TWI618764B - Microcapsule structure containing antibacterial agent which can be used for paint - Google Patents
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Abstract
本發明揭露一種可用於漆料使用之含抗菌劑微膠囊結構,包含:一疏水核,由一至少含有一不飽和鍵疏水性單體聚合而成;一共交聯殼,包圍該疏水核,係由一不飽和鍵疏水性單體與一至少含有一不飽和鍵親水性單體共聚合而成;以及一抗菌劑,為一疏水性化合物;其中,該疏水核與該共交聯殼包覆該分散之抗菌劑。藉此,抗菌劑自微膠囊核內進行之釋放,使漆料塗層具有長時間、長效之防生物汙損的優點。 The invention discloses a microcapsule structure containing an antibacterial agent which can be used for a paint, comprising: a hydrophobic core formed by polymerizing a hydrophobic monomer containing at least one unsaturated bond; a co-crosslinked shell surrounding the hydrophobic core, And an antibacterial agent is a hydrophobic compound; wherein the hydrophobic core and the co-crosslinked shell are coated with an unsaturated bond hydrophobic monomer and a hydrophilic monomer having at least one unsaturated bond; The dispersed antibacterial agent. Thereby, the antibacterial agent is released from the microcapsule core, so that the paint coating has the advantages of long-term, long-lasting anti-biofouling.
Description
本發明係關於一種含抗菌劑微膠囊結構,特別是關於一種可用於漆料使用之含抗菌劑微膠囊結構。 The present invention relates to a microcapsule structure containing an antibacterial agent, and more particularly to an antibacterial agent microcapsule structure which can be used for a paint.
當船殼水下部分被海洋生物附著時,會造成船體表面粗糙增加航行阻力,導致航速明顯降低、油耗增加;且當海底門內和冷卻管系中附著的海洋生物嚴重時,則會引起堵塞,使得冷卻率下降,甚至造成機械故障。同時,海洋生物附著所產生的分泌物易對船舶塗料和船體鋼板進行腐蝕,加速了海洋船舶水下部分受腐蝕的程度,故防止生物汙損對船舶的航運甚為重要。 When the underwater part of the hull is attached by marine organisms, the surface roughness of the hull will increase the navigational resistance, resulting in a significant decrease in the speed of the ship and an increase in fuel consumption. When the marine life in the submarine door and the cooling pipe system is serious, it will cause Blockage, resulting in a decrease in cooling rate and even mechanical failure. At the same time, the secretions produced by the attachment of marine organisms are susceptible to corrosion of marine coatings and hull steel plates, which accelerates the degree of corrosion of underwater parts of marine vessels, so preventing biofouling is very important for shipping of ships.
海洋船艦防污技術常使用重金屬當作防污劑,例如美軍在過去1960年代常使用氯化汞和氧化鋅當作防污劑,商業用漁船或貨船常使用含有三丁基錫(Tributyltin,TBT)的防污塗料。由於含有三丁基錫的防污塗料會使海洋生物發生突變2008年1月1日以後,全面禁止使用含有有機錫類的防污塗料,目前改採用氧化亞銅等毒性較低的重金屬作為生物防汙劑使用,但使用量過高仍會造成環境的危害。 Marine ship antifouling technology often uses heavy metals as antifouling agents. For example, the US military used mercury chloride and zinc oxide as antifouling agents in the past 1960s. Commercial fishing vessels or cargo ships often used tributyltin (TBT). Antifouling paint. Due to the antifouling coating containing tributyltin, the marine organisms will be mutated. After January 1, 2008, the use of antifouling coatings containing organotins is completely banned. At present, heavy metals such as cuprous oxide are used as bio-anti-fouling. The agent is used, but the amount of use is too high and it will cause environmental hazards.
在抗菌劑的釋放方面,未經微膠囊包覆的抗菌劑, 大量存在於漆料時,會與膠料黏合劑產生反應,因而使得漆料黏度增加,造成漆料的性質改變而影響塗裝作業。又未經微膠囊包覆的抗菌劑混摻於漆料時,當施作成塗層後,在遭遇產生濃度差的環境狀況下,隨即自塗層中滲出,使得一開始會大量地釋放高濃度於環境中,造成抗菌劑藥物的浪費以及增加環境的負擔;而後快速的降低濃度,造成後續的藥劑釋放濃度低於有效濃度,而成無效濃度,可見如第一圖所示。 In the release of antibacterial agents, antibacterial agents that are not coated with microcapsules, When a large amount of paint is present, it will react with the rubber binder, thus increasing the viscosity of the paint, causing the properties of the paint to change and affecting the painting operation. When the antibacterial agent not coated with the microcapsules is mixed with the paint, when it is applied as a coating, it will ooze out from the coating under the environmental condition of the concentration difference, so that a large concentration is released at the beginning. In the environment, the waste of the antibacterial agent is caused and the burden of the environment is increased; and then the concentration is rapidly lowered, causing the subsequent drug release concentration to be lower than the effective concentration, resulting in an ineffective concentration, as shown in the first figure.
在抗菌劑微膠囊設計的先前技術之中,美國專利申請號第60/782,990號,其發明藉由改變微膠囊殼壁化學性質、顆粒尺寸、殼壁厚度、殼壁交聯程度等等,進行殺生物劑從微膠囊釋放出的釋放率的調控;美國專利公告號第6,365,066號,其敘述經微膠囊包覆之抗菌劑與高分子形成聚合物搭配使用的多種用途;然而,這些組合物仍無法解決應用在漆料中的抗菌劑釋放後,可確保達有效抗菌濃度及長時間抗菌之目的,以處理微生物生長控制之問題。 In the prior art of antibacterial agent microcapsule design, U.S. Patent Application Serial No. 60/782,990, the disclosure of which is incorporated herein by reference to the entire disclosure of the entire disclosures of Modulation of release rate of biocide from microcapsules; U.S. Patent No. 6,365,066, which describes various uses of microcapsule-coated antimicrobial agents in combination with polymeric forming polymers; however, these compositions are still The inability to solve the release of the antibacterial agent applied in the paint can ensure the effective antibacterial concentration and long-term antibacterial purpose to deal with the problem of microbial growth control.
因此,本發明開發一種可用於漆料使用之含抗菌劑微膠囊結構,使包覆在微膠囊內的抗菌劑,可自微膠囊核內進行抗菌劑之釋放,使漆料塗層可具有長時間、長效的抗菌劑有效濃度釋放之防生物汙損優點。 Therefore, the present invention develops an antibacterial agent microcapsule structure which can be used for a paint, so that the antibacterial agent coated in the microcapsule can release the antibacterial agent from the microcapsule core, so that the paint coating can have a long length. The anti-biofouling advantage of the effective concentration of the long-acting antibacterial agent.
本發明之主要目的在於提供一種可用於漆料使用之含抗菌劑微膠囊結構,透過高分子微膠囊之核心(core)以 及進一步殼壁(shell)之設計,使包覆在微膠囊內的抗菌劑,可自微膠囊核內緩慢且以適中的濃度進行抗菌劑之釋放,使漆料塗層具有長時間、長效的抗菌劑有效濃度釋放之防生物汙損的優點。 The main object of the present invention is to provide a microcapsule structure containing an antibacterial agent which can be used for a paint, which is passed through a core of a polymer microcapsule. And further shell design, so that the antibacterial agent coated in the microcapsule can release the antibacterial agent slowly and at a moderate concentration from the microcapsule core, so that the paint coating has a long time and long-lasting effect. The effective concentration of the antibacterial agent releases the advantage of biofouling.
