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KR101837810B1 - A styrofoam cutting apparatus for atypical foam and styrofoam cutting metoth using thereof - Google Patents

A styrofoam cutting apparatus for atypical foam and styrofoam cutting metoth using thereof Download PDF

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Publication number
KR101837810B1
KR101837810B1 KR1020150168275A KR20150168275A KR101837810B1 KR 101837810 B1 KR101837810 B1 KR 101837810B1 KR 1020150168275 A KR1020150168275 A KR 1020150168275A KR 20150168275 A KR20150168275 A KR 20150168275A KR 101837810 B1 KR101837810 B1 KR 101837810B1
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KR
South Korea
Prior art keywords
cutting
moving
workpiece
radius
curvature
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KR1020150168275A
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Korean (ko)
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KR20170062731A (en
Inventor
홍대희
서정환
홍준호
Original Assignee
고려대학교 산학협력단
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Priority to KR1020150168275A priority Critical patent/KR101837810B1/en
Publication of KR20170062731A publication Critical patent/KR20170062731A/en
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Publication of KR101837810B1 publication Critical patent/KR101837810B1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/06Severing by using heat
    • B26F3/08Severing by using heat with heated members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/20Cutting beds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2628Means for adjusting the position of the cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/06Severing by using heat
    • B26F3/08Severing by using heat with heated members
    • B26F3/12Severing by using heat with heated members with heated wires
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G19/00Auxiliary treatment of forms, e.g. dismantling; Cleaning devices
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G9/00Forming or shuttering elements for general use

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

According to another aspect of the present invention, there is provided an apparatus for cutting an atypical workpiece, comprising: a main body having a pair of vertical columns connecting an upper base and a lower base; A cutting member that is connected to the main body and cuts a work material positioned adjacent to the main body and a pair of moving bars that support the cutting member and that has a structure in which the cutting member can compensate the length of the pair of moving bars when moving back and forth A cutting part connected to the pair of moving bars for cutting the work piece into an irregular shape; A first moving part installed in the main body and connected to the cutting part to move up and down along the height direction of the vertical column to vary the z axis position of the cutting part with respect to the work piece; A second moving part connected to the first moving part and moving left and right between the pair of vertical columns to change the x axis position of the cutting part with respect to the work piece; And a position adjusting section which is connected to the first moving section, the second moving section, and the cutting section and adjusts the position of the cutting member relative to the workpiece in the vertical direction, A first moving bar movably provided on the second moving part, and a second moving bar provided on the second moving part so as to be movable back and forth with respect to the second moving part in parallel with the first moving bar, Axis position of the cutting member relative to the workpiece, and the position adjusting unit adjusts the back and forth movement of the first moving bar and the second moving bar, respectively, so that the distance between the end of the first moving bar and the end of the second moving bar So as to control the inclination of the cutting member.

Description

TECHNICAL FIELD [0001] The present invention relates to a cutting apparatus for cutting an irregular shaped workpiece and a method for cutting a workpiece for an irregular shape,

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a cutting apparatus for cutting a workpiece for an irregular shape and a method for cutting a workpiece for an irregular shape, and more particularly to a cutting apparatus for cutting a workpiece such as a styrofoam with a cutting member such as a hot wire, And more particularly, to a method for cutting a workpiece for an irregular shape and a method for cutting a workpiece for an irregular shape.

Recently, the number of unstructured buildings using curved surfaces has been increasing due to the emphasis on various needs and design elements of the architects.

These amphibious buildings differ in shape from building to building and emphasize diagonal lines and curves. Therefore, it is not possible to use a rectangular form used in existing orthopedic buildings. Atypical formwork is made to fit the project type and generally uses iron formwork or wood formwork.

However, the iron formwork is a form that the frame and the surface are integrated, and it is easy to construct and large size, which is advantageous for securing the quality, but it is difficult to manufacture, and it takes a long time to manufacture, and the cost is high.

On the other hand, the wood formwork is a form that constructs the support frame by constructing the wood according to the shape of the building by seeing the design book by the constructors in the field, and the shape cutting is easier and more economical. However, since construction workers at the construction site produce on-site, skilled technicians are required, and it is extremely difficult to express the curvature of the curvature or the curvature.

Therefore, in order to construct an amorphous building, there is a demand for a mold making technique for quickly cutting an amorphous building, securing economical efficiency, and improving construction quality.

Korean Registered Utility Model No. 20-0294900 discloses a styrofoam cutting device.

It is an object of the present invention to provide a workpiece cutting apparatus for an atypical formwork and a method for cutting a workpiece for an atypical formwork capable of producing a squeeze curve or curvature of a curved line of an amorphous structure with a cutting member such as styrofoam .

The present invention relates to a method of cutting a work material by virtually dividing a work material into a plurality of unit grids and sequentially passing a plurality of unit grids using a hot wire to form a work material for an atypical work form And a method thereof.

