201206701 六、發明說明:201206701 VI. Description of invention:
c發明戶斤屬之技術顧域:J 發明領域 本發明係關於頗適於面材接合的硬化性樹脂組成物、 使用該硬化性樹脂組成物進行面材層積的層積體、以及該 層積體之製造方法。 L先前技術3 發明背景 在顯不70件上隔著接合樹脂層進行保護板層積的顯示 裝置’當使接合樹脂層硬化時,因該接合樹脂層的收縮所 產生應力會有_示元件造成影響之可能性。若對顯示元 件施加應力,便會發生下述問題。 •顯示元件中的顯示形成材料(以下稱「顯示材」)會因 應力而受影響,會有損及顯示均勺 __ j 性之虞。例如以液晶顯 示元件的情況而言,顯示元件中 十甲所封入液晶的排列會因外 部應力而凌亂,導致被檢視到顯示斑。 •當在顯示元件靠顯示面伽夕# + 則之基板表面上,形成諸如 視野角等為改善顯示品質用的光學 %予膜時,因應力會導致該 光學膜的光學特性出現局部性變4 k化’而有損及顯示之均勻 性之虞。 示元件的檢視側, ’便會發生下述問 再者,因為接合樹脂層係設置於顯 因而若硬化的接合樹脂層中有存在氣泡 題。 •來自顯示元件的出射光或反射光會因氣泡而凌礼 201206701 會有大幅損及顯示影像之晝質之虞。 •當顯示元件沒㈣㈣像時,因騎過保護 於接合樹脂層中的氣泡較容易被檢視到,因而會有大: 及製品品質的可能性。 • _層與顯示元件間之界面接著力、或樹脂層與保 護板間之界面接著力會降低。 ’' 製造具有在顯示元件上層積有透明面材之層積構造顯 示裝置的方法’已知有如下述方法。 ⑴在樹脂製㈣板上注人㈣補使硬化而形成接合 樹脂後’或將捲片狀接合樹脂以脫氣狀態職於樹脂製: 護板上之後邊將液晶單⑽—端按押__邊使以脫氣狀 態進行密接並層積的方法。接合樹脂的原料較佳係使用聚 矽氧凝膠(專利文獻1)。 (2)在玻璃製保護板的既定位置處,利用固著構件將顯 示面板予以定位而暫時Μ後,再對保護板與顯示面板之 間所形成的空間中,以減壓狀態注人液態樹脂材料並使硬 化,藉此而層積的方法。液態樹脂材料較佳係使用聚矽氧 樹脂(專利文獻2)。 先行技術文獻 專利文獻 專利文獻1:曰本專利特開平7_209635號公報 專利文獻2:日本專利特開2〇〇6_58753號公報 C發明内容;j 發明概要 201206701 如明欲解決之課題 樹脂料的魏,藉由降㈣祕合樹脂層的 Γ:=與分子量’便可使接合樹脂層的彈性模數降 彈性模if元件與透明面材間所存在的接合樹脂層之 ,數降低,則硬化收縮時所產生的應力便會變小,俾 〇抑制對顯不品質的影響。 然而,僅依賴降低接合樹脂層的彈性模數,會有將顯 =件與透明面材予以固定的力嫌不足之情況,例如當顯 不襄置係呈垂直設置使„,顯示元件會有經時性從透明 面材上偏移脫落、或脫離的可能性。 本發明係有馨於前述事情而完成,目的在於提供:當 隔著由硬化性樹脂組成物的硬化物所構成樹脂層,將面材 予以層積-體化時,可將面材彼此間予以充分固定,且可 降低因樹脂層硬化時的收縮導致的應力之硬化性樹脂組成 物、及使肋硬化性樹频成物進行面材之層積的層積體。 再者,本發明目的在於提供:當隔著由硬化性樹脂組 成物的硬化物所構成樹脂層,將面材予以層積一體化時, 可將面材彼此間予以充分固定’且可降低因樹脂層硬化時 的收縮導致的應力,並可充分抑制樹脂層中之氣泡產生的 層積體之製造方法。 用以欲解決課題之手段 本發明的硬化性樹脂組成物,係使用於層積體,該層 積體係使未硬化之硬化性樹脂組成物挾持於至少一者為透 明的一對面材間並使其硬化而形成者,該硬化性樹脂組成 201206701 物之特徵在於:於硬化後的動態黏彈性測定時,儲存剪切 彈性模數係5χ102〜lxl〇5Pa,且損失正切係14以下。 較佳為其中含有下述硬化性化合物(Π)及下述非硬化 性寡聚物(D): 硬化性化合物(II):由硬化性樹脂組成物硬化時會進行 硬化反應的硬化性化合物之1種以上構成,該硬化性化合物 的至少1種具有在前述硬化性樹脂組成物硬化時不會產生 反應的經基; 非硬化性寡聚物(D):其係在硬化性樹脂組成物硬化時 不會與前述硬化性化合物(II)進行硬化反應,且每1分子具 有0.8〜3個羥基的寡聚物。 較佳為前述硬化性化合物(Π)係含有具硬化性基且具 羥基的單體。 較佳係前述硬化性化合物(11)含有:寡聚物(Α·),其具 硬化性基且分子量為1000〜100000 ;及單體(Β,),其具硬化 性基且分子量為125〜600,並且該單體(Β,)含有具羥基的單 體(Β3)。 較佳為前述非硬化性寡聚物(D)係聚氧伸烷基多元 醇’且前述寡聚物(Α')係使用聚氧伸烷基多元醇及聚異氰酸 酯為原料而合成的胺曱酸酯寡聚物。 較佳為前述寡聚物(Α,)係具有丙烯酸基,而前述單體 (Β·)之至少一部分係具有甲基丙烯酸基。 較佳為前述單體(Β3)係含有曱基丙烯酸羥基酯,而該 甲基丙烯酸羥基酯具有羥基數1〜2且碳數3〜8之羥烷基。 6 201206701 較佳為前述單體(Β·)係含有選自於由具有碳數8〜22之 烧基的曱基㈣紐基_構成群財的單體㈣。 較佳係未含有鏈轉移劑,或者含有鏈轉移劑,但相對 於硬化性化合__質量份,其含量在丨質量份以下。 較佳係光硬化性之硬化性樹脂組成物。 本發明所提供的層積體,係由-對面材隔著樹脂層進 行層積而—體化者,且該樹脂層係由本發_硬化樹脂性 組成物之硬化物所構成者’。 較佳為前述一對面材之至少-者係透明面材。 較佳為則述-對面材之—者係透明面材,而另一者係 顯示元件。 較佳為前述顯示元件係液晶顯示元件。 本《月層積體之製造方法,係用以製造層積體,該欲 製造之層積義具備有:㈣材及第2面材、㈣第】面材 及第2面材所爽持的樹脂層、以及包圍樹脂層周圍的密封 部,該製造方法係包括有下述步驟⑷〜⑷: ⑷在第1面材表面周緣部,塗佈含有硬化性化合物⑴ 及聚口起始劑的液狀密封部形成用硬化性樹脂組成物,而 形成未硬化密封部的步驟; ()ί由未硬化&封部所包圍的區域,供應由本發明的 更化性樹驗成物所構叙樹脂層侃㈣化性樹脂組成 物的步驟; ▲⑷在IGOPa以下的減壓環境下 ’於樹脂層形成用硬化性 成&J11^帛2面材,❿獲彳賴脂層形成肖硬化性樹 201206701 月曰組成物已由第1面材、第2面材及未硬化密封部所密封之 層積前驅體的步驟;及 (d)在將層積前驅體放置於5〇kpa以上之壓力環境下的 狀L下’使未硬化㈣部及樹脂層形成用硬化性樹脂組成 物進行硬化之步驟。 較佳為前述第1面材及第2面材之至少一者係透明面 材。 較佳為前述第1面材及第2面材之一者係透明面材,另 一者係顯示元件。 較佳為前述硬化性化合物⑴係光硬化性化合物;前述 密封部形成用硬化性樹脂組成物係含有光聚合起始劑 (C1);前述樹脂層形成用硬化性樹脂組成物係由屬於光硬 化1±的硬化性樹脂組成物構成;在前述步驟(d)中,係對前 述未硬化密封部及前述樹脂層形成用硬化性樹脂組成物施 行光照射。 發明效果 根據本發明的硬化性樹脂組成物,藉由使其挾持於 材之間並使硬化,便可將一對面材充分地固定,並可降低 因硬化時的收縮所產生之應力。 根據本發明的層積體,面材與面材可隔著樹脂厚充八 地被固定,且可降低因該樹脂層硬化時的收縮所產生之 力。 心 根據本發明層積體之製造方法,可將一對面材隔著由 本發明硬化性樹脂組成物的硬化物所構成樹脂層充分地予 8 201206701 以固定,並可降低因該樹脂層硬化時的收縮所產生之應 力,且可在充分抑制樹脂層中氣泡發生的情況下製造層積 體。 本發明的層積體係例如顯示裝置,根據本發明的製造 方法,可充分抑制顯示元件與保護板間之樹脂層中氣泡產 生,顯示元件與保護板隔著該樹脂層充分地被固定,且硬 化收縮時的應力可降低,便可獲得經防止因該應力所造成 顯示品質降低的顯示裝置。 圖式簡單說明 第1圖係利用透明面材保護顯示元件的顯示裝釁一例 . 之剖視圖。 、 第2圖係第1圖之顯示裝置的平面圖。 第3圖係步驟(a)的態樣一例平面圖。 苐4圖係步驟(a)的態樣一例剖視圖。 第5圖係步驟(b)的態樣一例平面圖。 第6圖係步驟(b)的態樣一例剖視圖。 第7圖係步驟(c)的態樣一例剖視圖。 第8圖係步驟(d)的態樣一例剖視圖。 【實掩*方式】 用以實施發明之形態 本發明中,定義如下述。 顯不裝置中,將成為顯示元件之保護板的透明面材稱 「表面材」,將顯示元件稱「背面材」。 將表面材與背面材統稱為「面材」。 201206701 該面材中,財發明的製造方法中,將周緣部形成有 雄封部且由密封料包圍的區域被供應餘硬化性樹脂組 成物的面材稱「第1面材」,將重φ於該硬化性樹脂組成物 上的面材稱「第2面材」。 將具有光穿透性的面材稱「透明面材」。 將由玻璃構成的透明面材稱「玻璃板」。 以下’舉本發明較佳實施形態,就本發明的層積體係 顯示裝置…對面材係'表面材(成為保護板的透明面材)與背 面材(顯示元件)’且密封部形成用硬化性樹脂組成物及樹脂 層形成用硬化性樹脂組成物係光硬化性樹脂組成物的實施 形態進行說明。 <顯示裝置> 第1圖係本實施形態的顯示裝置一例之剖視圖,第2圖 係平面圖。 顯示裝置1係具有:透明面材10(第2面材(或第1面 材))、顯示元件50(第1面材(或第2面材))、樹脂層4〇、密封 部42、可撓性印刷電路板54(FPC)、及遮光印刷部55(遮光 部),該透明面材10係屬於表面材,該顯示元件50係屬於背 面材,該樹脂層40係由透明面材1〇與顯示元件5〇所包夾, 名进'封部42係包圍著樹脂層40的周圍,該可撓性印刷電路 板54係連接於顯示元件5〇且搭載有使顯示元件50啟動之驅 動1C ’該遮光印刷部55係形成於透明面材1〇的周緣部。 _示裝置1中,在透明面材10的周緣部設置遮光印刷部 55 ’且由遮光印刷部55所包圍的透光部56之面積小於由密 201206701 封°M2所包圍的樹脂層40之面積,透明面材ι〇的面積係大 於員示元件50的面積’樹脂層40與密封部42的合計面稽 ' 才 10 顯示元件50的各面積。 [表面材] 表面材係顯示元件之顯示影像能穿透過的 (保護板)。 透明面材係可舉例如玻璃板、或透明樹脂板就對來 Γ、_件的出射光與反射光呈高透明性的觀點,當然亦 j具有耐光性、低雙折射性、高平面精度、耐表面到傷性 问機械強度等觀點’最佳為玻璃板。就為使光硬化性樹 組成物進行硬化的光能充分穿透之觀點,亦是以玻璃板^ 佳。 玻璃板的材料係可舉例如鈉弼玻璃等玻璃材料,較佳 係鐵份更低、偏錄少的高?透玻璃(晃«)。為提高安全 性,表面材亦可使用強化玻璃。 透明樹脂板的材料係可舉例如透明性高的樹脂材料 (諸如聚碳酸酯、聚曱基丙烯酸甲酯等)。 在透明面材中,為提升與樹脂層間之界面接著力,亦 可施行表面處理。表面處理的方法係有如:對透明面材之 表面利时錢合難行纽的方法、或者彻由火焰燃 燒益所產生的氧化火燄形成氧化矽薄膜的處理等。在透明 面材上,為提高顯示影像的對比,亦可在與樹脂層間的接 合面之背面設置抗反射層。抗反射層係可利用諸如在透明 面材的表面上直接形成無機薄膜的方法、或將設有抗反射 201206701 層的透明樹脂薄膜貼合於透明 面材上的方法而進行設置。 再者配。衫像顯示之目的透明面材之一部分或全 體亦可預先施行著色'或呈毛破璃狀*使光散射或利用 表面的細微凹凸等而使穿透時的光折射或反射。又,亦可 將如上述㈣的光學膜、偏域等進行光學調變的光學膜 等經貼合於透明面材上形成—體物,使用為透明面材。 透明面材的厚度,就機械強度、透明性的觀點,當屬 玻璃板時通常為0.5〜25mm。在室内使用的電視接收器、pc 用顯示器等用途上,就顯示裝置的輕量化觀點,較佳為 0_7〜6mm ’而設置於室外的大眾顯示用途時,較佳為 3〜20mm。透明面材係可使用強化玻璃,當透明面材較薄時 便可使用化學強化玻璃。透明樹脂板的情況較佳係 2〜10mm。 [背面材] 背面材係顯示元件。 圖示例的顯示元件50係將設有彩色濾光片的透明面材 52、與設有TFT的透明面材53進行貼合,再將其利用一對偏 光板51夹持而構成的液晶顯示元件一例,但本實施形態的 顯示元件並不侷限於圖示例。 顯示元件係在至少其中一者為透明電極的一對電極 中’挾持利用外部之電氣信號而變化光學樣態的顯示材。 依照顯示材的種類,有諸如:液晶顯示元件、EL顯示元件、 電漿顯示元件、電子墨水型顯示元件等。又,顯示元件係 具有貼合一對面材且該一對面材至少一者為透明面材的構 12 201206701 ’並配置成透明面材側鄰接於樹脂層。此時,部分的顯 示元件係在與樹脂層相鄰側的透明面材最外層側,設置諸 如偏光板、相位差板等光學膜。此情況,樹脂層係呈顯示 元件上的光學膜與表面材相接合的樣態。 對顯示元件與樹脂層的接合面,為提升與密封部間之 界面接著力,亦可施行表面處理。表面處理係可僅對周緣 部施行,亦可對面材的整體表面實施。表面處理的方法有 如利用可低溫加工的接著用底漆等施行處理之方法等。 顯示元件的厚度係當屬於利用TFT啟動的液晶顯示元 件時’通常為0.4〜4mm,當屬於EL顯示元件時通常為 0_2〜3mm.。 [樹脂層] 樹脂層係由本發明的硬化性樹脂組成物(以下亦稱「樹 脂層形成用光硬化性樹脂組成物」)進行硬化而構成的層。 本發明的硬化性樹脂組成物(本實施形態的樹脂層形 成用光硬化性樹脂組成物),係可降低硬化後的彈性模數, 並可降低進行硬化時所產生的應力。所以,可抑制因該應 力對顯示元件的顯示性能造成不良影響。又,該硬化性樹 脂組成物在未硬化時的黏度低,所以能在短時間施行對面 材表面的硬化性樹脂組成物供應,因而容易防止在表面材 與背面材層積後出現氣泡殘留情形。 樹脂層的厚度較佳係〇_〇3〜2mm、更佳係〇.1〜〇.8mm、 特佳係0.2〜0.6mm。若樹脂層的厚度達〇 〇3mm以上,樹脂 層便可有效的緩衝因來自透明面材側的外力所造成衝擊 13 201206701 等,俾可保護顯示元件元件。特別係當顯示元件對外力屬 於敏銳,較容易影響顯示品質的情況,較佳係設成達〇 以上的厚度。又,本實施形態的製造方法中,即便在透明 面材與顯示元件之間混入超越樹脂層厚度的異物,樹脂層 的厚度仍不會有太大的變化,對光穿透性能的影響較少。 若樹脂層的厚度在2mm以下,在樹脂層中不易殘留氣泡, 且顯示裝置的整體厚度不會成為多餘的厚^當樹脂層的彈 性模數小之情況,為抑制顯示元件經時性接合位置偏移等 情形,較佳係設為〇.6mm以下的厚度。 調整樹脂層厚度的方法,係有如調節後述密封部的厚 度,且同時調節對第1面材所供應之液狀樹脂層形成用光硬 化性樹脂組成物的供應量之方法。 [密封部] 密封部係塗佈後述液狀密封部形成用光硬化性樹脂組 成物,經硬化而構成者。因為顯示元件的影像顯示區域之 外側區域比較狹窄,因而密封部的寬度以狹窄為宜。密封 部的寬度較佳係0.5〜2mm、更佳係〇 8〜丨6mm。 [遮光印刷部] 視需要,可在透明面材的周緣部設置遮光印刷部。遮 光印刷部係依顯示元件的影像顯示區域之外均無法從透明 面材側看到的方式,隱藏連接於顯示元件的配線構件等。 遮光印刷部係可設置於透明面材與樹脂層的接合面、或其 背面’就降低遮光印刷部與影像顯示區域的視差之觀點, 以設置於透明面材與樹脂層的接合面為佳。當透明面材係 14 201206701 玻璃板的情況,若遮光印刷部係使用含黑色顏料的陶瓷印 刷,則遮光性高而屬較佳。藉由將表面或背面已設有遮光 印刷部的透明薄膜貼合於透明面材上,亦可形成遮光印刷 部。亦可使用沒有遮光印刷部的透明面材。 [形狀] 顯示裝置的形狀通常係矩形。 顯示裝置的大小並無特別的限定,因為本實施形態的 製造方法特別適用於較大面積之顯示裝置的製造,因而當 屬於採用液晶顯示元件之情況,以pc螢幕的情況而言較佳 為0.3mx〇.18m,以電視接收器的情況而言較佳為0.4mx〇.3m 以上、更佳為0.7mx〇.4m以上。顯示裝置的大小上限大多係 依照顯示元件的大小而決定。又,過大的顯示裝置在設置 等處理上容易趨於困難。顯示裝置的大小上限係從該等限 制觀之,通常為2.5mx 1.5m程度。小型顯示器的情況,較佳 為 0.14mx〇.08m 以上。 成為保護板的透明面材、與顯示元件的尺寸係可為大 致相等,但就與收納顯示裝置的其他框體間之關係,多數 情況係透明面材較顯示元件大一圈。又,相反的依照其他 框體的構造,亦可使透明面材若干小於顯示元件。 <顯示裝置之製造方法> 本實施形態的顯示裝置之製造方法,係包括有下述步 驟(a)〜(d)的方法。 (a)在第1面材(背面材(或表面材))的表面周緣部,塗佈 含有硬化性化合物⑴及光聚合起始劑(C1)的液狀密封部形 15 201206701 成用光硬化性樹脂組成物,而形成未硬化密封部的步驟 (但,當第1面材係顯示元件的情況,便在影像顯示側的表 面上形成密封部)。 (b) 對未硬化密封部所包圍的區域,供應含有硬化性化 合物(II)與光聚合起始劑(C2)的液狀樹脂層形成用光硬化性 樹脂組成物之步驟。 (c) 在1 OOPa以下的減壓環境下,於樹脂層形成用光硬化 ί生;M·月曰組成物上重疊第2面材(表面材(或背面材)),而獲得 樹脂層形成用光硬化性樹脂組成物已由第i面材、第2面材 及未硬化密封部加以密封之層積前驅體的步驟(但,當在第 2面材的表面設有抗反射膜時,便依其背面側的表面鄰接樹 脂層形成用光硬化性樹脂組成物的方式重疊。又,當第2面 材係顯示元件的情況,便依影像顯示側鄰接於樹脂層形成 用光硬化性樹脂組成物的方式重疊)。 (d) 將層積前驅體放置於50kPa以上之壓力環境下並於 此狀態下’對未硬化密封部及樹脂層形成用光硬化性樹脂 組成物施行光照射,而使硬化的步驟。 當透明面材上沒有形成遮光部的情況,便從層積前驅 體之透明面材側,透過透光部對密封部及樹脂層形成用光 硬化性樹脂組成物照射光。 當在透明面材的周緣部有形成遮光部的情況,由該遮 光部所包圍的透光部面積,係小於由密封部所包圍的樹脂 層面積,且上述樹脂層形成用光硬化性樹脂組成物中所: 光聚合起始劑(C2)所具有的吸收波長區域(λ2),較上述密封 16 201206701 部形成用光硬化性樹脂組成物中所含光聚合起始劑(C1)的 吸收波長區域(λΐ)更靠長波長側存在,而使在上述步驟(d) 中從層積前驅體的側邊所照射的光,涵蓋吸收波長區域(λ1) 内的波長光及吸收波長區域(λ2)内的波長光。 本實施形態的製造方法係在減壓環境下’於第丨面材與 第2面材之間封入液狀樹脂層形成用光硬化性樹脂组成 物’在大氣壓環境下等高壓力環境下,使所封入的樹脂層 形成用光硬化性樹脂組成物硬化而形成樹脂層的方法(減 壓層積方法)。在減壓下進行樹脂層形成用光硬化性樹脂組 成物的封入,並非在第1面材與第2面材的間隙之窄而寬空 間中注入樹脂層形成用光硬化性樹脂的方法,而是對第1面 材的幾乎整面供應樹脂層形成用光硬化性樹脂組成物,然 後重疊上第2面材,而在第1面材與第2面材之間封入樹脂層 形成用光硬化性樹脂組成物的方法。 在減壓下進行液狀樹脂層形成用光硬化性樹脂組成物 的封入、以及在大氣壓下利用樹脂層形成用光硬化性樹脂 組成物的硬化而進行透明層積體的製造方法一例,係屬公 知。例如國際公開第2008/81838號小冊子、國際公開第 2009/16943號小冊子所記載的透明層積體之製造方法、以 及該製造方法所使用的光硬化性樹脂組成物,均納入於本 說明書中。 [步驟(a)] 首先,沿第1面材一表面的周邊部形成未硬化密封部。 第1面材係可任意使用背面材、或使用表面材。 17 201206701 第1面材係當屬於成為顯示元件之保護板的透明 時,形成未硬化密封部之面係可任意為2個表面中之2材 面。當2個表面的性狀不同等情況時便選擇需要的— 例如當其中一表面有施行為提升與樹脂層間之界面 的表面處理時,便在該表面上形成未硬化密封部。又著$ 在其中一表面上設有抗反射層的情況,便在其背,田 硬化密封部。 〜形成未 當第1面材係顯示元件的情況,形成未硬化密封部之 面便為影像顯示側的表面。 一 未硬化密封部重點在於:在後述步驟(c)中, 〆、有液肤 樹脂層形成用光硬化性樹脂組成物不會從未硬化汽a ' 第1面材間之界面、以及從未硬化密封部與第2面材門、 面處洩漏出程度以上的界面接著力,以及具有能維持之界 之程度的堅固度。所以,未硬化密封部最好係將黏度高= 密封部形成用光硬化性樹脂組成物,利用諸如印刷、分配 (dispense)等施行塗佈而形成。 再者’為保持第1面材與第2面材間之間隔,亦可在密 封部形成用光硬化性樹脂組成物中摻混既定粒徑的間隔件 粒子 在密封部形成用光硬化性樹脂組成物剛塗佈後,亦可 立即藉由照射用以使密封部硬化的光而使密封部呈局部性 半硬化,使密封部的形狀更長時間維持。 [密封部形成用光硬化性樹脂組成物] 密封部形成用光硬化性樹脂組成物(以下亦稱「密封 201206701 材」),係含有練化性硬化性化合物⑴與光聚合起始劑(ci) 的液狀組成物。 密封部形成用光硬化性樹脂組成物的黏度,較佳係 5〇〇〜3_Pa · s、更佳細〇〜测Pa · s、特佳係_〜2〇〇〇 Pa· s。若黏度達500Pa. s以上,便可長時間維持未硬化密 封部的形狀’可充分維持密封部的高度。若黏度在则㈣· s以下,便可利用塗佈法形成密封部。 密封部形成用光硬化性樹脂組成物的黏度,係在 下,使用E型黏度計進行測定。 (硬化性化合物(I)) 硬化性化合物⑴係就容易將密封部形成用光硬化性樹 脂組成物的黏度調整於前述範圍内的觀點,較佳係含有寡 聚物㈧之1種以上、與單體⑻之i種以上,該寡聚物⑷係 具有硬化性基且數量平均分子量為聊㈣麵;該單體 (B)係具有硬化性基且分子量為丨25〜6〇〇。 寡聚物(A)或單體⑻之硬化性基係可舉例如:加成聚合 性的不飽和基(諸如丙稀醯氧基、曱基㈣酿氧基等)、不飽 和基與硫醇基的組合等,就紐得硬化速度快速與透明性 高之密封部的觀點,較佳係選自於由丙_氧基及曱基丙 烯醯氧基所構成群組的基。 募聚物(A)中之硬化性基、與單體(B)中之硬化性基係可 互為相同、亦可為不同。因為分子量較高的寡聚物㈧中之 更化)生基反應性谷易變得低於分子量較低的單體(B)中之 硬化I·生基因而會有單體⑻的硬化先行進行導致組成物整 201206701 體的黏性急遽提高,造成硬化反應呈不均質的可能性。為 能縮小二者硬化性基的反應性差,俾可獲得均質的密封 部’最好將募聚物(Α)中之硬化性基設為反應性較高的丙稀 酿氧基,並將單體(Β)中之硬化性基設為反應性較低的甲基 丙烯醯氧基。 寡聚物(Α)的數量平均分子量係3〇〇〇〇〜丨〇〇〇〇〇、較佳係 40000〜80000、更佳係50000〜65000。若寡聚物(Α)的數量平 均分子量在該範圍内,便較容易將密封部形成用光硬化性 樹脂組成物的黏度調整於前述範圍内。 募聚物(Α)的數量平均分子量係利用Gpc測定而獲 得,屬於聚苯乙烯換算的數量平均分子量。另外,Gpc = 定中,當有出現未反應之低分子量成分(單體等)的尖峰時, 便排除該尖峰求取數量平均分子量。 單體(B)的分子量係125〜6〇〇、較佳係14〇〜4〇〇、更佳係 150〜350。若單體(B)的分子量達125以上,當利用後述減壓 層積方錢行顯7F裝置製造時,便可抑制單體⑼的揮發。 料體(B)的分子量在_以下,便可提高單體⑻對高分子 量寡聚物⑷的溶解性,俾可適當地進行密封部形成用光硬 化性樹脂組成物的黏度調整。 (寡聚物(A)) 寡聚物(A)係就密封部形成用光硬化性樹脂組成物的 硬化性、密封㈣機械特㈣觀點,健為每1分子平均且 有1.8〜4個硬化性基者。 、 寡聚物⑷係可舉··具有胺f酸赌鍵結的胺甲酸醋寡聚 20 201206701 物、聚氧伸烷基多元醇的聚(甲基)丙烯酸酯、聚酯多元醇的 聚(曱基)丙烯酸酯等。 依照胺曱酸醋鏈的分子設計等,就可廣範圍調整諸如 硬化後樹脂的機械特性、以及與面材間之密接性等觀點, 車父佳係將多元醇與聚異氰酸酯使用為原料而合成的胺甲酸 酉旨募聚物’更佳係後述胺甲酸酯寡聚物(A1)。多元醇較佳 係聚氧伸烷基多元醇。 (胺甲酸酯寡聚物(A1)) 數量平均分子量在30000〜100000範圍内的胺甲酸酯寡 聚物(A1) ’因為會成為高黏度,因而較難依照普通方法進 订合成’即便可合成’但仍較難進行與單體的混合。 因而’較佳係依照使用單體(B)(下述單體(B1)與(B2)) 的合成方法合成胺甲酸酯募聚物(A1)後,直接將所獲得生 成物使用為密封部形成用光硬化性樹脂組成物,或者將所 獲得生成物更進一步利用單體(B)(下述單體(B1)、單體(B3) 等)進行稀釋而使用為密封部形成用光硬化性樹脂組成物。 .單體(B1):單體(B)中,具有硬化性基且未具有會與 異氰酸酯基產生反應之基的單體。 •單體(B2):單體(B)中’具有硬化性基且具有會與異 氰酸酯基產生反應之基的單體。 •單體(B3)··單體(B)中,具有硬化性基且具有羥基的 單體。 胺曱酸酯寡聚物(A1)之合成方法: 在當作稀釋劑用的單體(B1)存在下,使多元醇與聚異 21 201206701 氰酸酯進行反應,而獲得具有異氰酸醋基的預聚物後,使 單體(B2)對該預聚物的異氰酸醋基進行反應之方法。 多元醇、聚異氰酸酯係屬於公知化合物,例如國際公 開第2009/016943號小冊子所記載當作胺甲酸酯系募聚物⑷ 之原料的多元醇⑴、二異氰酸酯(U)等,均納入於本說明書 中〇 多元醇⑴係可舉:聚氧乙二醇、聚氧伸丙基二醇等聚 氧伸烷基多元醇;聚酯多元醇、聚碳酸酯多元醇等。該等 之中,較佳係聚氧伸烷基多元醇、更佳係聚氧伸丙基多元 醇。又,若將聚氧伸丙基多元醇的氧伸丙基其中一部分利 用氧伸乙基進行取代’便可提高樹脂層形成用光硬化性樹 脂組成物與其他成分的相溶性,因而屬更佳。 此處,所謂「亦可將氧伸丙基其中一部分利用氧伸乙 基進行取代」’係指將構成聚氧伸丙基多元醇分子的氧伸丙 基結構其中一部分,取代為氧伸乙基結構的分子結構。相 關後述同樣的記載亦係指相同的涵義。氧伸乙基结構係可 依無規或嵌段存在於聚氧伸丙基多元醇分子中。又,氧伸 乙基結構係可在聚氧伸丙基多元醇分子的内部,亦可剛好 位在末端羥基之前。當氧伸乙基結構剛好位於末端羥基之 前的情況,藉由《氧伸丙基多元醇中加成環氧乙烧便可 獲得。 二純酸自旨(ii)較佳係選自於脂肪族二異氰酸醋、脂環 式二異氰酸S旨及無變黃性芳香族二異氰酸㈣二異氣酸 酯。其中,脂肪族聚異氰酸酯之例係可舉例如:六亞甲基 22 201206701 一異氰酸酯、2,2,4-三甲基_六亞曱基二異氰酸酯、2,4,4_三 甲基-六亞甲基二異氰酸自旨等。脂環式聚異氰酸紅例係可 舉例如.異佛爾酮二異氰酸酯、亞曱基雙(4_環己基異氰酸 S旨)等。無變黃性芳香族二異氰酸⑽可例如伸|基二異氛 酉文Sa專。§亥專係可單獨使用丨種、亦可併用2種以上。 單體(B1)係可舉例如:具有碳數8〜22之烷基的(曱基) 丙烯酸烷基酯[諸如:(曱基)丙烯酸正十二烷基酯、(甲基) 丙豨酸正十八院基酿、(甲基)丙烯酸正廿二烷基酯等]、具 有脂環式烴基的(甲基)丙烯酸酯[諸如·(曱基)丙烯酸異插 酯、(甲基)丙稀酸金剛烧基g旨等]。 單體(B2)係可舉例如具有活性氫(諸如羥基、胺基等) 及硬化性基的單體,具體係可舉例如··具有碳數2〜6之羥烷 基的(甲基)丙烯酸羥烷基酯[諸如:(甲基)丙烯酸_2_羥曱 酯、(甲基)丙烯酸-2-羥丙酷、(曱基)丙烯酸_2_羥丁g旨、(甲 基)丙烯酸-4-羥丁酯等]等’較佳係具有碳數2〜4之羥烷基的 丙浠酸經院基醋。 (單體(B)) 單體(B)係就密封部形成用光硬化性樹脂組成物的硬 化性、密封部的機械特性等觀點,較佳為每1分子具有1〜3 個硬化性基者。 密封部形成用光硬化性樹脂組成物係就單體(B)而 言’亦可含有在上述胺甲酸酯寡聚物(A1)的合成方法中作 為稀釋劑用的單體(B1)。又,單體(B)亦可含有在上述胺甲 酸酯寡聚物(A1)的合成方法中所使用的未反應單體(B2)。 23 201206701 單體(B)係就面材與密封部間之密接性、後述各種添加 劑的溶解性之觀點’較佳為含有具羥基的單體(B3)。 具有羥基的單體(B3)較佳係例如:具有羥基數丨〜2、碳 數3〜8之赵燒基的甲基丙稀酸經基酯(諸如:甲基丙烯酸_2_ 羥丙酯、曱基丙烯酸-2-羥丁酯、曱基丙烯酸_4_羥丁酯、曱 基丙稀酸-6-經己酯、丙三醇單甲基丙烯酸酯等),更佳為甲 基丙烯酸-2-經丁 g旨。 密封部形成用光硬化性樹脂組成物中的單體(B)之含 有比例,在硬化性化合物(1)整體(1〇〇質量%)即寡聚物(A) 與單體(B)的合計(1〇〇質量。/。)中,以15〜5〇質量%為佳,較佳 為20〜45質量。/〇、更佳為25〜4〇質量%。若單體(B)的比例達 15質量%以上,密封部形成用光硬化性樹脂組成物的硬化 性、面材與密封部間之密接性便呈良好。若單體(B)的比例 在50質量%以下,便可輕易地將密封部形成用光硬化性樹 脂組成物的黏度調整於5〇〇pa · s以上。 另外,在胺甲酸酿寡聚物(A1)的合成中,會與預聚物 的異氰酸酯基產生反應之單體(]52),因為係以寡聚物(A)之 一部分的形式存在,因而並不包括於密封部形成用光硬化 性樹脂組成物中的單體(B)含量中。另一方面,胺甲酸酯募 聚物(A1)的合成中,作為稀釋劑使用的單體(Bi)、及在胺曱 酸西曰春聚物(A1)合成後才添加的單體(B),係包括於密封部 形成用光硬化性樹脂組成物中的單體(B)含量中。 (光聚合起始劑(C1)) 密封部形成用光硬化性樹脂組成物中所含的光聚合起 24 201206701 :::係可舉例如:苯乙酮系、酮縮醇系、苯偶姻或 二喊系'氧化膦系、二苯基酮系,同系、i系等 姻醚:起始劑’較佳係例如:苯乙綱系、嗣縮醇系、笨偶 4光聚合起始劑。當利驗波長的可見光施行硬化 ㈣洗吸收波長區域的觀點,較佳係氧化鱗系的光聚合起 错由併用吸收波長區域不同的2種以上光聚合起始劑 )二便可更加速硬化日㈣、或提高軸㈣表面硬化性。 又,當在透明面材上設有遮光印刷部,並利用從面材的側 面之先照射’而使由遮光印刷部所挾持的未硬化密封部斑 树脂層形成用光硬化性樹脂組成物進行硬化時,亦可在不 會阻礙到未硬化密封部所鄰接部分的樹脂層形成用光硬化 性樹脂組成物的硬化之範圍内,併用後述光聚合起始劑 ㈣。當有併用的情況,聚合起始劑(ci)與聚合起始劑(⑶ 的含有_,就效耗且有效的進行硬化錢點,依⑹)· 質量比計,較佳為50:1〜5:1。為使由遮光印刷部 所挾持的_層形成用光硬驗樹餘祕,能隔著未硬 化密封材利用從面材側面所照射的光在短時間内硬化,密 封部形成用光硬純樹脂㈣物較佳係*含有光聚 劑(C2)。 β ° 密封部形成用光硬化性樹脂組成物中的光聚合起始劑 (C1)含量(當含有光聚合起始劑(C2)的情況,便為⑹ ,合計量),射_魏性化合__卩__與 單體(B)的合rflGG質量份,較佳為⑽卜1G質量份、更佳為 25 201206701 (添加劑) 密封部形成用光硬化性樹脂級成物係視需要亦可含 有例如:聚合終止劑、光硬化促進劑、鏈轉移劑、光安= 劑(諸如:紫外線吸收劑、自由基捕獲劑等)、抗氧化劑、^ 燃化劑、接著性提升劑(矽烷偶合劑等)、顏料、染料等各種 添加劑,較佳係含有聚合終止劑、光安定劑。特別係藉由 含有聚合終止劑之量少於聚合起始劑,便可改善密封邹形 成用光硬化性樹脂組成物的安定性,亦可調整硬化後的樹 脂層之分子量。當利用從面材的側面所照射之光使密封材 硬化時,具有使硬化反應延遲的效果之諸如聚合終止劑、 鏈轉移劑、光安定劑、顏料、染料等,最好盡可能不要使 用、或減少含量。 聚合終止劑係可舉例如:氫醌系(諸如2,5_二第三丁基 氫醌等)、兒茶酚系(諸如對第三丁基兒茶酚等)、蒽醌系、 盼嗟°丼系、羥甲苯系等聚合終止劑。 光安定劑係可舉例如:紫外線吸收劑(諸如:笨并三。坐 系、二苯基網系、水楊酸酯系等)、自由基捕獲劑(諸如受阻 胺系)等。 又 抗氧化劑係可舉例如磷系、硫系的化合物。 該等添加劑的合計量係相對於硬化性化合物(I)整體即 寡聚物(A)與單體(B)的合計1〇〇質量份,較佳為1〇質 下、更佳為5質量份以下。 [步驟(b)] 經步驟(a)之後,便對由未硬化密封部所包圍的區域 26 201206701C TECHNICAL FIELD The present invention relates to a curable resin composition suitable for face material bonding, a laminate in which a face material is laminated using the curable resin composition, and a layer The manufacturing method of the integrated body. L. Prior Art 3 Background of the Invention In a display device in which a protective resin layer is laminated on a 70-piece bonding layer, when the bonding resin layer is hardened, stress due to shrinkage of the bonding resin layer may cause an element to be formed. The possibility of influence. If stress is applied to the display element, the following problems occur. • The display forming material (hereinafter referred to as the "display material") in the display element is affected by the stress, which may impair the display of the __ j property. For example, in the case of a liquid crystal display element, the arrangement in which the liquid crystal is sealed in the display element is disturbed by external stress, and the display spot is observed. • When an optical % pre-film such as a viewing angle is used to improve the display quality on the surface of the substrate on which the display element is placed on the display surface, the optical characteristics of the optical film are locally changed due to stress. K-' is detrimental to the uniformity of display. On the inspection side of the display element, the following problem occurs, because the bonding resin layer is provided so that there is a bubble in the bonding resin layer which is hardened. • The outgoing or reflected light from the display element will be smashed by the air bubbles. 201206701 There will be a significant loss of the quality of the displayed image. • When the display element does not have (4) (4) images, the bubbles that have been protected from the bonding resin layer are easier to be inspected, and thus there is a possibility of large: and product quality. • The interface between the _ layer and the display element, or the interface between the resin layer and the protective sheet, is reduced. The method of manufacturing a laminated structure display device having a transparent face material laminated on a display element is known as the following method. (1) Injecting on the resin (4) plate (4) After hardening to form the bonding resin, or "rolling the sheet-like bonding resin in a degassed state, working on the resin: After the protective plate, the liquid crystal single (10) - end is pressed __ A method of adhering and laminating in a degassed state. It is preferable to use a polyoxyl gel for the raw material of the bonding resin (Patent Document 1). (2) At a predetermined position of the glass protective plate, the display panel is positioned by the fixing member and temporarily rubbed, and then the liquid resin is injected into the space formed between the protective plate and the display panel in a decompressed state. The method of laminating the material and hardening it. The liquid resin material is preferably a polyoxyn resin (Patent Document 2). CITATION LIST Patent Literature Patent Literature 1: Japanese Patent Laid-Open Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. By lowering (4) the Γ:= and the molecular weight of the resin layer, the elastic modulus of the bonding resin layer can be reduced, and the number of the bonding resin layer existing between the elastic modulus if element and the transparent surface material can be reduced, and the number of the bonding resin layer is reduced. The stress generated will become smaller and the effect of 俾〇 suppression on the quality will be suppressed. However, depending on merely reducing the modulus of elasticity of the bonding resin layer, there is a case where the force for fixing the display member and the transparent face material is insufficient, for example, when the display device is vertically disposed, the display member may have a warp. The present invention is capable of being detached or detached from the transparent surface material. The present invention has been accomplished by the above-described matters, and it is an object of the invention to provide a resin layer composed of a cured product of a curable resin composition. When the surface material is laminated and formed, the surface material can be sufficiently fixed to each other, and the curable resin composition which can reduce the stress due to shrinkage during curing of the resin layer and the rib hardenable tree-frequency compound can be formed. Further, an object of the present invention is to provide a face material when a surface layer is laminated and integrated by a resin layer composed of a cured product of a curable resin composition. A method of manufacturing a laminate in which a stress caused by shrinkage at the time of curing of a resin layer is reduced, and a bubble in a resin layer can be sufficiently suppressed, and a method for solving the problem is provided. The curable resin composition is used in a laminate in which an uncured curable resin composition is held between at least one of a pair of transparent surface materials and cured, and the curable resin is formed. The composition of 201206701 is characterized in that, when the dynamic viscoelasticity after hardening is measured, the storage shear modulus is 5χ102~lxl〇5Pa, and the loss tangent system is 14 or less. Preferably, the following curable compound (Π) is contained therein. And the following non-curable oligomer (D): The curable compound (II): one or more types of curable compounds which undergo a curing reaction when the curable resin composition is cured, and at least one of the curable compounds The base having no reaction when the curable resin composition is cured; the non-curable oligomer (D): which does not harden with the curable compound (II) when the curable resin composition is cured. The oligomer having a reaction of 0.8 to 3 hydroxyl groups per molecule. Preferably, the curable compound (Π) contains a monomer having a curable group and having a hydroxyl group. Preferably, the curable compound (11) Contain There is: an oligomer (Α·) having a hardening group and having a molecular weight of 1000 to 100,000; and a monomer (Β,) having a hardening group and having a molecular weight of 125 to 600, and the monomer (Β,) Containing a hydroxyl group-containing monomer (Β3). Preferably, the aforementioned non-hardening oligomer (D) is a polyoxyalkylene polyol, and the aforementioned oligomer (Α') is a polyoxyalkylene polyol. The amine phthalate oligomer synthesized by using a polyisocyanate as a raw material. Preferably, the oligomer (Α) has an acrylic group, and at least a part of the monomer (Β·) has a methacryl group. Preferably, the monomer (Β3) contains a hydroxyalkyl methacrylate, and the hydroxy methacrylate has a hydroxyalkyl group having a hydroxyl group number of 1 to 2 and a carbon number of 3 to 8. 6 201206701 Preferably, the aforementioned monomer ( Β·) is a monomer (four) which is selected from the group consisting of a fluorenyl group having a carbon number of 8 to 22 and a thiol group. It is preferable that the chain transfer agent is not contained or the chain transfer agent is contained, but the content is less than 丨 by mass based on the sclerosing compound. A photocurable curable resin composition is preferred. The laminate according to the present invention is obtained by laminating a counter-material with a resin layer interposed therebetween, and the resin layer is composed of a cured product of the present invention - a cured resin composition. Preferably, at least one of the pair of face materials is a transparent face material. Preferably, the surface material is a transparent surface material, and the other is a display element. Preferably, the display element is a liquid crystal display element. The method for manufacturing a monthly laminate is used to produce a laminate. The layered product to be manufactured includes: (4) material and 2nd surface material, (4) surface material, and 2nd surface material. The resin layer and the sealing portion surrounding the periphery of the resin layer include the following steps (4) to (4): (4) applying a liquid containing the curable compound (1) and the poly-blocking initiator to the peripheral edge portion of the surface of the first surface material Forming a hardenable resin composition to form a uncured seal portion; () ί, a region surrounded by the uncured & seal, supplying a resin constituting the tester of the present invention Step of layering the bismuth (four) resin composition; ▲ (4) forming a sclerosing tree in the resin layer forming curing agent & J11^帛2 surface material under a reduced pressure environment of IGOPa or less 201206701 The step of laminating the precursor having the first face material, the second face material, and the unhardened seal portion; and (d) placing the laminated precursor in a pressure environment of 5 〇 kpa or more Under the shape L, the uncured (four) portion and the resin layer forming curable resin composition The step of hardening. Preferably, at least one of the first surface material and the second surface material is a transparent surface material. Preferably, one of the first face material and the second face material is a transparent face material, and the other is a display element. The curable compound (1) is a photocurable compound, the curable resin composition for forming a sealing portion contains a photopolymerization initiator (C1), and the curable resin composition for forming a resin layer is photocured. In the step (d), the uncured seal portion and the curable resin composition for forming a resin layer are subjected to light irradiation. According to the curable resin composition of the present invention, the pair of face materials can be sufficiently fixed by being held between the materials and cured, and the stress caused by shrinkage during curing can be reduced. According to the laminate of the present invention, the face material and the face material can be fixed to each other with a large thickness of the resin, and the force generated by the shrinkage when the resin layer is cured can be reduced. According to the method for producing a laminate of the present invention, a pair of face materials can be sufficiently fixed by a resin layer composed of a cured product of the curable resin composition of the present invention, and can be reduced by curing the resin layer. The stress generated by the shrinkage is contracted, and the laminate can be produced while sufficiently suppressing the occurrence of bubbles in the resin layer. According to the manufacturing method of the present invention, the laminated system of the present invention can sufficiently suppress the generation of bubbles in the resin layer between the display element and the protective sheet, and the display element and the protective sheet are sufficiently fixed and hardened via the resin layer. The stress at the time of shrinkage can be lowered, and a display device capable of preventing deterioration of display quality due to the stress can be obtained. