TW201304040A - Die bonder and bonding material supply method for the same - Google Patents
Die bonder and bonding material supply method for the same Download PDFInfo
- Publication number
- TW201304040A TW201304040A TW101121197A TW101121197A TW201304040A TW 201304040 A TW201304040 A TW 201304040A TW 101121197 A TW101121197 A TW 101121197A TW 101121197 A TW101121197 A TW 101121197A TW 201304040 A TW201304040 A TW 201304040A
- Authority
- TW
- Taiwan
- Prior art keywords
- solder
- plasma
- sample
- wire solder
- unit
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/74—Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies
- H01L24/741—Apparatus for manufacturing means for bonding, e.g. connectors
- H01L24/743—Apparatus for manufacturing layer connectors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/74—Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
- H01L2224/741—Apparatus for manufacturing means for bonding, e.g. connectors
- H01L2224/743—Apparatus for manufacturing layer connectors
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Die Bonding (AREA)
Abstract
Description
本發明係關於一種將半導體晶片連接於基板之黏晶機者,尤其關於一種將線狀之焊料作為接合材料供給至基板,並且於該焊料上裝載半導體晶片進行焊料連接之黏晶機及黏晶機之接合材料供給方法。 The present invention relates to a die bonder for connecting a semiconductor wafer to a substrate, and more particularly to a die bonder and a die bonder for supplying a wire solder as a bonding material to a substrate, and mounting the semiconductor wafer on the solder for solder bonding. The method of supplying the bonding material of the machine.
作為將半導體晶片(晶粒)安裝於電路基板上之方法之一,存在有將焊料供給至電路基板之電極上,將半導體晶片焊料連接於電路基板之黏晶。 As one of methods for mounting a semiconductor wafer (die) on a circuit board, there is a die bond which supplies solder to the electrode of the circuit board and solders the semiconductor wafer to the circuit board.
使用焊料連接之半導體元件一般而言大多用於功率半導體、電源模塊,且不僅用於空調、個人電腦等家電用途之半導體裝置,而且亦用於汽車設備、鐵路、工業設備等,故影響性能、可靠性之焊料接合部之品質變得極其重要。 Semiconductor components that are connected by solder are generally used for power semiconductors and power supply modules, and are not only used for semiconductor devices such as air conditioners and personal computers, but also for automotive equipment, railways, industrial equipment, etc., so that performance is affected. The quality of the solder joint of reliability becomes extremely important.
於黏晶中使連接品質降低之原因之一,存在有因形成於焊料材料之表面之氧化膜之原因而產生之孔洞之影響。 One of the causes of the deterioration of the connection quality in the die crystal is that there is a hole due to an oxide film formed on the surface of the solder material.
作為抑制該孔洞產生之方法,先前之將半導體元件進行黏晶之裝置即黏晶機係進行利用氮氣等惰性氣體填充空間,且於該空間中加熱基板,供給焊料,並將半導體元件裝載於基板之處理。於填充有惰性氣體之空間內進行處理之原因在於抑制高溫下基板等之氧化。 As a method of suppressing the generation of the hole, a die bonding machine that previously performs die bonding of a semiconductor element is filled with an inert gas such as nitrogen gas, and the substrate is heated in the space to supply the solder, and the semiconductor element is mounted on the substrate. Processing. The reason for the treatment in the space filled with the inert gas is to suppress oxidation of the substrate or the like at a high temperature.
專利文獻1中揭示有於半導體元件之安裝裝置中,藉由具有用於供給焊料之路徑同時確保密閉性,而抑制氧氣進入密閉空間,從而防止基板等之氧化。 Patent Document 1 discloses that in a semiconductor device mounting apparatus, it is possible to prevent oxygen from entering the sealed space by having a path for supplying solder while ensuring airtightness, thereby preventing oxidation of the substrate or the like.
又,於專利文獻2中記載有焊料氧化物去除裝置,其係將線焊料供給至填充有氮氣與氫氣之混合氣體之坩鍋內進行熔融,並對形成於經熔融之焊料之表面之氧化膜進行真空抽吸自坩鍋中排除,再自坩鍋之噴嘴噴出已去除氧化膜之焊料。 Further, Patent Document 2 discloses a solder oxide removing device which supplies molten wire to a crucible filled with a mixed gas of nitrogen gas and hydrogen gas, and melts the oxide film formed on the surface of the molten solder. The vacuum suction is removed from the crucible, and the solder which has removed the oxide film is ejected from the nozzle of the crucible.
專利文獻1:日本專利特開2003-133342號公報 Patent Document 1: Japanese Patent Laid-Open Publication No. 2003-133342
專利文獻2:日本專利特開2008-98364號公報 Patent Document 2: Japanese Patent Laid-Open Publication No. 2008-98364
一般而言,供給至黏晶機之線狀之焊料(以下記作線焊料)因暴露於大氣中,故表面與大氣中之氧氣進行反應,形成較薄之氧化膜。 In general, the linear solder (hereinafter referred to as wire solder) supplied to the die bonder is exposed to the atmosphere, so that the surface reacts with oxygen in the atmosphere to form a thin oxide film.
該形成於供給至黏晶機之線焊料之表面之氧化膜成為焊料連接部之孔洞產生之原因,導致使焊料連接品質下降之原因之一。 The oxide film formed on the surface of the wire solder supplied to the die bonder causes the hole of the solder joint portion to be generated, which causes one of the reasons for the deterioration of the solder connection quality.
專利文獻1中所記載之方法係於加熱基板或焊料時,可抑制空氣中之氧氣導致之氧化。然而,如上所述,由於並未考慮到將形成於供給之線焊料之表面之氧化膜去除,而使用表面形成有氧化膜之線焊料,故將氧化膜之氧氣帶入至焊料連接部,導致成為基板之氧化或焊料中之孔洞產生之原因。 The method described in Patent Document 1 is capable of suppressing oxidation by oxygen in the air when the substrate or the solder is heated. However, as described above, since the oxide film formed on the surface of the supplied wire solder is not taken into consideration, and the wire solder having the oxide film formed on the surface is used, the oxygen of the oxide film is brought to the solder joint portion, resulting in It becomes the cause of the oxidation of the substrate or the generation of holes in the solder.
又,於專利文獻2中記載有將表面形成有氧化膜之線焊 料暫時於坩鍋之內部熔融,使氧化膜懸浮於經熔融之焊料之表面,一面真空吸附著進行排出,一面調整坩鍋內部之氣體壓力,藉此,自坩鍋之前端之噴嘴對導線架進行恆定量供給,但並未記載關於防止氧化膜形成於供給至導線架之焊料之表面。又,以於坩鍋內部,一面將懸浮於經熔融之焊料之表面之氧化膜抽吸排出至坩鍋之外,一面控制坩鍋內之壓力,將恆定量之已熔融之焊料自噴嘴供給至導線架之方式,控制壓力將伴有相當之難度。 Further, Patent Document 2 describes wire bonding in which an oxide film is formed on the surface. The material is temporarily melted inside the crucible, and the oxide film is suspended on the surface of the molten solder, and is vacuum-adsorbed and discharged, and the gas pressure inside the crucible is adjusted, thereby the nozzle to the lead frame from the front end of the crucible A constant amount of supply is performed, but it is not described that the oxide film is formed on the surface of the solder supplied to the lead frame. Further, in the inside of the crucible, the oxide film suspended on the surface of the molten solder is sucked and discharged to the outside of the crucible, and the pressure in the crucible is controlled to supply a constant amount of molten solder from the nozzle to the inside. In the way of the lead frame, controlling the pressure will be quite difficult.
本案發明之目的在於解決上述先前技術之問題,提供一種藉由去除於大氣中形成於線焊料之表面之氧化膜而抑制孔洞之產生,且可常時穩定地供給恆定量之焊料之黏晶機及黏晶機之接合材料供給方法。 The object of the present invention is to solve the problems of the prior art described above, and to provide a die bonder which can suppress the generation of voids by removing an oxide film formed on the surface of the wire solder in the atmosphere, and can stably supply a constant amount of solder at all times. A method of supplying a bonding material of a die bonding machine.
為了解決上述問題,本發明係如下之黏晶機中,該黏晶機包含:焊料供給單元,其係將特定量之焊料供給至試料上之特定之位置;焊料成形單元,其係將藉由該焊料供給單元而供給至試料上之特定之位置之焊料成形;半導體晶片裝載單元,其係將半導體晶片裝載於藉由該焊料成形單元而成形之焊料上;基板搬送單元,其係於焊料供給單元、焊料成形單元及半導體晶片裝載單元之間搬送試料;外部氣體遮蔽單元,其係將藉由該基板搬送單元而於焊料供給單元、焊料成形單元及半導體晶片裝載單元之間進行搬送之試料維持於與外部氣體隔斷之環境中;使焊料供給單元構成為包含:線狀焊料送出部,其係送出特定量之線 狀之焊料;電漿處理機構,其係於大氣壓中產生電漿,利用產生之電漿對藉由線狀焊料送出部送出之線狀焊料之表面進行處理;噴嘴機構,其係將表面經該電漿處理機構處理之線狀焊料以不暴露於外部氣體之方式導引至位於外部氣體遮蔽單元之內部之試料上之特定之位置。 In order to solve the above problems, the present invention is a die bonder comprising: a solder supply unit that supplies a specific amount of solder to a specific position on a sample; and a solder forming unit The solder supply unit supplies the solder to a specific position on the sample; the semiconductor wafer loading unit mounts the semiconductor wafer on the solder formed by the solder molding unit; and the substrate transfer unit is attached to the solder supply The sample is transported between the unit, the solder molding unit, and the semiconductor wafer loading unit, and the external air shielding unit maintains the sample conveyed between the solder supply unit, the solder molding unit, and the semiconductor wafer loading unit by the substrate transfer unit. In an environment that is isolated from the outside air; the solder supply unit is configured to include a linear solder delivery portion that delivers a specific amount of wire a solder processing mechanism for generating a plasma at atmospheric pressure, and processing the surface of the linear solder sent out by the linear solder delivery portion by using the generated plasma; the nozzle mechanism is configured to pass the surface The linear solder processed by the plasma processing mechanism is guided to a specific position on the sample located inside the external gas shielding unit without being exposed to the outside air.
又,為了解決上述問題,本發明係使用將特定量之焊料供給至試料上之特定之位置,使供給至該試料上之特定之位置之焊料成形,且於將試料維持於與外部氣體隔斷之環境中之狀態下進行將半導體晶片裝載於該經成形之焊料上之黏晶機,連接半導體晶片之方法,且送出特定量之線狀之焊料,於大氣壓中產生電漿,利用產生之電漿對送出之線狀焊料之表面進行處理,將表面經該電漿處理之線狀焊料以不暴露於外部氣體之方式導引至試料上之特定之位置,供給至該試料上,藉此,對試料上之特定之位置供給特定量之焊料,從而供給黏晶機之接合材料。 Further, in order to solve the above problems, the present invention uses a specific amount of solder to be supplied to a specific position on a sample to shape a solder supplied to a specific position on the sample, and to maintain the sample at a position separated from the outside air. In the state of the environment, a die bonder for mounting a semiconductor wafer on the shaped solder, a method of connecting the semiconductor wafer, and a specific amount of linear solder is sent to generate plasma at atmospheric pressure, and the generated plasma is used. The surface of the wire solder to be sent is processed, and the wire solder subjected to the plasma treatment is guided to a specific position on the sample without being exposed to the outside air, and is supplied to the sample, thereby A specific amount of solder is supplied to a specific position on the sample to supply the bonding material of the die bonder.