本發明之一種可用於漆料使用之含抗菌劑微膠囊結構,採用單階段或多階段高分子聚合交聯,以達成高單位之抗菌劑包覆於微膠囊核內,並進一步採用疏水性抗菌劑,可使抗菌劑不致因水溶液溶解而快速大量地釋放於環境之中。 抗菌劑的選擇為水溶性少於2wt%(更特別為少於1wt%)之疏水性化合物或其組合,如2-正辛基-3(2H)-異噻唑酮(OIT)、苯并異噻唑酮(BIT)、4,5-二氯-2-正辛基-3(2H)-異噻唑酮(DCOIT)或其他烷類化合物,將其類似物與衍生物進行微囊化,可進一步應用於船舶漆料以作為防生物汙損之用途。 The invention discloses an antibacterial agent microcapsule structure which can be used for a paint material, adopts single-stage or multi-stage polymer polymerization cross-linking, to achieve a high unit of antibacterial agent coated in the microcapsule core, and further adopts hydrophobic antibacterial agent. The agent can prevent the antibacterial agent from being released into the environment quickly and in large quantities due to dissolution of the aqueous solution. The antibacterial agent is selected to be less than 2% by weight (more specifically less than 1% by weight) of a hydrophobic compound or a combination thereof, such as 2-n-octyl-3(2H)-isothiazolone (OIT), benzopyrene Thiazolone (BIT), 4,5-dichloro-2-n-octyl-3(2H)-isothiazolone (DCOIT) or other alkane compounds, which can be microencapsulated with analogs and derivatives. Used in marine paints for anti-biofouling purposes.
本發明為一種可用於漆料使用之含抗菌劑微膠囊結構,可用於漆料面漆使用之防生物汙損微膠囊結構。由於面漆塗層厚度的限制,應用於塗料中的含抗菌劑防污微膠囊粒徑需小於5μm,才不至於過大而破壞面漆層本身的緻密性。 為使防污微膠囊更符合應用層面需求,本發明以無乳化劑乳化聚合法包覆抗菌劑,製備次微米級、均一粒徑又同時具有耐溶劑與高包覆量之微膠囊。此外,均一粒徑的微膠囊為達到穩定長效釋放(零級釋放)的因素之一。 The invention relates to a microcapsule structure containing an antibacterial agent which can be used for a paint, and can be used for the anti-biofouling microcapsule structure used for a paint topcoat. Due to the limitation of the thickness of the topcoat coating, the particle size of the antibacterial microcapsule containing antibacterial agent used in the coating needs to be less than 5 μm, so as not to be too large to destroy the compactness of the topcoat layer itself. In order to make the antifouling microcapsules more suitable for the application level, the present invention coats the antibacterial agent with an emulsifier-free emulsion polymerization method to prepare microcapsules having a submicron order, a uniform particle size and a solvent resistance and a high coating amount. In addition, microcapsules of uniform particle size are one of the factors for achieving stable long-acting release (zero-order release).
本發明所述的聚合採用原子轉移自由基聚合 (Atom-transfer radical-polymerization,簡稱ATRP),使用自由基作為起始劑(initiator),經由溶液中高溫(>90℃)使產生自由基後,自由基攻擊單體的不飽和鍵,引發自由基加成聚合反應。 在此聚合反應中,碳-碳不飽和鍵受自由基攻擊,而形成新的碳-碳單鍵,而原不飽和鍵上,也因受自由基攻擊,亦會產生新的自由基,如此引發一連串的單體聚合成高分子反應,直至溶液中的自由基消耗完。 Atom transfer radical polymerization (Atom-transfer radical-polymerization, abbreviated as ATRP), using free radicals as an initiator, free radicals attack the unsaturated bonds of monomers after high temperature (>90 ° C) in the solution, causing free radicals The base is polymerized. In this polymerization reaction, the carbon-carbon unsaturated bond is attacked by free radicals to form a new carbon-carbon single bond, and the original unsaturated bond is also attacked by free radicals, which also generates new free radicals. A series of monomers are polymerized into a polymer reaction until the free radicals in the solution are consumed.
本發明可再藉由交聯劑的導入,藉由調控交聯密度來達到耐溶劑以及控制包覆藥物釋放控制的效果。 The invention can further achieve the effect of resisting the solvent and controlling the release control of the coated drug by controlling the crosslinking density by introducing the crosslinking agent.
為了達到上述目的,根據本發明所提出之方案,提供一種可用於漆料使用之含抗菌劑微膠囊結構,包含:一疏水核,在一自由基起始劑作用下由一至少含有一不飽和鍵疏水性單體聚合而成;以及一抗菌劑,為一疏水性化合物;其中,該疏水核包覆該分散之抗菌劑,實現該抗菌劑的儲存和釋放。 In order to achieve the above object, according to the solution of the present invention, there is provided an antibacterial agent microcapsule structure which can be used for a paint, comprising: a hydrophobic core, which contains at least one unsaturated group under the action of a radical initiator The hydrophobic monomer is polymerized; and an antibacterial agent is a hydrophobic compound; wherein the hydrophobic core coats the dispersed antibacterial agent to achieve storage and release of the antibacterial agent.
上述中,該不飽和鍵疏水性單體係進一步與一交聯劑聚合成一交聯疏水核;其中,該交聯劑係為一含有複數不飽和鍵之化合物。上述中,係進一步包含一交聯親水殼,包圍該疏水核或該交聯疏水核;其中,該交聯親水殼係由一至少含有一不飽和鍵親水性單體與另一交聯劑聚合而成;其中,該另一交聯劑係為一含有複數不飽和鍵之化合物。 In the above, the unsaturated bond hydrophobic single system is further polymerized with a crosslinking agent to form a crosslinked hydrophobic core; wherein the crosslinking agent is a compound containing a plurality of unsaturated bonds. In the above, the method further comprises a crosslinked hydrophilic shell surrounding the hydrophobic core or the crosslinked hydrophobic core; wherein the crosslinked hydrophilic shell is polymerized by a hydrophilic monomer having at least one unsaturated bond and another crosslinking agent The other crosslinking agent is a compound containing a plurality of unsaturated bonds.
本發明亦提供一種可用於漆料使用之含抗菌劑微膠囊結構及其製備方法,包含:一疏水核,由一至少含有一 不飽和鍵疏水性單體聚合而成;一共交聯殼,包圍該疏水核,係由一不飽和鍵疏水性單體與一至少含有一不飽和鍵親水性單體共聚合而成;以及一抗菌劑,為一疏水性化合物;其中,該疏水核與該共交聯殼包覆該分散之抗菌劑,實現該抗菌劑的儲存和釋放。其中,該疏水核係由一至少含有一不飽和鍵疏水性單體,在一自由基起始劑作用下,開始聚合而成,並在該疏水性單體轉化率達20-80%時,加入一不飽和鍵親水性單體、一交聯劑與剩餘的該疏水性單體共聚合,以形成該共交聯殼;其中,可於該自由基起始劑作用前或該疏水性單體轉化率達20-80%時,添加該抗菌劑,以製備該含抗菌劑微膠囊結構。 The invention also provides an antibacterial agent microcapsule structure and a preparation method thereof for use in a paint, comprising: a hydrophobic core, the one containing at least one An unsaturated bond hydrophobic monomer is polymerized; a co-crosslinked shell surrounding the hydrophobic core is formed by copolymerizing an unsaturated bond hydrophobic monomer with a hydrophilic monomer having at least one unsaturated bond; The antibacterial agent is a hydrophobic compound; wherein the hydrophobic core and the co-crosslinked shell coat the dispersed antibacterial agent to achieve storage and release of the antibacterial agent. Wherein the hydrophobic core is formed by a hydrophobic monomer containing at least one unsaturated bond, which is polymerized by a radical initiator, and when the conversion rate of the hydrophobic monomer reaches 20-80%, Adding an unsaturated bond hydrophilic monomer, a crosslinking agent and the remaining hydrophobic monomer to form the co-crosslinked shell; wherein, before the action of the radical initiator, or the hydrophobic single When the bulk conversion rate is 20-80%, the antibacterial agent is added to prepare the microcapsule structure containing the antibacterial agent.
本發明所述之單體轉化率(conversion),定義為單體化合物在受到自由基引發下,進行自由基加成聚合反應,單體聚合成高分子其單體的消耗程度。本發明採用自由基加成聚合反應,其聚合反應的起始速率大於終止速率,故隨著反應時間增加,單體隨之減少,而逐漸轉變成高分子,轉化率(conversion)便是以百分比的形式表示有多少的單體已經轉化成高分子。轉化率與反應時間的關係如第二圖所示,可看到在反應初期轉化率上升緩慢,之後轉化率急速上升,此時為自由基聚合之成長期,單體快速地被消耗。最後,單體濃度降低轉化率趨於平緩。本發明利用在第一單體適當的轉化率下,再外加入第二單體,可藉以控制微膠囊核心與殼壁之高分子材料聚合度。 The monomer conversion according to the present invention is defined as a degree of consumption of a monomer which is subjected to a radical addition polymerization reaction by a radical, and a monomer is polymerized into a polymer. The invention adopts a radical addition polymerization reaction, and the initial rate of the polymerization reaction is greater than the termination rate, so as the reaction time increases, the monomer decreases, and gradually changes into a polymer, and the conversion rate is a percentage. The form indicates how many monomers have been converted into polymers. The relationship between the conversion ratio and the reaction time is as shown in the second graph. It can be seen that the conversion rate rises slowly in the initial stage of the reaction, and then the conversion rate rises rapidly. At this time, the radical polymerization is formed, and the monomer is rapidly consumed. Finally, the monomer concentration decreases and the conversion tends to be flat. The invention utilizes the appropriate conversion rate of the first monomer, and then adds the second monomer, thereby controlling the polymerization degree of the polymer material of the microcapsule core and the shell wall.