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing an example of a display device for protecting a display element by a transparent surface material. Fig. 2 is a plan view showing the display device of Fig. 1. Fig. 3 is a plan view showing an example of the aspect of the step (a). Figure 4 is a cross-sectional view showing an aspect of the step (a). Fig. 5 is a plan view showing an example of the aspect of the step (b). Fig. 6 is a cross-sectional view showing an example of the aspect of the step (b). Fig. 7 is a cross-sectional view showing an example of the aspect of the step (c). Fig. 8 is a cross-sectional view showing an example of the aspect of the step (d). [Solid mask* method] Form for carrying out the invention In the present invention, the definition is as follows. In the display device, the transparent surface material which becomes the protective plate of the display element is called "surface material", and the display element is called "back surface material". The surface material and the back material are collectively referred to as "face material". In the manufacturing method of the invention, the surface material in which the meniscus is formed in the peripheral portion and the region surrounded by the sealing material is called the "first surface material", and the weight is φ. The surface material on the curable resin composition is referred to as "second surface material". The light transmissive surface material is called "transparent surface material". A transparent surface material made of glass is called a "glass plate." In the preferred embodiment of the present invention, the laminated system display device of the present invention is used for the surface material "surface material (transparent surface material to be a protective sheet) and back surface material (display element)" and the sealing portion is formed to have curability. An embodiment in which the resin composition and the curable resin composition for forming a resin layer are photocurable resin compositions will be described. <Display Device> Fig. 1 is a cross-sectional view showing an example of the display device of the embodiment, and Fig. 2 is a plan view. The display device 1 includes a transparent surface material 10 (a second surface material (or a first surface material)), a display element 50 (a first surface material (or a second surface material)), a resin layer 4A, a sealing portion 42, a flexible printed circuit board 54 (FPC) and a light-shielding printing unit 55 (light-shielding portion) belonging to a surface material, the display element 50 being a back surface material, and the resin layer 40 being a transparent surface material 1 The 〇 and the display element 5 are sandwiched, and the enclosing portion 42 surrounds the periphery of the resin layer 40. The flexible printed circuit board 54 is connected to the display element 5 and is mounted with a driving for driving the display element 50. 1C 'The shading printing portion 55 is formed on the peripheral portion of the transparent surface material 1〇. In the display device 1, the light-shielding portion 55' is provided on the peripheral portion of the transparent surface material 10, and the area of the light-transmitting portion 56 surrounded by the light-shielding portion 55 is smaller than the area of the resin layer 40 surrounded by the seal 20120601. The area of the transparent face material ι is larger than the area of the member element 50 'the total surface of the resin layer 40 and the sealing portion 42'. 10 The area of the element 50 is displayed. [Surface material] The surface material shows the display image of the component that can pass through (protective plate). The transparent surface material is, for example, a glass plate or a transparent resin plate, and has high transparency to the emitted light and the reflected light of the Γ, and, of course, has light resistance, low birefringence, and high planar precision. From the viewpoint of resistance to surface to mechanical strength, etc., the best is glass plate. In view of the fact that the light energy for hardening the photocurable tree composition is sufficiently penetrated, it is also preferable to use a glass plate. The material of the glass plate may be, for example, a glass material such as sodium bismuth glass, and is preferably higher in iron content and less in partial recording. Through the glass (shaking «). For safety, tempered glass can also be used for the surface material. The material of the transparent resin sheet may, for example, be a resin material having high transparency (such as polycarbonate, polymethyl methacrylate or the like). In the transparent face material, surface treatment can also be performed in order to enhance the adhesion between the resin layer and the resin layer. The surface treatment method is, for example, a method of making the surface of the transparent surface material profitable, or a treatment for forming a ruthenium oxide film by an oxidizing flame generated by flame combustion. In order to improve the contrast of the display image on the transparent surface material, an antireflection layer may be provided on the back surface of the joint surface with the resin layer. The antireflection layer can be provided by, for example, a method of directly forming an inorganic thin film on the surface of a transparent face material, or a method of laminating a transparent resin film provided with an antireflection 201206701 layer on a transparent face material. In addition, match. A part or the whole of the transparent surface material for the purpose of display of the shirt may be preliminarily colored or light-grained* to scatter or reflect the light at the time of penetration by using light scattering or fine unevenness of the surface. Further, an optical film or the like which is optically modulated by an optical film or a bias field as in the above (4) may be bonded to a transparent surface material to form a body material, and may be used as a transparent surface material. The thickness of the transparent face material is usually 0.5 to 25 mm in terms of mechanical strength and transparency. In the case of a television receiver or a pc display used indoors, it is preferably 3 to 20 mm in terms of weight reduction of the display device, preferably 0_7 to 6 mm', and for outdoor display use. Reinforced glass can be used for the transparent surface material, and chemically strengthened glass can be used when the transparent surface material is thin. The case of the transparent resin sheet is preferably 2 to 10 mm. [Back material] The back material is a display element. The display element 50 of the illustrated example is a liquid crystal display in which a transparent surface material 52 provided with a color filter and a transparent surface material 53 provided with a TFT are bonded together and sandwiched by a pair of polarizing plates 51. Although an element is an example, the display element of this embodiment is not limited to the illustration. The display element is in a pair of electrodes in which at least one of the electrodes is a transparent electrode. A display material that changes an optical state by an external electrical signal is held. Depending on the type of the display material, there are, for example, a liquid crystal display element, an EL display element, a plasma display element, an electronic ink type display element, and the like. Further, the display element has a structure in which a pair of face materials are bonded and at least one of the pair of face materials is a transparent face material, and the transparent face material side is disposed adjacent to the resin layer. At this time, a part of the display elements are provided on the outermost layer side of the transparent face material on the side adjacent to the resin layer, and an optical film such as a polarizing plate or a phase difference plate is provided. In this case, the resin layer is in a state in which the optical film on the display element is bonded to the surface material. The surface of the joint between the display element and the resin layer may be subjected to surface treatment in order to enhance the adhesion between the sealing member and the sealing portion. The surface treatment can be applied only to the peripheral portion or to the entire surface of the face material. The surface treatment method is, for example, a method which can be processed by a low temperature process followed by a primer or the like. The thickness of the display element is usually 0.4 to 4 mm when it belongs to a liquid crystal display element activated by a TFT, and is usually 0 to 3 mm when it belongs to an EL display element. [Resin layer] The resin layer is a layer formed by curing the curable resin composition of the present invention (hereinafter also referred to as "photocurable resin composition for forming a resin layer"). The curable resin composition of the present invention (the photocurable resin composition for forming a resin layer of the present embodiment) can reduce the modulus of elasticity after curing and can reduce the stress generated during curing. Therefore, it is possible to suppress the adverse effect on the display performance of the display element due to the stress. Further, since the curable resin composition has a low viscosity when it is not cured, the supply of the curable resin composition to the surface of the surface material can be performed in a short period of time, so that it is easy to prevent the occurrence of air bubbles remaining after the surface material and the back surface material are laminated. The thickness of the resin layer is preferably 〇_〇3 to 2 mm, more preferably 11 to 〇8 mm, and particularly preferably 0.2 to 0.6 mm. If the thickness of the resin layer is more than mm3 mm, the resin layer can effectively buffer the impact caused by the external force from the side of the transparent surface material. 13 201206701, etc., can protect the display element components. In particular, when the display element is sensitive to external forces and is more likely to affect the display quality, it is preferably set to a thickness greater than or equal to 〇. Further, in the production method of the present embodiment, even if a foreign material exceeding the thickness of the resin layer is mixed between the transparent surface material and the display element, the thickness of the resin layer does not change much, and the light penetration property is less affected. . When the thickness of the resin layer is 2 mm or less, bubbles are less likely to remain in the resin layer, and the overall thickness of the display device does not become excessively thick. When the elastic modulus of the resin layer is small, the position of the display element is suppressed over time. In the case of offset or the like, it is preferably set to a thickness of 〇.6 mm or less. The method of adjusting the thickness of the resin layer is a method of adjusting the supply amount of the liquid-hardenable resin composition for forming a liquid resin layer supplied to the first face material by adjusting the thickness of the sealing portion to be described later. [Sealing portion] The sealing portion is formed by applying a photocurable resin composition for forming a liquid sealing portion, which is described later, and is cured. Since the outer region of the image display area of the display element is relatively narrow, the width of the sealing portion is preferably narrow. The width of the sealing portion is preferably 0.5 to 2 mm, more preferably 8 to 6 mm. [Light-shielding printing portion] A light-shielding printing portion can be provided on the peripheral portion of the transparent surface material as needed. The opaque printing unit hides the wiring member or the like connected to the display element so that it cannot be seen from the side of the transparent surface material except for the image display area of the display element. The light-shielding printing portion can be provided on the joint surface of the transparent surface material and the resin layer or the back surface thereof to reduce the parallax between the light-shielding printing portion and the image display region, and is preferably provided on the joint surface of the transparent surface material and the resin layer. In the case of a transparent surface material, in the case of a glass plate, if the blackout pigment is used as the blackout pigment, the light-shielding property is high and it is preferable. The light-shielding printing portion can also be formed by bonding a transparent film having a light-shielding printing portion on the front or back surface to the transparent surface material. A transparent face material without a light-shielding printing portion can also be used. [Shape] The shape of the display device is usually rectangular. The size of the display device is not particularly limited, and the manufacturing method of the present embodiment is particularly suitable for the manufacture of a display device having a large area. Therefore, in the case of using a liquid crystal display element, it is preferably 0.3 in the case of a pc screen. The mx 〇.18 m is preferably 0.4 mx 〇.3 m or more, and more preferably 0.7 mx 〇.4 m or more in the case of the television receiver. The upper limit of the size of the display device is often determined in accordance with the size of the display element. Further, an excessively large display device tends to be difficult in processing such as setting. The upper limit of the size of the display device is determined from these limits, typically about 2.5 m x 1.5 m. In the case of a small display, it is preferably 0.14 mx 〇.08 m or more. The transparent surface material to be the protective sheet and the size of the display element can be substantially equal, but in many cases, the transparent surface material is larger than the display element in a relationship with other housings accommodating the display device. Further, contrary to the configuration of the other housings, the transparent surface material may be made smaller than the display elements. <Manufacturing Method of Display Device> The method of manufacturing the display device of the present embodiment includes the following steps (a) to (d). (a) Applying a liquid seal portion containing a curable compound (1) and a photopolymerization initiator (C1) to the peripheral surface portion of the surface material (or surface material) of the first surface material (2012) The resin composition is a step of forming an uncured seal portion (however, when the first face material is a display element, a seal portion is formed on the surface on the image display side). (b) A step of supplying a photocurable resin composition for forming a liquid resin layer containing a curable compound (II) and a photopolymerization initiator (C2) to a region surrounded by the unhardened seal portion. (c) In the decompression environment of 100 Pa or less, the resin layer is formed by photocuring; the M. lunar composition is superposed on the second face material (surface material (or back material)) to obtain a resin layer. a step of laminating a precursor of the photocurable resin composition which has been sealed by the i-th face material, the second face material, and the uncured seal portion (however, when an anti-reflection film is provided on the surface of the second face material) In the case where the surface material of the second surface material is the display element, the photo-curable resin for forming the resin layer is adjacent to the image display side. The way the composition overlaps). (d) A step of curing the uncured seal portion and the resin layer-forming photocurable resin composition by subjecting the laminated precursor to a pressure of 50 kPa or more. When the light-shielding portion is not formed on the transparent surface material, the sealing portion and the resin layer-forming photocurable resin composition are irradiated with light from the transparent surface material side of the laminated precursor through the light transmitting portion. When the light shielding portion is formed on the peripheral portion of the transparent surface material, the area of the light transmission portion surrounded by the light shielding portion is smaller than the area of the resin layer surrounded by the sealing portion, and the resin layer is formed of a photocurable resin. In the absorption wavelength region (λ2) of the photopolymerization initiator (C2), the absorption wavelength of the photopolymerization initiator (C1) contained in the photocurable resin composition for forming the seal 16 201206701 The region (λΐ) exists on the longer wavelength side, and the light irradiated from the side of the laminated precursor in the above step (d) covers the wavelength light and the absorption wavelength region (λ2) in the absorption wavelength region (λ1). The wavelength of light inside. In the production method of the present embodiment, the liquid curable resin composition for forming a liquid resin layer is sealed between the second surface material and the second surface material in a pressure-reduced environment. The resin layer to be sealed is formed by a method in which a photocurable resin composition is cured to form a resin layer (decompression lamination method). The method of encapsulating the photocurable resin composition for forming a resin layer under reduced pressure is not a method of injecting a photocurable resin for forming a resin layer in a narrow space between the first surface material and the second surface material. The photocurable resin composition for forming a resin layer is supplied to the entire surface of the first surface material, and then the second surface material is superposed on the surface of the first surface material and the second surface material. A method of resin composition. An example of a method for producing a transparent laminate by encapsulating a photocurable resin composition for forming a liquid resin layer under reduced pressure and curing the photocurable resin composition for forming a resin layer under atmospheric pressure known. For example, the method for producing a transparent laminate described in the pamphlet of International Publication No. WO 2008/81838, the pamphlet of International Publication No. 2009/16943, and the photocurable resin composition used in the production method are incorporated in the present specification. [Step (a)] First, an uncured seal portion is formed along the peripheral portion of the surface of the first face material. The first surface material can be used arbitrarily as a back material or a surface material. 17 201206701 When the first surface material is transparent to the protective sheet serving as the display element, the surface forming the uncured seal portion can be arbitrarily two of the two surfaces. When the properties of the two surfaces are different, the desired one is selected - for example, when one of the surfaces has a surface treatment of the interface between the coating and the resin layer, an uncured seal is formed on the surface. In addition, in the case where an anti-reflection layer is provided on one of the surfaces, it is hardened in the back and the field. 