RU2622975C1 - Method of installing a container power plant with relevant equipment in the field of its use and devices for realisation of the method - Google Patents

Abstract

FIELD: construction.

SUBSTANCE: method of installing a container power plant with remote equipment at its locations includes the installation of a container and remote equipment consisting of solar panels (SP) and wind-electric generators (WEGs) installed on a container, and SP and WEG installed on screw piles at some distance from container. The container is installed with orientation to the sides of the light in such a way that its left long side is located to the south. Make marking on the ground and twist the screw piles. Assemble metal structures on the south side of the container for installing SP on the container and screw piles, then install SP. Then, according to the scheme WEG masts are set on the container and piles through the appropriate fixture enabling tension stretch marks. Installation sequence of SP and WEG define on the basis of the weather conditions. The container is installed on a flat surface. The mast fastening system to the pile consists of the lower detachable part of the mast, to which the cylinder with a through axial hole is welded, with a bolt inserted into the hole. The assembly is bolted to the pile holes through the corner connection. The special fastening unit consists of the lower detachable part of the mast, which is bolted to a welded box-like structure fixed in turn through a bolt screwed into a nut welded to the plate, which is laid in the lower folding unit of the container.

EFFECT: invention allows to increase the mobility of the power plant and to simplify its installation, dismantling.

7 cl, 19 dwg

Description

The present invention relates to building structures with prefabricated / collapsible parts designed for quick installation / dismantling and transportation.

A known US patent for No. 2009/0000227 A1, IPC E04 12/02, E 1/4, E 12/16, E 5/08. "WIND POWER TOWER". A wind power tower with a concrete foundation with holes in it and a steel pipe, which at its base has connecting holes for attaching to the concrete part of the tower with anchor bolts.

The disadvantage of the proposed solution is that to install the mast requires a concrete base, the device of which requires additional time and money.

A known US patent for No. 8650812 B2, IPC E04D 13/18, EV 7/00, EV 1/18, EV 1/343. "SUPPORT SYSTEM FOR SOLAR PANELS." Photovoltaic panels are arranged in rows and columns and are separated from each other by folding bilateral support elements. Support elements consist of support beams and crossbeams connected at an angle. Each supporting bar is hollow and usually rectangular, having a lower part with a T-shaped groove for additional connection with the supporting beam. Also, the supporting bar may have a C-shaped groove for securing electrical wires. Clips are used to attach each panel to the upper parts of the beams lying at the base. Each clamp has a conventional U-shaped gasket and is held by the corresponding supporting bars through the threaded hole in the upper surface of the supporting beam using a valve.

The disadvantage of this technical solution is the difficulty of mounting solar panels.

The technical task of the invention is to provide a method for installing containerized power plant equipment with remote equipment in the places of its use and a device for implementing the method, allowing the installation / dismantling of the power plant without the help of lifting equipment with the possibility of mobility of the container power plant.

The problem is solved due to the fact that the method of installing a container power plant with portable equipment in the places of its use includes the installation of a container and portable equipment consisting of a joint venture and a VEG installed on a container, and a joint venture and a VEG installed on screw piles at some distance from the container . The container is set with orientation to the cardinal points so that its left long side is located south. Make markings on the ground and screw in screw piles. Metal structures are mounted on the south side of the container for installing the joint venture on the container and on screw piles, after which the joint venture is installed. Then, the VEG masts are installed, and, first, the lower end of the mast is fixed to the lower lifting unit of the container using a special mounting unit, then the 6-meter part of the mast is lifted manually, fixing in the upper lifting unit of the container using a special mounting unit, the stretch marks are installed and fixed . A cable block is attached to the top of the 6 meter mast. Then the second mast is fully assembled with fastening in the upper part of the VEG. Its lower part is fixed in the second lower sling unit of the container using a special mount. The upper parts of the extensions are fixed to the second mast, the lower parts of the extensions without interference are fixed on the corresponding screw piles. Then the winch is fixed on a pile opposite from the mast to be lifted. The cable from the winch is thrown over the block and hooked to the mast being lifted 3 meters from the VEG. The second mast is lifted by a winch, while the mast is insured from three sides, fixed by extensions. Then the raised second mast is secured by extensions with the necessary tension of the cables, while the verticality of the mast is adjusted by tensioning and loosening the cables. After lifting the second mast, the winch cable is removed from it, and the block is removed from the first mast. It is installed on the second mast at an altitude of about 6 meters. The first mast is lowered and fully mounted the entire necessary length with the installation of VEG. By analogy with the lifting of the second mast, the first mast is lifted, after which the remaining masts with the fastening of their lower parts of the masts on screw piles are lifted through the attachment points of the masts to piles similarly to the first and second masts. The installation sequence of the joint venture and VEG is determined based on weather conditions. The container is installed on a flat surface. Stretch marks are fixed with clamps, carbines, lanyards and chains, which allow you to adjust the tension. The angle of inclination of the field of the joint venture is performed with the possibility of changing it due to the fact that the joint venture frame has hinged corner joints. The attachment of the mast to the pile consists of a lower removable mast, to which a cylinder is welded with a through axial hole, and a bolt is inserted into the hole. The assembly is bolted to the holes of the pile through a corner connection. A special mounting unit consists of a lower removable mast, which is bolted to a welded box structure, secured, in turn, through a bolt screwed into a nut welded to the plate, which is laid in the lower lifting unit of the container.

