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TW200821618A - Filter for plasma displayer - Google Patents

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Publication number
TW200821618A
TW200821618A TW096134344A TW96134344A TW200821618A TW 200821618 A TW200821618 A TW 200821618A TW 096134344 A TW096134344 A TW 096134344A TW 96134344 A TW96134344 A TW 96134344A TW 200821618 A TW200821618 A TW 200821618A
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TW
Taiwan
Prior art keywords
layer
filter
film
hard coat
interface
Prior art date
Application number
TW096134344A
Other languages
Chinese (zh)
Inventor
Tatsuro Tsuchimoto
Minoru Yoshida
Nobuyasu Kai
Original Assignee
Toray Industries
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Publication of TW200821618A publication Critical patent/TW200821618A/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/11Anti-reflection coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0205Diffusing elements; Afocal elements characterised by the diffusing properties
    • G02B5/021Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures
    • G02B5/0226Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures having particles on the surface
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0273Diffusing elements; Afocal elements characterized by the use
    • G02B5/0278Diffusing elements; Afocal elements characterized by the use used in transmission
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/208Filters for use with infrared or ultraviolet radiation, e.g. for separating visible light from infrared and/or ultraviolet radiation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J11/00Gas-filled discharge tubes with alternating current induction of the discharge, e.g. alternating current plasma display panels [AC-PDP]; Gas-filled discharge tubes without any main electrode inside the vessel; Gas-filled discharge tubes with at least one main electrode outside the vessel
    • H01J11/20Constructional details
    • H01J11/34Vessels, containers or parts thereof, e.g. substrates
    • H01J11/44Optical arrangements or shielding arrangements, e.g. filters, black matrices, light reflecting means or electromagnetic shielding means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2211/00Plasma display panels with alternate current induction of the discharge, e.g. AC-PDPs
    • H01J2211/20Constructional details
    • H01J2211/34Vessels, containers or parts thereof, e.g. substrates
    • H01J2211/44Optical arrangements or shielding arrangements, e.g. filters or lenses
    • H01J2211/442Light reflecting means; Anti-reflection means

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Electromagnetism (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Surface Treatment Of Optical Elements (AREA)
  • Laminated Bodies (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

A filter for plasma displayer which a surface waviness structure is formed on the top surface of visible side, wherein the center line average roughness Ra of the top surface of visible side is 15 to 100 μm, 10 points average roughness Rz of the top surface of visible side is 50 to 100 μm, and the width of surface waviness is 1 to 100 μm, the length of the surface waviness is 1 to 500 μm, and the surface waviness occupancy is 60 to 100%. Provided is a filter for plasma displayer which has excellent transparent image visibility and also has excellent effect for reducing reflected image.

Description

200821618 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種電漿顯示用濾光片。更詳言之,係 有關於一種具有優良的透射影像鮮明性、及優良的圖像映 入防止性之電漿顯示用濾光片。 【先前技術】 電漿顯示面板(以下簡稱爲「PDP」)在前面安裝有濾光 片用以提高PDP的功能。此種PDP用濾光片之必須功能可 ® 舉出(1)對薄膜玻璃製的PDP本體(面板)賦予機械強度、(2) 遮蔽從PDP放出的電磁波、(3)遮蔽從PDP放出的紅外線、 (4)防止外光的反射、(5)修正色調等。在目前上市的PDP 所裝載的PDP用濾光片係各自層積具有上述(1)〜(5)的功能 之複數層而形成。具體上,係使用玻璃等的透明基板來賦 &予機械強度、使用紅外線吸收薄膜用以遮蔽紅外線、使用 _防止反射膜用以防止外光的反射、使用含有在可見光區域 具有吸收的色料之層用以修正色調。 # PDP被要求的性能係一年一年地變爲嚴格,對PDP用 濾光片亦是逐漸更高度要求。其中,爲了更提升畫質特性, 對高對比化、抑制干擾條紋、減輕日光燈等映入PDP表面 等之要求正逐漸增強。 例如,有揭示一種技術(專利文獻1 ),係在前面濾光片 的兩側設置防止反射層,用以減輕映入。 又,亦有揭示一種技術(專利文獻2、3 ),係在濾光片表 面設置具有凹凸結構之光擴散層來使映入影像的輪廓變爲 不鮮明,用以減輕映入並同時抑制干擾條紋的產生。而且, 200821618 亦有揭示一種技術(專利文獻4、5),係藉由在PDP面板直 接貼合濾光片,來謀求抑制來自面板表面的反射、及來自 濾光片背面的反射。 專利文獻1 :特開2000- 1 56 1 82號公報 專利文獻2 :特開200 1 -28 1 4 1 1號公報 專利文獻3 :特開2004- 1 26495號公報 專利文獻4 :特開2005 -242227號公報 專利文獻5 :特開2005 -243 5 09號公報 #【發明內容】 [發明所欲解決之課題] 但是,專利文獻1之技術因爲防止反射功能不充分, 所以無法期待充分的減輕圖像映入效果。 又,專利文獻2、3的技術雖然減輕映入的特性良好, 但是透射光的擴散性高、在PDP畫面映射影像的鮮明性(透 _射影像鮮明性)變差。又,相反地,即便透射影像鮮明性 良好,亦有減輕映入不一定良好的情形。 # 而且,專利文獻4、5的技術之減輕圖像映入效果並不 充分。 鑒於上述先前技術的問題點,本發明係一種透射影像鮮 明性優良,而且兼備極優良的減輕圖像映入效果(以下,稱 爲防止映入性)之電漿顯示用瀘光片。 · 解決課題之手段 爲了解決上述課題,本發明的電漿顯示用濾光片係採用 以下的構成。亦即,本發明的電漿顯示用濾光片,係在觀 察側最表面形成有觀察側最表面的中心線平均粗糙度Ra 200821618 爲15~ 100奈米、觀察側最表面的10點平均粗糙度Rz爲 50〜1000奈米、且表面波紋(wav iness)寬度爲1〜1〇〇微米、 表面波紋長度爲1〜5〇〇微米、及表面波紋佔有率爲60〜100% 之表面波紋結構。 又,上述的電漿顯示用濾光片具有複數功能層層積而成 的構成,且具有在其中一個以上的界面形成有波紋寬度爲 1〜1 0 0微米、波紋長度爲1〜5 0 0微米、波紋高度爲〇 · 〇 5〜3.0 微米、及波紋佔有率爲60〜100 %之波紋結構而成之較佳態 •樣。 又,本發明的電漿顯示器係在電漿顯示面板的顯示面安 裝上述的電漿顯示用濾光片而成之物。 發明之效果 依照本發明,能夠提供一種透射影像鮮明性優良,且兼 備防止映入性之PDP用濾光片。又,依照本發明的較佳態 _樣時,能夠提供一種更兼具防止干擾條紋性之PDP用濾光 片。 # 【實施方式】 (觀察側最表面的結構(表面波紋結構)) 如前述,P D P被要求的性能係一年一年地變爲嚴格,對 PDP用濾光片亦是逐漸更高度要求。其中,爲了更提升畫 質特性,減輕映入PDP表面係成爲最重要的課題而強烈地 要求該改善。認爲理論上減輕映入能夠藉由降低濾光片最 表面的折射係數、及盡可能使構成濾光片之各層間的折射 係數接近零,及在濾光片設置光擴散層來使映入影像的輪 廓變爲不鮮明來達成,以往已進行各式各樣的檢討。但是, 200821618 降低最表面的折射係數及降低折射係數差係有其界限。 又’將在最表面層應用多量的粒子而成之如所謂抗眩薄膜 之高擴散性之物應用在濾光片表面時,雖然能夠大幅度地 減輕映入,但是因爲映射PDP畫面之鮮明性會有變差的傾 向’因此不容易得到綜合性平衡的特性。 本發明發現一種PDP用濾光片,能夠得到兼具降低映 入及透射影像鮮明性之優良的畫質。在此,濾光片觀察側 表面係表示將濾光片安裝於PDP面板時之觀察者側的表 鲁面。 本發明的PDP用濾光片係在觀察側最表面形成極圓滑 的凹凸結構(以下稱爲表面波紋結構)而成之物。具體上, 係在觀察側最表面形成觀察側最表面中心線平均粗糙度 Ra爲15〜10 0奈米,觀察側最表面之10點平均粗糙度Rz 爲50〜1000奈米,表面波紋寬度爲1〜100微米,表面波紋 長度爲1〜500微米,及表面波紋佔有率爲60〜100 %之表面 波紋結構(參照第1圖)。 • 如上述,因爲藉由凹凸結構降低映入係利用光散射,但 是若使濾光片的光散射變大時,雖然能夠降低映入,但是 透射影像鮮明性會下降。因此,先前認爲降低映入與透射 影像鮮明性係對立關係。但是本發明者等發現以高佔有率 在濾光片表面配置圓滑的凹凸結構’能夠以不會損害透射 影像鮮明性的方式降低映入。 觀察側最表面的中心線平均粗糖度R a以2 0〜8 0奈米爲 佳,以25〜60奈米爲較佳,以30〜50奈米爲更佳。10點平 均粗糙度Rz以7〇〜250奈米爲佳’以90以上200奈米以下 200821618 爲更佳。表面波紋寬度以10〜6 0奈米爲佳,以10〜40奈米 爲更佳。表面波紋長度以10〜100奈米爲佳,以10〜60奈米 爲更佳。表面波紋佔有率以70〜90%爲佳,以75〜85%爲更 佳。 表面波紋結構係將金屬蒸鍍而成的表面結構藉由光學 顯微鏡拍攝所得到的照片,將短軸側的長度規定爲「表面 波紋寬度」、長軸側的長度爲「表面波紋長度」。接近圓形 時係將其直徑、接近橢圓形時係將其短軸作爲表面波紋寬 ® 度。詳細的測定方法係如後述。表面波紋結構可以是凸結 構,亦可以是凹結構。又,具有此種形狀之表面波紋結構 的方法係接著在後述之界面波紋結構的形成方法進行說 明。200821618 IX. Description of the Invention: [Technical Field of the Invention] The present invention relates to a filter for plasma display. More specifically, it relates to a filter for plasma display which has excellent transmission image sharpness and excellent image reflection prevention. [Prior Art] A plasma display panel (hereinafter referred to as "PDP") is provided with a filter on the front side to improve the function of the PDP. The necessary functions of the filter for PDP are as follows: (1) imparting mechanical strength to the PDP body (panel) made of thin film glass, (2) shielding electromagnetic waves emitted from the PDP, and (3) shielding infrared rays emitted from the PDP. (4) Preventing reflection of external light, (5) Correcting color tone, and the like. The PDP filters mounted on the PDPs currently marketed are formed by laminating a plurality of layers having the functions (1) to (5) described above. Specifically, a transparent substrate such as glass is used to impart mechanical strength, an infrared absorbing film is used to shield infrared rays, a reflection preventing film is used to prevent reflection of external light, and a coloring material having absorption in a visible light region is used. The layer is used to correct the hue. # PDP The required performance is stricter year by year, and the filter for PDP is gradually more demanding. Among them, in order to further improve the image quality characteristics, the requirements for high contrast, suppression of interference fringes, and reduction of fluorescent lamps and the like on the surface of the PDP are gradually increasing. For example, there is disclosed a technique (Patent Document 1) in which an antireflection layer is provided on both sides of a front filter for mitigating reflection. Further, a technique (Patent Documents 2 and 3) is disclosed in which a light diffusion layer having a concave-convex structure is provided on the surface of the filter to make the contour of the image to be unclear, to reduce the reflection and suppress the interference fringe. The production. Further, 200821618 discloses a technique (Patent Documents 4 and 5) for suppressing reflection from the panel surface and reflection from the back surface of the filter by directly bonding the filter to the PDP panel. [Patent Document 1] JP-A-2000- 1 56 1 82 pp. Patent Document 2: JP-A-200-1-28 1 4 1 1 Patent Document 3: JP-A-2004- 1 26495 Patent Document 4: Special Opening 2005 - [Problem to be Solved by the Invention] However, in the technique of Patent Document 1, since the antireflection function is insufficient, it is not expected to sufficiently reduce the map. Like the reflection effect. Further, in the techniques of Patent Documents 2 and 3, although the characteristics of the reflection are improved, the diffusedness of the transmitted light is high, and the sharpness (transparency of the transmitted image) of the PDP screen-mapped image is deteriorated. On the contrary, even if the transmission image is excellent in sharpness, there is a case where the reflection is not necessarily good. # Moreover, the techniques for reducing the image reflection of the techniques of Patent Documents 4 and 5 are not sufficient. In view of the above-mentioned problems of the prior art, the present invention is a calender sheet for plasma display which is excellent in transmission image and excellent in image reflection reducing effect (hereinafter referred to as anti-reflection). - Means for Solving the Problem In order to solve the above problems, the filter for plasma display of the present invention has the following configuration. That is, the filter for plasma display of the present invention has a center line average roughness Ra 200821618 of 15 to 100 nm on the outermost surface of the observation side and a maximum surface roughness of 10 to 100 nm on the observation side. Surface corrugated structure having a degree Rz of 50 to 1000 nm and a surface waviness of 1 to 1 μm, a surface corrugation length of 1 to 5 μm, and a surface corrugation occupation ratio of 60 to 100% . Further, the plasma display filter has a configuration in which a plurality of functional layers are laminated, and has a corrugation width of 1 to 100 μm and a corrugation length of 1 to 5 0 0 at one or more interfaces. The micron, corrugated height is 〇· 〇5~3.0 micron, and the corrugation occupation ratio is 60~100%. Further, the plasma display of the present invention is obtained by mounting the above-described filter for plasma display on the display surface of the plasma display panel. Advantageous Effects of Invention According to the present invention, it is possible to provide a filter for a PDP which is excellent in transmission image and has a reflection preventing property. Further, according to the preferred embodiment of the present invention, it is possible to provide a PDP filter which is more resistant to interference fringes. # [Embodiment] (Structure of the outermost surface of the observation side (surface corrugated structure)) As described above, the required performance of P D P is stricter year by year, and the filter for PDP is gradually more highly demanded. Among them, in order to further improve the image quality characteristics, the reduction of the PDP surface system has become the most important issue, and this improvement is strongly demanded. It is considered that the theoretical mitigation can be achieved by reducing the refractive index of the outermost surface of the filter, and by making the refractive index between the layers constituting the filter as close as possible to zero, and arranging the light diffusion layer on the filter. The outline of the image has been unclear, and various reviews have been conducted in the past. However, 200821618 has the limit of lowering the refractive index of the outermost surface and reducing the difference in refractive index. In addition, when a large amount of particles are applied to the outermost layer and a high diffusivity of a so-called anti-glare film is applied to the surface of the filter, the reflection can be greatly reduced, but the sharpness of the PDP image is mapped. There is a tendency to deteriorate 'so it is not easy to get a comprehensive balance. The present inventors have found a filter for a PDP which is excellent in image quality which has both reduced reflection and transmission image sharpness. Here, the filter observation side surface indicates the surface of the viewer side when the filter is attached to the PDP panel. The filter for PDP of the present invention is formed by forming a highly rounded uneven structure (hereinafter referred to as a surface corrugated structure) on the outermost surface of the observation side. Specifically, the average surface roughness Ra of the outermost surface of the observation side is 15 to 100 nm on the outermost surface of the observation side, and the average roughness Rz of the outermost surface of the observation side is 50 to 1000 nm, and the surface corrugation width is 1 to 100 μm, the surface corrugation length is 1 to 500 μm, and the surface corrugation occupation ratio is 60 to 100% of the surface corrugated structure (refer to Fig. 1). • As described above, the light scattering by the reflection structure is reduced by the uneven structure. However, when the light scattering of the filter is made large, the reflection can be reduced, but the transmission image sharpness is lowered. Therefore, it has previously been considered that the contrast between the reflection and the transmission image is sharp. However, the inventors of the present invention have found that it is possible to reduce the reflection so that the smoothness of the transmitted image is not impaired by arranging a smooth uneven structure on the surface of the filter at a high occupancy rate. The average center sugar content R a of the outermost surface of the observation side is preferably from 20 to 80 nm, preferably from 25 to 60 nm, more preferably from 30 to 50 nm. The 10-point average roughness Rz is preferably from 7 〇 to 250 nm, and more preferably from 90 to 200 nm below 200821618. The surface corrugation width is preferably 10 to 60 nm, and more preferably 10 to 40 nm. The surface corrugation length is preferably 10 to 100 nm, and more preferably 10 to 60 nm. The surface ripple occupancy rate is preferably 70 to 90%, more preferably 75 to 85%. The surface corrugated structure is a photograph obtained by observing a surface of a metal by an optical microscope, and the length on the short axis side is defined as "surface corrugation width", and the length on the long axis side is "surface corrugation length". When it is close to a circle, its diameter is close to an ellipse, and its short axis is used as the surface corrugation width ® degree. The detailed measurement method will be described later. The surface corrugated structure may be a convex structure or a concave structure. Further, a method of forming a surface corrugated structure having such a shape will be described next with a method of forming an interface corrugated structure which will be described later.

