KR20170017151A - Probe pin and method for manufacturing the same - Google Patents
Probe pin and method for manufacturing the same Download PDFInfo
- Publication number
- KR20170017151A KR20170017151A KR1020150110649A KR20150110649A KR20170017151A KR 20170017151 A KR20170017151 A KR 20170017151A KR 1020150110649 A KR1020150110649 A KR 1020150110649A KR 20150110649 A KR20150110649 A KR 20150110649A KR 20170017151 A KR20170017151 A KR 20170017151A
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- Prior art keywords
- layer
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- alloy
- metal layer
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06711—Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
- G01R1/06755—Material aspects
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06711—Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
- G01R1/06716—Elastic
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06711—Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
- G01R1/06733—Geometry aspects
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06711—Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
- G01R1/06755—Material aspects
- G01R1/06761—Material aspects related to layers
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Geometry (AREA)
- Measuring Leads Or Probes (AREA)
- Testing Or Measuring Of Semiconductors Or The Like (AREA)
Abstract
A probe pin is disclosed, wherein the probe pin comprises: a metallic body; And a coating layer that is bonded to an outer circumferential surface of the metal body, wherein the metal body is combined with a first metal layer that provides rigidity and elasticity and a second metal layer that provides conductivity.
Description
The present invention relates to a probe pin and a method of manufacturing the same.
In general, the electronic device is finally subjected to a defect inspection by an inspection apparatus. In this defect inspection, a probe card, a test socket, or the like is used to electrically connect the electronic device and the inspection apparatus, and the probe card and the test socket include probe pins that are driven between the electronic device and the inspection apparatus.
Regarding such probe pins, a semiconductor test socket has been disclosed in Korean Patent No. 10-1190174. The disclosed test socket uses a configuration made of conductive powder as a probe pin.
However, such a probe pin is made of a single material and has physical and electrical limitations. Thus, the electrical and physical properties of the probe pin itself need to be supplemented.
SUMMARY OF THE INVENTION It is an object of the present invention to provide a probe pin and a method of manufacturing the same that are complementary to physical and electrical characteristics.
According to a first aspect of the present invention, there is provided a probe pin comprising: a metal body; And a coating layer that is bonded to an outer circumferential surface of the metal body, wherein the metal body is combined with a first metal layer that provides rigidity and elasticity and a second metal layer that provides conductivity.
According to a second aspect of the present invention, there is provided a method of manufacturing a probe pin, comprising: preparing a substrate; Forming a patterned photoresist layer on the substrate, the pattern corresponding to the shape of the probe pin; Forming a metal body on the pattern based on the photoresist layer; Polishing the photoresist layer and the metal body; Removing the photoresist layer and the substrate; And forming a coating layer to be bonded to an outer circumferential surface of the metal body, wherein forming the metal body may form at least one of a first metal layer providing rigidity and elasticity and a second metal layer providing conductivity .
According to the above-described task solution of the present invention, the metal body includes a first metal layer providing rigidity and elasticity and a second metal layer providing conductivity, whereby the electrical and physical characteristics of the probe pin can be improved, The coating layer is formed along the perimeter of the probe pin. Thus, oxidation and corrosion of the metal body are prevented by the coating layer, and durability and electrical characteristics of each of the contactor and the connecting body constituting the probe pin can be improved.
1 is a schematic perspective view of a probe pin according to an embodiment of the present invention;
2 is a schematic perspective view of an end shape that a probe pin according to an embodiment of the present invention may have.
Figs. 3 and 4 are schematic cross-sectional views taken along the line I-I of Figs. 1 and 2. Fig.
5 is a schematic cross-sectional view of a probe pin according to one embodiment of the present invention, including an additional metal body.
6 is a block diagram for explaining a procedure of a method of manufacturing a probe pin according to an embodiment of the present invention.
FIG. 7 is a conceptual diagram illustrating a method of manufacturing a probe pin according to an embodiment of the present invention. Referring to FIG.
FIG. 8 is a conceptual diagram illustrating another embodiment of a method of manufacturing a probe pin according to an embodiment of the present invention. Referring to FIG.
FIG. 9 is a sequence diagram for explaining another embodiment of the method of manufacturing a probe pin according to an embodiment of the present invention by a plating process.
FIG. 10 is a conceptual diagram illustrating a step of forming a depression according to an embodiment of the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily carry out the present invention. It should be understood, however, that the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. In the drawings, the same reference numbers are used throughout the specification to refer to the same or like parts.
Throughout this specification, when a part is referred to as being "connected" to another part, it is not limited to a case where it is "directly connected" but also includes the case where it is "electrically connected" do.