〜 When the first surface material display element is not formed, the surface on which the uncured seal portion is formed is the surface on the image display side. An unhardened sealing portion is mainly characterized in that, in the step (c) described later, the composition of the photocurable resin layer having a liquid crystal resin layer is not formed from the interface between the first surface material and the first surface material. The interface between the hardened seal portion and the second face material door and the surface is more than or equal to the degree of adhesion, and the degree of robustness is maintained. Therefore, it is preferable that the uncured seal portion is formed of a photocurable resin composition having a high viscosity = a seal portion, and is applied by, for example, printing, dispensing, or the like. In addition, in order to maintain the space between the first surface material and the second surface material, it is also possible to form a photocurable resin for forming a spacer particle having a predetermined particle diameter in the photocurable resin composition for sealing portion formation. Immediately after application of the composition, the sealing portion may be partially semi-cured by irradiating light for curing the sealing portion, and the shape of the sealing portion may be maintained for a longer period of time. [Photocurable resin composition for sealing portion formation] The photocurable resin composition for sealing portion formation (hereinafter referred to as "sealing 201206701 material") contains a sclerosing curable compound (1) and a photopolymerization initiator (ci) Liquid composition. The viscosity of the photocurable resin composition for forming the sealing portion is preferably 5 〇〇 to 3 _Pa · s, more preferably fine 〇 测 测 测 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 If the viscosity is 500 Pa·s or more, the shape of the uncured seal portion can be maintained for a long time, and the height of the seal portion can be sufficiently maintained. If the viscosity is (4)·s or less, the sealing portion can be formed by a coating method. The viscosity of the photocurable resin composition for forming the seal portion was measured by using an E-type viscometer. (The curable compound (I)) The curable compound (1) is preferably one or more types of oligomers (VIII), and it is preferable to adjust the viscosity of the photocurable resin composition for sealing a portion to be within the above range. More than one type of the monomer (8), the oligomer (4) has a curable group and the number average molecular weight is a tetrahedral surface; the monomer (B) has a curable group and has a molecular weight of 25 to 6 Å. The curable group of the oligomer (A) or the monomer (8) may, for example, be an addition polymerizable unsaturated group (such as an acryloxy group, a fluorenyl group, or the like), an unsaturated group and a thiol group. The combination of the groups and the like is preferably selected from the group consisting of a propoxy group and a mercaptopropenyloxy group from the viewpoint of a sealing portion having a high curing speed and high transparency. The curable group in the polymer (A) and the curable group in the monomer (B) may be the same or different. Since the higher molecular weight oligomer (8) is more normalized, the bio-reactive valley tends to become lower than the hardening I·gene in the lower molecular weight monomer (B), and the hardening of the monomer (8) proceeds first. This leads to an increase in the viscosity of the composition of the 201206701 body, which makes the hardening reaction inhomogeneous. In order to reduce the reactivity of the hardening group, the hydrazine can obtain a homogeneous sealing portion. It is preferable to set the hardening group in the polymer (Α) to a highly reactive propylene oxide group, and The hardening group in the body (Β) is a methacryloxy group having a low reactivity. The number average molecular weight of the oligomer (Α) is 3〇〇〇〇~丨〇〇〇〇〇, preferably 40,000 to 80,000, more preferably 50,000 to 65,000. When the average molecular weight of the oligo (Α) is within this range, it is easier to adjust the viscosity of the photocurable resin composition for sealing portion formation within the above range. The number average molecular weight of the polymer (Α) is obtained by measurement of Gpc and is a polystyrene-equivalent number average molecular weight. In addition, Gpc = centering, when there is a spike of unreacted low molecular weight components (monomers, etc.), the peak is excluded to obtain a number average molecular weight. The molecular weight of the monomer (B) is 125 to 6 Å, preferably 14 Å to 4 Å, more preferably 150 to 350. When the molecular weight of the monomer (B) is at least 125, the volatilization of the monomer (9) can be suppressed when it is produced by a reduced pressure layering method described below. When the molecular weight of the material (B) is _ or less, the solubility of the monomer (8) to the high molecular weight oligomer (4) can be improved, and the viscosity of the photohardenable resin composition for forming a sealing portion can be appropriately adjusted. (Oligomer (A)) The oligomer (A) is a hardening property of a photocurable resin composition for forming a seal portion, and a seal (4) mechanical (4) viewpoint, which is an average of 1.8 to 4 hardening per molecule. Sexual base. The oligomer (4) is a urethane oligosaccharide 20 having an amine f acid gambling bond, 201206701, a poly(meth) acrylate of a polyoxyalkylene polyol, and a poly(polyol). Mercapto) acrylate and the like. According to the molecular design of the amine citrate chain, the mechanical properties of the resin after hardening and the adhesion to the surface material can be adjusted in a wide range, and the car is synthesized by using polyol and polyisocyanate as raw materials. The carbamic acid carbamate condensate is more preferably a urethane oligomer (A1) described later. The polyhydric alcohol is preferably a polyoxyalkylene polyol. (Amino acid ester oligomer (A1)) Amino acid ester oligomer (A1) having a number average molecular weight in the range of 30,000 to 100,000 'Because it becomes a high viscosity, it is difficult to prepare a synthetic method according to an ordinary method. It can be synthesized 'but it is still difficult to mix with the monomer. Therefore, it is preferable to directly synthesize the obtained product into a seal after synthesizing the carbamate conjugate (A1) according to the synthesis method using the monomer (B) (the following monomers (B1) and (B2)). The photo-curable resin composition is formed, or the obtained product is further diluted with the monomer (B) (the following monomer (B1), monomer (B3), etc.) to be used as a sealing portion forming light. A curable resin composition. Monomer (B1): A monomer having a curable group and having no group reactive with an isocyanate group in the monomer (B). • Monomer (B2): A monomer having a hardening group in the monomer (B) and having a group reactive with an isocyanate group. • Monomer (B3)·· Monomer (B) A monomer having a curable group and having a hydroxyl group. Method for synthesizing amine phthalate oligomer (A1): reacting a polyol with polyiso 21 201206701 cyanate in the presence of a monomer (B1) as a diluent to obtain an isocyanate vinegar After the base prepolymer, the monomer (B2) is reacted with the isocyanate group of the prepolymer. Polyols and polyisocyanates are known compounds, and the polyol (1), diisocyanate (U), etc., which are used as raw materials of the urethane-based polymer (4), as described in the pamphlet of International Publication No. 2009/016943, are incorporated herein. In the specification, the polyhydric alcohol (1) may, for example, be a polyoxyalkylene polyol such as polyoxyethylene glycol or polyoxypropylene propylene glycol; a polyester polyol or a polycarbonate polyol. Among these, a polyoxyalkylene polyol, more preferably a polyoxypropylene propylene polyol, is preferred. Further, when the oxygen-extended propyl group of the polyoxy-propyl propyl polyol is substituted with an oxygen-extended ethyl group, the compatibility of the photocurable resin composition for forming a resin layer with other components can be improved, which is preferable. . Here, the phrase "may also replace a part of the oxygen-extended propyl group with an oxygen-extended ethyl group" means that a part of the oxygen-extended propyl structure constituting the polyoxy-extension propyl polyol molecule is substituted with an oxygen-extended ethyl group. The molecular structure of the structure. The same reference is also used to refer to the same meaning. The oxygen-extended ethyl structure can be present in the polyoxy-extension propyl polyol molecule in a random or block form. Further, the oxygen-extended ethyl structure may be internal to the polyoxy-extension propyl polyol molecule or just before the terminal hydroxyl group. When the oxygen-extended ethyl structure is located just before the terminal hydroxyl group, it can be obtained by adding an epoxy bake in the oxygen-extended propyl polyol. The di-pure acid is preferably selected from the group consisting of aliphatic diisocyanate, alicyclic diisocyanate, and non-yellowing aromatic diisocyanate (tetra) diisocyanate. Among them, examples of the aliphatic polyisocyanate include, for example, hexamethylene 22 201206701 monoisocyanate, 2,2,4-trimethyl-6 hexamethylene diisocyanate, 2,4,4-trimethyl-six Methylene diisocyanate is intended for use. Examples of the alicyclic polyisocyanate are, for example, isophorone diisocyanate, fluorenylene bis(4-cyclohexyl isocyanate) and the like. The non-yellowing aromatic diisocyanate (10) can be, for example, a stretching base. §Hai specialties can be used alone or in combination of two or more. The monomer (B1) may, for example, be an alkyl (meth) acrylate having an alkyl group having 8 to 22 carbon atoms [such as: n-dodecyl (meth) acrylate, (meth) propionic acid) (18) basal brewing, (meth)acrylic acid n-decyl dialkyl ester, etc., (meth) acrylate having an alicyclic hydrocarbon group [such as (mercapto) isopropyl isophthalate, (methyl) propyl Dilute acid diamond base g purpose]. The monomer (B2) may, for example, be a monomer having an active hydrogen (such as a hydroxyl group, an amine group, or the like) and a curable group, and specifically, for example, a (meth) group having a hydroxyalkyl group having 2 to 6 carbon atoms Hydroxyalkyl acrylate [such as: (meth)acrylic acid 2-hydroxyindole, (meth)acrylic acid 2-hydroxypropyl, (fluorenyl)acrylic acid 2-hydroxybutylate, (meth)acrylic acid -4-hydroxybutyl ester, etc., etc., preferably a propionate acid having a hydroxyalkyl group having 2 to 4 carbon atoms. (Monomer (B)) The monomer (B) preferably has 1 to 3 hardening groups per molecule from the viewpoints of the curability of the photocurable resin composition for forming a sealing portion, the mechanical properties of the sealing portion, and the like. By. The photocurable resin composition for forming a sealing portion may contain a monomer (B1) as a diluent in the method for synthesizing the urethane oligomer (A1) as the monomer (B). Further, the monomer (B) may contain the unreacted monomer (B2) used in the method for synthesizing the above-described urethane oligomer (A1). 23 201206701 The monomer (B) is preferably a monomer having a hydroxyl group (B3) from the viewpoint of the adhesion between the face material and the sealing portion and the solubility of various additives described later. The monomer having a hydroxyl group (B3) is preferably, for example, a methyl methacrylate vial ester having a hydroxyl group of 丨 2、 2 and a carbon number of 3 to 8 (for example, 2-hydroxypropyl methacrylate, 2-hydroxybutyl methacrylate, _4-hydroxybutyl methacrylate, decyl acrylate-6-hexyl acrylate, glycerol monomethacrylate, etc., more preferably methacrylic acid - 2- Jing Ding. The content ratio of the monomer (B) in the photocurable resin composition for forming a sealing portion is oligo (A) and monomer (B) in the entire curable compound (1) (1% by mass). The total amount (1 〇〇 mass / /) is preferably 15 to 5 % by mass, preferably 20 to 45 mass. /〇, more preferably 25~4〇% by mass. When the ratio of the monomer (B) is 15% by mass or more, the curability of the photocurable resin composition for forming a seal portion and the adhesion between the face material and the sealing portion are good. When the ratio of the monomer (B) is 50% by mass or less, the viscosity of the photocurable resin composition for forming a seal portion can be easily adjusted to 5 Åpa·s or more. Further, in the synthesis of the urethane oligopolymer (A1), a monomer which reacts with the isocyanate group of the prepolymer (] 52) is present in the form of a part of the oligomer (A), and thus It is not included in the content of the monomer (B) in the photocurable resin composition for sealing portion formation. On the other hand, in the synthesis of the urethane copolymer (A1), the monomer (Bi) used as a diluent and the monomer added after the synthesis of the oxime acid (A1) of bismuth citrate (A1) ( B) is included in the content of the monomer (B) in the photocurable resin composition for forming a seal portion. (Photopolymerization initiator (C1)) Photopolymerization contained in the photocurable resin composition for forming a sealing portion 24 201206701 ::: For example, an acetophenone system, a ketal system, or a benzoin Or the second singularity of 'phosphine oxide type, diphenyl ketone type, homologous, i type, etc.: starter' is preferably, for example, a phenylethyl line, a sterol type, a stupid 4 photopolymerization initiator . When the wavelength of the visible light is hardened (4) to wash the absorption wavelength region, it is preferred that the photopolymerization of the oxidized scale is caused by the use of two or more kinds of photopolymerization initiators having different absorption wavelength regions. (4), or improve the surface (4) surface hardenability. In addition, a light-shielding printing portion is provided on the transparent surface material, and the light-curable resin composition for forming an unhardened sealing portion of the resin layer is held by the light-shielding portion by the first irradiation of the side surface of the surface material. In the case of hardening, it is possible to use a photopolymerization initiator (4) which will be described later in the range of curing of the resin layer-forming photocurable resin composition which is not hindered to the portion where the unhardened seal portion is adjacent. When there is a combination, the polymerization initiator (ci) and the polymerization initiator (the content of (3), the effective and effective hardening point, according to (6))· mass ratio, preferably 50:1~ 5:1. In order to make the _ layer formation light held by the light-shielding printing portion hard, the light irradiated from the side surface of the surface material can be hardened in a short time via the uncured sealing material, and the light hard pure resin for forming the sealing portion can be formed. (4) The preferred product* contains a photopolymerizing agent (C2). The content of the photopolymerization initiator (C1) in the photocurable resin composition for forming the seal portion is (6) when the photopolymerization initiator (C2) is contained, and is (the total amount) __卩__ and the monomer (B) in combination with rfl GG parts by mass, preferably (10), 1 part by mass, and more preferably 25 201206701 (additive). The photocurable resin grade for sealing portion formation may be optionally Containing, for example, a polymerization terminator, a photohardening accelerator, a chain transfer agent, a photo-amperifier (such as a UV absorber, a radical scavenger, etc.), an antioxidant, a flammability agent, an adhesion promoter (a decane coupling agent) Various additives such as pigments, dyes, etc., preferably contain a polymerization terminator and a light stabilizer. In particular, by containing a polymerization terminator in an amount less than the polymerization initiator, the stability of the photocurable resin composition for sealing can be improved, and the molecular weight of the resin layer after curing can be adjusted. When the sealing material is hardened by light irradiated from the side surface of the face material, such as a polymerization terminator, a chain transfer agent, a light stabilizer, a pigment, a dye, etc., which have an effect of delaying the hardening reaction, it is preferable not to use as much as possible. Or reduce the content. The polymerization terminator may, for example, be a hydroquinone (such as 2,5-di-t-butylhydroquinone, etc.), a catechol-based (such as p-tert-butylcatechol, etc.), an anthraquinone, or an antimony. ° Polymerization terminators such as lanthanide and hydroxytoluene. The photosensitizer may, for example, be an ultraviolet absorber (such as a stupid, a diphenyl network, a salicylate or the like), a radical scavenger (such as a hindered amine), or the like. Further, the antioxidant is, for example, a phosphorus-based or sulfur-based compound. The total amount of the additives is 1 part by mass or less, more preferably 5 parts by mass, based on the total amount of the curable compound (I), that is, the total amount of the oligomer (A) and the monomer (B). The following. [Step (b)] After the step (a), the area surrounded by the unhardened seal portion 26 201206701
中’供應液狀樹脂層形成用光硬化性樹脂組成物D 樹脂層形成用光硬化性樹脂組成物的供應量係預先設 定為由密封部、第1面材及第2面材所形成空間會被樹脂層 形成用光硬化性樹脂組成物所填充,且將第丨面材與第2面 材之間隔開既定間隔(亦即樹脂層設為既定厚度)的份量。此 時,較佳係預先考慮因樹脂層形成用光硬化性樹脂組成物 的硬化收縮而造成的體積減少。所以,該份量較佳係樹脂 層形成用光硬化性樹脂組成物的厚度,若干較厚於樹脂層 既定厚度的量。當硬化收縮較小的情況,亦可將樹脂層的 既定厚度、與樹脂層形成用光硬化性樹脂組成物的厚度設 為大致相等。 供應方法係有如平放第1面材,並利用諸如分配機、模 具塗佈機等供應手段,呈點狀、線狀或面狀進行供應的方 法。 [樹脂層形成用光硬化性樹脂組成物] 樹脂層形成用光硬化性樹脂組成物,在硬化後的動態 黏彈性測定時’儲存剪切彈性模數為5χ102〜lxl〇5Pa、且損 失正切(tan (5 )在1.4以下的液狀光硬化性樹脂組成物。 該儲存剪切彈性模數及損失正切的測定方法,係如後 記所詳述,使用動態黏彈性測定裝置,對未硬化的樹脂層 形成用光硬化性樹脂組成物一邊施加動態剪切應力、一邊 照射光’而使樹脂組成物硬化的方法。 若硬化後的剪切彈性模數在5xi〇5Pa以下,便可充分降 低因硬化時的樹脂收縮所產生應力,俾可抑制對顯示面板 27 201206701 的顯示品質影響。若該剪切彈性模數達5xiQ2pa以上,便不 易發生樹脂層的彈性變形,俾可輕易地防止顯示元件與透 月面材的位置偏移X,若損失正切在丨4以下,即便顯示 裝置係垂直ax置使料,顯示元件仍可充分地固定於透明 面材上,可良好地防止因顯示元件的自重而造成樹脂層發 生塑性變形等導致經時性出現顯示元件位置偏移的情況。 該儲存剪切彈性模數較佳係8xl〇2〜5xl〇4pa '更佳係 1X103〜3x1〇4Pa。又,該損失正切較佳係i 〇以下、更佳係〇 5 以下。 如後述IPS式液晶顯示元件,在使用因樹脂層硬化時的 收缩所產生應力等而容易影響顯示性能的顯示元件之場 所,較佳係使用硬化後的儲存剪切彈性模數為 5 x 1 〇2〜5 X103Pa且損失正切(tar^)小於0.2的液狀光硬化性樹 脂麵成物。藉由使該剪切彈性模數在5xl03Pa以下,便可將 硬化時因樹脂收縮所產生的應力充分抑低於較小值,且藉 由使損失正切(tanS)小於0_2,即便是剪切彈性模數較低的樹 脂層,仍可抑制因顯示元件的自重而造成的樹脂層經時性 塑性變形。此情況,損失正切(tanS)更佳係0.1以下。 損失正切的下限值並無特別的限定,可設為製造上能 達到的範圍,當屬較柔軟的樹脂層時,通常係0.01以上。 樹脂層形成用光硬化性樹脂組成物的黏度,較佳係 〇‘〇5〜50Pa· s、更佳係1〜20Pa· s。若黏度達0.05Pa· s以上, 便可抑制後述單體(B1)的比例,可抑制樹脂層的物性降低。 又,因為低沸點成分變少,因而頗適用於後述的減壓層積 28 201206701 方法。若黏度在50Pa.SJ^,則樹脂層不易有氣泡殘留。 樹脂層形成用光硬化性樹脂組成物的黏度係在2 5它 下,使用E型黏度計進行測定。 樹脂層形成用光硬化性樹脂組成物較佳係液狀組成物 且係含有:光硬化性硬化性化合物(„)、光聚合起始劑㈣、 以及非硬化性寡聚物⑼。非硬化性寡聚物⑼係在樹脂層 形成用光硬化性樹脂組成物進行硬化時 的硬化性化合物㈤進行硬化反應’且每丨分子中與含有成二 個羥基的寡聚物。 —藉由使樹脂層形成用光硬化性樹脂組成物含有非硬化 性寡聚物(D),便可在抑制硬化後_脂層損失正切㈣) 讀之同時使儲树切賴模數降低,因而可同時達成動 態黏彈制定t,儲存剪切彈性模數與損失正切㈣)的各 自較佳範圍。 再者,藉由少量含有鏈轉移劑,便可調整硬化後的樹 脂層分子量而降低樹脂層的儲存彈性模數,但多數情況會 造成硬化速度變慢。 "3有較多本發明非硬化性寡聚物⑼的樹脂層形成用 光硬化性樹脂組成物中’因為可利用寡聚物⑼的含量調整 彈性模數,因而較佳係減少鏈轉移劑的含量、或不要含有。 具體而言’相對於硬化性化合物(晴體即絲物(A,)與單 _’)的合計_質量份’鏈轉移劑的添加量較佳係在巧量 份以下、更佳係低於0_5質量份。鏈轉移劑係可以是例如正 十一炫基硫醇。 29 201206701 (硬化性化合物(II)) 樹脂層形成用光硬化性樹脂組成物中的硬化性化合物 (II),係由該樹脂層形成用光硬化性樹脂組成物進行硬化 時’會進行硬化反應的硬化性化合物之1種以上構成,較佳 係該硬化性化合物之至少1種’具有在前述樹脂層形成用光 硬化性樹脂組成物進行硬化時,不會產生反應之羥基的化 合物(Ila)。 若硬化性化合物(II)含有該化合物(Ila),由硬化性化合 物(II)單獨進行硬化反應的硬化物中便存在經基。該經基的 存在係對樹脂層形成用光硬化性樹脂組成物中的非硬化性 寡聚物安定化具有貢獻。 所以’具有則述硬化時不會產生反應之經基的化合物 (Ila),只要是在硬化反應後有存在未反應羥基便可,例如 即使化合物(Ila)的羥基一部分進行硬化反應,另一部分未 進行硬化反應而以未反應狀態殘留的話便可。 該具有硬化時不會產生反應之羥基的化合物(IIa),係 只要具有對硬化反應具貢獻的硬化性基且具有羥基者便 可,可為單體,亦可為具有重複單元的寡聚物。就較容易 調整未硬化時的光硬化性組成物黏度之觀點,較佳係使用 具有硬化性基且具有羥基的單體作為化合物(IIa) ^屬於具 經基之單體的化合物(Ila)具體例,較佳係:具有經基數 1〜2、碳數3〜8之經烧基的(曱基)丙烯酸經基酯[諸如:(甲基) 丙烯酸-2-羥丙酯、(曱基)丙烯酸_2_羥丁酯、(甲基)丙烯酸_4_ 羥丁酯、(曱基)丙烯酸-6-羥己酯、丙三醇單(曱基)丙烯酸酯 30 201206701 等],更佳係曱基丙烯酸-2-羥丁酯。 硬化性化合物(II)就較容易將黏度調整於前述範圍内 的觀點’較佳係含有寡聚物(A')之1種以上與單體(以)之1種 以上’ s玄养·聚物(A’)係具有硬化性基且數量平均分子量為 1000〜100000,該單體(B’)係具有硬化性基且分子量為 125〜600 。 此情況,較佳為單體(B')至少一部分係使用具有硬化性 基並具有羥基且分子量為125〜600的單體(B3)。 寡聚物(A')或單體(B,)中之硬化性基係可舉例如加成聚 合性不飽和基(諸如丙烯醯氧基、曱基丙烯醯氧基等)、或不 飽和基與硫醇基的組合等,就能獲得硬化速度快速及透明 性高之樹脂層的觀點,較佳係選自於由丙烯醯氧基及甲基 丙烯醯氧基所構成群組的基。 寡聚物(A’)中之硬化性基 '與單體(Βι)中之硬化性基係 可相互為相同、亦可不同。因為分子量較高的寡聚物(A,) 之硬化性基,反應性較容易變得低於分子量較低的單體(B,) 中之硬化性基,因而單體(B,)的硬化會先進行,導致組成物 整體的黏性急遽提高,會有造成硬化反應呈不均質的可能 生。為能縮小二者硬化性基的反應性差,俾可獲得均質樹 脂層,較佳係將寡聚物(A,)中之硬化性基設為反應性較高的 丙烯醯氧基,且將單體(B,)中之硬化性基設為反應性較低的 甲基丙烯醯氧基。 (寡聚物(A·)) 养聚物(A')的數量平均分子量較佳係1〇〇〇〜1〇〇〇〇〇、更 31 201206701 佳係i 〇_〜7G_ 1絲物(A,)的數量… 圍内,便交I技·ϋ+ "=刀子®在δ玄範 組成物的黏度 便合易將樹脂層形成用光硬化性樹脂 調整於前述範圍内。 9 聚笨乙稀換算的數量平均分子量|^PC測定所獲得 士山 另外,GPC測定中,去 =Γ應低分子量成分(單體等)的尖峰時,便排除該尖 峰求取數量平均分子量。 寡聚物(Α,)就樹脂層形成用光硬化性樹脂組成物的硬 化性、樹脂層的機械特性等觀點,較佳為每丨分子中平均具 有1.8〜4個硬化性基者。 养聚物(Α’)係可舉例如:具有胺曱酸酯鍵結的胺甲酸酯 寡聚物、聚氧伸烷基多元醇的聚(甲基)丙烯酸酯、聚酯多元 醇的聚(甲基)丙稀酸酯等,就依照胺曱酸酯鏈的分子設計 等,可廣泛調整硬化後的樹脂機械特性、以及與面材間之 密接性等觀點,較佳為胺曱酸酯寡聚物(Α2)。 胺曱酸酯寡聚物(Α2)較佳係依照使多元醇與聚異氰酸 酯進行反應而獲得具異氰酸酯基之預聚物後’使該預聚物 的異氰酸酯基,與前述單體(Β2)進行反應的方法而合成者。 多元醇、聚異氰酸酯係屬於公知化合物’例如國際公 開第2009/016943號小冊子所記載當作胺甲酸酿系寡聚物⑷ 之原料的多元醇(i)、二異氰酸酯(ϋ)等,均納入本說明書中。 胺甲酸酯寡聚物(A2)亦可使用市售物,例如.EB23 (DAICEL-CYTEC公司製,認為係官能基數2、聚丙一醇 /IPDI/丙稀酸-2-經乙醋的反應生成物)、U-20〇AX(新中村 32 201206701 、脂肪族聚酯多元醇/脂肪族 -經乙酯的反應生成物)。 孪A司製’認為係官能基數2、 或月曰環族聚異氰酸酯/丙稀酸_2_ 暴聚物(A)的含有比例,在硬化性化合物(η)整體(1〇〇 質里/。)即寡聚物(A’)與單體⑽的合計(刚質量%)中,較佳 9〇貝里%、更佳為3〇〜8〇質量%。若該寡聚物(A,)的比 、虞里以上,樹脂層的耐熱性會呈良好。若該寡聚 的比例在9〇質量%以下’則樹脂層形成用光硬化性樹 月曰組成物的硬化性、以及面材與樹脂層間之密接性呈良 因為5亥养聚物(A,)係硬化性基每1個的分子量較大,因 =為特別抑制硬化時的收縮,更佳係將該寡聚物(A,)的比例 設為7〇〜%質量%。 (單體(B,)) 〇〇單體(B,)的分子量較佳係125〜600、更佳係140〜400。若 單體(B)的分子量達⑵以上,當依照後述減壓層積方法進 行=示I置的製造時’便可抑制單體揮發。若單體(βι)的分 子里在600以下,則面材與樹脂層間之密接性呈良好。 早體(Β1)係就樹脂層形成用光硬化性樹脂組成物的硬 化性、樹脂層的機械特性等觀點,較佳為每W子具有卜3 個硬化性基者。 單體(Β )的3有比例在硬化性化合物(η)整體(_質量 %)即寡聚物⑷與單體(Β’)的合計_質量%)中,較佳為 10〜80質量。/。、更佳為20〜70質量%。 1 2:¾ YU ,ω* 甘 η 一 XX · ·时The supply amount of the photocurable resin composition for forming the liquid resin layer D is set to a space where the sealing portion, the first surface material, and the second surface material are formed in advance. The resin layer is filled with the photocurable resin composition, and the second surface material and the second surface material are separated by a predetermined interval (that is, the resin layer is a predetermined thickness). In this case, it is preferable to consider the volume reduction due to the hardening shrinkage of the photocurable resin composition for forming a resin layer. Therefore, the amount is preferably a thickness of the photocurable resin composition for forming a resin layer, and a certain amount is thicker than a predetermined thickness of the resin layer. When the hardening shrinkage is small, the predetermined thickness of the resin layer and the thickness of the photocurable resin composition for forming a resin layer may be made substantially equal. The supply method is a method in which the first surface material is laid flat and supplied in a dot shape, a line shape or a surface shape by means of a supply means such as a dispenser or a mold coater. [Photocurable resin composition for forming a resin layer] The photocurable resin composition for forming a resin layer has a storage shear modulus of 5 χ 102 〜 lxl 〇 5 Pa and a loss tangent at the time of dynamic viscoelasticity measurement after curing ( A liquid photocurable resin composition having a tan (5) of 1.4 or less. The method for measuring the storage shear modulus and loss tangent is as described in detail later, using a dynamic viscoelasticity measuring device for an uncured resin. A method of curing a resin composition by applying a dynamic shear stress to a layer forming photocurable resin composition while applying a dynamic shear stress. When the shear modulus after curing is 5 xi 〇 5 Pa or less, the hardening can be sufficiently reduced. When the stress of the resin shrinks, 俾 can suppress the influence on the display quality of the display panel 27 201206701. If the shear elastic modulus is 5 xi Q 2 or more, the elastic deformation of the resin layer is less likely to occur, and the display element can be easily prevented from being transparent. The position of the lunar material is offset by X. If the loss tangent is below 丨4, the display element can be sufficiently fixed on the transparent surface material even if the display device is vertically ax. The deformation of the display element may be prevented from occurring due to plastic deformation of the resin layer due to the self-weight of the display element, etc. The storage shear modulus is preferably 8xl〇2~5xl〇4pa' It is preferable that the loss tangent is preferably 〇 or less, and more preferably 〇5 or less. The IPS type liquid crystal display element described later is easy to use stress due to shrinkage when the resin layer is cured. The place where the display element affecting the display performance is preferably a liquid photocurable resin surface material having a storage shear elastic modulus of 5 x 1 〇 2 to 5 X 103 Pa and a loss tangent (tar ^) of less than 0.2 after hardening. By setting the shear modulus to 5x10Pa or less, the stress caused by shrinkage of the resin during hardening can be sufficiently lower than the smaller value, and even if the loss tangent (tanS) is less than 0_2, even shearing The resin layer having a low modulus of elasticity can suppress the plastic deformation of the resin layer over time due to the self-weight of the display element. In this case, the loss tangent (tanS) is preferably 0.1 or less. The lower limit of the loss tangent is not Special limited In the case of a softer resin layer, it is usually 0.01 or more. The viscosity of the photocurable resin composition for resin layer formation is preferably 〇' 〇 5 to 50 Pa·s, more preferably When the viscosity is 0.05 Pa·s or more, the ratio of the monomer (B1) to be described later can be suppressed, and the physical properties of the resin layer can be suppressed from being lowered. Further, since the low-boiling component is small, it is suitable for use in a later-described manner. Decompression lamination 28 201206701 Method. If the viscosity is 50 Pa.SJ^, the resin layer is less likely to have bubbles remaining. The viscosity of the photocurable resin composition for resin layer formation is under 25, and it is measured using an E-type viscometer. . The photocurable resin composition for forming a resin layer is preferably a liquid composition and contains a photocurable curable compound ("), a photopolymerization initiator (4), and a non-curable oligomer (9). The oligomer (9) is a curable compound (5) which is cured when the resin layer forming photocurable resin composition is cured, and undergoes a curing reaction and contains an oligomer having two hydroxyl groups per molecule. When the photocurable resin composition is formed to contain the non-curable oligomer (D), the sap of the storage layer can be reduced while suppressing the cleavage of the fat layer (4)), so that the dynamic viscosity can be simultaneously achieved. The bombs are set to t, and the shear elastic modulus and the loss tangent (4) are stored respectively. Further, by using a small amount of the chain transfer agent, the molecular weight of the cured resin layer can be adjusted to lower the storage elastic modulus of the resin layer. However, in many cases, the hardening rate is slowed down. "3 There are many photocurable resin compositions for forming a resin layer of the non-hardening oligomer (9) of the present invention 'Because the content of the oligomer (9) can be used to adjust the elasticity The modulus is therefore preferably reduced by the amount of the chain transfer agent or not. Specifically, 'total of the hardening compound (clear body, silk (A,) and single _') _ mass parts 'chain transfer The amount of the agent to be added is preferably less than 0 parts by mass, more preferably less than 0 to 5 parts by mass. The chain transfer agent may be, for example, n-decyl mercaptan. 