TWI408561B - Method for managing paper roll and paper roll management system - Google Patents
Method for managing paper roll and paper roll management system Download PDFInfo
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本發明是有關於紙捲之殘餘長度的管理,且特別是有關於一種紙捲管理方法及其紙捲管理系統。The present invention relates to the management of the residual length of a paper roll, and more particularly to a paper roll management method and a paper roll management system therefor.
瓦楞紙係目前廣泛應用的包裝材料之一,其通常為三層結構,包括上層面紙、下層面紙以及位於上層面紙與下層面紙之間的芯紙。瓦楞紙製作過程所使用的主要設備係複瓦機。複瓦機例如通常係由三台單瓦機組成,分別用於架設構成瓦楞紙之兩層面紙紙捲與芯紙紙捲,以將上層面紙、芯紙以及下層面紙黏合在一起生產瓦楞紙。Corrugated paper is one of the currently widely used packaging materials, which is usually a three-layer structure, including upper layer paper, lower layer paper, and core paper between the upper layer paper and the lower layer paper. The main equipment used in the corrugated paper making process is the tile machine. For example, a tile machine is usually composed of three single-watt machines for respectively erecting a two-layer paper roll and a core paper roll constituting a corrugated paper to bond the upper layer paper, the core paper and the lower layer paper together to produce corrugated paper.
目前,複瓦機所使用之紙捲上通常設有一維條碼標籤,用以記錄紙捲之記錄存檔資料,例如紙種、基重、紙幅、客戶代號、原紙編號、重量、包裝序列、排抄日期等資料。可是,紙捲之一維條碼標籤並無重新寫入之功能,紙捲在使用過後通常需要以人工方式記錄剩餘紙捲之資料(例如剩餘長度等),以人工方式記錄不僅費時費力,而且容易產生資料誤記或資料遺失等問題。由於剩餘紙捲之資料記錄的不及時或不準確,往往會導致實際紙捲庫存量難掌握。At present, the paper roll used by the tile machine usually has a one-dimensional bar code label for recording the record and archive data of the paper roll, such as paper type, basis weight, paper web, customer code, base paper number, weight, packaging sequence, and copying. Date and other information. However, one of the paper roll barcode labels does not have the function of rewriting. After the paper roll is used, it is usually necessary to manually record the data of the remaining paper roll (for example, the remaining length, etc.), and manual recording is not only time-consuming and laborious, but also easy. Problems such as data misrepresentation or loss of data. Due to the untimely or inaccurate data records of the remaining paper rolls, the actual paper roll inventory is often difficult to grasp.
此外,目前在瓦楞紙製作過程中,為了能方便快速生產,複瓦機所使用之紙捲在使用過後通常就直接下架回庫,實際並未重新記錄殘餘紙捲之剩餘長度,造成工作人員無法掌握各殘餘紙捲之剩餘長度。於下次使用同紙質之紙捲時,因無法確實掌握各殘餘紙捲之剩餘長度,為避免複瓦機進行瓦楞紙生產時接紙時產生斷紙之問題,工作人員通常會將使用新的未使用過紙捲或剩餘長度看起來較大的殘餘紙捲上架至複瓦機進行生產。因此,殘餘紙捲會過多堆放於倉庫中未加以及時使用,造成紙捲庫存量過大,從而導致生產成本增加。In addition, in the corrugated paper making process, in order to facilitate the rapid and rapid production, the paper roll used by the re-waxing machine is usually directly taken back to the warehouse after use, and the remaining length of the residual paper roll is not actually re-recorded, resulting in the staff being unable to Master the remaining length of each residual roll. When using the same paper roll for the next time, because the remaining length of each residual paper roll cannot be surely grasped, in order to avoid the problem of paper break when the paper is produced during corrugated production, the staff will usually use the new one. Residual paper rolls that have used paper rolls or that have a large remaining length appear on the shelf to the tile machine for production. As a result, the residual paper rolls are piled up too much in the warehouse and are not used in time, resulting in an excessive stock of paper rolls, which leads to an increase in production costs.