本發明亦提供一種可用於漆料使用之含抗菌劑微膠囊結構,包含:一親水核,在一自由基起始劑作用下由一至少含有一不飽和鍵親水性單體聚合而成;以及一抗菌劑,為一疏水性化合物;其中,該親水核包覆該分散之抗菌劑,實現該抗菌劑的儲存和釋放。 The invention also provides an antibacterial agent microcapsule structure which can be used for a paint, comprising: a hydrophilic core, which is polymerized by a hydrophilic monomer having at least one unsaturated bond by a radical initiator; An antibacterial agent is a hydrophobic compound; wherein the hydrophilic core coats the dispersed antibacterial agent to achieve storage and release of the antibacterial agent.
本發明亦可直接採用親水性單體經高分子聚合反應後,形成親水性核心用來包覆疏水性抗菌劑;其原因是親水性單體,其經高分子聚合反應後,其不飽和鍵受自由基攻擊後,形成飽和之碳-碳共價鍵結,故其長鏈的碳氫鏈端,可作為疏水端,而會團聚(aggregation)形成類似微胞(micelle)的核心,疏水端長碳鏈在其核心內側,而親水端官能基則排列在核心外側。在核心內側的疏水端可用來包覆疏水抗菌劑,而在核心外側的親水端則可與外殼的高分子單體進行反應,形成核-殼結構。 The invention can also directly adopt a hydrophilic monomer to form a hydrophilic core to coat a hydrophobic antibacterial agent after being polymerized; the reason is that the hydrophilic monomer has an unsaturated bond after polymer polymerization reaction. After being attacked by free radicals, a saturated carbon-carbon covalent bond is formed, so the long-chain hydrocarbon chain end can serve as a hydrophobic end, and will aggregate to form a core resembling a micelle. The long carbon chain is on the inside of its core, while the hydrophilic end functional groups are arranged on the outside of the core. The hydrophobic end on the inner side of the core can be used to coat the hydrophobic antibacterial agent, while the hydrophilic end on the outer side of the core can react with the high molecular monomer of the outer shell to form a core-shell structure.
上述中,該不飽和鍵親水性單體係進一步與一交聯劑聚合成一交聯親水核;其中,該交聯劑係為一含有複數不飽和鍵之化合物。上述中,係進一步包含一交聯親水殼,包圍該親水核或該交聯親水核;其中,該交聯親水殼係由一至少含有一不飽和鍵親水性單體與另一交聯劑聚合而成;其中,該另一交聯劑係為一含有複數不飽和鍵之化合物。 In the above, the unsaturated bond hydrophilic single system is further polymerized with a crosslinking agent to form a crosslinked hydrophilic core; wherein the crosslinking agent is a compound containing a plurality of unsaturated bonds. In the above, the method further comprises a crosslinked hydrophilic shell surrounding the hydrophilic core or the crosslinked hydrophilic core; wherein the crosslinked hydrophilic shell is polymerized by a hydrophilic monomer having at least one unsaturated bond and another crosslinking agent The other crosslinking agent is a compound containing a plurality of unsaturated bonds.
本發明亦提供一種可用於漆料使用之含抗菌劑微膠囊結構及其製備方法,包含:一親水核,由一至少含有一 不飽和鍵親水性單體聚合而成;一親水共交聯殼,包圍該親水核,係由一第一不飽和鍵親水性單體與一第二不飽和鍵親水性單體共聚合而成;以及一抗菌劑,為一疏水性化合物;其中,該親水核與該親水共交聯殼包覆該分散之抗菌劑,實現該抗菌劑的儲存和釋放。其中,該親水核係由一第一不飽和鍵親水性單體,在一自由基起始劑作用下,開始聚合而成,並在該親水性單體轉化率達20-80%時,加入一第二不飽和鍵親水性單體、一交聯劑與剩餘的該第一不飽和鍵親水性單體共聚合,以形成該親水共交聯殼;其中,可於該自由基起始劑作用前或該親水性單體轉化率達20-80%時,添加該抗菌劑,以製備該含抗菌劑微膠囊結構。 The invention also provides an antibacterial agent microcapsule structure and a preparation method thereof for use in a paint, comprising: a hydrophilic core, the one containing at least one An unsaturated bond hydrophilic monomer is polymerized; a hydrophilic co-crosslinked shell surrounding the hydrophilic core is formed by copolymerizing a first unsaturated bond hydrophilic monomer and a second unsaturated bond hydrophilic monomer And an antibacterial agent, which is a hydrophobic compound; wherein the hydrophilic core and the hydrophilic co-crosslinked shell coat the dispersed antibacterial agent to achieve storage and release of the antibacterial agent. Wherein, the hydrophilic core is formed by a first unsaturated bond hydrophilic monomer, which is polymerized by a radical initiator, and is added when the hydrophilic monomer conversion rate is 20-80%. a second unsaturated bond hydrophilic monomer, a crosslinking agent and the remaining first unsaturated bond hydrophilic monomer are copolymerized to form the hydrophilic co-crosslinked shell; wherein, the free radical initiator The antibacterial agent is added before the action or when the conversion rate of the hydrophilic monomer reaches 20-80% to prepare the microcapsule structure containing the antibacterial agent.
上述中,該不飽和鍵疏水性單體結構內至少含有一個或多個不飽和鍵,不飽和鍵包含雙鍵及三鍵,可受自由基攻擊而後進行加成聚合反應,較佳為苯乙烯;該抗菌劑係為水溶性少於2wt%(更特別為少於1wt%)之疏水性化合物或其組合,如2-正辛基-3(2H)-異噻唑酮(OIT)、苯并異噻唑酮(BIT)、4,5-二氯-2-正辛基-3(2H)-異噻唑酮(DCOIT)或其他烷類化合物,較佳為4,5-二氯-2-正辛基-3-(2H)-異噻唑酮(4,5-dichloro-2-n-octyl-3-(2H)-isothiazolone,DCOIT);該自由基起始劑為可經過照光或加熱等條件下引發之自由基,係選自過硫酸鉀、過氧化苯甲醯、偶氮二異丁腈或所組成群組之一,較佳為過硫酸鉀;該交聯劑結構內至少含二個或多個不飽和鍵;不飽和鍵包含 雙鍵及三鍵,可受自由基攻擊而後進行加成聚合反應,係選自二乙烯苯、1,4-丁二醇二丙烯酸酯或所組成群組之一,較佳為二乙烯苯;該不飽和鍵親水性單體結構內至少含有一個或多個不飽和鍵;不飽和鍵包含雙鍵及三鍵,可受自由基攻擊而後進行加成聚合反應,可為甲基丙烯酸甲酯、甲基丙烯酸、丙烯酸或所組成群組之一,較佳為甲基丙烯酸甲酯。 In the above, the unsaturated bond hydrophobic monomer structure contains at least one or more unsaturated bonds, and the unsaturated bond contains a double bond and a triple bond, which can be attacked by a radical and then subjected to an addition polymerization reaction, preferably styrene. The antibacterial agent is a hydrophobic compound or a combination thereof having a water solubility of less than 2% by weight (more specifically less than 1% by weight), such as 2-n-octyl-3(2H)-isothiazolone (OIT), benzo Isothiazolone (BIT), 4,5-dichloro-2-n-octyl-3(2H)-isothiazolone (DCOIT) or other alkane compound, preferably 4,5-dichloro-2-positive Octyl-3-(2H)-isothiazolone (4,5-dichloro-2-n-octyl-3-(2H)-isothiazolone, DCOIT); the free radical initiator is conditioned or heated The lower free radical is selected from potassium persulfate, benzammonium peroxide, azobisisobutyronitrile or one of the group consisting of potassium persulfate; the crosslinker has at least two Or multiple unsaturated keys; the unsaturated key contains The double bond and the triple bond may be subjected to free radical attack and then subjected to addition polymerization reaction, and are selected from divinylbenzene, 1,4-butanediol diacrylate or one of the group, preferably divinylbenzene; The unsaturated bond hydrophilic monomer structure contains at least one or more unsaturated bonds; the unsaturated bond contains double bonds and triple bonds, and can be subjected to free radical attack and then subjected to addition polymerization reaction, which may be methyl methacrylate, One of the group consisting of methacrylic acid, acrylic acid or the like is preferably methyl methacrylate.