Ra小於1 5奈米時,映入影像的輪廓變爲清晰而使映入 影像會有變爲容易觀察到的傾向,大於1 00奈米時透射影 .像有變差的傾向。Rz小於5 0奈米時,映入影像的輪廓變 爲清晰而使映入影像會有變爲容易觀察到的傾向,大於 • 1 000奈米時,透射影像有變差的傾向。表面波紋寬度大於 1 00微米時,在透射影像會有產生耀眼的傾向,小於1微 米時會有透射影像變差的傾向。表面波紋長度大於5 0 0微 米時,在透射影像會有產生耀眼的傾向,小於1微米時會 有透射影像變差的傾向。表面波紋佔有率小於60%,映入 影像的輪廓變爲清晰而使映入影像會有變爲容易觀察到的 傾向。 又,映入影像係由來自PDP用濾光片的反射光及來自 面板的反射光所形成。因爲來自面板的反射光係被PDP用 200821618 濾光片吸收,所以能夠藉由降低PDP用濾光片透射率來提 升防止映入性。但是過度降低透射率時’因爲透射影像的 亮度亦下降而使影像變暗。此時’爲了維持亮度’必須使 在P D P面板映射的影像變爲明亮,結果消耗電力增加,所 以無法說是較佳態樣。本發明的PDP用濾光片之總光線透 射率較佳爲20〜60%,較佳爲25〜50%,更佳爲30〜45%。藉 由此種透射率,能夠使映入的降低及透射像亮度的平衡變 爲較佳。 • (濾光片的構成) 本發明的PDP用濾光片以由複數層層積而成之層積體 爲佳。 此等的層係各自具有特有的功能之功能層。功能層可舉 出防止反射層、硬塗層、透明樹脂層、紫外線遮斷層、紅 .外線遮斷層、電磁波遮蔽層、色修正層、透明基材層、層 •間黏著層等。此等功能層的順序沒有特別限定,以在最表 層配置防止反射層爲佳。較佳態樣係在比防止反射層下側 ® 配置有硬塗層、在更下側配置有色修正層、在更下側配置 有電磁波遮蔽層。在紅外線遮斷層使用紅外線吸收劑時, 爲了防止紫外線造成劣化,以在比該層更上側配置防止紫 外線層爲佳。較佳的層積順序,能夠例示防止反射層/硬塗 層/ :¾明樹脂層/紫外線遮斷層/色修正層/紅外線遮斷層/電 石欽波遮蔽層/透明基材層、防止反射層/硬塗層/透明樹脂層/ 紫外線遮斷層/色修正層/紅外線遮斷層/透明基材層/電磁 波遮蔽層、防止反射層/硬塗層/透明樹脂層/紫外線遮斷層/ 色修正層/透明基材層/紅外線遮斷層/電磁波遮蔽層、防止 10 200821618 反射層/硬塗層/透明樹脂層/紫外線遮斷層/色修正層/透明 基材層/電磁波遮蔽層/紅外線遮斷層等。 本發明的PDP用濾光片能夠安裝在Pdp面積的顯示 面。在此,安裝在P D P面板的顯示面時,可以將p d P用濾 光片直接貼於該顯示面,亦可在與該顯示面之間留有間隔 而設置’以面板的顯不面(最表面)至濾光片觀察側最表面 的距離d爲2〜20毫米的方式設置時,能夠維持最佳透射影 像鮮明性,且能夠改善防止映入性。 • (界面波紋結構) 本發明之P D P用濾光片的構成係複數層層積而成的積 層體,因爲藉由在其中之至少彳層間界面,形成控制長度、 高度、及密度而成之微細的凹凸結構(以下,稱爲界面波 紋),所以能夠提供一種防止映入性及透射影像鮮明性優 良,而且抑制千擾條紋性能亦優良之PDP用濾光片,乃是 較佳。 具體上,界面波紋結構係以下所述之形狀爲佳。界面波 # 紋寬度以1〜100微米爲佳,以10〜60微米爲較佳,以10〜30 微米爲更佳。界面波紋長度以1〜5〇〇微米爲較佳,以10〜100 微米爲較佳。以1〇〜60微米爲更佳,以10〜30微米爲特佳。 界面波紋高度以〇 · 〇 5〜3微米爲佳’以〇 · 〇 5〜1 · 5微米爲較 佳,以0.1〜1微米爲更佳,以0·1〜〇·5微米爲特佳。界面波 紋佔有率以60〜100%爲佳,以70〜90%爲較佳,以75〜85% 爲更佳。此種界面的波紋結構可以是凸結構,亦可以是凹 結構(參照第1圖)。 界面波紋結構的形狀係在使用光學顯微鏡拍攝界面結 11: 200821618 構所得到的照片’將短軸側的長度規定爲「界面波紋寬 度」、長軸側的長度爲「界面波紋長度」。接近圓形時係將 其直徑、接近橢圓形時係將其短軸作爲界面波紋寬度。 界面波紋高度小於〇 . 〇 5微米時,或是界面波紋佔有率 小於60%時,抑制映入效果會有變小的傾向。界面波紋寬 度小於0.0 5微米時,或是界面波紋佔有率小於6 0 %時,抑 制映入效果會有變小的傾向。界面波紋寬度大於1 0 0微米 時,或是界面波紋長度大於500微米時,會有起因於界面 • 波紋結構具有透鏡效果而產生畫面耀眼的傾向,又,界面 波紋寬度或是界面波紋長度小於1微米時、或界面波紋高 度爲3微米以上時,會有透射影像鮮明性變差的傾向。 本發明在層積複數層而成的積層體,夾住形成有界面波 紋結構的面之2層的折射係數差以0·05〜0·3爲佳。折射係 數差以0.1〜〇·2爲更佳。折射係數差大於0.3時光擴散性變 m .強,能夠觀察到影像鮮明性有變差的傾向。折射係數差小 於0.05時,光擴散性變弱,能夠觀察到減輕圖像映入效果 φ 有變差的傾向。 PDP用濾光片從最表層依照順序配置防止反射層/硬塗 層/透明樹脂層爲較佳構成。藉由此種構成,在降低反射率 之同時,能夠提升表面硬度。藉由此種構成能夠使反射率 下降,同時能夠提高表面硬度。此種構成的問題點係若在 硬塗層有厚度不均時會產生干擾條紋(牛頓環)。藉由在硬 塗層與透明樹脂層的界面形成界面波紋結構,能夠抑制干 擾條紋的產生。在此,界面波紋高度及界面波紋佔有率高 時能夠降低干擾條紋,但是若未將界面波紋寬度、界面波 12 200821618 紋高度及界面波紋佔有率控制在最佳値時,薄膜的霧度變 高,會對透射影像鮮明性等畫質特性有不良的影響。藉由 上述範圍內控制界面波紋長度、界面波紋高度及界面波紋 佔有率,能夠同時滿足良好的防止映入性、良好的透射影 像鮮明性及抑制干擾條紋。 (界面波紋結構的形成方法) 控制界面波紋結構的形狀之一個方法,有轉印具有凹凸 結構之壓花輥等鑄模的表面形狀之方法。將鑄模按壓透明 Φ 樹脂層的一面而在表面形成凹凸結構,並在所得到的凹凸 結構上塗布用以形成硬塗層之塗布劑(以下稱爲硬塗組成 物),並在220〜245 °C的高溫進行熱處理1〇〜40秒左右的熱 處理係有效的。 藉由將用以轉印凹凸結構之壓花輥的表面平均粗糙度 進行各種變化,能夠變化按壓後的轉印形狀,結果能夠控 '制所形成凹凸的寬度、高度、及佔有率。又,藉由轉印時 之按壓壓力、及按壓溫度亦能夠控制。在硬塗層及透明樹 Φ 脂層之間形成凹凸結構時,係藉由在透明可塑性薄膜等的 透明樹脂層上轉印凹凸結構後,在形成有凹凸結構之面層 積硬塗層,能夠得到目標結構。形成凹凸結構所使用的鑄 模輥,能夠適當地選自凹凸細至凹凸粗之物。又’亦可使 用花紋狀、無光粗糙狀、雙凸鏡狀、球狀等凹凸係有規則 地、或無規則地配列而成之物。可舉出例如由凸部或凹部 的直徑爲1〜100微米、高度爲〇·〇1〜0.5微米之球的一部份 所構成的凸部或凹部等,但是未限定於此等。 使用壓花輥之轉印法係形成界面波紋結構之有望的方 13 200821618 法之一,但是爲了均勻地形成高度比較低的凹凸結構,以 使用以下所述之流水綫塗布(in line coating)法爲佳。 流水綫塗布法係指使用熱塑性樹脂作爲透明樹脂層,並 在熱塑性樹脂薄膜製膜步驟的途中,進行塗布硬塗組成物 的塗布之方法。使用結晶性聚合物作爲熱塑性樹脂時,能 夠藉由製造條件及硬塗組成物的選擇,來形成已控制透明 樹脂層與硬塗層之間之界面波紋結構。 使用流水綫塗布法在硬塗層與透明樹脂層的界面形成 ® 界面波紋結構之方法的一個例子,係說明在透明樹脂層使 用聚酯薄膜之情況。以在結晶配向完成前之適當地結晶化 的聚酯薄膜(從薄膜剖面藉由拉曼法所測得結晶化度爲 3〜2 5 %的狀態之聚酯薄膜)上塗布硬塗組成物,隨後,施加 拉伸及熱處理,並使硬塗組成物硬化來形成硬塗層之方法 爲佳。在使硬塗組成物硬化時,亦可按照必要照射紫外線 .等活化射線。爲了得到前述之適當地結晶化之聚酯薄膜, 能夠藉由加熱被熔融擠壓之未拉伸薄膜表面而在長度方向 Φ 位伸2.5〜3 . 5倍來得到。又,在薄膜中添加結晶化核劑促進 結晶化等,來形成微結晶之方法亦是有效的。 藉由在聚酯薄膜塗布適當地結晶化之硬塗組成物,硬塗 組成物會部分地滲透在聚酯薄膜中。隨後,藉由將層積未 硬化狀態的硬塗組成物而成的狀態之聚酯薄膜往寬度方向 拉伸,由於滲透部分與非滲透部分之拉伸性的不同,能夠 形成凹凸結構。調整塗布組成物的組成能夠控制凹凸結構。 在寬度方向拉伸過的薄膜,被連續地導入至熱處理步 驟,藉由在約220 °C〜245 °C左右熱處理,來使硬塗層硬化 14 200821618 並同時提高與基材薄膜的黏著性。熱處理時間以較長爲 佳,以按照溫度進行10〜40秒左右爲佳。又,高速製膜而 熱量不足時,在熱處理後照射紫外線等活化射線來使其硬 化之方法係有效的。 在流水綫塗布法,在塗布組成物後必須進行拉伸。在雙 軸拉伸過的聚酯薄膜上塗布硬塗組成物,並使其硬化之方 法,係無法達成上述之界面波紋結構。又,即便在結晶化 度大於2 5 %之聚酯薄膜上塗布硬塗組成物,因爲硬塗組成 ® 物未充分地滲透在聚酯薄膜中,所以無法達成上述之界面 波紋結構。因此,塗布前之聚酯薄膜的結晶化度亦是重要 的。 接著,本發明之具有界面波紋結構之硬塗層/透明樹脂 層積層體之製法的具體例,係以聚對酞酸乙二酯(以下簡稱 PET)作爲透明樹脂層爲例子來說明。 將含有0.2重量%平均粒徑爲0.3微米的二氧化矽粒子 之PET顆粒(固有黏度爲0.62dl/g),在180°C真空乾燥約2 • 小時來充分地除去水分後,供給至擠壓機,並在260〜300 °C的溫度熔融擠壓,從T字型的噴嘴薄片狀地成形。將如 此進行所得到的薄片狀物,在鏡面的冷卻轉筒上冷卻固化 而得到未拉伸的薄膜。此時爲了提高與鑄塑轉筒的黏附 性,以使用靜電施加法爲佳。隨後,將所得到的未拉伸薄 片藉由加熱至70〜120°C之輥群進行在長度方向2.5〜3.5倍 的拉伸。接著,在如此進行之單軸拉伸過薄膜表面,塗布 硬塗組成物,隨後,邊使用夾子將薄膜的兩端把持、邊引 導至拉幅器。在拉幅器內預熱至70〜11 〇°c,在寬度方向以 15 200821618 8 0〜125 °C拉伸約2〜5倍。在寬度方向拉伸過的積層薄膜係 進而在220〜245 °C的環境中邊進行3〜10%的鬆弛處理、邊 進行熱處理用以使PET薄膜完成結晶配向及塗膜硬化。 (表面波紋結構的形成方法) 控制在薄膜觀察側表面所形成之界面波紋結構的形狀 之方法,有使與界面波紋結構同樣地具有凹凸結構之壓花 輥等鑄模的表面形狀轉印之方法。但是,在最表面設置防 止反射層時,因爲該層係薄至1 〇 〇奈米左右,難以在維持 • 安定的防止反射性能的狀態下形成凹凸結搆。防止反射層/ 硬塗層/透明樹脂層之構成時,係首先在硬塗層上轉印鑄模 結構,並藉由在已形成有凹凸結構之硬塗層上形成防止反 射層,在防止反射層形成目標的波紋結構爲佳。 另一方面,前述的流水綫塗布法係在硬塗層與透明樹脂 層的界面形成波紋結構之同時,在硬塗層表面亦形成凹凸 結構。因此,防止反射層/硬塗層/透明樹脂層之構成時, 藉由在如此的硬塗層上形成防止反射層,能夠在最表層之 # 防止反射層形成目標的波紋結構。又,在流水綫塗布法, 藉由控制流水綫塗布後的調平條件,能夠調整硬塗層表面 之波紋結構,因爲能夠均勻地形成表面高度較低的凹凸結 構,係相當良好的。在此,調平係指在透明樹脂層上塗布 硬塗組成物後,藉由在硬塗組成物未完全硬化的溫度進行 加熱處理,來使硬塗層的表面平滑化之步驟。調平步驟的 溫度越高、時間越長時,硬塗層的表面變爲越平滑。相反 地,調平步驟的溫度越低、時間越短時,硬塗層的表面具 有陡峭的凹凸結構。調平步驟的溫度以160〜200 °c的範圍 16 200821618 爲佳,調平步驟的時間以5〜60秒爲佳。 在剛藉由流水綫塗布法形成界面波紋結構後,在與其對 應之硬塗層表面亦形成大的波紋結構。但是’按照調平條 件硬塗層被調平而平滑化。隨後,藉由進而在220〜245 °C 的溫度進行加熱處理1 〇〜4〇秒左右’能使硬塗層完全硬 化,使結構固定。如此進行所得到的硬塗薄膜具有已控制 的表面波紋結構及界面波紋結構,即便在上面設置厚度 10 0〜3 00奈米的防止反射層,亦能夠控制表面的波紋結構 • 及界面的波紋結構。如此進行,能夠製造已控制防止反射 層的波紋結構及界面的波紋結構之薄膜。 接著,更具體地說明構成P D P用濾光片之各層。 (透明樹脂層) 本發明之透明樹脂層通常係作爲用以層積防止反射 層、硬塗層、紅外線遮斷層、電磁波遮蔽層等之基材。又, 藉由添加紫外線吸收成分亦能夠擔當作爲紫外線遮斷層之 任務。 • 透明樹脂層以能夠熔融製膜或熔液製膜之薄膜爲佳。其 具體例可舉出由聚酯、聚烯烴、聚醯胺、聚苯硫、纖維素 酯、聚碳酸酯、丙烯酸酯等所構成的薄膜。此等薄膜能夠 適合作爲本發明之各功能層的基材,其中在形成波紋結構 之面所使用的透明樹脂層的材料,較佳之物係要求具有優 良的透明性、機械強度及尺寸安定性等之樹脂。具體上, 可舉出聚酯、纖維素酯、丙烯酸(聚丙烯酸酯)等。纖維素 酯可例示之適合的材料有三乙醯纖維素。 聚丙烯酸酯之在分子內具有環狀結構之樹脂,係光學等 17 200821618 方向性優良之適合的材料。在分子內具有環狀結構之樹脂 可例示含有1 〇〜5 0重量%戊二酸酐單位之丙烯酸樹脂等。 但是,在全部各種特性具有平衡性能,能夠適合本發明 之全部的功能層用的基材係以聚酯爲特佳。 此種聚酯可舉出聚對酞酸乙二酯、聚乙烯-2,6-萘二甲 酸酯、聚對酞酸丙二酯、聚對酞酸丁二酯及聚萘二甲酸丙 二酯等。其中,以聚對酞酸乙二酯或聚乙烯-2,6-萘二甲酸 酯爲佳,從性能及成本方面而言以聚對酞酸乙二酯爲最 • 佳。又,亦可以是混合2種以上的聚酯而成之物。又,亦 可以是此等與其他的二羧酸成分或二醇成分共聚合而成的 聚酯,此時,在已完成結晶配向的薄膜,其結晶化度以25% 以上爲佳,以30%以上爲較佳,以35%以上爲更佳。結晶 化度小於25%時尺寸安定性或機械強度會變爲不充分。結 晶化度能夠藉由拉曼光譜分析法測定。 使用上述的聚酯時,其固有黏度(依照JIS K73 67,在 2 5°C之鄰氯苯酚中測定)以〇·4〜1.2dl/g爲佳,以0.5〜0.8dl/g # 爲更佳。 透明樹脂層亦可以是2層以上的積層結構的複合體薄 膜。複合體薄膜可舉出例如在內層部實質上未含有粒子、 且在表層部設置有含粒子之層之複合體薄膜,及在內層部 具有粒子、在表層部含有微細粒子而成的積層體薄膜等。 又,上述複合體薄膜可以是內層部與表層部係不同化學性 的聚合物,亦可以是同種的聚合物。但是,應用粒子等情 況,必須止於影響透明性的程度。 在透明樹脂層使用聚酯時’從使薄膜的熱安定性、特別 18 200821618 是尺寸安定性或機械強度充分,且平面性良好之觀點,以 藉由雙軸拉伸結晶配向而成的薄膜爲佳。在此,藉由雙軸 拉伸結晶配向係指使在未拉伸亦即結晶配向未完成前之熱 塑性樹脂薄膜在長度方向及寬度方向各自拉伸2.5〜5倍左 右爲佳,隨後藉由熱處理來使其完成結晶配向而成,且使 用廣角X射線繞射時顯示雙軸配向的圖案之物。 透明樹脂層的厚度能夠按照用途來適當地選擇,從機械 強度或處理性等而言,以10〜5 00微米爲佳,以20〜3 00微 ®米爲較佳。 在透明樹脂層中,特別是在不阻礙光學特性的範圍內, 亦可含有各種添加劑、樹脂組成物、及交聯劑等。可舉出 例如抗氧化劑、耐熱安定劑、紫外線吸收劑、有機粒子、 無機粒子(例如二氧化砂、膠體二氧化砂、氧化錦、銘溶膠、 高嶺土、滑石粉、雲母、碳酸鈣、硫酸鋇、碳黑、沸石、 氧化鈦、金屬微粉末等)、顏料、染料、抗靜電劑、核劑、 丙烯酸樹脂、聚酯樹脂、胺基甲酸酯樹脂、聚烯烴樹脂、 # 聚碳酸酯樹脂、醇酸樹脂、環氧樹脂、脲樹脂、酚樹脂、 矽樹脂、橡膠系樹脂、蠘組成物、三聚氰胺系交聯劑、噚 唑啉系交聯劑、羥甲基化、烷基醇化而成之尿素系交聯劑、 丙烯醯胺、聚醯胺、環氧樹脂、異氰酸酯化合物、吖環丙 烷化合物、各種矽烷偶合劑、各種鈦酸酯系偶合劑等。 透明樹脂層之總光線透射率爲90%以上,霧度爲1.5% 以下爲佳。藉由應用此種物,能夠提高影像的可見性及鮮 明度。 而且,透明樹脂層之透射b値以1.5以下爲佳。因爲透 19 200821618 射b値大於1 · 5時透明樹脂層本身能夠觀察到稍微發啬, 會有損害影像的鮮明度之情況。 b値係國際照明委員會(CIE)所規定之顏色表示方法。b 値係表示彩度,正符號诗係表示黃色的色相,負符號時係 表不:藍色的色相’絕對値大時係表示其顏色的彩度係較鮮 艷的顏色,絕對値小時係表示其顏色的彩度較小。〇時係 表示無彩色。顏色表示的調整例如能夠藉由含有色料來實 現之色料,能夠使用無機顏料、有機顏料、染料等。因爲 • 耐候性優良,以使用鎘紅、氧化鐵紅、鋁紅、鉻銀朱、氧 化鉻、維利迪安顏料、鈦銘綠、銘綠、鈷鉻綠、維多利亞 綠、群青、群青藍、紺青、柏林藍、米洛麗藍、鈷藍、賽 璐里安藍、鈷矽藍、鈷鋅藍、錳紫、礦物紫、鈷紫等的有 機顏料爲佳。 (硬塗層) 硬塗層以層積於透明樹脂層的至少一面爲佳。硬塗層的 成分可舉出丙烯酸系樹脂、矽系樹脂、三聚氰胺系樹脂、 • 胺基甲酸系樹脂、醇酸系樹脂、氟系樹脂等熱固型樹脂、 光硬化型樹脂等。考慮性能、成本、生產力等的平衡時, 以丙烯酸系樹脂爲佳。 丙烯酸系樹脂係以多官能丙烯酸酯作爲主成分之樹脂 爲佳。多官能丙烯酸酯係1分子中具有3個以上、較佳是 4個以上、更佳是5個以上之(甲基)丙烯醯氧基之單體或低 聚物、預聚物。其中,在本發明之說明書,「· · ·(甲基) 丙烯酸· · ·」係表示「· ·.丙烯酸.·.或· · ·(甲 基)丙烯酸.·.」之簡稱。 20 200821618 具體上的例子能夠使用新戊四醇三(甲基)丙烯酸酯、新 戊四醇四(甲基)丙烯酸酯、二新戊四醇三(甲基)丙烯酸酯、 二新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸 酯、二新戊四醇六(甲基)丙烯酸酯、三羥甲基丙烷三(甲基) 丙烯酸酯、三羥甲基丙烷EO改性三(甲基)丙烯酸酯、新戊 四醇三丙烯酸六亞甲二異氰酸胺基甲酸酯低聚物、新戊四 醇三丙烯酸甲苯二異氰酸胺基甲酸酯低聚物、新戊四醇三 丙烯酸異佛爾酮二異氰酸胺基甲酸酯低聚物等。此等可使 ®用1種或混合使用2種以上。 相對於硬塗層構成成分總量,此等多官能丙烯酸酯的含 量,以50〜90重量%爲佳,以50〜80重量%爲更佳。 爲了緩和硬塗層的剛直性,或緩和硬化時之收縮的目 的,以並用上述的化合物以外之1〜2官能丙烯酸酯爲佳。 在1分子中具有1〜2個乙烯性不飽和雙鍵之單體,若是具 有自由基聚合性之通常的單體時,可以使用而沒有特別限 定。 ® 相對於硬塗層構成成分總量,在此等之1分子中,具有 1〜2個乙烯性不飽和雙鍵之單體的含量以10〜40重量%爲 佳,以20〜40重量%爲更佳。 又’除了上述成分以外,硬塗組成物能夠使用反應性稀 釋劑。反應性稀釋劑係在塗布步驟擔任作爲塗布劑的介質 之溶劑的功能,同時其本身係具有與一官能性或多官能性 的丙烯酸低聚物反應的基,而成爲塗膜的共聚合成分。 又’硬塗層的改性劑在不損害硬化反應的範圍內,能夠 使用塗布性改良劑、消泡劑、增黏劑、抗靜電劑、無機系 21 200821618 粒子、有機系粒子、有機系潤滑劑、有機高分子化合物、 紫外線吸收劑、光安定劑、染料、顏料或安定劑等。 使上述硬塗組成物硬化之方法,能夠使用例如照射活化 射線之方法、或使用高溫加熱法等。使用該等方法時,以 在前述硬塗組成物添加光聚合引發劑或熱聚合引發劑爲所 期望的。 光聚合引發劑之具體例,可使用乙醯苯、2,2-乙氧基乙 醯苯、對二甲基乙醯苯、對二甲基胺基丙醯苯、二苯基酮 等羰基化合物、一硫化四甲基秋姆蘭、二硫化四甲基秋姆 蘭、噻噸酮、2 -氯噻噸酮、2 -甲基噻噸酮等的硫化合物等。 此等光聚合引發劑可使用1種或混合使用2種以上。又, 熱聚合引發劑能夠使用過氧化苯甲醯、過氧化二(第三丁基) 等的過氧化合物等。 相對於1 〇 〇重量份硬塗組成物,光聚合引發劑或熱聚合 引發劑的使用量以〇 · 〇 1〜1 〇重量份爲佳。電子射線或r射 線作爲硬化手段時,不一定須要添加聚合引發劑。又,在 2 00 °C以上的高溫使其熱硬化時不一定須要添加聚合引·發 劑。 爲了防止製造時產生熱聚合或在儲藏中產生暗反應,以 添加氫醌、氫醌一甲基醚、2,5 -第三丁基氫醌等的熱聚合 防止劑爲佳。相對於硬塗組成物的總重量,熱聚合防止劑 的添加量以0.0 0 5〜0.0 5重量%爲佳。 在本發明,使用流水綫塗布法在透明樹脂層上形成硬塗 層時,以在硬塗組成物中含有三聚氰胺系交聯劑爲佳。藉 由使硬塗組成物含有三聚氰胺系交聯劑,硬塗層與透明樹 22 200821618 脂層之黏著性變高。而且,在流水綫塗布法,因爲在塗布 硬塗組成物時三聚氰胺系交聯劑會滲透透明樹脂層而具有 控制凹凸結構之效果,所以降低干擾條紋之效果變高。 三聚氰胺系交聯劑的種類沒有特別限定,能夠使用縮合 三聚氰胺與甲醛所得到的羥甲基化三聚氰胺衍生物、使羥 甲基化三聚氰胺與低級醇反應而部分或完全酯化而成的化 合物,或是使用此等的混合物。又,三聚氰胺系交聯劑能 夠使用由單體、二聚物以上的多聚物所構成的縮合物、或 ® 此等的混合物等。醚化所使用的低級醇能夠使用甲醇、乙 醇、異丙醇、正丙醇、正丁醇、異丁醇等。官能基以亞胺 基、羥甲基、或是在1分子中具有甲氧基甲基或丁氧基甲 基等的烷氧基甲基之物爲佳。具體上,有亞胺基型甲基化 三聚氰胺、羥甲基型三聚氰胺、完全烷基型甲基化三聚氰 胺等。其中,從黏著性或無干擾條紋化而言,以羥甲基化 三聚氰胺、完全烷基型甲基化三聚氰胺爲佳。 在硬塗組成物的固體成分中,三聚氰胺系交聯劑的量爲 # 2〜40重量%,以5〜35重量%爲較佳,以10〜30重量%爲更 佳,從黏著性、硬度及無干擾條紋的平衡而言,乃是較佳。 又,爲了促進三聚氰胺系交聯劑的硬化之目的’以並用 酸觸媒爲佳。對甲磺酸、十二烷基苯磺酸、二甲基焦磷酸、 苯乙烯磺酸及此等的衍生物能夠適合使用作爲酸觸媒。相 對於三聚氰胺交聯劑,酸觸媒的添加量之固體成分比以 0· 05〜1〇重量%爲佳,以1〜5重量%爲更佳。添加三聚氰胺 交聯劑時,從提升黏著性而言,以使用至少具有一個羥基 之多官能丙烯酸酯爲特佳。 23 200821618 又,形成硬塗層時,爲了使硬塗層表面平滑化,以使用 調平劑爲佳。代表性的調平劑可舉出矽系調平劑、丙烯酸 系調平劑、及氟系調平劑等。只要求平滑性時,因爲添加 少量亦是有效的,以矽系調平劑較佳。矽系調平劑係以聚 二甲基矽氧烷爲基本骨架,並附加聚氧化烯而成之物(例 如,東麗-DOWCORNING(股)製SH190)爲佳。 另一方面,在硬塗層上更設置有積層膜時必須不會阻礙 黏著性,此時以使用丙烯酸系調平劑爲佳。此種調平劑以 _ 使用「ARUFON(註冊商標)-UP 1 000系列、UH2000系列、 UC3 000系列:東亞合成化學(股)製」等爲佳。調平劑以在 硬塗組成物中含有0 · 0 1〜5重量%爲佳。 在本發明,係以未使黏著層介於其間的方式在透明樹脂 層上直接層積硬塗層爲佳。若使黏著層介於中間時,因黏 著層與透明樹脂層或硬塗層之折射係數差,會有產生千擾 條紋、或因紫外線使黏著層劣化、或在高溫多濕狀態的黏 著耐久性變差之情形。 Φ 硬塗組成物的塗布手段能夠使用各種塗布方法,例如逆 塗布法、凹版塗布法、桿塗布法、棒塗布法、模頭塗布法 或噴霧塗布法等。 硬塗層的厚度係按照用途決定,通常以〇 · 1〜3 〇微米爲 佳’以1〜15微米爲較佳’以2〜8微米爲更佳。硬塗層的厚 度小於〇 · 1微米時即便充分硬化,因爲太薄而會有表面硬 度不充分、或容易受傷之傾向。另一方面,厚度大於30微 米時’會有硬化時產生翹曲、或因折彎等的應力而使硬化 膜有容易產生裂縫的傾向。 24 200821618 (透明樹脂層) 本發明之透明樹脂層係賦予P D P本體機械強度之物, 能夠使用無機化合物成形物、或透明的有機高分子成形物。 無機化合物成形物可舉出較佳之物有玻璃、強化或半強 化玻璃等。此時’厚度以0.1〜1〇毫米的範圍爲佳,以1〜4 毫米爲更佳。 高分子成形物在可見波長區域可以是透明,具體上,可 舉出聚對酞酸乙二酯(PET)、聚醚颯、聚苯乙烯、聚萘二甲 ® 酸乙二酯、聚烯丙酯、聚醚醚酮、聚碳酸酯、聚丙烯、聚 醯亞胺、三乙醯纖維素等。此等透明高分子成形物之主面 若平滑時,可以是板(薄片)狀亦可以是薄膜狀。使用薄膜 狀的高分子成形物作爲基材時,因爲基材之尺寸安定性、 及機械強度優良,所以能夠得到尺寸安定性、及機械強度 優良的透明積層體,特別是能夠適合使用於要求該等物性 時。 又,因爲透明高分子薄膜係具有撓性、且能夠以捲形物 # 對捲形物法連續地形成功能層,所以使用該透明高分子薄 膜時效率高,又,能夠長尺寸大面積地生產功能層的積層 體。此時,以使用薄膜的厚度爲10〜250微米之物。薄膜的 厚度小於1 0微米時,因爲做爲基材的機械強度不足,厚度 大於250微米時,因爲撓性不足,而無法適合於利用輥來 卷取薄膜。 (色修正層) 色修正層係含有具有色修正層的色料,來進行透射可見 光的色諷修正,並提高PDP的影像特性,更具體地,能夠 25 200821618 藉由色修正層來調整PDP用濾光片整體的透射率,並擔任 調整映入性能之任務。 色調修正係藉由選擇性地吸收透射PDP用濾光片的可 見光之中之特定波長的可見光來達成。色料能夠使用染料 及顏料中任一種。選擇性地吸收「特定波長的可見光」係 指特別地吸收可見光的波長區域(波長3 8 0〜7 8 0奈米)的光 線之中之特定波長區域的光線。在此,藉由色料特別地吸 收之波長區域,可以是單一的波長區域,或是複數個波長 修區域。 此種色料可舉出眾所周知的有機顏料、有機染料及無機 顏料。此等之中,因爲耐久性良好,以酞青系色料或蒽醌 系色料爲特佳。又,亦可以是含有2種類以上的色料。 只要含有具有色調修正性能的色料,色修正層能夠採用 各式各樣的狀態。色修正層能夠按照其態樣採用適當的方 法來形成。例如使黏著劑中含有具有色調修正性能的色料 之態樣時,可在黏著劑中添加具有色調修正性能的色料作 ® 爲染色或顏料,並塗布來形成具有需要厚度之色調修正 層。黏著劑能夠使用市售的黏著劑,較佳具體例可舉出丙 烯酸酯共聚物、聚氯乙烯、環氧樹脂、聚胺基甲酸酯、乙 酸乙烯共聚物、苯乙烯-丙烯酸共聚物、聚酯、聚醯胺、聚 嫌烴、苯乙烯-丁二烯共聚物系橡膠、丁基橡膠或矽樹脂等 的黏著劑。 又’色調修正層係含有具有色調修正性能的色料之透明 樹脂層時’可以將作爲透明樹脂層的原料之熱塑性樹脂熔 解在需要的溶劑中,再塗布已添加具有色調修正性能的色 26 200821618 料之溶液,並使其乾燥來形成色調修正層。 塗布含有色調修正性能的色料之溶液之方法,能夠選擇 例如浸漬塗布法、輥塗布法、噴霧塗布法、照相凹版塗布 法、逗點塗布(comma coat)法、模頭塗布法等。此等塗布法 能夠連繪加工,與分批式的蒸鍍法等比較時,生產力較爲 優良。又’亦可採用能夠形成薄且均勻塗膜之旋轉塗布法。 爲了得到充分的色調修正性能,色修正層的厚度〇 . 5微 米以上爲佳。又,因爲光透射性、更具體地係可見光透射 ^ 性優良,以4 0微米以下爲佳,以1〜2 5微米爲特佳。色修 正層的厚度爲40微米以上時,在塗布含有需要的染料、顏 料、透明樹脂之溶液,來形成色修正層時,因爲溶劑容易 殘餘,在形成色修正層時的操作性變差,乃是不佳。 色修正層係含有具有色調修正性能的色料之黏著劑層 或透明樹脂層時,相對於黏著劑或樹脂,色料以含有0 · 1 質量%以上爲佳,以1質量%以上爲特佳。爲了保持黏著劑 層或透明樹脂層的物性,具有色調修正性能的色料的量以 ® 抑制在1 〇質量%以下爲佳。 (紅外線遮斷層) 由PDP所產生近紅外線的強度,因爲會對遙控器、無 線電話等周邊電子機器產生作用而引起錯誤動作,所以必 須將近紅外線區域的光線截止至實用上沒有問題的程度。 有問題之波長區域爲80〜1000奈米,在該波長區域之透射 率爲20%以下,以10%以下爲佳。截止近紅外線通常以使 用具有吸收近紅外線(最大吸收波長爲75 0〜11 00奈米)性能 之色料、具體上,以使用金屬錯合物系、胺鑰系、酞青系、 27 200821618 萘酞青系、二亞銨系的色料爲佳。又,亦可含有2種以上 的色料。 近紅外線吸收層的結構、形成方法、及厚度等係與上述 的色修正層同樣。近紅外線吸收層可以是色修正層同一 層,亦即使色修正層含有具有色修正性能之色料、及具有 吸收近紅外線性能之色料,亦可以是設置與色修正層不同 的紅外線遮斷層。相對於黏合劑樹脂,近紅外線吸收色料 的量,以含有0.1質量%以上爲佳,以2質量%以上爲特佳, ® 爲了保持含有紅外線吸收劑之黏著劑層或透明樹脂層的物 性’具有色調修正性能之色料與近紅外線吸收劑的合計量 以抑制在1 0質童%以下爲佳。 (Ne遮斷層) 爲了選擇性地將來自被封入PDP面板內的放電氣體、 例如將氖及氙二成分氣體之多餘的發光色(主要在5 60〜6 10 奈米波長領域)吸收、使衰減,在紅外線遮斷層或色修正層 以含有1種類或複數種類之色調修正劑爲佳。藉此,能夠 ® 使發光自PDP的顯示畫面之可見光之中,起因於放電氣體 的發光之多餘的光線被吸收、衰減,結果發光自PDP的顯 示畫面之可見光的顯示色接近顯示目標的顯示色,能夠顯 示自然的色調。 (紫外線遮斷層) 紫外線遮斷層具有防止在位於比該層更面板側之色修 正層、紅外線截表面波紋結構等所含有的色料產生光劣化 之任務。紫外線遮斷層能夠使用含有紫外線吸收劑之透明 樹脂層、及黏著劑層等。相當良好的態樣以從觀察者側最 28 200821618 表面,於防止反射層/硬塗層/透明樹脂層· ••之連續構 成,使透明樹脂層中含有紫外線吸收劑爲佳。 紫外線吸收劑適合例示的有柳酸系化合物、二苯基酮系 化合物、苯并三唑系化合物、氰基丙烯酸系化合物、苯并 噚二酮系化合物、環狀亞胺基酯系化合物等。從在3 80奈 米〜3 90奈米之紫外線截止性、色調等而言,以苯并噚二酮 系化合物爲最佳。此等化合物可使用1種,亦可並用2種 以上。又,以並用HALS(受阻胺系光安定劑)或抗氧化劑等 ®安定劑爲更佳。 紫外線遮斷層係以在波長3 8 0奈米之透射率爲5 %以下 爲佳,藉此,能夠保護紫外線對基材或染料色料等影響。 在紫外線遮斷層之紫外線吸收劑的含量爲0.1〜5質量 %,因爲防止在色修正層所含有的色料產生光劣化之效果 優良,且不會阻礙透明樹脂層的強度,乃是較佳,以0.2〜3 質量%爲更佳。 紫外線遮斷層以厚度在 5〜250微米的範圍爲佳,以 ^ 5 0〜200微米的範圍爲較佳,以80〜200微米的範圍爲更佳。 紫外線吸收層的厚度爲5〜250微米範圍時,吸收從PDP用 濾光片的觀察者側入射的紫外線效果優良,且光透射性、 具體上係可見光線透射性優良。 (防止反射層) 防止反射層係取得性能與成本的平衡之構成,以從最表 面側層積低折射係數層及高折射係數層而成的構成爲佳。 該防止反射層以層積於硬塗層上爲佳。 防止反射層的形成方法沒有特別限定,考慮成本與性能 29 200821618 的平衡時,以藉由濕式塗布來塗塗料爲佳。濕式塗布以使 用微凹版塗布、旋轉塗布、浸漬塗布、簾流塗布、輥塗布、 噴霧塗布、及澆塗法等爲佳。從塗布厚度的均勻性而言, 以使用微凹版塗布爲佳。已塗布之塗料係藉由加熱、乾燥、 熱或紫外線等活化射線使其硬化來形成被膜。相互作用 防止反射層若具有防止反射性能時沒有特別限定,以下 顯示特佳之防止反射層的態樣。 低折射係數層的折射係數(nL)以1.23〜1.42爲佳,以 ® 1.34〜1.38爲更佳。高折射係數層的折射係數(nL)以 1·5 5〜1.80爲佳,以1.6 0〜1.75爲更佳。又,低折射係數層 與高折射係數層之折射係數差以〇 · 1 5以上爲佳。 又,使硬塗層的折射係數(nG)爲1.45〜1.55的範圍、且 使低折射係數層的折射係數(nL)、及高折射係數層的折射 係數(nH)滿足下述式(1)及式(2),因爲能夠更降低最低反射 率,乃是較佳。 • (nH)={(nL)x(nG)1/2±0.02 (1) • · (nL):{(nH)x(nG)1/2±0.02 (2)。 欲防止反射之可見光的波長(λ )能夠任意地在可見光 ’ 區域選擇,通常係在450〜650奈米的範圍選擇。考慮上述 之較佳高折射係數層的折射係數(nH)時,爲了得到更均勻 .的反射光譜,防止反射層之高折射係數層的厚度(dH)以在 100〜3 00奈米的範圍爲佳,以在1〇〇〜200奈米的範圍爲更 佳。同樣地,低折射係數層的厚度(dH)以在70〜160奈米的 範圍爲佳,以在8〇〜140奈米的範圍爲較佳’以在85〜105 奈米的範圍爲更佳。 30 200821618 因爲能夠提高折射係數、同時能夠賦予防止反射層表面 抗靜電性,高折射係數層的構成成分以將金屬化合物粒子 分散在樹脂組成物而成之物爲佳。 樹脂成分以使用(甲基)丙烯酸酯化合物爲佳。爲了藉由 照射活性光線來提升所形成膜的耐溶劑性或更度,以(甲基) 丙烯酸酯化合物爲佳,而且,爲了提升耐溶劑性,以在分 子內具有2個以上(甲基)丙烯醯基之多官能(甲基)丙烯酸 酯化合物爲特佳。可舉出例如新戊四醇三(甲基)丙烯酸 ® 酯、或三羥甲基丙烷三(甲基)丙烯酸酯、甘油三(甲基)丙烯 酸酯、乙烯改性三羥(甲基)丙烯酸酯、參-(2-羥基乙基)-三 聚異氰酸酯三(甲基)丙烯酸酯等的3官能(甲基)丙烯酸 酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯 酸酯、二新戊四醇六(甲基)丙烯酸酯等4官能以上的(甲基) 丙烯酸酯等。 金屬化合物粒以使用導電性之各種金屬氧化物粒子爲 佳。以含錫氧化銻粒子(ΑΤΟ)、含鋅氧化銻粒子、含錫氧化 • 銦粒子(ΙΤΟ)、氧化鋅/氧化鋁粒子、氧化銻粒子等爲特佳。 以使用含錫氧化銦粒子(I TO)爲更佳。 從低折射係數層的透明性而言,以使用金屬化合物粒 子之平均1次粒徑(藉由BET測定的球相當直徑)爲0.5微 米以下的粒子爲佳。以0.001〜0.3微米爲較佳,以0.005〜0.2 微米更佳。 高折射係數層之構成成分的調配比例係樹脂成分與金 屬化合物粒子之質量比例以 10/90〜3 0/70爲佳,以 15/8 5〜2 5/75爲更佳。金屬化合物粒子在如此較佳範圍時, 200821618 所得到的膜之透明性高、導電性較佳,且所得到的膜之各 種物性及化學性強度亦不會變差。 高折射係數層較佳是調整以溶劑分散而成的塗布液,並 將該塗布液塗布在硬塗層上後,藉由乾燥、硬化來形成。 低折射係數層係塗布在內部具有空穴之二氧化矽微粒子、 矽氧烷化合物、硬化劑及溶劑所構成的塗料組成物而得 到,因爲能夠使折射係數更高、使表面折射係數更低,乃 是較佳。 ® 爲了提高表面硬度、使耐擦傷性優良,低折射係數層以 堅固地結合基質材料之矽氧烷化合物及二氧化矽微粒子爲 佳。因此,在塗布前的塗料組成物階段,以預先使矽氧烷 化合物與二氧化矽微粒子表面反應而結合爲佳。該目的之 塗料組成物能夠藉由在二氧化矽微粒子微粒子的存在下, 使矽化合物在溶劑中,藉由酸觸媒進行加水分解來形成矽 烷醇化合物後,使該矽烷醇化合物進行縮合反應而得到。 爲了容易與矽氧烷化合物反應,二氧化矽微粒子以在表面 # 具有矽烷醇基爲佳。所得到的塗料係含有該等矽烷化合物 的縮合物之矽氧烷化合物。又,此等矽烷化合物亦可以含 有已加水分解,但未縮合之矽烷醇化合物。 相對於形成被膜時之被膜的總量,矽氧烷化合物的含量 以20質量%〜70質量%爲佳,以30質量%〜60質量%爲特佳。 因爲被膜的折射係數低、且能夠提高被膜的硬度,以在該 範圍含有矽氧烷化合物爲佳。因此,相對於除了溶劑以外 之總成分,在塗料中之矽氧烷化合物的含量以在前述範圍 爲佳。 32 200821618 此等之中,爲了低折射係數化,以使用選自三氟甲基三 甲氧基矽烷、三氟甲基三乙氧基矽烷、三氟丙基三甲氧基 矽烷、及三氟丙基三乙氧基矽烷之含氟矽烷化合物爲佳。 相對於總矽烷化合物量,前述矽烷化合物的量,以2 0質量 %〜80質量%爲佳,以30質量%〜60質量%爲特佳。使前述 矽烷化合物的量爲2 0質量%以下時,會有低折射係數化不 充分的情形。另一方面,使前述矽烷化合物的量大於8 0質 量%時,會有被膜的硬度低落之情形。 # 又,例示前述矽烷化合物以外之較佳矽烷化合物時,可 舉出乙烯基三烷氧基矽烷、3 -甲基丙烯醯氧基丙基三烷氧 基矽烷、甲基三甲氧基矽烷、甲基三乙氧基矽烷、苯基三 甲基三甲氧基矽烷、苯基三乙氧基矽烷、二甲基二烷氧基 矽烷、四甲氧基矽烷、及四乙氧基矽烷等。 在低折射係數層所使用二氧化矽微粒子之數量平均粒 徑以1奈米〜2 00奈米爲佳,數量平均粒徑以1奈米〜70奈 米爲特佳。數量平均粒徑在1奈米以下時,會有與基質材 Φ 料的結合不充分、且被膜的硬度降低之情形。另一方面, 數量平均粒徑大於200.奈米時,會有無法充分顯現低折射 係數化的效果之情形。在此,二氧化矽微粒子的數量平均 粒徑數以使用各種微粒計數器測定添加至塗料以前之二氧 化矽微粒子的粒徑爲佳。又,在被膜形成後測定時,以使 用電子掃描型顯微鏡或透射型電子顯微鏡測定被膜中的二 氧化矽微粒子的粒徑之方法爲佳。 在低折射係數層所使用之內部具有空穴之二氧化矽微 粒子,因爲其粒子自身的折射係數爲1.20〜1.40,導入之折 33 200821618 射係數下降效果大。在內部具有空穴之二氧化政微粒子可 舉出藉由外殼包圍之具有空穴部的二氧化矽微粒子、具有 多數個空穴部之多孔質的二氧化矽微粒子等。在內部具有 空穴之二氧化矽微粒子亦能夠使用通常市售之物。 相對於被膜的總量,在低折射係數層所使用之二氧化砂 微粒子的含量以3 0質量%〜8 0質量%爲佳,以4 0質量%〜7 0 質量%特佳。因此,相對於除了溶劑以外之總成分’在塗 料中之二氧化矽微粒子的含量以在前述的範圍爲佳。在被 ® ♦膜中含有該範圍的二氧化矽微粒子時,不只是能夠降低折 射係數,且能夠提高被膜的硬度。使二氧化矽微粒子的含 量低於3 0質量%時,粒子間使折射係數下降的效果變小。 而且,二氧化矽微粒子的含量大於80質量%時,因爲在硬 塗膜中產生許多海島現象、且被膜的硬度下降,又,會有 依照位置而折射係數不均勻,乃是不佳。 又,添加能夠促進塗料組成物的硬化、或是使硬化變爲 容易之各種硬化劑或三維交聯劑亦佳。硬化劑之具體例有 # 含氮有機物、矽樹脂硬化劑、各種金屬烷氧化物、各種金 屬鉗合劑化合物、異氰酸酯化合物及其聚合物、三聚氰胺 樹脂、多官能丙烯酸樹脂、脲樹脂等,此等可添加1種、 或2種以上。其中,從硬化劑的安定性、所得到被膜的加 工性等而言,以使用金屬鉗合劑化合物爲佳。此等之中, 從低折射係數化的目的而言,折射係數低的鋁鉗合劑化合 物及/或鎂鉗合劑化合物爲佳。此等金屬鉗合劑化合物能夠 藉由使烷氧化金屬與鉗合化劑反應而容易地得到。鉗合化 劑的例子能夠使用乙醯乙酸乙酯、苯甲醯基丙酮、二苯甲 34 200821618 醯基甲烷等的沒-二酮;乙醯乙酸乙酯、苯甲醯乙酸乙酯等 的/3 -酮酸酯等。考慮保存安定性及容易取得時,以參(乙 醯丙酮酸)鋁及參(乙基乙醯乙酸)鋁爲特佳。相對於塗料組 成物中之總矽烷化合物量’所添加硬化劑的量以0. 1質量 %〜10質量%爲佳,以1質量%〜6質量%特佳。在此,總矽 烷化合物量係指包含矽烷化合物、其水解物及其縮合之全 部的量。含量小於〇 · 1質量%時,所得到被膜的硬度下降。 另一方面,含量大於1 〇質量%時’雖然所得到被膜的硬度 • 提高,但折射係數亦提高,乃是不佳。 而且,塗料組成物以混合在大氣壓下沸點爲1 0 0〜1 8 0 °c 的溶劑、及在大氣壓下沸點爲小於1 〇 〇 °C的溶劑爲佳。藉 由含有在大氣壓下沸點爲100〜180°C的溶劑時,塗液的塗 布量變爲良好,能夠得到表面平坦的被膜。又,藉由含有 在大氣壓下沸點爲小於1 〇 〇 °c的溶劑,在形成被膜時,溶 劑能夠有效地揮發,能夠得到硬度高的被膜。亦即,能夠 到表面平坦且硬度高的被膜。 # 在大氣壓下沸點爲100〜180 °c的溶劑,以丙二醇一甲基 醚、丙二醇一乙基醚、丙二醇一丙基醚、及雙丙酮醇等爲 特佳。 在大氣壓下沸點爲小於1 0 0 °c的溶劑,可舉出甲醇、乙 醇、異丙醇、第三丁醇 '甲基乙基酮。此等可單獨或混合 使用。 相對於總矽烷化合物含量,在塗料組成物之總溶劑的 含量以1 3 00質量%〜9900質量%的範圍爲佳,以1 5 00質量 %〜600 0質量%的範圍爲特佳。在此,總矽烷化合物量係指 35 200821618 包含矽烷化合物、其水解物及其縮合物的全部之量。 (電磁波遮蔽層) PDP在其構造或動作原理上,會從面板產生強烈的電磁 波洩漏。近年來’來自電子機器之電磁波洩漏對人體或其 他機器的影響被議論,例如在日本係要求抑制在依據 VCCI(製程設備電子辦公室設備干擾自發控制委員會; voluntary control conuncil for interference by processing equipment e 1 e c t r ο n i c 〇 f f i c e m a c h i n e )之基準値內。具體 ^ 上,在VCCI表示業務用途的限制値之Class A係放射電場 強度小於50dB # V/m,表示民生用途的限制値爲之class B 係放射電場強度小於40dB /z V/m,但是因爲PDP的放射電 場強度係在20〜90MHz帶域內而大於50dB/zV/m(對角40 英吋型時),所以必須配置電磁波遮蔽層。爲了發揮電磁波 遮蔽層的性能,電磁波遮蔽層的導電性係表面電阻以3 Ω / □以下爲佳,以1 Ω /□以下爲較佳,以0.5 Ω /□以下爲更 佳。 • 電磁波遮蔽層可例示的有例如導電性網眼薄膜、及金屬 透明導電性薄膜。 金屬透明導電性薄膜可舉出在透明樹脂層層積透明的 金屬薄膜而成之物。具體上,藉由濺鍍法或蒸鍍法在透明 樹脂薄膜上層積ITO、AZO、AgPd等的金屬薄膜而成之物。 考慮金屬薄膜必要的導電性時,金屬薄膜的厚度以100〜500 奈米爲佳,透明樹脂層的厚度以80〜3 0 0微米爲佳。 另一方面,以下說明使用導電性網眼薄膜作爲電磁波遮 蔽層的情況。網眼形狀可以是格子狀、及蜂窩狀,沒有特 36 200821618 別限定。在透明樹脂層等上面形成導電性網眼層之方法可 使用眾所周知的方法,例如1)藉由網版印刷法、凹版塗布 法印刷法在透明樹脂層上印刷圖案之方法,2)透過黏著劑 或黏著材貼合由導電性纖維所構成的編織布之方法,3)透 過黏著劑或黏著材貼合銅、鋁、或鎳等所構成的金屬箔後 進行圖案化之方法,4)藉由蒸鍍、濺鍍、無電解鍍敷等各 種眾所周知的薄膜形成方法形成由銅、鋁、或鎳等所構成 的金屬薄膜後進行圖案化之方法。上述之3 )、4)的圖案化 方法可舉出例如光微影法。 在導電性網眼薄膜中之網眼層的厚度爲0.5〜2 0微米左 右,係取決於導電性、開口率、及導電性網眼層的形成方 法。因爲網眼層的厚度太薄時導電性不足,太厚時關聯到 成本提高,以5〜1 5微米爲佳。 網眼層的圖案係_線寬越細、間距越寬闊,開口率及透射 率變高,又,由於不容易發生因與顯示器的像素相互作用 所產生的干擾條紋,乃是較佳。但是提高開口率及透射率 ^ 時,因爲導電性不足的緣故,以採用線寬度爲5〜20微米、 間距爲150〜400微米的範圍爲佳。而且,例如網眼圖案係 格子圖案時,爲了避免與縱橫排列配置之顯示器的像素相 互作用而產生千擾條紋,以相對於像素並排而成的線,網 眼圖案具有某程度的角度(斜角)爲佳。 網眼層係由銅、鋁、鎳等金屬所構成時,在其表面及/ 或其與透明樹脂層的界面,以具有含有黑色顏料或黑色染 料的層、或由鉻等所構成的黑色層爲佳,藉此能夠防止金 屬之反射,能夠得到對比及可見性優良之PDP用濾光片。 37 200821618 電磁波遮蔽層能夠形成於靠PDP用濾光片的面板側’ 亦能夠形成於靠觀察者側,因爲電磁波遮蔽層之反射率通 常較高,以形成於靠面板側爲佳。在比電磁波遮蔽層靠觀 察者側配置色修正層或近紅外線遮斷層用以降低濾光片的 透射率,因爲能夠降低來自電磁波遮蔽層的反射光’係較 佳的態樣。 (光擴散層) 除了表面波紋結構以外,亦可更設置光擴散層(分散對 • 黏合劑成分具有折射係數差之成分而成)。光擴散層可以是 只有光擴散的功能,亦可以是使具有折射係數差之成分分 散於防止反射層、硬塗層、透明樹脂層、紫外線遮斷層、 紅外線遮斷層、電磁波遮蔽層、色修正層、透明基材層、 層間黏著層等來賦予光擴散的功能。在功能層賦予光擴散 功能時,從不會阻礙該層之本來的功能、且不會損害生產 力的觀點,以在透明樹脂層或層間絕緣層分散具有折射係 數差之成分爲佳。 • 具有折射係數差之成分在不會阻礙光學特性的範圍 內,能夠使用各種有機、無機添加成分。具體上,可舉出 二氧化矽、膠體二氧化矽、氧化鋁、氧化鋁溶膠、高嶺土、 滑石粉、雲母、碳酸鈣、硫酸鋇、碳黑、沸石、氧化鈦、 金屬微粉末等無機粒子、丙烯酸樹脂、聚酯樹脂、胺基甲 酸酯樹脂、聚烯烴樹脂、聚碳酸酯樹脂、醇酸樹脂、環氧 樹脂、脲樹脂、酚樹脂、矽樹脂、橡膠系樹脂等有機粒子。 (層間黏著層) 在本發明,亦可使用具有黏著性之層間黏著層用以貼合 38 200821618 上述各式各樣的功能層。此時所使用的黏著劑若是藉由其 黏著作用來使2個物體黏著時,沒有特別限定,可使用橡 膠系、丙烯酸系、矽系、或聚乙烯醚等所構成的黏著劑。 市售品之多官能丙烯酸系紫外線硬化塗料能夠利用日 立化成POLYMER股份公司(商品名 XY系列等)、東邦化 成工業股份公司(商品名 HIROKKU系列等)、TreeBond股 份公司(TreeBond(註冊商標)系列等)、東亞合成化學工業股 份公司(AROTAIT(註冊商標)系列等)、CEMEDINE股份公司 • (CEMEROKKU(註冊商標)SUPER SERIES等)等的製品,但 是未限定於此等。 實施例 以下敘述本發明的PDP用濾光片之評價方法。 (1)中心線平均粗糙度Ra、10點平均粗糙度Rz PDP用濾光片的表面粗糙度係使用表面粗糙度測定器 SE-3 400(小坂硏究所(股)製)來測定。將PDP用濾光片試樣 〇. 5平方公尺分成5等分,使用下述方法評價各自試樣的中 • 心部。各測定點的測定係對薄膜的長邊方向及短邊方向來 實施並求取平均値。而且,求取5試樣的平均値,作爲該 PDP用濾光片的Ra及Rz値。因爲過濾片係多層結構,會 有不容易觀察波紋結構之情形、或貼合於玻璃上而難以切 斷之情形,此時亦可以將形成波紋結構的層剝離而使用於 評價。 •測定條件:速度爲0 · 5毫米/秒,截止値爲〇 · 2 5毫米、測 定長度爲8毫米 , • Ra :係表面粗糙度測定器SE-3400(小坂硏究所(股)製)定 39 200821618 義爲Ra之參數。基於JISB 060 1 - 1 982的方法進行測定。 • R z :係表面粗縫度測定器S E - 3 4 0 0 (小坂硏究所(股)製)定 義爲RzD之參數。基於JISB060 1 - 1 982的方法進行測定。 (2) 表面波紋長度、表面波紋寬度 將PDP用濾光片試樣.0.5平方公尺分成5等分,使用 下述方法評價各自試樣的中心部。在PDP用濾光片試樣的 表面(波紋形成面)蒸鍍鋁薄膜,使用光學顯微鏡(測定機: 檢查、硏究顯微鏡 DMLB HC/LEICA MICROSYSTEMS 製、 ® 條件:.設置微分干擾濾光片,以反射模式觀察。光學倍率 50倍)觀察,使用數位相機取得1 3 00x 1 03 0像素之數位影 像。使用A4尺寸印刷所得到的照片影像,並對200微米X 2 0 0微米(波紋結構的實際尺寸)之區域內的全部波紋結 構,從影像的濃淡鑑定波紋結構的境界,並各自測定長軸 與短軸的長度。各自求取評價區域中之整個波紋結構之長 軸及短軸的平均値。而且,求取5個試樣的平均値作爲PDP 用濾光片之表面波紋長度及表面波紋寬度的値。因爲過濾 • 片係多層結構,會有不容易觀察波紋結構之情形、或貼合 於玻璃上而難以切斷之情形,此時亦可以將形成波紋結構 的層剝離而使用於評價。又,定義長軸爲波紋長度、短軸 爲波紋寬度。 (3) 表面波紋佔有率 藉由 Image-Pro Plus ver. 4.0(PLANETRON(股)製)對 2) 項所拍攝的照片進行影像處理,來求取波紋結構佔有200 微米X2 0 0微米區域內的總面積之面積比率,作爲表面波紋 佔有率。具體上係將拍攝波紋結構而成之照片對象區域中 4 0 200821618 的波紋部分’使用奇異筆塗黑,使用掃描器取得所拍攝的 照片,將波紋部分及非波紋部分2値化。接著,藉由模擬 彩色面積比率(Pseudo-Color Areas)處理來算出面積比,並 將波紋部分佔有面積比率作爲表面波紋佔有率。使用上述 方法評價5試樣的中心部,來求取評價區域中之密度的平 均値。而且,求取5試樣的平均値作爲pDp用濾光片之表 面波紋佔有率。因爲濾光片係多層結構,會有不容易觀察 波紋結構之情形、或具有波紋結構之薄膜係貼合於玻璃上 ^ 而難以切斷之情形,此時亦可以將形成波紋結構的層剝離 而使用於評價。 (4)界面波紋長度、界面波紋寬度 將PDP用灑光片試樣0·5平方公尺分成5等分,使用 下述方法評價各自試樣的中心部。使用光學顯微鏡(測定 機:檢查、硏究顯微鏡 D M L β H c / l ΕIC A ΜI C R Ο S Y S T E M S 製、條件:透射模式,光學倍率5 0倍,爲了賦予波紋結構 對比,電容器係設定在最下方位置)進行觀察,使用數位相 ® 機取得1 3 0 0 X 1 0 3 0像素之數位影像。