本發明的目的就是在提供一種紙捲管理方法,其係可確實掌握紙捲庫存及降低生產成本。SUMMARY OF THE INVENTION It is an object of the present invention to provide a paper roll management method which can reliably grasp paper roll inventory and reduce production costs.
本發明的再一目的是提供一種紙捲管理系統,其係可有效運用庫存之紙捲,並有助於生產流程。It is still another object of the present invention to provide a paper roll management system that effectively utilizes paper rolls in stock and contributes to the production process.
本發明提出一種紙捲管理方法,其包括以下步驟:提供一紙捲,紙捲設有一可讀寫電子標籤;讀取可讀寫電子標籤中之一第一資訊;判斷第一資訊與一預設生產製程是否匹配;以及若第一資訊與預設生產製程匹配時,則致能複瓦機,並以紙捲進行生產。The invention provides a paper roll management method, which comprises the steps of: providing a paper roll, the paper roll is provided with a readable and writable electronic tag; reading one of the first information in the readable and writable electronic tag; determining the first information and a pre-determination Whether the production process is matched; and if the first information matches the preset production process, the re-machine is enabled and produced by paper rolls.
在本發明的較佳實施例中,上述之紙捲管理方法更包括以下步驟:當該複瓦機被禁能時,將產生紙捲之一使用資訊;對使用資訊與第一資訊作一生產管理運算,並得到一第二資訊;以及將第二資訊寫入至可讀寫電子標籤。In a preferred embodiment of the present invention, the paper roll management method further includes the following steps: when the machine is disabled, a piece of paper roll usage information is generated; and the use information and the first information are produced. Manage operations and get a second message; and write the second message to a readable and writable electronic tag.
在本發明的較佳實施例中,上述之可讀寫電子標籤為一射頻識別標籤。In a preferred embodiment of the invention, the readable and writable electronic tag is a radio frequency identification tag.
在本發明的較佳實施例中,上述之第一資訊包括紙捲被用於生產前之一第一長度與一紙質。In a preferred embodiment of the invention, the first information includes a roll of paper that is used to produce a first length and a paper.
在本發明的較佳實施例中,上述之使用資訊包括紙捲被用於生產時之一使用長度。In a preferred embodiment of the invention, the above usage information includes the length of use of one of the rolls when the roll is used for production.
在本發明的較佳實施例中,上述之第二資訊包括紙捲之一第二長度,第二長度係為第一長度與使用長度之差值。In a preferred embodiment of the invention, the second information includes a second length of the paper roll, and the second length is the difference between the first length and the used length.
本發明另提出一種紙捲管理系統,其包括一紙捲、一讀寫裝置、一處理裝置以及一複瓦機。紙捲包括一可讀寫電子標籤,可讀寫電子標籤係儲存有一第一資訊。讀寫裝置與可讀寫電子標籤作通訊,用以讀取及輸出可讀寫電子標籤中之第一資訊。處理裝置與讀寫裝置作通訊,並接收第一資訊。處理裝置儲存有一預設生產製程,且在第一資訊與預設生產製程匹配時,輸出一生產訊號。複瓦機與處理裝置作通訊,並接收生產訊號以紙捲進行生產。The invention further provides a paper roll management system comprising a paper roll, a reading and writing device, a processing device and a wind turbine. The paper roll includes a readable and writable electronic tag, and the readable and writable electronic tag stores a first information. The read/write device communicates with the readable and writable electronic tag for reading and outputting the first information in the readable and writable electronic tag. The processing device communicates with the read/write device and receives the first information. The processing device stores a preset production process, and outputs a production signal when the first information matches the preset production process. The tile machine communicates with the processing device and receives the production signal to produce the paper roll.
在本發明的較佳實施例中,上述之複瓦機被禁能時,將產生及輸出紙捲之一使用資訊。In a preferred embodiment of the invention, when the above-described multiplexer is disabled, one of the paper rolls will be generated and outputted.
在本發明的較佳實施例中,上述之處理裝置係對使用資訊與第一資訊作一生產管理運算,並得到及輸出一第二資訊。In a preferred embodiment of the present invention, the processing device performs a production management operation on the usage information and the first information, and obtains and outputs a second information.