29 201206701 (hardening compound (II)) resin layer formation The curable compound (II) in the photocurable resin composition is one or more types of curable compounds which undergo a curing reaction when the photocurable resin composition for curing the resin layer is cured. At least one of the curable compounds is a compound (Ila) having a hydroxyl group which does not react when the photocurable resin composition for forming a resin layer is cured. The curable compound (II) contains the compound (Ila) The cured group having a curing reaction by the curable compound (II) is provided with a radical. The presence of the radical is stable to the non-curable oligomer in the photocurable resin composition for forming a resin layer. Contribution. The compound (Ila) having a radical which does not react upon hardening can be used as long as it has an unreacted hydroxyl group after the hardening reaction, for example, even if a part of the hydroxyl group of the compound (Ila) is hardened, the other part is not When the curing reaction is carried out and remains in an unreacted state, the compound (IIa) having a hydroxyl group which does not react during curing may be a curable group which contributes to the curing reaction and may have a hydroxyl group. The monomer may be an oligomer having a repeating unit. From the viewpoint of easily adjusting the viscosity of the photocurable composition at the time of uncured, it is preferred to use a monomer having a curable group and having a hydroxyl group as the compound (IIa). ^ Specific examples of the compound (Ila) which is a monomer having a mercapto group, preferably a mercapto (meth)acrylic acid vial having a base number of 1 to 2 and a carbon number of 3 to 8 [such as: (A) Base) 2-hydroxypropyl acrylate, 2-hydroxybutyl (meth) acrylate, _4-hydroxybutyl (meth) acrylate, -6-hydroxyhexyl (meth) acrylate, glycerol mono Mercapto) acrylate 30 201206701, etc.], more Based Yue-yl acrylate, 2-hydroxybutyl acrylate. In view of the fact that the curable compound (II) is more easily adjusted to have a viscosity within the above range, it is preferred to contain one or more kinds of oligomers (A') and one or more kinds of monomers (A). The substance (A') has a curable group and has a number average molecular weight of from 1,000 to 100,000. The monomer (B') has a curable group and a molecular weight of from 125 to 600. In this case, it is preferred that at least a part of the monomer (B') is a monomer (B3) having a curable group and having a hydroxyl group and having a molecular weight of from 125 to 600. The curable group in the oligomer (A') or the monomer (B,) may, for example, be an addition polymerizable unsaturated group (such as a propylene fluorenyloxy group, a decyl propylene fluorenyloxy group, etc.), or an unsaturated group. From the viewpoint of a combination of a thiol group and the like, a resin layer having a high curing rate and high transparency can be obtained, and is preferably selected from the group consisting of a propylene oxy group and a methacryloxy group. The curable group in the oligomer (A') and the curable group in the monomer (A) may be the same or different from each other. Because of the hardening group of the oligomer having a relatively high molecular weight (A,), the reactivity is more likely to become lower than the hardening group in the monomer (B,) having a lower molecular weight, and thus the hardening of the monomer (B,) It will be carried out first, resulting in an increase in the viscosity of the composition as a whole, and there may be a possibility that the hardening reaction is heterogeneous. In order to reduce the reactivity of the curable groups, the homogeneous resin layer may be obtained, and the curable group in the oligomer (A,) is preferably a highly reactive propylene oxy group, and The curable group in the body (B,) is a methacryloxy group having a low reactivity. (Oligomer (A·)) The number average molecular weight of the nutrient (A') is preferably 1〇〇〇~1〇〇〇〇〇, more 31 201206701 佳系i 〇_~7G_ 1 filament (A In the case of the inside of the product, the photo-curable resin for forming the resin layer is adjusted within the above range. 9 The number average molecular weight converted by polystyrene is obtained by PC measurement. In addition, in the GPC measurement, when the peak of the low molecular weight component (monomer or the like) is removed, the peak is excluded from the peak to obtain the number average molecular weight. The oligomer (p) is preferably an average of 1.8 to 4 curable groups per molecule, from the viewpoints of the hardenability of the photocurable resin composition for forming a resin layer, the mechanical properties of the resin layer, and the like. The polymer (Α') may, for example, be an urethane acrylate oligomer having an amine phthalate linkage, a poly(meth) acrylate of a polyoxyalkylene polyol, or a polycondensation of a polyester polyol. (Methyl) acrylate, etc., depending on the molecular design of the amine phthalate chain, etc., the mechanical properties of the resin after curing and the adhesion to the surface material can be widely adjusted, and the like is preferably an amine phthalate. Oligomer (Α2). The amine phthalate oligomer (Α2) is preferably obtained by reacting a polyol with a polyisocyanate to obtain a prepolymer having an isocyanate group, and then performing an isocyanate group of the prepolymer with the aforementioned monomer (Β2). The method of reaction is synthesized. Polyols and polyisocyanates are known as compounds. For example, polyol (i), diisocyanate (ϋ), etc., which are used as raw materials of the urethane-based oligomer (4), as described in the pamphlet of International Publication No. 2009/016943, are incorporated herein. In the manual. The urethane oligomer (A2) may also be a commercially available product, for example, EB23 (manufactured by DAICEL-CYTEC Co., Ltd., which is considered to be a functional group number 2, a polypropanol/IPDI/acrylic acid-2-acetate reaction). Product), U-20〇AX (New Nakamura 32 201206701, reaction product of aliphatic polyester polyol/aliphatic-ethyl ester).孪A system 'is considered to be the functional group 2, or the content ratio of the menopausal polyisocyanate / acrylic acid 2_ emulsified polymer (A), in the whole of the curable compound (η) (1 enamel /. That is, in the total of the oligomer (A') and the monomer (10) (yield%), it is preferably 9 〇Berry%, more preferably 3 Å to 8 〇% by mass. When the ratio of the oligomer (A,) is more than or equal to or greater than the enthalpy, the heat resistance of the resin layer is good. When the ratio of the oligomerization is 9% by mass or less, the hardenability of the photocurable sapphire composition for forming a resin layer and the adhesion between the surface material and the resin layer are good because of 5 angstroms (A, The molecular weight of each of the curable groups is large, and the ratio of the oligomer (A,) is more preferably 7 〇 to % by mass. (Monomer (B,)) The molecular weight of the fluorene monomer (B,) is preferably from 125 to 600, more preferably from 140 to 400. When the molecular weight of the monomer (B) is at least (2), the monomer volatilization can be suppressed when the production is carried out according to the pressure reduction lamination method described later. When the monomer (βι) has a molecular weight of 600 or less, the adhesion between the face material and the resin layer is good. The precursor (Β1) is preferably one having three curable substrates per W from the viewpoints of the hardenability of the photocurable resin composition for forming a resin layer, the mechanical properties of the resin layer, and the like. The proportion of the monomer (Β) in the total amount (% by mass) of the curable compound (η), that is, the total amount of the oligomer (4) and the monomer (Β') is preferably 10 to 80% by mass. /. More preferably, it is 20 to 70% by mass. 1 2:3⁄4 YU , ω* 甘 η XX · ·
單體(Β')較佳係令右 33 201206701 又,若使含有單體(B3),便可輕㈣獲得面材與樹脂層間 之良好密接性。單體⑴”的丨分子中之羥基數,係可任意選 擇能使非硬化性寡聚物(D)呈安定化的數目,但就取得容易 性的觀點,較佳為1分子中具有丨〜2個。 具有羥基的單體(B3),係可舉例如與密封部形成用光 硬化性樹脂組成物中的單體(B3)為同樣者,較佳為甲基丙 烯酸-2-羥丁酯。 單體(B3)的含有比例在硬化性化合物(11)整體(1〇〇質量 %)即募聚物(A’)與單體(B,)的合計(1〇〇質量%)中,較佳為 10〜60質量%、更佳為20〜50質量%。若該單體(B3)的含有比 例達10質量%以上,便可輕易地充分獲得樹脂層形成用光 硬化性樹脂組成物之安定性提升、以及面材與樹脂層間之 密接性提升的效果》若單體(B3)的含有比例在6〇質量%以 下,則由樹脂層形成用光硬化性樹脂組成物所構成硬化物 的硬度便不會變為過高,因而屬較佳。 單體(B')係就樹脂層的機械特性觀點,較佳係含有下述 單體(B4)。因為單體(B4)會使硬化後的樹脂層之玻璃轉移溫 度(Tg)降低,因而對硬化後的樹脂層之彈性模數降低具貢 獻,可提升該樹脂層的柔軟性。 但,當^尚樹脂層形成用光硬化性樹脂組成物的硬化 性,並縮短硬化所需要時間等情況時,亦會有最好減少單 體(B4)的含量、或不要含有的情況。 單體(B4):選自於具有碳數8〜22之烷基的甲基丙烯酸 烷基酯所構成群組之1種以上。若碳數達8以上,就可使硬 34 201206701 化物的玻璃轉移溫度降低之觀點,係屬較佳,若碳數在22 以下,就原料的醇可經由天然物輕易取得的觀點,係屬較 佳。 單體(B4)係可舉例如:甲基丙烯酸正十二烧基酯曱 基丙烯酸正十八烧基酯、曱基丙烯酸正廿二院基酯等,較 佳為甲基丙烯酸正十二烷基酯、或甲基丙烯酸正十八烷基 醋。 單體(B4)的含有比例在硬化性化合物(η)整體(1〇〇質量 %)即寡聚物(A’)與單體(B,)的合計(100質量%)中,較佳為 5〜50質量%、更佳為15〜40質量%。若該單體(B4)的含有比 例達5質量%以上,便可輕易地獲得單體(B4)的充分添加效 果。 (光聚合起始劑(C2)) 樹脂層形成用光硬化性樹脂組成物中所含的光聚合起 始劑(C2),係可舉例如:苯乙酮系、酮縮醇系、苯偶姻或 苯偶姻醚系、氧化膦系 '二苯基酮系、噻噸酮系、醌系等 光聚合起始劑,較佳為氧化膦系、嘆領酮系的光聚合起於 劑,就經光聚合反應後抑制著色的觀點,更佳為氧化膦系。 樹脂層形成用光硬化性樹脂組成物的光聚合起始劑 (C2)之含量,相對於硬化性化合物(11)整體,即寡聚物仏,) 與單體(B’)的合計丨00質量份,較佳為〇 〇1〜1〇質量份、更佳 為0· 1〜5質量份。 當利用從面材側邊所照射的光,使密封材相鄰接的樹 脂層形成用光硬化性樹脂組成物一部分硬化時,光聚人起 35 201206701 始劑(C 2 )較佳係具有的吸收波長區域(λ2)較前述光聚合起 始劑(C1)的吸收波長區域(λΐ)更靠長波長側而存在。光聚合 起始劑(C2)係可僅具有吸收波長區域(λ2)者、亦可具有與吸 收波長區域(λΐ)重複的吸收波長區域(λΓ)及吸收波長區域 (λ2)者。 (非硬化性寡聚物(D)) 非硬化性寡聚物(D)係在樹脂層形成用光硬化性樹脂 組成物中呈良好相溶且對硬化無具貢獻,因而可在不致損 及透明性與均質性的情況下,降低因樹脂層硬化時的收縮 所產生應力。 非硬化性寡聚物(D)係在樹脂層形成用光硬化性樹脂 組成物進行硬化時,不會與組成物中的硬化性化合物(π)進 行硬化反應,每1分子中具有〇 8〜3個羥基的寡聚物。較佳 係每1分子的羥基為2〜3個。若每丨分子的羥基達〇8個以 上’就非硬化性寡聚物間,或者非硬化性募聚物與由硬 化性化合物(II)所獲得硬化物之間,可湘絲間的相互作 用而安定地保持非硬化性寡聚物的觀點,係屬較佳,若每i 刀丁3個以下,則就非硬化性寡聚物在樹脂層形成 用光硬化性樹脂組成物中可呈良好相溶的觀點,係屬較佳。 非硬化性寡聚物(D)平均j個經基的數量平均分子量 ()較佳ir、4〇〇〜8_。若平均丨個經基的數量平均分子量達 、則非硬化性♦聚物(D)的極性不會變為過高,可 輕易獲得與购旨㈣_光魏,_驗錄巾的硬化性 ()間之良好相溶性。若平均i個經基的數量平均分 36 201206701 在8000以下’則利用源自硬化性化合物(II)的羥基、與 匕眭养聚物(D)的羥基間之相互作用,可輕易地獲得在 更化後的祕脂層中使非硬化性寡聚物⑼呈安定化的效 果°亥項相互作用推測係有氫鍵參與。 非硬化性寡聚物(D)係可單獨使用1種、亦可併用2種以 上。 ^ 3 &基的非硬化性寡聚物(D)之例係可舉例如高分子 里的夕凡醇等,較佳為聚氧伸烧基多元醇'«多元醇、 聚碳酸酯多元醇。 聚氧伸燒基多元醇係可舉例如具有碳數2〜4個之氧伸 烧:重複單元的聚氧伸烧基單醇'聚氧伸烧基二醇或聚氧 伸烧基三醇。具體係可舉例如:聚氧乙二醇、聚氧伸丙基 醇('下亦# I丙二醇」)、聚氧伸丙基三醇、聚氧四亞 曱基二醇等。 聚氧伸院基多元醇平均㈣經基的數量平均分子量 _’較佳係_〜咖、更佳係_〜5_。 聚酉旨多元醇係可舉例如具有諸如:乙二醇、丙二醇、 1,4·丁二醇等脂肪族二醇殘基、與諸如:戊二酸、己二酸、 癸二酸等脂肪族二羧酸殘基的脂肪族系聚醋二醇。 聚碳酸酿多元醇係可舉例如:1,6-己二醇等具二醇殘基 的月曰肪族.禮自旨二醇;或者脂肪族職碳咖旨的開環聚 合物等脂肪族聚碳酸酯二醇。 聚S曰夕70醇或聚碳酸醋多元醇平均_經基的數量平 均刀子里(Μη),較佳係400〜8〇〇〇、更佳係綱〜働〇。 37 201206701 本說明書中,非硬化性寡聚物(D)的數量平均分子量係 由根據JISK1557-1(2007年版)所測定的羥值a(k〇h mg/g)'與非硬化性寡聚物(1))1分子内的羥基數B,依照下 式(1)進行計算出的值。 非硬化性寡聚物(D)的分子量=56 1xBx1〇〇〇/a ...(1) 就硬化後的樹脂層彈性模數容易變為更低的觀點,非 硬化性寡聚物(D)較佳係使用聚氧伸烷基多元醇、更佳係使 用聚氧伸丙基多元醇。又,如後述,為調節非硬化性募聚 物(D)的極性,亦可將聚氧伸丙基多元醇的氧伸丙基一部分 利用氧伸乙基進行取代。亦可將氧伸丙基一部分利用氧伸 乙基進行取代,此部分係與前述多元醇⑴中的說明相同。 例如就相溶性的觀點,較佳為寡聚物(A,)係將聚氧伸烷 基多元醇與聚異氰酸酯使用為原料而合成的胺甲酸酯募聚 物,而非硬化性寡聚物(D)係聚氧伸烷基多元醇。 本發明中’為使未硬化時的樹脂層形成用光硬化性樹 脂組成物呈安定,俾抑制非硬化性寡聚物(D)從硬化後的樹 脂層中分離,較佳係寡聚物(Αι)與非硬化性寡聚物(D)具有 相同結構或類似結構的分子鍵。 具體而言’在合成樹脂層形成用光硬化性樹脂組成物 中之寡聚物(A1)時的原料,較佳係使用例如多元醇等具羥基 的化合物(以下亦稱「含羥基化合物」),且將該相同的含羥 基化合物使用為非硬化性寡聚物(D)。 例如當养聚物(A')係將聚氧伸烷基多元醇與聚異氰酸 酯使用為原料而合成的胺曱酸酯寡聚物時,較佳係將該聚 38 201206701 氧伸院基多元醇使用作為非硬化性S聚物(D)。 或者,當使用為寡聚物(A,)原料的含羥基化合物、與使 用為非硬化縣㈣⑼的含Μ化合物,並非^目同的情 況’較佳係二者分子鏈具有共通的重複單元等且 有丘诵4士接 刀丨/、 /、 、·、。構,且將二者的極性設為相同程度。極性的調整 系有如.藉由導入極性基而提高極性的方法、藉由將 乳伸丙基-部分利用氧伸乙基進行取代而提高杨性的方 法、以及#由降低平均Η_基的分子量而提高極性的方法 等。s亥等方法亦可組合使用。 例如秦聚物(A’)係使用了氧伸丙基一部分利用氧伸乙 基進行取代的聚氧伸丙基多元醇⑻、及聚異氰賤酷,作為 原料而合成的胺旨募聚物時,作為非硬化性暮聚物⑼ 杈佳係使用不具有氧伸乙基的聚氧伸丙基多元醇,且平均1 個經基的分子量小於前述多元醇⑻的聚氧伸兩元醇 者。 最佳的樹脂層形成用光硬化性樹脂組成物〜例,係有 如下述寡聚物(A')、非硬化性寡聚物(D)、及單體(仏)的組成 物’該寡聚物(Α’)係使氧伸丙基一部分已利用氧伸乙基進行 取代的聚氡伸丙基二醇、與聚異氰酸酯化合物進行反應而 獲得具有異氰酸酯基的預聚物之後,與前述單體(Β2)進行 反應而獲得之胺曱酸酯募聚物(Α2);該非硬化性募聚物(D) 係與該胺曱酸酯寡聚物(八2)的原料相同,將氧伸丙基一部 分已利用氧伸乙基進行取代的聚氧伸丙基二醇;且,該單 體(Β’)係具有羥基的單體(Β3)。 39 201206701 依此,若寡聚物(A')部分性具有與非硬化性寡聚物(D) 相同的分子結構,便可更加提高組成物中的非硬化性寡聚 物(D)之相溶性’更藉由單體(B1)具有羥基,判斷利用硬化 性化合物(II)硬化後的分子結構中之經基、與非硬化性寡聚 物(D)的分子結構中之羥基間的相互作用,便可使非硬化性 寡聚物(D)安定地存在於硬化物中。 再者’其他例方面’含有下述寡聚物(A')、非硬化性寡 聚物(D)、及單體(B’)的組成物,亦可獲得組成物中的非硬 化性寡聚物(D)呈良好相溶性,並可使非硬化性寡聚物(D) 安定地存在於硬化物中。該寡聚物(A’)係使將氧伸丙基一部 分已利用氧伸乙基進行取代的聚氧伸丙基二醇、與聚異氰 酸醋化合物進行反應,而獲得具有異氰酸酯基的預聚物之 後’與前述單體(B2)進行反應而獲得的胺曱酸酯寡聚物 (A2),該非硬化性寡聚物(D)係未利用氧伸乙基進行取代的 聚氧伸丙基二醇,且分子量小於胺曱酸酯寡聚物(A2)原料 的聚氧伸丙基二醇;且,該單體(Βι)係具有羥基的單體(B3)。 樹脂層形成用光硬化性樹脂組成物中的非硬化性寡聚 物(D)的含量’較佳係1 〇〜90質量%。若非硬化性寡聚物的含 量達10質量%以上,便可輕易地充分獲得降低因硬化時的 樹脂收縮所產生應力之效果。若在9〇質量❶/〇以下,便可輕 易地使面材彼此間充分地固定,俾可輕易並良好地防止表 面材與背面材接合後發生經時性位置偏移情形。非硬化性 寡聚物(D)的含量較佳係配合硬化性化合物(π)的組成等, 設定為可獲得儲存剪切彈性模數與損失正切之較佳值的狀 40 201206701 態。更佳的範圍係30〜80質量%。 (添加劑) 樹脂層形成用光硬化性樹脂組成物係視需要,尚可含 有諸如:聚合終止劑、光硬化促進劑、鏈轉移劑、光安定 劑(諸如紫外線吸收劑、自由基捕獲劑等)、抗氧化劑、難燃 化W丨、接著性提升劑(諸如石夕烧偶合劑等)、顏料、染料等各 種添加劑,較佳係含有聚合終止劑、或光安定劑。特別係 错由3有較t合起始劑少罝的聚合終止劑,便可改基樹脂 層形成用光硬化性樹脂組成物的安定性,亦可調整經硬化 後的樹脂層分子量。 [步驟(C)] 經步驟(b)之後,便將已供應樹脂層形成用光硬化性樹 月曰組成物的第1面材,放入減壓裝置中,並在減壓裝置内的 固疋支撐盤上’依硬化性樹脂組成物之面朝上的方式,平 放第1面材。 在減壓裝置内的上部,設有可朝上下方向移動的移動 支撐機構,在移動支撐機構上安裝有第2面材。當第2面材 係顯示元件的情況,便將顯示影像該側的表面朝下。當在 第2面材的表面設有抗反射層之情況,便將沒有形成抗反射 層之側的表面朝下。 第2面材係放置於第1面材的上方,且不與樹脂層形成 用光硬化性樹脂組成物接觸的位置處。即,使第1面材上的 樹脂層形成用光硬化性樹脂組成物、與第2面材不會相接觸 地呈相對向。 201206701 另外亦可將可於上τ方向移㈣移動讀機構設置 於減屡裝置㈣下部,並在移動支職構之上放置已被供 應硬化_旨組絲州面m第爾係安裝 於在減壓裝置内的上部所設置之固定支擇盤上,並使第1面 材與第2面材呈相對向。 亦可將第1面材與第2面材 裝置内的上下之移動支撐機構所支撐- 年第1面材與第2面材配置於既定位置後,便對減壓裝 置的内部施行減壓而形成既定的減壓環境。若可能的話, 亦可在減壓操作巾、或經形錢定紐環境之後,便在滴 壓裝置内㈣1面材與第2面材位於既定位置處。 在減壓裝置的内部成為減壓環境之後,便將由彩 :支:機構所支撐的第2面材朝下方移動,俾使第2面㈣ 於+1面材上的樹脂層形成用光硬化性樹脂組成物之上 =使進行重疊’便在由^面材的表面(以顯示元卡 m影像顯示之側的表面)、第2面材的表面(以顯示; 空間^Ϊ影像顯示之側的表面)、及未硬化密封部戶㈣ 二备、密封著樹脂磨形成用光硬化性樹脂組成物。 田進订重疊之際,利用第2面材的自重 =Γ,使樹脂層形成__二= 址成物,2前述空間内充滿樹脂層形成用光硬化性糾 氣泡少或Γ在步驟⑷中暴露於高壓力環境時,便形』 層。<魏泡的樹麟形成用光硬化,_脂組成物 42 201206701 進行重疊時的減壓環境係l〇〇pa以下、較佳係1〇?3以 上。若減壓環境屬於太過低壓,便會有對樹脂層形成用光 硬化性樹脂組成物中所含各成分(諸如硬化性化合物、光聚 合起始劑、聚合終止劑、光安定劑等)造成不良影響的可能 性。例如若減壓環境屬於太過低壓,則各成分便會有氣化 的可忐性,且為提供減壓環境會耗費時間。減壓環境的壓 力較佳係15〜40Pa。 從使第1面材與第2面材相重疊的時點起迄解除減壓環 境為止的時間並無特別的限定,可在樹脂層形成用光硬化 性樹脂組成物密封後,便馬上解除減壓環境,亦可在樹脂 層形成用光硬化性樹脂組成物密封後,將減壓狀態維持既 定時間。藉由將減壓狀態維持既定時間,樹脂層形成用光 硬化性樹脂組成物便在密閉空間内流動,而使第丨面材與第 2面材間的間隔呈均勻’即便提高環賴力仍可輕易地維持 密封狀態。維持減壓狀態的時間係可為數小時以上的長時 間,就生產效率的觀點,較佳係!小時以内、 ’ d 佳係10分鐘 的密封部形 的情况,可 用光硬化性 本實施形態的製造方法中,當塗佈黏度高 成用光硬化性樹脂組成物而形成未硬化密封部 將由步驟(c)所獲得之層積前驅體的樹脂層形成 树月曰組成物厚度設為10 μηι〜3 mm的較厚狀態。 [步驟(d)] 月1J驅體玫 在步驟(c)中,經解除減壓環境後,便將層積 置於環境壓力達50kPa以上的壓力環境下。 43 201206701 右將層積刖驅體放置於50kPa以上的麼力環境下,第1 面材與第2面材便利用上升的壓力朝相密接的方向被按 押,因而若在層積前驅體内的密閉空間中有存在氣泡,樹 脂層形成用光硬化性樹脂組成物會流動於氣泡中,便使密 閉空間整體由樹脂層形成用光硬化性樹脂組成物均勻地填 充。 壓力環境通常係80kPa〜120kPa。壓力環境係可為大氣 壓環境、亦可為高於此的壓力。就樹脂層形成用光硬化性 樹脂組成物的硬化等操作可在不需要特別設備情況下實施 的觀點,較佳為大氣壓環境。 從將層積前驅體放置於5 〇kPa以上的壓力環境下之時 點起、迄樹脂層形成用光硬化性樹脂組成物開始硬化為止 的時間(以下稱「高壓保持時間」)並無特別的限定。當將層 積前驅體從減壓裝置中取出並移動至硬化裝置,直到開始 硬化為止的製程均在大氣壓環境下進行的情況,此項製程 所需要的時間便成為向壓保持時間。所以,當在放置於大 軋屋環化下的時點,於層積前驅體的密閉空間内已無存在 氣泡的情況,或者在該製程期間内氣泡消失的情況,均可 馬上使樹脂層形成用光硬化性樹脂組成物硬化。當直到氣 泡消失為止須耗時間的情況,便在截至氣泡消失為止前, 均將層積前驅體保持於5〇kPa以上的壓力環境下。又,因為 即便高壓保持時間延長’通常仍不會構成阻礙,因而就製 程上的其他必要性,亦可延長高壓保持時間。高壓保持時 間係可為1日以上的長時間,但就生產效率的觀點較佳係 44 201206701 6小時以内、更佳係1小時以内,就提高生產效率的觀點, 特佳在10分鐘以内。 接著,以將層積前驅體放置於50kPa以上的壓力環境下 之狀態,藉由使樹脂層形成用光硬化性樹脂組成物進行硬 化,便形成可將顯示元件與保護板予以接合的樹脂層,可 製得顯示裝置。 樹脂層形成用光硬化性樹脂組成物及密封部形成用光 硬化性樹脂組成物,係照射光而使硬化。例如從光源(諸如 紫外線燈、高壓水銀燈、黑燈、化學燈、UV-LED等)照射 紫外線或短波長可見光,而使光硬化性樹脂組成物硬化。 再者’此時,由密封部形成用光硬化性樹脂組成物所 形成的未硬化密封部,係可與樹脂層形成用光硬化性樹脂 組成物的硬化同時進行硬化,亦可在樹脂層形成用光硬化 性樹脂組成物進行硬化前便使預先硬化。又,當透明面材 其中一部分有形成遮光印刷部,並由遮光印刷部挾持而形 成密封部的情況,因為在樹脂層形成用光硬化性樹脂組成 物的硬化時所採取之利用通過透明面材之透光部的光使密 封部硬化係有困難,因而亦可在樹脂層形成用光硬化性樹 脂組成物硬化之後才使密封部硬化。 例如從層積前驅體的第丨面材及第2面材中具有光穿透 性之側,對樹脂層形成用光硬化性樹脂組成物施行光照 射,且從層積前驅體側邊,對由遮光部及顯示元件所包夾 的未硬化抖部及職相制光魏性難料物,施 行光照射。 & 45 201206701 ^第1面材及第2面材當中’因為顯示元件在未啟動的狀 “、下並不具有光穿透性,因而從成為保護板的透明面材之 側通過透光部施行光照射。 再者,若在透明面材的周邊部設置遮光印刷部,並在 由遮光印顯與齡元件所挾制_巾有存在未硬化密 封部或樹脂層形成用光硬化性樹脂組成物,則僅依靠來自 透明面材之透光㈣光並餘充分硬化。所以,從顯示元 件的側邊施行光照射。 光較佳係紫外線、或450nm以下的可見光。特別係當在 透明面材上設有抗反射層,且抗反射層或已形成抗反射層 的,明樹脂薄膜、或者在該抗反射_與透明面材間設有 黏著層等紫外線無法穿透的情況,便必須可見光進行 硬化。 從側邊進行光照射的光源,係可使用當採取從透明面 材側進行光照射時所使用的麵,但就光源的配置空間、 與適用於特定地方的有效率光照射之觀點,較佳係使用紫 外線、或發出45Gnm以下之可見光的LED。 光…、射的步驟係可在從透明面材一側施行光照射之後 ^從側邊施行光照射,亦可相反,或同時施行光照射,為 能更純進遮光印卿的未硬化密封部與樹闕形成用光 樹月g組成物的光硬化,較佳係先從側邊施行光照 :、或與側邊同時從透明面材側施行光照射…當經光 .,、、射後4會騎脑層形成用光硬化性㈣喊物的硬 夺或者光硬化性樹脂組成物的硬化需要時間等 46 201206701 情況時,亦可在樹脂層形成衫硬域樹料·的硬化 大致完成後,再湘從側邊的光照射而使密封部硬化。 [具體例] 本實施形態的製造方法中,第丨面#係可任意使 材、或使用表面材。糾,顯示裝置係配合第丨面材的選擇, 可分別依照以下2種方法進行製造。 (α-l)第1面材係使用顯示元件(背面材),第2面材係使 用成為保護板的透明面材(表面材)之方法。 ㈣第!面材係使用成為保護板的透明面材(表面 材),第2面材係使用顯示元件(背面材)的方法。 以下,以方法(cx-D的情況為例,針對第i圖的顯示裝置 之製造方法’使用圖式進行具體說明。 (步驟(a)) 如第3圖與第4圖所示’沿顯示元件5〇(&面材)的周緣 部’利用分配機(未圖示)等塗佈密封部形成用光硬化性樹脂 組成物,而形成未硬化密封部丨2。 在顯示元件的外周部設置有傳遞用以使顯示元件啟動 電乳信號的FPC等線構件。本實施形態的製造方法中, 當保持各面㈣,就使配線構件軸置較為容易之觀點, 最好將顯示元件當作第1面材並配置於下側。 ··· (步驟(bX) 接著,如第5®及第6圖所*,對由顯示元件5Q的未硬 化密封部12所包圍矩形狀區域13供應樹脂層形成用光硬化 性樹㈣成物14。樹脂層形成用光硬化性樹餘成物叫 47 201206701 供應量係預先設定為由未硬化密封部12與顯示元件5〇及透 明面材10(參照第7圖)所密閉的空間,剛好能利用樹脂層形 成用光硬化性樹脂組成物14填滿的量。 樹脂層形成用光硬化性樹脂組成物14的供應係如第5 圖及第6圖所示,將顯示元件50平放於下定盤18上,利用在 水平方向移動的分配機20,呈線狀、帶狀或點狀供應樹脂 層形成用光硬化性樹脂組成物14而實施。 分配機20係利用由一對導螺22、及與導螺22呈正交的 導螺24所構成之公知水平移動機構,可在區域13的全範圍 中進行水平移動。另外,亦可取代分配機2〇,改為使用模 具塗佈機。 (步驟(c)) 接著’如第7圖所示’將顯示元件5〇與透明面材1〇(第2 面材)搬入減壓裝置26内。在減壓裝置26内的上部,配置有 具備複數吸附墊32的上定盤30,並在下部設置有下定盤 31 °上定盤30係利用氣缸34可於上下方向移動。 透明面材10係安裝於吸附墊32上。顯示元件50係將被 供應樹脂層形成用光硬化性樹脂組成物14之面朝上,固定 於下定盤31之上。 接著’利用真空泵28抽吸減壓裝置26内的空氣。減壓 裝置26内的環境壓力係在到達例如15〜40Pa減壓環境之 後’便在將透明面材1〇利用上定盤3〇的吸附墊32進行吸附 保持的狀態下,朝向下方呈待機的顯示元件50 ’使氣缸34 啟動而下降。然後,使顯示元件50與透明面材1〇隔著未硬 48 201206701 化密封部12相重疊,而構成層積前驅體,並在減壓環境下 保持層積前驅體既定時間。 另外,顯示元件50對下定盤31的安裝位置、吸附墊32 的個數、以及透明面材10對上定盤30的安裝位置等,係配 合顯示元件50及透明面材10的尺寸、形狀等而適當調整。 此時,吸附墊係使用靜電吸盤,藉由採用日本特願 2008-206124所附說明書(納入本說明書中)所記載的靜電吸 盤保持方法,可將玻璃基板安定地保持於減壓環境下。 (步驟(d)) 接著,將減壓裝置26的内部形成例如大氣壓之後,便 從減壓裝置26取出層積前驅體。若將層積前驅體放置於大 氣壓環境下,層積前驅體之顯示元件50側的表面與透明面 材10側的表面便利用大氣壓而被按押,而密閉空間内的樹 脂層形成用光硬化性樹脂組成物14則被顯示元件5 0與透明 面材10加壓。利用該壓力,密閉空間内的樹脂層形成用光 硬化性樹脂組成物14會流動,密閉空間整體便由樹脂層形 成用光硬化性樹脂組成物14均勻地填充。 接著,在透明面材上設置遮光印刷部,當使由遮光印 刷部所挾持的未硬化密封部與樹脂層形成用光硬化性樹脂 組成物先行硬化時,便如第8圖所示,從層積前驅體的側 邊,對由遮光印刷部55及顯示元件50所包夾的未硬化密封 部12及樹脂層形成用光硬化性樹脂組成物14,涵蓋顯示元 件全周施行光(紫外線、或450nm以下的可見光)照射,且從 透明面材10之側,透過透光部56對樹脂層形成用光硬化性 49 201206701 樹脂組成物η施行光(紫外線、或物⑽以下的可見光)照 射,而使層積__㈣未硬化密封部12及樹脂層形成 用光硬化性樹脂組成物14進行硬化,便製得顯示裝置i。 曰透明面材上無设置遮光印刷部的情況,便從透明面 材ίο之側涵蓋層積前驅體全面施行光照射,藉由使層積前 驅體内部的未硬化㈣和及樹脂層形成用光硬化性樹脂 組成物14進行硬化,便製得顯示裝置j。 以上,就方法(α-l)的情況為例,針對本實施形態的顯 示裝置之f造方法進行具體制,而其他方法(α·2)的情況 亦同樣的可製造顯示裝置。 [作用效果:顯示裝置之製造方法] 根據以上所說明本實施形態的顯示裝置之製造方法, 可在樹脂層中不會產生氣泡的情況下,製造大面積的顯示 裝置。假設即便在減壓下已密封的樹脂層形成用光硬化性 樹脂組成物中有氣泡殘存’對硬化前在高壓力環境下已密 封的樹脂層形成用光硬化性樹脂組成物施加該壓力,便可 減少該氣泡的體積,俾使氣泡容易消失。例如在l〇〇Pa下已 密封的樹脂層形成用光硬化性樹脂組成物中,氣泡中的氣 體體積可認為係在100kPa下的1/1000。因為氣體亦會溶解 於樹脂層形成用光硬化性樹脂組成物中,因而微小體積氣 泡中的氣體會迅速溶解於樹脂層形成用光硬化性樹脂組成 物中並消失。 再者,因為即便對密封後的樹脂層形成用光硬化性樹 脂組成物施加大氣壓等壓力’液狀樹脂層形成用光硬化性 50 201206701 樹脂組成物域於流動性的組成物,因而該壓力係均句分 佈在顯不几件的表面上’不會對接觸到樹脂層形成用光硬 化性樹脂組成物的顯示元件表面—部分施加在此以上的應 力,對顯示元件造成損傷的威脅低。 再者由树月曰層形成用光硬化性樹脂組成物的硬化所 形成之则日層、與顯不元件、透明面材間之界面接著力, 高於利用紐制錢的界面接著力。且,對流動性樹脂 層形成絲硬化性如旨③成物加壓而密接於顯示元件、透 明面材的表面上’並使在此狀態下硬化,因而可獲得更高 的界面接著力’且可獲得對顯示元件、透明面材的表面呈 均勻的接著’界面接著力局部性降低的情況很少。 所以’在樹脂層的表面發生剝離的可能性低,且從界 面接著力不足的部分滲人水分、雜性氣體的可能性亦較 低。 再者’相較於在2片面材間的狹窄且寬廣面積空間中注 入流動性樹脂層形成用光硬化性樹脂組成物的方法(注入 法)’氣泡的產生少,且可在短時間内便填充樹脂層形成用 光硬化性樹脂組成物。且,樹脂層形成用光硬化性樹脂組 成物的黏度限制少,可輕易地填充高黏度的樹脂層形成用 光硬化性樹脂組成物。所以,可使用含有可提高樹脂層強 度之較高分子量硬化性化合物的高黏度樹脂層形成用光硬 化性樹脂組成物。 再者’樹脂層形成用光硬化性樹脂組成物的光聚合起 始劑(C2),係使用所具有的吸收波長區域(λ2)較未硬化密封 51 201206701 部的光聚合起始劑(Cl)之吸收波長區域(λΐ)更靠長波長側 存在的光聚合起始劑(C2),且從層積前驅體的側邊所照射 之光,係使用吸收波長區域(λ1)内的波長光與吸收波長區域 (λ2)内的波長光二者,藉此,便可使不會被未硬化密封部的 光聚合起始劑(C1)所吸收之吸收波長區域(λ2)内的波長 光’充分到達由遮光部中顯示元件所包夾的樹脂層形成用 光硬化性樹脂組成物,利用具有吸收波長區域(λ2)的光聚合 起始劑(C2),便可充分地執行樹脂層形成用光硬化性樹脂 組成物的硬化。 [作用效果:硬化性樹脂組成物] 顯示元件與透明面材(保護板)間之接合,藉由降低硬化 性樹脂硬化時的收縮率、或降低硬化後的樹脂層彈性模 數,便可降低及於顯示元件的應力,而有效地防止顯示斑 等會損及顯示品質的情況發生。另—方面,若樹脂層的彈 性模數過低,便會有因該樹脂層的彈性變形,而導致發生 顯示元件與透明面材出現位置偏移的可能性。且根據本 發明者等的發現,即便樹脂層的彈性模數充分高當將顯 示裝置呈垂直配置使料情況,若顯示元件的自重長時間 施加於樹脂層,樹脂層便會經時的產生塑性變形,有導致 顯示元件的接合位置精度降低之可能性。 相對於此’本發明的硬化性樹脂組成物係將硬化後動 態黏彈性測定時的儲存剪切彈性模數設為 WoMWPa,絲損失正切言⑶相下,藉此便可防止 因樹脂層的彈性變形而造成面材彼此間(顯示元件與保護 52 201206701 板)的位置偏移’並可降低因樹脂層的硬化收縮而產生的應 力,且可有效地防止因樹脂層經時的塑性變形,而造成面 材彼此間(顯示元件與保護板)的位置偏移情形。