TW201932370A - Method for controlling thickness of bag body of bag blaster properly and the device of the same - Google Patents
Method for controlling thickness of bag body of bag blaster properly and the device of the same Download PDFInfo
- Publication number
- TW201932370A TW201932370A TW107103322A TW107103322A TW201932370A TW 201932370 A TW201932370 A TW 201932370A TW 107103322 A TW107103322 A TW 107103322A TW 107103322 A TW107103322 A TW 107103322A TW 201932370 A TW201932370 A TW 201932370A
- Authority
- TW
- Taiwan
- Prior art keywords
- temperature
- film
- thickness
- bag
- film material
- Prior art date
Links
Landscapes
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Description
本發明係有關於一種吹袋機袋體厚度均衡控制方法與其裝置,尤指一種控制吹袋機所吹製出之袋體厚度能均衡相同的控制方法及裝置技術為其應用發明者。The invention relates to a method for controlling the thickness balance of a bag body of a bag blowing machine and a device thereof, in particular to a control method and device technology for controlling the thickness of the bag body blown out by the bag blowing machine to be the same.
按,吹袋機是一種製造塑膠袋的機器,一般塑膠袋之押出吹製,是以吹袋機加以製成,而吹袋機的組成結構包括押出機、模頭、引取機及捲取機,其吹袋製造是將塑膠原料由押出機之入料部置入增壓、熱溶後,再由押出機之模頭將溶化為液狀之塑膠原料向上導出,而可以藉由模頭(心)上方所設置的風環送風將其冷卻形成薄膜,再由機架上方所設置的弓取機拉升,使液狀塑膠原料能不斷的冷凝且向上成型為塑膠膜管,之後再經由滾輪組導引,而可以捲取機加以捲收。Press, the bag blowing machine is a machine for manufacturing plastic bags. Generally, the plastic bags are blown and blown, and are made by a bag blowing machine. The composition of the bag blowing machine includes an extruder, a die, a picker and a coiler. The blow bag manufacturing is to put the plastic raw material into the pressurizing and hot-dissolving part of the extruding machine, and then the plastic material which is melted into liquid form by the die of the extruding machine is led upward, and can be guided by the die ( The wind ring provided above the heart) cools it to form a film, which is then pulled up by the bowing machine provided above the frame, so that the liquid plastic material can be continuously condensed and formed into a plastic film tube, and then through the roller group. Guided, but can be reeled by the coiler.
但由以往吹袋的製造卻可發現,塑膠原料由模頭(心)押出時,經常會因為零件加工精確度不佳,或者安裝後矯正不易等等的因素,造成出料的不均勻,當由模頭(心)押出的原料產生不均勻的現象時,會在吹袋上出現膜厚不均的區域,由此可知,吹袋機之模頭裝置將會影響一吹袋機所製造出塑膠袋之品質,特別的經過模心裝置所進行塑料之出料穩定度,控制著由吹袋機所成型之塑膠袋的厚薄度。However, it can be found from the manufacture of blown bags in the past that when the plastic material is pushed out from the die (heart), it is often caused by uneven processing accuracy of the parts, or it is difficult to correct after installation, etc., resulting in uneven discharge. When the material extruded from the die (heart) is uneven, a region of uneven film thickness appears on the blow bag, and it is understood that the die device of the bag blower will affect the manufacture of a bag blower. The quality of the plastic bag, especially the stability of the plastic output by the die-center device, controls the thickness of the plastic bag formed by the bag blowing machine.
因此,在業界中即有研發如台灣專利公告第571919號『使吹袋均勻捲收之吹袋機的調整機構』、公告第 M513113號『吹袋機之模心裝置』,或公告第M419672號『可調節塑料流量之多層吹袋機模頭構造』,包括:一模頭:內部相間隔設有二塑料流道,該模頭設有二注料口分別與各塑料流道連通;一注料管:一端分別延伸一第一歧管及一第二歧管,且該第一歧管及該第二歧管分別連通各注料口,該第一歧管及該第二歧管分別設有一流量控制閥。Therefore, in the industry, there are research and development such as Taiwan Patent Publication No. 571919 "Adjustment Mechanism for Blowing Bags for Evenly Winding Blowing Bags", Announcement No. M513113 "Molding Device for Blowing Machines", or Announcement No. M419672 "Multi-layer bag blowing machine die structure with adjustable plastic flow" includes: a die: two plastic flow channels are arranged at intervals, and the die is provided with two injection ports respectively communicating with the plastic flow channels; a first manifold and a second manifold are respectively connected to one end, and the first manifold and the second manifold are respectively connected to the injection ports, and the first manifold and the second manifold are respectively provided There is a flow control valve.
然而,塑膠袋厚薄之關鍵主要在於調整吹袋機模頭成型模件與模頭模蓋及模頭模套之間的間隙,該間隙影響該塑膠袋之厚薄,因此,必須針對該間隙之寬窄進行調整而非著墨於模心流道的設計;一般於該吹袋機模頭模蓋下部沿徑向設複數相間之螺孔,各螺孔分別設有一螺桿,當該螺桿朝向該吹袋機模頭模蓋軸心施力時,該螺桿第一端之端面活動性抵於該模套,進而調整由該吹袋機模頭成型模件與該吹袋機模頭模套之間隙,但由於此種調整間隙的方法為於開機啟動前即已調整完畢,但因在吹袋過程會有某些因素導致間隙大小與流量不均的現象,故導致不良率提高,所以於目視檢測塑膠袋之厚薄不一時,即須停機再度調整,導致製作過程的品質不穩定與調整煩雜的缺失。However, the key to the thickness of the plastic bag is mainly to adjust the gap between the die-forming module of the blow molding machine and the die cover and the die sleeve, which affects the thickness of the plastic bag, and therefore must be narrow and narrow for the gap. Adjusting instead of inking the design of the mold flow channel; generally, a plurality of screw holes are arranged in the radial direction in the lower part of the die cover of the bag blowing machine, and each screw hole is respectively provided with a screw, and the screw is oriented toward the bag blowing machine When the axial end of the die cap is applied, the end surface of the first end of the screw is movable against the die sleeve, thereby adjusting the gap between the die forming module of the bag blowing machine and the die sleeve of the bag blowing machine, but Since the method of adjusting the gap is adjusted before the start-up, but the gap size and the flow rate are uneven due to some factors in the blowing process, the defect rate is increased, so the plastic bag is visually inspected. When the thickness is different, it is necessary to stop the adjustment again, resulting in unstable quality and complicated adjustment of the production process.