根據本發明,可將形成於線焊料之表面之氧化膜去除後供給焊料,藉此,可進行高品質之接合。 According to the invention, the oxide film formed on the surface of the wire solder can be removed and supplied to the solder, whereby high-quality bonding can be performed.
使用圖1,說明黏晶機之概略構成。 The schematic configuration of the die bonder will be described using FIG.
黏晶機50係構成為包含搬入基板4之基板搬入部501、將焊料2供給至基板4且於基板4上形成焊料部5之焊料供給部502、使形成於基板4之焊料部5成形之焊料成形部503、將半導體晶片60裝載於基板4上所成形之焊料部5進行焊料連 接之晶片裝載部504、將裝載有晶片60之基板4搬出之基板搬出部505,且焊料供給部502與焊料成形部503及晶片裝載部504由隔斷外部氣體之壁51覆蓋,藉由未圖示之氣體供給機構及氣體排出機構,而對由壁51覆蓋之空間之內部混合地填充氮氣或氬氣等惰性氣體或氫氣等還原氣體。又,基板4係沿著導軌52於基板搬入部501、焊料供給部502、焊料成形部503、晶片裝載部504、基板搬出部505之間受到未圖示之驅動機構驅動向箭頭53之方向進行間歇性移動。 The die bonder 50 is configured to include a substrate loading unit 501 that carries the substrate 4, a solder supply unit 502 that supplies the solder 2 to the substrate 4, and forms the solder portion 5 on the substrate 4, and a solder portion 5 formed on the substrate 4. The solder molding portion 503 and the solder portion 5 formed by mounting the semiconductor wafer 60 on the substrate 4 are soldered The wafer loading unit 504 is connected to the substrate carrying unit 505 from which the substrate 4 on which the wafer 60 is loaded, and the solder supply unit 502, the solder molding unit 503, and the wafer loading unit 504 are covered by the wall 51 that blocks the outside air. The gas supply means and the gas discharge means are shown, and the inside of the space covered by the wall 51 is mixed with an inert gas such as nitrogen gas or argon gas or a reducing gas such as hydrogen gas. Further, the substrate 4 is driven in the direction of the arrow 53 by the drive mechanism (not shown) between the substrate loading unit 501, the solder supply unit 502, the solder molding unit 503, the wafer loading unit 504, and the substrate unloading unit 505 along the guide rail 52. Intermittent movement.
54a、54b、54c係分別對應於焊料供給部502、焊料成形部503、晶片裝載部504設置於壁51之開口窗。將由壁51覆蓋之室內稱為滑槽3,滑槽3中包含入口55及出口56。 54a, 54b, and 54c are respectively provided in the opening window of the wall 51 corresponding to the solder supply part 502, the solder molding part 503, and the wafer loading part 504. The chamber covered by the wall 51 is called a chute 3, and the chute 3 includes an inlet 55 and an outlet 56.
其次,依序說明藉由焊料供給部502、焊料成形部503、及晶片裝載部504而進行之步驟。 Next, the steps performed by the solder supply unit 502, the solder molding unit 503, and the wafer loading unit 504 will be sequentially described.
焊料供給部502係藉由線焊料供給單元511而自將線焊料2捲起之線軸6,利用進給裝置7將線焊料2經由窗54a供給至基板4。線焊料2係由線焊料供給噴嘴8以使線焊料2進行移動之方式導引至基板4上之特定之位置。基板4由於進入滑槽3後受到加熱器57加熱,因此,自線焊料供給噴嘴8供給之線焊料2於接觸於基板4之狀態下熔融,其結果,於基板4上形成焊料部5。 The solder supply unit 502 supplies the wire solder 2 to the substrate 4 via the window 54a by the feed device 7 from the bobbin 6 that winds the wire solder 2 by the wire solder supply unit 511. The wire solder 2 is guided to a specific position on the substrate 4 by the wire solder supply nozzle 8 so as to move the wire solder 2. Since the substrate 4 is heated by the heater 57 after entering the chute 3, the wire solder 2 supplied from the wire solder supply nozzle 8 is melted in contact with the substrate 4, and as a result, the solder portion 5 is formed on the substrate 4.
其次之焊料成形部503係藉由焊料成形單元512而經由窗54b將焊料成形棒58按壓於基板4上之焊料部5,藉此,使焊料部5於基板4上濕潤擴散至所需之範圍為止。此目的在於在其次之晶片裝載部504中,使半導體晶片60易於裝載 於焊料部5。 Next, the solder molding unit 503 presses the solder molding rod 58 against the solder portion 5 on the substrate 4 via the window 54b by the solder molding unit 512, whereby the solder portion 5 is wet spread on the substrate 4 to a desired range. until. This purpose is to make the semiconductor wafer 60 easy to load in the next wafer loading portion 504. In the solder portion 5.
最後之晶片裝載部504係藉由晶片裝載單元513而經由窗54c,使用夾盤59,將由未圖示之機構而供給之半導體晶片60保持著抵住由焊料成形部503成形且濕潤擴散之焊料面。藉此,將半導體晶片60與基板4焊料接合。 The last wafer loading unit 504 holds the semiconductor wafer 60 supplied from a mechanism (not shown) against the solder formed by the solder forming portion 503 and wet-dissipated by the wafer loading unit 513 via the window 54c. surface. Thereby, the semiconductor wafer 60 and the substrate 4 are solder bonded.
以下,利用圖式對本發明中裝載於黏晶機50之焊料供給部502之實施形態進行說明。 Hereinafter, an embodiment of the solder supply unit 502 mounted on the die bonder 50 in the present invention will be described with reference to the drawings.
本實施例係對將可於相對較短時間內去除氧化膜之直接式大氣壓電漿處理部裝載於黏晶機之線焊料供給單元511之例進行說明。 In the present embodiment, an example in which a direct-type atmospheric piezoelectric slurry processing unit capable of removing an oxide film in a relatively short period of time is loaded on a wire solder supply unit 511 of a die bonder will be described.
圖2係表示將本實施例之直接式大氣壓電漿處理部9裝載於黏晶機50之線焊料供給單元1(相當於圖1之線焊料供給單元511),並且將線焊料2以特定量為單位供給至滑槽3內之基板4之情況的正面之剖面圖。 2 is a view showing the direct-arc piezoelectric slurry processing unit 9 of the present embodiment mounted on the wire solder supply unit 1 of the die bonder 50 (corresponding to the wire solder supply unit 511 of FIG. 1), and the wire solder 2 is given a specific amount. A front cross-sectional view of the case where the substrate 4 is supplied to the substrate 3 in the chute 3.
線焊料供給單元1係將線焊料2送出至滑槽3。送出至滑槽3之線焊料2係與搬送至線焊料供給單元1之下之基板4接觸。基板4由於在搬送過程中受到加熱器57加熱變為高溫,因此,線焊料2於接觸於基板4之階段熔解,於基板4上形成焊料部5。 The wire solder supply unit 1 feeds the wire solder 2 to the chute 3. The wire solder 2 sent out to the chute 3 is in contact with the substrate 4 conveyed under the wire solder supply unit 1. Since the substrate 4 is heated to a high temperature by the heater 57 during the transfer, the wire solder 2 is melted at the stage of contacting the substrate 4, and the solder portion 5 is formed on the substrate 4.
此處,基板4係既存在例如為包含銅(Cu)、或於銅之表面鍍敷有銀(Ag)或鎳(Ni)之類的金屬即一般稱為導體之導電性較高之材質之物體之情形,亦存在為包含陶瓷之類的導電性較低之材質之物體之情形。 Here, the substrate 4 is made of, for example, a material containing copper (Cu) or a metal such as silver (Ag) or nickel (Ni) plated on the surface of copper, which is generally referred to as a conductor having high conductivity. In the case of an object, there is also a case of an object containing a material having a low conductivity such as ceramic.
線焊料供給單元1係包括線軸6、進給機構部7、線焊料供給噴嘴8、及直接式大氣壓電漿處理部9。線軸6係以捲線狀收納線焊料2。進給機構部7係將位於線軸6之線焊料2送出至噴嘴8。直接式大氣壓電漿處理部9係將位於通過噴嘴8輸送之線焊料2之表面之氧化錫膜等氧化膜進行還原去除。 The wire solder supply unit 1 includes a bobbin 6, a feed mechanism portion 7, a wire solder supply nozzle 8, and a direct atmospheric piezoelectric slurry processing portion 9. The bobbin 6 accommodates the wire solder 2 in a winding shape. The feed mechanism unit 7 sends the wire solder 2 located on the bobbin 6 to the nozzle 8. The direct atmospheric piezoelectric slurry processing unit 9 reduces and removes an oxide film such as a tin oxide film located on the surface of the wire solder 2 that is transported through the nozzles 8.
直接式大氣壓電漿處理部9係包含絕緣體10、高電壓電極11、介電質12、大氣壓電漿產生區域13、及交流高壓電源14。 The direct atmospheric piezoelectric slurry processing unit 9 includes an insulator 10, a high voltage electrode 11, a dielectric 12, an atmospheric piezoelectric slurry generating region 13, and an AC high voltage power supply 14.
本實施例之直接式大氣壓電漿處理部9係裝載於將線焊料2供給至基板4為止之中途路徑。圖2所示之構成係將直接式大氣壓電漿處理部9裝載於滑槽3之外,但亦可裝載於滑槽3之內部或自滑槽3之內部遍及外部之線軸6側之區域。 The direct atmospheric piezoelectric slurry processing unit 9 of the present embodiment is mounted on a path halfway until the wire solder 2 is supplied to the substrate 4. The configuration shown in Fig. 2 is such that the direct atmospheric piezoelectric slurry processing unit 9 is mounted outside the chute 3, but may be placed inside the chute 3 or in the region from the inside of the chute 3 to the outer bobbin 6 side.
其次,利用圖2對實施例1之形態之直接式大氣壓電漿處理部9之構成及其作用進行詳細說明。 Next, the configuration of the direct atmospheric piezoelectric slurry processing unit 9 of the embodiment 1 and its action will be described in detail with reference to Fig. 2 .
11係第一電極,且係連接於交流高壓電源14之一端施加高頻電力之施加電壓之電極。交流高壓電源14之另一端係接地。施加電壓之電極11例如係由鋁(Al)或不鏽鋼之類的金屬形成,且包含一般稱為導體之導電性較高之材質,且以包圍噴嘴8之外周部之方式形成為圓筒狀。 The eleventh first electrode is an electrode that is connected to one end of the alternating current high voltage power source 14 to apply an applied voltage of high frequency power. The other end of the AC high voltage power source 14 is grounded. The electrode 11 to which the voltage is applied is formed of, for example, a metal such as aluminum (Al) or stainless steel, and includes a material having a high conductivity, which is generally called a conductor, and is formed in a cylindrical shape so as to surround the outer peripheral portion of the nozzle 8.