The invention is illustrated by drawings.

In FIG. 1 is a front view of the container.

In FIG. 2 shows a general view of the container from the rear.

In FIG. 3 shows the layout for installing the container and equipment with orientation to the cardinal points.

In FIG. 4 shows the layout for installing equipment on screw piles.

In FIG. 5 shows the start of the lifting of the first VEG mast mounted on a screw pile.

In FIG. 6 shows the end of the first mast of the VEG mounted on a screw pile.

In FIG. 7 depicts the rise of VEG masts mounted on a container.

In FIG. 8 shows a special attachment of the lower mast to the container (side view).

In FIG. 9 shows a special attachment of the lower mast to the container (front view).

In FIG. 10 shows the angle of attachment of the mast of the VEG to the upper sling assembly of the container.

In FIG. 11 depicts a VEG mounted on a screw pile and secured with braces.

In FIG. 12 shows the attachment site of the VEG mast to the screw pile (front view).

In FIG. 13 shows the attachment site of the VEG mast to the screw pile (side view).

In FIG. Figure 14 shows the attachment of a tie to the top of the mast.

In FIG. 15 shows the fastening of the extension to the screw pile. In FIG. 16 shows a fastening diagram in a joint venture mounted on a container.

In FIG. 17 shows a fragment of a double corner mount SP.

In FIG. 18 depicts a fragment of a single corner mount SP.

In FIG. 19 shows a joint venture mounting scheme on screw piles.

The method of installing a container power plant 1 with portable equipment 2 in the places of its use includes installing a container 3 and portable equipment 2, consisting of a solar panel, then SP 4 and VEG 5 installed on container 3, and SP 4 and a wind generator, then VEG 5 mounted on screw piles 6 at some distance from the container 3. The container 3 is installed with orientation to the cardinal points so that its left long side 7 is located to the south. Mark up the terrain and screw the screw piles 6. Mount the frame 8 on the south side of the container 3 for installing the joint venture 4 on the container 3 and on the screw piles 6, then install the joint venture 4. Then install the mast 9 VEG 5, and, first, fix the lower end the mast 9 into the lower lifting assembly 10 of the container 3 using a special mounting 11, after which the 6-meter part of the mast 12 is lifted manually, fixing in the upper lifting assembly 13 of the container 3, the braces 14 are installed and fixed. On the upper part of the 6-meter 12 masts fastening t block 15 for the cable 16. Then the second mast 17 is fully assembled with fastening in the upper part of the VEG 5. Its lower part is fixed in the second lower lifting unit 16 of the container 3 using a special mounting unit 11. The upper parts of the braces are mounted on the second mast 17, the lower parts of the stretch marks 14 without interference are fixed on the corresponding screw piles 6. Then, the winch 18 is fixed on the pile 6 opposite to the mast to be lifted. 6. The cable 16 from the winch 18 is thrown through the block and hooked to the mast lifted 17 3 meters from the VEG 5. The winch 18 is lifted second the mast 17, while the mast 17 is insured from three sides, fixed by braces 14. Then the raised second mast 17 is secured by braces 14 with the necessary tension of the cables 16, while the verticality of the mast 17 is adjusted by tensioning and loosening the cables 16. After lifting the second mast 17, it is removed the cable 16 of the winch 18, and from the first mast 12 remove the block 15. It is installed on the second mast 17 at a height of about 6 meters. The first mast 12 is lowered and fully assembled the entire necessary length with the installation of the VEG 5. By analogy with the lifting of the second mast 17, the first mast 12 is lifted. After that, the remaining masts 29 with the fastening of their lower parts on the screw piles 6 are lifted through the attachment points of the 19 masts to the piles 6 similar to the first 12 and second 17 masts. The installation sequence of SP 4 and VEG 5 is determined based on weather conditions. The container 3 is installed on a flat surface. Stretch marks 14 are fastened with, for example, clamps 20, carabiners 21, lanyards 22 and chains 23, which allow you to adjust the tension. The angle of inclination of the field 24 SP 4 is performed so that it can be changed due to the fact that the frame 8 of the SP 4 has articulated corner joints 25. The attachment point of the 19 mast to the pile 6 consists of a lower removable mast part 26, to which the cylinder 27 is welded with a through axial hole 28, while bolt 30 is inserted into hole 28. Mounting assembly 19 is bolted 30 to holes of pile 6 through corner connection 31. Special mounting assembly 11 consists of a lower removable part 26 of mast 2, which is bolted 30 to a welded box structure 31, close captured, in turn, through a bolt 30, screwed into a nut 32, welded to the plate 33, which is laid in the lower sling unit 10 of the container 3.

If in the place of installation of the container 3 of the container power station 1 with external equipment 2 there is no flat site, then such a site must be prepared in advance, and any improvised means, timber, logs, stones, etc.

