‧‧‧Insulators
25‧‧‧溝槽25‧‧‧ trench
X‧‧‧第一方向X‧‧‧ first direction
Y‧‧‧第二方向Y‧‧‧second direction
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