供給至噴嘴8之內部之線焊料2係作為與施加電壓之電極1對向設置之作為第二電極之接地電極發揮作用。又,線焊料2亦為作為電漿處理之對象之被處理物。線焊料2係包 含一般稱為焊料之含錫之合金之棒狀物體。本實施例係設想線焊料2由以錫為主體且具有200~300℃左右之熔點之材料構成。 The wire solder 2 supplied to the inside of the nozzle 8 functions as a ground electrode as a second electrode disposed opposite to the electrode 1 to which the voltage is applied. Further, the wire solder 2 is also a processed object which is a target of plasma processing. Wire solder 2 package A rod-like object containing a tin-containing alloy generally referred to as solder. In the present embodiment, it is assumed that the wire solder 2 is made of a material mainly composed of tin and having a melting point of about 200 to 300 °C.
12係設置於施加電壓之電極11之介電質。介電質12係包含氧化鋁、玻璃、或聚醯亞胺等絕緣體,且以包圍噴嘴8之外周部之方式形成之圓筒狀物體。介電質12之厚度較佳為0.1~5 mm,以實現介電質屏蔽放電。若厚度過薄則介電質屏蔽放電變得不充分,易引起流光或電弧放電。若過厚則產生於施加電壓之電極11與線焊料2間之空間之電場減少,導致用於產生電漿所需之施加電壓增大。 The 12 series is provided on the dielectric of the electrode 11 to which the voltage is applied. The dielectric material 12 includes a cylindrical body formed of an insulator such as alumina, glass, or polyimine, and surrounding the outer peripheral portion of the nozzle 8. The thickness of the dielectric material 12 is preferably 0.1 to 5 mm to achieve dielectric shielding discharge. If the thickness is too thin, the dielectric shield discharge becomes insufficient, and flow or arc discharge is likely to occur. If it is too thick, the electric field generated in the space between the electrode 11 to which the voltage is applied and the wire solder 2 is reduced, resulting in an increase in the applied voltage required for generating the plasma.
其次,對施加電壓之電極11、介電質12、線焊料2之位置關係進行詳細說明。圖3係圖2之區域15中之放大圖。施加電壓之電極11之長度較佳為其端部短於介電質12。若施加電壓之電極11相較介電質12突出至外側,則於突出至外側之端部無法受到介電質之屏蔽。於該情形時,將導致施加電壓之電極11與線焊料2間產生電弧或流光放電。又,即便施加電壓之電極11與介電質12之端部位於大致相同之位置,有時亦將經由略微之間隙,於施加電壓之電極11與線焊料2間產生電弧或流光放電。 Next, the positional relationship between the electrode 11 to which the voltage is applied, the dielectric material 12, and the wire solder 2 will be described in detail. Figure 3 is an enlarged view of the area 15 of Figure 2. The length of the electrode 11 to which the voltage is applied is preferably such that its end portion is shorter than the dielectric material 12. When the electrode 11 to which the voltage is applied protrudes to the outside from the dielectric 12, the end portion protruding to the outside cannot be shielded by the dielectric. In this case, an arc or streamer discharge is caused between the electrode 11 to which the voltage is applied and the wire solder 2. Further, even if the electrode 11 to which the voltage is applied and the end portion of the dielectric material 12 are located at substantially the same position, an arc or streamer discharge may occur between the electrode 11 to which the voltage is applied and the wire solder 2 via a slight gap.
圖4A係圖2之面16中之剖面圖。線焊料2與介電質12之間隙t1較佳為0.5~5 mm。於t1小於0.5 mm之情形時,若交流高壓電源14之輸出電壓變動為增加側、或者線焊料2於彎曲狀態下供給至直接式大氣壓電漿處理部9之條件重合,則產生於介電質12與線焊料2間之電場將變得更高。最 終,存在於介電質12與線焊料2間產生流光或電弧放電之情形。於t1大於5 mm之情形時,產生於介電質12與線焊料2間之空間之電場減少,導致用於產生電漿所需之施加電壓增大。 Figure 4A is a cross-sectional view of the face 16 of Figure 2. The gap t1 between the wire solder 2 and the dielectric material 12 is preferably 0.5 to 5 mm. When t1 is less than 0.5 mm, if the output voltage of the AC high-voltage power source 14 fluctuates to the increasing side, or the condition that the wire solder 2 is supplied to the direct-air piezoelectric slurry processing unit 9 in a bent state coincides, the dielectric is generated. The electric field between 12 and the wire solder 2 will become higher. most Finally, there is a case where a streamer or an arc discharge occurs between the dielectric material 12 and the wire solder 2. When t1 is larger than 5 mm, the electric field generated in the space between the dielectric 12 and the wire solder 2 is reduced, resulting in an increase in the applied voltage required for generating the plasma.
10係設置於除了與電漿產生區域13對向之面以外之施加高電壓之電極11之周圍之絕緣體。絕緣體10係與介電質12同樣地包含氧化鋁、玻璃、或聚醯亞胺等絕緣體之物體,但厚度較佳為10 mm以上。其原因在於藉由使厚度充分變大而提高電絕緣性,避免絕緣體10之周圍產生較高電場。其結果,可僅使施加高電壓之電極11與線焊料2之間之空間、即電漿產生區域13產生較高電場,從而可限定電漿所產生之區域。 The 10 series is an insulator provided around the electrode 11 to which a high voltage is applied except for the surface opposite to the plasma generating region 13. The insulator 10 is an object including an insulator such as alumina, glass, or polyimide, similar to the dielectric 12, but has a thickness of preferably 10 mm or more. This is because the electrical insulation is improved by making the thickness sufficiently large, and a high electric field is prevented from occurring around the insulator 10. As a result, only a space between the electrode 11 to which the high voltage is applied and the wire solder 2, that is, the plasma generating region 13 can generate a higher electric field, and the region generated by the plasma can be limited.
6係可對施加電壓之電極11與線焊料2之間施加1 kV以上之高電壓之交流高壓電源,且係電壓施加部。交流高壓電源6之頻率較佳為30 kHz以上且未達1000 kHz。 6 is an AC high-voltage power source that applies a high voltage of 1 kV or more between the electrode 11 to which the voltage is applied and the wire solder 2, and is a voltage application unit. The frequency of the AC high voltage power supply 6 is preferably 30 kHz or more and less than 1000 kHz.
於未達30 kHz之情形時,由於產生之電漿密度較低,故形成於線焊料2之表面之氧化膜之去除速度較低。此處,藉由實驗結果而說明電源頻率對氧化膜去除速度造成之影響。於本實施例1之直接式大氣壓電漿處理部9中,對交流高壓電源14之輸出頻率設為30 kHz以下之情形時的線焊料2之氧化膜去除速度進行評價。評價條件係如以下所述。處理試料之線焊料2係包含SnAg3Cu0.5之外徑1 mm之棒。介電質12係包含Pyrex(註冊商標)玻璃之內徑4 mm且外徑5 mm之圓柱體。施加電壓之電極係包含銅(Cu)之內徑 5.1 mm之圓柱體。處理氣體係氮(N2)+氫(H2)(4%),且氣體流量為2 slm。電源係輸出正弦半波狀電壓波之交流高壓電源,且其輸出頻率為12~30 kHz。電源之施加電壓係設為於不引起流光或電弧放電之範圍內施加高電壓。利用SERA(Sequential Electrochemical Reduction Analysis,循序電化學還原分析)法測定電漿處理前後之線焊料2之氧化錫膜(SnOx)厚,並藉由將該膜厚差除以處理時間而求得氧化錫膜之去除速度。 When the temperature is less than 30 kHz, since the plasma density is low, the removal speed of the oxide film formed on the surface of the wire solder 2 is low. Here, the influence of the power supply frequency on the oxide film removal speed is explained by the experimental results. In the direct-type atmospheric piezoelectric slurry processing unit 9 of the first embodiment, the oxide film removal rate of the wire solder 2 when the output frequency of the AC high-voltage power source 14 is 30 kHz or less is evaluated. The evaluation conditions are as follows. The wire solder 2 for processing the sample contains a rod having an outer diameter of 1 mm of SnAg3Cu0.5. The dielectric 12 series includes a cylinder of Pyrex (registered trademark) glass having an inner diameter of 4 mm and an outer diameter of 5 mm. The applied voltage electrode contains the inner diameter of copper (Cu) 5.1 mm cylinder. The gas system nitrogen (N2) + hydrogen (H2) (4%) was treated and the gas flow rate was 2 slm. The power supply is an AC high voltage power supply that outputs a sinusoidal half-wave voltage wave, and its output frequency is 12~30 kHz. The applied voltage of the power source is set to apply a high voltage within a range that does not cause a streamer or an arc discharge. The thickness of the tin oxide film (SnOx) of the wire solder 2 before and after the plasma treatment is measured by a SERA (Sequential Electrochemical Reduction Analysis) method, and the tin oxide is obtained by dividing the film thickness difference by the treatment time. Film removal rate.
於圖5中表示氧化錫膜去除速度之電源頻率依存性。如圖5所示,氧化膜去除速度係於電源頻率未達30 kHz之情形時為0.01~0.02 nm/s,另一方面,於30 kHz之情形時為0.4 nm/s。其結果表示若頻率為30 kHz則可於約5秒內完全地去除自然氧化膜2 nm,而若頻率未達30 kHz則需要100~200秒左右。 The power frequency dependence of the tin oxide film removal rate is shown in FIG. As shown in Fig. 5, the oxide film removal rate is 0.01 to 0.02 nm/s at a power supply frequency of less than 30 kHz, and 0.4 nm/s at 30 kHz. The result shows that if the frequency is 30 kHz, the natural oxide film can be completely removed by 2 nm in about 5 seconds, and if the frequency is less than 30 kHz, it takes about 100 to 200 seconds.
若電源頻率達到1000 kHz以上,則關於電源及電力供給路徑,必需考慮電力匹配進行設計及製作。其結果,除電源之外,不得不使用阻抗匹配器,導致電源系統之費用增大。 If the power supply frequency reaches 1000 kHz or more, the power supply and power supply path must be designed and manufactured in consideration of power matching. As a result, an impedance matching device has to be used in addition to the power source, resulting in an increase in the cost of the power supply system.
其次,說明對電漿產生區域13之處理氣體導入。圖2之氣體導入口17係連接於氣體導入管(未圖示)、及氣體供給源(未圖示)。處理氣體係經由氣體導入口17,自線軸6及進給裝置7之側導入至大氣壓電漿處理部1之電漿產生區域13。處理氣體之構成係以氦氣(He)、氬氣(Ar)等稀有氣體或氮氣(N2)為主。自處理成本降低之角度而言,較佳為使 用氮氣。除了主要之氣體之外,為了將線焊料2之氧化膜進行還原處理,而混合氫等解離之原子可變為還原性活性種之反應性氣體。 Next, the introduction of the process gas into the plasma generation region 13 will be described. The gas introduction port 17 of Fig. 2 is connected to a gas introduction pipe (not shown) and a gas supply source (not shown). The processing gas system is introduced into the plasma generating region 13 of the atmospheric piezoelectric slurry processing unit 1 from the side of the bobbin 6 and the feeding device 7 via the gas introduction port 17. The composition of the treatment gas is mainly a rare gas such as helium (He) or argon (Ar) or nitrogen (N2). From the viewpoint of reducing the processing cost, it is preferable to make Use nitrogen. In addition to the main gas, in order to reduce the oxide film of the wire solder 2, a dissociated atom such as hydrogen may be converted into a reactive gas of a reductive active species.