本發明之含抗菌劑微膠囊結構,當疏水的抗菌劑存在於水相系統中時,抗菌劑便傾向於和同樣為疏水的高分子結合,促使抗菌劑包覆於高分子微膠囊核內。故本發明採用疏水性單體經高分子聚合反應後,形成疏水性核心(core),可穩定和包覆疏水性抗菌劑。本發明再導入一親水性外殼(shell or wall),由親水性單體經高分子聚合反應後,形成親水性殼壁,並包圍在原疏水性核心之外,可避免疏水性核心和所包覆疏水性抗菌劑,直接與漆料中極性較低的有機溶劑接觸,而造成核心或抗菌劑快速的溶解,而大量釋放。 In the microcapsule structure containing the antibacterial agent of the present invention, when the hydrophobic antibacterial agent is present in the aqueous phase system, the antibacterial agent tends to combine with the polymer which is also hydrophobic, and the antibacterial agent is coated in the core of the polymer microcapsule. Therefore, in the present invention, a hydrophobic monomer is polymerized to form a hydrophobic core, which can stabilize and coat the hydrophobic antibacterial agent. The invention further introduces a hydrophilic shell (shell or wall), which is formed by hydrophilic polymerization of a hydrophilic monomer to form a hydrophilic shell wall, and is surrounded by the original hydrophobic core, thereby avoiding the hydrophobic core and the coating The hydrophobic antibacterial agent directly contacts the less polar organic solvent in the paint, causing the core or antibacterial agent to dissolve quickly and release in large quantities.
本發明為一種可用於漆料使用之含抗菌劑微膠囊結構,其微膠囊結構設計概念包含:(1)採用單階段或多階段高分子聚合交聯,以為能達成高單位之抗菌劑包覆於微膠囊核內;(2)本發明採用疏水性抗菌劑,可使抗菌劑不致因水溶液溶解而快速大量地釋放於環境中;(3)故本發明微膠囊之核心(core)為由疏水性單體所聚合成疏水性高分子,或是具有疏水端官能基(例如:長碳氫鏈)的高分子化合物,可穩定和大量 儲存疏水性的抗菌劑;(4)另外,本發明微膠囊之殼壁(shell)為親水性單體所聚合成親水性高分子,如此可使疏水性的抗菌劑不致太快就釋放於漆料中,因親水性高分子的外殼可形成類似屏蔽作用,隔離疏水性抗菌劑直接與漆料溶劑接觸;(5)視使用需求,適當的加入交聯劑進行微膠囊高分子核心或殼壁進行高分子交聯,使提升微膠囊高分子核心或殼壁結構的穩定定型,以及增加漆料內溶劑的耐溶性,(6)亦可藉由調整交聯劑含量,進行微膠囊高分子核心或殼壁交聯程度調控,進而可控制微膠囊包覆抗菌劑其釋放量控制。 The invention relates to an antibacterial agent microcapsule structure which can be used for paints, and the microcapsule structure design concept comprises: (1) adopting single-stage or multi-stage polymer polymerization cross-linking, so as to achieve high unit antibacterial agent coating. In the microcapsule core; (2) the present invention employs a hydrophobic antibacterial agent, so that the antibacterial agent can be quickly released into the environment without being dissolved by the aqueous solution; (3) the core of the microcapsule of the present invention is hydrophobic The monomer is polymerized into a hydrophobic polymer or a polymer compound having a hydrophobic terminal functional group (for example, a long hydrocarbon chain), which is stable and abundant. The hydrophobic antibacterial agent is stored; (4) In addition, the shell of the microcapsule of the present invention is polymerized into a hydrophilic polymer by a hydrophilic monomer, so that the hydrophobic antibacterial agent can be released into the paint without being too fast. In the material, the outer shell of the hydrophilic polymer can form a similar shielding effect, and the hydrophobic antibacterial agent is directly contacted with the paint solvent; (5) depending on the use requirement, the cross-linking agent is appropriately added to carry out the microcapsule polymer core or the shell wall. Perform polymer cross-linking to enhance the stable setting of the polymer core or shell wall structure of the microcapsule and increase the solvent resistance of the solvent in the paint. (6) The microcapsule polymer core can also be adjusted by adjusting the cross-linking agent content. Or the degree of cross-linking of the shell wall can be controlled, thereby controlling the release amount of the microcapsule coated antibacterial agent.
以上之概述與接下來的詳細說明及附圖,皆是為了能進一步說明本發明達到預定目的所採取的方式、手段及功效。而有關本發明的其他目的及優點,將在後續的說明及圖式中加以闡述。 The above summary, the following detailed description and the accompanying drawings are intended to further illustrate the manner, the Other objects and advantages of the present invention will be described in the following description and drawings.
100‧‧‧微膠囊結構 100‧‧‧microcapsule structure
20‧‧‧疏水核 20‧‧‧hydrogen nucleus
30‧‧‧共交聯殼 30‧‧‧Common cross-shell
40‧‧‧抗菌劑 40‧‧‧Antibacterial agent
第一圖係為藥劑釋放濃度與時間關聯圖;第二圖係為典型的單體轉化率圖;第三圖係為本發明實施例含抗菌劑微膠囊結構示意圖;第四圖係為本發明實施例含抗菌劑微膠囊熱重分析圖;第五圖係為本發明實施例含抗菌劑微膠囊漆料塗膜之抑菌圈實驗照片。 The first figure is a correlation diagram of the concentration of the drug release and the time; the second figure is a typical monomer conversion rate diagram; the third figure is a schematic diagram of the structure of the microcapsule containing the antibacterial agent according to the embodiment of the present invention; The antibacterial agent microcapsule thermogravimetric analysis chart is shown in the embodiment; the fifth figure is an experimental photograph of the antibacterial ring containing the antibacterial agent microcapsule paint coating film according to the embodiment of the invention.
以下係藉由特定的具體實例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地了解本發明之優點及功效。 The embodiments of the present invention are described by way of specific examples, and those skilled in the art can readily appreciate the advantages and effects of the present invention from the disclosure herein.
本發明之一種可用於漆料使用之含抗菌劑微膠囊結構,採用單階段或多階段高分子聚合交聯,以為能達成高單位之抗菌劑包覆於微膠囊核內,並採用疏水性抗菌劑,可使抗菌劑不致因水溶液溶解而快速大量地釋放於環境中。 The invention relates to a microcapsule structure containing an antibacterial agent which can be used for a paint material, which adopts single-stage or multi-stage polymer polymerization cross-linking, so as to achieve a high unit of antibacterial agent coated in the microcapsule core, and adopts hydrophobic antibacterial agent. The agent can prevent the antibacterial agent from being released into the environment quickly and in large quantities due to dissolution of the aqueous solution.
請參閱第三圖,係為本發明實施例含抗菌劑微膠囊結構示意圖。如圖所示,本發明一種可用於漆料使用之含抗菌劑微膠囊結構之一實施例,包含:一疏水核,由一至少含有一不飽和鍵疏水性單體聚合而成;一共交聯殼,包圍該疏水核,係由一不飽和鍵疏水性單體與一至少含有一不飽和鍵親水性單體共聚合而成;以及一抗菌劑,為一疏水性化合物;其中,該疏水核與該共交聯殼包覆該分散之抗菌劑,實現該抗菌劑的儲存和釋放。 Please refer to the third figure, which is a schematic diagram of the structure of the microcapsule containing the antibacterial agent according to an embodiment of the present invention. As shown in the figure, an embodiment of the microcapsule structure containing an antibacterial agent which can be used for a paint material comprises: a hydrophobic core formed by polymerizing a hydrophobic monomer containing at least one unsaturated bond; a shell surrounding the hydrophobic core, wherein the hydrophobic monomer is copolymerized with a hydrophilic monomer having at least one unsaturated bond; and an antibacterial agent is a hydrophobic compound; wherein the hydrophobic core The dispersed antibacterial agent is coated with the co-crosslinked shell to achieve storage and release of the antibacterial agent.