According to another aspect of the present invention, there is provided an apparatus for cutting an atypical workpiece, comprising: a main body having a pair of vertical columns connecting an upper base and a lower base; A cutting member that is connected to the main body and cuts a work material positioned adjacent to the main body and a pair of moving bars that support the cutting member and that has a structure in which the cutting member can compensate the length of the pair of moving bars when moving back and forth A cutting part connected to the pair of moving bars for cutting the work piece into an irregular shape; A first moving part installed in the main body and connected to the cutting part to move up and down along the height direction of the vertical column to vary the z axis position of the cutting part with respect to the work piece; A second moving part connected to the first moving part and moving left and right between the pair of vertical columns to change the x axis position of the cutting part with respect to the work piece; And a position adjusting section which is connected to the first moving section, the second moving section, and the cutting section and adjusts the position of the cutting member relative to the workpiece in the vertical direction, A first moving bar movably provided on the second moving part, and a second moving bar provided on the second moving part so as to be movable back and forth with respect to the second moving part in parallel with the first moving bar, Axis position of the cutting member relative to the workpiece, and the position adjusting unit adjusts the back and forth movement of the first moving bar and the second moving bar, respectively, so that the distance between the end of the first moving bar and the end of the second moving bar So as to control the inclination of the cutting member.

In an embodiment of the present invention, it is preferable that a guide roll for guiding the movement of the cutting member is provided at the end of the first moving bar and the end of the second moving bar.

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In one embodiment of the present invention, the cutting member is connected to a force axis sensor whose one end is embedded in the second moving part, and the other end is connected to a driving pulley rotatably connected to a step motor incorporated in the second moving part, It is preferable that the length is compensated so as to be wound or loosened on the drive pulley in accordance with the rotation direction of the step motor so as to be tightly connected between the first movement bar and the second movement bar when the movable bar and the second movement bar are moved back and forth.

In one embodiment of the present invention, the cutting member is connected to the first elastic member whose one end is embedded in the second moving member and the other end is connected to the second elastic member incorporated in the second moving member, When the two moving bars are moved back and forth, it is preferable that the length is compensated by the first elastic member and the second elastic member so as to be tightly connected between the first moving bar and the second moving bar to cut the working material.

In one embodiment of the present invention, it is preferable that the cutting member is a heat line capable of cutting the work piece while being heated upon application of a current.

In one embodiment of the present invention, the cutting member is a telescopic rod that is length-compensatably connected between a pair of moving bars, and preferably has a material capable of cutting a workpiece while being heated upon application of electric current.

Meanwhile, a method for cutting a workpiece into a three-dimensional shape of an atypical workpiece using the atypical workpiece cutting apparatus according to an embodiment of the present invention includes: (A) Calculating data including curved surface information; ( X ) in the x-axis direction, the y-axis radius of curvature in the y-axis direction (rho y ), and the z-axis radius of curvature in the z-axis direction (rho z ) the radius of curvature y of curvature radius with respect to the (ρ x)y) range, the first standard (a <ρ y <b, where, a and b are predetermined parameters) and separated by, z the radius of curvature (ρ z) Is divided into a second standard range (a <rho z < b); (C) When the first standard range (a <rho y <b) is replaced by the first variable interval D1 and the second standard range (a <rho z <b) is replaced by the second variable interval D2 Calculating a unit grid including a first variable interval (D1) and a second variable interval (D2); (D) the workpiece is virtually divided into a unit grid; And (E) continuously cutting a unit grid while the position of the cutting member of the atypical workpiece cutting machine is adjusted by the position adjusting unit to cut the workpiece into a three-dimensional shape, D1) and the second variable interval D2 are variable according to the first specification range (a <p y <b) and the second specification range (a <p z <b) varying according to predetermined variables a and b .

In one embodiment of the present invention, in the step (E), the cutting member is moved by the position adjusting unit of the workpiece cutting apparatus for the irregular formwork, for each of the vertically divided unit grids according to the three- It is desirable to continuously cut the workpiece while adjusting the position and inclination.

In one embodiment of the present invention, (B) in step, a first standard range (a <ρ y <b) and the second standard range (a <ρ z <b) is, y the radius of curvature (ρ y) or when the z-curvature radius? z has an irregular numerical value, it is divided into a plurality of values according to the variables a and b which are not more than the maximum value based on the maximum value of the y-curvature radius? y or the z-curvature radius? z , 1, the standard range (a <ρ y <b) is the y radius of curvature (ρ y) in accordance with the random number, if the number is small in the y radius of curvature (ρ y) the difference between the variable a and the variable b is smaller ( Y ) of the y-radius of curvature (rho y ) is large, while the difference between the variable a and the variable b is large and the y-radius of curvature (rho y ) is previously set to a wide range belongs, said second standard range (a <ρ z <b) is if the value is smaller in the z radius of curvature (ρ z) in accordance with the irregular values of the z radius of curvature (ρ z) The variable a and a difference between the variable b flew small in the z radius of curvature (ρ z) is previously set in a narrow range, the z radius of curvature value the difference is greater the variable a and the variable b in the (ρ z) belonging greater Is set to a wide range in which the z-curvature radius? Z belongs.