以下對本實施例中之直接式大氣壓電漿處理部9之具體處理動作進行說明。圖6係於第1實施形態之直接式大氣壓電漿處理部9中,開始進行線焊料2之電漿處理時直接式大氣壓電漿處理部9之下部之正面剖面圖。首先,如圖6所示,以施加電壓之電極11之下端與線焊料2之前端之距離t2變為10 mm以下之方式進行配置,且於將線焊料2固定之狀態下,利用交流高壓電源14對施加電壓之電極11進行電壓施加,使電漿產生區域13中產生電漿,開始進行電漿處理。若開始進行電漿處理,則對線焊料2之與施加電壓之電極11對向之部分照射含氫原子(H)之電漿。此外,由於處理氣體自上部之線軸6側流入滑槽3側,因此,氫原子亦流向該方向。若t2為10 mm以下,則可將由電漿生成之氫原子以於介電質12中不過度去活化之方式供給至線焊料2之前端。其結果,可於電漿處理開始時去除線焊料2之前端之氧化膜。將線焊料2之前端之氧化膜去除後,繼續著電漿處理,驅動進給機構部7,開始進行線焊料2之供給。 The specific processing operation of the direct atmospheric piezoelectric slurry processing unit 9 in the present embodiment will be described below. Fig. 6 is a front cross-sectional view showing the lower portion of the direct-arc piezoelectric processing unit 9 when the plasma treatment of the wire solder 2 is started in the direct-air piezoelectric slurry processing unit 9 of the first embodiment. First, as shown in FIG. 6, the distance t2 between the lower end of the electrode 11 to which the voltage is applied and the front end of the wire solder 2 is 10 mm or less, and the AC high-voltage power source is used in a state where the wire solder 2 is fixed. The voltage application of the electrode 11 to which the voltage is applied is applied to generate plasma in the plasma generating region 13, and plasma treatment is started. When the plasma treatment is started, the electrode of the wire solder 2 and the electrode 11 to which the voltage is applied is irradiated with a plasma containing a hydrogen atom (H). Further, since the process gas flows into the chute 3 side from the upper bobbin 6 side, hydrogen atoms also flow in this direction. When t2 is 10 mm or less, hydrogen atoms generated by the plasma can be supplied to the front end of the wire solder 2 without being excessively deactivated in the dielectric material 12. As a result, the oxide film at the front end of the wire solder 2 can be removed at the start of the plasma treatment. After the oxide film at the front end of the wire solder 2 is removed, the plasma treatment is continued, and the feed mechanism portion 7 is driven to start the supply of the wire solder 2.
於位於線軸6中之線焊料2耗盡等結束電漿處理時,停止對施加電壓之電極11之電壓施加,從而停止電漿放電。其後,對線軸6再次填充線焊料2,自圖6之狀態起再次開始進行電漿處理。 When the plasma treatment is completed after the wire solder 2 in the bobbin 6 is exhausted, the application of the voltage to the electrode 11 to which the voltage is applied is stopped, thereby stopping the plasma discharge. Thereafter, the wire 2 is again filled with the wire solder 2, and the plasma processing is started again from the state of FIG.
於焊料黏晶機之線焊料供給單元1中,為了使對基板4之焊料供給量精度較佳地達到特定量,而存在進行線焊料2與基板4之接觸偵測之情形。 In the wire solder supply unit 1 of the solder bonding machine, in order to accurately achieve a certain amount of solder supply amount to the substrate 4, there is a case where contact detection between the wire solder 2 and the substrate 4 is performed.
圖7係說明組裝於線焊料供給單元1'之電流式接觸偵測部18之原理之圖。此例係揭示於線焊料供給裝置1'中不包含實施例1中說明之直接式大氣壓電漿處理部9之構成。電流式接觸偵測部18係包含直流電源19、過流保護用電阻20、接觸偵測電路21、及進給機控制部22。由直流電源19施加之直流電壓係通過線軸6及進給機構部7施加至線焊料2。又,滑槽3內之基板4係電性接地。 Fig. 7 is a view showing the principle of the current type contact detecting portion 18 assembled to the wire solder supply unit 1'. This example is disclosed in the wire solder supply device 1' which does not include the configuration of the direct atmospheric piezoelectric slurry processing portion 9 described in the first embodiment. The current type contact detecting unit 18 includes a DC power source 19, an overcurrent protection resistor 20, a contact detecting circuit 21, and a feeder control unit 22. The DC voltage applied from the DC power source 19 is applied to the wire solder 2 through the bobbin 6 and the feed mechanism portion 7. Further, the substrate 4 in the chute 3 is electrically grounded.
以下,對電流式接觸偵測部18中之接觸偵測及特定量之線焊料供給之動作進行說明。藉由直流電源19而對線焊料2施加數十V左右之特定之直流電壓。線焊料2只要不接觸於滑槽3內之基板4,則不會流入電流。若線焊料2與基板4接觸,則直流電流自直流電源19流經基板4之路徑,接觸偵測電路21對電流進行偵測。進給機構控制部22基於電流偵測之時序,對進給機構部7輸送特定量(特定之長度)之線焊料2。以此方式,自線焊料2接觸於基板4時起,對基板4輸送特定量之線焊料2。 Hereinafter, an operation of contact detection in the current type contact detecting unit 18 and a specific amount of wire solder supply will be described. A specific DC voltage of about several tens of volts is applied to the wire solder 2 by the DC power source 19. As long as the wire solder 2 does not contact the substrate 4 in the chute 3, no current flows. If the wire solder 2 is in contact with the substrate 4, a direct current flows from the DC power source 19 through the path of the substrate 4, and the contact detecting circuit 21 detects the current. The feed mechanism control unit 22 supplies a specific amount (specific length) of the wire solder 2 to the feed mechanism unit 7 based on the timing of current detection. In this way, a certain amount of the wire solder 2 is supplied to the substrate 4 from the time when the wire solder 2 contacts the substrate 4.
本變化例中使用之基板4係例如包含銅(Cu)、或於銅之表面鍍敷有銀(Ag)或鎳(Ni)之類的金屬即一般稱為導體之導電性較高之材質之物體,以進行上述之電流之接觸偵測。 The substrate 4 used in the present modification includes, for example, copper (Cu) or a metal such as silver (Ag) or nickel (Ni) plated on the surface of copper, which is generally referred to as a conductor having a high conductivity. An object to perform contact detection of the current described above.
於圖7所示之組裝電流式接觸偵測部18之黏晶機中,裝 載實施例1之圖2所示之直接式大氣壓電漿處理部9之情形時,會引起以下之問題。 In the die bonder of the assembled current type contact detecting portion 18 shown in FIG. When the direct atmospheric piezoelectric slurry processing unit 9 shown in Fig. 2 of the first embodiment is mounted, the following problems are caused.
第一,由於電性接地之部位係電流偵測電路,因此,來自交流高壓電源之高電壓將施加於自線焊料2直至電流偵測電路21為止之電流式接觸偵測部18之各零件。電流式接觸偵測部18之各零件無法承受來自交流高壓電源18之數kV之電壓施加,故造成各零件損傷。第二,對線焊料2,藉由電流式接觸偵測部18而施加數十V之直流電壓,但同時藉由交流高壓電源18而施加數kV之交流高電壓,其結果,無法穩定地施加用於接觸偵測之直流電壓。 First, since the portion electrically grounded is a current detecting circuit, a high voltage from the alternating current high voltage power source is applied to each component of the current type contact detecting portion 18 from the wire solder 2 to the current detecting circuit 21. Each component of the galvanic contact detecting portion 18 cannot withstand a voltage application of a few kV from the AC high-voltage power source 18, thereby causing damage to each component. Second, in the wire solder 2, a DC voltage of several tens of volts is applied by the galvanic contact detecting portion 18, but an AC high voltage of several kV is applied by the AC high voltage power supply 18, and as a result, it cannot be stably applied. DC voltage for contact detection.
為解決上述2個問題,而於以下說明不將用於大氣壓電漿放電之交流高電壓施加於電流式接觸偵測部18,而對線焊料2施加特定之直流電壓之構成。 In order to solve the above two problems, an AC high voltage for discharging the atmospheric piezoelectric slurry is not applied to the current contact detecting portion 18, and a specific DC voltage is applied to the wire solder 2.
圖8係實施例1之變化例1之線焊料供給單元100之正面剖面圖。圖8所示之變化例1之線焊料供給單元100相對於實施例1中使用圖2說明之線焊料供給單元1,不同之處在於設置有包含電子濾波器電路23之電流式接觸偵測部180。其他則與實施例1中說明之構成相同,並標註相同編號,故省略說明。 Fig. 8 is a front sectional view showing a wire solder supply unit 100 according to a first modification of the first embodiment. The wire solder supply unit 100 of the first modification shown in FIG. 8 is different from the wire solder supply unit 1 described with reference to FIG. 2 in the first embodiment, except that the current type contact detecting portion including the electronic filter circuit 23 is provided. 180. Others are the same as those described in the first embodiment, and the same reference numerals will be given thereto, and the description thereof will be omitted.
電子濾波器電路23係包含線圈24、及電容器25、26。此處,較佳為,線圈24相對於藉由交流高壓電源14施加之交流電壓,具有100 Ω以上之高阻抗,另一方面,電容器25、26之阻抗係1 Ω以下,較小為線圈24之阻抗之1/100以下。以下對電子濾波器電路之作用進行說明。 The electronic filter circuit 23 includes a coil 24 and capacitors 25 and 26. Here, it is preferable that the coil 24 has a high impedance of 100 Ω or more with respect to the AC voltage applied by the AC high-voltage power source 14, and the impedance of the capacitors 25 and 26 is 1 Ω or less, and the coil 24 is small. The impedance is less than 1/100. The function of the electronic filter circuit will be described below.
來自交流高壓電源14之交流高電壓係施加於自施加電壓之電極11起直至線軸6為止之電氣路徑,但由於電容器25為低阻抗,因此,成為通過電容器25而交流接地之狀態。由於電容器25係低阻抗,且線圈24係高阻抗,因此,交流高電壓幾乎無法施加於電流式接觸偵測部180。再者,電容器26係附件以進一步提高電容器25、線圈24之濾波特性。 The AC high voltage from the AC high-voltage power source 14 is applied to the electric path from the electrode 11 to which the voltage is applied up to the bobbin 6. However, since the capacitor 25 has a low impedance, the AC 25 is grounded by the capacitor 25. Since the capacitor 25 is low in impedance and the coil 24 is high in impedance, the AC high voltage is hardly applied to the current contact detecting unit 180. Furthermore, the capacitor 26 is an accessory to further improve the filtering characteristics of the capacitor 25 and the coil 24.
另一方面,相對於自直流電源19輸出之直流電壓,線圈24為電性短路,以及電容器24、25成為電性開路,因此,對線焊料係施加特定之直流電壓。 On the other hand, the coil 24 is electrically short-circuited with respect to the DC voltage output from the DC power source 19, and the capacitors 24 and 25 are electrically opened, so that a specific DC voltage is applied to the wire solder.