使用Α4尺寸印刷所得 到的照片影像,並對200微米χ200微米(波紋結構的實際尺 寸)之區域內的全部波紋結構,從影像的濃淡鑑定波紋結構 的境界,並各自測定長軸與短軸的長度。各自求取評價區 域中之整個波紋結構之長軸及短軸的平均値。而且,求取 5個試樣的平均値作爲P D Ρ用濾光片之界面波紋長度及界 面波紋寬度的値。因爲過濾片係多層結構,會有不容易觀 察波紋結構之情形、或貼合於玻璃上而難以切斷之情形, 此時亦可以將形成波紋結構的層剝離而使用於評價。又, 4 1 200821618 定義長軸爲界面波紋長度、短軸爲界面波紋寬度。 (5)界面波紋佔有率 藉由 Image-Pro Plus ver· 4.0(PLANETRON (股)製)對(2) 項所拍攝的照片進行影像處理,來求取波紋結構佔有2 0 0 微米X200微米區域內的總面積之面積比率,作爲界面波紋 佔有率。具體上係將拍攝波紋結構而成之照片對象區域中 的波紋部分,使用奇異筆塗黑,使用掃描器取得所拍攝的 照片,將波紋部分及非波紋部分2値化。接著,藉由模擬 ® 彩色面積比率(Pseudo-Color Areas)處理來算出面積比,並 將波紋部分佔有面積比率作爲界面波紋佔有率。使用上述 方法評價5試樣的中心部,來求取評價區域中之密度的平 均値。而且,求取5試樣的平均値作爲PDP用濾光片之界 面波紋佔有率。因爲濾光片係多層結構,會有不容易觀察 波紋結構之情形、或具有波紋結構之薄膜係貼合於玻璃上 而難以切斷之情形,此時亦可以將形成波紋結構的層剝離 而使用於評價。 ® (6)界面波紋高度‘ 將PDP用濾光片試樣0·5平方公尺分成5等分,使用 下述方法評價各自試樣的中心部。將試樣放置在平滑的金 屬板上,使用刮鬍刀片並以刀刃前端係對進行方向傾斜3 0 度的方式而切斷。硬塗層與透明樹脂層之間有波紋結構 時,係從硬塗面上面將刀片切入。將具有波紋結構之薄膜 貼合在玻璃時,可從玻璃剝離而評價。接著,使用光學顯 微鏡(測定機:檢查、硏究顯微鏡 DMLB HC/LEICA 'MICROSYSTEMS製、條件:反射模式,設置微分干擾濾光 42 200821618 片,光學倍率1 000倍)觀察,使用數位相機取得13 00x 1 03 0 像素之數位影像。將所得到的照片影像在剖面厚度方向放 大5倍,並使用A4尺寸印刷。由在波紋結構的形狀線連結 相鄰的極小點而成的直線與極大點之最短距離(參照第2圖) 來算出波紋高度。測定域區內所觀察到的全部突起之波紋 高度,並求取其平均値,由放大倍率來算出實際的尺寸作 爲突起高度。又,界面波紋結構的形狀線係由剖面的色濃 度不同來識別。 ^ 而且,求取5個試樣的平均値作爲PDP用濾光片試樣 的界面波紋結構的値。因爲過濾片係多層結構,會有不容 易觀察波紋結構之情形、或貼合於玻璃上而難以切斷之情 形,此時亦可以將形成波紋結構的層剝離而使用於評價。 (7) 折射係數的測定 在矽晶圓上以乾燥膜厚度成爲〇 · 1微米的方式,使用旋 轉塗布器塗布測定對象之原料塗劑。接著藉由使用惰性烘 箱 INH-21CD(光洋 THERMOSYSTEMS(股)製),在 130°C 加 • 熱硬化1分鐘(低折射係數層的硬化條件)而得到被膜。對 所形成的被膜,使用相位差異測定裝置(NIKON(股)製、 NPDM- 1 00 0),測定在63 3奈米之折射係數。 (8) 積層的厚度測定 藉由透射型電子顯微鏡(日立製H-7100FA型)以加速電 壓100kV觀察PDP用濾光片試樣的剖面。使用玻璃基板之 濾光片時,係從玻璃剝離而評價。使用超薄切片法調整試 料。以1 〇蓽倍或20萬倍觀察,來測定各自層的厚度。 (9) 視感反射率、視感透射率 4 3 200821618 對PDP用濾光片試樣,使用分光光度計(島津製作所 製、UV3 15 0PC),對從觀察者側的入射光,測定在波長 3 00〜1 3 00奈米的範圍之透射率,來求得可見光波長區域 (3 8 0〜78()奈米)的視感透射率。又,如以下進行,算出從測 定面5度的入射角在波長380〜780奈米的範圍之反射率(單 面反射),來求取視感反射率(在Jis Z870 1 - 1 999所規定之 反射的刺激値Y)。 爲了消除來自PDP用濾光片試樣的非測定面的反射之 ® 影響,使用3 20〜400號碼的耐水砂紙將非測定均勻地側粗 面化至60°(:光澤度卩132 874 1 )爲10以下後,以可見光線 透射率成爲5%以下的方式,塗布黑色塗料而著色。使用分 光光度計測定分光立體角,基於JIS Z8 70 1算出可見性反 射率(單面光線反射)。算出式如下。 T = K · SS(A)*y(A).R(A).dA (其中,積分區間爲 3 8 0〜7 8 0奈米) T :單面光線反射率(%) @ S( λ ):顏色表示所使用之標準的光線分布 y( A ):在ΧΥΖ顯示系之等色函數 R( λ):分光立體角反射率。 (10)干擾條紋的評價 將爲了消除來自背面的反射之影響,與(9)項之測定視 感反射率時同樣地使用黑色塗料測定面(硬塗層面側)的背 面著色調整而成的試樣’在暗室放置 3波長螢光燈 (NATIONAL PALO ΟΚ 3 波長形日光色(F.L 15ΕΧ-Ν 15 W))的 正下方3 0公分,邊變化視點邊目視試樣,來評價是否能夠 44 200821618 目視觀察到彩虹花樣。When Ra is less than 15 nm, the outline of the image is sharpened, so that the image will be easily observed, and the transmission will be larger than 100 nm. Like the tendency to change. When Rz is less than 50 nm, the contour of the image to be reflected becomes clear, and the image is likely to be observed. When it is larger than • 1 000 nm, the transmitted image tends to be deteriorated. When the surface corrugation width is larger than 100 μm, there is a tendency to cause glare in the transmitted image, and when it is less than 1 μm, the transmitted image tends to be deteriorated. When the surface corrugation length is more than 500 μm, there is a tendency to cause glare in the transmission image, and when it is less than 1 μm, the transmission image tends to be deteriorated. The surface ripple occupancy rate is less than 60%, and the outline of the image is sharpened so that the image appears to be easily observed. Further, the reflection image is formed by reflected light from the PDP filter and reflected light from the panel. Since the reflected light from the panel is absorbed by the PDP using the 200821618 filter, it is possible to improve the reflection resilience by reducing the transmittance of the PDP filter. However, when the transmittance is excessively lowered, the image is darkened because the brightness of the transmitted image is also lowered. At this time, in order to maintain the brightness, it is necessary to make the image mapped on the P D P panel bright, and as a result, the power consumption is increased, so that it cannot be said to be a preferable aspect. The total light transmittance of the filter for PDP of the present invention is preferably from 20 to 60%, preferably from 25 to 50%, more preferably from 30 to 45%. With such a transmittance, it is possible to make the balance of reflection and the balance of transmitted image brightness better. (Structure of Filter) The filter for PDP of the present invention is preferably a laminate in which a plurality of layers are laminated. Each of these layers has a functional layer with unique functions. The functional layer may be a reflection preventing layer, a hard coat layer, a transparent resin layer, an ultraviolet shielding layer, or red. External line shielding layer, electromagnetic wave shielding layer, color correction layer, transparent substrate layer, layer, interlayer adhesion layer, etc. The order of these functional layers is not particularly limited, and it is preferable to arrange the antireflection layer on the outermost layer. In a preferred embodiment, a hard coat layer is disposed on the lower side of the antireflection layer, a colored correction layer is disposed on the lower side, and an electromagnetic wave shielding layer is disposed on the lower side. When an infrared ray absorbing agent is used for the infrared ray shielding layer, it is preferable to arrange the ultraviolet ray preventing layer on the upper side of the layer in order to prevent deterioration by ultraviolet rays. The preferred lamination sequence can be exemplified as an antireflection layer/hard coat layer: :3⁄4 Ming resin layer/UV barrier layer/color correction layer/infrared barrier layer/Carbide wave shielding layer/transparent substrate layer, antireflection layer/ Hard Coat / Transparent Resin Layer / UV Shielding Layer / Color Correction Layer / Infrared Shielding Layer / Transparent Substrate Layer / Electromagnetic Wave Shielding Layer, Antireflection Layer / Hard Coating / Transparent Resin Layer / UV Shielding Layer / Color Correcting Layer / Transparent Substrate layer/infrared ray shielding layer/electromagnetic wave shielding layer, prevention 10 200821618 Reflecting layer/hard coating layer/transparent resin layer/ultraviolet ray blocking layer/color correction layer/transparent substrate layer/electromagnetic wave shielding layer/infrared ray shielding layer and the like. The filter for PDP of the present invention can be mounted on the display surface of the Pdp area. Here, when mounted on the display surface of the PDP panel, the pd P filter can be directly attached to the display surface, or a space can be provided between the display surface and the display surface. When the distance d from the surface to the outermost surface of the filter observation side is 2 to 20 mm, the optimum transmission image sharpness can be maintained, and the reflection preventing property can be improved. (Interface corrugated structure) The structure of the filter for PDP of the present invention is a laminated body in which a plurality of layers are laminated, because the thickness, the height, and the density are formed by at least the interlaminar interface therebetween. Since the uneven structure (hereinafter referred to as the interface corrugation) is provided, it is preferable to provide a PDP filter which is excellent in reflection reflexibility and transmission image sharpness and which suppresses the performance of the interference fringe. Specifically, the interface corrugated structure is preferably a shape as described below. The interface wave # grain width is preferably 1 to 100 μm, preferably 10 to 60 μm, more preferably 10 to 30 μm. The interfacial corrugation length is preferably 1 to 5 Å, preferably 10 to 100 μm. It is preferably 1 〇 to 60 μm, and particularly preferably 10 to 30 μm. The interface corrugation height is preferably 〇 · 〇 5~3 μm 〇 〇 · 〇 5~1 · 5 microns is better, with 0. 1 to 1 μm is more preferable, and 0 to 1 to 〇·5 μm is particularly preferable. The interface wave occupancy rate is preferably 60 to 100%, preferably 70 to 90%, and more preferably 75 to 85%. The corrugated structure of such an interface may be a convex structure or a concave structure (refer to Fig. 1). The shape of the interface corrugated structure is obtained by photographing the interface junction 11: 200821618 using an optical microscope. The length of the short axis side is defined as "interface corrugation width", and the length of the long axis side is "interface corrugation length". When it is close to a circle, its diameter is close to an ellipse, and its short axis is used as the interface corrugation width. The interface ripple height is less than 〇.  When 〇 5 μm or the interface ripple occupancy is less than 60%, the effect of suppressing the reflection tends to be small. The interface ripple width is less than 0. When 0 5 μm or the interface ripple occupancy is less than 60%, the effect of suppressing the reflection tends to be small. When the interface corrugation width is greater than 100 μm, or the interface corrugation length is greater than 500 μm, there will be a tendency that the interface corrugated structure has a lens effect and the image is dazzling. Moreover, the interface corrugation width or the interface corrugation length is less than 1 When the micron or the interface corrugation height is 3 μm or more, the transmission image sharpness tends to be deteriorated. In the laminated body in which a plurality of layers are laminated, the difference in refractive index between the two layers sandwiching the surface on which the interface corrugation structure is formed is preferably 0.05 to 0.3. The refractive system difference is 0. 1~〇·2 is better. The difference in refractive index is greater than 0. 3 time light diffusivity change m. Strong, can observe the tendency of image sharpness to deteriorate. The difference in refractive index is less than 0. At 05 o'clock, the light diffusibility was weak, and it was observed that the image reflection effect φ was deteriorated. The PDP filter is preferably configured by arranging the antireflection layer/hard coat layer/transparent resin layer in order from the outermost layer. With such a configuration, the surface hardness can be improved while reducing the reflectance. With such a configuration, the reflectance can be lowered and the surface hardness can be improved. The problem with this configuration is that if the hard coat layer has uneven thickness, interference fringes (Newton's rings) are generated. By forming the interface corrugation structure at the interface between the hard coat layer and the transparent resin layer, generation of interference fringes can be suppressed. Here, when the interface corrugation height and the interface corrugation occupancy rate are high, the interference fringes can be reduced, but if the interface corrugation width, the interface wave 12 200821618 pattern height, and the interface corrugation occupancy rate are not controlled at the optimum crucible, the haze of the film becomes high. It will have an adverse effect on the image quality characteristics such as the sharpness of the transmitted image. By controlling the interface corrugation length, the interface corrugation height, and the interface corrugation occupancy in the above range, it is possible to simultaneously satisfy good anti-reflection properties, good transmission image sharpness, and suppression of interference fringes. (Method of Forming Interface Corrugated Structure) One method of controlling the shape of the interface corrugated structure is a method of transferring the surface shape of a mold such as an embossing roll having a concave-convex structure. The mold is pressed against one side of the transparent Φ resin layer to form an uneven structure on the surface, and a coating agent for forming a hard coat layer (hereinafter referred to as a hard coat composition) is applied onto the obtained uneven structure, and is 220 to 245 °. The heat treatment at a high temperature of C is effective for heat treatment of about 1 to 40 seconds. By varying the surface average roughness of the embossing roll for transferring the uneven structure, the transfer shape after pressing can be changed, and as a result, the width, height, and occupancy of the formed irregularities can be controlled. Further, it can be controlled by the pressing pressure at the time of transfer and the pressing temperature. When the uneven structure is formed between the hard coat layer and the transparent tree Φ lipid layer, the uneven layer structure is transferred onto the transparent resin layer such as a transparent plastic film, and then the hard coat layer is laminated on the surface on which the uneven structure is formed. Get the target structure. The casting rolls used to form the uneven structure can be suitably selected from those having irregularities to irregularities. Further, it is also possible to use a pattern such as a pattern, a matte roughness, a lenticular shape, or a spherical shape to be regularly or irregularly arranged. For example, the diameter of the convex portion or the concave portion is 1 to 100 μm, and the height is 〇·〇1 to 0. A convex portion or a concave portion formed of a part of a 5 micron sphere, but is not limited thereto. The transfer method using an embossing roll is one of the promising methods for forming an interface corrugated structure 13 200821618, but in order to uniformly form a relatively low-profile uneven structure, the following in line coating method is used. good. The pipe coating method is a method in which a thermoplastic resin is used as the transparent resin layer, and a coating of the hard coat composition is applied in the middle of the film formation step of the thermoplastic resin film. When a crystalline polymer is used as the thermoplastic resin, the interface corrugated structure between the controlled transparent resin layer and the hard coat layer can be formed by the production conditions and the selection of the hard coat composition. An example of a method of forming a ® interfacial corrugated structure at the interface between a hard coat layer and a transparent resin layer by a pipe coating method is a case where a polyester film is used in a transparent resin layer. Applying a hard coating composition to a polyester film which is appropriately crystallized before the completion of the crystal alignment (a polyester film having a crystallinity of 3 to 25 % as measured by a Raman method), Subsequently, a method of applying stretching and heat treatment and hardening the hard coating composition to form a hard coat layer is preferred. When the hard coating composition is hardened, ultraviolet rays may be irradiated as necessary. Equal activation rays. In order to obtain the above-mentioned suitably crystallized polyester film, it is possible to extend in the length direction Φ by heating the surface of the unstretched film which is melt-extruded. 5~3.  Get it 5 times. Further, it is also effective to add a crystallization nucleating agent to the film to promote crystallization and the like to form microcrystals. The hard coat composition partially penetrates into the polyester film by coating the polyester film with a suitably crystallization hard coating composition. Then, the polyester film in a state in which the hard coat composition in the unhardened state is laminated is stretched in the width direction, and the uneven structure can be formed due to the difference in stretchability between the permeated portion and the non-permeable portion. Adjusting the composition of the coating composition can control the uneven structure. The film stretched in the width direction is continuously introduced into the heat treatment step, and is hardened by heat treatment at about 220 ° C to 245 ° C to cure the hard coat layer 14 200821618 while improving the adhesion to the base film. The heat treatment time is preferably longer, and it is preferably carried out at a temperature of about 10 to 40 seconds. Further, when the film is formed at a high speed and the amount of heat is insufficient, it is effective to apply a method of hardening an activation ray such as an ultraviolet ray after heat treatment. In the pipe coating method, stretching must be performed after coating the composition. The method of applying a hard coat composition on a biaxially stretched polyester film and hardening it does not achieve the above-described interfacial corrugated structure. Further, even if the hard coat composition is coated on the polyester film having a degree of crystallization of more than 25 %, since the hard coat composition ® does not sufficiently penetrate into the polyester film, the above-described interfacial corrugated structure cannot be achieved. Therefore, the degree of crystallization of the polyester film before coating is also important. Next, a specific example of the method for producing the hard coat layer/transparent resin layered laminate having the interfacial corrugated structure of the present invention will be described by taking polyethylene terephthalate (hereinafter abbreviated as PET) as a transparent resin layer as an example. Will contain 0. 2% by weight average particle size is 0. PET particles of 3 micron cerium oxide particles (inherent viscosity is 0. 62 dl / g), dried at 180 ° C for about 2 hours to fully remove moisture, then supplied to the extruder, and melt extruded at a temperature of 260 ~ 300 ° C, from the T-shaped nozzle sheet-like Forming. The thus obtained sheet was cooled and solidified on a mirror-cooling drum to obtain an unstretched film. In this case, in order to improve the adhesion to the casting drum, it is preferable to use an electrostatic application method. Subsequently, the obtained unstretched sheet was subjected to a roll group heated to 70 to 120 ° C in the length direction. 5~3. 5 times stretch. Next, the surface of the film thus uniaxially stretched, and the hard coat composition was applied, and then the both ends of the film were gripped and guided to the tenter using a clip. Preheat in the tenter to 70~11 〇°c, and stretch about 2~5 times in the width direction to 15 200821618 8 0~125 °C. The laminated film which has been stretched in the width direction is further subjected to a relaxation treatment of 3 to 10% in an environment of 220 to 245 ° C, and heat treatment is performed to complete the crystal alignment and the film hardening of the PET film. (Method of Forming Surface Corrugated Structure) The method of controlling the shape of the interface corrugated structure formed on the surface of the film observation side is a method of transferring the surface shape of a mold such as an embossing roll having a concavo-convex structure similarly to the interfacial corrugated structure. However, when the antireflection layer is provided on the outermost surface, since the layer is as thin as about 1 〇 〇 nanometer, it is difficult to form the uneven structure while maintaining the stable antireflection performance. When the antireflection layer/hard coat layer/transparent resin layer is formed, the mold structure is first transferred onto the hard coat layer, and the antireflection layer is formed on the hard coat layer on which the uneven structure has been formed, in the antireflection layer. The corrugated structure forming the target is preferred. On the other hand, the above-described pipe coating method forms a corrugated structure at the interface between the hard coat layer and the transparent resin layer, and also forms a concave-convex structure on the surface of the hard coat layer. Therefore, when the reflection layer/hard coat layer/transparent resin layer is prevented from being formed, by forming the antireflection layer on such a hard coat layer, the target corrugated structure can be formed in the #antireflection layer of the outermost layer. Further, in the pipe coating method, the corrugated structure on the surface of the hard coat layer can be adjusted by controlling the leveling conditions after the application of the line, and the uneven structure having a low surface height can be uniformly formed, which is quite excellent. Here, the leveling refers to a step of smoothing the surface of the hard coat layer by applying a hard coat composition to the transparent resin layer and then heat-treating at a temperature at which the hard coat composition is not completely cured. The higher the temperature of the leveling step and the longer the time, the smoother the surface of the hard coat layer becomes. Conversely, the lower the temperature of the leveling step and the shorter the time, the surface of the hard coat layer has a steep concave-convex structure. The temperature of the leveling step is preferably in the range of 160 to 200 ° C 16 200821618, and the time of the leveling step is preferably 5 to 60 seconds. Immediately after the interface corrugated structure is formed by the pipe coating method, a large corrugated structure