在本發明的較佳實施例中,上述之讀寫裝置係接收第二資訊,並將第二資訊寫入至可讀寫電子標籤。In a preferred embodiment of the invention, the reading and writing device receives the second information and writes the second information to the readable and writable electronic tag.
在本發明的較佳實施例中,上述之可讀寫電子標籤為一射頻識別標籤。In a preferred embodiment of the invention, the readable and writable electronic tag is a radio frequency identification tag.
在本發明的較佳實施例中,上述之第一資訊包括紙捲被用於生產前之一第一長度與一紙質。In a preferred embodiment of the invention, the first information includes a roll of paper that is used to produce a first length and a paper.
在本發明的較佳實施例中,上述之使用資訊包括紙捲被用於生產時之一使用長度。In a preferred embodiment of the invention, the above usage information includes the length of use of one of the rolls when the roll is used for production.
在本發明的較佳實施例中,上述之第二資訊包括紙捲之一第二長度,第二長度係為第一長度與使用長度之差值。In a preferred embodiment of the invention, the second information includes a second length of the paper roll, and the second length is the difference between the first length and the used length.
在本發明的較佳實施例中,上述之處理裝置為一電腦主機。In a preferred embodiment of the invention, the processing device is a computer host.
本發明之紙捲管理方法以及紙捲管理系統,使用設有可讀寫電子標籤之紙捲,因此,本發明之紙捲管理方法以及紙捲管理系統不僅可選擇適當之紙捲進行生產,而且有利於確實掌握紙捲庫存及降低生產成本。The paper roll management method and the paper roll management system of the present invention use a paper roll provided with a readable and writable electronic label. Therefore, the paper roll management method and the paper roll management system of the present invention can not only select an appropriate paper roll for production, but also Conducive to the mastery of paper roll inventory and reduce production costs.
為讓本發明之上述和其他目的、特徵和優點能更明顯易懂,下文特舉較佳實施例,並配合所附圖式,作詳細說明如下。The above and other objects, features and advantages of the present invention will become more <RTIgt;
圖1是本發明一實施例之紙捲管理系統之結構示意圖。紙捲管理系統100包括紙捲110、讀寫裝置120、處理裝置130以及複瓦機140。1 is a schematic structural view of a paper roll management system according to an embodiment of the present invention. The paper roll management system 100 includes a paper roll 110, a read/write device 120, a processing device 130, and a wind turbine 140.
根據瓦楞紙之製作過程,紙捲110可以例如是面紙紙捲與芯紙紙捲。紙捲110包括可讀寫電子標籤112、紙軸111與紙層113。可讀寫電子標籤112設置於紙捲110之紙軸111上,例如可設置於紙軸111之兩端的其中一端,以利倉管人員利用讀寫裝置120進行讀取與寫入。According to the manufacturing process of the corrugated paper, the paper roll 110 may be, for example, a roll paper roll and a core paper roll. The paper roll 110 includes a readable and writable electronic tag 112, a paper shaft 111, and a paper layer 113. The readable and writable electronic tag 112 is disposed on the paper shaft 111 of the paper roll 110. For example, it can be disposed at one end of the two ends of the paper shaft 111 for reading and writing by the warehouse personnel using the reading and writing device 120.
可讀寫電子標籤112被用於存儲紙捲110相關之第一資訊,此第一資訊至少包括紙質、紙幅、紙長與基重,而其他如編號、紙種、排抄日期、重量則可視實際運作之所需亦被儲存於可讀寫電子標籤112中。其中,第一資訊可以例如是紙捲製造商生產完成後所寫入、瓦楞紙製造商購入時所寫入或是瓦楞紙製造商於前次生產完成後所寫入。由於可讀寫電子標籤112之可寫入特性,紙捲110之相關資訊可以及時更新,並被寫入至可讀寫電子標籤112作儲存,以利倉管人員準確掌握紙捲110之資訊。The readable and writable electronic tag 112 is used to store the first information related to the paper roll 110. The first information includes at least the paper, the paper web, the paper length and the basis weight, and the others such as the number, the paper type, the date of the copy, and the weight are visible. The actual operational requirements are also stored in the readable and writable electronic tag 112. The first information may be written, for example, after the production of the paper roll manufacturer is completed, written by the corrugated paper manufacturer, or written by the corrugated paper manufacturer after the previous production is completed. Due to the writable nature of the readable and writable electronic tag 112, the information about the roll 110 can be updated in time and written to the readable and writable electronic tag 112 for storage so that the warehouse personnel can accurately grasp the information of the roll 110.