In an embodiment of the present invention, in step (C), a unit area of the unit grid varies depending on the sizes of the first variable interval D1 and the second variable interval D2, and the first variable interval (D1) is replaced with a predetermined value according to a first standard range divided into a plurality of sections according to the variables a and b, and the second variable interval (D2) is a second standard range , And the like.

In the present invention, the shape of the atypical building can be manufactured from the processing material by manipulating the position of the cutting member, thereby making it possible to produce a sophisticated curved shape of the atypical building or an expression of the curvature.

The present invention relates to an apparatus and a method for constructing an atypical building by virtually dividing a work material into a plurality of unit grids and continuously cutting the plurality of unit grids using a cutting member, Can be saved.

In addition, unlike the iron formwork or the wood formwork, the present invention can smoothly cut a workpiece such as styrofoam by using a cutting member such as a hot wire, thereby improving the quality of construction of the amorphous structure.

FIG. 1 is a perspective view of a cutting apparatus for cutting a workpiece according to an embodiment of the present invention.
2 schematically shows an operating state diagram according to a first example of a cutting unit according to an embodiment of the present invention.
3 schematically shows an operating state diagram according to a second example of the cutting unit according to an embodiment of the present invention.
4 schematically shows an operating state diagram according to a third example of the cutting unit according to the embodiment of the present invention.
5 is a schematic view illustrating a connection state between a first moving part connected to a position adjusting part, a second moving part and a cutter according to an embodiment of the present invention.
6 schematically shows a flowchart of a method of cutting a workpiece for an irregular die according to an embodiment of the present invention.
FIG. 7 is a schematic view illustrating a cutting process of a workpiece using a workpiece cutting apparatus for an irregular shape according to an embodiment of the present invention.
FIG. 8 is a schematic view showing a virtual partition diagram in which one workpiece is divided into unit grids by a method for cutting a workpiece for an irregular shape according to an embodiment of the present invention.
Fig. 9 shows a part of the shape of the atypical die cut at an irregular shape by the workpiece cutting apparatus for an irregular shape when the unit grid has various sizes as shown in Fig. 7;
10 is a perspective view of a cutting apparatus for cutting a workpiece according to another embodiment of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, referring to the accompanying drawings, a description will be made of a method for cutting a workpiece for an irregular die and a method for cutting a workpiece for an irregular die according to a preferred embodiment of the present invention.

1st Example

The apparatus for cutting an atypical shaped workpiece according to an embodiment of the present invention is an apparatus for cutting a workpiece 10 such as styrofoam into an irregular shape. 1, the present invention includes a main body 110, a first moving part 110a, a second moving part 120, a cutting part 130, and a position adjusting part 140. As shown in FIG.

Hereinafter, a description will be given of the structure and construction of the cutting device 100 for a non-orthopedic formwork according to the present invention, and a description will be given of an operation method of the cutting device 100 for an atypical formwork, ) Will be described in detail.

The main body 110 is for supporting the first moving part 110a, the second moving part 120 and the cutting part 130. [ The body 110 includes an upper base 111, a lower base 112, and a pair of vertical columns 113.

The lower base 112 has a flat plate-like structure. The lower base 112 is placed horizontally on the floor surface. The lower base 112 is connected to the upper base 111 by a pair of vertical columns 113. The upper base 111 is for restricting the movement of the first moving plate 111a moving up and down along the pair of vertical columns 113. [

The first moving part 110a is provided in the main body part 110 to adjust the position of the cutting part 130 up and down along the z-axis direction of the three-axis coordinate. The first moving part 110a includes a pair of vertically moving members 113a and a first moving plate 111a. Here, the center of the triaxial coordinate is the intersection of one of the pair of vertically movable members 113a and the vertical base, and the z axis corresponds to the center axis of one of the vertically movable members.

A pair of vertically movable members 113a are spaced apart from and parallel to the pair of vertical columns 113 and connected to the body portion 110. [ The pair of vertically movable members 113a are connected to each other by an upper base 111 and a lower base 112. [ The pair of vertically movable members 113a are members for vertically adjusting the position of the first moving plate 111a between the upper base 111 and the lower base 112. [

A ball screw type may be applied to the pair of vertically movable members 113a. The pair of vertically moving members 113a are rotated in the direction of rotation by a position adjusting unit 140 which will be described later so that the height of the first moving plate 111a with respect to the lower base 112 can be adjusted.

The first moving plate 111a is connected to a pair of vertically movable members 113a and a pair of vertical columns 113. [ The first moving plate 111a is spaced apart from the upper base 111 and the lower base 112 by a predetermined distance. The second moving part 120 is installed on the first moving plate 111a.