The monomer (Β') is preferably a right 33 201206701. Further, when the monomer (B3) is contained, good adhesion between the face material and the resin layer can be obtained lightly (4). The number of hydroxyl groups in the oxime molecule of the monomer (1)" can be arbitrarily selected so that the non-curable oligomer (D) can be stabilized. However, from the viewpoint of easiness, it is preferable to have 丨 in one molecule. The monomer (B3) having a hydroxyl group is, for example, the same as the monomer (B3) in the photocurable resin composition for forming a sealing portion, and preferably 2-hydroxybutyl methacrylate. The content ratio of the monomer (B3) is in the total (1% by mass) of the curable compound (11), that is, the total (1% by mass) of the polymer (A') and the monomer (B). It is preferably 10 to 60% by mass, and more preferably 20 to 50% by mass. When the content of the monomer (B3) is 10% by mass or more, the photocurable resin composition for forming a resin layer can be easily obtained sufficiently. When the content of the monomer (B3) is 6 〇 mass% or less, the cured product of the resin layer forming photocurable resin composition is cured by the effect of improving the stability of the resin and the adhesion between the surface material and the resin layer. The hardness does not become too high, and thus is preferable. The monomer (B') is preferably contained in terms of mechanical properties of the resin layer. The monomer (B4) is because the monomer (B4) lowers the glass transition temperature (Tg) of the resin layer after hardening, thereby contributing to a decrease in the elastic modulus of the resin layer after hardening, and the resin layer can be lifted. However, when the curability of the photocurable resin composition for forming a resin layer is formed and the time required for curing is shortened, it is preferable to reduce the content of the monomer (B4) or not. The monomer (B4): one or more selected from the group consisting of alkyl methacrylates having an alkyl group having 8 to 22 carbon atoms. When the carbon number is 8 or more, the hard 34 201206701 compound can be obtained. The viewpoint of lowering the glass transition temperature is preferable, and if the carbon number is 22 or less, it is preferable from the viewpoint that the alcohol of the raw material can be easily obtained by a natural substance. The monomer (B4) is, for example, a methyl group. N-dodecyl acrylate decyl decyl acrylate, decyl ruthenium phthalate, etc., preferably n-dodecyl methacrylate or n-octadecyl methacrylate The content of the monomer (B4) is in the entire curable compound (η) (1% by mass) That is, in the total (100% by mass) of the oligomer (A') and the monomer (B), it is preferably 5 to 50% by mass, more preferably 15 to 40% by mass. If the monomer (B4) is used When the content ratio is 5% by mass or more, the sufficient addition effect of the monomer (B4) can be easily obtained. (Photopolymerization initiator (C2)) Photopolymerization contained in the photocurable resin composition for resin layer formation Examples of the starting agent (C2) include acetophenone-based, ketal-based, benzoin or benzoin ether, phosphine oxide-based diphenylketone, thioxanthone, and fluorene-based light. The polymerization initiator is preferably a phosphine oxide-based or an oxonone-based photopolymerization initiator, and is preferably a phosphine oxide-based one from the viewpoint of suppressing coloration after photopolymerization. The content of the photopolymerization initiator (C2) of the photocurable resin composition for forming a resin layer is the total of the curable compound (11), that is, the total of the oligomer 仏, and the monomer (B') 丨00 The mass part is preferably 〇〇1 to 1 part by mass, more preferably 0. 1 to 5 parts by mass. When a part of the photocurable resin composition for forming a resin layer adjacent to the sealing material is hardened by the light irradiated from the side of the surface material, the photopolymerization unit preferably has a composition (C 2 ). The absorption wavelength region (λ2) exists on the longer wavelength side than the absorption wavelength region (λΐ) of the photopolymerization initiator (C1). Photopolymerization The initiator (C2) may have an absorption wavelength region (λ2) or an absorption wavelength region (λΓ) and an absorption wavelength region (λ2) which are repeated with the absorption wavelength region (λΐ). (Non-curing oligomer (D)) The non-curable oligomer (D) is excellent in compatibility with the photocurable resin composition for forming a resin layer and does not contribute to hardening, so that it can be prevented from being damaged. In the case of transparency and homogeneity, stress generated by shrinkage at the time of hardening of the resin layer is reduced. When the non-curable oligomer (D) is cured by the photocurable resin composition for forming a resin layer, it does not undergo a curing reaction with the curable compound (π) in the composition, and has a 〇8~ per molecule. 3 hydroxyl oligomers. Preferably, the number of hydroxyl groups per molecule is 2 to 3. If the hydroxyl group per molecule reaches 8 or more ' between the non-hardening oligomers, or between the non-hardening polymer and the hardened material obtained from the hardening compound (II), the interaction between the two In view of the fact that the non-curable oligomer is stably maintained, the non-curable oligomer can be formed into a photocurable resin composition for forming a resin layer. The viewpoint of compatibility is preferred. The number average molecular weight () of the non-hardening oligomer (D) on the average of j warp groups is preferably ir, 4 〇〇 8 8 _. If the average number of molecular weights of the average of one warp group is up, the polarity of the non-hardenable ♦polymer (D) does not become too high, and the hardening property of the (4) _ Guang Wei, _ test towel can be easily obtained. Good compatibility between the two). If the average number of i warp groups is 36 201206701 below 8000', the interaction between the hydroxyl group derived from the curable compound (II) and the hydroxyl group of the ruthenium (D) can be easily obtained. In the latter lipid layer, the non-sclerosing oligomer (9) is stabilized. The interaction of the Hi-term interaction is estimated to be due to hydrogen bonding. The non-curable oligomer (D) may be used singly or in combination of two or more. Examples of the ^ 3 & base non-hardening oligomer (D) include, for example, oxime alcohol in a polymer, preferably a polyoxyalkylene-based polyol '«polyol, polycarbonate polyol . The polyoxyalkylene-based polyol may, for example, be a polyoxyalkylene monool 'polyoxyalkylene diol or a polyoxyalkylene triol having a carbon number of 2 to 4 by oxygen stretching: a repeating unit. Specifically, for example, polyoxyethylene glycol, polyoxylated propylene alcohol ('Ig propylene glycol'), polyoxypropylene glycerol, polyoxytetradecyl diol, and the like can be given. The average molecular weight of the polyoxyalkylene-based polyol average (four) radicals _' is preferably _~ coffee, better _~5_. The polyhydric polyol may, for example, have an aliphatic diol residue such as ethylene glycol, propylene glycol or 1,4·butylene glycol, and an aliphatic such as glutaric acid, adipic acid or sebacic acid. An aliphatic polyglycol diol having a dicarboxylic acid residue. Examples of the polycarbonated polyhydric alcohols include aliphatic polymers such as ruthenium residues having a diol residue such as 1,6-hexanediol, and aliphatic groups such as a ring-opening polymer of an aliphatic carbonaceous Polycarbonate diol. The average amount of the poly-S-70 or the polycarbonate polyol is averaging in the knife (Μη), preferably 400~8〇〇〇, and more preferably the system~働〇. 37 201206701 In the present specification, the number average molecular weight of the non-curable oligomer (D) is a hydroxyl value a (k〇h mg/g)' and non-hardening oligomerization measured according to JIS K1557-1 (2007 edition). The number (1) of the hydroxyl group B in one molecule is a value calculated according to the following formula (1). Molecular weight of the non-curable oligomer (D) = 56 1xBx1 〇〇〇 / a (1) The non-curable oligomer (D) is easy to change from the viewpoint that the elastic modulus of the resin layer after hardening is lower. Preferably, a polyoxyalkylene polyol is used, and more preferably a polyoxypropylene propylene polyol is used. Further, as described later, in order to adjust the polarity of the non-curable polymer (D), a part of the oxygen-extended propyl group of the polyoxy-extension propylene polyol may be substituted with an oxygen-extended ethyl group. Further, a part of the oxygen-extended propyl group may be substituted with an oxygen-extended ethyl group, which is the same as described in the above polyol (1). For example, from the viewpoint of compatibility, it is preferred that the oligomer (A,) is a carbamate condensate synthesized by using a polyoxyalkylene polyol and a polyisocyanate as a raw material, instead of a curable oligomer. (D) is a polyoxyalkylene polyol. In the present invention, the photocurable resin composition for forming a resin layer when uncured is stabilized, and the non-curable oligomer (D) is inhibited from being separated from the cured resin layer, preferably an oligomer ( Αι) A molecular bond having the same structure or a similar structure as the non-hardening oligomer (D). Specifically, it is preferable to use a compound having a hydroxyl group such as a polyhydric alcohol (hereinafter also referred to as "hydroxyl-containing compound") as a raw material in the case of forming the oligomer (A1) in the photocurable resin composition for a synthetic resin layer. And the same hydroxyl group-containing compound is used as the non-hardening oligomer (D). For example, when the aramid (A') is an amine phthalate oligomer synthesized by using a polyoxyalkylene polyol and a polyisocyanate as a raw material, it is preferred to use the poly(201206001) oxygen-based polyol. Used as a non-hardening S polymer (D). Alternatively, when a hydroxyl group-containing compound which is a raw material of the oligomer (A) is used, and a ruthenium-containing compound which is used as the non-hardened county (4) (9), it is not the same thing. It is preferable that the molecular chain has a common repeating unit or the like. And there are 4 接 接 、 、 /, /, 、,. And set the polarity of the two to the same extent. The adjustment of the polarity is, for example, a method of increasing the polarity by introducing a polar group, a method of increasing the salicyl property by substituting a propyl-partial portion with an oxygen-extended ethyl group, and a molecular weight of decreasing the average Η-based group. And the method of increasing the polarity, etc. Methods such as shai can also be used in combination. For example, the Qin polymer (A') is an amine-polymerized polymer synthesized by using a polyoxy-extension propylene polyol (8) in which an oxygen-extended propyl group is substituted with an oxygen-extended ethyl group, and a polyisocyanuric acid. When the non-curable ruthenium polymer (9) is used as a polyoxy-extension propylene polyol having no oxygen-extended ethyl group, and the average molecular weight of one of the radicals is less than that of the polyhydric alcohol (8) . The photocurable resin composition for forming an optimum resin layer is exemplified by the following composition of oligomer (A'), non-curable oligomer (D), and monomer (仏). The polymer (Α') is obtained by reacting a part of an oxygen-extended propyl group with a poly(propylidene glycol) substituted with an oxygen-extended ethyl group, and reacting with a polyisocyanate compound to obtain a prepolymer having an isocyanate group, The amine phthalate condensate (Α2) obtained by the reaction of the body (Β2); the non-hardening polymer (D) is the same as the raw material of the amine phthalate oligomer (VIII), and the oxygen is extended. A polyoxypropyl propylene glycol in which a part of the propyl group has been substituted with an oxygen-extended ethyl group; and the monomer (Β') is a monomer having a hydroxyl group (Β3). 39 201206701 Accordingly, if the oligomer (A') partially has the same molecular structure as the non-curable oligomer (D), the phase of the non-hardening oligomer (D) in the composition can be further enhanced. Further, the solubility of the monomer (B1) has a hydroxyl group, and it is judged that the radical group in the molecular structure after hardening of the curable compound (II) and the hydroxyl group in the molecular structure of the non-hardenable oligomer (D) The non-hardening oligomer (D) can be stably present in the hardened body. Further, the 'other aspect' includes a composition of the following oligomer (A'), non-curable oligomer (D), and monomer (B'), and a non-hardening oligo in the composition can also be obtained. The polymer (D) is in good compatibility, and the non-hardening oligomer (D) can be stably present in the cured product. The oligomer (A') is obtained by reacting a polyoxypropyl propylene glycol partially substituted with an oxygen-extended ethyl group with an oxygen-extended ethyl group to obtain a pre-isocyanate group. After the polymer, an amine phthalate oligomer (A2) obtained by reacting with the aforementioned monomer (B2), the non-hardening oligomer (D) is a polyoxygen-extended polypropylene which is not substituted with an oxygen-extended ethyl group. a polyglycol propylene glycol having a molecular weight smaller than that of the amine phthalate oligomer (A2) raw material; and the monomer (Β1) is a monomer (B3) having a hydroxyl group. The content of the non-curable oligomer (D) in the photocurable resin composition for forming a resin layer is preferably from 1 to 90% by mass. When the content of the non-curable oligomer is 10% by mass or more, the effect of lowering the stress generated by the shrinkage of the resin during curing can be easily obtained. If the quality is less than 9 ❶ / ,, the face materials can be easily fixed to each other, and the time-dependent positional displacement of the surface material and the back material can be easily and satisfactorily prevented. The content of the non-curable oligomer (D) is preferably such a ratio as to match the composition of the curable compound (π), and is set to a state in which a storage shear modulus and a loss tangent are preferably obtained. A more preferable range is 30 to 80% by mass. (Additive) The photocurable resin composition for forming a resin layer may contain, for example, a polymerization terminator, a photohardening accelerator, a chain transfer agent, a light stabilizer (such as an ultraviolet absorber, a radical scavenger, etc.). Various additives such as an antioxidant, a flame retardant W, an adhesion enhancer (such as a sulphur coupler), a pigment, a dye, and the like preferably contain a polymerization terminator or a light stabilizer. In particular, it is possible to modify the stability of the photocurable resin composition for forming the base resin layer by adjusting the polymerization terminator which is less than the amount of the t-starting agent, and to adjust the molecular weight of the cured resin layer. [Step (C)] After the step (b), the first surface material to which the photocurable tree-forming composition for resin layer formation is supplied is placed in a decompression device and fixed in a decompression device. On the support disk, the first face material is placed flat with the surface of the curable resin composition facing up. A moving support mechanism that can move in the vertical direction is provided in an upper portion of the decompression device, and a second surface material is attached to the movable support mechanism. When the second face material is the display element, the surface on the side where the image is displayed faces downward. When the antireflection layer is provided on the surface of the second face material, the surface on the side where the antireflection layer is not formed faces downward. The second face material is placed above the first face material and is not in contact with the photocurable resin composition for forming the resin layer. In other words, the photocurable resin composition for forming a resin layer on the first surface material is opposed to the second surface material without coming into contact with each other. 201206701 In addition, the movable reading mechanism that can be moved in the upper τ direction (4) can be placed in the lower part of the reducing device (4), and placed on the mobile support structure has been supplied with hardening _ the group of silk state m dynasty installed in the reduction The fixed portion provided in the upper portion of the pressing device is fixed to the disc, and the first surface material and the second surface material are opposed to each other. The first surface material and the second surface material in the second surface material device can be supported by the vertical movement support mechanism. When the first surface material and the second surface material are placed at a predetermined position, the inside of the pressure reduction device can be decompressed. Form a defined decompression environment. If possible, after the decompression operation towel or the shape of the money setting, the inside of the drip device (4) 1 face material and the second face material are located at a predetermined position. After the inside of the decompression device is in a reduced pressure environment, the second surface material supported by the mechanism is moved downward, and the second surface (four) is cured on the +1 surface material. Above the resin composition = the overlap is made on the surface of the surface material (the surface on the side where the meta-card m image is displayed), and the surface of the second surface material (in the display; the space is displayed on the side of the image) (Surface) and uncured seal parts (4) Two parts, sealed with a photocurable resin composition for resin grinding. When the field is overlapped, the self-weight of the second face material = Γ, the resin layer is formed into a __ two = address product, and the space in which the resin layer is filled is less light-curable or less in the step (4). When exposed to high pressure environments, the layer is shaped. <The formation of the vesicles of the vesicles is cured by light, and the _ lipid composition 42 201206701 The pressure reduction environment at the time of superposition is l〇〇pa or less, preferably 1 〇 3 or more. If the reduced pressure environment is too low pressure, the components contained in the photocurable resin composition for forming a resin layer (such as a curable compound, a photopolymerization initiator, a polymerization terminator, a light stabilizer, etc.) may be caused. The possibility of adverse effects. For example, if the decompression environment is too low pressure, the components will be vaporizable and it will take time to provide a reduced pressure environment. The pressure in the reduced pressure environment is preferably 15 to 40 Pa. The time from the time when the first surface material and the second surface material are overlapped with each other is not particularly limited, and the resin layer forming photocurable resin composition can be sealed immediately after being sealed. In the environment, after the resin layer forming photocurable resin composition is sealed, the reduced pressure state can be maintained for a predetermined period of time. By maintaining the reduced pressure state for a predetermined period of time, the photocurable resin composition for forming a resin layer flows in the sealed space, and the interval between the second surface material and the second surface material is made uniform even if the looping force is increased. The sealing state can be easily maintained. The time for maintaining the decompressed state can be a long time of several hours or more, and it is preferable from the viewpoint of production efficiency! In the case of the sealing portion of the "10" for 10 minutes, it is possible to use photocurability. In the production method of the present embodiment, when the viscosity is high, the photocurable resin composition is formed to form an uncured seal portion. c) The resin layer of the obtained laminated precursor forms a thicker state in which the thickness of the dendritic composition is set to 10 μηι to 3 mm. [Step (d)] Month 1J body rose In step (c), after the decompression environment is released, the layer is placed under a pressure environment having an ambient pressure of 50 kPa or more. 43 201206701 The right side of the laminated sputum body is placed in a force environment of 50 kPa or more, and the first surface material and the second surface material are conveniently pressed in the direction of close contact with the rising pressure, so if the laminated body is in the laminated body In the sealed space, air bubbles are present, and the resin layer-forming photocurable resin composition flows into the cells, so that the entire sealed space is uniformly filled with the resin layer-forming photocurable resin composition. The pressure environment is usually 80 kPa to 120 kPa. The pressure environment can be an atmospheric pressure environment or a pressure higher than this. The operation of hardening or the like of the photocurable resin composition for forming a resin layer can be carried out without requiring special equipment, and is preferably an atmospheric pressure environment. The time from when the laminated precursor is placed in a pressure environment of 5 kPa or more, and the time until the resin layer forming photocurable resin composition starts to harden (hereinafter referred to as "high pressure holding time") is not particularly limited. . When the laminated precursor is taken out from the decompression device and moved to the hardening device until the process of starting hardening is performed under an atmospheric pressure environment, the time required for the process becomes the forward pressure holding time. Therefore, when it is placed under the circling of the large rolling house, there is no bubble in the sealed space of the laminated precursor, or the bubble disappears during the process, and the resin layer can be formed immediately. The photocurable resin composition is hardened. When it takes time until the bubble disappears, the laminated precursor is maintained in a pressure environment of 5 kPa or more until the bubble disappears. Moreover, since even if the high-voltage holding time is extended, "there is usually no hindrance, and the high-pressure holding time can be prolonged in terms of other necessity in the process. The high-pressure holding time may be a long time of one day or more, but from the viewpoint of production efficiency, it is preferably within 4 hours, more preferably within 1 hour, and more preferably within 1 hour, and the viewpoint of improving production efficiency is particularly preferably within 10 minutes. Then, by placing the laminated precursor in a pressure environment of 50 kPa or more, the resin layer forming photocurable resin composition is cured to form a resin layer capable of bonding the display element and the protective sheet. A display device can be produced. The photocurable resin composition for forming a resin layer and the photocurable resin composition for forming a sealing portion are cured by irradiation with light. For example, a light source (such as an ultraviolet lamp, a high pressure mercury lamp, a black lamp, a chemical lamp, a UV-LED, or the like) is irradiated with ultraviolet rays or short-wavelength visible light to harden the photocurable resin composition. In this case, the uncured seal portion formed of the photocurable resin composition formed of the seal portion can be cured simultaneously with the curing of the photocurable resin composition for forming the resin layer, or can be formed in the resin layer. The hardening resin composition is pre-hardened before being hardened. In addition, when a part of the transparent surface material is formed with a light-shielding printing portion and is held by the light-shielding printing portion to form a sealing portion, the use of the transparent surface material is performed when the resin layer forming photocurable resin composition is cured. Since the light in the light transmitting portion is difficult to harden the sealing portion, the sealing portion can be cured only after the resin layer forming photocurable resin composition is cured. For example, the light-curable resin composition for forming a resin layer is irradiated with light from the side surface of the second surface material of the laminated precursor and the second surface material, and the side of the laminated precursor is aligned. The light is irradiated by the unhardened shaker portion and the light-repellent material which are sandwiched between the light-shielding portion and the display element. & 45 201206701 ^In the first face material and the second face material, 'because the display element is in an unactuated shape, and there is no light penetration underneath, the light transmissive portion passes through the side of the transparent face material that serves as the protective plate. In addition, a light-shielding printing portion is provided in the peripheral portion of the transparent surface material, and the opaque sealing portion or the photo-curable resin composition for forming a resin layer is formed by the light-shielding printing and ageing element. However, it relies only on the light-transmitting (four) light from the transparent surface material and is sufficiently hardened. Therefore, light irradiation is performed from the side of the display element. The light is preferably ultraviolet light or visible light of 450 nm or less, especially on the transparent surface material. An anti-reflective layer is provided, and the anti-reflective layer or the anti-reflective layer is formed, and the bright resin film or the ultraviolet ray such as the adhesive layer is not penetrated between the anti-reflection film and the transparent surface material, and the visible light is hardened. A light source that emits light from the side can use a surface that is used when light is irradiated from the side of the transparent surface material, but an arrangement space of the light source and efficient light irradiation suitable for a specific place can be used. It is preferable to use an ultraviolet ray or an LED that emits visible light of 45 Gnm or less. The steps of illuminating and illuminating can be performed by irradiating light from the side after performing light irradiation from the side of the transparent surface material, or vice versa, or simultaneously. The light is irradiated, and the photohardening of the unhardened sealing portion and the tree sap forming light-growth moon g composition can be performed more purely, preferably by first illuminating from the side: or from the side simultaneously from the transparent surface Light irradiation on the material side... When the light passes through, and after the shot, it will be light-hardened (4), or the hardening of the photocurable resin composition may take place. 