is formed on the surface of the hard coat layer corresponding thereto. However, the hard coating was leveled and smoothed according to the leveling conditions. Subsequently, the heat treatment is completely hardened by further heat-treating at a temperature of 220 to 245 ° C for about 1 to 4 seconds, and the structure is fixed. The hard coating film thus obtained has a controlled surface corrugation structure and an interface corrugated structure, and the corrugated structure of the surface can be controlled even if an antireflection layer having a thickness of 10 0 to 300 nm is provided thereon. . By doing so, it is possible to manufacture a film of a corrugated structure in which the corrugated structure of the antireflection layer and the interface are controlled. Next, each layer constituting the filter for P D P will be described more specifically. (Transparent Resin Layer) The transparent resin layer of the present invention is generally used as a substrate for laminating an antireflection layer, a hard coat layer, an infrared ray shielding layer, an electromagnetic wave shielding layer or the like. Further, it is also possible to act as an ultraviolet shielding layer by adding an ultraviolet absorbing component. • The transparent resin layer is preferably a film which can be melt-formed or melt-formed. Specific examples thereof include a film composed of polyester, polyolefin, polyamide, polyphenylene sulfide, cellulose ester, polycarbonate, acrylate or the like. These films can be suitably used as the substrate of each functional layer of the present invention, and the material of the transparent resin layer used for forming the surface of the corrugated structure is preferably required to have excellent transparency, mechanical strength, dimensional stability, and the like. Resin. Specifically, polyester, cellulose ester, acrylic acid (polyacrylate), etc. are mentioned. A suitable material which can be exemplified as the cellulose ester is triacetyl cellulose. A resin having a cyclic structure in a molecule of a polyacrylate, which is an optical or the like. 17 200821618 A suitable material having excellent directivity. The resin having a cyclic structure in the molecule may, for example, be an acrylic resin containing 1 〇 to 50% by weight of a glutaric anhydride unit. However, the base material for all of the functional layers of the present invention is balanced with all of the various properties, and polyester is particularly preferred. The polyester may be exemplified by polyethylene terephthalate, polyethylene-2,6-naphthalate, propylene terephthalate, butylene dibutyl phthalate and polypropylene naphthalate. Ester and the like. Among them, polyethylene terephthalate or polyethylene-2,6-naphthalene dicarboxylate is preferred, and polyethylene terephthalate is most preferred in terms of performance and cost. Further, it may be a mixture of two or more kinds of polyesters. Further, it may be a polyester obtained by copolymerizing these other dicarboxylic acid components or diol components. In this case, the crystallinity of the film which has completed the crystal alignment is preferably 25% or more, and is preferably 30. More than % is preferred, and more preferably 35% or more. When the degree of crystallization is less than 25%, dimensional stability or mechanical strength may become insufficient. The degree of crystallinity can be determined by Raman spectroscopy. When the above polyester is used, its intrinsic viscosity (measured in o-chlorophenol at 25 ° C according to JIS K73 67) is 〇·4~1. 2dl/g is better, with 0. 5~0. 8dl/g # is better. The transparent resin layer may be a composite film of a laminated structure of two or more layers. The composite film includes, for example, a composite film in which the inner layer portion does not substantially contain particles, and a layer containing particles in the surface layer portion, and a layer in which particles are contained in the inner layer portion and fine particles are contained in the surface layer portion. Body film and the like. Further, the composite film may be a polymer having a different chemical property from the inner layer portion and the surface layer portion, or may be a polymer of the same type. However, the application of particles and the like must stop at the extent that it affects transparency. When the polyester is used as the transparent resin layer, the film is prepared by biaxially stretching crystals from the viewpoint of the thermal stability of the film, and in particular, 18 200821618, which is sufficient in dimensional stability or mechanical strength and good in planarity. good. Here, the biaxially-stretched crystal orientation means that the thermoplastic resin film is stretched in the longitudinal direction and the width direction, respectively, before the unstretched, that is, the crystal alignment is not completed. It is preferably 5 to 5 times, and is preferably formed by heat treatment to complete crystal alignment, and a pattern showing biaxial alignment when diffracted by wide-angle X-rays is used. The thickness of the transparent resin layer can be appropriately selected according to the use, and is preferably from 10 to 500 μm, more preferably from 20 to 300 μm, from the viewpoint of mechanical strength or handleability. The transparent resin layer may contain various additives, a resin composition, a crosslinking agent, etc., especially in the range which does not inhibit optical characteristics. Examples thereof include an antioxidant, a heat stabilizer, an ultraviolet absorber, organic particles, and inorganic particles (for example, silica sand, colloidal silica sand, oxidized bromine, melamine, kaolin, talc, mica, calcium carbonate, barium sulfate, Carbon black, zeolite, titanium oxide, metal micropowder, etc.), pigments, dyes, antistatic agents, nucleating agents, acrylic resins, polyester resins, urethane resins, polyolefin resins, #polycarbonate resins, alcohols Acid resin, epoxy resin, urea resin, phenol resin, enamel resin, rubber resin, ruthenium composition, melamine crosslinking agent, oxazoline crosslinking agent, methylolated, alkylated urea Crosslinking agent, acrylamide, polyamine, epoxy resin, isocyanate compound, anthracycline compound, various decane coupling agents, various titanate coupling agents, and the like. The transparent light layer has a total light transmittance of 90% or more and a haze of 1. Below 5% is preferred. By using such a substance, the visibility and vividness of the image can be improved. Moreover, the transmission of the transparent resin layer b値 is 1. 5 is better. Because the transparent resin layer itself can observe a slight blemish when the b値 is greater than 1.25, it will damage the sharpness of the image. b値 is the color representation method specified by the International Commission on Illumination (CIE). b 値 indicates chroma, positive symbol poem indicates yellow hue, negative symbol indicates no: blue hue 'absolutely large indicates that the color of the color is more vivid color, absolute 値 hour is expressed The color has a smaller chroma. 〇时系 means no color. The adjustment of the color indication can be performed, for example, by using a coloring material containing a coloring material, and an inorganic pigment, an organic pigment, a dye, or the like can be used. Because • Excellent weather resistance, use cadmium red, iron oxide red, aluminum red, chrome silver, chrome oxide, Vildean pigment, titanium green, Ming green, cobalt chrome green, Victoria green, ultramarine blue, ultramarine blue, indigo Organic pigments such as Berlin Blue, Milo Blue, Cobalt Blue, Cellulan Blue, Cobalt Indigo, Cobalt Zinc Blue, Manganese Violet, Mineral Violet, Cobalt Violet, etc. are preferred. (Hard Coating Layer) The hard coat layer is preferably laminated on at least one side of the transparent resin layer. The components of the hard coat layer include a thermosetting resin such as an acrylic resin, a fluorene resin, a melamine resin, an aminocarboxylic acid resin, an alkyd resin, or a fluorine resin, and a photocurable resin. When considering the balance of performance, cost, productivity, etc., an acrylic resin is preferred. The acrylic resin is preferably a resin containing a polyfunctional acrylate as a main component. The polyfunctional acrylate is a monomer or oligomer or a prepolymer having 3 or more, preferably 4 or more, more preferably 5 or more (meth) acryloxy groups in one molecule. In the specification of the present invention, "·· · (meth)acrylic acid · · ·" means "· ·. acrylic acid. ·. Or · · · (methyl) acrylic acid. ·. Abbreviation. 20 200821618 Specific examples can use neopentyl alcohol tri (meth) acrylate, neopentyl alcohol tetra (meth) acrylate, dipentaerythritol tri (meth) acrylate, dipentaerythritol Tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, trimethylolpropane tri (meth) acrylate, trishydroxyl Propane EO modified tri(meth)acrylate, pentaerythritol triacrylic acid hexamethylene diisocyanate oligomer, pentaerythritol triacrylate toluene diisocyanate Ester oligomer, neopentyl alcohol isophorone diisocyanate oligomer, and the like. These can be used in one type or in combination of two or more types. The content of these polyfunctional acrylates is preferably from 50 to 90% by weight, more preferably from 50 to 80% by weight, based on the total amount of the hard coat constituents. In order to alleviate the rigidity of the hard coat layer or to alleviate the shrinkage during hardening, it is preferred to use a 1-2 functional acrylate other than the above compound. The monomer having 1 or 2 ethylenically unsaturated double bonds in one molecule can be used without particular limitation in the case of a monomer having a radical polymerizable property. The content of the monomer having 1 to 2 ethylenically unsaturated double bonds is preferably 10 to 40% by weight, preferably 20 to 40% by weight, based on the total amount of the hard coating constituents. For better. Further, in addition to the above components, a reactive thinner can be used as the hard coat composition. The reactive diluent functions as a solvent for the medium of the coating agent in the coating step, and is itself a group which reacts with the monofunctional or polyfunctional acrylic oligomer to become a copolymerized component of the coating film. Further, the modifier of the hard coat layer can be used in a range that does not impair the hardening reaction, and a coating improver, an antifoaming agent, a tackifier, an antistatic agent, and an inorganic system 21 200821618 particles, organic particles, and organic lubrication can be used. Agent, organic polymer compound, ultraviolet absorber, light stabilizer, dye, pigment or stabilizer. For the method of hardening the hard coat composition, for example, a method of irradiating an actinic ray or a high-temperature heating method or the like can be used. When such methods are used, it is desirable to add a photopolymerization initiator or a thermal polymerization initiator to the above-mentioned hard coat composition. Specific examples of the photopolymerization initiator include carbonyl compounds such as acetophenone, 2,2-ethoxyethyl benzene, p-dimethyl acetophenone, p-dimethylamino propyl benzene, and diphenyl ketone. Sulfur compounds such as tetramethylhybium sulphide monosulfide, tetramethyl sulphate disulfide, thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone, and the like. These photopolymerization initiators may be used alone or in combination of two or more. Further, as the thermal polymerization initiator, a peroxy compound such as benzamidine peroxide or diper(t-butyl peroxide) can be used. The photopolymerization initiator or the thermal polymerization initiator is preferably used in an amount of 〇·〇 1 to 1 〇 by weight based on 1 part by weight of the hard coating composition. When the electron beam or the r-ray is used as the hardening means, it is not necessary to add a polymerization initiator. Further, it is not necessary to add a polymerization initiator to the heat at a high temperature of 200 ° C or higher. In order to prevent thermal polymerization during production or to cause a dark reaction during storage, it is preferred to add a thermal polymerization inhibitor such as hydroquinone, hydroquinone monomethyl ether or 2,5-t-butylhydroquinone. The amount of the thermal polymerization inhibitor added is 0% with respect to the total weight of the hard coating composition. 0 0 5~0. 0 5 wt% is preferred. In the present invention, when a hard coat layer is formed on the transparent resin layer by a line coating method, it is preferred to contain a melamine-based crosslinking agent in the hard coat composition. By making the hard coat composition contain a melamine-based crosslinking agent, the adhesion of the hard coat layer to the transparent tree 22 200821618 becomes higher. Further, in the line coating method, since the melamine-based crosslinking agent penetrates the transparent resin layer when the hard coating composition is applied and has an effect of controlling the uneven structure, the effect of reducing the interference fringe becomes high. The type of the melamine-based crosslinking agent is not particularly limited, and a methylolated melamine derivative obtained by condensing melamine and formaldehyde, a compound obtained by partially or completely esterifying methylolated melamine with a lower alcohol, or It is the use of such a mixture. Further, the melamine-based crosslinking agent can be a condensate composed of a monomer or a polymer of a dimer or more, or a mixture of such a mixture. As the lower alcohol used for the etherification, methanol, ethanol, isopropanol, n-propanol, n-butanol, isobutanol or the like can be used. The functional group is preferably an imido group, a methylol group or an alkoxymethyl group having a methoxymethyl group or a butoxymethyl group in one molecule. Specifically, there are an imido type methylated melamine, a methylol type melamine, a fully alkyl type methylated melamine, and the like. Among them, from the viewpoint of adhesiveness or interference-free streaking, it is preferred to use methylolated melamine or fully alkyl-type methylated melamine. In the solid content of the hard coat composition, the amount of the melamine-based crosslinking agent is #2 to 40% by weight, preferably 5 to 35% by weight, more preferably 10 to 30% by weight, from adhesion to hardness. And the balance of interference-free stripes is preferred. Further, in order to promote the hardening of the melamine-based crosslinking agent, it is preferred to use an acid catalyst in combination. Formic acid, dodecylbenzenesulfonic acid, dimethylpyrophosphate, styrenesulfonic acid and derivatives thereof can be suitably used as an acid catalyst. The solid catalyst is preferably added in an amount of from 0.005 to 1% by weight, more preferably from 1 to 5% by weight, based on the melamine crosslinking agent. When a melamine crosslinking agent is added, it is particularly preferable to use a polyfunctional acrylate having at least one hydroxyl group in terms of improving adhesion. 23 200821618 Also, when forming a hard coat layer, it is preferable to use a leveling agent in order to smooth the surface of the hard coat layer. Typical examples of the leveling agent include a lanthanum leveling agent, an acrylic leveling agent, and a fluorine leveling agent. When smoothness is only required, since it is also effective to add a small amount, a bismuth leveling agent is preferred. The lanthanide leveling agent is preferably obtained by using polydimethyl siloxane as a basic skeleton and adding a polyoxyalkylene (for example, SH190 manufactured by Toray-DOWCORNING Co., Ltd.). On the other hand, when the laminated film is further provided on the hard coat layer, the adhesion must not be inhibited, and in this case, an acrylic leveling agent is preferably used. Such a leveling agent is preferably _ using "ARUFON (registered trademark) - UP 1 000 series, UH2000 series, UC3 000 series: East Asian synthetic chemistry (shares)". The leveling agent is preferably contained in the hard coat composition in an amount of from 0 to 0.001% by weight. In the present invention, it is preferred that the hard coat layer is directly laminated on the transparent resin layer in such a manner that the adhesive layer is not interposed therebetween. When the adhesive layer is interposed, the adhesion coefficient between the adhesive layer and the transparent resin layer or the hard coat layer may cause interference fringes, or deterioration of the adhesive layer due to ultraviolet rays, or adhesion durability in a high-temperature and high-humidity state. The situation of deterioration. The coating means of the Φ hard coat composition can be carried out by various coating methods such as a reverse coating method, a gravure coating method, a rod coating method, a bar coating method, a die coating method or a spray coating method. The thickness of the hard coat layer is determined depending on the application, and is usually preferably 〇 1 to 3 〇 μm, preferably 1 to 15 μm, and more preferably 2 to 8 μm. When the thickness of the hard coat layer is less than 〇 · 1 μm, even if it is sufficiently hardened, it is too thin, and there is a tendency that the surface hardness is insufficient or it is easily injured. On the other hand, when the thickness is more than 30 μm, warpage occurs during hardening, or stress such as bending tends to cause cracks in the cured film. 24 200821618 (Transparent Resin Layer) The transparent resin layer of the present invention imparts mechanical strength to the P D P body, and an inorganic compound molded article or a transparent organic polymer molded article can be used. The inorganic compound molded article may preferably be glass, reinforced or semi-strengthened glass. At this time, the thickness is 0. The range of 1 to 1 mm is better, preferably 1 to 4 mm. The polymer molded article may be transparent in the visible wavelength region, and specific examples thereof include polyethylene terephthalate (PET), polyether oxime, polystyrene, polyethylene naphthalate, and ethylene propylene. Ester, polyetheretherketone, polycarbonate, polypropylene, polyimide, triethylcellulose, and the like. When the main surface of the transparent polymer molded article is smooth, it may be in the form of a sheet (sheet) or a film. When a film-form polymer molded article is used as the substrate, since the substrate has excellent dimensional stability and mechanical strength, a transparent laminate having excellent dimensional stability and mechanical strength can be obtained, and in particular, it can be suitably used. When the physical properties are. Further, since the transparent polymer film is flexible and can form a functional layer continuously by the roll-shaped article to the roll method, the transparent polymer film is used with high efficiency and can be produced in a large area with a large size. The layered body of the functional layer. At this time, the thickness of the film is 10 to 250 μm. When the thickness of the film is less than 10 μm, since the mechanical strength of the substrate is insufficient, and the thickness is more than 250 μm, the film is not suitable for winding the film by the roll because of insufficient flexibility. (Color Correction Layer) The color correction layer contains a color material having a color correction layer to correct the color of the transmitted visible light, and to improve the image characteristics of the PDP. More specifically, it is possible to adjust the PDP by the color correction layer 25 200821618 The overall transmittance of the filter and the task of adjusting the performance of the filter. The tone correction is achieved by selectively absorbing visible light of a specific wavelength among the visible light transmitted through the PDP filter. The colorant can use any of a dye and a pigment. The selective absorption of "visible light of a specific wavelength" means light of a specific wavelength region among light lines of a wavelength region (wavelength of 380 to 780 nm) which specifically absorbs visible light. Here, the wavelength region specifically absorbed by the toner may be a single wavelength region or a plurality of wavelength repair regions. Such a coloring material is exemplified by well-known organic pigments, organic dyes, and inorganic pigments. Among these, because of the good durability, it is particularly preferable to use a phthalocyanine color or a enamel coloring material. Further, it may be a color material containing two or more types. As long as the coloring material having the color tone correction property is contained, the color correction layer can adopt various states. The color correction layer can be formed in an appropriate manner according to its aspect. For example, when the toner contains a toner having a color tone correction property, a coloring property having a color tone correction property can be added to the adhesive as a dye or a pigment, and applied to form a tone correction layer having a desired thickness. A commercially available adhesive can be used as the adhesive, and preferred examples thereof include an acrylate copolymer, a polyvinyl chloride, an epoxy resin, a polyurethane, a vinyl acetate copolymer, a styrene-acrylic acid copolymer, and a poly An adhesive such as an ester, a polyamine, a polyaniline, a styrene-butadiene copolymer rubber, a butyl rubber or an anthracene resin. Further, when the 'tone correction layer contains a transparent resin layer of a color material having a color correction property', a thermoplastic resin as a raw material of the transparent resin layer can be melted in a desired solvent, and a color having a color tone correction property added thereto can be applied. The solution is dried and dried to form a tone correction layer. For the method of applying a solution containing a color tone-correcting coloring material, for example, a dip coating method, a roll coating method, a spray coating method, a gravure coating method, a comma coating method, a die coating method, or the like can be selected. These coating methods can be processed continuously, and when compared with the batch type vapor deposition method, the productivity is excellent. Further, a spin coating method capable of forming a thin and uniform coating film can also be employed. In order to obtain sufficient tone correction performance, the thickness of the color correction layer is 〇.  