在本發明之較佳實施例中,可讀寫電子標籤112可以例如是無線射頻識別系統(Radio Frequency Identification,簡稱RFID)的標籤,而讀寫裝置120則例如是可產生磁場以讀取可讀寫電子標籤112中之資料的手持電子裝置。In a preferred embodiment of the present invention, the readable and writable electronic tag 112 can be, for example, a radio frequency identification (RFID) tag, and the read/write device 120 can generate a magnetic field for reading, for example. A handheld electronic device that writes data in the electronic tag 112.
讀寫裝置120與紙捲110之可讀寫電子標籤112及處理裝置作通訊,並讀取可讀寫電子標籤112中之第一資訊。讀寫裝置120於接收到第一資訊後,則將此第一資訊輸出至處理裝置130。其中,讀寫裝置120與處理裝置130間係可以例如是以無線或有線方式作通訊。而如熟習此項技藝者可以輕易知曉,讀寫裝置120與處理裝置130可以例如是同一個電子裝置,但均不以此為限。The read/write device 120 communicates with the readable and writable electronic tag 112 of the paper roll 110 and the processing device, and reads the first information in the readable and writable electronic tag 112. After receiving the first information, the reading and writing device 120 outputs the first information to the processing device 130. The read/write device 120 and the processing device 130 can communicate, for example, in a wireless or wired manner. As is well known to those skilled in the art, the reading and writing device 120 and the processing device 130 can be, for example, the same electronic device, but are not limited thereto.
處理裝置130可分別與複瓦機140以及讀寫裝置120作通訊。處理裝置130接收第一資訊,並與儲存於其中之預設生產製程作匹配。其中,預設生產製程為由複瓦機140所傳來,且為生產人員於複瓦機140所輸入。此預設生產製程包括紙質、紙種、紙幅與預設生產長度。當處理裝置130判斷得知第一資訊與預設生產製程匹配時,則輸出一確認訊號至複瓦機140;若不匹配時,則將不匹配的訊息傳送至複瓦機140,以對不匹配的訊息作紀錄。The processing device 130 can communicate with the wind turbine 140 and the read/write device 120, respectively. The processing device 130 receives the first information and matches the preset production process stored therein. The preset production process is transmitted by the tile machine 140 and is input by the production personnel at the tile machine 140. This preset production process includes paper, paper grade, paper web and preset production length. When the processing device 130 determines that the first information matches the preset production process, it outputs a confirmation signal to the re-machine 140; if not, the unmatched message is transmitted to the re-machine 140, to Matching messages are recorded.
另外,處理裝置130於判斷得知第一資訊與預設生產製程匹配時亦產生一生產訊號,並將此生產訊號傳送至複瓦機140。複瓦機140則根據此生產訊號發出訊號告知生產人員可進行準備生產。待紙捲110被裝設於複瓦機140上後,則複瓦機140即被致能,並以紙捲110進行生產。In addition, the processing device 130 generates a production signal when it is determined that the first information matches the preset production process, and transmits the production signal to the wind turbine 140. The tile machine 140 signals the production personnel to prepare for production based on the production signal. After the paper roll 110 is mounted on the winder 140, the winder 140 is enabled and produced by the paper roll 110.