今,發明人秉持多年該相關行業之豐富設計開發及實際製作經驗,特提供一種吹袋機袋體厚度均衡控制方法與其裝置,以期達到更佳實用價值性者。Today, the inventor has long been rich in design and development and practical production experience of the relevant industry, and provides a method and device for controlling the thickness of the bag body of the bagging machine, in order to achieve better practical value.
本發明之主要目的在於提供一種吹袋機袋體厚度均衡控制方法與其裝置,尤其是指一種控制吹袋機所吹製出之袋體厚度能均衡相同的控制方法及裝置技術為其目的。The main object of the present invention is to provide a method and device for controlling the thickness of the bag body of the bag blowing machine, in particular to a control method and device technology for controlling the thickness of the bag blown by the bag blowing machine to be equalized.
本發明吹袋機袋體厚度均衡控制方法與其裝置主要目的與功效,係由以下其一具體技術手段所達成:The main purpose and function of the method for controlling the thickness of the bag body of the bag blowing machine of the present invention are achieved by one of the following specific technical means:
其主要於吹袋機成型袋體之模頭上方的冷卻風環處設置一風力輔助單元,所述風力輔助單元能對應送風並藉風流吹佛控制膜厚,再於所述風力輔助單元上設有一個或一個以上的溫度檢測器,且所述溫度檢測器能對應所述風力輔助單元的每一出風口進行溫度檢測,利用溫度感應袋體上每一出風口處的膜料溫度,再集結眾多溫度數據來判斷膜料厚度,並依據厚度分析而能得知膜料厚度的異樣點,以能自動調整異樣點之出風口的出風量;藉此,以擷取多點膜料溫度進行分析評估並自動調整出風量,使其袋體膜料厚度一致,達到提升吹袋產品良率的功效者。The wind assisting unit is disposed at a cooling air ring above the die of the bag forming body of the bag blowing machine, and the wind assisting unit can control the film thickness corresponding to the air blowing and the wind flow, and then set on the wind assisting unit. There is one or more temperature detectors, and the temperature detector can perform temperature detection corresponding to each air outlet of the wind power auxiliary unit, and then use the temperature of the film at each air outlet on the temperature sensing bag body to assemble A large number of temperature data is used to judge the thickness of the film, and according to the thickness analysis, the abnormal spot of the film thickness can be known, so that the air volume of the air outlet of the abnormal spot can be automatically adjusted; thereby, the temperature of the multi-point film is analyzed. Evaluate and automatically adjust the air volume to make the thickness of the bag film uniform, which can improve the yield of the blow bag product.
本發明吹袋機袋體厚度均衡控制方法與其裝置主要目的與功效,係由以下其二具體技術手段所達成:The main purpose and efficacy of the method for controlling the thickness of the bag body of the bag blowing machine of the present invention are achieved by the following two specific technical means:
其主要於吹袋機成型袋體之模頭上方設有送風的冷卻風環,並藉風流吹佛冷卻膜料,再於膜料進行冷卻的路徑上設有一個或一個以上的溫度檢測器,且所述溫度檢測器能對應所述模頭出料處進行定點溫度檢測,利用溫度感應袋體上每一定點的膜料溫度,再集結眾多溫度數據來判斷膜料厚度,並依據厚度分析而能得知膜料厚度的異樣點,以能自動調整異樣點之出料間隙;藉此,以擷取多點膜料溫度進行分析評估並自動調整出料量,使其袋體膜料厚度一致,達到提升吹袋產品良率的功效者。The utility model is mainly provided with a cooling air ring for blowing air above the die of the bag forming body of the bag blowing machine, and blowing the cooling film material by the air flow, and one or more temperature detectors are arranged on the path for cooling the film material. And the temperature detector can perform fixed-point temperature detection corresponding to the die discharge point, and use the temperature of the film material at a certain point on the temperature sensing bag body, and then collect a plurality of temperature data to determine the film material thickness, and according to the thickness analysis. The difference of the thickness of the film material can be known, so that the discharge gap of the abnormal sample can be automatically adjusted; thereby, the multi-point film temperature is taken for analysis and evaluation, and the discharge amount is automatically adjusted to make the thickness of the bag film uniform. To achieve the effect of improving the yield of blown bag products.
本發明吹袋機袋體厚度均衡控制方法與其裝置的較佳實施例,其中當設置一個溫度檢測器時,所述溫度檢測器連結一驅動裝置,所述驅動裝置用以帶動所述溫度檢測器對應膜料呈圓周軌道旋轉而定點檢測膜料溫度;進一步所述溫度檢測器設置在一分度盤上,且所述驅動裝置設置於所述分度盤,並用以帶動所述溫度檢測器於所述分度盤上呈圓周軌道旋轉。A preferred embodiment of the method for controlling the thickness of the bag body of the bag blowing machine of the present invention, wherein when the temperature detector is disposed, the temperature detector is coupled to a driving device, and the driving device is configured to drive the temperature detector Correspondingly, the film material is rotated in a circular orbit to detect the temperature of the film at a fixed point; further, the temperature detector is disposed on an indexing plate, and the driving device is disposed on the indexing plate, and is configured to drive the temperature detector The indexing disk rotates in a circular orbit.