More than 5 micrometers is preferred. Further, since the light transmittance, more specifically, the visible light transmission property is excellent, it is preferably 40 μm or less, and particularly preferably 1 to 25 μm. When the thickness of the color correction layer is 40 μm or more, when a solution containing a desired dye, a pigment, or a transparent resin is applied to form a color correction layer, the solvent tends to remain, and the workability in forming the color correction layer is deteriorated. It is not good. When the color correction layer contains an adhesive layer or a transparent resin layer of a toner having a color tone correction property, the coloring material is preferably contained in an amount of 0.1% by mass or more, and particularly preferably 1% by mass or more based on the adhesive or resin. . In order to maintain the physical properties of the adhesive layer or the transparent resin layer, the amount of the toner having the color tone correction property is preferably suppressed by 1% by mass or less. (Infrared Shielding Layer) The intensity of the near-infrared rays generated by the PDP causes an erroneous operation due to the action of peripheral electronic devices such as a remote controller or a wireless telephone. Therefore, it is necessary to cut off the light in the near-infrared region to a practical extent. The wavelength region in question is 80 to 1000 nm, and the transmittance in this wavelength region is 20% or less, preferably 10% or less. The near-infrared ray is usually a coloring material having a property of absorbing near-infrared rays (maximum absorption wavelength of 75 0 to 1100 nm), specifically, using a metal complex system, an amine key system, an indigo system, 27 200821618 naphthalene. The pigments of indigo and diammonium are preferred. Further, it may contain two or more kinds of color materials. The structure, formation method, thickness, and the like of the near infrared ray absorbing layer are the same as those of the color correction layer described above. The near-infrared ray absorbing layer may be the same layer as the color correction layer, and even if the color correction layer contains a coloring property having color correction property and a coloring material having absorption of near infrared ray, it may be an infrared ray shielding layer different from the color correction layer. The near infrared ray absorbs the amount of the toner relative to the binder resin to contain 0. 1% by mass or more is preferable, and 2% by mass or more is particularly preferable, and in order to maintain the physical properties of the adhesive layer or the transparent resin layer containing the infrared absorbing agent, the total amount of the coloring matter and the near-infrared absorbing agent having the color tone correction property is It is better to suppress below 10% of children. (Ne barrier layer) In order to selectively absorb and discharge the discharge gas from the sealed PDP panel, for example, the luminescent color of the bismuth and bismuth two-component gas (mainly in the wavelength range of 5 60 to 6 10 nm) It is preferable that the infrared ray blocking layer or the color correction layer contains one or more kinds of color tone correcting agents. Thereby, it is possible to absorb and attenuate unnecessary light rays which are caused by the emission of the discharge gas among the visible light that is emitted from the display screen of the PDP, and as a result, the display color of the visible light that is emitted from the display screen of the PDP is close to the display color of the display target. , able to display natural tones. (Ultraviolet ray blocking layer) The ultraviolet ray shielding layer has a task of preventing photodegradation of a color material contained in a color correction layer or an infrared ray surface corrugated structure located on the panel side of the layer. As the ultraviolet shielding layer, a transparent resin layer containing an ultraviolet absorber, an adhesive layer, or the like can be used. A relatively good condition is preferably formed by the continuous reflection of the antireflection layer/hard coat layer/transparent resin layer from the surface of the observer side 28 200821618, and the ultraviolet resin layer is preferably contained in the transparent resin layer. The ultraviolet absorber is preferably a sulphuric acid compound, a diphenyl ketone compound, a benzotriazole compound, a cyanoacrylic compound, a benzoquinone compound, or a cyclic imido ester compound. The benzoindoledione compound is preferred from the viewpoints of ultraviolet cutoff and color tone of from 380 nm to 3,90 nm. These compounds may be used alone or in combination of two or more. Further, it is more preferable to use a stabilizer such as HALS (hindered amine light stabilizer) or an antioxidant. The ultraviolet shielding layer preferably has a transmittance of 5% or less at a wavelength of 380 nm, thereby protecting the influence of ultraviolet rays on the substrate or the dye color. The content of the ultraviolet absorber in the ultraviolet shielding layer is 0. 1 to 5 mass%, because it is excellent in the effect of preventing photodegradation of the color material contained in the color correction layer, and does not hinder the strength of the transparent resin layer, it is preferably 0. 2 to 3 mass% is better. The ultraviolet shielding layer is preferably in the range of 5 to 250 μm in thickness, preferably in the range of 50 to 200 μm, more preferably in the range of 80 to 200 μm. When the thickness of the ultraviolet absorbing layer is in the range of 5 to 250 μm, the effect of absorbing the ultraviolet ray incident from the observer side of the PDP filter is excellent, and the light transmittance and specifically the visible light ray transmittance are excellent. (Anti-reflection layer) The anti-reflection layer is preferably a structure in which a balance between performance and cost is obtained, and a low refractive index layer and a high refractive index layer are laminated from the outermost surface side. The antireflection layer is preferably laminated on the hard coat layer. The method of forming the antireflection layer is not particularly limited, and in consideration of the balance between cost and performance 29 200821618, it is preferred to apply the coating by wet coating. The wet coating is preferably a micro gravure coating, a spin coating, a dip coating, a curtain coating, a roll coating, a spray coating, a casting method, or the like. From the viewpoint of uniformity of coating thickness, it is preferred to use microgravure coating. The applied coating is formed by curing by an activation ray such as heat, drying, heat or ultraviolet rays to form a film. Interaction The antireflection layer is not particularly limited as long as it has antireflection properties, and the following is a particularly preferred aspect of the antireflection layer. The refractive index (nL) of the low refractive index layer is 1. 23~1. 42 is better to ® 1. 34~1. 38 is better. The refractive index (nL) of the high refractive index layer is 1·5 5~1. 80 is better, to 1. 6 0~1. 75 is better. Further, the difference in refractive index between the low refractive index layer and the high refractive index layer is preferably 155 or more. Further, the refractive index (nG) of the hard coat layer is 1. 45~1. The range of 55, the refractive index (nL) of the low refractive index layer, and the refractive index (nH) of the high refractive index layer satisfy the following formulas (1) and (2) because the minimum reflectance can be further reduced. It is better. • (nH)={(nL)x(nG)1/2±0. 02 (1) • · (nL): {(nH)x(nG)1/2±0. 02 (2). The wavelength (λ) of the visible light to be reflected can be arbitrarily selected in the visible light region, and is usually selected in the range of 450 to 650 nm. Considering the refractive index (nH) of the above preferred high refractive index layer, in order to obtain more uniformity. The reflection spectrum, the thickness (dH) of the high refractive index layer of the reflection preventing layer is preferably in the range of 100 to 300 nm, preferably in the range of 1 〇〇 to 200 nm. Similarly, the thickness (dH) of the low refractive index layer is preferably in the range of 70 to 160 nm, preferably in the range of 8 to 140 nm, preferably in the range of 85 to 105 nm. . 30 200821618 Since it is possible to increase the refractive index and impart antistatic property to the surface of the antireflection layer, it is preferable that the constituent component of the high refractive index layer is obtained by dispersing the metal compound particles in the resin composition. The resin component is preferably a (meth) acrylate compound. In order to enhance the solvent resistance or the degree of the film formed by irradiation with active light, a (meth) acrylate compound is preferred, and in order to improve solvent resistance, two or more (meth) groups are contained in the molecule. A polyfunctional (meth) acrylate compound of an acrylonitrile group is particularly preferred. For example, pentaerythritol tri(meth)acrylic acid ester, or trimethylolpropane tri(meth)acrylate, glycerol tri(meth)acrylate, ethylene modified tris(meth)acrylic acid Trifunctional (meth) acrylate such as ester, gin-(2-hydroxyethyl)-trimeric isocyanate tri(meth) acrylate, neopentyltetrakis (meth) acrylate, dipentaerythritol A tetrafunctional or higher (meth) acrylate such as penta(meth)acrylate or dipentaerythritol hexa(meth)acrylate. The metal compound particles are preferably various metal oxide particles using conductivity. It is particularly preferable as tin-containing cerium oxide particles (cerium), zinc-containing cerium oxide particles, tin-containing oxidation-indium particles (cerium), zinc oxide/alumina particles, and cerium oxide particles. It is more preferable to use tin-containing indium oxide particles (I TO). From the viewpoint of the transparency of the low refractive index layer, the average primary particle diameter (the ball equivalent diameter measured by BET) of the metal compound particles is 0. Particles below 5 microns are preferred. With 0. 001~0. 3 microns is preferred, with 0. 005~0. 2 microns is better. The blending ratio of the constituent components of the high refractive index layer is preferably 10/90 to 3 0/70 in terms of the mass ratio of the resin component to the metal compound particles, and more preferably 15/8 5 to 2 5/75. When the metal compound particles are in such a preferable range, the film obtained in 200821618 has high transparency and conductivity, and the physical properties and chemical strength of the obtained film are not deteriorated. The high refractive index layer is preferably formed by adjusting a coating liquid dispersed in a solvent, and applying the coating liquid onto a hard coat layer, followed by drying and hardening. The low refractive index layer is obtained by coating a coating composition composed of ceria arsenic microparticles having a cavity, a siloxane compound, a curing agent, and a solvent, because the refractive index can be made higher and the surface refractive index can be made lower. It is better. ® In order to improve surface hardness and excellent scratch resistance, the low refractive index layer is preferably a solid combination of a matrix material of a siloxane compound and cerium oxide microparticles. Therefore, it is preferred to combine the naphthenic compound with the surface of the cerium oxide microparticles in advance at the stage of the coating composition before coating. The coating composition of the object can form a stanol compound by hydrolyzing a ruthenium compound in a solvent by a acid catalyst in the presence of cerium oxide microparticles, and then subjecting the stanol compound to a condensation reaction. get. In order to easily react with the oxoxane compound, the cerium oxide microparticles preferably have a stanol group at the surface #. The obtained coating material is a siloxane compound containing a condensate of the decane compound. Further, these decane compounds may also contain a decyl alcohol compound which has been hydrolyzed but not condensed. The content of the siloxane compound is preferably 20% by mass to 70% by mass, particularly preferably 30% by mass to 60% by mass based on the total amount of the film formed when the film is formed. Since the refractive index of the film is low and the hardness of the film can be increased, it is preferred to contain a siloxane compound in this range. Therefore, the content of the siloxane compound in the coating is preferably in the above range with respect to the total components other than the solvent. 32 200821618 Among these, for low refractive index, use is selected from the group consisting of trifluoromethyltrimethoxydecane, trifluoromethyltriethoxydecane, trifluoropropyltrimethoxydecane, and trifluoropropyl A fluorine-containing decane compound of triethoxydecane is preferred. The amount of the decane compound is preferably from 20% by mass to 80% by mass, particularly preferably from 30% by mass to 60% by mass based on the total amount of the decane compound. When the amount of the decane compound is 20% by mass or less, the low refractive index may be insufficient. On the other hand, when the amount of the decane compound is more than 80% by mass, the hardness of the film may be lowered. Further, when a preferred decane compound other than the above decane compound is exemplified, a vinyl trialkoxy decane, a 3-methacryloxypropyl trialkoxy decane, a methyltrimethoxy decane, and a Triethoxy decane, phenyl trimethyltrimethoxy decane, phenyl triethoxy decane, dimethyl dialkoxy decane, tetramethoxy decane, and tetraethoxy decane. The number average particle diameter of the cerium oxide microparticles used in the low refractive index layer is preferably from 1 nm to 200 nm, and the number average particle diameter is particularly preferably from 1 nm to 70 nm. When the number average particle diameter is 1 nm or less, the bonding with the matrix material Φ material may be insufficient, and the hardness of the film may be lowered. On the other hand, the number average particle size is greater than 200. In the case of nanometers, there is a case where the effect of low refractive index cannot be sufficiently exhibited. Here, the number average particle diameter of the cerium oxide microparticles is preferably measured by using various particle counters to measure the particle diameter of the cerium oxide microparticles added to the coating. Further, in the measurement after the formation of the film, it is preferred to measure the particle size of the cerium oxide microparticles in the film by using an electron scanning microscope or a transmission electron microscope. The cerium oxide microparticle having a hole inside the low refractive index layer because the particle itself has a refractive index of 1. 20~1. 40, the introduction of the fold 33 200821618 The coefficient of incidence has a large effect. The oxidized fine particles having voids therein may be cerium oxide microparticles having a cavity portion surrounded by a casing, porous cerium oxide microparticles having a plurality of cavity portions, and the like. A commercially available product can also be used as the ceria particles having a void inside. The content of the silica sand fine particles used in the low refractive index layer is preferably from 30% by mass to 80% by mass, particularly preferably from 40% by mass to 70% by mass, based on the total amount of the film. Therefore, the content of the cerium oxide microparticles in the coating with respect to the total component other than the solvent is preferably in the above range. When the cerium oxide fine particles in this range are contained in the ? ♦ film, not only the refractive index but also the hardness of the film can be improved. When the content of the cerium oxide microparticles is less than 30% by mass, the effect of lowering the refractive index between the particles becomes small. Further, when the content of the cerium oxide fine particles is more than 80% by mass, since many island phenomena occur in the hard coat film and the hardness of the film is lowered, the refractive index is uneven depending on the position, which is not preferable. Further, it is also preferable to add various curing agents or three-dimensional crosslinking agents which can promote the curing of the coating composition or make the curing difficult. Specific examples of the curing agent include a nitrogen-containing organic substance, an oxime resin curing agent, various metal alkoxides, various metal chelating agent compounds, an isocyanate compound and a polymer thereof, a melamine resin, a polyfunctional acrylic resin, a urea resin, and the like. One type or two or more types are added. Among them, a metal chelating agent compound is preferably used from the viewpoint of the stability of the curing agent, the workability of the obtained film, and the like. Among these, an aluminum tongs compound and/or a magnesium tongs compound having a low refractive index are preferred for the purpose of low refractive index. These metal chelating compounds can be easily obtained by reacting an alkoxide metal with a chelating agent. Examples of the chelating agent can be acetoacetate, benzylidene acetonide, diphenylmethyl 34 200821618 decyl methane, etc.; acetonitrile ethyl acetate, benzamidine ethyl acetate, etc. 3-ketoester and the like. When considering the preservation stability and easy availability, it is particularly preferable to use aluminum as an example of acetylacetate and aluminum. The amount of hardener added is 0 with respect to the amount of total decane compound in the coating composition.  