再者,上述電子濾波器電路23係包含線圈24、及電容器25、26之電路,但亦可進行適當變更,代替線圈24而使用電阻且省略電容器26等。 Further, the electronic filter circuit 23 includes a coil 24 and capacitors 25 and 26, but may be appropriately changed. Instead of the coil 24, a resistor is used, and the capacitor 26 and the like are omitted.
於圖9中,表示對於實施例1中說明之直接式大氣壓電漿處理部9之剖面圖即圖3,改變線焊料2之位置之情形之剖面圖。如圖9所示,於線焊料2自施加電壓之電極11之內側之介電質12所包圍之電漿產生區域13之中心軸偏移,且外周之點A與介電質12之間之間隙t3變窄之情形時,相對點A之線焊料中心為相反側之點B與介電質12之間隙t4變寬。如實施例1所說明,線焊料2與介電質12之間隙係對電場及放電處理造成影響。因此,於圖9之情形時,線焊料2之點A與點B於電漿處理、即氧化錫膜去除速度中變得不均一。 Fig. 9 is a cross-sectional view showing a state in which the position of the wire solder 2 is changed, which is a cross-sectional view of the direct atmospheric piezoelectric slurry processing unit 9 described in the first embodiment. As shown in FIG. 9, the center axis of the plasma generating region 13 surrounded by the dielectric 12 of the wire solder 2 from the inside of the electrode 11 to which the voltage is applied is offset, and between the point A of the outer periphery and the dielectric 12 When the gap t3 is narrowed, the gap t4 between the point B on the opposite side to the solder center of the line A of the point A is widened. As explained in the first embodiment, the gap between the wire solder 2 and the dielectric 12 affects the electric field and the discharge process. Therefore, in the case of FIG. 9, the point A and the point B of the wire solder 2 become non-uniform in the plasma processing, that is, the removal rate of the tin oxide film.
根據上述原因,為了對線焊料2遍及外周均一地進行電漿處理,較佳為,線焊料2通過直接式大氣壓電漿處理部9內時,通過由介電質12包圍之電漿產生區域13之中心軸上。因此,作為實施例1之變化例2,提出使線焊料2通過由介電質12包圍之電漿產生區域13之中心軸上之裝置。 For the above reasons, in order to uniformly perform the plasma treatment on the wire solder 2 over the outer circumference, it is preferable that the wire solder 2 passes through the direct atmosphere piezoelectric slurry processing portion 9 and passes through the plasma generating region 13 surrounded by the dielectric material 12. On the center axis. Therefore, as a modification 2 of the first embodiment, a device for passing the wire solder 2 through the central axis of the plasma generating region 13 surrounded by the dielectric 12 is proposed.
圖10係實施例1之變化例2之直接式大氣壓電漿處理部9之正面剖面圖。實施例1之變化例2係相對於實施例1中說明之圖2所示之構成,不同之處在於設置有線焊料位置修正零件27。其他則與第1實施形態相同,故而省略說明。 Fig. 10 is a front sectional view showing a direct atmospheric piezoelectric slurry processing unit 9 according to a second modification of the first embodiment. The modification 2 of the first embodiment is different from the configuration shown in Fig. 2 explained in the first embodiment, except that the wired solder position correcting member 27 is provided. Others are the same as in the first embodiment, and thus the description thereof is omitted.
線焊料位置修正零件27係設置於施加高電壓之電極11之上下端。線焊料位置修正零件27係與絕緣體10同樣地包含氧化鋁、玻璃或聚醯亞胺等絕緣體之物體。 The wire solder position correcting member 27 is disposed at the lower end of the electrode 11 to which the high voltage is applied. The wire solder position correcting member 27 is an object including an insulator such as alumina, glass, or polyimide, similarly to the insulator 10.
於圖11中,說明線焊料位置修正零件27之配置、形狀之詳細情況。線焊料位置修正零件27係相對線焊料2之供給方向(圖11之箭線方向)具有斜率,且該斜率之角度設為α。角度α較佳為大於45°且為85°以下。其原因在於,於小於45°之情形,線焊料2碰到線焊料位置修正零件27後,易產生線焊料2之前端朝向供給方向之反方向,導致線無法適當供給焊料2之情形。 In Fig. 11, the details of the arrangement and shape of the wire solder position correcting member 27 will be described. The wire solder position correcting member 27 has a slope with respect to the supply direction of the wire solder 2 (the arrow direction of FIG. 11), and the angle of the slope is set to α. The angle α is preferably greater than 45° and less than 85°. The reason for this is that, in the case where the wire solder 2 hits the wire solder position correcting member 27 at a temperature of less than 45°, the front end of the wire solder 2 is likely to be directed in the opposite direction to the supply direction, resulting in a situation in which the wire 2 cannot be properly supplied.
線焊料位置修正零件27係具有中空,且該中空之內徑設為d1。內徑d1係相較線焊料2之外徑大0.1~1 mm。若小於0.1 mm則線焊料變得難以通過,而若大於1 mm則線焊料之波動變大,對中心軸進行修正之效果變小。 The wire solder position correcting member 27 has a hollow shape, and the inner diameter of the hollow is set to d1. The inner diameter d1 is 0.1 to 1 mm larger than the outer diameter of the wire solder 2. If it is less than 0.1 mm, the wire solder becomes difficult to pass, and if it is larger than 1 mm, the fluctuation of the wire solder becomes large, and the effect of correcting the central axis becomes small.
再者,上述線焊料位置修正零件27係剖面形狀為梯形 狀,若與線焊料2觸碰之角度α為上述角度範圍內,則可適當變更為剖面形狀為半圓狀者等。 Furthermore, the wire solder position correcting member 27 has a trapezoidal cross-sectional shape In the case where the angle α at which the wire solder 2 is touched is within the above-described angular range, the cross-sectional shape may be appropriately changed to a semi-circular shape.
其次,利用圖12A與圖12B,對實施例1之變化例3中之直接式大氣壓電漿處理部9進行說明。圖12A與圖12B係實施例1之變化例3之線焊料供給單元120a與120b之局部之剖面放大圖。圖12A與圖12B係相對於實施例1中利用圖2說明之構成,不同之處在於線焊料供給噴嘴8及絕緣體10將材質及形狀變更。其他則與實施例1中利用圖2說明之構成相同,因此,標註相同零件編號,省略說明。 Next, the direct atmospheric piezoelectric slurry processing unit 9 in the third modification of the first embodiment will be described with reference to FIGS. 12A and 12B. 12A and 12B are enlarged cross-sectional views showing a part of the wire solder supply units 120a and 120b of the third modification of the first embodiment. 12A and 12B are configurations described with reference to Fig. 2 in the first embodiment, except that the wire solder supply nozzle 8 and the insulator 10 are changed in material and shape. Others are the same as those described in the first embodiment with reference to Fig. 2, and therefore, the same reference numerals are given to the same reference numerals, and the description thereof will be omitted.
於圖12A與圖12B中,線焊料供給噴嘴8a及8b幾乎不透過可見光,另一方面,透明絕緣體10a及10b良好地透過可見光,即包含透明之材質。 In FIGS. 12A and 12B, the wire solder supply nozzles 8a and 8b hardly transmit visible light, and the transparent insulators 10a and 10b transmit light well, that is, include a transparent material.
圖12A所示之線焊料供給單元120a之構成係於X方向上線焊料供給噴嘴8a之寬度較寬,且於Y方向上透明絕緣體10a之寬度較窄。因此,觀察者自視點A之類的X方向通過透明絕緣體10a,僅可略微觀察到電漿產生區域13之發光,而自視點B則因被線焊料供給噴嘴8a遮光而無法觀察到電漿產生區域13之發光。 The wire solder supply unit 120a shown in Fig. 12A is configured such that the width of the upper wire solder supply nozzle 8a in the X direction is wide, and the width of the transparent insulator 10a in the Y direction is narrow. Therefore, the observer passes through the transparent insulator 10a in the X direction such as the viewpoint A, and only the light emission of the plasma generating region 13 is slightly observed, and the self-viewing point B is blocked by the wire solder supply nozzle 8a, and plasma generation cannot be observed. The illumination of the area 13.
圖12B所示之線焊料供給單元120b之構成係與圖12A所說明之構成相比,於X方向上線焊料供給噴嘴8b之寬度較窄,且於Y方向上透明絕緣體10b之寬度較寬。因此,觀察者自視點C通過透明絕緣體10b,對於電漿產生區域13自端部可觀察到中央更深之部分之發光。其結果,觀察者可以 更高發光強度觀察電漿產生區域13,從而對電漿之點火、消失或異常放電之產生等之診斷變得容易。 The wire solder supply unit 120b shown in Fig. 12B has a configuration in which the width of the wire solder supply nozzle 8b in the X direction is narrower than that of the configuration shown in Fig. 12A, and the width of the transparent insulator 10b in the Y direction is wide. Therefore, the observer self-views the point C through the transparent insulator 10b, and the portion of the plasma generating region 13 from which the deeper portion of the center is illuminated can be observed. As a result, the observer can The higher luminous intensity is observed in the plasma generating region 13, so that it is easy to diagnose the ignition, disappearance, or abnormal discharge of the plasma.
於圖4B中,表示關於實施例1中說明之直接式大氣壓電漿處理部9之面16中之剖面即圖4A,將線焊料2自剖面為圓形之棒狀變為剖面為矩形之帶狀之情形時的剖面。圖4A中,高電壓電極11及介電質12為圓筒形狀,以包圍棒狀之線焊料,而圖4B中,高電壓電極11係與線焊料2兩面對向之2塊平板狀,且介電質12係設置於高電壓電極11之線焊料面側之平板狀。因此,由於夾著介電質12之高電壓電極11與線焊料2作為平行平板電極而對向,故而,於間隙t1產生均一之電場。藉此,大氣壓電漿區域13係平板狀地生成於與高電壓電極11相接之介電質12與線焊料2之間,其結果,可均一地對線焊料2之表面進行電漿處理。 4B, FIG. 4A showing a cross section in the face 16 of the direct-air piezoelectric slurry processing unit 9 described in the first embodiment, the wire solder 2 is changed from a bar shape having a circular cross section to a rectangular cross section. The profile at the time of the situation. In FIG. 4A, the high voltage electrode 11 and the dielectric material 12 have a cylindrical shape to surround the rod-shaped wire solder, and in FIG. 4B, the high voltage electrode 11 and the wire solder 2 face two flat plates. Further, the dielectric material 12 is provided in a flat plate shape on the side of the wire solder surface of the high voltage electrode 11. Therefore, since the high voltage electrode 11 sandwiching the dielectric material 12 and the wire solder 2 are opposed to each other as the parallel plate electrode, a uniform electric field is generated in the gap t1. Thereby, the atmospheric piezoelectric slurry region 13 is formed in a flat shape between the dielectric material 12 that is in contact with the high voltage electrode 11 and the wire solder 2, and as a result, the surface of the wire solder 2 can be uniformly plasma-treated.