其中,該疏水核係由一至少含有一不飽和鍵疏水性單體,在一自由基起始劑作用下,開始聚合而成,並在該疏水性單體轉化率達20-80%時,加入一不飽和鍵親水性單體、一交聯劑與剩餘的該疏水性單體共聚合,以形成該共交聯殼;其中,可於該自由基起始劑作用前或該疏水性單體轉化率達20-80%時,添加該抗菌劑,以製備該含抗菌劑微膠囊結構。 Wherein the hydrophobic core is formed by a hydrophobic monomer containing at least one unsaturated bond, which is polymerized by a radical initiator, and when the conversion rate of the hydrophobic monomer reaches 20-80%, Adding an unsaturated bond hydrophilic monomer, a crosslinking agent and the remaining hydrophobic monomer to form the co-crosslinked shell; wherein, before the action of the radical initiator, or the hydrophobic single When the bulk conversion rate is 20-80%, the antibacterial agent is added to prepare the microcapsule structure containing the antibacterial agent.
另外,在本發明列舉的實施例中,當採用疏水性單體聚合反應形成微膠囊核心時,由於該反應在水溶液中進行,會造成水溶液中自由基攻擊疏水性單體不飽和鍵的效率偏低,使得起始劑產生的自由基有可能尚未攻擊單體不飽和鍵,就自行在水溶液中消滅掉。故進行疏水性單體聚合反應,可在溶液中加入少許(5%內)親水性單體,例如:丙烯酸,可增加溶液中單體的攻擊點,而提升疏水性單體的聚合效率。 In addition, in the examples exemplified in the present invention, when the microcapsule core is formed by polymerization of a hydrophobic monomer, since the reaction proceeds in an aqueous solution, the efficiency of the free radical in the aqueous solution to attack the unsaturated bond of the hydrophobic monomer is biased. Low, so that the free radicals generated by the initiator may not have attacked the monomeric unsaturated bonds, and they are eliminated in the aqueous solution by themselves. Therefore, the hydrophobic monomer polymerization reaction can be carried out by adding a little (within 5%) of a hydrophilic monomer, such as acrylic acid, to the solution, thereby increasing the polymerization point of the monomer in the solution and improving the polymerization efficiency of the hydrophobic monomer.
於雙頸瓶內先加入10克苯乙烯、0.5克丙烯酸、8.57克抗菌劑DCOIT,之後加入去離子水,直到總溶液重量為100克。將雙頸瓶置入油浴鍋中進行迴流加熱。溶液開始沸騰後,再加入0.13克過硫酸鉀,反應2小時。反應結束後將溶液離心並除去上層液體,於室溫下靜置乾燥即可得一疏水核包覆抗菌劑微膠囊。 10 g of styrene, 0.5 g of acrylic acid, 8.57 g of antibacterial agent DCOIT were added to the double neck bottle, followed by deionized water until the total solution weight was 100 g. The double neck bottle was placed in an oil bath for reflux heating. After the solution began to boil, 0.13 g of potassium persulfate was further added and reacted for 2 hours. After the reaction is completed, the solution is centrifuged and the upper layer liquid is removed, and left to stand at room temperature to obtain a hydrophobic core-coated antimicrobial microcapsule.
先將10克苯乙烯、約0.5克丙烯酸在水溶液中加熱沸騰,加入0.13克過硫酸鉀先進行自由基高分子聚合反應,形成一高分子疏水核種(embryo)後,而後再加入抗菌劑DCOIT進行微膠囊包覆,反應結束後將溶液離心並除去上層液體,於室溫下靜置乾燥即可得一疏水核包覆抗菌劑微膠囊。 First, 10 g of styrene and about 0.5 g of acrylic acid are heated and boiled in an aqueous solution, and 0.13 g of potassium persulfate is added to carry out radical polymerization to form a polymer hydrophobic core (embryo), and then an antibacterial agent DCOIT is added. The microcapsules are coated. After the reaction is finished, the solution is centrifuged and the upper layer liquid is removed, and the mixture is allowed to stand at room temperature to obtain a hydrophobic core-coated antibacterial agent microcapsule.
本實施例加入交聯劑二乙烯苯與苯乙烯進行交 聯反應。於雙頸瓶內先加入10克苯乙烯、約0.5克丙烯酸、8.57克抗菌劑DCOIT、2克二乙烯苯,之後加入去離子水,直到總溶液重量為100克。將雙頸瓶置入油浴鍋中進行迴流加熱。溶液開始沸騰後,再加入0.13克過硫酸鉀,反應2小時。 反應結束後將溶液離心並除去上層液體,於室溫下靜置乾燥即可得一交聯疏水核包覆抗菌劑微膠囊。本實施例之目的在加入一交聯劑與單體進行交聯而聚合成交聯高分子,故與交聯劑、抗菌劑加入反應中之順序無關,皆包含在本實施例範圍。 In this embodiment, the cross-linking agent divinylbenzene is mixed with styrene. Joint reaction. 10 grams of styrene, about 0.5 grams of acrylic acid, 8.57 grams of antimicrobial DCOIT, 2 grams of divinylbenzene were added to the double neck bottle, followed by deionized water until the total solution weight was 100 grams. The double neck bottle was placed in an oil bath for reflux heating. After the solution began to boil, 0.13 g of potassium persulfate was further added and reacted for 2 hours. After the reaction is completed, the solution is centrifuged and the upper layer liquid is removed, and left to stand at room temperature to obtain a crosslinked hydrophobic core-coated antimicrobial microcapsule. The purpose of this embodiment is to add a crosslinking agent and a monomer to crosslink to polymerize the crosslinked polymer, so that it is included in the scope of the present embodiment regardless of the order in which the crosslinking agent and the antibacterial agent are added to the reaction.
先進行實施例1A或1B的實驗步驟,完成疏水核包覆抗菌劑微膠囊作為微膠囊核心結構,之後接續在反應溶液中再加入8克甲基丙烯酸甲酯、2克二乙烯苯與0.13克過硫酸鉀。反應1.5小時,可聚合形成一交聯親水殼包圍在疏水核外,反應結束後將溶液離心並除去上層液體,於室溫下靜置乾燥即可得一交聯親水殼/疏水核包覆抗菌劑微膠囊。本實施例之目的為外加入一親水性單體與交聯劑,包圍在原疏水核外,其均等實施方式皆包含在本實施例範圍。 The experimental procedure of Example 1A or 1B is first carried out to complete the hydrophobic core-coated antibacterial microcapsule as the core structure of the microcapsule, and then 8 g of methyl methacrylate, 2 g of divinylbenzene and 0.13 g are further added to the reaction solution. Potassium persulfate. After reacting for 1.5 hours, it can be polymerized to form a crosslinked hydrophilic shell surrounded by a hydrophobic core. After the reaction is finished, the solution is centrifuged and the upper layer liquid is removed, and left to stand at room temperature to obtain a crosslinked hydrophilic shell/hydrophobic core coated antibacterial. Microcapsules. The purpose of this embodiment is to add a hydrophilic monomer and a crosslinking agent to surround the original hydrophobic core, and the equal embodiments are included in the scope of the present embodiment.
先進行實施例2的實驗步驟,完成交聯疏水核包覆抗菌劑微膠囊作為微膠囊核心結構,之後接續在反應溶液中再加入8克甲基丙烯酸甲酯、2克二乙烯苯與0.13克過硫酸鉀。反應1.5小時,離心乾燥後可得一交聯親水殼/交聯疏 水核包覆抗菌劑微膠囊。 The experimental procedure of Example 2 was first carried out to complete the cross-linked hydrophobic core-coated antibacterial microcapsule as the core structure of the microcapsule, and then 8 g of methyl methacrylate, 2 g of divinylbenzene and 0.13 g were further added to the reaction solution. Potassium persulfate. After 1.5 hours of reaction, a cross-linked hydrophilic shell/crosslinking can be obtained after centrifugal drying. Water core coated antibacterial agent microcapsules.