46 201206701 After the hardening of the hard layer of the resin layer is completed, the sealing portion is hardened by light irradiation from the side. [Specific example] In the manufacturing method of the embodiment, the third surface can be arbitrarily made. The material or the surface material is used. The correction device can be manufactured according to the following two methods. (α-l) The first surface material is a display element (back material), the second The face material is used as a transparent plate (4) The method of (a) the surface material is a transparent surface material (surface material) which is a protective sheet, and the second surface material is a display element (back surface material). The following method (cx-D) For example, the manufacturing method of the display device of the first drawing will be specifically described using the drawings. (Step (a)) As shown in FIGS. 3 and 4, ' along the display element 5 (& face material) The peripheral portion of the display portion is formed by applying a photocurable resin composition for forming a seal portion by a dispenser (not shown) or the like to form an uncured seal portion 丨 2. The display member is provided with a transfer at the outer peripheral portion of the display member. In the manufacturing method of the present embodiment, in the manufacturing method of the embodiment, it is preferable to hold the wiring member axially while holding each surface (four), and it is preferable to use the display element as the first surface material and arrange it under the lower surface. side. (Step (bX) Next, as shown in the fifth and sixth figures, the photocurable tree (4) for resin layer formation is supplied to the rectangular region 13 surrounded by the unhardened sealing portion 12 of the display element 5Q. 14. Photoresistive layer for resin layer formation 47 201206701 The supply amount is set in advance to a space sealed by the unhardened sealing portion 12, the display element 5A, and the transparent surface material 10 (see Fig. 7). The amount of the resin layer-forming photocurable resin composition 14 can be filled. The supply layer of the resin layer-forming photocurable resin composition 14 is as shown in Figs. 5 and 6, and the display element 50 is placed flat. The lower fixing plate 18 is implemented by supplying the resin layer forming photocurable resin composition 14 in a linear, strip or dot shape by a dispenser 20 that moves in the horizontal direction. The dispenser 20 is driven by a pair of guide screws 22 And a known horizontal movement mechanism constituted by the guide screw 24 orthogonal to the guide screw 22, can be horizontally moved over the entire range of the region 13. Alternatively, instead of using the dispenser 2, a die coater can be used instead. (Step (c)) Then 'As shown in Figure 7,' will display the element 5〇 and the transparent surface material 1〇 (the second surface material) are carried into the decompression device 26. The upper plate 30 having the plurality of adsorption pads 32 is disposed on the upper portion of the decompression device 26, and the lower plate is disposed at the lower portion. The 31 ° upper fixed plate 30 is movable in the vertical direction by the air cylinder 34. The transparent surface material 10 is attached to the adsorption pad 32. The display element 50 is provided with the resin layer forming photocurable resin composition 14 facing upward. It is fixed on the lower fixed plate 31. Then, the air in the pressure reducing device 26 is sucked by the vacuum pump 28. The environmental pressure in the pressure reducing device 26 is after the reaching of a decompression environment of, for example, 15 to 40 Pa, and the transparent surface material is used. In the state in which the adsorption pad 32 of the upper plate 3 is sucked and held, the display element 50' that is standing downward toward the lower side starts and lowers the air cylinder 34. Then, the display element 50 and the transparent surface material 1 are separated from each other. Hard 48 201206701 The sealing portions 12 are overlapped to form a laminated precursor, and the laminated precursor is held for a predetermined time under a reduced pressure environment. Further, the mounting position of the display member 50 to the lower fixed plate 31 and the number of the adsorption pads 32 And transparent surface material 10 pairs The mounting position of the disk 30 and the like are appropriately adjusted in accordance with the size, shape, and the like of the display element 50 and the transparent surface material 10. At this time, the adsorption pad is an electrostatic chuck, and the instructions attached to Japanese Patent Application No. 2008-206124 are incorporated. In the electrostatic chuck holding method according to the present specification, the glass substrate can be stably held in a reduced pressure environment. (Step (d)) Next, after the inside of the pressure reducing device 26 is formed, for example, at atmospheric pressure, the pressure reducing device is removed from the pressure reducing device. The laminated precursor is taken out. When the laminated precursor is placed in an atmospheric pressure environment, the surface on the display element 50 side of the laminated precursor and the surface on the side of the transparent surface material 10 are conveniently pressed by atmospheric pressure, and are enclosed in a sealed space. The resin layer forming photocurable resin composition 14 is pressurized by the display element 50 and the transparent surface material 10. By this pressure, the resin layer forming photocurable resin composition 14 in the sealed space flows, and the entire sealed space is uniformly filled with the resin layer forming photocurable resin composition 14. Then, a light-shielding printing portion is provided on the transparent surface material, and when the uncured seal portion held by the light-shielding portion and the photo-curable resin composition for resin layer formation are cured first, as shown in FIG. The uncured seal portion 12 and the resin layer-forming photocurable resin composition 14 which are sandwiched between the light-shielding portion 55 and the display element 50 are disposed on the side of the precursor, and the display element is exposed to light (ultraviolet rays, or Irradiation of visible light of 450 nm or less, and light irradiation (violet light, visible light of (10) or less) is applied to the resin layer forming photocurable material of the resin layer formation by the light transmitting portion 56 from the side of the transparent surface material 10. The laminate __(iv) uncured seal portion 12 and the resin layer-forming photocurable resin composition 14 are cured to obtain a display device i. When the light-shielding printing portion is not provided on the transparent surface material, the laminated precursor is entirely irradiated with light from the side of the transparent surface material, and the uncured (four) and the resin layer forming light in the laminated precursor are formed. The curable resin composition 14 is cured to obtain a display device j. As described above, in the case of the method (α-l), the method of manufacturing the display device of the present embodiment is specifically made, and in the case of the other method (α·2), the display device can be manufactured in the same manner. [Operation and Effect: Manufacturing Method of Display Device] According to the method of manufacturing the display device of the present embodiment described above, it is possible to manufacture a large-area display device without generating bubbles in the resin layer. It is assumed that even if bubbles are present in the photocurable resin composition for forming a resin layer which is sealed under reduced pressure, the pressure is applied to the photocurable resin composition for forming a resin layer which is sealed under a high pressure environment before curing. The volume of the bubble can be reduced, and the bubble can be easily eliminated. For example, in the photocurable resin composition for forming a resin layer which is sealed under l〇〇Pa, the volume of the gas in the bubble can be considered to be 1/1000 at 100 kPa. Since the gas is also dissolved in the photocurable resin composition for forming a resin layer, the gas in the minute volume bubble is rapidly dissolved in the resin layer forming photocurable resin composition and disappears. In addition, even if a pressure such as atmospheric pressure is applied to the resin layer forming photocurable resin composition after sealing, the liquid resin composition 50 201206701 resin composition is in a fluid composition, and the pressure system is used. The uniform sentence is distributed on the surface of a few pieces, and the stress on the surface of the display element which is in contact with the photocurable resin composition for resin layer formation is not applied, and the risk of damage to the display element is low. Further, the interfacial adhesion force between the solar layer and the display element and the transparent surface material formed by the hardening of the photocurable resin composition formed by the tree sap layer is higher than the interfacial adhesion force using the nym. Further, the flowable resin layer is formed into a filament-curable property, and the composition is pressed against the surface of the display element or the transparent surface material, and is cured in this state, so that a higher interfacial adhesion force can be obtained. It is possible to obtain a uniform surface of the display element and the transparent face material, and then there is little reduction in the locality of the interface. Therefore, the possibility of peeling off on the surface of the resin layer is low, and the possibility of infiltration of moisture and impurities from the portion where the boundary adhesion is insufficient is also low. In addition, a method of injecting a photocurable resin composition for forming a fluid resin layer into a narrow and wide-area space between two sheets (injection method) is small, and it can be produced in a short time. A photocurable resin composition for forming a resin layer is filled. Further, the photocurable resin composition for forming a resin layer has a small viscosity limitation, and can easily fill a high-viscosity resin layer-forming photocurable resin composition. Therefore, a light-curable resin composition for forming a high-viscosity resin layer containing a higher molecular weight curable compound which can increase the strength of the resin layer can be used. In addition, the photopolymerization initiator (C2) of the photocurable resin composition for forming a resin layer is a photopolymerization initiator (Cl) having an absorption wavelength region (λ2) which is smaller than the uncured seal 51 201206701 portion. The absorption wavelength region (λΐ) is further on the long wavelength side of the photopolymerization initiator (C2), and the light irradiated from the side of the layered precursor uses wavelength light in the absorption wavelength region (λ1) Both of the wavelength light in the wavelength region (λ2) are absorbed, whereby the wavelength light in the absorption wavelength region (λ2) which is not absorbed by the photopolymerization initiator (C1) of the uncured seal portion can be sufficiently reached. The photocurable resin composition for forming a resin layer which is sandwiched between the display elements in the light-shielding portion, and the photo-polymerization initiator (C2) having the absorption wavelength region (λ2), can sufficiently perform photo-curing for resin layer formation. Hardening of the resin composition. [Operation: Hardening Resin Composition] The bonding between the display element and the transparent surface material (protective sheet) can be reduced by reducing the shrinkage ratio at the time of curing the curable resin or reducing the elastic modulus of the resin layer after curing. In addition to the stress of the display element, it is possible to effectively prevent display spots and the like from damaging the display quality. On the other hand, if the elastic modulus of the resin layer is too low, there is a possibility that the display element and the transparent surface material are displaced due to the elastic deformation of the resin layer. According to the findings of the inventors of the present invention, even if the elastic modulus of the resin layer is sufficiently high, when the display device is vertically disposed, if the self-weight of the display member is applied to the resin layer for a long period of time, the resin layer will have plasticity over time. The deformation has a possibility of causing a decrease in the accuracy of the joint position of the display element. In contrast, the curable resin composition of the present invention has a storage shear elastic modulus at the time of measurement of dynamic viscoelasticity after curing as WoMWPa, and a yarn loss is said to be in the phase (3), thereby preventing the elasticity of the resin layer. The deformation causes the positional deviation of the face materials from each other (the display element and the protection 52 201206701 plate) and reduces the stress caused by the hardening shrinkage of the resin layer, and can effectively prevent plastic deformation due to the passage of the resin layer. Causes the positional displacement of the face materials between each other (display element and protective plate).
特別係當顯示元件為液晶顯示元件,甚至是IPS (In_plane Switching,平面扭轉)式液晶顯示元件、或於顯示 面上經貼合視角改善的光學膜2TN(Twisted Nematic)式液 曰曰顯示元件的情況’因為對顯示元件所施加的應力容易對 顯不品質造成不良影響,因而接合樹脂層最好係屬於低彈 性模數。 所以,使用本發明硬化性樹脂組成物的顯示裝置’顯 不το件較佳係液晶顯示元件,更佳係lps式液晶顯示元件、 或TN式液晶顯示元件。 再者,若使樹脂層形成用光硬化性樹脂組成物中所含 有的在硬化時不會與硬化性化合物(π)進行硬化反應的非 硬化性成分,係每丨分子具有〇 8〜3個羥基的非硬化性寡聚 物’且使硬化性化合物⑼中存在有硬化時*會產生反應的 經基,便可抑制硬化後的樹脂層損失正切(加§)上升並可 降低儲存剪切彈性模數,且使未硬化時的樹脂層形成用光 硬化性樹脂組成物安定性呈良好,能降低黏性,亦可獲得 硬化時的硬化反應均勻性。 _若未硬化時的安定性呈良好,且硬化時的硬化反應均 勻性呈良好,便可輕易地獲得透明性良好的樹脂層。若未 硬化時的樹脂層形成用光硬化性樹脂組成物黏性低 ,便可 t易地充分抑制氣泡的發生’俾可輕易地獲得面材與樹脂 53 201206701 層間之良好界面接合力。 另卜本發明的硬化性樹脂組成物並不僅褐限使用於 員丁裝置亦可制於—對面材隔著樹脂層進行層積的層 積體,可獲得同樣的效果。 再者,本發明的硬化性樹脂組成物係可為熱硬化性的 樹脂組成物,此情況,硬化性化合物的硬化性基係使用公 知的熱硬化性基。X ’視需要使之含有公知的熱聚合起始 劑。上述實施形.4巾,當樹脂層形成用硬化性樹脂組成物 係屬於熱硬化性的情況,最好亦使密封部形成用硬化性樹 脂組成物為熱硬化性。 特別係因為光硬化性的樹脂組成物在硬化時並不需要 咼溫,因而就因高溫而對面材等造成不良影響的威脅較少 之觀點,係屬較佳。 併用光聚合起始劑與熱聚合起始劑等情況,可同時施 行光硬化與熱硬化,或者亦可個別進行來提高硬化性。 再者,使用本發明硬化性樹脂組成物製造層積體的方 法,並不僅侷限於上述實施形態的方法,亦玎適當使用公 知方法。 [實施例] 以下’例示為確S忍本發明有效性而實施的例子。例 1〜4、8及9係實施例’例5〜7係比較例。 (儲存剪切彈性模數、及其損失正切的測定方法) 硬化後的樹脂層之儲存剪切彈性模數及其損失正切 (tan5),係使用流變儀(Anton Paar公司製,Physica 54 201206701 MCR301),將未硬化的樹脂層形成用光硬化性樹脂組成 物,夾持於鈉鈣玻璃製平台與測定用心軸(Anton Paar公司 製,D-PP20/AL/S07)間的0.4mm間隙中,於氮環境下,於35 °C下,一邊利用在平台下部所設置的黑燈(日本電氣公司 製,FL15BL)照射30分鐘的2mW/cm2光一邊施加1%的動態 剪切應力,而使樹脂層形成用光硬化性樹脂組成物硬化並 進行測定。樹脂層形成用光硬化性樹脂組成物硬化時,係 依心軸的法線方向不會產生應力的方式,令心軸的位置自 動追蹤調整。 照射強度係使用照度計(USHI0電機公司製,紫外線強 度計UNI METER UIT-101) ’在有放置樹脂層形成用光硬化 性樹脂組成物的平台上進行測定。 (數量平均分子量) 寡聚物的數量平均分子量係使用Gpc裝置(T〇s〇H& 司製,HLC-8020)進行求取。 (黏度) 光硬化性樹脂組成物的點度係利用E型黏度計(東機產 業公司製,RE-85U)進行測定。 (霧值) 機製作戶斤公司製的Haze-Gard 霧值係使用東洋精In particular, when the display element is a liquid crystal display element, or even an IPS (In_plane Switching) liquid crystal display element, or an optical film 2TN (Twisted Nematic) type liquid helium display element whose viewing angle is improved on the display surface. Case 'Because the stress applied to the display element is likely to adversely affect the quality of the display, the bonding resin layer is preferably a low modulus of elasticity. Therefore, the display device using the curable resin composition of the present invention is preferably a liquid crystal display element, more preferably an lps type liquid crystal display element or a TN type liquid crystal display element. In addition, the non-hardenable component which does not harden the reaction with the curable compound (π) at the time of hardening, which is contained in the photocurable resin composition for forming a resin layer, has 8 to 3 per 丨 molecule. The non-curable oligomer of a hydroxyl group and the presence of a radical which reacts when the hardening compound (9) is hardened can suppress the loss of the resin layer loss after the hardening (plus §) and can reduce the storage shear elasticity. The modulus of the photocurable resin composition for forming a resin layer when uncured is good, and the viscosity can be lowered, and the uniformity of the curing reaction at the time of curing can be obtained. _ If the stability is not good when it is not cured, and the hardening reaction uniformity at the time of hardening is good, a resin layer having good transparency can be easily obtained. When the photocurable resin composition for forming a resin layer is not cured, the viscosity of the photocurable resin composition is low, and the occurrence of bubbles can be sufficiently suppressed. 俾 The surface interface between the surface material and the resin 53 201206701 can be easily obtained. Further, the curable resin composition of the present invention can be used not only for the use of the butyl device but also for the laminate in which the surface material is laminated via the resin layer, and the same effect can be obtained. In addition, the curable resin composition of the present invention may be a thermosetting resin composition. In this case, a known thermosetting group is used as the curable group of the curable compound. X ' is optionally contained in a known thermal polymerization initiator. In the case of the above-mentioned embodiment, the curable resin composition for forming a resin layer is thermosetting, and it is preferable that the curable resin composition for forming a sealing portion is thermosetting. In particular, since the photocurable resin composition does not require heat during hardening, it is preferable from the viewpoint that the high temperature causes less adverse effects on the face material or the like. In the case of using a photopolymerization initiator and a thermal polymerization initiator, photocuring and thermal curing may be simultaneously performed, or individual curing may be performed to improve the curability. Further, the method for producing a laminate using the curable resin composition of the present invention is not limited to the method of the above embodiment, and a known method is suitably used. [Examples] The following 'exemplifications' are examples for carrying out the effectiveness of the present invention. Examples 1 to 4, 8 and 9 are examples. Examples 5 to 7 are comparative examples. (Measurement method for storing shear modulus and loss tangent) The storage shear modulus of the resin layer after hardening and its loss tangent (tan5) are rheometers (Physica 54 201206701, manufactured by Anton Paar) MCR 301), a photocurable resin composition for forming an uncured resin layer, and sandwiched between a platform made of soda lime glass and a measuring mandrel (D-PP20/AL/S07, manufactured by Anton Paar Co., Ltd.) In a nitrogen atmosphere, a black light (FL15BL, manufactured by Nippon Electric Co., Ltd., manufactured by Nippon Electric Co., Ltd.) was applied at a temperature of 35 °C, and a dynamic shear stress of 1% was applied while irradiating light of 2 mW/cm2 for 30 minutes. The resin layer forming photocurable resin composition was cured and measured. When the resin layer-forming photocurable resin composition is cured, the position of the mandrel is automatically tracked and adjusted so that no stress is generated in the normal direction of the mandrel. The irradiation intensity was measured on a platform having a photocurable resin composition for forming a resin layer by using an illuminometer (UV intensity meter UNI METER UIT-101, manufactured by USHIO Electric Co., Ltd.). (Quantum average molecular weight) The number average molecular weight of the oligomer was determined using a Gpc apparatus (manufactured by T〇s〇H&, HLC-8020). (Viscosity) The dotness of the photocurable resin composition was measured by an E-type viscometer (manufactured by Toki Sangyo Co., Ltd., RE-85U). (Haze value) Haze-Gard fog value system made by the machine manufacturer