本發明吹袋機袋體厚度均衡控制方法與其裝置的較佳實施例,其中所述溫度檢測器對應感測膜料溫度之檢測入射點相對該膜料呈一傾斜角度X,以能檢測該膜料環形區域每一定點溫度,且此傾斜角度X為以不穿透入射點對應端膜料為範圍。A preferred embodiment of the bag thickness balancing control method of the bag blowing machine of the present invention, wherein the temperature detector corresponds to the sensing film temperature, and the incident point is inclined at an angle X with respect to the film material to detect the film. The temperature of the annular region is constant at a certain point, and the inclination angle X is in a range that does not penetrate the corresponding film at the incident point.
本發明吹袋機袋體厚度均衡控制方法與其裝置的較佳實施例,其中進一步包含一控制分析單元,所述控制分析單元分別對應連結所述溫度檢測器及所述風力輔助單元(或所述模頭),所述控制分析單元接收溫度檢測器所感測之多數個膜料定點溫度數據,並用以將該些定點溫度數據整合分析並獲得膜料厚度及其異樣點,所述控制分析單元能依據異樣點分析,而調整控制對應該異樣點處之出風(料)量者。A preferred embodiment of the method for controlling the thickness of the bag body of the bag blowing machine of the present invention, further comprising a control analyzing unit, wherein the control analyzing unit respectively connects the temperature detector and the wind assisting unit (or the a control unit, which receives a plurality of film fixed point temperature data sensed by the temperature detector, and integrates the fixed point temperature data to obtain a film thickness and a different point thereof, and the control analysis unit can According to the analysis of the abnormal point, the adjustment control corresponds to the amount of the wind (material) at the same point.
本發明吹袋機袋體厚度均衡控制方法與其裝置的較佳實施例,其中所述溫度檢測器為採用紅外線感測器、熱像儀其一。A preferred embodiment of the bag thickness balancing control method of the bag blowing machine of the present invention and the device thereof, wherein the temperature detector is one of an infrared sensor and a thermal imager.
為令本發明所運用之技術內容、發明目的及其達成之功效有更完整且清楚的揭露,茲於下詳細說明之,並請一併參閱所揭之圖式及圖號:For a more complete and clear disclosure of the technical content, the purpose of the invention and the effects thereof achieved by the present invention, it is explained in detail below, and please refer to the drawings and drawings:
首先,欲達到本發明可均衡控制膜厚的方法,係有下列二種,且此二種方法能分別對應不同裝置來達成所需功效,以下說明之。First, in order to achieve the method for controlling the film thickness in the present invention, there are two methods, and the two methods can respectively achieve different functions corresponding to different devices, which are described below.
請參閱第一~四圖所示,為本發明之吹袋機袋體厚度均衡控制方法一,其主要於原料經模頭成型袋體後,經送風初步冷卻膜料,並於膜料未完全冷卻時再施以多定點吹膜,利用風流吹膜控制膜厚,同時再針對吹膜後的膜料施以多定點溫度檢測,且溫度檢測之入射點相對該膜料呈一傾斜角度X,以能檢測該膜料環形區域每一吹膜的定點溫度,將每一定點溫度數據匯集分析,經溫度判別該膜料的厚度,進而得知該膜料厚度的異樣點,並經控制而調整對應異樣點處之吹膜出風量大小,以將均衡控制膜料厚度。Please refer to the first to fourth figures, which are the first method for controlling the thickness of the bag body of the bag blowing machine of the present invention, which is mainly used for forming the bag body through the die, and initially cooling the film material by air supply, and the film material is not completely completed. When cooling, a multi-point blown film is applied, and the film thickness is controlled by the air blown film, and at the same time, the multi-point temperature detection is performed on the film material after the blown film, and the incident point of the temperature detection is inclined at an angle X with respect to the film material. In order to detect the fixed temperature of each blown film in the annular region of the film, the temperature data of each certain point is collected and analyzed, and the thickness of the film is determined by temperature, and then the abnormal spot of the film thickness is known and adjusted by control. Corresponding to the amount of blown air at the different points to control the thickness of the film.
而主要於吹袋機(1)內部設有一模頭(11)對應成型袋體,並於所述模頭(11)上方周邊設有一冷卻風環(12),經由所述冷卻風環(12)送風進行袋體膜料(2)冷卻,其中於所述吹袋機(1)的膜料(2)經由此裝置來對應監控所述膜料(2)厚度,其裝置包含有:The main body of the bag blowing machine (1) is provided with a die (11) corresponding to the forming bag body, and a cooling air ring (12) is arranged around the periphery of the die (11), via the cooling air ring (12). The air is supplied to the bag material (2) for cooling, wherein the film material (2) of the bag blowing machine (1) is correspondingly monitored for thickness of the film material (2) via the device, and the device comprises:
一風力輔助單元(3),係架設於所述冷卻風環(12)上方,所述風力輔助單元(3)環設有多數個出風口(31),所述出風口(31)對應膜料送風,並藉風流吹佛控制膜料(2)厚度;a wind power assisting unit (3) is disposed above the cooling air ring (12), and the wind assisting unit (3) is provided with a plurality of air outlets (31), and the air outlets (31) correspond to the film material Supply air, and use the wind to blow the Buddha to control the film material (2) thickness;
一溫度檢測模組(4),為由一溫度檢測器(41)或多數個溫度檢測器(41)所構成,且對應設置於所述風力輔助單元(3)吹膜的路徑上並用來檢測膜料(2)溫度,且所述溫度檢測器(41)對應所述風力輔助單元(3)的每一出風口(31)而定點檢測膜料溫度,且所述溫度檢測模組(4)對應感測膜料(2)溫度之檢測入射點相對該膜料(2)呈一傾斜角度X;A temperature detecting module (4) is composed of a temperature detector (41) or a plurality of temperature detectors (41), and is correspondingly disposed on the path of the blown film of the wind assisting unit (3) and used for detecting Membrane (2) temperature, and the temperature detector (41) detects the film temperature at a fixed point corresponding to each air outlet (31) of the wind power auxiliary unit (3), and the temperature detecting module (4) Corresponding to the sensing film material (2) temperature detection incident point is inclined at an angle X with respect to the film material (2);
一控制分析單元(5),係分別對應連結所述溫度檢測模組(4)及所述風力輔助單元(3),所述控制分析單元(5)接收所述溫度檢測模組(4)所感測之多數個膜料(2)定點溫度數據,並用以將定點溫度數據整合分析並獲得膜料(2)厚度及其異樣點,所述控制分析單元(5)能依據異樣點分析,而調整控制對應該異樣點處之出風口(31)的出風量者。a control analysis unit (5) correspondingly connecting the temperature detecting module (4) and the wind power assisting unit (3), wherein the control analyzing unit (5) receives the sense of the temperature detecting module (4) Measuring a plurality of film materials (2) fixed point temperature data, and used to integrate the fixed point temperature data to obtain the film material (2) thickness and its abnormal points, the control analysis unit (5) can be adjusted according to the abnormal point analysis Control the amount of air that corresponds to the air outlet (31) at a different point.