於雙頸瓶內加入10克苯乙烯、約0.5克丙烯酸和8.57克抗菌劑DCOIT,之後加入去離子水,直到總溶液重量為100克。將雙頸瓶置入油浴鍋中進行迴流加熱。溶液開始沸騰後,再加入0.13克過硫酸鉀,進行自由基高分子聚合反應。反應10-30分鐘(疏水性單體高分子轉化率為20-80%),此時溶液中已預形成一疏水核,但溶液中仍存有未反應完之自由基。再加入8克甲基丙烯酸甲酯、2克二乙烯苯,反應1.5小時。後加入的甲基丙烯酸甲酯單體可與溶液中剩餘的部分苯乙烯單體,共聚合形成交聯殼。反應結束後將溶液離心並除去上層液體,於室溫下靜置乾燥即可得一共交聯殼/疏水核包覆抗菌劑微膠囊,而抗菌劑分散包覆在疏水核與共交聯殼中。 本實施例之目的為外加入一親水性單體、交聯劑與部分疏水性單體進行共交聯,而形成一共交聯殼,包圍在原疏水核外,故與抗菌劑加入反應中之順序無關;抗菌劑亦可與甲基丙烯酸甲酯單體共同加入,其屬均等實施方式,故皆包含在本實施例範圍。 10 grams of styrene, about 0.5 grams of acrylic acid, and 8.57 grams of the antimicrobial agent DCOIT were added to the double neck flask, followed by deionized water until the total solution weight was 100 grams. The double neck bottle was placed in an oil bath for reflux heating. After the solution began to boil, 0.13 g of potassium persulfate was further added to carry out a radical polymer polymerization reaction. The reaction is carried out for 10-30 minutes (hydrocarbon monomer conversion rate is 20-80%), at which time a hydrophobic core is pre-formed in the solution, but unreacted free radicals remain in the solution. Further, 8 g of methyl methacrylate and 2 g of divinylbenzene were added and reacted for 1.5 hours. The post-added methyl methacrylate monomer can be copolymerized with the remaining portion of the styrene monomer in the solution to form a crosslinked shell. After the reaction, the solution is centrifuged and the upper layer liquid is removed, and left to dry at room temperature to obtain a co-crosslinked shell/hydrophobic core-coated antibacterial microcapsule, and the antibacterial agent is dispersed and coated in the hydrophobic core and the co-crosslinked shell. . The purpose of this embodiment is to add a hydrophilic monomer, a crosslinking agent and a part of the hydrophobic monomer to co-crosslink to form a co-crosslinked shell, which is surrounded by the original hydrophobic core, so the order of reaction with the antibacterial agent is added. Irrelevant; the antibacterial agent may also be added together with the methyl methacrylate monomer, which is an equal embodiment and is therefore included in the scope of the present embodiment.
本實施例中,核心單體為苯乙烯,殼壁材料為苯乙烯、甲基丙烯酸甲酯與交聯劑二乙烯苯共聚合而成之共交聯殼。其中,苯乙烯與二乙烯苯容易進行共聚反應,因此進行共聚合時較易產生不均勻的共聚合物,如此便容易產生部分 低交聯密度的區域,適合作為包覆疏水性抗菌劑之核心,而甲基丙烯酸甲酯與苯乙烯、二乙烯苯皆可共聚合,作為微膠囊的殼壁材料。 In this embodiment, the core monomer is styrene, and the shell wall material is a co-crosslinked shell formed by copolymerization of styrene, methyl methacrylate and a cross-linking agent divinylbenzene. Among them, styrene and divinylbenzene are easily copolymerized, so that it is easy to produce a non-uniform copolymer during copolymerization, so that a part is easily generated. The region with low crosslink density is suitable as the core of the coated hydrophobic antibacterial agent, and methyl methacrylate can be copolymerized with styrene and divinylbenzene as the shell wall material of the microcapsule.
本實施例中,起始劑為過硫酸鉀,核心單體為苯乙烯。苯乙烯單體上的乙烯基(vinyl group)受到自由基攻擊,雙鍵打開而鍵結形成新的碳-碳單鍵,形成聚苯乙烯之核心。 在溶液中仍有自由基存在,苯乙烯單體高分子轉化率約20-80%時,再外加殼壁單體甲基丙烯酸甲酯;溶液中由苯乙烯乙烯基上的自由基,或由過硫酸鉀產生之自由基,會攻擊單體甲基丙烯酸甲酯上的乙烯基,雙鍵打開而鍵結形成新的碳-碳單鍵,可使甲基丙烯酸甲酯與苯乙烯形成共聚物(copolymer)。若再外加具二雙鍵之交聯劑二乙烯苯,溶液中苯乙烯乙烯基上的自由基,以及由過硫酸鉀產生之自由基或甲基丙烯酸甲酯乙烯基上的自由基,亦會攻擊交聯劑二乙烯苯上的二雙鏈,而使得共聚物高分子再形成一網狀高分子結構(network polymer)。 而本實施例所包覆之疏水性抗菌劑DCOIT,因其在水溶液中的疏水性質,會傾向於和同樣為疏水的高分子結合,故在整個微膠囊結構成形反應中,疏水性抗菌劑DCOIT會以溶解滲透方式,進入至微膠囊結構核心內,而之後再被甲基丙烯酸甲酯和二乙烯苯形成的網狀高分子結構所包覆。 In this embodiment, the initiator is potassium persulfate and the core monomer is styrene. The vinyl group on the styrene monomer is attacked by free radicals, and the double bond is opened to bond to form a new carbon-carbon single bond, forming the core of polystyrene. There is still free radicals in the solution. When the polymer conversion rate of styrene monomer is about 20-80%, the shell wall monomer methyl methacrylate is added; the free radical on the styrene vinyl group in the solution, or The free radical generated by potassium persulfate attacks the vinyl group on the monomer methyl methacrylate, and the double bond is opened to bond to form a new carbon-carbon single bond, which can form a copolymer of methyl methacrylate and styrene. (copolymer). If a double-bonded cross-linking agent divinylbenzene is added, the free radicals on the styrene vinyl group in the solution, as well as the free radicals generated by potassium persulfate or the free radicals on the methyl methacrylate vinyl group, The two-double chain on the cross-linking agent divinylbenzene is attacked, and the copolymer polymer is further formed into a network polymer. However, the hydrophobic antibacterial agent DCOIT coated in the present embodiment tends to be combined with the same hydrophobic polymer because of its hydrophobic property in an aqueous solution, so the hydrophobic antibacterial agent DCOIT is formed in the entire microcapsule structure forming reaction. It will enter the core of the microcapsule structure by means of dissolution and permeation, and then be coated with a network structure of methyl methacrylate and divinylbenzene.
於雙頸瓶內先加入10克甲基丙烯酸甲酯、8.57 克抗菌劑DCOIT,之後加入去離子水,直到總溶液重量為100克。將雙頸瓶置入油浴鍋中進行迴流加熱。溶液開始沸騰後,再加入0.13克過硫酸鉀,反應2小時。反應結束後將溶液離心並除去上層液體,於室溫下靜置乾燥即可得一親水核包覆抗菌劑微膠囊。 Add 10 grams of methyl methacrylate, 8.57 to the double neck bottle. The antibacterial agent DCOIT was added followed by deionized water until the total solution weight was 100 grams. The double neck bottle was placed in an oil bath for reflux heating. After the solution began to boil, 0.13 g of potassium persulfate was further added and reacted for 2 hours. After the reaction is completed, the solution is centrifuged and the supernatant liquid is removed, and the mixture is allowed to stand at room temperature to obtain a hydrophilic core-coated antimicrobial microcapsule.
先將10克甲基丙烯酸甲酯在水溶液中加熱沸騰,加入0.13克過硫酸鉀先進行自由基高分子聚合反應,形成一高分子親水核種(embryo)後,而後再加入抗菌劑DCOIT進行微膠囊包覆,也包含在本發明實施例範圍。 First, 10 g of methyl methacrylate is heated and boiled in an aqueous solution, and 0.13 g of potassium persulfate is added to carry out radical polymerization to form a polymer hydrophilic nuclear (embryo), and then an antibacterial agent DCOIT is added for microcapsules. Coating is also included in the scope of the embodiments of the present invention.
