TW583078B - Fireproof material and its manufacturing method - Google Patents

Abstract

The present invention related to a fireproof material and its manufacturing method, which comprising material pick-up process, feed-in process, cutting process, molding process and drying process. The present invention fireproof material, which uses polyester filament as substrate and the hiatus of exterior substrate and inner fiber completely are infilled with mineral filler, has several advantages such as high structure strength, heat-insulating and sound-insulating.

Description

583078 _Case No. 90115061_ Revised Year of the Month __ V. Description of the invention (1) The present invention relates to a fire-resistant sheet and a method for manufacturing the same, especially a fire-resistant sheet with sound insulation, heat insulation, high strength and non-toxicity. And its manufacturing methods. According to the general decoration or indoor compartment, the angle wood is used to fix the frame to form the frame, and then the wooden boards are pasted with nail guns or glue on both sides to form the compartment. Or use a metal light steel frame to complete the frame structure according to the previous steps, and then cover the surface with the combination of fireproof panels in the workshop, so as to achieve the effectiveness of the fireproof compartment. However, the aforementioned current application materials including wooden plates, fire-proof plates and metal plates do have the following deficiencies that need to be improved: 1. Wooden plates: The ecological problems such as soil and water conservation will inevitably be damaged by the use of materials, and the high price is a major disadvantage of their cost; If it is replaced by the current synthetic board, it also has the same shortcomings as flammability, moth-eaten, and moisture-corrosion. 2. Fire-proof boards: There are two types of fire-resistant materials: soft and hard. Soft fire-resistant materials (such as asbestos) must be equipped with external plywood, which increases the relative cost and inconvenience of construction. Hard fire-resistant materials (such as gypsum board) are hard and fragile. Therefore, the construction is only suitable for lock assembly, and it must be complicated and inconvenient to cooperate with many assembly parts, which is not conducive to industrial use. 3. Metal plate: the surface is easy to be oxidized, and the paint dissolved with organic solvents must be used, which affects environmental protection; it must be additionally filled with interlayer materials (such as foam materials, glass fibers) to be soundproof

Page 6 583078 _Case No. 90115061_ Year Month Revision __ V. Description of the invention (2) The effects still cannot improve the inconveniences and high costs of construction. For this reason, the inventors have obtained a design concept that is extremely feasible and can solve the above problems after several analysis and research. It is based on polyester filaments, and the outer and inner fiber gaps are completely filled with cement. After drying, it can be made into fire-resistant sheet with high structural strength, good toughness, sound insulation and heat insulation. Especially, it can be shaped at the same time during manufacturing to provide convenience for construction and assembly. Therefore, the main object of the present invention is to provide a fireproof plate with high structural strength, good toughness, sound insulation and heat insulation, and a manufacturing method thereof. Another object of the present invention is to provide a fire-proof plate and a manufacturing method thereof which can be appropriately shaped at the same time during manufacture and provide convenience in construction and assembly. In order to achieve the above object, the present invention is realized as follows: A fire-resistant plate has a laminated structure including at least one layer, and is characterized in that the fire-resistant plate is made of polyester yarn as a substrate, The internal fiber gap is completely filled with mineral filling material 'constituting its southern structural strength' and has the effect of sound insulation and heat insulation. Among them, the mineral filling material system is composed of 40% cement, 5% soil powder and 5% adhesive and 50% water uniformly mixed. In addition, the fire-resistant panel has folds extending at the edges to provide construction and assembly. The manufacturing method of the aforementioned fire-resistant sheet according to the present invention includes the following steps: The reclaiming step is made of polyester silk material of a fabric structure and is hardened.