當於實際執行時,請參閱第一~四圖所示,係利用下列方法步驟來達成,首先,將原料經由吹袋機(1)之入料部增壓、熱溶後,再由所述模頭(11)將溶化為液狀之原料向上導出,藉由所述模頭(11)上方所設置的所述冷卻風環(12)送風將其經所述模頭(11)成型之袋體膜料(2)進行冷卻動作;袋體膜料(2)吹塑過程,所述冷卻風環(12)對應袋體膜料(2)送風,而所述冷卻風環(12)以送風機產生的壓力空氣為冷卻介質,對膜料(即口模到冷凝線之間)進行冷卻,當冷卻空氣通過所述冷卻風環(12)以一定角度和速度,吹向從所述模頭(11)擠出的膜料(2)時,高溫的膜料(2)與冷卻空氣相接觸,膜料(2)上大量的熱量傳遞給空氣並被帶走,從而使膜料(2)得到冷卻。而在此流程後的膜料(2)溫度已經下降許多,但並未完全冷卻,此時的膜料(2)依然具有延展性,當通過所述風力輔助單元(3)各出風口(31)的風流吹佛而能延展膜料(2)厚度,因此所述風力輔助單元(3)風量大小能控制膜料(2)厚度;接著,所述溫度檢測模組(4)的設置數量係具有下列實施狀態,說明如下:When it is actually executed, please refer to the first to fourth figures, which are achieved by the following method steps. First, the raw material is pressurized and hot-dissolved through the feeding portion of the bag blowing machine (1), and then The die (11) discharges the material melted into a liquid shape, and the bag is formed by the die (11) by blowing the cooling air ring (12) provided above the die (11). The film material (2) performs a cooling operation; the bag film material (2) blows the process, the cooling air ring (12) supplies air to the bag film material (2), and the cooling air ring (12) is provided with a blower. The generated pressurized air is a cooling medium, and the film material (ie, between the die and the condensation line) is cooled, and when the cooling air passes through the cooling air ring (12) at a certain angle and speed, it is blown from the die ( 11) When the film material (2) is extruded, the high temperature film material (2) is in contact with the cooling air, and a large amount of heat on the film material (2) is transferred to the air and taken away, so that the film material (2) is obtained. cool down. However, the temperature of the film material (2) after this process has dropped a lot, but it has not been completely cooled. At this time, the film material (2) is still malleable when passing through the air outlets of the wind power assisting unit (3) (31). The wind flow of the wind can spread the thickness of the film (2), so the wind assisting unit (3) can control the thickness of the film (2); then, the number of the temperature detecting module (4) is set. Has the following implementation status, as explained below:
實施例一,請參閱第一~四圖所示,當所述溫度檢測模組(4)中設置一溫度檢測器(41)時,係對應設置於所述風力輔助單元(3)之後,並讓所述溫度檢測器(41)對應環形膜料(2)呈圓周軌道旋轉並用以檢測膜料(2)溫度;進一步所述溫度檢測器(41)[能採用紅外線感測器、熱像儀…等]呈圓周軌道旋轉的方式能由連結一驅動裝置(43)來達成,其所述驅動裝置(43)用以帶動所述溫度檢測器(41)呈圓周軌道旋轉,或將所述溫度檢測器(41)設置在一分度盤(42)上,且所述驅動裝置(43)[如步進馬達…等]設置於所述分度盤(42),並用以帶動所述溫度檢測器(41)呈圓周軌道旋轉;而且,所述溫度檢測器(41)所組裝的位置角度控制在感測膜料(2)溫度之檢測入射點相對該膜料(2)呈一傾斜角度X[此傾斜角度X可往上或往下傾斜設置],且此傾斜角度X為以不穿透入射點對應端膜料(2)為範圍;然而,傾斜角度X的設計主要讓溫度檢測器(41)的檢測光束所打出的入射點僅通過欲檢測端的膜料(2),能準確檢測該點的膜料(2)溫度,而不會有水平擺設時,檢測光束直線打出穿透環形膜料(2)兩對應端點,造成溫度檢測不準確的問題。接續,當所述溫度檢測器(41)對應所述風力輔助單元(3)的每一出風口(31)而定點轉動並檢測膜料(2)溫度時,讓所述溫度檢測器(41)隨多定點環形區域進行溫度檢測,以能檢測該膜料(2)環形區域每一定點溫度,而此處膜料(2)溫度如同上述並未完全冷卻,當所測得膜料(2)溫度低時表示厚度薄[厚度薄冷卻速度快、溫度低],若膜料溫度高時表示厚度厚[厚度厚冷卻速度慢、溫度高]。In the first embodiment, as shown in the first to fourth figures, when a temperature detector (41) is disposed in the temperature detecting module (4), it is disposed corresponding to the wind assisting unit (3), and Let the temperature detector (41) rotate in a circular orbit corresponding to the annular film material (2) and use it to detect the temperature of the film material (2); further the temperature detector (41) [can use an infrared sensor, a thermal imager The manner of rotating in a circular orbit can be achieved by connecting a driving device (43) for driving the temperature detector (41) to rotate in a circular orbit, or to rotate the temperature The detector (41) is disposed on an indexing plate (42), and the driving device (43) [such as a stepping motor, etc.] is disposed on the indexing plate (42) and used to drive the temperature detection The device (41) rotates in a circular orbit; moreover, the position angle of the temperature detector (41) is controlled to be at an inclination angle of the detection incident point of the sensing film material (2) with respect to the film material (2). X [this tilt angle X can be tilted up or down], and the tilt angle X is in the range of not penetrating the corresponding end point film (2); however, the tilt angle X is designed mainly for the temperature detector (41) The incident point of the detection beam is only passed through the film (2) of the end to be detected, and the temperature of the film (2) at that point can be accurately detected, and when there is no horizontal arrangement, the detection beam is linearly penetrated through the ring. The film material (2) corresponds to the two end points, causing inaccurate temperature detection. Continuing, when the temperature detector (41) is fixedly rotated corresponding to each air outlet (31) of the wind power assisting unit (3) and detecting the temperature of the film material (2), let the temperature detector (41) The temperature is detected with a plurality of fixed-point annular regions to detect the temperature of the annular region of the film material (2), and the temperature of the film material (2) is not completely cooled as described above, when the film material is measured (2) When the temperature is low, the thickness is thin [thickness, thin cooling rate, low temperature], and if the film temperature is high, the thickness is thick [thickness is thick, cooling rate is slow, and temperature is high].