本實施例2係說明裝載有遠距式大氣壓電漿處理部90之線焊料供給單元130之例。圖13係表示將本實施例2之遠距式大氣壓電漿處理部90裝載於黏晶機之線焊料供給單元130,並且將線焊料2供給至滑槽3之內部之基板4之構成的正面剖面圖。本實施例2係不同之處在於取代實施例1所示之直接式大氣壓電漿處理部9,而裝載遠距式大氣壓電漿處理90,其他則與實施例1中利用圖2說明之構成相同,因此,省略說明。 In the second embodiment, an example of the wire solder supply unit 130 in which the remote atmospheric piezoelectric slurry processing unit 90 is mounted will be described. Fig. 13 is a front view showing the configuration of the substrate 4 in which the remote atmospheric piezoelectric slurry processing unit 90 of the second embodiment is mounted on the wire solder supply unit 130 of the die bonder and the wire solder 2 is supplied to the inside of the chute 3. Sectional view. The second embodiment differs from the direct-type atmospheric piezoelectric slurry processing unit 9 shown in the first embodiment, and is loaded with the remote atmospheric piezoelectric slurry processing 90, and the other configuration is the same as that described in the first embodiment with reference to FIG. Therefore, the explanation is omitted.
於圖13所示之構成中,將自氣體導入口17導入氣體導入 噴嘴30之處理氣體作為原料,於遠距式大氣壓電漿處理部90之電漿生成部28內生成電漿。於電漿內產生之活性種29係由自氣體導入口17供給之氣流擠出,且沿著氣體導入噴嘴30流動地導入至線焊料供給噴嘴8之內部,從而噴附至線焊料2。 In the configuration shown in FIG. 13, gas introduction from the gas introduction port 17 is introduced. The processing gas of the nozzle 30 is used as a raw material to generate plasma in the plasma generating unit 28 of the remote atmospheric piezoelectric slurry processing unit 90. The active species 29 generated in the plasma are extruded from the gas stream supplied from the gas introduction port 17 and introduced into the wire solder supply nozzle 8 along the gas introduction nozzle 30 to be sprayed onto the wire solder 2.
此處,氣體導入噴嘴30係包含玻璃、陶瓷之類的導電性較低一般稱為絕緣體之材質之物體。其中,可使氣體導入噴嘴30之內不與遠距式大氣壓電漿處理機構28內之電極接觸之部分的一部分為不鏽鋼、鋁(Al)之類一般稱為導體之金屬。氣體導入噴嘴30之形狀係管狀,以將氣體導入至中央部,且其剖面有時為圓形,有時亦為矩形。 Here, the gas introduction nozzle 30 is an object including a material such as glass or ceramic which is generally low in conductivity and generally called an insulator. Among them, a part of the portion of the gas introduction nozzle 30 that is not in contact with the electrode in the remote atmospheric piezoelectric slurry processing mechanism 28 may be a metal generally called a conductor such as stainless steel or aluminum (Al). The gas introduction nozzle 30 has a tubular shape to introduce a gas into the center portion, and its cross section is sometimes circular and sometimes rectangular.
本實施例之特徵係遠距式大氣壓電漿處理部90之電漿生成部28與線焊料2及線焊料供給噴嘴8電性絕緣。藉此,於併用實施例1之變化例1之提出之電流式接觸偵測部18與遠距式大氣壓電漿處理部90時,可不需要實施例1之變化例1中說明之電子濾波器電路23。 The feature of this embodiment is that the plasma generating portion 28 of the remote atmospheric piezoelectric slurry processing unit 90 is electrically insulated from the wire solder 2 and the wire solder supply nozzle 8. Therefore, when the current type contact detecting portion 18 and the remote atmosphere piezoelectric slurry processing portion 90 of the first modification of the first embodiment are used in combination, the electronic filter circuit described in the first modification of the first embodiment can be omitted. twenty three.
圖14至圖17係表示遠距式大氣壓電漿處理部90之可選之構成。 14 to 17 show an alternative configuration of the remote atmospheric piezoelectric slurry processing unit 90.
圖14係遠距式大氣壓電漿處理機構部90之第1構成例。相對於氣體導入口17,自近處起配置有高電壓電極31、接地電極32,且於該等高電壓電極31與接地電極32連接有交流高壓電源14,接地電極32為接地。絕緣體33係於高電壓電極31與接地電極32之間配置於氣體導入噴嘴30之外側。於高電壓電極31與接地電極32之間之氣體導入噴嘴30之內 部產生高電場,且於該高電場中生成電漿及活性種29。高電壓電極31及接地電極32間之氣體導入噴嘴30外側由絕緣體33覆蓋,故不產生高電場,從而不生成電漿。由於高電壓電極31與接地電極32係以覆蓋之方式與氣體導入噴嘴30相接,因此,該等之形狀為管狀,又,該等之材質為不鏽鋼、鋁(Al)之類一般稱為導體之金屬。再者,亦可替換高電壓電極31與接地電極32之配置。 Fig. 14 is a first configuration example of the remote atmospheric piezoelectric slurry processing mechanism unit 90. The high voltage electrode 31 and the ground electrode 32 are disposed from the vicinity of the gas introduction port 17, and the AC high voltage power source 14 is connected to the high voltage electrode 31 and the ground electrode 32, and the ground electrode 32 is grounded. The insulator 33 is disposed on the outer side of the gas introduction nozzle 30 between the high voltage electrode 31 and the ground electrode 32. Within the gas introduction nozzle 30 between the high voltage electrode 31 and the ground electrode 32 The portion generates a high electric field and generates a plasma and an active species 29 in the high electric field. The outside of the gas introduction nozzle 30 between the high voltage electrode 31 and the ground electrode 32 is covered by the insulator 33, so that no high electric field is generated and plasma is not generated. Since the high voltage electrode 31 and the ground electrode 32 are in contact with the gas introduction nozzle 30 in a covering manner, the shapes are tubular, and the materials are generally referred to as stainless steel or aluminum (Al). Metal. Furthermore, the arrangement of the high voltage electrode 31 and the ground electrode 32 can also be replaced.
圖15係遠距式大氣壓電漿處理部90之第2構成例。於氣體導入噴嘴30之半徑方向外側設置有接地電極34,於氣體導入噴嘴30之半徑方向內側設置有氣體導入噴嘴30與間隙,並且配置有高電壓電極35,該等接地電極34與高電壓電極35連接有交流高壓電源14,且接地電極34為接地。於接地電極34與高電壓電極35之間之間隙產生高電場,且於其中生成電漿及活性種29。接地電極34係以覆蓋之方式與氣體導入噴嘴30相接,因此,該等之形狀為管狀。另一方面,高電壓電極35之形狀為棒狀或管狀。接地電極34與高電壓電極35之材質分別為不鏽鋼、鋁(Al)之類一般稱為導體之金屬。又,亦可利用氧化鋁、玻璃或聚醯亞胺等絕緣體覆蓋高電壓電極35之表面。再者,亦可替換接地電極34與高電壓電極35之配置。 Fig. 15 shows a second configuration example of the remote atmospheric piezoelectric slurry processing unit 90. The ground electrode 34 is provided on the outer side in the radial direction of the gas introduction nozzle 30, and the gas introduction nozzle 30 and the gap are provided on the inner side in the radial direction of the gas introduction nozzle 30, and the high voltage electrode 35 is disposed, and the ground electrode 34 and the high voltage electrode are disposed. The AC high voltage power supply 14 is connected to the ground 35, and the ground electrode 34 is grounded. A high electric field is generated in the gap between the ground electrode 34 and the high voltage electrode 35, and a plasma and an active species 29 are generated therein. The ground electrode 34 is in contact with the gas introduction nozzle 30 in a covering manner, and therefore, the shapes are tubular. On the other hand, the high voltage electrode 35 has a rod shape or a tubular shape. The materials of the ground electrode 34 and the high voltage electrode 35 are respectively a metal generally called a conductor such as stainless steel or aluminum (Al). Further, the surface of the high voltage electrode 35 may be covered with an insulator such as alumina, glass or polyimide. Furthermore, the arrangement of the ground electrode 34 and the high voltage electrode 35 can also be replaced.
圖16係遠距式大氣壓電漿處理機構90之第3構成例。於氣體導入噴嘴30之外側,以捲繞之方式配置有線圈36,且線圈36之兩端連接於交流高壓電源14,線圈36之一端接地。再者,交流高壓電源14之高電壓側與接地側之配置方 向為隨機順序。於線圈36與氣體導入噴嘴30之內側產生高頻交變磁場,且於其中產生電感耦合(ICP,inductive coupling plasma)電漿。藉由ICP電漿而於氣體導入噴嘴30之內部空間生成活性種29。線圈36係銅(Cu)、鋁(Al)之類一般稱為導體之金屬。又,亦可利用氧化鋁、玻璃、或聚醯亞胺等絕緣體覆蓋線圈36之表面。 Fig. 16 is a third structural example of the remote atmospheric piezoelectric slurry processing mechanism 90. On the outer side of the gas introduction nozzle 30, a coil 36 is disposed in a winding manner, and both ends of the coil 36 are connected to an alternating-current high-voltage power source 14, and one end of the coil 36 is grounded. Furthermore, the arrangement side of the high voltage side and the ground side of the AC high voltage power supply 14 The direction is random. A high-frequency alternating magnetic field is generated inside the coil 36 and the gas introduction nozzle 30, and an inductive coupling plasma (ICP) is generated therein. The active species 29 are generated in the internal space of the gas introduction nozzle 30 by ICP plasma. The coil 36 is a metal generally called a conductor such as copper (Cu) or aluminum (Al). Further, the surface of the coil 36 may be covered with an insulator such as alumina, glass, or polyimide.
圖17係遠距式大氣壓電漿處理部90之第4構成例。配置有一組平行平板電極38與39,且於該等電極間之間隙部以自氣體導入口17導入氣體之方式連接有導入管40。導入管40中相較平行平板電極38與39之間隙部位於氣體路徑之下游之部分41係與氣體導入噴嘴30連接。平行平板電極38與39係於相互對向之面配置有介電質板37。於平行平板電極38連接有交流高壓電源14,且平行平板電極39為接地。再者,對於一組電極38、39,何者為交流高壓電源14之高電壓側或接地側之方向為隨機順序。於平行平板電極37與38之間之間隙產生電場,且於其中產生電漿及活性種29。 Fig. 17 shows a fourth configuration example of the remote atmospheric piezoelectric slurry processing unit 90. A set of parallel plate electrodes 38 and 39 are disposed, and an introduction pipe 40 is connected to a gap between the electrodes by introducing a gas from the gas introduction port 17. A portion 41 of the introduction pipe 40 which is located downstream of the gas path with respect to the gap portion between the parallel plate electrodes 38 and 39 is connected to the gas introduction nozzle 30. The parallel plate electrodes 38 and 39 are arranged with a dielectric plate 37 disposed on the surfaces facing each other. An alternating current high voltage power source 14 is connected to the parallel plate electrode 38, and the parallel plate electrode 39 is grounded. Furthermore, for a group of electrodes 38, 39, the direction of the high voltage side or the ground side of the AC high voltage power source 14 is a random sequence. An electric field is generated in the gap between the parallel plate electrodes 37 and 38, and a plasma and an active species 29 are generated therein.