Page 7 583078 _Case No. 90115061 _ year and month amended __ V. Description of the invention (3) Substrate; Feeding step, completely leaching the mineral filling material outside and inside the fiber gap of the aforementioned substrate, and partially drying it ; Cutting step, cut the length and shape into the required plate structure; setting step, put the aforementioned plate structure into the mold and pressurize the mold for a period of time to form a fixed shape; drying step, after demolding Completely dried to make fire-resistant panels. In order for your reviewing committee to understand the purpose, features and effects of the present invention, the following specific embodiments are used in conjunction with the accompanying drawings to make a detailed description of the present invention, as described later: Please refer to FIG. 1 and FIG. 2 is a schematic diagram of a plate structure formation of the present invention and an embodiment of the plate structure of the present invention. As shown in the figure: The fire-resistant sheet 1 according to the present invention has a laminated structure including at least one layer. The fire-resistant sheet 1 is mainly made of polyester yarn as the base material 1 1, and the outer and inner fibers of the base material 1 1 The gap is completely filled with the mineral filling material 1 2, which constitutes its high structural strength and has the effects of sound insulation and heat insulation. Among them, the proportion of the polyester silk substrate 11 and the mineral filling material 12 is preferably one to one or close to one to one. The mineral filling material 12 includes 40% cement and 5% soil. Flour and 5% of agar powder are mixed with 50% water evenly. Among them, the fireproof board 1 of the present invention can be used in a single layer or sandwiched in multiple layers. When a single layer is used, it must be provided with folds 1 3 at the edges (of course, it is made in one piece at the same time when manufacturing), and the folds 13 can provide construction and assembly. When it is used in multiple layers, it can be composed of a flat surface, an outer fireproof board 1 and a fireproof board 1 with folds 1 and 3.

Page 8 583078 _Case No. 90115061_ Year Month Amendment __ V. Description of the invention (4) Body structure (laminated and pressed into one body during manufacture). In addition, the surface of the fire-resistant plate 1 can be coated with paint or other landscaping paint, and can also be printed on the surface, or embossed or embossed on the surface. As mentioned above, the fire-resistant sheet 1 has the same texture, whether it is a flat surface or a fold 1 3, so it has an excellent combination effect, and it is based on the fiber silk material 1 1, which can strengthen the toughness of its structure. . The internal fiber gap and the outside are evenly filled with cement-based mineral fillers 1 2, so the surface texture is almost the same as that of general cement walls. Not only is the structural strength stable and reliable, and it is non-toxic and harmless. It has both heat insulation and sound insulation effects. And it is easy to operate in the same nature as ordinary paint or wallpaper, which can provide excellent usability 'and effectively overcome the disadvantages of the aforementioned conventional compartment materials. Please refer to FIG. 3, which is a manufacturing flowchart of the present invention. As shown in the figure: The aforementioned manufacturing method of the fire-resistant sheet 1 of the present invention includes the following steps: Retrieving step A, selecting a polyester silk material; Processing step B, processing the polyester silk material into a cloth structure; hardening step C, Form a piece of polyester filament material at a temperature of 200 ° C to form a base material by rolling heat treatment to make the structure compact and achieve a hardening effect. In the feeding step D, the fiber gaps outside and inside the base material are completely Mineral filling material mixed with 40% cement, 5% soil powder, and 5% seaweed powder-based adhesive and 50% water uniform sentence;

Page 9 583078 Case No. 90115061 _η Revision V. Description of the invention (5) Drying step Ε

Lamination step F

For dry step G

Cutting step Η setting step I

Demoulding step J Drying step K Trimming step L Clean the bottom surface of the oven according to the above requirements. It can be stacked on the lower part of the above-mentioned lower part through cutting and cut into the aforementioned mold for hours. , So that the surface layer is partially dried (about 50% dry), and the first layer of sheet material is maintained; and the table j of the processing machine is maintained. At least the second layer of sheet material is made (according to the third, The fourth layer, etc.), and sequentially align the top layer of the plate; All laminated plates are dried in an oven at 200 ° C, so that the local cutting mechanism of the mineral filling material on the surface of the plate will The plate structure required for sizing and shaping of the plate; the interlayer of the multi-layer plate structure is preset with partitions and pressurized town molds for one day (about twenty-four to form a fixed shape of the fireproof plate; in the oven, 2 Completely bake the board at 0 0 ° C to completely dry it to make a fireproof board. The edges of the fireproof board are trimmed to be flat (the surface processing step M of the trimmed burr can be coated with paint or other beautifying paint on the surface. Surface printing pattern Or a surface subjected to processing or fire relief Embossing by fireproof plate material made of the manufacturing process, based mainly in a single layer structure, i.e., the flow lines to automation equipment made of a plurality of layers of independence