之後,讓所述溫度檢測器(41)將每一定點溫度數據傳送至所述控制分析單元(5),利用所述控制分析單元(5)匯集多數個溫度檢測器(41)的溫度數據並加以分析,於分析過程經溫度判別成型該膜料(2)的厚度與各點數據相對關係,而可得知該膜料(2)厚度的異樣點,即某點[或數點]溫度平均過高表示該處膜料(2)過厚,或是某點[或數點]溫度平均過低表示該處膜料(2)太薄,此些位置均會造成膜厚不均的問題;而所述控制分析單元(5)能藉由分析資料進一步產生出溫度變化圖表,可供產製者作為參考或調整依據,也能由所述控制分析單元(5)連結控制所述風力輔助單元(3)的出風口(31)調整出風量大小。Thereafter, the temperature detector (41) transmits the temperature data per certain point to the control analysis unit (5), and the temperature data of the plurality of temperature detectors (41) is collected by the control analysis unit (5) and After analysis, in the analysis process, the thickness of the film material (2) is determined by temperature to be related to each point data, and the abnormal point of the thickness of the film material (2), that is, the temperature average of a certain point [or number] is known. Too high indicates that the film (2) is too thick, or the average temperature of a point [or a few points] is too low, indicating that the film (2) is too thin, and these positions may cause uneven film thickness; The control analysis unit (5) can further generate a temperature change chart by analyzing the data, which can be used as a reference or adjustment basis by the manufacturer, and can also be connected and controlled by the control analysis unit (5). (3) The air outlet (31) adjusts the air volume.
實施例二,請參閱第五~七圖所示,當所述溫度檢測模組(4)設置有多數個溫度檢測器(41)時,其係於所述風力輔助單元(3)後方位置或在所述風力輔助單元(3)上面[吹膜的路徑上],且對應每一出風口(31)的位置設置一溫度檢測器(41),於此,所述溫度檢測器(41)進一步能採用紅外線感測器、熱像儀,且各溫度檢測器(41)之入射點相對該膜料(2)呈一傾斜角度X,所述傾斜角度X的設計主要讓各溫度檢測器(41)的檢測光束所打出的入射點僅通過欲檢測端的膜料(2),能準確檢測該點的膜料(2)溫度,而不會有水平擺設時,檢測光束直線打出穿透環形膜料兩對應端點,造成溫度檢測不準確的問題。接續,讓所述溫度檢測器(41)的排列對應袋體膜料(2)形成多定點環形區域的溫度檢測,以能檢測該膜料(2)環形區域每一定點溫度,而此處膜料(2)溫度如同上述並為完全冷卻,當所測得膜料(2)溫度低時表示厚度薄[厚度薄冷卻速度快、溫度低],若膜料溫度高時表示厚度厚[厚度厚冷卻速度慢、溫度高]。In the second embodiment, as shown in the fifth to seventh embodiments, when the temperature detecting module (4) is provided with a plurality of temperature detectors (41), it is located at a position behind the wind assisting unit (3) or a temperature detector (41) is disposed on the wind assisting unit (3) [on the path of blowing the film], and corresponding to the position of each air outlet (31), wherein the temperature detector (41) further The infrared sensor and the thermal imager can be used, and the incident point of each temperature detector (41) is inclined at an angle X with respect to the film material (2), and the design of the tilt angle X mainly allows each temperature detector (41). The incident point of the detection beam is only passed through the film (2) of the end to be detected, and the temperature of the film (2) at that point can be accurately detected. When there is no horizontal arrangement, the detection beam straightly penetrates the annular film. Two corresponding endpoints cause problems with inaccurate temperature detection. Continuing, letting the arrangement of the temperature detectors (41) correspond to the film material (2) forming a temperature detection of a plurality of fixed-point annular regions, so as to be able to detect the temperature of the annular region of the film material (2) at a certain point, where the film The temperature of the material (2) is the same as above and is completely cooled. When the measured temperature of the film material (2) is low, the thickness is thin [thickness, thin cooling rate, low temperature], and if the film temperature is high, the thickness is thick [thickness is thick] Slow cooling rate and high temperature].