The second moving unit 120 is for adjusting the position of the cutting unit 130 to the right and left along the x-axis direction of the three-axis coordinate. The second moving part 120 includes a guide rail member 121 and a second moving member 123. Here, the guide rail member 121 is engaged with the upper surface of the first moving plate 111a. The guide rail member 121 is provided with a guide groove 121a.

The second moving member 123 is rail-coupled to the guide rail member 121. The second moving member 123 is moved laterally between the pair of vertically movable members 113a along the x-axis direction along the guide groove 121a of the guide rail member 121 at the time of driving. The second moving member 123 is provided with a cutter 130.

The cutting unit 130 is for cutting the workpiece 10 into an irregular shape while varying the cutting position and the cutting angle with respect to the workpiece 10 by manipulating the position of the position adjusting unit 140. [ The cutting portion 130 includes a pair of moving bars and a cutting member 133.

The pair of movable bars 131 and 132 are installed to be movable back and forth to the second movable member 123 in various structures. In this embodiment, for convenience of description, a pair of moving bars will be described as being divided into a first moving bar 131 and a second moving bar 132.

As shown in Figs. 1 to 4, the first moving bar 131 and the second moving bar 132 are spaced apart from each other by a predetermined distance, and are positioned in parallel with each other. A cutting member 133 for cutting the working material 10 is connected to the first moving bar 131 and the second moving bar 132. At the end of the first movement bar 131 and the end of the second movement bar 132, a guide roll for guiding the movement of the cutting member 133 is provided.

The first moving bar 131 and the second moving bar 132 are provided with driving members 136a and 136b, respectively. The driving members 136a and 136b are connected to the position adjusting unit 140 so that the operation of the driving members 136a and 136b is controlled by the position adjusting unit 140. [

The first moving bar 131 and the second moving bar 132 are moved from the second moving member 123 to the y axis of the three-axis coordinate in the operation of the driving members 136a and 136b by the operation of the position adjusting unit 140, The inclination of the cutting member 133 connected to the end of the first moving bar 131 and the end of the second moving bar 132 can be varied. Here, the inclination angle of the cutting member 133 is the cutting angle when the cutting member 133 cuts the workpiece 10.

Hereinafter, a description will be given of a case in which the distance between the end of the first moving bar 131 and the end of the second moving bar 132 varies in accordance with the forward and backward movement of the first moving bar 131 and the second moving bar 132 The length compensation structure of the member 133 will now be described.

Referring to Fig. 2, a description will be made of the length compensation mechanism of the cutting member 133 according to an example.

In one example, the cutting member 133 has a heating wire structure that is heated upon application of a current. In one example, the cutting member 133 is connected to the force sensor 137 and the drive pulley 138. Here, the force axis sensor 137 is embedded in the second moving member 123 at a position adjacent to the first moving bar 131. The driving pulley 138 is incorporated in the second moving member 123 at a position adjacent to the second moving bar 132.

One end of the cutting member 133 is connected to the force axis sensor 137. Here, the force axis sensor 137 is for controlling the rotation of the step motor 139 so that the tension of the cutting member 133 is constant.

The other end of the cutting member 133 is connected to the driving pulley 138 via the end of the first moving bar 131 and the end of the second moving bar 132. The drive pulley 138 is connected to the step motor 139 and rotated.

In one example, the cutting member 133 is configured to be tautly connected between the first moving bar 131 and the second moving bar 132 when the first moving bar 131 and the second moving bar 132 are moved back and forth And is length-compensated to be wound or unwound on the drive pulley 138 in accordance with the rotational direction of the stepper motor 139.

Hereinafter, the length compensation mechanism of the cutting member 133 according to another example will be described with reference to FIG.

In another example, the cutting member 133 has a heat ray structure that is heated upon application of a current. The cutting member 133 is connected at one end to the first elastic member 133a and at the other end to the second elastic member 133b so that the first movement bar 131 and the second movement bar 132 The length is compensated so as to be tightly connected.

Here, the first elastic member 133a is provided on the second moving member 123 adjacent to the first moving bar 131. [ The second elastic member 133b is installed on the second movable member 123 at a position adjacent to the second movable bar 132. [

Hereinafter, the length compensation mechanism of the cutting member 133 according to another example will be described with reference to FIG.

In another example, the cutting member 133c has a telescopic rod structure. 4, one end 133c1 of the cutting member is connected to the end of the first moving bar 131 and the other end 133c2 of the cutting member is connected to the end of the second moving bar 132. As shown in Fig.

At this time, the cutting member 133c has a telescopic rod structure. When the first movement bar 131 and the second movement bar 132 move back and forth, the tip of the first movement bar 131 and the second movement bar 132 move, The length of the cutting member 133c is compensated in such a manner that the cutting member 133c is folded and unfolded. The cutting member 133c having a telescopic rod structure is preferably made of a material capable of cutting the styrofoam, which is the processing material 10, by heating when a current is applied.

The position of the cutting unit 130 having the above structure is adjusted by the position adjusting unit 140 with respect to the workpiece 10 and the inclination of the cutting member 133 with respect to the pair of moving bars is adjusted, 10) can be cut to various shapes such as a regular shape or an irregular shape.