本實施例加入交聯劑二乙烯苯與甲基丙烯酸甲酯進行交聯反應。於雙頸瓶內先加入10克甲基丙烯酸甲酯8.57克抗菌劑DCOIT、2克二乙烯苯,之後加入去離子水,直到總溶液重量為100克。將雙頸瓶置入油浴鍋中進行迴流加熱。溶液開始沸騰後,再加入0.13克過硫酸鉀,反應2小時。 反應結束後將溶液離心並除去上層液體,於室溫下靜置乾燥即可得一交聯親水核包覆抗菌劑微膠囊。本實施例之目的在加入一交聯劑與單體進行交聯而聚合成交聯高分子,故與交聯劑、抗菌劑加入反應中之順序無關,皆包含在本實施例範圍。 In this embodiment, a crosslinking agent, divinylbenzene, and methyl methacrylate are added to carry out a crosslinking reaction. 10 g of methyl methacrylate 8.57 g of antibacterial agent DCOIT, 2 g of divinylbenzene were added to the double neck bottle, followed by deionized water until the total solution weight was 100 g. The double neck bottle was placed in an oil bath for reflux heating. After the solution began to boil, 0.13 g of potassium persulfate was further added and reacted for 2 hours. After the reaction is completed, the solution is centrifuged and the upper layer liquid is removed, and left to stand at room temperature to obtain a crosslinked hydrophilic core-coated antibacterial agent microcapsule. The purpose of this embodiment is to add a crosslinking agent and a monomer to crosslink to polymerize the crosslinked polymer, so that it is included in the scope of the present embodiment regardless of the order in which the crosslinking agent and the antibacterial agent are added to the reaction.
先進行實施例5A或5B的實驗步驟,完成親水 核包覆抗菌劑微膠囊作為微膠囊核心結構,之後接續在反應溶液中再加入8克甲基丙烯酸甲酯、2克二乙烯苯與0.13克過硫酸鉀。反應1.5小時,可聚合形成一交聯親水殼包圍在親水核外,反應結束後將溶液離心並除去上層液體,於室溫下靜置乾燥即可得一交聯親水殼/親水核包覆抗菌劑微膠囊。本實施例之目的為外加入一親水性單體與交聯劑,包圍在原親水核外,其均等實施方式皆包含在本實施例範圍。 The experimental procedure of Example 5A or 5B is first performed to complete the hydrophilicity. The core coated antibacterial microcapsules were used as the core structure of the microcapsules, and then 8 g of methyl methacrylate, 2 g of divinylbenzene and 0.13 g of potassium persulfate were further added to the reaction solution. After reacting for 1.5 hours, it can be polymerized to form a crosslinked hydrophilic shell surrounded by a hydrophilic core. After the reaction is finished, the solution is centrifuged and the upper layer liquid is removed, and the mixture is allowed to stand at room temperature to obtain a crosslinked hydrophilic shell/hydrophilic core coated antibacterial. Microcapsules. The purpose of this embodiment is to add a hydrophilic monomer and a crosslinking agent to surround the original hydrophilic core, and the equal embodiments are included in the scope of the present embodiment.
實施例7B:交聯親水殼/交聯親水核包覆抗菌劑微膠囊 Example 7B: Crosslinked hydrophilic shell/crosslinked hydrophilic core coated antibacterial agent microcapsule
先進行實施例6的實驗步驟,完成交聯親水核包覆抗菌劑微膠囊作為微膠囊核心結構,之後接續在反應溶液中再加入8克甲基丙烯酸甲酯、2克二乙烯苯與0.13克過硫酸鉀。反應1.5小時,可得一交聯親水殼/交聯親水核包覆抗菌劑微膠囊。 The experimental procedure of Example 6 was first carried out to complete the cross-linked hydrophilic core-coated antibacterial microcapsule as the core structure of the microcapsule, and then 8 g of methyl methacrylate, 2 g of divinylbenzene and 0.13 g were further added to the reaction solution. Potassium persulfate. After reacting for 1.5 hours, a crosslinked hydrophilic shell/crosslinked hydrophilic core coated antimicrobial microcapsule can be obtained.
於雙頸瓶內加入10克甲基丙烯酸甲酯和8.57克抗菌劑DCOIT,之後加入去離子水,直到總溶液重量為100克。 將雙頸瓶置入油浴鍋中進行迴流加熱。溶液開始沸騰後,再加入0.13克過硫酸鉀,進行自由基高分子聚合反應。反應10-30分鐘(親水性單體高分子轉化率為20-80%),此時溶液中已預形成一親水核,但溶液中仍存有未反應完之自由基。再加入8克甲基丙烯酸甲酯、2克二乙烯苯,反應1.5小時。後加入的甲基丙烯酸甲酯單體可與溶液中先加入剩餘的部分甲基丙烯 酸甲酯單體,共聚合形成親水共交聯殼。反應結束後將溶液離心並除去上層液體,於室溫下靜置乾燥即可得一共親水共交聯殼/親水核包覆抗菌劑微膠囊,而抗菌劑分散包覆在親水核與親水共交聯殼中。本實施例之目的為外加入一親水性單體、交聯劑與部分先加入之親水性單體進行共交聯,而形成一親水共交聯殼,包圍在原疏水核外,故與抗菌劑加入反應中之順序無關;抗菌劑亦可與後加入的甲基丙烯酸甲酯單體共同加入,其屬均等實施方式,故皆包含在本實施例範圍。 10 grams of methyl methacrylate and 8.57 grams of the antimicrobial agent DCOIT were added to the double neck flask, followed by deionized water until the total solution weight was 100 grams. The double neck bottle was placed in an oil bath for reflux heating. After the solution began to boil, 0.13 g of potassium persulfate was further added to carry out a radical polymer polymerization reaction. The reaction is carried out for 10-30 minutes (the hydrophilic monomer conversion rate is 20-80%), and a hydrophilic core is preliminarily formed in the solution, but unreacted free radicals remain in the solution. Further, 8 g of methyl methacrylate and 2 g of divinylbenzene were added and reacted for 1.5 hours. The post-added methyl methacrylate monomer can be added to the solution with the remaining part of methacrylic acid. The acid methyl ester monomer is copolymerized to form a hydrophilic co-crosslinked shell. After the reaction, the solution is centrifuged and the upper layer liquid is removed, and left to dry at room temperature to obtain a total hydrophilic cross-linked shell/hydrophilic core-coated antibacterial microcapsule, and the antibacterial agent is dispersed and coated on the hydrophilic core and the hydrophilic co-intersection. In the shell. The purpose of this embodiment is to add a hydrophilic monomer, a crosslinking agent and a part of the hydrophilic monomer added first to co-crosslink to form a hydrophilic co-crosslinked shell, which is surrounded by the original hydrophobic core, so the antibacterial agent The order of addition to the reaction is irrelevant; the antibacterial agent may also be added together with the methyl methacrylate monomer added later, which is an equal embodiment and is therefore included in the scope of the present embodiment.
請參閱第四圖,為本發明實施例含抗菌劑微膠囊熱重分析圖。如圖所示,本發明實施例4之共交聯殼/疏水核包覆抗菌劑微膠囊,其抗菌劑DCOIT包覆量為30wt%(250℃前熱重損失),而高分子含量為70wt%(250℃-600℃熱重損失),證實已製備包覆高含量之抗菌劑微膠囊結構。 Please refer to the fourth figure, which is a thermogravimetric analysis diagram of an antibacterial agent microcapsule according to an embodiment of the present invention. As shown in the figure, the co-crosslinked shell/hydrophobic core coated antibacterial agent microcapsule of the embodiment 4 of the invention has an antibacterial agent DCOIT coating amount of 30 wt% (heat loss before 250 ° C), and a polymer content of 70 wt. % (250 ° C - 600 ° C thermogravimetric loss), confirmed that a high content of antibacterial agent microcapsule structure has been prepared.