Throughout this specification, when a member is " on " another member, it includes not only when the member is in contact with the other member, but also when there is another member between the two members.
Throughout this specification, when an element is referred to as "including " an element, it is understood that the element may include other elements as well, without departing from the other elements unless specifically stated otherwise. The terms "about "," substantially ", etc. used to the extent that they are used throughout the specification are intended to be taken to mean the approximation of the manufacturing and material tolerances inherent in the stated sense, Accurate or absolute numbers are used to help prevent unauthorized exploitation by unauthorized intruders of the referenced disclosure. The word " step (or step) "or" step "used to the extent that it is used throughout the specification does not mean" step for.
Throughout this specification, the term " combination thereof " included in the expression of the machine form means one or more combinations or combinations selected from the group consisting of the constituents described in the expression of the machine form, And the like.
For reference, the terms related to direction or position (lower side, etc.) in the description of the embodiments of the present application are set based on the arrangement state of each structure shown in the drawings. For example, referring to FIGS. 1 and 3, the 6 o'clock direction may be the lower side or the like.
The present invention relates to a probe pin and a method of manufacturing the same.
For reference, in the present application, a probe pin can be applied to a probe card or a test socket for testing various electronic devices.
First, a probe pin according to an embodiment of the present invention will be described.
FIG. 1 is a schematic perspective view of a probe pin according to an embodiment of the present invention, FIG. 2 is a schematic perspective view of an end shape of a probe pin according to an embodiment of the present invention, FIGS. 3 and 4 are cross- And FIG. 5 is a schematic cross-sectional view of a probe pin according to an embodiment of the present invention including an additional metal body.
The probe pin connects the first contact member and the second contact member. Illustratively, when the present probe pin is applied to a probe card, the first contact body may be a semiconductor package and the second contact body may be a printed circuit board installed in the inspection apparatus.
1 and 2, the probe pin is of a flat plate type. The shape of the present probe pin may be exemplarily shown in Figs. 1 and 2. Fig.
3 and 4, the probe pin includes
The
Illustratively, the
Further, the
In addition, the
In another embodiment, the
5, the probe pin may include
Further, as shown in Fig. 5, the
The
Hereinafter, a method for manufacturing a probe pin according to an embodiment of the present invention (hereinafter referred to as "the present manufacturing method") for manufacturing a probe pin according to an embodiment of the present invention will be described. However, the same reference numerals are used for the same or similar components as those described in the method of manufacturing a probe pin according to one embodiment of the present invention, and redundant explanations will be simplified or omitted.
FIG. 6 is a block diagram illustrating a procedure of a probe pin manufacturing method according to an embodiment of the present invention. FIG. 7 is a conceptual diagram illustrating a method of manufacturing a probe pin according to an embodiment of the present invention. FIG. 8 is a conceptual diagram illustrating a method of manufacturing a probe pin according to another embodiment of the present invention. FIG. 9 is a cross-sectional view of a probe pin according to another embodiment of the method of manufacturing a probe pin according to an embodiment of the present invention FIG. 10 is a conceptual diagram illustrating a step of forming a depression according to an embodiment of the present invention. Referring to FIG.
First, one embodiment of the present manufacturing method will be described. According to one embodiment, as shown in Fig. 3, the
6 and 7A, the present manufacturing method includes a step 81 (S100) of preparing a substrate. The
6 and 7 (b), the present manufacturing method includes forming a seed layer 82 (S200). As shown in FIG. 7 (b), the
Thereby, the
For example, the
6 and 7C, the manufacturing method includes a step S300 of forming a
The patterned
Illustratively, a
6 and 7 (d), the present manufacturing method includes a step (S400) of forming
The
6 and 7 (e), the manufacturing method may include polishing the
The polishing step S500 may polish the
6 and 7 (h), the present manufacturing method may include removing the
7 (i), the present manufacturing method may include the step of forming a
Accordingly, the
6 and 7 (i), the present manufacturing method may include a step (S700) of forming
The
Hereinafter, another embodiment of the present manufacturing method will be described. According to another embodiment, as shown in Fig. 4, a probe pin having metal bodies (1, 2) in which a
6 and 7A, the present manufacturing method includes a step 81 (S100) of preparing a substrate. The
6 and 7 (b), the present manufacturing method includes forming a seed layer 82 (S200). As shown in FIG. 7 (b), the
6 and 7C, the manufacturing method includes a step S300 of forming a
6, the manufacturing method may include forming
More specifically, the step S400 of forming the
4, when the
9 (d1), the
For reference, the plating process may be one of electroplating and electroless plating.