之後,讓所述溫度檢測器(41)將每一定點溫度數據傳送至所述控制分析單元(5),利用所述控制分析單元(5)匯集多數個溫度檢測器(41)的溫度數據並加以分析,於分析過程經溫度判別該膜料(2)的厚度與各點數據相對關係,而可得知該膜料(2)厚度的異樣點,即某點[或數點]溫度平均過高表示該處膜料(2)過厚,或是某點[或數點]溫度平均過低表示該處膜料(2)太薄,此些位置均會造成膜厚不均的問題;而所述控制分析單元(5)能藉由分析資料進一步產生出溫度變化圖表,可供產製者作為參考或調整依據,也能由所述控制分析單元(5)連結自動控制所述風力輔助單元(3)調整。Thereafter, the temperature detector (41) transmits the temperature data per certain point to the control analysis unit (5), and the temperature data of the plurality of temperature detectors (41) is collected by the control analysis unit (5) and After analysis, the thickness of the film material (2) is determined by temperature in the analysis process, and the relative relationship between the thickness of each film material (2) is known, and the temperature of the film material (2) is known to be abnormal, that is, the temperature of a certain point [or a few points] is averaged. High means that the film (2) is too thick, or the average temperature of a point [or several points] is too low, indicating that the film (2) is too thin, and these positions will cause uneven film thickness; The control analysis unit (5) can further generate a temperature change chart by analyzing the data, which can be used as a reference or adjustment basis by the manufacturer, and can also automatically control the wind auxiliary unit by the control analysis unit (5). (3) Adjustment.
接著,於自動調整時,主要經由所述控制分析單元(5)連結控制所述風力輔助單元(3),讓所述控制分析單元(5)依據異樣點處的出風口(31)進行調整出風量大小;藉此,以擷取多點膜料(2)溫度進行分析評估並自動調整出風量,使其袋體膜料(2)厚度一致,達到提升吹袋產品良率的功效者。Then, in the automatic adjustment, the wind power assisting unit (3) is connected and controlled mainly via the control analyzing unit (5), and the control analyzing unit (5) is adjusted according to the air outlet (31) at the different point. The amount of air volume; thereby, the multi-point film material (2) temperature is analyzed and evaluated, and the air volume is automatically adjusted, so that the thickness of the bag film material (2) is uniform, and the effect of improving the yield of the blow bag product is achieved.
請參閱第八~九圖所示,為本發明之吹袋機袋體厚度均衡控制方法二,其主要於原料經模頭成型袋體後,經送風冷卻膜料,且於膜料未完全冷卻時,對袋體膜料施以多定點環形區域的溫度檢測,且溫度檢測之入射點相對該膜料呈一傾斜角度X,以能檢測該膜料環形區域每一定點溫度,將每一定點溫度數據匯集分析,經溫度判別該膜料的厚度,進而得知該膜料厚度的異樣點,並經控制而調整對應異樣點處之模頭的出料間隙。Please refer to the eighth to ninth drawings, which are the second method for controlling the thickness of the bag body of the bag blowing machine of the present invention, which is mainly characterized in that after the raw material is formed into a bag body by the die, the film material is cooled by air supply, and the film material is not completely cooled. At the time, the bag film material is subjected to temperature detection of a plurality of fixed-point annular regions, and the incident point of the temperature detection is inclined at an angle X with respect to the film material, so as to be able to detect the temperature of each ring point of the film material ring, and each fixed point The temperature data is collected and analyzed, and the thickness of the film is discriminated by the temperature, and the abnormal spot of the film thickness is further known, and the discharge gap of the die corresponding to the different spot is adjusted by control.
而其吹袋機的結構設置大致上相同,其因此實施狀態為對應檢測所述模頭(11)端所吹出的膜料(2)溫度與調整模頭(11)出料間隙,故未設有風力輔助單元(3);係將所述溫度檢測模組(4)對應架設於所述冷卻風環(12)出風吹膜的路徑上,並用以檢測膜料溫度,且所述溫度檢測模組(4)對應感測所述模頭(11)成型袋體之膜料(2)的定點溫度,並讓所述溫度檢測模組(4)對應感測膜料(2)溫度之檢測入射點相對該膜料(2)呈一傾斜角度X;而所述控制分析單元(5)分別對應連結所述溫度檢測模組(4)及所述模頭(11),所述控制分析單元(5)接收所述溫度檢測模組(4)所感測之膜料(2)定點溫度數據,並用以將定點溫度數據整合分析並獲得膜料(2)厚度及其異樣點,所述控制分析單元(5)能依據異樣點分析,而調整控制對應該異樣點處的模頭(11)出料間隙者。The structure of the bag blowing machine is substantially the same, and the implementation state is corresponding to detecting the temperature of the film material (2) blown by the end of the die (11) and adjusting the discharge gap of the die (11), so no a wind assisting unit (3); the temperature detecting module (4) is correspondingly mounted on the path of the cooling air ring (12) to blow out the film, and is used for detecting the film temperature, and the temperature detecting mode The group (4) correspondingly senses a fixed point temperature of the film material (2) of the molded bag body of the die (11), and allows the temperature detecting module (4) to detect the incident temperature of the sensing film material (2). The point is inclined at an angle X with respect to the film material (2); and the control analysis unit (5) is respectively connected to the temperature detecting module (4) and the die head (11), and the control analyzing unit ( 5) receiving the film material (2) fixed point temperature data sensed by the temperature detecting module (4), and integrating the fixed point temperature data to obtain the film material (2) thickness and the abnormal point, the control analyzing unit (5) can be based on the same Point analysis, and the adjustment control corresponds to the die (11) discharge gap at the same point.