本實施例進行含抗菌劑微膠囊之釋放測試實驗。將實施例1、3A、4含抗菌劑微膠囊樣品以5wt%比例浸放在有機溶劑甲苯中,於浸放時間一天後(微膠囊浸放時間一天)將有機溶劑取出,而後再補上相同體積之有機溶劑,再浸放二天(微膠囊浸放時間三天);將有機溶劑取出,取定量體積的浸放微膠囊有機溶劑進行熱烈解氣相層析質譜(PyGC/MS)分析,結果顯示在表一。實施例1無親水殼再包覆在疏水核外,疏水 抗菌劑(DCOIT)會較快地釋放出,而實施例3A、4則因其外圍另有一交聯親水殼所保護,可減緩疏水抗菌劑DCOIT的釋放速度和釋放量。本發明之含抗菌劑微膠囊結構,可透過疏水核、親水殼等結構調變,可達到調控所包覆物釋放控制之目的。 In this embodiment, a release test experiment of an antibacterial agent microcapsule was carried out. The microcapsule samples containing the antibacterial agent of Examples 1, 3A and 4 were immersed in an organic solvent toluene at a ratio of 5 wt%, and the organic solvent was taken out one day after the immersion time (one day of microcapsule immersion time), and then the same was added. Volume organic solvent, and then immersed for two days (microcapsule immersion time for three days); take out the organic solvent, take a quantitative volume of the microcapsule organic solvent for pyrolysis gas chromatography mass spectrometry (PyGC/MS) analysis, the results show In Table 1. Example 1 without a hydrophilic shell and then coated outside the hydrophobic core, hydrophobic The antibacterial agent (DCOIT) will be released faster, while Examples 3A and 4 are protected by a cross-linked hydrophilic shell on the periphery, which slows the release rate and release of the hydrophobic antibacterial agent DCOIT. The microcapsule structure containing the antibacterial agent of the invention can be modulated through a structure such as a hydrophobic core or a hydrophilic shell, and can achieve the purpose of regulating the release control of the coated object.
本實施例在將本發明中的含抗菌劑微膠囊混入漆料使用,使其可應用作為防生物汙損之防汙漆料使用。以5wt%比例微膠囊添加量與商售漆料混合,並依照漆料各劑型的配比以及施作方式進行微膠囊添加混摻;若微膠囊與使用漆料有相容性、分散性不佳情況,則可適時調整稀釋劑用量或是採用三滾筒等物理方式,使微膠囊可均勻地分散在漆料中。 In the present embodiment, the microcapsule containing the antibacterial agent of the present invention is used in a lacquer, so that it can be used as an antifouling paint for biofouling. The amount of microcapsules added in a ratio of 5 wt% is mixed with the commercial paint, and the microcapsules are mixed and blended according to the ratio of the dosage forms of the paints and the manner of application; if the microcapsules are compatible with the paint, the dispersion is not In the best case, the amount of the diluent can be adjusted in a timely manner or a physical mode such as a three-roller can be used to uniformly disperse the microcapsules in the paint.
使用方形塗膜器均勻在試片上進行含微膠囊漆料塗膜作業。塗膜完成後,放置室溫下,靜置7天,待完成乾燥,即可進行實驗。將乾燥的漆料塗膜從試片刮下,分別秤取10mg、1mg進行抗菌實驗,實驗菌株為Pseudoalteromonas sp. (sbt),採用實施例及實驗劑量對照樣品名稱如表二所示。本實驗採抑菌圈方式進行含微膠囊漆料之抗菌試驗,將含微膠囊漆料塗膜樣品放置於中間,因含微膠囊漆料塗膜樣品會緩慢釋放出包覆在其內的抗菌劑,故而形成一抑菌圈區域,抑菌圈區域越大,表示其抑菌效能越大。請參閱第五圖,為本發明實施例含抗菌劑微膠囊漆料塗膜之抑菌圈實驗照片。如圖所示,隨著含本發明微膠囊之漆料濃度的增加,其抑菌圈區域範圍愈大,證實本發明之含抗菌劑微膠囊可混入漆料中使用,作為防汙漆料之用途。 A microcapsule paint coating operation was uniformly performed on the test piece using a square coater. After the coating film is completed, it is allowed to stand at room temperature for 7 days, and after drying is completed, the experiment can be carried out. The dried paint coating film was scraped off from the test piece, and 10 mg and 1 mg were respectively weighed for antibacterial experiments. The experimental strain was Pseudoalteromonas sp. (sbt), using the examples and experimental dose control sample names are shown in Table 2. In this experiment, the antibacterial test of the microcapsule-containing paint was carried out by the method of inhibiting the bacteria circle, and the sample containing the microcapsule paint was placed in the middle, and the sample coated with the microcapsule paint slowly released the antibacterial coated therein. The agent forms a zone of inhibition zone, and the larger the zone of inhibition zone, the greater the bacteriostatic efficacy. Please refer to the fifth figure, which is an experimental photograph of the inhibition zone of the antibacterial agent microcapsule paint coating film according to an embodiment of the present invention. As shown in the figure, as the concentration of the paint containing the microcapsule of the present invention increases, the range of the zone of inhibition zone is larger, and it is confirmed that the microcapsule containing the antibacterial agent of the present invention can be mixed into the paint to be used as an antifouling paint. use.
以1%比例微膠囊添加量與商售漆料混合,並依照漆料各劑型的配比以及施作方式進行微膠囊添加混摻,之後將含微膠囊漆料以滾塗、刷塗或噴塗方式均於塗佈在不銹鋼基板上,放置室溫7天以上,直到塗層皆乾燥。將含微膠囊漆料塗膜的基板懸掛在高雄港海邊,海面下約1公尺距離處,進行為期1個月的海洋暴露實驗。 The microcapsule addition amount is mixed with the commercial paint at a ratio of 1%, and the microcapsules are added and mixed according to the ratio of the paint dosage forms and the application manner, and then the microcapsule paint is sprayed, brushed or sprayed. The method was applied to a stainless steel substrate and allowed to stand at room temperature for more than 7 days until the coating was dry. The substrate containing the microcapsule paint film was suspended at the seaside of Kaohsiung Harbor, about 1 meter below the sea surface, and subjected to a one-month marine exposure test.
1個月後取出基板,觀察含微膠囊漆料塗膜的基板,並與未添加微膠囊漆料塗膜的基板進行比對。其結果顯示,含微膠囊漆料塗膜的基板並無明顯綠色藻類附著於其上;而未添加微膠囊漆料塗膜的基板已有綠藻附著其上。顯示含微膠囊漆料塗膜,其防生物汙損效能至少達1個月以上。 After 1 month, the substrate was taken out, and the substrate containing the microcapsule paint coating film was observed and compared with the substrate to which the microcapsule paint coating film was not added. As a result, it was revealed that the substrate containing the microcapsule paint coating film did not have obvious green algae adhered thereto; and the substrate on which the microcapsule paint coating film was not added had green algae attached thereto. It shows a coating film containing microcapsule paint, which has anti-biofouling performance for at least 1 month.
本發明之一種可用於漆料使用之含抗菌劑微膠囊結構,採用單階段或多階段高分子聚合交聯,以達成高單位之抗菌劑包覆於微膠囊核內,可讓抗菌劑不至於大量地釋放於環境中,並進一步採用疏水性抗菌劑,可使抗菌劑不致因水溶液溶解而快速大量地釋放於環境之中。本發明之含抗菌劑微膠囊結構可實現漆料中抗菌劑之長時間、長效能的釋放,並具有防生物汙損之效能,具備經濟及節能效益,使其在未來的應用領域更加寬廣。 The microcapsule structure containing the antibacterial agent which can be used for the paint material adopts single-stage or multi-stage polymer polymerization cross-linking to achieve a high unit of antibacterial agent coated in the microcapsule core, so that the antibacterial agent can not be prevented The large amount of release into the environment, and further the use of hydrophobic antibacterial agents, allows the antibacterial agent to be released into the environment quickly and in large quantities due to dissolution of the aqueous solution. The microcapsule structure containing the antibacterial agent of the invention can realize the long-term and long-acting release of the antibacterial agent in the paint, and has the effect of preventing biofouling, and has economic and energy-saving benefits, so that it can be more widely applied in the future.
上述之實施例僅為例示性說明本發明之特點及功效,非用以限制本發明之實質技術內容的範圍。任何熟悉此技藝之人士均可在不違背發明之精神及範疇下,對上述實施例進行修飾與變化。因此,本發明之權利保護範圍,應如後述之申請專利範圍所列。 The above-described embodiments are merely illustrative of the features and effects of the present invention and are not intended to limit the scope of the technical scope of the present invention. Modifications and variations of the above-described embodiments can be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of protection of the present invention should be as set forth in the scope of the claims described below.
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