For reference, the
In addition, the
In addition, referring to Fig. 6, the present manufacturing method may include polishing the
In steps S400 and S500, polishing may cause the first metal layer 1 (or the second metal layer 2) to be polished to have a predetermined thickness.
6, the manufacturing method may include removing the
6, the manufacturing method may include forming the coating layers 3 and 4 along the circumference of the
The
The present manufacturing method also includes a step S100 of preparing the
The step of forming the
Further, the step of forming the
Further, the step of forming the
Further, the step of forming the
As described above, steps S200 to S700 are performed on the
Between step S600 of removing the
The step of forming the
Also, if necessary, the step of forming the
The
It will be understood by those of ordinary skill in the art that the foregoing description of the embodiments is for illustrative purposes and that those skilled in the art can easily modify the invention without departing from the spirit or essential characteristics thereof. It is therefore to be understood that the above-described embodiments are illustrative in all aspects and not restrictive. For example, each component described as a single entity may be distributed and implemented, and components described as being distributed may also be implemented in a combined form.
The scope of the present invention is defined by the appended claims rather than the detailed description, and all changes or modifications derived from the meaning and scope of the claims and their equivalents should be construed as being included within the scope of the present invention.
1: first metal layer 2: second metal layer
3: first coating layer 4: second coating layer
81: substrate 82: seed layer
83: photoresist 86: wet etching mask thin film
87: mask layer 98: depression portion
Claims (29)
Metal body; And
And a coating layer bonded to an outer circumferential surface of the metal body,
Wherein the metallic body is a combination of a first metallic layer providing stiffness and resilience and a second metallic layer providing conductivity.
Wherein the coating layer comprises a first coating layer bonded to an outer circumferential surface of the metal body and a second coating layer bonded to an outer circumferential surface of the first coating layer.
Wherein the first coating layer comprises at least one of nickel (Ni) and a nickel alloy (Ni alloy).
Wherein the second coating layer comprises at least one of gold (Au) and gold alloy.
Wherein the gold alloy is a gold-copper alloy (Au-Cu) or a gold-cobalt alloy (Au-Co).
Wherein the first metal layer is disposed as a core and the second metal layer is configured to be coupled along a circumference of the first metal layer.
Wherein the first metal layer is bonded to the upper and lower portions of the second metal layer.
And the second metal layer is bonded to the upper and lower portions of the first metal layer.
Further comprising an additional metal body interposed between the metal body and the coating layer,
The additional metal body includes a first layer coupled to an outer circumferential surface of the metal body and a second layer coupled to an outer circumferential surface of the first layer,
Wherein the first layer is made of the same material as the first metal layer, the second layer is made of the same material as the second metal layer,
or,
Wherein the first layer is made of the same material as the second metal layer, and the second layer is made of the same material as the first metal layer.
Wherein the first metal layer comprises at least one of palladium (Pd), a palladium alloy (Pd alloy), nickel (Ni), and a nickel alloy.
Wherein the nickel alloy is a nickel-cobalt alloy (Ni-Co).
Wherein the palladium alloy comprises at least one of a palladium cobalt alloy (Pd-Co) and a palladium nickel alloy (Pd-Ni).
Wherein the second metal layer comprises at least one of copper (Cu) and a copper alloy (Cu alloy).
Wherein the copper alloy is phosphor bronze (Cu-Sn-P).
Preparing a substrate;
Forming a patterned photoresist layer on the substrate, the pattern corresponding to the shape of the probe pin;
Forming a metal body on the pattern based on the photoresist layer;
Polishing the photoresist layer and the metal body; And
Removing the photoresist layer and the substrate; And
And forming a coating layer on the outer circumferential surface of the metal body,
Wherein forming the metallic body comprises forming at least one of a first metallic layer providing stiffness and elasticity and a second metallic layer providing conductivity.
Wherein the forming of the coating layer comprises:
Forming a first coating layer on the outer circumferential surface of the metal body; And
And forming a second coating layer on the outer circumferential surface of the first coating layer.
Wherein the first coating layer comprises at least one of nickel (Ni) and a nickel alloy (Ni alloy).
Wherein the second coating layer comprises at least one of gold (Au) and gold alloy.
Wherein the gold alloy is a gold-copper alloy (Au-Cu) or a gold-cobalt alloy (Au-Co).
The forming of the metal body may include:
Forming a first metal layer on the pattern,
Between the step of removing the photoresist layer and the substrate and the step of forming the coating layer,
And forming the second metal layer along the periphery of the first metal layer.