進一步所述溫度檢測模組(4)為單一溫度檢測器(41)[如第八圖所示]或由多數個溫度檢測器(41)所組成[如第九圖所示],而方法二的溫度檢測模組(4)實施方式與方法一相同[於此不在加以贅述]。其主要讓所述溫度檢測器(41)將每一定點溫度數據傳送至所述控制分析單元(5),利用所述控制分析單元(5)匯集多數個溫度檢測器(41)的溫度數據並加以分析,於分析過程經溫度判別該膜料(2)的厚度與各點數據相對關係,而可得知該膜料(2)厚度的異樣點,即某點[或數點]溫度平均過高表示該處膜料(2)過厚,或是某點[或數點]溫度平均過低表示該處膜料(2)太薄,此些位置均會造成膜厚不均的問題;而所述控制分析單元(5)能藉由分析資料進一步產生出溫度變化圖表,可供產製者作為參考或調整依據,也能由所述控制分析單元(5)連結自動控制所述模頭(11)調整。Further, the temperature detecting module (4) is a single temperature detector (41) [as shown in the eighth figure] or composed of a plurality of temperature detectors (41) [as shown in the ninth figure], and the second method The embodiment of the temperature detecting module (4) is the same as the method 1 (this will not be repeated here). It mainly causes the temperature detector (41) to transmit each fixed point temperature data to the control analysis unit (5), and uses the control analysis unit (5) to collect temperature data of a plurality of temperature detectors (41) and After analysis, the thickness of the film material (2) is determined by temperature in the analysis process, and the relative relationship between the thickness of each film material (2) is known, and the temperature of the film material (2) is known to be abnormal, that is, the temperature of a certain point [or a few points] is averaged. High means that the film (2) is too thick, or the average temperature of a point [or several points] is too low, indicating that the film (2) is too thin, and these positions will cause uneven film thickness; The control analysis unit (5) can further generate a temperature change chart by analyzing the data, which can be used as a reference or adjustment basis by the manufacturer, and can also automatically control the die by the control analysis unit (5). 11) Adjustment.
接著,於自動調整時,主要經由所述控制分析單元(5)連結控制所述模頭(11),當然,於所述模頭(11)調整間隙的調整件處,亦設有能讓調整件經電性控制而活動位移的機制[此自動控制的結構眾多,如可採液油壓…或機械等,非本案訴求故不加以贅述],讓所述控制分析單元(5)連結該機制,而對應異樣點處的模頭(11)出料進行調整出料間隙;藉此,以擷取多點膜料(2)溫度進行分析評估並自動調整出料量間隙,使其袋體膜料(2)厚度一致,達到提升吹袋產品良率的功效者。Then, in the automatic adjustment, the die (11) is mainly connected and controlled via the control analysis unit (5). Of course, at the adjustment member of the die (11) for adjusting the gap, there is also an adjustment The mechanism of the active displacement of the piece by electrical control [the structure of this automatic control is numerous, such as the oil pressure that can be taken from the machine or the machine, etc., which is not described in the case of the case], and the control analysis unit (5) is linked to the mechanism. And corresponding to the discharge of the die (11) at the different sample point to adjust the discharge gap; thereby, the multi-point film material (2) temperature is taken for analysis and evaluation, and the discharge amount gap is automatically adjusted to make the bag body film The material (2) has the same thickness and achieves the effect of improving the yield of the blow bag product.
然而前述之實施例或圖式並非限定本發明之產品結構或使用方式,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本發明之專利範疇。However, the above-described embodiments or drawings are not intended to limit the structure or the use of the present invention, and any suitable variations or modifications of the invention will be apparent to those skilled in the art.
藉由以上所述,本發明系統之組成與使用實施說明可知,本發明與現有結構相較之下,具有下列優點:From the above, the composition and use description of the system of the present invention show that the present invention has the following advantages as compared with the existing structure:
1.本發明吹袋機袋體厚度均衡控制方法與其裝置,藉由擷取多點膜料溫度進行分析評估並自動調整出風量大小,使其袋體膜料厚度一致,達到提升吹袋產品良率的功效者。1. The method and device for controlling the thickness of the bag body of the bag blowing machine of the invention, by analyzing and evaluating the temperature of the multi-point film material and automatically adjusting the air volume, so that the thickness of the bag film material is uniform, and the bag product is improved. The efficacy of the rate.
2.本發明吹袋機袋體厚度均衡控制方法與其裝置,藉由溫度檢測器以傾斜角度X架設感測的設計,主要讓檢測光束所打出的入射點僅通過欲檢測端的膜料,能準確檢測該端的膜料溫度,達到檢測溫度精準的功效。2. The method and device for controlling the thickness of the bag body of the bag blowing machine of the present invention, the sensing design is set by the temperature detector at an oblique angle X, and the incident point of the detecting beam is mainly passed through the film material to be detected, which can be accurately The temperature of the film at the end is detected to achieve the accurate detection temperature.
3.本發明吹袋機袋體厚度均衡控制方法與其裝置,藉由控制分析單元能準確分析溫度分佈的狀態,進而對應異樣點處的風力輔助單元出風口進行調整出風量,達到精準控制的功效。3. The method and device for controlling the thickness of the bag body of the bag blowing machine of the invention can accurately analyze the state of the temperature distribution by the control analysis unit, and then adjust the air volume corresponding to the air outlet of the wind auxiliary unit at the different sample point to achieve the effect of precise control. .
綜上所述,本發明實施例確能達到所預期之使用功效,又其所揭露之具體構造,不僅未曾見諸於同類產品中,亦未曾公開於申請前,誠已完全符合專利法之規定與要求,爰依法提出發明專利之申請,懇請惠予審查,並賜准專利,則實感德便。In summary, the embodiments of the present invention can achieve the expected use efficiency, and the specific structure disclosed therein has not been seen in similar products, nor has it been disclosed before the application, and has completely complied with the provisions of the Patent Law. And the request, the application for the invention of a patent in accordance with the law, please forgive the review, and grant the patent, it is really sensible.