As described above, the position adjusting unit 140 adjusts the vertical movement of the pair of vertical moving members 113a, the horizontal movement of the second moving member 123, and / or the vertical movement of the first and second moving bars 131 and 132 To the front-rear direction. The position adjustment unit 140 may be installed on the main body 110 or separately from the main body 110.

6 to 9, a process for cutting a work piece 10 into a three-dimensional shape of an amorphous work piece is performed by using an atypical work piece cutting apparatus 100 according to an embodiment of the present invention. The cutting method will be described below.

The present invention relates to a method of cutting a workpiece to produce an amorphous formwork. Here, the atypical form refers to a form suitable for pouring concrete of a concrete structure having a large surface curvature and a large change in surface protrusion and depression, unlike a form having a conventional standardized standard. Generally, formwork is a building material composed of wooden boards for supporting loads, plastic or foamed styrofoam for reproducing curvature, and the like.

As shown in FIG. 6, in step (A), data including curved surface information of a three-dimensional shape of an amorphous structure using an irregular shape is calculated to produce an irregular shape. As the data, the shape information for the three-dimensional shape, the volume information of the three-dimensional shape, the radius of curvature according to the curved surface of the three-dimensional shape, and the like may be included. In addition to the information described in this specification, to be.

In the step (B), the entire volume information of the atypical form of the data is primarily obtained, and the processing material 10 having a size corresponding thereto is prepared. The working material 10 may be foamed styrofoam having a material that can be easily cut by a cutting member 133 such as a hot wire, but is not limited thereto, and may be easily cut by a cutting member Needless to say, various materials can be used as long as they are made of a material.

Since, (B) in step, x-axis direction of the x radius of curvature (ρ x), y in the axial direction y the radius of curvature (ρ y), z the radius of curvature of the z-axis direction of the surface information of the atypical mold (ρ z ) Is calculated. Then, in the data, the y curvature radius? Y is divided into a predetermined first specification range (a <? Y <b, where a and b are preset parameters) based on the x radius of curvature? X And the z-curvature radius? Z is divided into a predetermined second standard range (a <? Z <b). This is because the cutting member 133 cuts the surface of the processing member 10 while moving the cutting member 133 back and forth and / or up and down by the position adjustment of the position adjusting unit 140 with respect to the x axis.

In the step (B), the first standard range (a <rho y <b) and the second standard range (a <rho z <b) are divided into a plurality of groups according to the variables a and b. The first specification range (a <rho y <b) is set to a narrow range when the y- radius of curvature is small, and is set to a wide range if the radius of curvature of y is large. The second specification range (a <rho z < b) is predetermined to be a narrow range when the z radius of curvature (rho z ) is small and to a wide range if the z radius of curvature (rho z ) is large.

For example, the first standard range (a <ρ y <b), when the y radius of curvature calculated by the data (ρ y) is to have a random value in the range of not more than 30cm, 0cm <ρ y <2cm , 2cm < a ρ y <10cm, 10cm <ρ y <30cm , such as a variable, a and b, a narrow range by varying the number, the first standard range (a <ρ y <b) y, the radius of curvature (ρ y) is less in the And, if the y-radius of curvature? Y is large, it can be varied in a wide range.

In the same manner, the second specification range (a <rho z < b) can also be divided into several ranges according to the z radius of curvature rho z . For example, the second standard range (a <ρ z <b), when the z radius of curvature (ρ z) calculated by data having an irregular figure in the range of not more than 50cm, 0cm <ρ z <2cm , 2cm <ρ z <10cm, 10cm <ρ z < 30cm, 30cm <ρ z <50cm such as by varying the values of variables a and b, a second standard range (a <ρ z <b) the z radius of curvature (ρ z) is Can be varied to a narrow range if it is small and to a wide range if the z- radius of curvature ( z ) is large.

In the (C) step, a first standard range (a <ρ y <b) is first replaced with a variable spacing (D1), a second standard range (a <ρ z <b) the second variable interval (D2) So that a unit grid consisting of the first variable interval D1 and the second variable interval D2 is calculated.

The first variable interval D1 is variable as the first specification range (a <rho y <b) according to the variables a and b is varied. The second variable interval D2 varies as the second specification range (a < z <b) according to the variables a and b is varied.

In the step (C), the first variable interval D1 is changed in a narrow interval if the first standard range is narrow, the interval is changed in a wide interval if the first standard range is wide, and the second variable interval D2 is changed in the second interval When the standard range is narrow, the size is varied at wide intervals if the second standard range is wide. The unit grid is divided into units (units) according to the sizes of the first variable interval D1 and the second variable interval D2. The area is variable.

For example, the first variable gap (D1) y is the radius of curvature (ρ y) is to have 0.5cm when in the range of 0 <ρ y <2cm, y the radius of curvature (ρ y) is 2cm <ρ y <10cm , And when the radius of curvature y is in the range of 10 cm < y y < 30 cm, it can be standardized to 2 cm or the like.