於圖18表示作為實施例2之變化例1,將上述實施例2中說明之遠距式大氣壓電漿處理機構90設為夾著線焊料2及線焊料供給噴嘴8而對向之例。如圖18所示,藉由將遠距式大氣壓電漿處理機構90以1台為單位對向地配置於線焊料供給噴嘴8之左右,而自左右兩方向對供給噴嘴8內之線焊料2噴附活性種29。藉此,對線焊料2之圓形之外周,可於儘可能寬之面上噴附活性種29,從而抑制產生線焊料2 之氧化膜內無法去除之部分。再者,圖18係將遠距式大氣壓電漿處理部90左右2台地配置於線焊料供給噴嘴8,但亦可等間隔地排列並配置更多之台數。可藉由增加遠距式大氣壓電漿處理部90之配置台數,而期待線焊料2之氧化膜之去除速度之增加及去除之均一性之提昇。 In the first modification of the second embodiment, the remote atmospheric piezoelectric slurry processing mechanism 90 described in the second embodiment is opposed to the wire solder 2 and the wire solder supply nozzle 8 as shown in FIG. As shown in FIG. 18, the remote atmospheric piezoelectric slurry processing means 90 is disposed on the left and right sides of the wire solder supply nozzle 8 in one unit, and the wire solder 2 in the supply nozzle 8 is applied from the left and right directions. The active species 29 was sprayed. Thereby, the active species 29 can be sprayed on the widest possible surface of the outer circumference of the wire solder 2, thereby suppressing the generation of the wire solder 2 The portion of the oxide film that cannot be removed. In addition, in FIG. 18, the remote-type atmospheric piezoelectric slurry processing part 90 is arrange|positioned by the wire-storage supply nozzle 8 two or two, and the number of the more. The increase in the removal rate of the oxide film of the wire solder 2 and the improvement in the uniformity of the removal can be expected by increasing the number of places of the remote atmospheric piezoelectric slurry processing unit 90.
圖19與圖20分別為改變圖17所示之遠距式大氣壓電漿處理部90之配置之情形時的正視圖與俯視圖。代替圖17所示之一組平行平板電極37、38,而對線焊料供給噴嘴8以包圍之方式配置具有中空之一組平行圓板電極41、42。對圖17說明之介電質板37,其功能由氣體導入噴嘴30代替。可藉由以上之配置,而將平行圓板電極41、42間生成之活性種29均一地噴附於線焊料供給噴嘴8之內部之線焊料2之外周。其結果,可均一地處理線焊料2之氧化膜。 19 and 20 are a front view and a plan view, respectively, showing a state in which the arrangement of the remote atmospheric piezoelectric slurry processing unit 90 shown in Fig. 17 is changed. Instead of one set of parallel plate electrodes 37, 38 shown in Fig. 17, a pair of parallel circular plate electrodes 41, 42 having a hollow shape are disposed so as to surround the wire solder supply nozzle 8. The dielectric plate 37 described with reference to Fig. 17 is replaced by a gas introduction nozzle 30. By the above arrangement, the active species 29 generated between the parallel circular plate electrodes 41 and 42 can be uniformly sprayed on the outer circumference of the wire solder 2 inside the wire solder supply nozzle 8. As a result, the oxide film of the wire solder 2 can be uniformly processed.
圖21係實施例2之變化例2之電漿處理機構之剖面放大圖。圖21係相對於圖13中說明之實施例2之構成,不同之處在於將氣體導入噴嘴30之材質及形狀進行變更。其他則與圖13中說明之實施例2之構成相同,因此省略說明。 Figure 21 is an enlarged cross-sectional view showing a plasma processing mechanism of a second modification of the second embodiment. Fig. 21 is a configuration of the second embodiment described with reference to Fig. 13, except that the material and shape of the gas introduction nozzle 30 are changed. Others are the same as the configuration of the second embodiment described with reference to Fig. 13, and therefore the description thereof will be omitted.
於圖21中,氣體導入噴嘴30'係包含對於可見光而言之透明部分30a及遮光部分30b。如實施例2部分中使用圖14至圖17所說明,於遠距式大氣壓電漿處理部90中,具有電漿產生部分28,且於該部分產生(電漿區域43)電漿。 In Fig. 21, the gas introduction nozzle 30' includes a transparent portion 30a and a light shielding portion 30b for visible light. As described with reference to Figs. 14 to 17 in the second embodiment, the remote atmospheric piezoelectric slurry processing unit 90 has a plasma generating portion 28 in which plasma is generated (plasma region 43).
圖21中氣體導入噴嘴30之透明部分30a係噴嘴伸展方向之寬度較寬。因此,觀測者可自視點D通過透明部分30a, 直至電漿區域之更內部觀察到電漿區域43之發光。其結果,與實施例1之變化例3中使用圖12A與圖12B進行說明之情形相同,即使遠距式大氣壓電漿處理部90,觀察者對電漿之點火、消失或異常放電之產生等之診斷亦變得容易。 The transparent portion 30a of the gas introduction nozzle 30 in Fig. 21 has a wide width in the nozzle extension direction. Therefore, the observer can pass the transparent portion 30a from the viewpoint D, The luminescence of the plasma region 43 is observed up to the inside of the plasma region. As a result, similarly to the case of the description of FIG. 12A and FIG. 12B in the third modification of the first embodiment, even if the remote atmospheric piezoelectric slurry processing unit 90, the observer ignites, disappears, or abnormally discharges the plasma. The diagnosis has also become easier.
再者,本發明並不限定於上述實施例,且包含各種變化例。例如,上述實施例係為便於理解本發明而進行說明者,且並非一定限定於包含所說明之全部構成者。又,可將某實施例之構成之一部分替換為其他實施例之構成,又,可對某實施例之構成追加其他實施例之構成。又,可對各實施例之構成之一部分進行其他構成之追加、刪除、替換。 Furthermore, the present invention is not limited to the above embodiments, and includes various modifications. For example, the above embodiments are described to facilitate the understanding of the present invention, and are not necessarily limited to all of the constituents described. Further, a part of the configuration of a certain embodiment may be replaced with a configuration of another embodiment, and a configuration of another embodiment may be added to the configuration of a certain embodiment. Further, it is possible to add, delete, or replace other components of the configuration of each embodiment.
1、1'、100、120a、120b、130‧‧‧線焊料供給裝置 1, 1', 100, 120a, 120b, 130‧‧‧ wire solder supply device
2‧‧‧線焊料 2‧‧‧Wire solder
3‧‧‧滑槽 3‧‧‧Chute
4‧‧‧基板 4‧‧‧Substrate
5‧‧‧焊料部 5‧‧‧ solder department
6‧‧‧線軸 6‧‧‧ spool
7‧‧‧進給機構 7‧‧‧Feed institutions
8‧‧‧線焊料供給噴嘴 8‧‧‧Wire solder supply nozzle
9、90‧‧‧大氣壓電漿處理機構 9, 90‧‧‧ Atmospheric piezoelectric slurry processing mechanism
10‧‧‧絕緣體 10‧‧‧Insulator
11‧‧‧高電壓電極 11‧‧‧High voltage electrode
12‧‧‧介電質 12‧‧‧ dielectric
13‧‧‧大氣壓電漿區域 13‧‧‧Atmospheric piezoelectric slurry area
14‧‧‧交流高壓電源 14‧‧‧AC high voltage power supply
17‧‧‧氣體導入口 17‧‧‧ gas inlet
18‧‧‧電流式接觸偵測機構 18‧‧‧Current contact detection mechanism
19‧‧‧直流電源 19‧‧‧DC power supply
20‧‧‧過流保護用電阻 20‧‧‧Overcurrent protection resistor
21‧‧‧接觸偵測電路 21‧‧‧Contact Detection Circuit
22‧‧‧進給機控制裝置 22‧‧‧Feeder control unit
23‧‧‧電子濾波器電路 23‧‧‧Electronic filter circuit
27‧‧‧線焊料位置修正零件 27‧‧‧Wire solder position correction parts
28‧‧‧遠距式大氣壓電漿處理機構 28‧‧‧Distance atmospheric piezoelectric slurry processing mechanism
30‧‧‧氣體導入噴嘴 30‧‧‧ gas introduction nozzle
31‧‧‧高電壓電極 31‧‧‧High voltage electrode
32‧‧‧接地電極 32‧‧‧Ground electrode
33‧‧‧絕緣體 33‧‧‧Insulator
34‧‧‧接地電極 34‧‧‧Ground electrode
35‧‧‧高電壓電極 35‧‧‧High voltage electrode
36‧‧‧線圈 36‧‧‧ coil
37‧‧‧介電質板 37‧‧‧Dielectric plate
38、39‧‧‧平行平板電極 38, 39‧‧‧ parallel plate electrodes
41、42‧‧‧平行圓板電極 41, 42‧‧‧ parallel disk electrode
43‧‧‧電漿區域 43‧‧‧The plasma area
圖1係表示本發明之黏晶機之整體概略構成之方塊圖。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a block diagram showing the overall schematic configuration of a die bonder of the present invention.
圖2係表示本發明之實施例1之線焊料供給單元之直接式大氣壓電漿處理部之概略構成的正面剖面圖。 Fig. 2 is a front cross-sectional view showing a schematic configuration of a direct atmospheric piezoelectric slurry processing unit of the wire solder supply unit according to the first embodiment of the present invention.
圖3係本發明之實施例1之線焊料供給單元之直接式大氣壓電漿處理部中的施加電壓之電極之端部之放大剖面圖。 Fig. 3 is an enlarged cross-sectional view showing an end portion of an electrode to which a voltage is applied in a direct-type atmospheric piezoelectric slurry processing unit of the wire solder supply unit of the first embodiment of the present invention.
圖4A係本發明之實施例1之線焊料供給單元之直接式大氣壓電漿處理部中,圖2中之面16之剖面圖。 Fig. 4A is a cross-sectional view of the surface 16 of Fig. 2 in the direct atmospheric piezoelectric slurry processing unit of the wire solder supply unit of the first embodiment of the present invention.
圖4B係本發明之實施例1之變化例4之線焊料供給單元之直接式大氣壓電漿處理部中,圖2中之面16之剖面圖。 Fig. 4B is a cross-sectional view of the surface 16 of Fig. 2 in the direct atmospheric piezoelectric slurry processing unit of the wire solder supply unit according to the fourth modification of the first embodiment of the present invention.
圖5係於本發明之實施例1之線焊料供給單元之直接式大氣壓電漿處理部中,表示線焊料表面之氧化錫膜之去除速 度相對於交流高壓電源之頻率之關係的圖表。 Figure 5 is a diagram showing the speed of removal of a tin oxide film on the surface of a wire solder in a direct atmospheric piezoelectric slurry processing section of the wire solder supply unit of the first embodiment of the present invention. A graph of the relationship of degrees to the frequency of an AC high voltage power supply.
圖6係於本發明之實施例1之線焊料供給單元之直接式大氣壓電漿處理部中,表示有電漿處理開始時之線焊料與電漿處理部之位置關係的直接式大氣壓電漿處理部之前端部附近之剖面圖。 Fig. 6 is a view showing a direct atmospheric piezoelectric slurry treatment in which a positional relationship between a wire solder and a plasma processing portion at the start of plasma processing is performed in a direct atmospheric piezoelectric slurry processing unit of a wire solder supply unit according to Embodiment 1 of the present invention; A cross-sectional view of the vicinity of the front end of the section.
圖7係說明本發明之實施例1之變化例1中之電流式接觸偵測部之原理的線焊料供給單元之正面剖面圖。 Fig. 7 is a front sectional view showing a wire solder supply unit of the principle of the current type contact detecting unit in the first modification of the first embodiment of the present invention.