在本實施例中,複瓦機140執行完預設生產流程後,則在被禁能後產生紙捲的一使用資訊。複瓦機140係將此使用資訊傳送至處理裝置130。處理裝置130根據此使用資訊與第一資訊作一生產管理運算,並得到第二資訊。接著,處理裝置130輸出此第二資訊至讀寫裝置120,而讀寫裝置120即將此第二資訊寫入可讀寫電子標籤112。其中,寫入可讀寫電子標籤112之方式可以例如是以第二資訊覆寫第一資訊或是將第一資訊刪除並儲存第二資訊,但均不以此為限。In this embodiment, after the preset tile production process is completed, the tile machine 140 generates a usage information of the paper roll after being disabled. The tiler 140 transmits this usage information to the processing device 130. The processing device 130 performs a production management operation on the first information according to the usage information, and obtains the second information. Next, the processing device 130 outputs the second information to the read/write device 120, and the read/write device 120 writes the second information to the readable and writable electronic tag 112. The method of writing the readable and writable electronic tag 112 may be, for example, overwriting the first information with the second information or deleting the first information and storing the second information, but not limited thereto.
在本發明之較佳實施例中,使用資訊包括紙捲110在生產過程中所用去之一使用長度。生產管理運算係為以第一長度減去使用長度,並得到一差值(亦即第二長度),而第二資訊則為包括此差值的第二資訊。In a preferred embodiment of the invention, the usage information includes the length of the paper roll 110 used in the production process. The production management operation is to subtract the length of use from the first length and obtain a difference (ie, the second length), and the second information is the second information including the difference.
在本發明之較佳實施例中,處理裝置130與複瓦機140間係可以例如是以無線或有線方式作通訊。In a preferred embodiment of the invention, the processing device 130 and the tiler 140 can communicate, for example, in a wireless or wired manner.
圖2是本發明一實施例之紙捲管理方法之流程圖。請一併參閱圖1與圖2,本實施例之紙捲管理方法適用於紙捲管理系統100。在本實施例中,倉管人員係為利用讀寫裝置120於多數個紙捲110中尋找適於此次生產的紙捲110(步驟S202)。因此,倉管人員利用讀寫裝置120發出磁場對紙捲110上之可讀寫電子標籤112進行讀取,並取得第一資訊(步驟S204)。2 is a flow chart of a paper roll management method according to an embodiment of the present invention. Referring to FIG. 1 and FIG. 2 together, the paper roll management method of this embodiment is applied to the paper roll management system 100. In the present embodiment, the warehouse manager uses the reading and writing device 120 to find a paper roll 110 suitable for the current production in a plurality of paper rolls 110 (step S202). Therefore, the warehouse manager uses the read/write device 120 to emit a magnetic field to read the readable and writable electronic tag 112 on the paper roll 110, and obtains the first information (step S204).
其次,讀寫裝置120則透過有線或無線方式將第一資訊輸出至處理裝置130,處理裝置130則根據第一資訊,並與儲存於其中之預設生產製程作匹配。其中,預設生產製程為由複瓦機140所傳來,且為生產人員於複瓦機140所輸入。處理裝置130首先判斷紙捲110之第一資訊與預設生產製程是否相符(步驟S206)。其中,處理裝置130係包括判斷第一資訊中之紙質及第一長度(目前紙捲110的長度)是否與預設生產紙質相符。Next, the reading and writing device 120 outputs the first information to the processing device 130 by wire or wirelessly, and the processing device 130 matches the preset production process stored therein according to the first information. The preset production process is transmitted by the tile machine 140 and is input by the production personnel at the tile machine 140. The processing device 130 first determines whether the first information of the paper roll 110 matches the preset production process (step S206). The processing device 130 includes determining whether the paper quality in the first information and the first length (the length of the current paper roll 110) match the preset production paper quality.
若處理裝置130判斷得知紙捲110之第一資訊與預設生產製程不相符時,則輸出將不匹配的訊息傳送至複瓦機140,以對不匹配的訊息作紀錄(步驟S208)。If the processing device 130 determines that the first information of the paper roll 110 does not match the preset production process, the output transmits a mismatched message to the wind turbine 140 to record the unmatched message (step S208).
若處理裝置130判斷得知第一資訊與預設生產製程相符時,則輸出一確認訊號至複瓦機140,以告知倉管人員此紙捲110可用於此次生產。因此,倉管人員可將此紙捲110裝設於複瓦機140上(步驟S210)。If the processing device 130 determines that the first information matches the preset production process, it outputs a confirmation signal to the re-machine 140 to inform the warehouse personnel that the paper roll 110 is available for the production. Therefore, the warehouse staff can mount the paper roll 110 on the winder 140 (step S210).