II,根 [例1] (顯示元件) 從市售17吋液晶監視器 (Acer公司製,V137b)中取出液 55 201206701 晶顯示元件。液晶顯示元件係顯示模式為TN(Twisted Nematic,扭轉向列)式,顯示部的大小為長338mm、寬 270mm。在液晶顯示元件的雙面上貼合偏光板,於長邊的 單側接合著6片驅動用FPC且在短邊的單側接合著3片驅動 用FPC,在長邊側的FPC端部接合著印刷電路板。將該液晶 顯示元件設為「顯示元件A」。 (玻璃板) 在長355mm、寬290mm、厚度2.8mm的納妈玻璃其中 一表面之周緣部,依透光部成為長340mm、寬272mm的方 式’利用含有黑色顏料的陶瓷印刷形成晝框狀遮光印刷 部’便製得成為保護板的玻璃板B。 (密封部形成用光硬化性樹脂組成物) 將分子末端經加成環氧乙烧且1分子中具有2個經基的 雙官能基聚丙二醇(由經值所計算出的數量平均分子量: 4000,聚丙二醇分子中的環氧乙烷含量24質量%)、與六亞 甲基二異氰酸酯,依成為6比7的莫耳比進行混合,接著利 用丙烯酸異指酯(大阪有機化學工業公司製,IBXA)進行稀 釋後,在錫化合物的觸媒存在下,依川^進行反應而獲得 預聚物’在該預聚物中將丙烯酸_2_羥乙酯依大致成為1比2 的莫耳比添加,並添加2,5-二第三丁基氫醌(聚合終止劑) 0.03質量份,於7〇°c下進行反應,藉此便獲得經以3〇質量0/〇 丙烯酸異稍酯稀釋過的胺曱酸酯丙稀酸酯寡聚物(以下稱 「UC-1」)溶液。UC-1的硬化性基數係2,數量平均分子量 約55000。UC-1溶液在6〇。(:下的黏度約58〇Pa · s。 56 201206701 將UC-1溶液90質量份、及甲基丙烯酸-2-羥丁酯(共榮社 化學公司製,LIGHT ESTER® HOB) 1 〇質量份均勻混合而獲 得混合物。將該混合物100質量份、1_羥基-環己基-苯基-酮 (光聚合起始劑,汽巴超級化學公司製,IRGACURE 184) 3質量份均勻混合,便獲得密封部形成用光硬化性樹脂組成 物C。 在將密封部形成用光硬化性樹脂組成物C放入容器的 狀態下,依開放狀態設置於減壓裝置内,將減壓裝置内減 壓至約20Pa並保持10分鐘,藉此施行脫泡處理。經測定密 封部形成用光硬化性樹脂組成物C在25°C下的黏度,結果約 1300Pa · s 〇 (樹脂層形成用光硬化性樹脂組成物) 將在分子末端經加成環氧乙烷且1分子中具有2個羥基 的雙官能基聚丙二醇(由羥值所計算出的數量平均分子 量:4000,聚丙二醇分子中的環氧乙烷含量24質量%)、與 異佛爾酮二異氰酸酯,依成為4比5莫耳比進行混合,在錫 化合物的觸媒存在下,依70°C進行反應而獲得預聚物,在 該預聚物中將丙烯酸-2 -羥乙酯依大致成為1比2的莫耳比添 加,並添加2,5-二第三丁基氫醌(聚合終止劑)〇.〇3質量份’ 於70。(:下進行反應,藉此便獲得胺曱酸酯丙烯酸酯寡聚物 (以下稱「UA-2」)。UA-2的硬化性基數係2 ’數量平均分子 量約24000,25°C下的黏度約830Pa · s。 將UA-2計40質量份、曱基丙烯酸-2-羥丁酯(共榮社化 學公司製,LIGHT ESTER® HOB)30質量份、以及甲基丙烯 57 201206701 酸正十二烷基酯30質量份均勻混合,在該混合物loo質量份 中,均勻溶解雙(2,4,6-三甲基苯曱醯基)-笨基氧化膦(光聚 合起始劑,汽巴超級化學公司製,IRGACURE 819) 0.5質量 份、及正十二烷基硫醇(鏈轉移劑,花王公司製, THIOKALCHOL® 20) 0_5質量份,便獲得光硬化性樹脂組 成物PD 〇 其次’使PD計60質量份、與UA-2合成時所使用者相同 之分子末端經環氧乙烷改質且1分子中具有2個羥基的雙官 能基聚丙二醇(由經值所計算出的數量平均分子量:4〇〇〇, 聚丙二醇分子中的環氧乙烷含量24質量%) 40質量份均勻溶 解,而獲得樹脂層形成用光硬化性樹脂組成物D。 在將樹脂層形成用光硬化性樹脂組成物D放入容器的 狀態下,依開放狀態設置於減壓裝置内,將減壓裝置内減 壓至約20Pa並保持10分鐘,藉此施行脫泡處理。經測定樹 脂層形成用光硬化性樹脂組成物D在25°C下的黏度,結果為 1.7Pa · s。 另外’樹脂層形成用光硬化性樹脂組成物D所使用的光 聚合起始劑(前述IRGACURE 819),係在較密封部形成用光 硬化性樹脂組成物C所使用光聚合起始劑(前述irgacure 184)的吸收波長區域(約380nm以下),更靠長波長侧亦具有 吸收波長區域(約440nm以下)。 接著,使用流變儀,測定樹脂層形成用光硬化性樹脂 組成物D光硬化後的黏彈性特性’結果儲存剪切彈性模數係 l.〇xl04Pa、其損失正切〇ηδ)係0.83。 58 201206701 (步驟(a)) 涵蓋顯示元件A的影像顯示區域外側約4麵位置全 周,依成為寬約1麵、塗佈厚度約〇6_的方式利用分 配機塗佈密封部形朗光硬化性樹脂組成物c,而形成未硬 化的密封部。 (步驟(b)) 在顯不元件A的影像顯示區域外周所塗佈未硬化密封 部的内側區域’使用分配機依總f量成為㈣的方式,朝複 數地方供應翻層形成用光硬倾樹脂組成物D。 在供應樹脂層形成用光硬化性樹肋成物D的期間 中’維持著未硬化密封部的形狀。 (步驟(c)) 在設有-對定盤的升降裝置之減壓裝置内,於下定盤 的上面,將顯示元件A依樹脂層形成用光硬化性樹脂組成物 D之面朝上的方式平放。 將玻璃板B依有形成遮光印刷部之一側的表面相對向 於顯示元件A的方式,在減壓裝置内的升降裝置之上定盤下 面,使用靜電吸盤,依從上面觀看時,玻璃板B沒有設置遮 光印刷部的透光部、與顯示元件八的影像顯示區域具有約 1職邊限而位於相同位U在垂直方向上與顯示元件八間 的距離為30mni之方式予以保持。 。將減壓裝置喊密封狀態並騎純直_壓裝置内 的壓力成㈣lGPa為止。湘減壓裝置㈣升降裝置使上 下定盤相靠近,再將顯示元件八與玻璃板叫著樹脂層形成 59 201206701 用光硬化性樹脂組成物D,依2kPa壓力施行壓接,並保持1 分鐘。將靜電吸盤去電而使玻璃板B離開上定盤,並依約15 秒使減壓裝置内返回於大氣壓,便獲得由顯示元件A、玻璃 板B及未硬化密封部,將樹脂層形成用光硬化性樹脂組成物 D予以密封的層積前驅體E。 層積前驅體E中,未硬化密封部的形狀係大致維持初期 狀態。 (步驟(d)) 對在層積前驅體E的顯示元件八周緣部所設置之未硬化 密封部(密封部形成用光硬化性樹脂組成物c),從顯示元件 A的側邊,使用紫外線LED呈線狀配置的紫外線光源 (Spectrum Illumination公司製,LL146_395),涵蓋未硬化密 封部的全周行光照射約10分鐘,而使密封部硬化。照射 光的強度經使用照度什(ORC製作所公司製,uv-M02,受 光器UV-42)進行測定,結果約lmW/cm2。使密封硬化後, 便將層積前驅體E呈水平保持靜置約1〇分鐘。 從層積前驅體E靠玻璃板3側之一面,均勻照射來自黑 燈的紫外線及45—以下的可見光对鐘,岐樹脂層形: 用光硬化性職組汹D硬化,藉此形⑽脂層而獲得顯示 裝置F。顯示裝置歸儘管不需要習知利用注人法進行製造 時所需要的氣泡去除之步驟’仍未發現到樹脂層中有殘留 氣泡等缺陷。X,亦未發現到有從密封部出現樹脂層形成 用光硬化性樹脂組成物茂漏等缺陷。χ,樹脂層的厚度成 為目標厚度(約0.4mm)。 60 201206701 取代顯示元件A ’改為使用大致相同尺寸的玻璃板,同 樣地製作透明層積體,經測定沒有印刷遮光部之部分處的 霧值,結果在1°/。以下,屬於透明度高的良好物。 將顯示裝置F送返被取出液晶顯示元件的液晶監視器 之框體中,再度連接配線後,以接合於玻璃板B的顯示元件 A成為垂直之方式設置液晶監視器。經靜置5日後,切入電 源’獲得涵蓋顯示畫面全面均呈均質的良好顯示影像,且 顯示對比高於當初狀態。即使手指頭強力按押影像顯示 面,影像仍不會凌亂,玻璃板B有效地保護著顯示元件a。 接著,同樣的設置顯示裝置F,經1個月後確認顯示元 件的接合位置’並無發現位置偏移等情形,良好地保持於 玻璃板。 [例2] (樹脂層形成用光硬化性樹脂組成物) 使例1所使用UA-2計40質量份、曱基丙烯酸-2-羥丁酯 (共榮社化學公司製,LIGHT ESTER® HOB) 30質量份、以 及甲基丙烯酸正十二烷基酯30質量份均勻混合,再於該混 合物100質量份中均勻溶解雙(2,4,6-三甲基苯曱醯基)-苯基 氧化膦(光聚合起始劑,汽巴超級化學公司製,IRGACURE 819) 0.5質量份’便獲得光硬化性樹脂組成物PG。 其次’使PG計40質量份、與UA-2合成時所使用者相同 的分子末端經環氧乙烷改質且1分子中具有2個羥基的雙官 能基聚丙二醇(由羥值所計算出的數量平均分子量:4000, 聚丙二醇分子中的環氧乙烷含量24質量。/。)60質量份均勻溶 61 201206701 解’而獲得樹脂層形成用光硬化性樹脂組成物G。 在將樹脂層形成用光硬化性樹脂組成物G放入容器的 狀態下,依開放狀態設置於減壓裝置内,將減壓裝置内減 壓至約20Pa並保持1〇分鐘,藉此施行脫泡處理。經測定樹 脂層形成用光硬化性樹脂組成物G在25°C下的黏度,結果為 1.3Pa · s。 其次,使用流變儀,測定樹脂層形成用光硬化性樹脂 組成物G光硬化後的黏彈性特性,結果儲存剪切彈性模數係 3.7xl03Pa、其損失正切(tan5)係0.61。 與例1同樣’除密封部形成用光硬化性樹脂組成物係使 用組成物C,且樹脂層形成用光硬化性樹脂組成物係使用组 成物G之外,其餘均與例1相同而獲得顯示裝置η。 將顯示裝置Η送返被取出液晶顯示元件的液晶監視器 之框體中,再度連接配線後,以接合於玻璃板Β的顯示元件 Α成為垂直之方式設置液晶監視器。經靜置5日後再切入電 源,結果可獲得涵蓋顯示畫面全面呈均質的良好顯示影 像,且顯示對比高於當初狀態。即使手指頭強力按押影像 顯示面,影像仍不會凌亂,玻璃板B有效地保護著顯示元件 A 〇 接著,同樣的設置顯示裝置Η,經1個月後確認顯示元 件的接合位置,並無發現位置偏移等情形,良好地保持於 玻璃板。 [例3] (樹脂層形成用光硬化性樹脂組成物) 62 201206701 將分子末端經加成環氧乙烷且1分子中具有2個羥基的 雙官能基聚丙二醇(由羥值所計算出的數量平均分子量: 4000,聚丙二醇分子中的環氧乙烷含量24質量%)、與異佛 爾酮二異氰酸酯,依成為3比4的莫耳比進行混合,在錫化 合物的觸媒存在下,以70°C進行反應而獲得預聚物,在該 預聚物中將丙烯酸-2-羥乙酯依大致成為1比2的莫耳比添 加,並添加2,5-二第三丁基氫醌(聚合終止劑)0.03質量份, 藉由以70°C使進行反應,便獲得胺甲酸酯丙烯酸酯寡聚物 (以下稱「UA-3」)。UA-3的硬化性基數係2,數量平均分子 量約21000,25°C下的黏度約350Pa · s。 將UA-3計80質量份、甲基丙烯酸-2-羥丁酯(共榮社化 學公司製,LIGHT ESTER® HOB) 20質量份進行混合,再於 該混合物100質量份中均勻溶解雙(2,4,6-三甲基苯甲醯基)-苯基氧化膦(光聚合起始劑,汽巴超級化學公司製, IRGACURE 819)0.5質量份,便獲得光硬化性樹月旨組成物 PI。 其次,使PI計30質量份、與1分子中具有2個羥基的雙 官能基聚丙二醇(由羥值所計算出的數量平均分子量: 2000,聚丙二醇中的EO含量0質量%) 70質量份均勻溶解, 便獲得樹脂層形成用光硬化性樹脂組成物I。 在將樹脂層形成用光硬化性樹脂組成物I放入容器的 狀態下,依開放狀態設置於減壓裝置内,將減壓裝置内減 壓至約20Pa並保持10分鐘,藉此施行脫泡處理。經測定樹 脂層形成用光硬化性樹脂組成物I在25°C下的黏度,結果為 63 201206701 2.0Pa · s。 其次’使用流變儀’測定樹脂層形成用光硬化性樹脂 組成物I光硬化後_賴魏,結果儲存剪切彈性模數係 2.5xl04Pa、其損失正切(tans)係〇 〇6。 與例1同樣,除韻部形仙光硬化輯脂組成物係使 用組成物C,且獅層形成用光硬化性樹餘成物係使用組 成物I之外,其餘均與例1相同而獲得顯示裝置卜 將顯示裝置J送返被取出液晶顯示元件的液晶監視器 之框體中’再度連接配線後’以接合於玻璃板B的顯示元件 A成為垂直之方式設置液晶監視器。經靜置5日後再切入電 源,結果可獲得涵蓋顯示晝面全面呈均質的良好顯示影 像,且顯不對比高於當初狀態。即使手指頭強力按押影像 顯示面,影像仍不會凌亂,玻璃板3有效地保護著顯示元件 A 〇 接著,同樣的设置顯示裝置j,經丨個月後確認顯示元 件的接合位置,並無發現位置偏移等情形,良好地保持於 破璃板。 [例4] (樹脂層形成用光硬化性樹脂組成物) 使例3所使用PI計20質量份、與1分子中具有2個羥基 的雙官能基聚丙二醇(由羥值所計算出的數量平均分子 量:2000,聚丙二醇中的EO含量〇質量%) 80質量份均勻溶 解’便獲得樹脂層形成用光硬化性樹脂組成物12。 在將樹脂層形成用光硬化性樹脂組成物12放入容器的 64 201206701 狀態下,依開放狀態設置於減壓裝置内,將減壓裝置内減 壓至約20Pa並保持10分鐘’藉此施行脫泡處理。經測定樹 脂層形成用光硬化性樹脂組成物12在25。(3下的黏产,,纟士果 為 l.OPa · s。 其次,使用流變儀,測定樹脂層形成用光硬化性樹脂 組成物12光硬化後的黏彈性特性,結果儲存剪切彈性模數 係4.〇xl03Pa、其損失正切(tanS)係0.07。 與例1同樣’除密封部形成用光硬化性樹脂組成物係使 用組成物C’且樹脂層形成用光硬化性樹脂組成物係使用組 成物12之外’其餘均與例1相同而獲得顯示裝置J2。 將顯示裝置J2送返被取出液晶顯示元件的液晶監視器 之框體中,再度連接配線後,以接合於玻璃板B的顯示元件 A成為垂直之方式設置液晶監視器。經靜置5日後再切入電 源’結果可獲得涵蓋顯示畫面全面呈均質的良好顯示景5 像,且顯示對比高於當初狀態。即使手指頭強力按押影像 顯示面,影像仍不會凌亂,玻璃板B有效地保護著顯示元件 A 〇 接著’同樣的設置顯示裝置J2,經1個月後確認顯示元 件的接合位置,並無發現位置偏移等情形’良好地保持於 玻璃板。 [例5] (樹脂層形成用光硬化性樹脂組成物) 將例1所使用的UA-2計40質量份、甲基丙烯酸-2-羥丁 酯(共榮社化學公司製,LIGHT ESTER® HOB) 2〇質量份、 65 201206701 以及甲基丙烯酸正十二烷基酯40質量份均勻混合,再於該 混合物100質量份中均勻溶解雙(2,4,6-三甲基苯曱醯基)-苯 基氧化膦(光聚合起始劑,汽巴超級化學公司製, IRGACURE 819) 0.3質量份、2,5-二第三丁基氫醌(聚合終止 劑)0.04質量份、正十二烷基硫醇(鏈轉移劑,花王公司製, THIOKALCHOL® 20) 0.5質量份、以及紫外線吸收劑(汽巴 超級化學公司製,TINUVIN 109) 0.3質量份,便獲得樹脂層 形成用光硬化性樹脂組成物K。 在將樹脂層形成用光硬化性樹脂組成物κ放入容器的 狀態下’依開放狀態設置於減壓裝置内,將減壓裝置内減 壓至約20Pa並保持10分鐘,藉此施行脫泡處理。經測定樹 脂層形成用光硬化性樹脂組成物K在25°C下的黏度,結果為 2.0Pa · s。 其次,使用流變儀,測定樹脂層形成用光硬化性樹脂 組成物K光硬化後的黏彈性特性,結果儲存剪切彈性模數係 1.6xl05Pa、其損失正切(tans)係〇_44。 與例1同樣,除密封部形成用光硬化性樹脂組成物係使 用組成物C ’且樹脂層形成用光硬化性樹脂組成物係使用組 成物K之外,其餘均與例1相同而獲得顯示裝置L。 將顯示裝置L送返被取出液晶顯示元件的液晶監視器 之框體中,再度連接配線後,以接合於玻璃板B的顯示元件 A成為垂直之方式設置液晶監視器。經靜置5日後再切入電 源,結果顯示晝面其中一部分有出現顯示斑,特別係在半 色調顯示時的顯示畫面周緣部有被檢視到。在沒有出現顯 66 201206701 示斑的部分處’可獲得較初期更南對比的影像。 接著’同樣的設置顯示裝置L,經1個月後確認顯示元 件的接合位置,並無發現位置偏移等情形,良好地保持於 玻璃板。 [例6] (樹脂層形成用光硬化性樹脂組成物) 將例2所使用的光硬化性樹脂組成物PG,使用為樹脂層 形成用光硬化性樹脂組成物Μ。 在將樹脂層形成用光硬化性樹脂組成物Μ放入容器的 狀態下,依開放狀態設置於減壓裝置内,將減壓裝置内減 壓至約20Pa並保持1〇分鐘,藉此施行脫泡處理。經測定樹 脂層形成用光硬化性樹脂組成物Μ在25°C下的黏度,結果 為 2.2Pa · s 〇 其次’使用流變儀,測定樹脂層形成用光硬化性樹脂 組成物Μ光硬化後的黏彈性特性,結果儲存剪切彈性模數 係3.1xl05Pa、其損失正切(tans)係0.32。 與例1同樣’除密封部形成用光硬化性樹脂組成物係使 用組成物C,且樹脂層形成用光硬化性樹脂組成物係使用組 成物Μ之外,其餘均與例丨相同而獲得顯示裝置n。 將顯示裝置Ν送返被取出液晶顯示元件的液晶監視器 之框體中’再度連接配線後,以接合於玻璃板Β的顯示元件 Α成為垂直之方式設置液晶監視器。經靜置5日後再切入電 源’結果顯不晝面其中一部分有出現顯示斑,特別係在半 色調顯示時的顯示晝面周緣部有被檢視到。在沒有出現顯 67 201206701 示斑的部分處,可獲得較初期更高對比的影像。 接著,同樣的設置顯示裝置N,經1個月後確認顯示元 件的接合位置,並無發現位置偏移等情形,良好地保持於 玻璃板。 [例7] (樹脂層形成用光硬化性樹脂組成物) 將例1戶斤使用UA-2計40質量份、曱基丙稀酸_2_經丁醋 (共榮社化學公司製,LIGHT ESTER® HOB) 20質量份、以 及甲基丙烯酸正十二烷基酯40質量份均勻混合,再於該混 合物100質量份中均勻溶解雙(2,4,6-三甲基苯甲醯基)-苯基 氧化膦(光聚合起始劑’汽巴超級化學公司製,IRGACURE 819) 0.3質量份、以及正十二烷基硫醇(鏈轉移劑,花王公司 製’ THIOKALCHOL® 20) 1.5質量份,便獲得樹脂層形成用 光硬化性樹脂組成物0。 在將樹脂層形成用光硬化性樹脂組成物〇放入容器的 狀態下,依開放狀態設置於減壓裝置内,將減壓裝置内減 壓至約20Pa並保持10分鐘,藉此施行脫泡處理。經測定樹 脂層形成用光硬化性樹脂組成物0在25°C下的黏度,結果為 1.9Pa · s。 其次,使用流變儀,測定樹脂層形成用光硬化性樹脂 組成物Ο光硬化後的黏彈性特性’結果儲存剪切彈性模數係 7.5xl03Pa、其損失正切(tan5)係 1.8。 與例1同樣,除密封部形成用光硬化性樹脂組成物係使 用組成物C ’且樹脂層形成用光硬化性樹脂組成物係使用組 68 201206701 成物0之外’其餘均與例1相同而獲得顯示裝置P。 將顯示裝置P送返被取出液晶顯示元件的液晶監視器 之框體中,再度連接配線後,以接合於玻璃板B的顯示元件 A成為垂直之方式設置液晶監視器。約1小時後確認顯示元 件的接合位置’結果從玻璃板偏移脫落數mm程度,無法將 顯示元件良好地保持於玻璃板上。 此處,以接合於玻璃板B的顯示元件A呈水平之方式設 置顯示裝置P,經靜置5日後再切入電源,結果顯示元件的 偏移並無變化’在顯示畫面的中央部可獲得均質的良好顯 不衫像,且顯不對比尚於當初狀態。即使手指頭強力按押 影像顯示面,影像仍不會凌亂,玻璃板B有效地保護著顯示 元件A。 [例8] 除在例1中,於UA-2的合成時,取代分子末端經加成環 氧乙烷的雙官能基聚丙二醇,改為使用將分子末端並未加 成環氧乙烷且1分子中具有2個羥基之雙官能基聚丙二醇 (由羥值所計算出的數量平均分子量5500)、以及大致同量含 有2,2,4-三曱基-六亞甲基二異氰酸酯與2,4,4-三甲基-六亞 甲基一異亂酸S旨的混合物’依1 : 2莫耳比進行混合之外, 其餘均與例1相同而合成胺曱酸酯丙烯酸酯寡聚物 (UA-4)。UA-4的硬化性基數係2,數量平均分子量約;[6000, 25°C下的黏度約39Pa · s。II. Root [Example 1] (Display element) A liquid was taken out from a commercially available 17-inch liquid crystal monitor (V137b, manufactured by Acer Co., Ltd.). The display mode of the liquid crystal display device is TN (Twisted Nematic), and the size of the display portion is 338 mm long and 270 mm wide. A polarizing plate is bonded to both surfaces of the liquid crystal display element, and six FPCs for driving are bonded to one side of the long side, and three FPCs for driving are joined to one side of the short side, and the FPC end is joined to the long side. Printed circuit board. This liquid crystal display element is referred to as "display element A". (glass plate) In the peripheral portion of one of the surfaces of 355 mm long, 290 mm wide, and 2.8 mm thick, the light-transmissive portion is 340 mm long and 272 mm wide, and is formed by ceramic printing containing black pigment. The printing unit 'produces a glass plate B that serves as a protective sheet. (Photocurable resin composition for sealing portion formation) A bifunctional polypropylene glycol having a molecular weight added to an epoxy group and having two radicals in one molecule (quantitative average molecular weight calculated from the value: 4000) , the ethylene oxide content in the polypropylene glycol molecule is 24% by mass), and the hexamethylene diisocyanate is mixed at a molar ratio of 6 to 7, and then an isopropyl acrylate (manufactured by Osaka Organic Chemical Industry Co., Ltd., After IBXA) is diluted, a reaction is carried out in the presence of a catalyst of a tin compound to obtain a prepolymer. In the prepolymer, 2-hydroxyethyl acrylate is approximately 1 to 2 molar ratio. Adding and adding 2,5-di-tert-butylhydroquinone (polymerization terminator) 0.03 parts by mass, and carrying out the reaction at 7 ° C, thereby obtaining a dilution with 3 〇 mass 0 / 〇 isobutyl acrylate A solution of an amine phthalate acrylate oligomer (hereinafter referred to as "UC-1"). The hardening base of UC-1 is 2, and the number average molecular weight is about 55,000. The UC-1 solution was at 6 Torr. (The viscosity is about 58 〇Pa · s. 56 201206701 90 parts by mass of UC-1 solution and 2-hydroxybutyl methacrylate (LIGHT ESTER® HOB, manufactured by Kyoeisha Chemical Co., Ltd.) 1 〇 by mass The mixture was uniformly mixed to obtain a mixture. 100 parts by mass of the mixture, 1 - hydroxy-cyclohexyl-phenyl-ketone (photopolymerization initiator, manufactured by Ciba Super Chemical Co., Ltd., IRGACURE 184) was uniformly mixed to obtain a seal. The photocurable resin composition C is formed in a state in which the photocurable resin composition C for sealing portion is placed in a container, and is placed in a decompression device in an open state, and the pressure in the decompression device is reduced to about 20 Pa and held for 10 minutes, and the defoaming treatment was carried out. The viscosity of the photocurable resin composition C for sealing portion formation at 25 ° C was measured, and it was about 1300 Pa · s 〇 (resin consisting of a photocurable resin for resin layer formation) a difunctional polypropylene glycol having ethylene oxide added to the end of the molecule and having 2 hydroxyl groups in one molecule (the number average molecular weight calculated from the hydroxyl value: 4000, ethylene oxide in the polypropylene glycol molecule) Content 24% by mass), with isophor The diisocyanate is mixed at a ratio of 4 to 5 molar ratio, and a prepolymer is obtained by reacting at 70 ° C in the presence of a catalyst of a tin compound, and 2-hydroxyethyl acrylate is used in the prepolymer. It is roughly added to a molar ratio of 1 to 2, and 2,5-di-tert-butylhydroquinone (polymerization terminator) 〇.〇3 parts by mass is added at 70. (: the reaction is carried out, whereby an amine is obtained A phthalate acrylate oligomer (hereinafter referred to as "UA-2"). The hardening base of UA-2 has a 2' number average molecular weight of about 24,000, and a viscosity at 25 ° C of about 830 Pa · s. 40 parts by mass, 30 parts by mass of 2-hydroxybutyl methacrylate (LIGHT ESTER® HOB, manufactured by Kyoeisha Chemical Co., Ltd.), and 30 parts by mass of methacryl 57 57.067001 acid n-dodecyl ester are uniformly mixed. The loo mass fraction of the mixture was uniformly dissolved in bis(2,4,6-trimethylphenylhydrazyl)-phenylphosphine oxide (photopolymerization initiator, manufactured by Ciba Super Chemical Co., Ltd., IRGACURE 819) 0.5 parts by mass , and n-dodecyl mercaptan (chain transfer agent, manufactured by Kao Corporation, THIOKALCHOL® 20) 0_5 parts by mass, a photocurable resin composition is obtained. PD 〇 followed by 'bi-functionalized polypropylene glycol having 60 parts by mass of PD and the same molecular end as the user of UA-2 synthesized by ethylene oxide and having two hydroxyl groups in one molecule. The calculated number average molecular weight: 4 Å, the ethylene oxide content in the polypropylene glycol molecule is 24% by mass) 40 parts by mass is uniformly dissolved, and the resin layer forming photocurable resin composition D is obtained. In the state in which the photocurable resin composition D was placed in a container, it was placed in a decompression device in an open state, and the pressure in the decompression device was reduced to about 20 Pa for 10 minutes to perform a defoaming treatment. The viscosity of the photocurable resin composition D for forming a resin layer at 25 ° C was measured and found to be 1.7 Pa · s. In addition, the photopolymerization initiator (the IRGACURE 819) used for the resin layer-forming photocurable resin composition D is a photopolymerization initiator which is used for the photocurable resin composition C for sealing the sealing portion (the aforementioned Irgacure 184) has an absorption wavelength region (about 380 nm or less) and an absorption wavelength region (about 440 nm or less) on the longer wavelength side. Then, the viscoelastic property after photohardening of the photocurable resin composition D for resin layer formation was measured by a rheometer. As a result, the shear elastic modulus system l.〇xl04Pa and the loss tangent 〇δδ were 0.83. 58 201206701 (Step (a)) Covers the entire circumference of the image display area of the display element A at approximately 4 positions on the outside, and coats the seal portion with a width of about 1 on the outside of the image display area. The curable resin composition c forms an unhardened seal. (Step (b)) The inner region of the uncured sealing portion is applied to the outer periphery of the image display region of the display element A. The distribution of the total amount of f is (4) using the dispenser, and the light for forming the layer is hardly poured toward the plurality of places. Resin composition D. The shape of the uncured seal portion is maintained during the period in which the resin layer forming photocurable tree rib product D is supplied. (Step (c)) In the pressure reducing device provided with the lifting device of the fixed plate, the display element A is placed on the upper surface of the lower plate in a manner in which the surface of the resin layer forming photocurable resin composition D faces upward. Lay flat. The glass plate B is placed on the lower side of the lifting device in the decompression device so that the surface on one side of the light-shielding printing portion faces the display element A, and the glass plate B is used when viewed from above. The light-transmitting portion where the light-shielding portion is not provided has a position of about 1 position with respect to the image display region of the display element 8, and is held in such a manner that the distance U between the display unit and the display unit 8 is 30 mni in the vertical direction. . The decompression device is shouted in a sealed state and rides the pressure in the pure straight pressure device to (4) lGPa. The decompression device (4) lifting device makes the upper and lower plates close to each other, and then the display element 8 and the glass plate are called resin layers. 59 201206701 The photocurable resin composition D is crimped at a pressure of 2 kPa and held for 1 minute. The electrostatic chuck is deenergized to separate the glass plate B from the upper plate, and the inside of the pressure reducing device is returned to atmospheric pressure in about 15 seconds to obtain the display layer A, the glass plate B, and the uncured seal portion, and the resin layer is formed. The laminated precursor E in which the photocurable resin composition D is sealed. In the laminated precursor E, the shape of the uncured seal portion is substantially maintained in the initial state. (Step (d)) The uncured seal portion (the photocurable resin composition c for sealing portion formation) provided on the peripheral edge portion of the display element of the laminated precursor E is used from the side of the display element A. The ultraviolet light source (LL146_395, manufactured by Spectrum Illumination Co., Ltd.) in which the LEDs are arranged in a line shape covers the entire circumference of the unhardened sealing portion for about 10 minutes, and the sealing portion is hardened. The intensity of the irradiation light was measured by using illuminance (UV-M02, photoreceptor UV-42, manufactured by ORC Co., Ltd.), and the result was about lmW/cm2. After the seal is hardened, the laminated precursor E is left to stand horizontally for about 1 minute. From the laminated precursor E to one side of the glass plate 3 side, the ultraviolet light from the black lamp and the visible light pair of 45- or less are uniformly irradiated, and the resin layer shape is cured by the photo-curing group 汹D, whereby the shape (10) grease is used. The display device F is obtained in layers. The display device has no defects such as residual bubbles in the resin layer, although it is not necessary to carry out the step of removing bubbles required in the manufacture by the injection method. X has not been found to have defects such as leakage of the photocurable resin composition for forming a resin layer from the sealing portion. χ, the thickness of the resin layer is the target thickness (about 0.4 mm). 60 201206701 Instead of using the glass plate of the same size instead of the display element A', a transparent laminate was produced in the same manner, and the haze value at the portion where the light-shielding portion was not printed was measured, and the result was 1 °/. Below, it is a good thing with high transparency. The display device F is returned to the casing of the liquid crystal monitor from which the liquid crystal display element is taken out, and after the wiring is connected again, the liquid crystal monitor is placed so that the display element A bonded to the glass plate B is vertical. After standing for 5 days, cut into the power supply to obtain a good display image covering the display screen in a uniform manner, and the display contrast is higher than the original state. Even if the finger is strongly pressed against the image display surface, the image is not disturbed, and the glass plate B effectively protects the display element a. Then, the display device F was set in the same manner, and after one month, it was confirmed that the bonding position of the display element was not well-discovered, and the glass plate was favorably held. [Example 2] (Photocurable resin composition for resin layer formation) 40 parts by mass of UA-2 used in Example 1 and 2-hydroxybutyl methacrylate (LIGHT ESTER® HOB, manufactured by Kyoeisha Chemical Co., Ltd.) 30 parts by mass, and 30 parts by mass of n-dodecyl methacrylate are uniformly mixed, and then uniformly dissolved bis(2,4,6-trimethylbenzoinyl)-phenyl group in 100 parts by mass of the mixture Phosphine oxide (photopolymerization initiator, manufactured by Ciba Super Chemical Co., Ltd., IRGACURE 819) was obtained in an amount of 0.5 parts by mass to obtain a photocurable resin composition PG. Next, '40 parts by mass of PG, the same molecular end of the UA-2 synthesis, modified with ethylene oxide and having 2 hydroxyl groups in one molecule, calculated from the hydroxyl value. The number average molecular weight: 4000, the ethylene oxide content in the polypropylene glycol molecule is 24 mass%, 60 parts by mass of the homogeneous solution 61 201206701, and the photocurable resin composition G for resin layer formation is obtained. In the state in which the resin layer-forming photocurable resin composition G is placed in a container, it is placed in a decompression device in an open state, and the pressure in the decompression device is reduced to about 20 Pa for 1 minute, thereby performing the removal. Bubble treatment. The viscosity of the photocurable resin composition G for forming a resin layer at 25 ° C was measured and found to be 1.3 Pa · s. Then, the viscoelastic property of the photocurable resin composition G for resin layer formation after photohardening was measured by a rheometer. As a result, the storage shear modulus was 3.7 x 10 PaPa and the loss tangent (tan5) was 0.61. In the same manner as in Example 1, except that the composition C was used for the photocurable resin composition for forming a sealing portion, and the composition G was used for the photocurable resin composition for forming a resin layer, the same results as in Example 1 were obtained. Device η. The display device is returned to the casing of the liquid crystal monitor from which the liquid crystal display element is taken out, and after the wiring is connected again, the liquid crystal monitor is placed so that the display element 接合 bonded to the glass plate Α is vertical. After standing for 5 days, the power is cut in, and a good display image covering the display screen is obtained, and the display contrast is higher than the original state. Even if the finger is strongly pressed against the image display surface, the image will not be messy, and the glass plate B effectively protects the display element A. Then, the same display device is set, and after 1 month, the position of the display element is confirmed. It was found that the positional shift or the like was well maintained on the glass plate. [Example 3] (Photocurable resin composition for resin layer formation) 62 201206701 Bifunctional polypropylene glycol having a molecular terminal added to ethylene oxide and having two hydroxyl groups in one molecule (calculated from a hydroxyl value) a number average molecular weight: 4000, an ethylene oxide content of 24% by mass in a polypropylene glycol molecule, and a mixture of isophorone diisocyanate and a molar ratio of 3 to 4, in the presence of a catalyst of a tin compound, The reaction was carried out at 70 ° C to obtain a prepolymer in which 2-hydroxyethyl acrylate was added in a molar ratio of approximately 1 to 2, and 2,5-di-t-butylhydrogen was added. 