Page 10 583078 _Case No. 90115061 _ Month and Day __ V. Description of the invention (6) Sheet 1. If multiple layers are combined into one sheet as required, the drying step E can be omitted at the beginning of making the second layer sheet, and the sandwich separator in the setting step I can be performed after the town mold setting and subsequent processing steps. , Will make the previously prefabricated multi-layer board tightly integrated into a fireproof board. Of course, according to the surface design of the mold, the fireproof board 1 with folds 13 can be easily made, which meets the requirements for making single-layer or multi-layer fire-proof boards. From the above, it can be known that the fireproof sheet and the manufacturing method of the present invention can surely provide a fireproof sheet with sound insulation, heat insulation, high strength and non-toxicity, and indeed improve the shortcomings of conventional separator materials. It is more suitable for use in decoration or indoor compartments, and has already been industrially applicable, novel and progressive. However, the above is only one preferred embodiment of the present invention, and is not used to limit the scope of the creative implementation. That is to say, all equivalent changes and modifications made in accordance with the scope of patent application of the present invention are covered by the scope of patent of the present invention.

Page 11 583078 Case No. 90115061 Amendment Brief Description of Drawings Figure 1 is a schematic diagram of the structure formation of the sheet of the present invention. Fig. 2 is a diagram of an embodiment of a plate structure of the present invention. Fig. 3 is a manufacturing flow chart of the present invention. Brief description of drawing number 2 A C E G I K Μ •• Fire-resistant sheet • Mineral filling material • • Reclaiming step • • Hardening step • • Drying step • • Drying step • • Setting step • • Drying step Surface processing step

B D F H J L • • • Base material • • • Flanging • Processing steps • Feeding steps • Laminating steps • Cutting steps • Demolding steps • Trimming steps

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Claims (1)