1% by mass% to 10% by mass, preferably 1% by mass to 6% by mass. Here, the total amount of the decane compound means an amount including the decane compound, the hydrolyzate thereof, and the condensation thereof. When the content is less than 〇 · 1% by mass, the hardness of the obtained film is lowered. On the other hand, when the content is more than 1% by mass, the hardness of the obtained film is increased, but the refractive index is also improved, which is not preferable. Further, the coating composition is preferably a solvent which has a boiling point of from 1 to 10 ° C ° C at atmospheric pressure and a solvent having a boiling point of less than 1 〇 〇 ° C at atmospheric pressure. When a solvent having a boiling point of 100 to 180 ° C at atmospheric pressure is contained, the coating amount of the coating liquid becomes good, and a film having a flat surface can be obtained. Further, by containing a solvent having a boiling point of less than 1 〇 〇 °C at atmospheric pressure, the solvent can be volatilized efficiently when a film is formed, and a film having a high hardness can be obtained. That is, it is possible to obtain a film having a flat surface and a high hardness. # A solvent having a boiling point of 100 to 180 ° C at atmospheric pressure is particularly preferred as propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, and diacetone alcohol. The solvent having a boiling point of less than 100 ° C at atmospheric pressure may, for example, be methanol, ethanol, isopropanol or tert-butanol 'methyl ethyl ketone. These can be used singly or in combination. The content of the total solvent of the coating composition is preferably in the range of from 130,000 to 99,000% by mass, and particularly preferably in the range of from 150,000 to 600% by mass, based on the total decane compound content. Here, the total amount of the decane compound means 35 200821618, which includes the entire amount of the decane compound, the hydrolyzate thereof, and the condensate thereof. (Electromagnetic wave shielding layer) The PDP generates a strong electromagnetic wave leakage from the panel in terms of its structure or operation principle. In recent years, the impact of electromagnetic wave leakage from electronic machines on the human body or other machines has been discussed. For example, in Japan, the suppression is based on VCCI (Process Control Equipment Electronic Office Equipment Interference Spontaneous Control Committee; voluntary control conuncil for interference by processing equipment e 1 ectr ο nic 〇fficemachine ) benchmark. Specifically, the VCA indicates the limitation of the business use, and the Class A radiation field strength is less than 50 dB # V/m, which means that the limit of the live use is less than 40 dB / z V / m, but because The radiated electric field intensity of the PDP is in the range of 20 to 90 MHz and is larger than 50 dB/zV/m (when the diagonal is 40 inches), so the electromagnetic wave shielding layer must be disposed. In order to exhibit the performance of the electromagnetic shielding layer, the surface resistance of the electromagnetic shielding layer is preferably 3 Ω / □ or less, preferably 1 Ω / □ or less, and 0. 5 Ω / □ or less is more preferable. • The electromagnetic wave shielding layer can be exemplified by, for example, a conductive mesh film and a metal transparent conductive film. The metal transparent conductive film is a product obtained by laminating a transparent metal thin film on a transparent resin layer. Specifically, a metal thin film of ITO, AZO, AgPd or the like is laminated on a transparent resin film by a sputtering method or a vapor deposition method. When the necessary conductivity of the metal thin film is considered, the thickness of the metal thin film is preferably 100 to 500 nm, and the thickness of the transparent resin layer is preferably 80 to 300 μm. On the other hand, a case where a conductive mesh film is used as the electromagnetic wave shielding layer will be described below. The mesh shape may be a lattice shape or a honeycomb shape, and is not limited to the specific one. A method of forming a conductive mesh layer on a transparent resin layer or the like can be carried out by a known method, for example, 1) a method of printing a pattern on a transparent resin layer by a screen printing method or a gravure coating method, and 2) an adhesive is applied. Or a method of bonding a woven fabric made of a conductive fiber to a bonding material, 3) a method of patterning a metal foil made of copper, aluminum, or nickel through an adhesive or an adhesive, and 4) Various known thin film forming methods such as vapor deposition, sputtering, electroless plating, and the like are formed by forming a metal thin film made of copper, aluminum, or nickel. The patterning method of the above 3) and 4) may, for example, be a photolithography method. The thickness of the mesh layer in the conductive mesh film is 0. 5 to 2 μm is determined by the conductivity, aperture ratio, and formation method of the conductive mesh layer. Since the thickness of the mesh layer is too thin, the conductivity is insufficient, and when it is too thick, the cost is increased, preferably 5 to 15 μm. The pattern of the mesh layer is such that the thinner the line width and the wider the pitch, the higher the aperture ratio and the transmittance, and the better, because the interference fringes due to interaction with the pixels of the display are less likely to occur. However, when the aperture ratio and the transmittance ^ are increased, it is preferable to use a line width of 5 to 20 μm and a pitch of 150 to 400 μm because of insufficient conductivity. Further, for example, when the mesh pattern is a lattice pattern, the mesh pattern has a certain degree of angle (bevel angle) in order to avoid interference with the pixels of the display arranged in the vertical and horizontal directions, and the lines are arranged side by side with respect to the pixels. ) is better. When the mesh layer is composed of a metal such as copper, aluminum or nickel, a layer having a black pigment or a black dye or a black layer composed of chromium or the like is provided on the surface thereof and/or the interface with the transparent resin layer. Preferably, the reflection of the metal can be prevented, and the PDP filter having excellent contrast and visibility can be obtained. 37 200821618 The electromagnetic wave shielding layer can be formed on the panel side of the PDP filter, and can also be formed on the observer side. Since the electromagnetic wave shielding layer has a high reflectance, it is preferably formed on the panel side. The color correction layer or the near-infrared ray shielding layer is disposed on the observer side of the electromagnetic wave shielding layer to reduce the transmittance of the filter because the reflected light from the electromagnetic wave shielding layer can be reduced. (Light-diffusing layer) In addition to the surface corrugation structure, a light-diffusing layer (a component having a refractive index difference of the binder component) may be further provided. The light diffusion layer may have a function of only diffusing light, or may disperse a component having a difference in refractive index in an antireflection layer, a hard coat layer, a transparent resin layer, an ultraviolet shielding layer, an infrared shielding layer, an electromagnetic wave shielding layer, and a color correction layer. A transparent substrate layer, an interlayer adhesion layer, or the like imparts a function of diffusing light. When the functional layer imparts a light diffusing function, it is preferable to disperse a component having a refractive index difference in the transparent resin layer or the interlayer insulating layer from the viewpoint of not impeding the original function of the layer and impairing the productivity. • A component having a refractive index difference can be used in various organic or inorganic additives without affecting optical characteristics. Specific examples thereof include inorganic particles such as cerium oxide, colloidal cerium oxide, aluminum oxide, alumina sol, kaolin, talc, mica, calcium carbonate, barium sulfate, carbon black, zeolite, titanium oxide, and metal fine powder. Organic particles such as an acrylic resin, a polyester resin, a urethane resin, a polyolefin resin, a polycarbonate resin, an alkyd resin, an epoxy resin, a urea resin, a phenol resin, an anthracene resin, and a rubber-based resin. (Interlayer Adhesive Layer) In the present invention, an adhesive interlayer adhesive layer can also be used for laminating 38 200821618 various functional layers as described above. The adhesive to be used in this case is not particularly limited as long as it is used to adhere two objects by the adhesive work, and an adhesive composed of a rubber type, an acrylic type, an anthraquinone type, or a polyvinyl ether can be used. Commercially available multi-functional acrylic UV-curable coatings can be used by Hitachi Chemicals POLYMER Co., Ltd. (product name XY series, etc.), Toho Chemicals Co., Ltd. (product name HIROKKU series, etc.), TreeBond Co., Ltd. (TreeBond (registered trademark) series, etc. Products such as the East Asia Synthetic Chemical Industry Co., Ltd. (AROTAIT (registered trademark) series), CEMEDINE Co., Ltd. (CEMEROKKU (registered trademark) SUPER SERIES, etc.) are not limited thereto. EXAMPLES Hereinafter, a method for evaluating a filter for a PDP of the present invention will be described. (1) Center line average roughness Ra, 10-point average roughness Rz The surface roughness of the filter for PDP was measured using a surface roughness measuring device SE-3 400 (manufactured by Kosuke Research Laboratory Co., Ltd.). Use a filter sample for PDP.  5 square meters were divided into 5 equal parts, and the center portion of each sample was evaluated by the following method. The measurement of each measurement point was carried out in the longitudinal direction and the short-side direction of the film to obtain an average enthalpy. Further, the average enthalpy of the five samples was determined as Ra and Rz 滤 of the PDP filter. Since the filter sheet has a multilayer structure, it is difficult to observe the corrugated structure or adhere to the glass, and it is difficult to cut it. In this case, the layer forming the corrugated structure can be peeled off and used for evaluation. • Measurement conditions: speed is 0 · 5 mm / sec, cutoff 値 is 〇 · 25 mm, measurement length is 8 mm, • Ra : Surface roughness tester SE-3400 (small research institute (stock))定39 200821618 义为Ra's parameters. The measurement was carried out based on the method of JIS B 060 1 - 1 982. • R z : The surface roughness tester S E - 3 4 0 0 (small research institute (stock) system) is defined as the parameter of RzD. The measurement was carried out based on the method of JIS B060 1 - 1 982. (2) Surface corrugation length, surface corrugation width. PDP filter sample. 0. 5 square meters were divided into 5 equal parts, and the center portions of the respective samples were evaluated by the following methods. An aluminum film is vapor-deposited on the surface (corrugated surface) of the PDP filter sample, and an optical microscope is used (measurement machine: inspection, research microscope DMLB HC/LEICA MICROSYSTEMS, ® conditions:. Set the differential interference filter to observe in reflection mode. Optical magnification 50 times) Observe, use a digital camera to obtain a digital image of 1 3 00 x 1 03 0 pixels. The photo image obtained by A4 size printing is used, and the entire corrugated structure in the region of 200 μm X 2 0 μm (the actual size of the corrugated structure) is used to identify the boundary of the corrugated structure from the shading of the image, and the long axis and the short axis are respectively determined. The length of the shaft. The average 値 of the long axis and the short axis of the entire corrugated structure in the evaluation area is obtained. Further, the average enthalpy of the five samples was determined as the 波纹 of the surface corrugation length and the surface corrugation width of the PDP filter. Because of the filtration of the multilayer structure, it is not easy to observe the corrugated structure or it is difficult to cut by bonding to the glass. In this case, the layer forming the corrugated structure can be peeled off and used for evaluation. Further, the long axis is defined as the length of the corrugation and the short axis is the width of the corrugation. (3) Surface ripple occupancy rate by Image-Pro Plus ver.  4. 0 (PLANETRON system) Image processing of the photograph taken in item 2) is performed to obtain the area ratio of the total area of the corrugated structure occupying the area of 200 μm X 2 0 0 micrometer as the surface corrugation occupation ratio. Specifically, the corrugated portion of the photo object area in which the corrugated structure is photographed is blackened with a singular pen, and the photograph taken is taken using a scanner to degenerate the corrugated portion and the non-corrugated portion 2. Next, the area ratio was calculated by the pseudo-color area ratio (Pseudo-Color Areas) processing, and the ratio of the area occupied by the corrugated portion was taken as the surface corrugation occupation ratio. The center portion of the sample 5 was evaluated by the above method to obtain the average enthalpy of the density in the evaluation region. Further, the average enthalpy of the five samples was determined as the surface waviness occupancy of the pDp filter. Since the filter is a multi-layered structure, it is not easy to observe the corrugated structure, or the film having the corrugated structure is attached to the glass and is difficult to be cut. In this case, the layer forming the corrugated structure can also be peeled off. Used for evaluation. (4) Interfacial corrugation length and interface corrugation width The PDP was divided into 5 equal parts by using a spun film sample of 0.5 square meter, and the center portion of each sample was evaluated by the following method. Using an optical microscope (measuring machine: inspection, research microscope DML β H c / l Ε IC A ΜI CR Ο SYSTEMS, condition: transmission mode, optical magnification 50 times, in order to give the corrugated structure contrast, the capacitor system is set at the lowest position ) Observe and use the digital phase machine to obtain a digital image of 1 3 0 0 X 1 0 3 0 pixels. The photographic image obtained by printing in Α4 size and the entire corrugated structure in the region of 200 μm χ200 μm (the actual size of the corrugated structure), the boundary of the corrugated structure is identified from the shading of the image, and the lengths of the long axis and the short axis are respectively determined. . The average 値 of the major axis and the minor axis of the entire corrugated structure in the evaluation region is obtained. Further, the average enthalpy of the five samples was determined as the 波纹 of the interface undulation length and the interface undulation width of the P Ρ filter. Since the filter sheet has a multilayer structure, it may be difficult to observe the corrugated structure or adhere to the glass, and it is difficult to cut it. In this case, the layer forming the corrugated structure may be peeled off and used for evaluation. Also, 4 1 200821618 defines that the long axis is the interface ripple length and the short axis is the interface ripple width. (5) Interface ripple occupancy rate by Image-Pro Plus ver· 4. 0 (PLANETRON system) The image taken in (2) is image-processed to obtain the area ratio of the total area of the corrugated structure occupying 200 μm to 200 μm, as the interface ripple occupancy. Specifically, the corrugated portion in the photo object region formed by the corrugated structure is photographed, blackened with a singular pen, and the photograph taken is taken using a scanner to degenerate the corrugated portion and the non-corrugated portion 2. Next, the area ratio was calculated by the simulation ® Pseudo-Color Areas processing, and the ratio of the area occupied by the corrugations was taken as the interface ripple occupation ratio. The center portion of the sample 5 was evaluated by the above method to obtain the average enthalpy of the density in the evaluation region. Further, the average enthalpy of the five samples was determined as the interface raffinate occupation ratio of the PDP filter. Since the filter has a multilayer structure, there is a case where the corrugated structure is not easily observed, or a film having a corrugated structure is attached to the glass and is difficult to be cut. In this case, the layer forming the corrugated structure can be peeled off and used. For evaluation. ® (6) Interface corrugation height ○ The PDP filter sample was divided into 5 equal parts by 0.5 square meters, and the center of each sample was evaluated by the following method. The sample was placed on a smooth metal plate, and the razor blade was used and cut so that the front end of the blade was tilted by 30 degrees. When there is a corrugated structure between the hard coat layer and the transparent resin layer, the blade is cut from the hard coat surface. When a film having a corrugated structure is bonded to glass, it can be evaluated by peeling off from the glass. Next, using an optical microscope (measurement machine: inspection, research microscope DMLB HC/LEICA 'MICROSYSTEMS system, condition: reflection mode, setting differential interference filter 42 200821618 piece, optical magnification 1 000 times) observation, using digital camera to obtain 13 00x 1 03 0 pixel digital image. The obtained photographic image was magnified 5 times in the thickness direction of the section and printed using the A4 size. The corrugation height is calculated from the shortest distance between the straight line connecting the adjacent small points of the shape line of the corrugated structure and the maximum point (see Fig. 2). The height of the corrugations of all the protrusions observed in the domain region was measured, and the average enthalpy was determined, and the actual size was calculated from the magnification as the protrusion height. Further, the shape line of the interface corrugated structure is identified by the difference in color density of the cross section. ^ Further, the average enthalpy of the five samples was determined as the enthalpy of the interface corrugated structure of the filter sample for PDP. Since the filter sheet has a multilayer structure, there is a case where it is not easy to observe the corrugated structure or it is attached to the glass and it is difficult to cut. In this case, the layer forming the corrugated structure can be peeled off and used for evaluation. (7) Measurement of refractive index The raw material coating agent to be measured was applied to a silicon wafer by using a spin coater so that the dry film thickness became 〇 1 μm. Then, by using an inert oven INH-21CD (manufactured by Koyo Thermo Scientific Co., Ltd.), the film was obtained by heat-hardening at 130 ° C for 1 minute (hardening condition of the low refractive index layer). A refractive index coefficient of 63 3 nm was measured using a phase difference measuring device (manufactured by NIKON Co., Ltd., NPDM-00 0) for the formed film. (8) Measurement of the thickness of the laminate The cross section of the filter sample for PDP was observed by a transmission electron microscope (H-7100FA type manufactured by Hitachi Ltd.) at an acceleration voltage of 100 kV. When a filter of a glass substrate was used, it was evaluated by peeling off from the glass. The sample was adjusted using ultra-thin sectioning. The thickness of each layer was measured by observation at 1 〇荜 or 200,000 times. (9) Optical reflectance and visual transmittance 4 3 200821618 For the filter sample for PDP, the incident light from the observer side is measured at the wavelength using a spectrophotometer (UV3 15 0PC, manufactured by Shimadzu Corporation) The transmittance of the visible light wavelength region (3 800 to 78 () nm) is obtained by the transmittance of the range of 3 00 to 1 300 nm. Further, as described below, the reflectance (single-sided reflection) in the range of the wavelength of 380 to 780 nm from the incident angle of 5 degrees from the measurement surface was calculated to obtain the visual reflectance (as defined in Jis Z870 1 - 1 999). The stimulus of reflection 値Y). In order to eliminate the influence of the reflection from the non-measurement surface of the PDP filter sample, use a water-resistant sandpaper of 3 20 to 400 number to uniformly roughen the non-measurement side to 60° (: gloss 卩132 874 1 ) After 10 or less, the black paint is applied and colored so that the visible light transmittance is 5% or less. The spectroscopic solid angle was measured using a spectrophotometer, and the visibility reflectance (single-sided light reflection) was calculated based on JIS Z8 70 1. The calculation formula is as follows. T = K · SS(A)*y(A). R(A). dA (wherein the integration interval is 380 to 780 nm) T: single-sided light reflectance (%) @ S( λ ): the color indicates the standard light distribution y( A ) used: The isochromatic function R(λ): the spectral solid angle reflectivity. (10) Evaluation of the interference fringe In order to eliminate the influence of the reflection from the back surface, the back surface coloring of the black paint measurement surface (hard coat surface side) was adjusted in the same manner as in the measurement of the visual reflectance of the item (9). Sample 'Place a 3-wavelength fluorescent lamp in the darkroom (NATIONAL PALO ΟΚ 3 wavelength-shaped daylight color (F. L 15ΕΧ-Ν 15 W)) Immediately below the 30 cm, visually inspect the sample while changing the viewpoint to evaluate whether it is possible to visually observe the rainbow pattern at 44 200821618.