The forming of the metal body may include:
Forming a first metal layer on the pattern;
Polishing the photoresist layer and the first metal layer;
Further forming the photoresist layer on the photoresist layer;
Further stacking a second metal layer on the first metal layer based on the photoresist layer formed additionally;
Polishing the photoresist layer and the second metal layer formed additionally;
Further forming the photoresist layer on the photoresist layer formed additionally; And
Further comprising laminating a first metal layer on the second metal layer based on the photoresist layer re-formed,
Wherein the step of polishing the metal body comprises polishing the first metal layer formed on the photoresist layer and the second metal layer, which are formed again.
The forming of the metal body may include:
Forming a first metal layer on the pattern by a plating process;
Depositing a second metal layer on the first metal layer by a plating process; And
And further laminating the first metal layer on the second metal layer by a plating process.
Between the step of removing the photoresist layer and the substrate and the step of forming a coating layer to be bonded to the outer circumferential surface of the metal body,
Further comprising forming an additional metal body interposed between the metal body and the coating layer,
Wherein forming the additional metal body comprises:
Forming a first layer on an outer circumferential surface of the metal body; And
And forming a second layer on the first layer,
Wherein the first layer is made of the same material as the first metal layer, the second layer is made of the same material as the second metal layer,
or,
Wherein the first layer is made of the same material as the second metal layer, and the second layer is made of the same material as the first metal layer.
Wherein the first metal layer comprises at least one of palladium (Pd), a palladium alloy (Pd alloy), nickel (Ni), and a nickel alloy.
Wherein the nickel alloy is a nickel-cobalt alloy (Ni-Co).
Wherein the palladium alloy comprises at least one of a palladium cobalt alloy (Pd-Co) and a palladium nickel alloy (Pd-Ni).
Wherein the second metal layer comprises at least one of copper (Cu) and a copper alloy (Cu alloy).
Wherein the copper alloy is phosphor bronze (Cu-Sn-P).
When the probe pin includes a downwardly recessed portion,
Between the step of preparing the substrate and the step of forming the seed layer,
And forming said recessed portion,
Wherein the step of forming the depression comprises:
Forming a wet etch mask thin film on the substrate;
Forming a patterned mask layer in a pattern corresponding to the depression portion;
Patterning the wet etch mask thin film based on the mask layer; And
And etching the substrate.
Priority Applications (1)
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KR1020150110649A KR101766261B1 (en) | 2015-08-05 | 2015-08-05 | Probe pin and method for manufacturing the same |
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KR1020150110649A KR101766261B1 (en) | 2015-08-05 | 2015-08-05 | Probe pin and method for manufacturing the same |
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KR101766261B1 KR101766261B1 (en) | 2017-08-23 |
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Cited By (4)
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KR20210050425A (en) * | 2019-10-25 | 2021-05-07 | 프린코 코포레이션 | Metal probe structure and method for fabricating the same |
KR102267328B1 (en) * | 2020-05-19 | 2021-06-22 | (주)위드멤스 | Method for manufacturing probe needle and probe needle manufactured therby |
KR20220122212A (en) * | 2021-02-26 | 2022-09-02 | (주)포인트엔지니어링 | The Electro-conductive Contact Pin Assembly and Method for Manufacturing Thereof |
WO2024029790A1 (en) * | 2022-08-01 | 2024-02-08 | (주)포인트엔지니어링 | Electrically conductive contact pin and method for manufacturing same |
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KR102498038B1 (en) * | 2021-01-29 | 2023-02-10 | (주)포인트엔지니어링 | The Electro-conductive Contact Pin, Manufacturing Method thereof And Electro-conductive Contact Pin Module |
KR20220135451A (en) * | 2021-03-30 | 2022-10-07 | (주)포인트엔지니어링 | The Electro-conductive Contact Pin and Manufacturing Method thereof |
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KR101465343B1 (en) | 2013-06-21 | 2014-12-04 | 성균관대학교산학협력단 | Method of fabricating a needle for probe card and the same thereof |
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2015
- 2015-08-05 KR KR1020150110649A patent/KR101766261B1/en active IP Right Grant
Cited By (4)
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KR20210050425A (en) * | 2019-10-25 | 2021-05-07 | 프린코 코포레이션 | Metal probe structure and method for fabricating the same |
KR102267328B1 (en) * | 2020-05-19 | 2021-06-22 | (주)위드멤스 | Method for manufacturing probe needle and probe needle manufactured therby |
KR20220122212A (en) * | 2021-02-26 | 2022-09-02 | (주)포인트엔지니어링 | The Electro-conductive Contact Pin Assembly and Method for Manufacturing Thereof |
WO2024029790A1 (en) * | 2022-08-01 | 2024-02-08 | (주)포인트엔지니어링 | Electrically conductive contact pin and method for manufacturing same |
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