0.03 parts by mass of hydrazine (polymerization terminator) was reacted at 70 ° C to obtain a urethane acrylate oligomer (hereinafter referred to as "UA-3"). The hardening base of UA-3 is 2, the number average molecular weight is about 21,000, and the viscosity at 25 ° C is about 350 Pa · s. 80 parts by mass of UA-3 and 20 parts by mass of 2-hydroxybutyl methacrylate (LIGHT ESTER® HOB, manufactured by Kyoeisha Chemical Co., Ltd.) were mixed, and then double dissolved in 100 parts by mass of the mixture. , 4,6-trimethylbenzimidyl)-phenylphosphine oxide (photopolymerization initiator, Ciba Super Chemical Co., Ltd., IRGACURE 819) 0.5 parts by mass, the photocurable tree composition was obtained. . Next, 30 parts by mass of PI, and a bifunctional polypropylene glycol having two hydroxyl groups in one molecule (number average molecular weight calculated from a hydroxyl value: 2000, EO content in polypropylene glycol: 0% by mass) 70 parts by mass After uniformly dissolving, a photocurable resin composition I for forming a resin layer was obtained. In the state where the resin layer-forming photocurable resin composition I is placed in a container, it is placed in a decompression device in an open state, and the pressure in the decompression device is reduced to about 20 Pa for 10 minutes, thereby performing defoaming. deal with. The viscosity of the photocurable resin composition I for forming a resin layer at 25 ° C was measured and found to be 63 201206701 2.0 Pa · s. Next, the photocurable resin composition for forming a resin layer I was photo-cured using a rheometer, and the shear elastic modulus was 2.5 x 10 Pa and the loss tangent was 〇 。 6. In the same manner as in Example 1, except that the composition C was used in the rhyme-shaped sclerosing-hardening composition, and the composition I was used as the sclerosing layer-forming photo-curable tree, the same procedure as in Example 1 was obtained. The display device sets the liquid crystal monitor such that the display device J is returned to the inside of the liquid crystal monitor in which the liquid crystal display element is taken out, and the display element A bonded to the glass plate B is vertical. After standing for 5 days, the power was cut in, and a good display image covering the entire surface of the kneading surface was obtained, and the contrast was higher than the original state. Even if the finger is strongly pressed against the image display surface, the image is not messy, and the glass plate 3 effectively protects the display element A. Then, the display device j is set in the same manner, and the position of the display element is confirmed after a few months, and there is no It was found that the positional shift or the like was well maintained on the glass plate. [Example 4] (Photocurable resin composition for resin layer formation) 20 parts by mass of the PI used in Example 3, and a bifunctional polypropylene glycol having two hydroxyl groups in one molecule (the amount calculated from the hydroxyl value) The average molecular weight: 2000, the EO content in the polypropylene glycol 〇 mass%) 80 parts by mass of the homogeneously dissolved 'is obtained as the photocurable resin composition 12 for forming a resin layer. In the state of 201210601 in which the resin layer-forming photocurable resin composition 12 is placed in a container, it is placed in a decompression device in an open state, and the pressure in the decompression device is reduced to about 20 Pa for 10 minutes. Defoaming treatment. The photocurable resin composition 12 for forming a resin layer was measured at 25. (3) The adhesive production was carried out, and the gentleman's fruit was l.OPa · s. Next, the viscoelastic property of the photocurable resin composition 12 for resin layer formation was measured by a rheometer, and the shear elastic property was stored. The modulus system is 4. 〇xl03Pa, and the loss tangent (tanS) is 0.07. In the same manner as in the example 1, the photocurable resin composition for forming a sealing portion is a composition C', and the photocurable resin composition for forming a resin layer is used. The display device J2 was obtained in the same manner as in Example 1 except that the composition 12 was used. The display device J2 was returned to the frame of the liquid crystal monitor from which the liquid crystal display element was taken out, and the wiring was again connected to be bonded to the glass plate. The display element A of B is placed in a vertical manner to set the liquid crystal monitor. After standing for 5 days, the power is turned on. The result is a good display scene 5 image covering the display screen, and the display contrast is higher than the original state. Even the finger The image display surface is strongly pressed, the image is still not messy, and the glass plate B effectively protects the display element A. Then the same display device J2 is set, and the joint position of the display element is confirmed after one month. In the case of the positional shift or the like, the glass plate was not well held. [Example 5] (Photocurable resin composition for resin layer formation) 40 parts by mass of UA-2 used in Example 1, methacrylic acid 2-hydroxybutyl ester (LIGHT ESTER® HOB, manufactured by Kyoeisha Chemical Co., Ltd.) 2 parts by mass, 65 201206701, and 40 parts by mass of n-dodecyl methacrylate are uniformly mixed, and then 100 parts by mass of the mixture Uniform dissolution of bis(2,4,6-trimethylphenylhydrazino)-phenylphosphine oxide (photopolymerization initiator, manufactured by Ciba Super Chemical Co., Ltd., IRGACURE 819) 0.3 parts by mass, 2,5-two 0.04 parts by mass of n-butylhydroquinone (polymerization terminator), n-dodecyl mercaptan (chain transfer agent, THIOKALCHOL® 20, manufactured by Kao Corporation) 0.5 parts by mass, and an ultraviolet absorber (manufactured by Ciba Super Chemical Co., Ltd.) TINUVIN 109) 0.3 parts by mass, a photocurable resin composition K for forming a resin layer is obtained. In a state in which the photocurable resin composition κ for forming a resin layer is placed in a container, it is installed in a decompression device in an open state. , depressurize the pressure reducing device to about 20 Pa for 10 minutes, thereby The defoaming treatment was carried out, and the viscosity of the resin layer-forming photocurable resin composition K at 25 ° C was measured and found to be 2.0 Pa · s. Next, the composition of the photocurable resin for resin layer formation was measured using a rheometer. The viscoelastic property of the material after K-curing was measured, and the shear elastic modulus was 1.6 x 105 Pa and the loss tangent was 〇 44. In the same manner as in Example 1, the photocurable resin composition for sealing portion formation was used. The display device L was obtained in the same manner as in Example 1 except that the composition C was used as the photocurable resin composition for forming a resin layer. The display device L is returned to the casing of the liquid crystal monitor from which the liquid crystal display element is taken out, and after the wiring is connected again, the liquid crystal monitor is placed so that the display element A bonded to the glass plate B is vertical. After standing for 5 days, the power was cut in, and it was revealed that a part of the surface of the knead surface showed a display spot, especially in the peripheral portion of the display screen at the time of halftone display. Images that are more southerly contrasted can be obtained at the portion where there is no indication of 2012-0601. Then, the display device L was set in the same manner, and after one month, the bonding position of the display element was confirmed, and no positional deviation was observed, and the glass plate was favorably held. [Example 6] (Photocurable resin composition for resin layer formation) The photocurable resin composition PG used in Example 2 was used as a photocurable resin composition for resin layer formation. In a state where the resin layer-forming photocurable resin composition is placed in a container, it is placed in a decompression device in an open state, and the inside of the decompression device is depressurized to about 20 Pa for 1 minute, thereby performing the removal. Bubble treatment. When the viscosity of the photocurable resin composition for forming a resin layer was measured at 25 ° C, it was 2.2 Pa · s. Next, using a rheometer, the photocurable resin composition for forming a resin layer was subjected to calender curing. The viscoelastic property results in a storage shear modulus of 3.1 x 105 Pa and a loss tangent of 0.32. In the same manner as in Example 1, except that the composition C was used for the photocurable resin composition for forming a sealing portion, and the composition Μ was used for the photocurable resin composition for forming a resin layer, the same was obtained in the same manner as in Example 而. Device n. After the display device Ν is returned to the casing of the liquid crystal monitor from which the liquid crystal display element is taken out, the wiring is reconnected, and then the liquid crystal monitor is placed so that the display element 接合 bonded to the glass plate Α is vertical. After standing for 5 days, the power was cut into the power. The result showed that some of the visible spots appeared, especially in the half-tone display, the peripheral portion of the display was examined. In the portion where there is no spot appearing in the 2012-0601, a higher contrast image can be obtained. Then, the display device N was set in the same manner, and after one month, the bonding position of the display element was confirmed, and no positional deviation was observed, and the glass plate was favorably held. [Example 7] (Photocurable resin composition for resin layer formation) 40 parts by mass of UA-2 and thioglycolic acid _2_ butyl vinegar (manufactured by Kyoeisha Chemical Co., Ltd., LIGHT) ESTER® HOB) 20 parts by mass, and 40 parts by mass of n-dodecyl methacrylate are uniformly mixed, and then uniformly dissolved bis(2,4,6-trimethylbenzylidene) in 100 parts by mass of the mixture. -Phenylphosphine oxide (photopolymerization initiator - manufactured by Ciba Super Chemical Co., Ltd., IRGACURE 819) 0.3 parts by mass, and n-dodecyl mercaptan (chain transfer agent, manufactured by Kao Corporation, 'THIOKALCHOL® 20) 1.5 parts by mass Then, the photocurable resin composition 0 for forming a resin layer was obtained. In a state where the resin layer-forming photocurable resin composition is placed in a container, it is placed in a decompression device in an open state, and the inside of the decompression device is depressurized to about 20 Pa for 10 minutes, thereby performing defoaming. deal with. The viscosity of the photocurable resin composition 0 for forming a resin layer at 25 ° C was measured and found to be 1.9 Pa · s. Then, the viscoelastic property after calendering of the photocurable resin composition for forming a resin layer was measured using a rheometer. As a result, the shear elastic modulus was 7.5 x 10 3 Pa and the loss tangent (tan 5) was 1.8. In the same manner as in Example 1, except that the composition C' was used for the photocurable resin composition for sealing portion formation, and the photocurable resin composition for resin layer formation was used in the group 68 201206701, except for the product 0, the rest were the same as in the example 1. The display device P is obtained. The display device P is returned to the casing of the liquid crystal monitor from which the liquid crystal display element is taken out, and after the wiring is connected again, the liquid crystal monitor is placed so that the display element A bonded to the glass plate B is vertical. After about one hour, it was confirmed that the joint position of the display member was as small as about a few mm from the glass sheet, and the display element could not be satisfactorily held on the glass plate. Here, the display device P is placed horizontally so that the display element A bonded to the glass sheet B is horizontally placed, and the power is turned on after 5 days of standing. As a result, the offset of the display element does not change, and the center portion of the display screen can be homogenized. The good appearance of the shirt, and the contrast is still in the original state. Even if the finger is strongly pressed against the image display surface, the image is not disturbed, and the glass plate B effectively protects the display element A. [Example 8] Except for the synthesis of UA-2 in the case of the synthesis of UA-2, the substituted terminal of the difunctional polypropylene glycol to which ethylene oxide was added was used instead of adding ethylene oxide to the terminal of the molecule. a bifunctional polypropylene glycol having 2 hydroxyl groups in one molecule (a number average molecular weight calculated from a hydroxyl value of 5,500), and a substantially identical amount of 2,2,4-trimethyl-hexamethylene diisocyanate and 2 , a mixture of 4,4-trimethyl-hexamethylene-isosuccinic acid S was synthesized in the same manner as in Example 1 except that the mixture was mixed with 1:2 molar ratio to synthesize an amine phthalate acrylate oligomer. (UA-4). The hardening base of UA-4 is 2, and the number average molecular weight is about; [6000, the viscosity at 25 ° C is about 39 Pa · s.
除在例1中,取代UA-2 ’改為使用ua-4,其餘均與例1 相同而獲得樹脂層形成用光硬化性樹脂組成物PQ。使用PQ 69 201206701 計40質量份、與UA_4合成時所使用者相同的分子末端並未 加成%氧乙烷且1分子中具有2個羥基之雙官能基聚丙二醇 (由羥值所計算出的數量平均分子量55〇〇),獲得樹脂層形成 用光硬化性樹脂組成物Q。樹脂層形成用光硬化性樹脂組成 物Q在25°C下的黏度係〇.8Pa · s。 利用流變儀測定樹脂層形成用光硬化性樹脂組成物q 光硬化後的黏彈性特性,結果儲存剪切彈性模數係 2 4xl〇4pa、其損失正切(tan5)係0.13。 與例1同樣,除密封部形成用光硬化性樹脂組成物係使 用組成物C,且樹脂層形成用光硬化性樹脂組成物係使用組 成物Q之外,其餘均與例1相同而獲得顯示裝置R。 將顯示裝置R送返被取出液晶顯示元件的液晶監視器 之框體中,再度連接配線後,以接合於玻璃板B的顯示元件 A成為垂直之方式設置液晶監視器。經靜置5日後再切入電 源’結果可獲得涵蓋顯示畫面全面呈均質的良好顯示影 像,且顯示對比高於當初狀態。即使手指頭強力按押影像 顯示面,影像仍不會凌亂,玻璃板B有效地保護著顯示元件 A 〇 接著’同樣的設置顯示裝置R,經1個月後確認顯示元 件的接合位置,並無發現位置偏移等情形,良好地保持於 玻璃板。 [例9] 除將分子末端並未加成環氧乙烷且1分子中具有2個經 基的雙官能基聚丙二醇(由羥值所計算出的數量平均分子 201206701 量2000)、與異佛爾酮二異氰酸酯,依5 : 6莫耳比進行混合 之外,其餘均與例1相同而合成胺甲酸酯丙埽酸酯寡聚物 (UA-5^UA-5的硬化性基數係2,數量平均分子量約18000, 25°C下的黏度約620Pa · s。 除在例1中,取代UA-2,改為使用UA-5,其餘均與例1 相同而獲得樹脂層形成用光硬化性樹脂組成物PS。使用PS 計40質量份、UA-5合成時所使用者相同的分子末端並未加 成環氧乙烷且1分子中具有2個羥基之雙官能基聚丙二醇 (由羥值所計算出的數量平均分子量2000)30質量份、以及分 子量大於UA-5合成時所使用者的分子末端並未加成環氧乙 烷且1分子中具有2個羥基之雙官能基聚丙二醇(由羥值所 計算出的數量平均分子量5 5 00) 3 0質量份,獲得樹脂層形成 用光硬化性樹脂組成物S。樹脂層形成用光硬化性樹脂組成 物S在25°C下的黏度係0.9Pa · s。 利用流變儀測定樹脂層形成用光硬化性樹脂組成物S 光硬化後的黏彈性特性,結果儲存剪切彈性模數係 2.〇xl〇4Pa、其損失正切(tan5)係0.15。 與例1同樣,除密封部形成用光硬化性樹脂組成物係使 用組成物C,且樹脂層形成用光硬化性樹脂組成物係使用組 成物S之外,其餘均與例1相同而獲得顯示裝置τ。 將顯示裝置T送返被取出液晶顯示元件的液晶監視器 之框體中,再度連接配線後,以接合於玻璃板B的顯示元件 A成為垂直之方式設置液晶監視器。經靜置5日後再切入電 源,結果可獲得涵蓋顯示畫面全面呈均質的良好顯示影 71 201206701 像,且顯示對比高於當初狀態。即使手指頭強力按押影像 顯示面,影像仍不會凌亂,玻璃板Β有效地保護著顯示元件 Α 〇 接著,同樣的設置顯示裝置T,經1個月後確認顯示元 件的接合位置,並無發現位置偏移等情形,良好地保持於 玻璃板。 含有本發明硬化性化合物(H)、及非硬化性寡聚物 (D) ’且該(D)的含量係佔硬化性樹脂組成物中的丨〇〜9〇質量 %之例1〜4、8及9,得知可降低因樹脂層硬化時的收縮所產 生應力,可獲得涵蓋顯示液晶畫面全面呈均質的良好顯示 影像》 雖含有本發明硬化性化合物(11),但未含有非硬化性寡 聚物(D)的例5與6,在液晶顯示畫面的周緣部有出現顯示 斑,特別係半色調的顯示時會明顯被檢視到。又,特別係 相對於硬化性化合物(11)1〇〇質量份,鏈轉移劑含有超過1 〇 質量份的例7,並無法將顯示元件良好地保持於玻璃板上。 產業上之可利用性 本發明的硬化性樹脂組成物係能有效利用於顯示裝置 所使用之層積體的製造。 另外,2010年6月16曰所提出申請的日本專利申請案 2010-137531號之說明書、申請專利範圍、圖式及摘要等全In the same manner as in Example 1, except that UA-2' was used instead of UA-4, the resin layer-forming photocurable resin composition PQ was obtained. 40 parts by mass of PQ 69 201206701, which is the same as the user of the UA_4 synthesis, does not add % oxyethane at the molecular end and has 2 hydroxyl groups in one molecule (calculated from the hydroxyl value). The number average molecular weight was 55 Å), and a photocurable resin composition Q for forming a resin layer was obtained. The viscosity of the resin layer forming photocurable resin composition Q at 25 ° C was 〇8 Pa · s. The viscoelastic property after photohardening of the photocurable resin composition for resin layer formation was measured by a rheometer. As a result, the shear elastic modulus system was stored in a 4xx4〇4pa, and the loss tangent (tan5) was 0.13. In the same manner as in Example 1, except that the composition C was used for the photocurable resin composition for forming a sealing portion, and the composition Q was used for the photocurable resin composition for forming a resin layer, the same results as in Example 1 were obtained. Device R. The display device R is returned to the casing of the liquid crystal monitor from which the liquid crystal display element is taken out, and after the wiring is connected again, the liquid crystal monitor is placed so that the display element A bonded to the glass plate B is vertical. After 5 days of standing and then cutting into the power supply, a good display image covering the display screen is obtained, and the display contrast is higher than the original state. Even if the finger is strongly pressed against the image display surface, the image will not be messy, and the glass plate B effectively protects the display element A. Then, the same display device R is set, and after 1 month, the position of the display element is confirmed. It was found that the positional shift or the like was well maintained on the glass plate. [Example 9] Except that the terminal of the molecule is not added with ethylene oxide and the bifunctional polypropylene glycol having two radicals in one molecule (the number average molecule calculated from the hydroxyl value is 201206701, 2000), and the different Buddha The ketone diisocyanate was synthesized in the same manner as in Example 1 except that the ketone diisocyanate was mixed in the same manner as in Example 1 (the hardening base system of UA-5^UA-5) The number average molecular weight is about 18,000, and the viscosity at 25 ° C is about 620 Pa · s. Except that in Example 1, instead of UA-2, UA-5 is used instead, and the rest is the same as in Example 1 to obtain photohardening for resin layer formation. Resin composition PS. Using 40 parts by mass of PS, the same molecular end of the user of UA-5 is not added with ethylene oxide and has two hydroxyl groups in one molecule. The number average molecular weight calculated by the value is 2000) 30 parts by mass, and the bifunctional polypropylene glycol having a molecular weight larger than the molecular end of the user of the UA-5 synthesis without adding ethylene oxide and having two hydroxyl groups in one molecule (the number average molecular weight calculated from the hydroxyl value is 5 5 00) 30 parts by mass, and the resin layer is formed. The curable resin composition S. The viscosity of the resin layer-forming photocurable resin composition S at 25 ° C is 0.9 Pa · s. The photocurable resin composition for forming a resin layer is measured by a rheometer. As a result of the viscoelastic property, the shear elastic modulus system was 2. 〇 xl 〇 4 Pa, and the loss tangent (tan 5) was 0.15. In the same manner as in Example 1, the composition C was used except for the photocurable resin composition for sealing portion formation. In addition, the display device τ was obtained in the same manner as in Example 1 except that the composition S was used as the photocurable resin composition for forming a resin layer. The display device T was returned to the frame of the liquid crystal monitor from which the liquid crystal display element was taken out. After the wiring is connected again, the liquid crystal monitor is placed such that the display element A bonded to the glass plate B is vertical. After standing for 5 days, the power is turned on, and a good display image covering the display screen is obtained. Like, and the display contrast is higher than the original state. Even if the finger strongly presses the image display surface, the image will not be messy, and the glass plate effectively protects the display element. Next, the same design The display device T was placed, and after 1 month, the bonding position of the display element was confirmed, and no positional shift or the like was observed, and the glass plate was favorably held. The curable compound (H) and the non-hardening oligomer of the present invention were contained. (D) 'When the content of the (D) is 例~9〇 mass% in the curable resin composition, Examples 1 to 4, 8 and 9 are found to reduce shrinkage due to curing of the resin layer. Stress, a good display image covering the entire liquid crystal display can be obtained. Examples 5 and 6 which do not contain the non-curable oligomer (D), although containing the curable compound (11) of the present invention, are displayed on the liquid crystal display. There is a display spot on the peripheral part, especially when the halftone display is displayed. In addition, in particular, the chain transfer agent contained Example 7 in an amount of more than 1 part by mass based on 1 part by mass of the curable compound (11), and the display element could not be satisfactorily held on the glass plate. Industrial Applicability The curable resin composition of the present invention can be effectively utilized in the production of a laminate used in a display device. In addition, the specification, patent application scope, drawings, and abstracts of the Japanese Patent Application No. 2010-137531 filed on June 16, 2010
部内容,均爰引於本案中,並納入為本發明說明書的揭示。 【圖式簡單說明;J 第1圖係利用透明面材保護顯示元件的顯示裝置一例 72 201206701 之剖視圖。 第2圖係第1圖之顯示裝置的平面圖。 第3圖係步驟(a)的態樣一例平面圖。 第4圖係步驟(a)的態樣一例剖視圖。 第5圖係步驟(b)的態樣一例平面圖。 第6圖係步驟(b)的態樣一例剖視圖。 第7圖係步驟(c)的態樣一例剖視圖。 第8圖係步驟(d)的態樣一例剖視圖。 【主要元件符號說明】 1...顯示裝置 31...下定盤 10...透明面材 32...吸附墊 12...未硬化密封部 34...氣缸 13...區域 40...樹脂層 14...樹脂層形成用光硬化性樹 42...密封部 脂組成物 50...顯示元件 18...下定盤 51...偏光板 20...分配機 52...透明面材 22...導螺 53...透明面材 24...導螺 54...可撓性印刷電路板 26...減壓裝置 55...遮光印刷部(遮光部) 28.. .真空泵 30.. .上定盤 56...透光部 73The contents of each part are incorporated in the present application and are incorporated herein by reference. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view showing an example of a display device for protecting a display element by a transparent surface material 72 201206701. Fig. 2 is a plan view showing the display device of Fig. 1. Fig. 3 is a plan view showing an example of the aspect of the step (a). Fig. 4 is a cross-sectional view showing an example of the aspect of the step (a). Fig. 5 is a plan view showing an example of the aspect of the step (b). Fig. 6 is a cross-sectional view showing an example of the aspect of the step (b). Fig. 7 is a cross-sectional view showing an example of the aspect of the step (c). Fig. 8 is a cross-sectional view showing an example of the aspect of the step (d). [Description of main component symbols] 1...display device 31...lower disk 10...transparent surface material 32...adsorption pad 12...unhardened sealing portion 34...cylinder 13...region 40 ...Resin layer 14...Photoresistive layer forming photocurable tree 42...Sealing portion Fat composition 50...Display element 18...Substrate 51...Polarizing plate 20...Distributor 52...transparent surface material 22...guide screw 53...transparent surface material 24...guide screw 54...flexible printed circuit board 26...pressure reducing device 55...shading printing portion (Light-shielding portion) 28.. Vacuum pump 30.. Upper plate 56... Light-transmitting portion 73