In the second variable interval (D2) also z radius of curvature (ρ z) is 0 <ρ z <cases in the range of from 0.5cm to 2cm, the, z the radius of curvature (ρ z) is 2cm <ρ z <range of 10cm And 2 cm when the z-radius of curvature (rho z ) falls within the range of 10 cm < p z < 30 cm.

However, in the present embodiment, the range of the y- radius of curvature? Y or the range of the z-curvature radius? Z , the numerical values of the first variable interval D1 and the second variable interval D2 are merely illustrative. And can be variously changed depending on the size of the irregular mold and the degree of curvature, and is not particularly limited by the numerical values described in this embodiment.

In the step (D), the yz coordinate of the workpiece is virtually divided into a plurality of unit grids. Here, the unit grid is varied in the y-radius of curvature (rho y ) and the radius of curvature of the z-axis (rho z ) on the basis of the x- radius of curvature (rx) according to the information of the width- May be implemented in a plurality of units. The unit grid has a rectangular unit structure including a first variable interval (D1) and a second variable interval (D2).

As shown in FIG. 8, when the workpiece 10 is virtually divided into unit grids by the above process, in step (E), as shown in FIG. 7, the cutting member of the workpiece cutting apparatus for an atypical formwork The unit grids are continuously cut while the positions are adjusted by the position adjusting unit, and the workpiece is cut into a three-dimensional shape.

The cutting process of the processing member 10 shown in FIG. 7 will be described as follows.

As shown in Fig. 7 (a), the workpiece 10 is prepared. Here, the workpiece 10 may be provided in a hexahedron structure having a volume larger than the total volume of the atypical die according to the data calculated in the step (A).

Thereafter, as shown in Fig. 7 (b), the workpiece 10 is virtually divided into a plurality of unit grids. The unit grid shown in Fig. 7 (b) is obtained by virtually dividing a plurality of unit grids into the same area, instead of applying a unit grid divided into various standards shown in Fig. Fig. 7 (b) is merely an example of a virtual partition diagram in addition to Fig. For convenience of description, the present embodiment will be referred to as a "first unit grid (G1) to a fifteenth unit grid (G15)" for a plurality of unit grids shown in FIG. 7 (b).

The position of the second shifting member 123 is adjusted by the operation of the position adjusting unit 140 so that the cutting member 133 of the work piece cutting apparatus 100 for an amorphous form workpiece (10).

The first movement bar 131 and the second movement bar 132 are moved back and forth so that the inclination of the cutting member 133 is adjusted according to the y radius of curvature? Y by the operation of the position adjustment unit 140 and a pair of vertically movable members 113a are positioned above the workpiece 10 in accordance with the z- radius of curvature? z .

7 (d), the cutting member 133 is moved downward by the pair of vertically movable members 113a, and the first moving bar 131 and the second moving bar 132 are moved downward, And the first unit grid G1 is cut.

7 (d) to 7 (f), the cutting member 133 is moved from the second unitary grid G2 to the fifth unitary grid G5 to the lower portion of the workpiece 10 The surface of the processing member 10 can be continuously cut while passing sequentially.

When one side of the workpiece 10 is cut at an irregular shape by the cutting member 133 in the above manner, the position adjusting unit 140 moves the second moving member 123 to the other side of the workpiece 10, The pair of vertically movable members 113a are moved upward so that the cutting member 133 is operated to be positioned in the sixth unit grid G6.

Thereafter, as described above, the pair of vertically movable members 113a are moved downward in accordance with the z-curvature radius? Z by the operation of the position adjustment unit 140, and are moved in accordance with the y- radius of curvature? Y The cutting member 133 sequentially cuts the sixth unit G6 to the tenth unit grid G10 while being moved back and forth by the first moving bar 131 and the second moving bar 132 . The above-described process is repeatedly performed so that the workpiece 10 can be cut at an irregular shape by the cutting member 133, as shown in Fig. 7 (g).

When the above-described method is applied to the cutting process of the unit grid G having various specifications, the shape as shown in FIG. 9 can be processed. Fig. 9 shows a part of the shape of an irregular mold in which the unit grid G is irregularly cut by the irregular-shaped workpiece cutting apparatus 100 in various sizes as shown in Fig.

Second Example

Hereinafter, with reference to FIG. 10, a description will be made of a cutting apparatus for cutting a workpiece according to a second embodiment of the present invention.

The workpiece cutting apparatus 200 for cutting an irregular shape according to the present embodiment is an apparatus for cutting a workpiece such as styrofoam into an irregular shape.

10, the functions of the main body 210, the first moving part 210a, the second moving part 220, the cutting part 230, and the position adjusting part (not shown) Is substantially the same as the body 110, the first moving part 110a, the second moving part 120, the cutting part 130, and the position adjusting part 140 according to the first embodiment described above.