在至少一紙捲110被裝設於複瓦機140上之後,則複瓦機140將被致能,並開始進行生產(步驟S212)。在複瓦機140生產完成或生產過程被禁能時,則複瓦機140將產生一使用資訊,並將此使用資訊傳送至處理裝置130(步驟S214)。接著,處理裝置130對使用資訊與第一資訊作生產管理運算(步驟S216)。其中,此生產管理運算係為以第一長度減去使用長度,以得到一差值(亦即第二長度),而第二資訊則包括此差值。然後,處理裝置130將此第二資訊傳送至讀寫裝置120,並由讀寫裝置120對可讀寫電子標籤112進行寫入(步驟S218)。After at least one of the paper rolls 110 is mounted on the winder 140, the winder 140 will be enabled and production will begin (step S212). When the production of the tile machine 140 is completed or the production process is disabled, the tile machine 140 will generate a usage information and transmit the usage information to the processing device 130 (step S214). Next, the processing device 130 performs a production management operation on the usage information and the first information (step S216). Wherein, the production management operation is to subtract the use length from the first length to obtain a difference (ie, the second length), and the second information includes the difference. Then, the processing device 130 transmits the second information to the read/write device 120, and the read/write device 120 writes the readable and writable electronic tag 112 (step S218).
綜上所述,在本發明之紙捲管理方法以及紙捲管理系統,使用設有可讀寫電子標籤之紙捲。因此,本發明之紙捲管理方法以及紙捲管理系統不僅可選擇適當之紙捲進行瓦楞紙生產,而且有利於確實掌握紙捲庫存及降低生產成本。As described above, in the paper roll management method and the paper roll management system of the present invention, a paper roll having a readable and writable electronic label is used. Therefore, the paper roll management method and the paper roll management system of the present invention can not only select an appropriate paper roll for corrugated paper production, but also help to grasp the paper roll inventory and reduce the production cost.
雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。While the present invention has been described in its preferred embodiments, the present invention is not intended to limit the invention, and the present invention may be modified and modified without departing from the spirit and scope of the invention. The scope of protection is subject to the definition of the scope of the patent application.
100...紙捲管理系統100. . . Paper roll management system
110...紙捲110. . . Paper roll
111...卷軸111. . . reel
112...可讀寫電子標籤112. . . Readable electronic tag
120...讀寫裝置120. . . Read and write device
130...處理裝置130. . . Processing device
140...複瓦機140. . . Compound tile machine
S202~S218...各個步驟流程S202~S218. . . Step process
圖1繪示為本發明一實施例之紙捲管理系統之結構示意圖。FIG. 1 is a schematic structural diagram of a paper roll management system according to an embodiment of the present invention.
圖2繪示為本發明另一實施例之紙捲管理方法之流程圖。2 is a flow chart of a paper roll management method according to another embodiment of the present invention.
S202~S218...各個步驟流程S202~S218. . . Step process
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW262502B (en) * | 1993-03-24 | 1995-11-11 | Sk Engineering Kk | |
TW338076B (en) * | 1996-03-11 | 1998-08-11 | Aikawa Tetsueo Kk | Papermaking screen |
US7276137B2 (en) * | 2003-08-13 | 2007-10-02 | Heimbach Gmbh & Co. | Textile product having an integrated sensor for measuring pressure and temperature |
TWI313313B (en) * | 2002-12-31 | 2009-08-11 | Albany Int Corp | A papermaker's or industrial fabric and a method for manufacturing the same |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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TW262502B (en) * | 1993-03-24 | 1995-11-11 | Sk Engineering Kk | |
TW338076B (en) * | 1996-03-11 | 1998-08-11 | Aikawa Tetsueo Kk | Papermaking screen |
TWI313313B (en) * | 2002-12-31 | 2009-08-11 | Albany Int Corp | A papermaker's or industrial fabric and a method for manufacturing the same |
US7276137B2 (en) * | 2003-08-13 | 2007-10-02 | Heimbach Gmbh & Co. | Textile product having an integrated sensor for measuring pressure and temperature |
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