Depending on the geographical location and customer needs, portable equipment 2 can be equipped individually, while you can only use SP 4 and VEG 5, which are installed on container 3, or several additional SP 4 or VEG 5, for example, in regions with a windy climate it is rational to install additional VEG 5, and in solar regions greater performance can be achieved with additional SP 4.

To obtain maximum electricity, the inclination angle of the joint venture 4 during installation can be different, it depends on the latitude of the area in which we install the container power station 1.

The installation sequence of the remote equipment 2 of the container power station 1 depends on weather conditions, for example, it will be windy for the next few days at the installation site, in this case it is better to install VEG 5 first, and VEG 5 can be connected immediately and this will not interfere with further work on installing SP 4 Or if at the installation site of the container power plant 2 they promise sunny, calm weather, it makes sense to install SP 4 first and connect them, which, also, will not interfere with the installation of VEG 5.

Maintenance of remote equipment of a container power plant:

Maintenance consists solely in flushing the solar panels from dust, dirt, etc.

Benefits:

1. Mobility.

2. Easy to install.

3. Minimization of installation and operation costs.

4. Convenience of operation and maintenance.

5. Ability to change configuration.

List of abbreviations:

1. DGU - diesel generator set

2. SP - solar panel

3. VEG - wind power generator

The list of positions:

1. container power station

2. remote equipment

3. container

4. SP - solar panel

5. VEG - wind generator

6. screw pile

7. left side of the container

8. frame for installing a joint venture

9. VEG mast

10. lower container sling assembly

11. special container mount

12. mast

13. upper container sling assembly

14. stretching

15. block

16. cable

17. mast

18. winch

19. attachment to a screw pile

20. clamp

21. carbine

22. lanyard

23. chain

24. field of the joint venture

25. swivel corner connection

26. lower removable mast

27. cylinder

28. through axial bore of the cylinder

29. other masts

30. bolt

31. corner connection

32. nut

33. a plate in the lower sling unit of the container.

Claims (7)

1. A method of installing a container power plant with portable equipment in the places of its use, including installing a container and portable equipment consisting of solar panels and wind power generators installed on the container, and solar panels and wind power generators installed on screw piles at some distance from the container, the container is installed with orientation to the cardinal points so that its left long side is located to the south, after which markup is made locally for installing solar panels and wind generators on screw piles and screw the screw piles to the marking places, then mount the frame on the south side of the container to install the solar panels on the container and screw piles, then install the solar panels, then install the masts of the wind generators, and first fix the lower end of the mast to the lower sling unit of the container using a special attachment point, after which the 6-meter part of the mast is lifted manually, securing in the upper sling at the node of the container, install and fix the extensions, then attach the cable block to the upper part of the 6-meter mast, then completely assemble the second mast with fastening in the upper part of the wind generator, its lower part is attached to the second lower lifting unit of the container using a special mount, then the upper parts of the extensions are attached to the second mast, the lower parts of the extensions without interference are fixed on the corresponding screw piles, after which the winch is fixed on the pile opposite to the mast to be lifted, the cable from the feeders are thrown over the block and hooked to the mast being raised 3 meters from the wind generator, the second mast is lifted by a winch, while the mast is insured on three sides by fixed braces, then the raised second mast is secured by braces with the necessary cable tension, while the verticality of the mast is adjusted by tensioning and loosening the cables , after lifting the second mast, the winch cable is removed from it, and the block is removed from the first mast, it is installed on the second mast at a height of about 6 meters, the first mast is lowered and completely mounted the entire required length with the installation of a wind generator, by analogy with the lifting of the second mast, lift the first mast, after which the remaining masts with the fastening of their lower parts of the masts on screw piles through the nodes of the mast to piles are raised similarly to the first and second masts. 2. The method of installing a container power plant with portable equipment in the places of its use according to claim 1, characterized in that the installation sequence of solar panels and wind generators is determined based on weather conditions. 3. The method of installation of a container power plant with portable equipment in the places of its use according to claim 1, characterized in that the container is installed on a flat surface. 4. The method of installing a container power plant with portable equipment in the places of its use according to claim 1, characterized in that the extensions are fastened with, for example, clamps, carbines, lanyards and chains, which allow you to adjust the tension. 5. The method of installing a containerized power plant with portable equipment in places of use according to claim 1, characterized in that the angle of inclination of the field of solar panels is performed so that it can be changed due to the fact that the frame of the solar panels has hinged corner joints. 6. A device for implementing the method of installing a container power plant with external equipment in the places of its use includes a mast mounting unit to the pile, consisting of a lower removable mast part, to which a cylinder with a through axial hole is welded, a bolt bolted to the holes is inserted into the hole piles through a corner connection. 7. A device for implementing the method of installing a containerized power plant with external equipment in the places of its use includes a special mounting unit, consisting of a lower removable mast, which is bolted to a welded box structure, which is fixed, in turn, through a bolt screwed into a nut welded to the plate, which is laid in the lower sling unit of the container.

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