The structure of the main body 210, the first moving part 210a and the second moving part 220 according to the present embodiment is similar to that of the main body 110, the first moving part 110a, The main body 210, the first moving part 210a and the second moving part 220 according to the present embodiment will now be described.

10, the main body 210 is for supporting the first moving part 210a, the second moving part 220, and the cutting part 230. As shown in FIG. The body 210 includes an upper base 211, a lower base 212 and a pair of vertical columns 213.

The pair of vertical columns 213 integrally connect the upper base and the lower base. The pair of vertical columns 213 are provided with vertical rail grooves 213a for guiding the first moving portion 210a.

The first moving part 210a is provided in the main body 210 to adjust the position of the cutting part 230 up and down along the z-axis direction of the three-axis coordinate. The center of the triaxial coordinate is the intersection of the vertical column 213 and the lower base 212 of one of the pair of vertical columns 213. The z axis corresponds to the center axis of one vertical column 213 .

The first moving part 210a is moved up and down between the upper base 211 and the lower base 212 along the vertical rail groove 213a. A moving body 220a for supporting the cutting unit 230 is connected to the first moving unit 210a. The second moving unit 220 is connected to the first moving unit 210a.

The second moving unit 220 is for adjusting the position of the cutting unit 230 left and right along the x-axis direction of the three-axis coordinate. The second moving part 220 is provided with a horizontal rail groove 215 in the upper base 211 and the lower base 212.

The second moving part 220 is moved laterally between the pair of vertical columns 213 by the operation of the position adjusting part along the horizontal rail groove 221. A moving body 220a for supporting the cutter 230a is connected to the second moving unit 220. [

The cutting unit 230 is for cutting the workpiece into an irregular shape while varying the cutting position and the cutting angle with respect to the workpiece by manipulating the position of the position adjusting unit (not shown). The cutting unit 230 includes a pair of moving bars 231 and 232 and a cutting member 233.

The mounting structure and operation of the pair of movable bars 231 and 232 provided on the movable body 220a are the same as those of the first movable bar 131 installed to be movable back and forth to the second movable member 123 of the first embodiment, And the second moving bar 132. Hereinafter, a description of the pair of moving bars 231 and 232 provided on the moving body 220a will be omitted.

The cutting unit 230 according to the present embodiment is configured such that the vertical position of the workpiece is adjusted by the first moving unit 210a and the horizontal position of the workpiece is adjusted by the second moving unit 220, The movable bars 231 and 232 adjust the forward and backward positions with respect to the workpiece so that the workpiece can be cut into irregular shapes as in the first embodiment.

According to the present invention, the shape of the atypical building can be manufactured from the processing material by manipulating the position of the cutting member 233, thereby making it possible to produce the sophisticated curves of the atypical building and the dies that express the curvature.

The present invention is based on the idea that the work material is virtually divided into a plurality of unit grids and the plurality of unit grids are continuously cut using the cutting member 233 to reduce the time required to manufacture the form of the atypical building to construct the atypical building The cost can be reduced.

In addition, unlike an iron formwork or a wood formwork, the present invention can smoothly cut workpieces such as styrofoam using a cutting member 233 such as a hot wire, thereby improving the quality of construction of the amorphous building.

The above description is only illustrative of the technical idea of the present invention, and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention.

Therefore, the embodiments disclosed in the present invention are intended to illustrate rather than limit the scope of the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The scope of protection of the present invention should be construed according to the following claims, and all technical ideas within the scope of equivalents should be construed as falling within the scope of the present invention.

100: Workpiece cutting device for non-orthopedic formwork 110:
111: upper base 112: lower base
113: a pair of vertical columns 110a:
111a: first moving plate 113a: a pair of vertically moving members
120: second moving part 121: guide rail member
123: second moving member 130:
131: first movement bar 132: second movement bar
133: Cutting member 140:

Claims (11)