•無法觀察到彩虹花樣 :A• Unable to observe rainbow patterns :A

•能夠觀察到非常弱的彩虹花樣 :B• Ability to observe very weak rainbow patterns :B

•能夠觀察到彩虹花樣 :C 評價係由5名對各水準的1片試樣進行評價,採用最高 頻率的判定結果。最高頻率的判定結果若有2個時,採用 較差一方的評價結果(最高頻率的判定結果爲「A」及「B」 二種時判定爲「B」、爲「B」及「C」二種時判定爲「C」、 β爲「A」及「C·」二種時判定爲「C」)。 (Π)映入的評價 將PDP用濾光片試樣以觀察面爲表面的方式放置在黑 紙(王子特殊紙(股)製、AC CARD #3 00)的上面,並使用透 明膠帶固定4個角隅。在暗室中將所得到的試樣以觀察側 面爲垂直方向的方式設置,並在濾光片正上方50公分處設 置3波長螢光燈(NATIONAL PALO OK 3波長形日光色(F.L 1 5 EX-N 15 W)),從正面30公分的距離肉眼觀察濾光片的觀 • 察面,評價在濾光片觀察面映入觀察者影像的鮮明性。• A rainbow pattern can be observed: The C evaluation is evaluated by five samples of each level, and the highest frequency is used. If there are two judgment results of the highest frequency, the evaluation result of the worse one is used. (The highest frequency is judged as "B" and "B" and "C" when the judgment results are "A" and "B". When it is judged as "C" and β is "A" and "C·", it is judged as "C"). (Π) Evaluation of the reflection The PDP filter sample was placed on the black paper (manufactured by Oji Paper Co., Ltd., AC CARD #3 00) with the observation surface as the surface, and fixed with a transparent tape. A corner. The obtained sample was placed in a dark room in such a manner that the viewing side was perpendicular, and a 3-wavelength fluorescent lamp (NATIONAL PALO OK 3 wavelength-shaped daylight color (FL 1 5 EX-) was placed 50 cm directly above the filter. N 15 W)), visually observing the observation surface of the filter from a distance of 30 cm from the front side, and evaluating the sharpness of the observer's image on the observation surface of the filter.

•映入影像的輪廓不鮮明 :A• The outline of the image is not clear: A

•映入影像的輪廓稍不鮮明 :B• The outline of the image is slightly unclear: B

•映入影像的輪廓鮮明 :C 評價係由5名對各水準的1片試樣進行評價,採用最高 頻率的判定結果。最高頻率的判定結果若有2個時,採用 較差一方的評價結果(最高頻率的判定結果爲「A」及「B」 二種時判定爲「B」、爲「B」及「C」二種時判定爲「C」、 爲「A」及「C」二種時判定爲「C」)。 200821618 (12)透射像的評價 在PDP電視(TH-42PX500、松下電器產業(股)製,其中 使用將純正的濾光片拆下後之物),以背面(與觀察側相反 側的表面)係面對PDP面板的方式,且在從PDP面板表面 至濾光片的觀察側最表面爲止的距離爲2 0毫米的位置、面 板表面與濾光片觀察面係平行的方式設置安裝PDP用濾光 片試樣。在PDP電視的PDP面板顯示第4圖所示圖案影像 (在白底配置黑色圖案:大小爲5xl〇〇毫米)。 ® 越過濾光片(在設置有濾光片而成的位置顯示圖案影 像),目視評圖案影像來判定透射影像的鮮明度。觀察係從 濾光片的觀察面之正面3 0公分的距離進行。• The outline of the image is vivid: The C evaluation is evaluated by five samples of each level, and the highest frequency is used. If there are two judgment results of the highest frequency, the evaluation result of the worse one is used. (The highest frequency is judged as "B" and "B" and "C" when the judgment results are "A" and "B". When it is judged as "C" and "A" and "C", it is judged as "C"). 200821618 (12) Evaluation of the transmission image in the PDP TV (TH-42PX500, Matsushita Electric Industrial Co., Ltd., in which the pure filter is removed), and the back surface (the surface opposite to the observation side) In the manner of facing the PDP panel, the PDP filter is installed in such a manner that the distance from the surface of the PDP panel to the outermost surface of the observation side of the filter is 20 mm, and the surface of the panel and the observation surface of the filter are parallel. Light film sample. The PDP panel of the PDP TV displays the pattern image shown in Fig. 4 (black pattern is arranged on white: size is 5xl〇〇mm). ® The filter (the pattern image is displayed at the position where the filter is set), and the pattern image is visually evaluated to determine the sharpness of the transmitted image. The observation was carried out at a distance of 30 cm from the front side of the observation surface of the filter.

•透射像能夠清晰地觀察到 :A• The transmitted image can be clearly observed :A

•透射像係稍不鮮明 :B• The transmission image is slightly unclear: B

•透射像係模糊 :C 評價係由5名對各水準的1片試樣進行評價,採用最高 頻率的判定結果。最高頻率的判定結果若有2個時,採用 • 較差一方的評價結果(最高頻率的判定結果爲「A」及「B」 二種時判定爲「B」、爲「B」及「C」二種時判定爲「C」' 爲「A」及「C」二種時判定爲「C」)。 以下,依照實施例具體地說明本發明,但是本發明未限 定於此等。 1.低折射係數塗料的調整 (塗料A) 將95.2質量份甲基三甲氧基矽烷、及65.4質量份三氟 丙三甲氧基矽烷溶解在300質量份丙二醇一甲基醚、及 46 200821618 質量份異丙二醇中。在該溶液邊攪拌邊以反應溫度不高於 3 〇 °C的方式滴加數量平均粒徑5 0奈米之在外殼的內部具 有空穴的二氧化矽微粒子分散液(異丙二醇分散型、固體成 分濃度爲20.5%、297.9質量份觸媒化成工業公司製)、54 質量份水、及1 . 8質量份甲酸,滴加後’將所得到的溶液 於浴溫40 °C加熱2小時,隨後,將溶液在浴溫85°C加熱2 小時,並將內溫升高至8 0 °C,加熱1 .5小時後,冷卻至室 溫而得到聚合物溶液A。 在所得到的聚合物溶液A添加將4·8質量份鋁系硬化劑 之參(乙醯丙酮酸)鋁(商品名 ALUMILATE A(W)、 K A WAKEN FINE CHEMICAL(股)公司製)溶解於125質量份 甲醇而成之溶液,而且添加1 5 〇 〇質量份異丙二醇、及2 5 0 質丙二醇一甲基醚,並在室溫攪拌2小時來製造塗料A。 矽晶圓上形成塗料A的被膜,使用上述方法所得到的 折射係數爲1 . 3 6。 2 .含有色料之塗料的調整 (塗料-1) 在2000質量份甲基乙基酮中混合攪拌14.5質量份近紅 外線吸收色料之日本化藥(股)製 KAYASORB(註冊商 標)IRG-05 0、8質量份日本觸媒(股)製EXCOLOR(註冊商 標)IR-10A、及2.9質量份在593奈米具有主吸收尖峰的有 機色料之山田化學工業(股)製TAP-2而使其溶解。將該溶 液作爲透明高分子樹脂黏合劑溶液,並與2000質量份曰本 觸媒(股)製HARUSHIBRID(註冊商標)IR-G20 5 (固體成分濃 度2 9%溶液)攪拌混合來製造塗料-1。 47 200821618 3 .硬塗薄膜的製造 (HC塗料1)• Transmission image blurring: The C evaluation system evaluated five samples of each level and used the highest frequency determination result. If there are two judgment results of the highest frequency, the result of the evaluation of the worse one is used. (The judgment result of the highest frequency is "A" and "B", and it is judged as "B", "B" and "C". When it is determined that "C" is "A" and "C", it is judged as "C"). Hereinafter, the present invention will be specifically described based on examples, but the present invention is not limited thereto. 1. Adjustment of Low Refractive Index Coating (Coating A) 95.2 parts by mass of methyltrimethoxydecane and 65.4 parts by mass of trifluoropropanetrimethoxydecane were dissolved in 300 parts by mass of propylene glycol monomethyl ether, and 46 200821618 parts by mass In isopropyl glycol. While the solution is stirred, a cerium oxide microparticle dispersion having a number average particle diameter of 50 nm and having a cavity inside the outer shell is dropwise added so as to have a reaction temperature of not higher than 3 〇 ° C (isopropyl diol dispersion type, solid) The component concentration was 20.5%, 297.9 parts by mass of Catalyst Chemical Co., Ltd.), 54 parts by mass of water, and 1.8 parts by mass of formic acid, and the obtained solution was heated at a bath temperature of 40 ° C for 2 hours after the dropwise addition. The solution was heated at a bath temperature of 85 ° C for 2 hours, and the internal temperature was raised to 80 ° C. After heating for 1.5 hours, it was cooled to room temperature to obtain a polymer solution A. To the obtained polymer solution A, 4 parts by mass of an aluminum-based hardener (aluminum acetylacetonate) aluminum (trade name: ALUMILATE A (W), KA WAKEN FINE CHEMICAL Co., Ltd.) was dissolved in 125. A solution of the mass of methanol was added, and 15 parts by mass of isopropyl diol and 250 propylene glycol monomethyl ether were added, and the mixture was stirred at room temperature for 2 hours to prepare a coating A. The film of the coating material A was formed on the wafer, and the refractive index obtained by the above method was 1.36. 2. Adjustment of coating material containing coloring material (Coating-1) KAYASORB (registered trademark) IRG-05 manufactured by Nippon Kayaku Co., Ltd., which is used to mix and dissolve 14.5 parts by mass of near-infrared absorbing coloring material in 2000 parts by mass of methyl ethyl ketone. 0, 8 parts by mass of Japan Catalyst (EXCOLOR) (registered trademark) IR-10A, and 2.9 parts by mass of TAP-2 manufactured by Yamada Chemical Industry Co., Ltd., which has an organic colorant with a main absorption peak at 593 nm. It dissolves. This solution was used as a transparent polymer resin binder solution, and was mixed with 2000 parts by mass of HARRUSHIBRID (registered trademark) IR-G20 5 (solid content concentration: 9% solution) made of ruthenium catalyst (manufactured) to prepare paint-1. . 47 200821618 3. Manufacture of hard coated film (HC coating 1)

混合7 0重量份二新戊四醇六丙烯酸酯與二新戊四醇五 丙烯酸酯的混合物(KAYARAD (註冊商標)-DPHA :日本化藥 (股)製、25質量份三羥甲基丙烷-環氧乙烷改性三丙烯酸酯 (M-3 5 0 :東亞合成(股)製)、5重量份完全烷基化型三聚氰 胺(SAIMEL(註冊商標)C3 03 : NIHON CYTEC INDUSTRIES(股)製)、及 1 重量份磷酸系觸媒 • (CATALYST296-9 : N I Η Ο N C Y T E C IN D U S T RI E S (股)製), 而製成塗布組成物(HC塗料1)。在矽晶圓上形成HC塗料1 的被膜,並在2 3 0 °C加熱1分鐘來使其硬化後,使用上述 方法求得之折射係數爲1 . 5 2。. (HC1 〜14) 將未含有塡料之聚對酞酸乙二酯(以下稱爲PET、固有 黏度爲0.63 dl/g)晶片,在180 °C充分地乾燥3小時。將乾 燥後的晶片供給至擠壓機,並在2 8 5 °C熔融後,從T字型 • 模頭薄片狀地擠出。使用靜電施加法將所擠出的樹脂卷繞 於表面溫度2 5 °C的鏡面鑄塑轉筒上並冷卻固化而成爲未拉 伸薄膜。將如此進行所得到的未拉伸薄膜使用已加熱至95 °C的輥群在長度方向拉伸3 . 5倍,來得到單軸拉伸薄膜。 在該單軸拉伸薄膜的一面上,使用模頭塗布方式塗布上述 的HC塗料1。邊使用夾子把持已塗布有H C塗料1之薄膜 的兩端、邊引導至80〜100°C之預熱區,接著在90〜100°C的 拉伸區往寬度方向拉伸3.0〜4.0倍後,在熱處理前藉由 16 0〜2 0 0 °C的調平區進行調整表面粗造度。並且邊連續地進 48 200821618 行5 %之寬度方向的鬆弛處理、邊在2 3 0 °C的熱處理區施加 熱處理1 7秒鐘,來使塗膜硬化、熱固定,得到總厚度爲 125微米、硬塗層厚度爲5微米、硬塗層的折射係數爲 1.52、PET基材的折射係數爲1 .64之硬塗薄膜。用以得到 各硬塗薄膜之製造條件、及所得到硬塗薄膜的表面粗造度 及表面波紋結構及硬塗層與PET基材的界面之界面波紋結 構的數據係如表1所不。 (HC 1 5) 使用光學用聚酯薄膜(東麗製 RUMIRAR(註冊商 標)U4 6、厚度100微米),在易黏著面使用市售的硬塗劑(JSR 製DESORAIT(註冊商標)Z752 8)以異丙二醇稀釋成固體成 分濃度30%而成的塗料,藉由微凹版塗布器進行塗布後, 在8 〇°C乾燥1分鐘後,照射紫外線1.0 J/cm2使其硬化,並 設置厚度5微米的硬塗層,來製造硬塗薄膜HC 1 5。所得到 硬塗薄膜的硬塗層表面之表面粗造度的數據係如表1所 不 ° (HC16) 使用光學用聚酯薄膜(東麗製 RUMIRAR(註冊商 標)U46、厚度100微米),在易黏著面使用在市售的硬塗劑 (JSR製DESORAIT(註冊商標)Z7528)添加丙烯酸樹脂粒子 (粒徑爲5.0微米、折射係數爲1 . 5 3濃度、塗劑固體成分中 的3重量%)而成之物,以異丙二醇稀釋成固體成分濃度 3 0 %而成的塗料,藉由微凹版塗布器進行塗布後,在80 °C 乾燥1分鐘後,照射紫外線1 . 〇 J / c m 2使其硬化,並設置厚 度5微米的硬塗層,來製造硬塗薄膜HC16。所得到硬塗薄 49 .200821618 膜的硬塗層表面之表面粗造度及表面波紋結構的數據係如 表1所示。 (HC17 〜19) 使用光學用聚酯薄膜(東麗製 RUMIRAR(註冊商 標)U46、厚度1 00微米),在易黏著面使用繞線棒塗布HC 塗料1,來形成膜厚度爲1〇微米的塗膜。 在形成有塗膜的表面按壓下述模型’並從基材側照射紫 外線1.0 J/cm2使其硬化,將模具脫模而得到只具有表面波 ® 紋結構之硬塗薄膜。在所得到硬塗薄膜的表面形成有表2 所示之表面粗造度、及表面波紋結構。 (HC17用的模具) 剖面形狀:半橢圓(長軸:3 0微米、半短軸:0 · 1微米) 面內圖案:圓(半徑:30微米) 配列:第3圖之圖案。 (HC18用的模具) 剖面形狀:半橢圓,(長軸:30微米、半短軸:0.2微米) ® 面內圖案:圓(半徑:30微米) 配列:第3圖之圖案。 (HC19用的模具) 剖面形狀:半橢圓(長軸:3 〇微米、半短軸:1微米) 面內圖案:圓(半徑:30微米) 配列:第3圖之圖案。 (HC20用的模具) 剖面形狀:半橢圓(長軸:3 〇微米、半短軸:1.2微米) 面內圖案:圓(半徑:30微米) 50 .200821618 配列:第3圖之圖案。 4.電磁波遮蔽層 (EMI1) 使用光學用聚酯薄膜(東麗製RUMIRAR(註冊商 標)U 4 6、厚度1 0 0微米),在易黏著面,透過黏著劑貼合兩 面黑化處理過之厚度爲1 0微米的銅箔。將周邊部殘留而使 用光微影法對銅箔以線寬爲1 0微米、間距爲3 00微米、斜 角度爲4 〇。格子的方式進行圖案化。在所得到網眼部分上, ® 將周邊部殘留並藉由層積2 0微米的透明丙烯酸系樹脂層 來製造電磁波遮蔽薄膜(EMI1)。 [實施例1] 將市售的高折射係數抗靜電塗料(JSR製、OP STAR(註 冊商標)TU4005),以異丙二醇稀釋爲固體成分濃度8%後, 使用微凹版塗布器塗布在上述硬塗薄膜(HC1)的硬塗層形 成面,在120 °C乾燥1分鐘後,照射紫外線1 .0 J/cm2使其 硬化而在硬塗層上形成折射係數爲1.65、厚度爲13 5奈米 •的高折射係數層。 接著,在上述高折射係數層形成面,使用微凹版塗布器 塗布上述低折射係數塗料作爲低折射係數層。接著藉由在 1 3 0°C乾燥1分鐘及使其硬化,並在高折射係數層上形成折 射係數爲1 · 3 6、厚度爲9 0奈米之低折射係數層,來製造防 止反射層(將該防止反射層作爲AR1)。 在防止反射層貼合保護薄膜之 Sun A 科硏製、 S A NIT E C T (註冊商標)(厚度5 0微米)後,在防止反射層及相 反側的基材薄膜面,使用模頭塗布器塗布前述塗料4並在 1 200821618 1 2 0 °C乾燥,來形成厚度爲1 〇微米的紅外線遮斷層(將該紅 外線遮斷層作爲NIR 1)。 使丙烯酸系透明黏著劑中含有有機系色修正色料,來調 整含色修正色料黏著劑(色修正1)。在各水準之色料添加量 係以最後的濾光片之視感透射率爲40%的方式調整。將前 述紅外線遮斷層使用前述黏著劑(色修正1)貼合於玻璃基 板後,進行高壓釜處理(壓力:〇.5MPa、溫度:70°C、處理 時間:1小時)。 ® 接著,在玻璃基板的相反面(未層積防止反射層、紅外 線遮斷層之面),使用丙烯酸系透明黏著劑以基材面係在玻 璃側的方式貼合電磁波遮蔽薄膜(Ε Μ 1 1)後,進行高壓釜處 理(壓力:〇.5MPa、溫度:70°C、處理時間:1小時),來製 造如表3所示構成PDP用濾光片。又,如前述,色修正層 1係以製成的PDP用濾光片之視感透射率成爲40%的方式 進行調整。 所製造PDP用濾光片的特性係如表4所示。視感反射 ® 率爲0.9,透射率爲40%,目視評價係抑制映入效果高、透 射影像極鮮明、且未觀察到干擾條紋。 [實施例2〜14] 除了在PDP用濾光片所使用之各構成層係如表3變更 以外,與實施例1同樣地,來製造P D P用濾光片。又,如 前述,色修正層1係以製成的PDP用濾光片之視感透射率 成爲40%的方式進行調整。 所製造P D P用濾光片的特性係如表4所示。在任一濾 光片之視感反射率都是〇· 8〜1.1,透射率爲40%,目視評價 200821618 係抑制映入效果高、透射影像極鮮明、且未觀察到干擾條 紋。 [比較例1〜6 ] 除了在PDP用濾光片所使用之各構成層係如表3變更 以外,與實施例1同樣地,來製造P D P用濾光片。又,如 前述,色修正層1係以製成的PDP用濾光片之視感透射率 成爲40%的方式進行調整。 所製造PDP用濾光片的特性係如表5所示。因爲比較 ® 例1、2的表面粗造度較小,所以能夠比較清晰地觀察到映 入。因爲比較例3之波紋結構的佔有率較低,所以光擴散 效果較小,能夠觀察到映入。又,因爲比較例4在表面或 界面無波紋結構,所以能夠觀非常清晰地觀察到映入。另 一方面,因爲比較例5係使用抗眩薄膜,所以表面粗造度 非常大,透射影像鮮明性不良。又,比較例6之表面粗造 度亦大,透射影像鮮明性不良。 [比較例7] • 除了在PDP用濾光片所使用之第1層至第6層係如表3 變更以外,與實施例1同樣地,來製造P D P用濾光片。在 所得到濾光片的第6層側,使用丙烯酸系透明黏著劑以η C 層側係在濾光片背側的方式貼合HC 1後,進行高壓釜處理 (壓力:0 · 5 Μ P a、溫度· 7 0 C、處理時間:1小時)。又,如 前述,色修正層1係以製成的p D P用濾光片之視感透射率 成爲40%的方式進行調整。所製造PDP用濾光片的特性係 如表5所示。因爲所得到的濾光片在觀察側表面沒有波紋 結構,所以能夠觀察到映入。 53 .200821618Mixing 70 parts by weight of a mixture of dipentaerythritol hexaacrylate and dipentaerythritol pentaacrylate (KAYARAD (registered trademark)-DPHA: manufactured by Nippon Kayaku Co., Ltd., 25 parts by mass of trimethylolpropane- Ethylene oxide modified triacrylate (M-3 5 0: manufactured by Toagosei Co., Ltd.), 5 parts by weight of fully alkylated melamine (SAIMEL (registered trademark) C3 03 : manufactured by NIHON CYTEC INDUSTRIES) And 1 part by weight of a phosphate-based catalyst (CATALYST296-9: NI Η Ο NCYTEC IN DUST RI ES) to form a coating composition (HC coating 1). Forming HC coating on the ruthenium wafer 1 After the film is cured by heating at 2 30 ° C for 1 minute, the refractive index determined by the above method is 1.52 (. HC1 ~ 14). A diester (hereinafter referred to as PET, intrinsic viscosity of 0.63 dl/g) wafer was sufficiently dried at 180 ° C for 3 hours. The dried wafer was supplied to an extruder and melted at 2 85 ° C. T-shape • The die is extruded in a sheet form. The extruded resin is wound on a mirror with a surface temperature of 25 °C using electrostatic application. The cast drum was cooled and solidified to form an unstretched film. The unstretched film thus obtained was stretched by 3.5 times in the longitudinal direction using a roll group heated to 95 ° C to obtain a uniaxial pull. Stretching the film. Applying the above-mentioned HC paint 1 on one side of the uniaxially stretched film by using a die coating method, and holding both ends of the film coated with the HC paint 1 to 80 to 100 ° C using a clip. The preheating zone is then stretched by 3.0 to 4.0 times in the width direction in a stretching zone of 90 to 100 ° C, and the surface roughness is adjusted by a leveling zone of 16 0 to 200 ° C before heat treatment. And continuously in the 48 200821618 row 5% width relaxation treatment, while applying heat treatment in the heat treatment zone of 203 ° C for 17 seconds, the coating film is hardened and heat-fixed to obtain a total thickness of 125 μm. a hard coat film having a hard coat layer thickness of 5 μm, a hard coat layer having a refractive index of 1.52, and a PET substrate having a refractive index of 1.64 for obtaining the hard coat film and the obtained hard coat film. Surface roughness and surface corrugated structure and interface between hard coating and PET substrate The data of the surface corrugated structure is as shown in Table 1. (HC 1 5) Using a polyester film for optical use (RUMIRAR (registered trademark) U4 6 from Toray, thickness 100 μm), a commercially available hard coat was used on the easy-adhesive surface. A coating material prepared by diluting isopropyl diol to a solid concentration of 30% by a dicing solution of JSR (DESORAIT (registered trademark) Z752 8), and then dried at 8 ° C for 1 minute and then irradiated with ultraviolet light 1.0. J/cm2 was hardened, and a hard coat layer having a thickness of 5 μm was set to produce a hard coat film HC 1 5 . The data on the surface roughness of the hard coat surface of the obtained hard coat film is as shown in Table 1. (HC16) The optical polyester film (RUMIRAR (registered trademark) U46, thickness: 100 μm) was used. Acrylic resin particles (particle diameter: 5.0 μm, refractive index of 1.53, and 3% by weight of the solid content of the coating agent) were added to the easy-adhesive surface using a commercially available hard coating agent (DESORAIT (registered trademark) Z7528 manufactured by JSR). The resulting material was diluted with isopropyl glycol to a solid concentration of 30%, coated with a micro gravure applicator, and then dried at 80 ° C for 1 minute, then irradiated with ultraviolet light 1. 〇J / cm 2 The hard coat film HC16 was produced by hardening it and setting a hard coat layer having a thickness of 5 μm. The obtained hard coating is as shown in Table 1 for the surface roughness and surface corrugation structure of the hard coating surface of the film. (HC17 to 19) Using a polyester film (U.S. RUMIRAR (registered trademark) U46, thickness: 100 μm), the HC coating 1 was applied to the easy-adhesive surface using a wire bar to form a film thickness of 1 μm. Coating film. The following pattern was pressed on the surface on which the coating film was formed, and the ultraviolet ray was irradiated with 1.0 J/cm 2 from the substrate side to be cured, and the mold was released to obtain a hard coat film having only a surface wave tex structure. On the surface of the obtained hard coat film, the surface roughness and the surface corrugation structure shown in Table 2 were formed. (Mold for HC17) Cross-sectional shape: semi-ellipse (long axis: 30 μm, semi-minor axis: 0 · 1 μm) In-plane pattern: circle (radius: 30 μm) Arrangement: Pattern of Figure 3. (Mold for HC18) Profile shape: semi-elliptical, (long axis: 30 μm, semi-minor axis: 0.2 μm) ® In-plane pattern: circle (radius: 30 μm) Arrangement: Pattern of Figure 3. (Mold for HC19) Cross-sectional shape: semi-ellipse (long axis: 3 〇 micron, semi-minor axis: 1 micron) In-plane pattern: circle (radius: 30 μm) Arrangement: Pattern of Fig. 3. (Mold for HC20) Cross-sectional shape: semi-ellipse (long axis: 3 〇 micron, semi-minor axis: 1.2 μm) In-plane pattern: circle (radius: 30 μm) 50 .200821618 Collocation: Pattern of Figure 3. 4. Electromagnetic wave shielding layer (EMI1) An optical polyester film (RUMIRAR (registered trademark) U 4 6 and a thickness of 100 μm) was used, and the two surfaces were blackened by an adhesive on an easy-adhesive surface. Copper foil with a thickness of 10 microns. The peripheral portion was left and the copper foil was subjected to photolithography to have a line width of 10 μm, a pitch of 300 μm, and an oblique angle of 4 Å. The pattern is latticed. On the obtained mesh portion, ® was left in the peripheral portion, and an electromagnetic wave shielding film (EMI1) was produced by laminating a 20 μm transparent acrylic resin layer. [Example 1] A commercially available high refractive index antistatic coating (manufactured by JSR, OP STAR (registered trademark) TU4005) was diluted with isopropyl glycol to have a solid concentration of 8%, and then coated on the hard coat using a micro gravure coater. The surface of the hard coat layer of the film (HC1) was dried at 120 ° C for 1 minute, and then cured by ultraviolet rays of 1.0 J/cm 2 to form a refractive index of 1.65 and a thickness of 13 5 nm on the hard coat layer. High refractive index layer. Next, on the high refractive index layer forming surface, the low refractive index coating material was applied as a low refractive index layer using a micro gravure coater. Then, by preventing drying at 130 ° C for 1 minute and hardening, and forming a low refractive index layer having a refractive index of 3.6 and a thickness of 90 nm on the high refractive index layer, the antireflection layer is produced. (The anti-reflection layer is referred to as AR1). After the SA NIT ECT (registered trademark) (thickness 50 μm) manufactured by Sun A Co., Ltd. and the protective film of the antireflection layer, the antireflection layer and the opposite side of the substrate film surface were coated with a die coater. The coating 4 was dried at 1 200821618 1 2 ° C to form an infrared cut-off layer having a thickness of 1 μm (this infrared cut-off layer was taken as NIR 1). The organic color correction toner is contained in the acrylic transparent adhesive to adjust the color correction toner adhesive (color correction 1). The amount of toner added at each level was adjusted so that the visual transmittance of the last filter was 40%. The above-mentioned infrared shielding layer was bonded to a glass substrate using the above-mentioned adhesive (color correction 1), and then autoclaved (pressure: MPa 5 MPa, temperature: 70 ° C, treatment time: 1 hour). ® Next, the electromagnetic wave shielding film is bonded to the opposite side of the glass substrate (the surface on which the antireflection layer or the infrared shielding layer is not laminated) by using an acrylic transparent adhesive so that the substrate surface is on the glass side (Ε Μ 1 1 After that, autoclave treatment (pressure: MPa. 5 MPa, temperature: 70 ° C, treatment time: 1 hour) was carried out to prepare a filter for PDP as shown in Table 3. Further, as described above, the color correction layer 1 is adjusted so that the visible transmittance of the produced PDP filter is 40%. The characteristics of the filter for PDP produced are shown in Table 4. The visual reflectance ® rate was 0.9 and the transmittance was 40%. The visual evaluation showed a high suppression effect, a very sharp transmission image, and no interference fringes were observed. [Examples 2 to 14] A filter for P D P was produced in the same manner as in Example 1 except that the constituent layers used for the filter for PDP were changed as shown in Table 3. Further, as described above, the color correction layer 1 is adjusted so that the visible light transmittance of the produced PDP filter is 40%. The characteristics of the filter for P P P produced are shown in Table 4. The visual reflectance of any of the filters was 〇·8 to 1.1, and the transmittance was 40%. Visual evaluation 200821618 The suppression effect was high, the transmission image was extremely sharp, and no interference streaks were observed. [Comparative Examples 1 to 6] A filter for P D P was produced in the same manner as in Example 1 except that the constituent layers used for the filter for PDP were changed as shown in Table 3. Further, as described above, the color correction layer 1 is adjusted so that the visible light transmittance of the produced PDP filter is 40%. The characteristics of the filter for PDP produced are shown in Table 5. Since the surface roughness of Comparative ® Examples 1 and 2 is small, the reflection can be observed relatively clearly. Since the occupation ratio of the corrugated structure of Comparative Example 3 was low, the light diffusion effect was small, and reflection was observed. Further, since Comparative Example 4 had no corrugated structure on the surface or the interface, it was observed that the reflection was observed very clearly. On the other hand, since the anti-glare film was used in Comparative Example 5, the surface roughness was extremely large, and the transmission image was poor in sharpness. Further, in Comparative Example 6, the surface roughness was also large, and the transmission image was poor in sharpness. [Comparative Example 7] A filter for P D P was produced in the same manner as in Example 1 except that the first layer to the sixth layer used in the PDP filter were changed as shown in Table 3. On the sixth layer side of the obtained filter, HC 1 was attached so that the η C layer side was attached to the back side of the filter using an acrylic transparent adhesive, and autoclaving was performed (pressure: 0 · 5 Μ P). a, temperature · 70 C, processing time: 1 hour). Further, as described above, the color correction layer 1 is adjusted so that the visible transmittance of the prepared filter for p D P is 40%. The characteristics of the filter for PDP produced are shown in Table 5. Since the obtained filter had no corrugated structure on the observation side surface, reflection was observed. 53 .200821618