(1)‧‧‧吹袋機(1)‧‧‧Blowing machine
(11)‧‧‧模頭(11) ‧ ‧ dies
(12)‧‧‧冷卻風環(12) ‧‧‧Cooling wind ring
(2)‧‧‧膜料(2) ‧ ‧ film materials
(3)‧‧‧風力輔助單元(3) ‧‧‧Wind Auxiliary Unit
(31)‧‧‧出風口(31) ‧‧‧air outlet
(4)‧‧‧溫度檢測模組(4) ‧ ‧ temperature detection module
(41)‧‧‧溫度檢測器(41)‧‧‧ Temperature detector
(42)‧‧‧分度盤(42) ‧ ‧ grading disk
(43)‧‧‧驅動裝置(43)‧‧‧ drive
(5)‧‧‧控制分析單元(5) ‧‧‧Control Analysis Unit
第一圖:本發明方法一之吹袋機整體側視示意圖(實施例一)。First Fig.: Overall side view of the bag blowing machine of the method of the present invention (Example 1).
第二圖:本發明之實施例一架構示意圖。The second figure is a schematic diagram of the architecture of the first embodiment of the present invention.
第三圖:本發明之實施例一立體外觀示意圖。Third Embodiment: A schematic perspective view of a first embodiment of the present invention.
第四圖:本發明之實施例一側視示意圖。Fourth Figure: A side view of an embodiment of the present invention.
第五圖:本發明方法一之吹袋機整體側視示意圖(實施例二)。Fig. 5 is a schematic side view showing the whole of the bag blowing machine of the method of the present invention (Embodiment 2).
第六圖:本發明之實施例二立體外觀示意圖。Figure 6 is a schematic perspective view of a second embodiment of the present invention.
第七圖:本發明之實施例二側視示意圖。Figure 7 is a side view showing the second embodiment of the present invention.
第八圖:本發明方法二之實施例一側視示意圖。Figure 8 is a side elevational view of an embodiment of the second method of the present invention.
第九圖:本發明方法二之實施例二側視示意圖。Figure 9 is a side view showing the second embodiment of the second method of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW107103322A TW201932370A (en) | 2018-01-30 | 2018-01-30 | Method for controlling thickness of bag body of bag blaster properly and the device of the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW107103322A TW201932370A (en) | 2018-01-30 | 2018-01-30 | Method for controlling thickness of bag body of bag blaster properly and the device of the same |
Publications (1)
Publication Number | Publication Date |
---|---|
TW201932370A true TW201932370A (en) | 2019-08-16 |
Family
ID=68315992
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW107103322A TW201932370A (en) | 2018-01-30 | 2018-01-30 | Method for controlling thickness of bag body of bag blaster properly and the device of the same |
Country Status (1)
Country | Link |
---|---|
TW (1) | TW201932370A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112549475A (en) * | 2020-11-24 | 2021-03-26 | 中国科学技术大学 | Method and device for preparing liquid crystal polymer film |
CN115416261A (en) * | 2022-08-30 | 2022-12-02 | 山东通佳智能装备有限公司 | Method for solving problem of uneven wall thickness stretching in hydrogen storage bottle blowing process |
CN115847792A (en) * | 2022-11-25 | 2023-03-28 | 广东汇发塑业科技有限公司 | Balanced traction method of biodegradable film |
-
2018
- 2018-01-30 TW TW107103322A patent/TW201932370A/en unknown
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112549475A (en) * | 2020-11-24 | 2021-03-26 | 中国科学技术大学 | Method and device for preparing liquid crystal polymer film |
CN115416261A (en) * | 2022-08-30 | 2022-12-02 | 山东通佳智能装备有限公司 | Method for solving problem of uneven wall thickness stretching in hydrogen storage bottle blowing process |
CN115847792A (en) * | 2022-11-25 | 2023-03-28 | 广东汇发塑业科技有限公司 | Balanced traction method of biodegradable film |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TW201932370A (en) | Method for controlling thickness of bag body of bag blaster properly and the device of the same | |
TWI655073B (en) | Method for controlling film thickness of casting machine properly and the device of the same | |
CN1023091C (en) | Method and apparatus for measuring temperature of sheet material in sheet material forming machine | |
US8453954B2 (en) | Method for aligning a cutter spindle of a granulator and a granulator for producing plastic granulate | |
CN104568663A (en) | Device and method for online measuring polymer melt rheological parameter | |
US5288441A (en) | System and method for extruder frost line detection | |
CN109605719B (en) | Rotary traction film blowing production process | |
GB2106283A (en) | Temperature regulation in a moulding tool | |
JP2020093404A (en) | Roll state monitoring device and calendering device, and roll state monitoring method | |
TWM561048U (en) | Bag blowing machine bag body thickness equalization control device | |
CN105799178A (en) | Production device used for drain plate, waterproof plate or drainable waterproof plate | |
CN205808353U (en) | Barrier film off-line rippled edge detection device | |
CN111163917A (en) | Method and apparatus for production control of extruded plastic articles and extrusion system for extruding such plastic articles | |
CN203267204U (en) | Film blowing machine and film width control apparatus | |
CN204439494U (en) | A kind of device of on-line measurement polymer melt rheological parameter | |
TWM559800U (en) | Thickness balance control device for casting extruder thickness | |
US6838025B2 (en) | Method and an apparatus for adjusting an extrusion die in an extruder | |
JPH1177805A (en) | Method for measuring edge thickness of film, control method and apparatus for measuring edge thickness of film | |
CN106918640B (en) | The ultrasonic in situ characterization apparatus of non-isothermal high shear polymer injection moulding | |
CN114905728B (en) | Preparation method of online secondary stretch film by film blowing | |
CN113858568B (en) | Adhesive tape width closed-loop control method and control device | |
CN110132205A (en) | Thin-wall tube thickness detecting equipment | |
CN111016124B (en) | Device and method for accurately controlling diameter of film bubble | |
CN211616603U (en) | Automatic air ring adjusting system of film blowing machine | |
US11305474B2 (en) | Method and system for making a plastic film |