圖8係於本發明之實施例1之變化例1之線焊料供給單元之直接式大氣壓電漿處理部中,包含含有電子濾波器電路之電流式接觸偵測部的線焊料供給部之正面剖面圖。 8 is a front cross section of a wire solder supply portion including a current type contact detecting portion including an electronic filter circuit in a direct atmospheric piezoelectric slurry processing portion of a wire solder supply unit according to a first modification of the first embodiment of the present invention; Figure.
圖9係用於說明本發明之實施例1之變化例2之線焊料供給單元之直接式大氣壓電漿處理部之原理之表示線焊料脫離電漿處理部之中心軸之狀態的線焊料供給噴嘴之剖面圖。 Fig. 9 is a view showing a principle of a direct-type atmospheric piezoelectric slurry processing unit of a wire solder supply unit according to a second modification of the first embodiment of the present invention, showing a wire solder supply nozzle in a state in which the wire solder is separated from the central axis of the plasma processing unit. Sectional view.
圖10係本發明之實施例1之變化例2之線焊料供給單元之直接式大氣壓電漿處理部之正面剖面圖。 Fig. 10 is a front sectional view showing a direct atmospheric piezoelectric slurry processing unit of a wire solder supply unit according to a second modification of the first embodiment of the present invention.
圖11係本發明之實施例1之變化例2之線焊料供給單元之直接式大氣壓電漿處理部的含有線焊料位置修正零件之電漿處理部之局部之放大正面剖面圖。 Fig. 11 is an enlarged front cross-sectional view showing a part of a plasma processing unit including a wire solder position correcting part of a direct-air piezoelectric slurry processing unit of a wire solder supply unit according to a second modification of the first embodiment of the present invention.
圖12A係表示本發明之實施例1之變化例3之線焊料供給噴嘴之外徑大於電漿處理部之外形之狀態的電漿處理部之上端部附近之剖面圖。 Fig. 12A is a cross-sectional view showing the vicinity of the upper end portion of the plasma processing portion in which the outer diameter of the wire solder supply nozzle of the third modification of the first embodiment of the present invention is larger than the shape of the plasma processing portion.
圖12B係表示本發明之實施例1之變化例3之線焊料供給噴嘴之外徑小於電漿處理部之外形之狀態的電漿處理部之 上端部附近之剖面圖。 Fig. 12B is a view showing a plasma processing unit in which the outer diameter of the wire solder supply nozzle of the third modification of the first embodiment of the present invention is smaller than the shape of the plasma processing unit. A cross-sectional view near the upper end.
圖13係表示本發明之實施例2之線焊料供給單元之概略構成的正面剖面圖。 Fig. 13 is a front sectional view showing a schematic configuration of a wire solder supply unit according to a second embodiment of the present invention.
圖14係表示本發明之實施例2之線焊料供給單元之遠距式大氣壓電漿處理部之構成的正視圖。 Fig. 14 is a front elevational view showing the configuration of a remote atmospheric piezoelectric slurry processing unit of the wire solder supply unit according to the second embodiment of the present invention.
圖15係表示本發明之實施例2之線焊料供給單元之遠距式大氣壓電漿處理部之構成的正視圖。 Fig. 15 is a front elevational view showing the configuration of a remote atmospheric piezoelectric slurry processing unit of the wire solder supply unit according to the second embodiment of the present invention.
圖16係表示本發明之實施例2之線焊料供給單元之遠距式大氣壓電漿處理部之構成的正視圖。 Fig. 16 is a front elevational view showing the configuration of a remote atmospheric piezoelectric slurry processing unit of the wire solder supply unit according to the second embodiment of the present invention.
圖17係表示本發明之實施例2之線焊料供給單元之遠距式大氣壓電漿處理部之構成的正視圖。 Fig. 17 is a front elevational view showing the configuration of a remote atmospheric piezoelectric slurry processing unit of the wire solder supply unit according to the second embodiment of the present invention.
圖18係表示本發明之實施例2之變化例1之線焊料供給單元之遠距式大氣壓電漿處理部之構成的正視圖。 Fig. 18 is a front elevational view showing the configuration of a remote atmospheric piezoelectric slurry processing unit of the wire solder supply unit according to the first modification of the second embodiment of the present invention.
圖19係表示本發明之實施例2之變化例2之線焊料供給單元之遠距式大氣壓電漿處理部之構成的正視圖。 Fig. 19 is a front elevational view showing the configuration of a remote atmospheric piezoelectric slurry processing unit of the wire solder supply unit according to the second modification of the second embodiment of the present invention.
圖20係表示本發明之實施例2之變化例2之線焊料供給單元之遠距式大氣壓電漿處理部之構成的平面圖。 Fig. 20 is a plan view showing the configuration of a remote atmospheric piezoelectric slurry processing unit of the wire solder supply unit according to the second modification of the second embodiment of the present invention.
圖21係表示本發明之實施例2之變化例3之線焊料供給單元之遠距式大氣壓電漿處理部之構成的正視圖。 Fig. 21 is a front elevational view showing the configuration of a remote atmospheric piezoelectric slurry processing unit of the wire solder supply unit according to the third modification of the second embodiment of the present invention.
2‧‧‧線焊料 2‧‧‧Wire solder
3‧‧‧滑槽 3‧‧‧Chute
4‧‧‧基板 4‧‧‧Substrate
5‧‧‧焊料部 5‧‧‧ solder department
6‧‧‧線軸 6‧‧‧ spool
7‧‧‧進給機構 7‧‧‧Feed institutions
8‧‧‧線焊料供給噴嘴 8‧‧‧Wire solder supply nozzle
50‧‧‧黏晶機 50‧‧‧Crystal machine
51‧‧‧壁 51‧‧‧ wall
52‧‧‧導軌 52‧‧‧rails
54a、54b、54c‧‧‧開口窗 54a, 54b, 54c‧‧‧open windows
55‧‧‧入口 55‧‧‧ Entrance
56‧‧‧出口 56‧‧‧Export
57‧‧‧加熱器 57‧‧‧heater
58‧‧‧焊料成形棒 58‧‧‧ solder forming rod
59‧‧‧夾盤 59‧‧‧ chuck
60‧‧‧半導體晶片 60‧‧‧Semiconductor wafer
501‧‧‧基板搬入部 501‧‧‧Substrate loading department
502‧‧‧焊料供給部 502‧‧‧ Solder Supply Department
503‧‧‧焊料成形部 503‧‧‧ Solder forming department
504‧‧‧晶片裝載部 504‧‧‧ wafer loading department
505‧‧‧基板搬出部 505‧‧‧Substrate removal department
511‧‧‧線焊料供給單元 511‧‧‧Wire Solder Supply Unit
512‧‧‧焊料成形單元 512‧‧‧Solder forming unit
513‧‧‧晶片裝載單元 513‧‧‧ wafer loading unit
Claims (12)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2011153831A JP5771466B2 (en) | 2011-07-12 | 2011-07-12 | Die bonder and die bonder supply method |
Publications (2)
Publication Number | Publication Date |
---|---|
TW201304040A true TW201304040A (en) | 2013-01-16 |
TWI517282B TWI517282B (en) | 2016-01-11 |
Family
ID=47692308
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW101121197A TWI517282B (en) | 2011-07-12 | 2012-06-13 | Adhesive material supply method of sticky crystal machine and sticky crystal machine |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP5771466B2 (en) |
TW (1) | TWI517282B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI598968B (en) * | 2016-03-17 | 2017-09-11 | 捷進科技有限公司 | Die bonder and bonding methods |
TWI745840B (en) * | 2019-01-21 | 2021-11-11 | 日商新川股份有限公司 | Joining device |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH708881B1 (en) * | 2013-11-20 | 2017-06-15 | Besi Switzerland Ag | Continuous furnace for substrates, which are equipped with components, and Die Bonder. |
CN110085543A (en) * | 2019-06-04 | 2019-08-02 | 常州美索虹铭玻璃有限公司 | A kind of automatic bonder of power semiconductor and its die bond technique |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09232344A (en) * | 1996-02-21 | 1997-09-05 | Toshiba Corp | Solder material coating method and its equipment |
JP4032899B2 (en) * | 2002-09-18 | 2008-01-16 | トヨタ自動車株式会社 | Electronic component manufacturing method and soldering apparatus used in the method |
-
2011
- 2011-07-12 JP JP2011153831A patent/JP5771466B2/en active Active
-
2012
- 2012-06-13 TW TW101121197A patent/TWI517282B/en active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI598968B (en) * | 2016-03-17 | 2017-09-11 | 捷進科技有限公司 | Die bonder and bonding methods |
CN107204302A (en) * | 2016-03-17 | 2017-09-26 | 捷进科技有限公司 | Chip attachment machine and chip attachment method |
CN107204302B (en) * | 2016-03-17 | 2020-06-30 | 捷进科技有限公司 | Chip mounter and chip mounting method |
TWI745840B (en) * | 2019-01-21 | 2021-11-11 | 日商新川股份有限公司 | Joining device |
Also Published As
Publication number | Publication date |
---|---|
JP5771466B2 (en) | 2015-09-02 |
JP2013021163A (en) | 2013-01-31 |
TWI517282B (en) | 2016-01-11 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP3365511B2 (en) | Method and apparatus for joining with brazing material | |
TWI517282B (en) | Adhesive material supply method of sticky crystal machine and sticky crystal machine | |
JP3147137B2 (en) | Surface treatment method and device, semiconductor device manufacturing method and device, and liquid crystal display manufacturing method | |
US4902870A (en) | Apparatus and method for transfer arc cleaning of a substrate in an RF plasma system | |
JP6424049B2 (en) | Plasma processing equipment | |
CN103295868B (en) | Plasma processing apparatus and plasma processing method | |
KR20140045973A (en) | Cvd device, and cvd film production method | |
JP2003093869A (en) | Discharge plasma treatment apparatus | |
US6998574B2 (en) | Welding torch with plasma assist | |
US10399170B2 (en) | Die attachment apparatus and method utilizing activated forming gas | |
JP2007181879A (en) | Dry fluxing method and device | |
JP2000169977A (en) | Etching method by atmospheric pressure high frequency plasma | |
JP2002110613A (en) | Plasma cleaning apparatus and method | |
EP0145253B1 (en) | Method for cleaning an electrode | |
JP2002001253A (en) | Plasma cleaning apparatus and method, and soldering system and method | |
US6332567B1 (en) | Piezoelectric element, manufacturing method thereof, and mounting apparatus of piezoelectric resonators | |
EP2487002A1 (en) | Apparatus and method for removal of surface oxides via fluxless technique involving electron attachment | |
US7176402B2 (en) | Method and apparatus for processing electronic parts | |
TW200428469A (en) | Plasma processing apparatus and method for manufacturing the same | |
CN102574237A (en) | System for and method of cleaning of copper wire using plasma, activated or reduced gas atmosphere | |
JP2013172086A (en) | Die bonder and die bonding method | |
JP2010174325A (en) | Discharge electrode unit, discharge electrode assembly and discharge treatment apparatus | |
JP3937711B2 (en) | Flip chip mounting method | |
KR102301223B1 (en) | Method for manufacturing wire bonding joint structure using atmospheric pressure plasma | |
JP7379844B2 (en) | Method of forming metal film |