A main body having a pair of vertical columns connecting upper and lower bases;
A cutting member connected to the main body and cutting a work piece positioned adjacent to the main body; and a pair of movable bars for supporting the cutting member, wherein the cutting member is moved in the forward and backward directions of the pair of movable bars A cutting unit connected to the pair of moving bars in a length-compensatable structure to cut the workpiece into an irregular shape;
A first moving part installed on the main body part and connected to the cutting part to move up and down along a height direction of the vertical column to change a z axis position of the cutting part with respect to the processing material;
A second moving part connected to the first moving part and moving left and right between the pair of vertical columns to change an x axis position of the cutting part with respect to the work piece; And
And a position adjusting section connected to the first moving section, the second moving section, and the cutting section, for adjusting the vertical and horizontal positions of the cutting member with respect to the workpiece,
Wherein the pair of moving bars includes a first moving bar provided to the second moving part so as to be movable back and forth with respect to the second moving part, Axis position of the cutting member with respect to the workpiece by an operation of the position adjusting unit,
The position adjustment section adjusts the back and forth movement of the first movement bar and the second movement bar to adjust the gap between the end of the first movement bar and the end of the second movement bar to control the inclination of the cutting member And a cutting device for cutting a work piece for an atypical form.
(The x-axis, the reference point of the y-axis and the z-axis is the intersection of the vertical column and the lower base, the x-axis is the longitudinal direction of the lower base, the y-axis is the width direction of the lower base, The height direction of the vertical column).
The method according to claim 1,
Wherein a guide roll for guiding the movement of the cutting member is provided at an end of the first moving bar and at an end of the second moving bar.
delete The method according to claim 1,
Wherein the cutting member has one end connected to a force sensor incorporated in the second moving part and the other end connected to a driving pulley rotatably connected to a step motor built in the second moving part,
Is length-compensated to be wound or unwound on the driving pulley in accordance with the rotational direction of the step motor so as to be tightly connected between the first moving bar and the second moving bar when the first moving bar and the second moving bar are moved back and forth And a cutting device for cutting a work piece for an atypical form.
The method according to claim 1,
Wherein the cutting member is connected to a first elastic member whose one end is embedded in the second moving part and whose other end is connected to a second elastic member incorporated in the second moving part, Is length-compensated by the first elastic member and the second elastic member so as to be tightly connected between the first movement bar and the second movement bar, thereby cutting the workpiece Cutting material processing equipment.
The method according to claim 4 or 5,
Wherein the cutting member is a heating wire capable of cutting the workpiece while being heated when a current is applied.
The method according to claim 1,
Wherein the cutting member is a telescopic rod that is length-compensatably connected between the pair of moving bars, and has a material capable of cutting the workpiece while being heated when a current is applied.
A method for cutting an amorphous form workpiece for cutting a workpiece into a three-dimensional shape of an amorphous form using the atypical workpiece cutting apparatus according to claim 1,
(A) calculating data including curved surface information of a three-dimensional shape of an irregular shape;
(B) In the data, x curvature radius? X in the x- axis direction, y curvature radius? Y in the y- axis direction, and z curvature radius? Z in the z-axis direction with respect to the curved surface information are calculated the x radius of curvature (ρ x) based on the y radius of curvature (ρ y) is the first standard range (a <ρ y <b, where, a and b are predetermined parameters) the separated by the z curvature Wherein the radius (? Z ) is divided into a second standard range (a <? Z <b);
(C) the first standard range (a <rho y <b) is replaced with a first variable interval (D1), and the second standard range (a <rho z <b) Calculating a unit grid consisting of the first variable interval (D1) and the second variable interval (D2);
(D) virtually dividing the workpiece into the unit grid; And
(E) continuously cutting the unit grid while the position of the cutting member of the atypical shaped workpiece cutting apparatus is adjusted by the position adjusting unit, and cutting the workpiece into a three-dimensional shape,
Wherein the first variable range D1 and the second variable interval D2 are set so that the first standard range (a <p y <b) and the second standard range (a < of the work piece is varied according to the following equation:? z < b.
9. The method of claim 8,
In the step (E), the cutting member may be moved by a position adjusting unit of the atypical workpiece cutting apparatus, for each of the unit grids virtually divided according to the three-dimensional curved surface information, And cutting the workpiece continuously while adjusting the length of the workpiece.
9. The method according to claim 8, wherein, in the step (B)
Wherein the first standard range (a <ρ y <b) with the second standard range (a <ρ z <b), the y radius of curvature (ρ y) or the z radius of curvature (ρ z) is an irregular value A plurality of bending angles are defined according to the variables a and b below the maximum value on the basis of the maximum value of the y curvature radius? Y or the z bending radius? Z ,
Said first standard range (a <ρ y <b) is the y radius of curvature in accordance with the irregular values of (ρ y), the y radius of curvature (ρ y) value is small, the variable a and the difference between the variable b in Is set to a narrow range to which the y curvature radius (r y ) belongs while being small, and when the value of the y curvature radius (r y ) is large, the difference between the variable a and the variable b is large and the y curvature radius lt; RTI ID = 0.0 &gt; y < / RTI &gt;
Said second standard range (a <ρ z <b) is the z radius of curvature in accordance with the random value of (ρ z), wherein z curvature radius difference if the value is less than the (ρ z) of the variable a and the variable b Is set to a narrow range to which the z-bending radius (? Z ) belongs while being small, and when the value of the z-bending radius (? Z ) is large, the difference between the variable a and the variable b is large and the z- z is set to a wide range to which the work piece is attached.
11. The method according to claim 10, wherein in the step (C)
The unit area of the unit grid varies depending on the size of the first variable interval D1 and the second variable interval D2,
Wherein the first variable interval (D1) is replaced with a predetermined value according to a first standard range divided into a plurality of sections according to the variables a and b,
Wherein the second variable interval (D2) is replaced with a predetermined value according to a second standard range divided into a plurality of sections according to the variables a and b.
KR1020150168275A 2015-11-30 2015-11-30 A styrofoam cutting apparatus for atypical foam and styrofoam cutting metoth using thereof KR101837810B1 (en)

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