製膜條件 拉伸 倍率 寸 ΓΠ 寸 rn 寸 cn VO rn v〇 rn 寸 rn 寸 rn m m (N ΓΠ (N ΓΠ 00 rn OO rn 寸 rn 1 1 調平 溫度 〇〇 g r*H jn i-H g T*—^ g tr> oo 170 1—H 170 S F—Η 〇 家 Η 200 g r*-H 1 1 拉伸 溫度 Ρ 〇 O r—4 o ί < o 〇 ρ· H o ο r-^ Ο 〇 τ-Η 〇 Ρ < 〇 〇 Ρ < ο 1—Η 0 1 < 1 1 預熱 溫度 Ρ 〇〇 oo s g o T-H 1 1 界面波紋結構(*3) 高度 微米 o d o ο oi νΊ CN rn m ο o ο ο 佔有率 g g g g g g g g >r> ο ο 長度 奈米 沄 ο ο 〇 ο ο 寬度 来 搬 s ο ο 表面波紋結構(*2) 佔有率 g § g g § g g § § VO in ο ο 長度 微米 ο ο o O ο ο 寬度 微米 污 沄 宕 ο ο 表面粗造度(*1) 奈米 g 200 § r Η ο 1—^ 250 〇 r-H (N 200 280 ο o § g 1500 cd 奈米 CN o § i£ Ο Ο § m o ο 1—4 HC1 HC2 HC3 HC4 HC5 HC6 HC7 HC8 HC9 HC10 HC11 HC12 HC13 HC14 HC15 HC16 200821618Film forming conditions: stretching ratio inch rn inch inch cn VO rn v〇rn inch rn inch rn mm (N ΓΠ (N ΓΠ 00 rn OO rn inch rn 1 1 leveling temperature 〇〇 gr*H jn iH g T* - ^ g tr> oo 170 1—H 170 SF—Η Η家Η 200 gr*-H 1 1 Stretching temperature ΡO r—4 o ί < o 〇ρ· H o ο r-^ Ο 〇τ- Η 〇Ρ < 〇〇Ρ < ο 1—Η 0 1 < 1 1 Preheating temperature 〇〇 oo sgo TH 1 1 Interface corrugated structure (*3) Height micro odo ο oi νΊ CN rn m ο o ο ο Occupancy gggggggg >r> ο ο Length nano 沄ο ο 〇ο ο Width to move s ο Surface corrugated structure (*2) Occupancy g § gg § gg § § VO in ο ο Length micro ο ο o O ο ο Width micron contamination ο Surface roughness (*1) Nano g 200 § r Η ο 1—^ 250 〇rH (N 200 280 ο o § g 1500 cd Nano CN o § i£ Ο Ο § mo ο 1-4 HC1 HC2 HC3 HC4 HC5 HC6 HC7 HC8 HC9 HC10 HC11 HC12 HC13 HC14 HC15 HC16 200821618

s 製膜條件 拉伸 倍率 1 1 1 1 調平 溫度 P 1 1 1 1 拉伸 溫度 P 1 1 1 1 預熱 溫度 P 1 I 1 1 界面波紋結構(*3) 高度 微米 〇 〇 〇 〇 佔有率 〇 〇 〇 〇 長度 奈米 〇 〇 〇 〇 Μ 奈米 〇 〇 〇 〇 表面波紋結構(*2) 佔有率 g § 長度 微米I m 微米 表面粗造度(*1) 奈米 〇 T—Η 950 丨 1100 奈米 τ-Η HC17 HC18 HC19 HC20 ,200821618 表3s Film forming conditions Stretching ratio 1 1 1 1 Leveling temperature P 1 1 1 1 Stretching temperature P 1 1 1 1 Preheating temperature P 1 I 1 1 Interfacial corrugated structure (*3) Height micron enthalpy occupancy 〇〇〇〇 Length Nano 〇〇〇〇Μ Nano 〇〇〇〇 Surface Corrugated Structure (*2) Occupancy g § Length Micron I m Micron Surface Roughness (*1) Nano 〇T—Η 950 丨1100 nm τ-Η HC17 HC18 HC19 HC20 , 200821618 Table 3

第1層 第2層 第3層 第4層 第5層 第6層 第7層 實施例1 AR1 HC1 NIR1 色修正1 玻璃 ΕΜΙ1 實施例2 AR1 HC2 NIR1 色修正1 玻璃 ΕΜΙ1 實施例3 AR1 HC3 NIR1 色修正1 玻璃 ΕΜΙ1 實施例4 AR1 HC4 NIR1 色修正1 玻璃 ΕΜΙ1 實施例5 AR1 HC5 NIR1 色修正1 玻璃 ΕΜΙ1 實施例6 AR1 HC6 NIR1 色修正1 玻璃 ΕΜΙ1 實施例7 AR1 HC7 NIR1 色修正1 玻璃 ΕΜΙ1 實施例8 AR1 HC8 NIR1 色修正1 玻璃 ΕΜΙ1 實施例9 AR1 HC9 NIR1 色修正1 玻璃 ΕΜΙ1 實施例10 AR1 HC10 NIR1 色修正1 玻璃 ΕΜΙ1 實施例11 AR1 HC11 NIR1 色修正1 玻璃 ΕΜΙ1 實施例12 AR1 HC17 NIR1 色修正1 玻璃 ΕΜΙ1 實施例13 AR1 HC18 NIR1 色修正1 玻璃 ΕΜΙ1 實施例14 AR1 HC19 NIR1 色修正1 玻璃 ΕΜΙ1 比較例1 AR1 HC12 NIR1 色修正1 玻璃 ΕΜΙ1 比較例2 ARI HC13 NIR1 色修正1 玻璃 ΕΜΙ1 比較例3 AR1 HC14 NIR1 色修正1 玻璃 ΕΜΙ1 比較例4 AR1 HC15 NIR1 色修正1 玻璃 ΕΜΙ1 比較例5 AR1 HC16 NIR1 色修正1 玻璃 ΕΜΙ1 比較例ό AR1 HC20 NIR1 色修正1 玻璃 ΕΜΙ1 比較例7 AR1 HC15 NIR1 色修正1 玻璃 ΕΜΙ1 HC1 56 .2008216181st layer 2nd layer 3rd layer 4th layer 5th layer 6th layer 7th layer Embodiment 1 AR1 HC1 NIR1 Color correction 1 Glass ΕΜΙ 1 Example 2 AR1 HC2 NIR1 Color correction 1 Glass ΕΜΙ 1 Example 3 AR1 HC3 NIR1 color Correction 1 Glass crucible 1 Example 4 AR1 HC4 NIR1 Color correction 1 Glass crucible 1 Example 5 AR1 HC5 NIR1 Color correction 1 Glass crucible 1 Example 6 AR1 HC6 NIR1 Color correction 1 Glass crucible 1 Example 7 AR1 HC7 NIR1 Color correction 1 Glass crucible 1 Example 8 AR1 HC8 NIR1 Color Correction 1 Glass ΕΜΙ 1 Example 9 AR1 HC9 NIR1 Color Correction 1 Glass ΕΜΙ 1 Example 10 AR1 HC10 NIR1 Color Correction 1 Glass ΕΜΙ 1 Example 11 AR1 HC11 NIR1 Color Correction 1 Glass ΕΜΙ 1 Example 12 AR1 HC17 NIR1 Color Correction 1 Glass crucible 1 Example 13 AR1 HC18 NIR1 Color correction 1 Glass crucible 1 Example 14 AR1 HC19 NIR1 Color correction 1 Glass crucible 1 Comparative example 1 AR1 HC12 NIR1 Color correction 1 Glass crucible 1 Comparative example 2 ARI HC13 NIR1 Color correction 1 Glass crucible 1 Comparative example 3 AR1 HC14 NIR1 Color Correction 1 Glass ΕΜΙ 1 Comparative Example 4 AR1 HC15 NIR1 Color Correction 1 Glass Ε Ι1 Comparative Example 5 AR1 HC16 NIR1 Color correction 1 Glass ΕΜΙ1 Comparative Example ό AR1 HC20 NIR1 Color Correction glass ΕΜΙ1 1 Comparative Example 7 AR1 HC15 NIR1 Color Correction 1 glass ΕΜΙ1 HC1 56 .200821618

寸c 光學特性 視感反 射率 os 〇 〇 〇 ON 〇 Os 〇 ON 〇 as 〇 p 〇 t> 〇·、 ON o ο 透射像 < < < < < < < < < < < < < < 映入 < < < < < C < < < < < < C C 干擾 條紋 < < < < < < < < ;< < < PQ PQ CQ 界面波紋結構(*3) « 岖 微米 ο 〇 〇 m (N ^T) <Ν ο 〇 o 佔有率 g g g § g g g S S g ο o o 長度 奈米 ο ο o o 寬度 奈米 ο o o 表面波紋結構(。) 佔有率 § g § g g g g g § g § g § g 長度 微米 寬度 微米 表面粗造度(*1) 奈米 g 200 S 〇 »〇 Ϊ— 170 250 210 200 280 s ο τ-Η 950 1 〇 S 2 〇 〇 g 〇 cn 實施例1 實施例2 實施例3 實施例4 實施例5 1 實施例6 實施例7 實施例8 實施例9 實施例10 實施例11 實施例12 實施例13 實施例14 .200821618Inch c optical property visual reflectance os 〇〇〇ON 〇Os 〇ON 〇as 〇p 〇t> 〇·, ON o ο transmission image <<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<;<<< PQ PQ CQ interface ripple structure (*3) « 岖micro ο 〇〇m (N ^T) <Ν ο 〇o Occupancy rate ggg § ggg SS g ο oo Mο ο oo width nano ο oo surface corrugated structure (.) occupancy § g § ggggg § g § g § g length micron width micro surface roughness (*1) nano g 200 S 〇»〇Ϊ- 170 250 210 200 280 s ο τ-Η 950 1 〇S 2 〇〇g 〇cn Example 1 Example 2 Example 3 Example 4 Example 5 1 Example 6 Example 7 Example 8 Example 9 Example 10 Embodiment 11 Embodiment 12 Embodiment 13 Embodiment 14 .200821618

光學特性 視感反 射率 00 〇 00 d OS o 寸 ο r—( 寸 Ο 透射像 < < < < U Ο C 映入 CQ CQ CQ U < < OQ 干擾 條紋 PQ OQ U Ο < CQ U 界面波紋結構(*3) « 岖 微米 cn m d o ο ο ο 佔有率 JO JQ ο ο ο g 長度 奈米 ο 〇 o ο ο ο m 奈米 s ο ο ο 表面波紋結構(*2) 映入 VQ ο ο g ο 干擾 條紋 微米 o o o ο ο ο 寬度 微米 宕 另 ο ο ο 表面粗造度(*1) c2 奈米 o r-H o s 1500 1100 字 奈米 m o ο τ-Η ο 比較例1 比較例2 比較例3 比較例4 比較例5 比較例ό 比較例7 。擊胺1^陌虼盈胆虼_伽1郜鰥線幽剡_^1另袒张>9案鎰丑旮^。嫌遐^他菌#^陋虼_迦1盔隞感_ 200821618 產業上之利用可能性 依照本發明,能夠提供一種透射影像鮮明性優良,而 且兼備防止映入性之PDP用濾光片。又,依照本發明的較 佳態樣,能夠提供一種更兼備防止干擾條紋性之PDP用濾 光片。 【圖式簡單說明】 第1圖係波紋結構的模式圖 第2圖係定義波紋高度之圖 φ 第3圖係藉由鑄模法製造表面波紋結構時所使用之模 具的配列圖(圖(b)係圖(a)的A-A剖面箭視圖) 【元件符號說明】 1 2 3 4 5Optical properties Visual reflectance 00 〇00 d OS o Inch ο r—( inch Ο transmission image <<<< U Ο C in CQ CQ CQ U << OQ interference fringe PQ OQ U Ο &lt CQ U interface corrugated structure (*3) « 岖 micron cn mdo ο ο ο occupancy JO JQ ο ο ο g length nano ο 〇o ο ο ο m nano s ο ο ο surface corrugated structure (*2) Into VQ ο ο g ο Interference fringe micron ooo ο ο ο Width micron 宕 ο ο ο Surface roughness (*1) c2 Nano o rH os 1500 1100 Word nano mo ο τ-Η ο Comparative example 1 Comparative example 2 Comparative Example 3 Comparative Example 4 Comparative Example 5 Comparative Example ό Comparative Example 7. Streptamine 1 ^ 虼 虼 虼 虼 伽 伽 伽 伽 剡 & & & & & & & & & & & & & & & & & & & & & & According to the present invention, it is possible to provide a filter for PDP which is excellent in transmission image and has a reflection preventing effect. According to a preferred aspect of the present invention, it is possible to provide a filter for a PDP which is more resistant to interference fringe. Fig. 1 is a pattern diagram of a corrugated structure. Fig. 2 is a diagram for defining a corrugation height. Fig. 3 is a diagram of a mold used for manufacturing a surface corrugated structure by a molding method (Fig. (b) is a diagram (a) ) AA section arrow view) [Component symbol description] 1 2 3 4 5

7 8 表面波紋結構 界面波紋結構 極大點 極小點 波紋高度 波紋長度 波紋寬度 長軸 9 半短軸 -59-7 8 Surface corrugated structure Interface corrugated structure Maximum point Minimum point Corrugation height Corrugation length Corrugation width Long axis 9 Semi-short axis -59-

Claims (1)

200821618 十、申請專利範圍: 1. 一種電漿顯示用瀘光片,其係在觀察側最表面形成有觀 察側最表面的中心線平均粗糙度Ra爲15〜100奈米、觀 察側最表面的10點平均粗糙度Rz爲50〜1 000奈米、且 表面波紋(waviness)寬度爲1〜100微米、表面波紋長度爲 1〜5 00微米、及表面波紋佔有率爲60〜100%之表面波紋 結構。 2. 如申請專利範圍第1項之電漿顯示用濾光片,其中具有 Φ 複數功能層層積而成的構成,且具有在其中一個以上的 界面形成有界面波紋寬度爲1〜100微米、界面波紋長度 爲1〜500微米、界面波紋高度爲0.05〜3.0微米、及界面 波紋佔有率爲60〜100%之界面波紋結構。 3. 如申請專利範圍第2項之電漿顯示用濾光片,其中具有 在透明樹脂層的觀察側層積有硬塗層、且在其上面更層 積有防止反射層之構成,而且在該硬塗層與該透明樹脂 層的界面具有該界面波紋結構。 φ 4.如申請專利範圍第3項之電漿顯示用濾光片,其中該透 明樹脂層係聚酯薄膜。 5 . —種電漿顯示用濾光片之製法,其係製造如申請專利範 圍第3或4項之電漿顯示用濾光片之製法,具有在透明 樹脂層塗布硬塗層組成物並隨後在至少一方向拉伸後’ 使該硬塗層組成物硬化之步驟。 6 . —種電漿顯示器,其係在電漿顯示面板的顯示面安裝有 如申請專利範圍第1至4項中任一項之電漿顯示用濾光 片。 -60- 200821618 7 .如申請專利範圍第6項之電槳顯示器,其中從電漿顯示 面板表面至電漿顯示用濾光片的觀察側最表面的距離爲 2〜20毫米〇200821618 X. Patent application scope: 1. A calendering sheet for plasma display, which has a center line average roughness Ra of 15 to 100 nm on the outermost surface of the observation side and the outermost surface of the observation side. 10 point average roughness Rz is 50~1 000 nm, surface waviness width is 1~100 μm, surface corrugation length is 1~500 μm, and surface ripple occupancy is 60~100% surface ripple structure. 2. The filter for plasma display according to the first aspect of the patent application, wherein the filter has a Φ complex functional layer, and has an interface ripple width of 1 to 100 μm at one or more interfaces. The interfacial corrugation structure has an interface corrugation length of 1 to 500 μm, an interface corrugation height of 0.05 to 3.0 μm, and an interface corrugation occupation ratio of 60 to 100%. 3. The filter for plasma display according to the second aspect of the patent application, wherein a filter layer is laminated on the observation side of the transparent resin layer, and a reflection preventing layer is further laminated thereon, and The interface between the hard coat layer and the transparent resin layer has the interface corrugated structure. φ 4. The filter for plasma display according to item 3 of the patent application, wherein the transparent resin layer is a polyester film. A method for producing a filter for plasma display, which is a method for producing a filter for plasma display according to claim 3 or 4, which has a hard coat composition coated on a transparent resin layer and then The step of hardening the hard coat composition after stretching in at least one direction. A plasma display device in which a filter for plasma display according to any one of claims 1 to 4 is attached to a display surface of a plasma display panel. -60-200821618 7. The electric paddle display of claim 6, wherein the distance from the surface of the plasma display panel to the outermost surface of the observation side of the filter for plasma display is 2 to 20 mm.
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