58 # 号 90115061 A_η refers to the amendment, 'Chinese ^ patent fe® 1 · A fire-resistant sheet, which is a laminated structure containing at least one layer, is characterized in that the fire-resistant sheet is based on polyester filament and is based on The outer and inner fiber gaps of the material are completely filled with mineral filling material, which constitutes its southern structural strength and has the effect of sound insulation and heat insulation. 2 · The fire-resistant sheet as described in item 1 of the scope of patent application, wherein the mineral filling material comprises 40% cement, 5% soil powder, and 5% adhesive combined with 50% water and mixed uniformly. By. 3. The fire-resistant sheet according to item 2 of the scope of patent application, wherein the adhesive is seaweed powder. 4 · The fire-resistant sheet according to item 1 of the scope of patent application, which has hems at the edge extension, can provide construction and assembly. 5 · A method for manufacturing a fire-resistant sheet material, which includes the following steps: a reclaiming step, which takes a polyester filament material of a fabric structure, and is hardened into a base material; a feeding step, a cutting step, a setting step, and a drying step as described above The outer and inner fiber gaps of the substrate are completely covered with mineral filling material and partially dried; cut to length and shape into the required plate structure; the aforementioned plate structure is placed in a mold and pressurized for a period of time to form Fixed shape; after demolding, it is completely dried to make fire-resistant plate. 6 · The manufacturing method of fire-resistant sheet according to item 5 of the scope of the patent application, wherein the mineral filling material comprises 40% cement, 5% soil powder and 5% adhesive with 50% water uniformity. Sentence Mixer. 7 · The manufacturing method of fire-resistant sheet according to item 6 of the scope of patent application, which P.13 583078 _Case No. 90115061_ Year Month Amendment_ VI. In the scope of patent application, the adhesive is for agar powder. 8 · The method for manufacturing a fire-resistant sheet according to item 5 of the scope of patent application, wherein the drying step is performed in an oven at a temperature of 200 ° C. 9 · The manufacturing method of fire-resistant sheet material as described in item 5 of the scope of the patent application, wherein the local drying after the feeding step is performed in the oven at 200 ° C to make the appearance of the substrate Partially dried mineral filler. · 10 · The method for manufacturing a fire-resistant sheet according to item 5 of the scope of patent application, wherein the sizing step is maintained for one day. 1 1 · The method for manufacturing a fire-resistant sheet as described in item 5 of the scope of patent application, wherein trimming and surface processing steps can be sequentially added. 1 2 · The method for manufacturing a fire-resistant sheet as described in item 11 of the scope of patent application, wherein the surface processing step is a surface coating painter. 1 3 · The method for manufacturing a fireproof board as described in item 11 of the scope of patent application, wherein the surface processing step is a pattern printed on the surface layer. 14 · The method for manufacturing a fire-resistant sheet according to item 11 of the scope of patent application, wherein the surface processing step is a surface relief. 1 5 · A method for manufacturing a fire-resistant sheet material, which includes the following steps: a reclaiming step, which takes a polyester silk material of a fabric structure, and is hardened to form a substrate; a feeding step, which includes fibers outside and inside the aforementioned substrate The gap is completely covered with the mineral filling material, and it is partially dried to form the first layer of the bottom plate. In the lamination step, at least the second layer of plate is made according to the foregoing steps, and sequentially Page 14 583078 _Case No. 90115061 _ year and month amend __ Sixth, the scope of patent application is aligned and stacked on the first layer of board, and all the boards are locally dried at the same time; The cutting step, the aforementioned laminated board Cut the length and shape into the required plate structure. In the setting step, dividers are preset in the interlayers of the multi-layer plate structure, and placed in the mold to pressurize the mold for a period of time. In the drying step, it is completely dried after being demolded to make a fire-resistant plate. 16 · The method for manufacturing a fire-resistant sheet according to item 15 of the scope of patent application, wherein the mineral filling material comprises 40% cement, 5% soil powder, and 5% adhesive. Water is evenly mixed. 17 · The method for manufacturing a fire-resistant sheet according to item 16 of the scope of patent application, wherein the adhesive is a vegetable powder. 18 · The method for manufacturing a fire-resistant sheet according to item 15 of the scope of patent application, wherein the drying step is performed in an oven at a temperature of 200 ° C. 19 · The manufacturing method of fire-resistant sheet according to item 15 of the scope of patent application, wherein the local drying which is simultaneously shaped after the feeding step and the laminating step is performed in an oven at a temperature of 200 ° C. , Make the surface of the mineral filling material dry locally. 20 · The method for manufacturing a fire-resistant sheet according to item 15 of the scope of patent application, wherein the sizing step is maintained for one day. 2 1 · The manufacturing method of fire-resistant sheet material as described in item 15 of the scope of patent application, wherein trimming and surface processing steps can be added in order. P.15 583078 _Case No. 90115061 _ Year and Month Amendment_ 'VI. Application for Patent Scope 2 2 · The manufacturing method of fire-resistant sheet material as described in Item 21 of Patent Application Scope, wherein the surface processing step is surface coating Painter. 2 3 · The method for manufacturing a fire-resistant sheet material as described in item 21 of the scope of patent application, wherein the surface processing step is a pattern printed on the surface layer. 2 4 · The method for manufacturing a fire-resistant sheet according to item 21 of the scope of patent application, wherein the surface processing step is a surface relief. 2 5 · The manufacturing method of fire-resistant sheet according to item 5 or item 15 of the scope of patent application, wherein the hardening treatment in the reclaiming step is achieved by rolling heat treatment at a temperature of 200 ° C. Page 16