JP7069311B2 - How to make silver powder and conductive paste containing silver powder - Google Patents
How to make silver powder and conductive paste containing silver powder Download PDFInfo
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- JP7069311B2 JP7069311B2 JP2020524380A JP2020524380A JP7069311B2 JP 7069311 B2 JP7069311 B2 JP 7069311B2 JP 2020524380 A JP2020524380 A JP 2020524380A JP 2020524380 A JP2020524380 A JP 2020524380A JP 7069311 B2 JP7069311 B2 JP 7069311B2
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- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 title claims description 87
- 239000000243 solution Substances 0.000 claims description 61
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 58
- 238000006243 chemical reaction Methods 0.000 claims description 47
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 claims description 46
- -1 organic acid alkali metal salt Chemical class 0.000 claims description 28
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 claims description 27
- 238000004519 manufacturing process Methods 0.000 claims description 27
- 229910021529 ammonia Inorganic materials 0.000 claims description 25
- 229910001961 silver nitrate Inorganic materials 0.000 claims description 23
- 229910052709 silver Inorganic materials 0.000 claims description 22
- 239000004332 silver Substances 0.000 claims description 22
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 20
- 229910017604 nitric acid Inorganic materials 0.000 claims description 20
- 229910052783 alkali metal Inorganic materials 0.000 claims description 17
- 101710134784 Agnoprotein Proteins 0.000 claims description 16
- GGCZERPQGJTIQP-UHFFFAOYSA-N sodium;9,10-dioxoanthracene-2-sulfonic acid Chemical compound [Na+].C1=CC=C2C(=O)C3=CC(S(=O)(=O)O)=CC=C3C(=O)C2=C1 GGCZERPQGJTIQP-UHFFFAOYSA-N 0.000 claims description 16
- 239000003638 chemical reducing agent Substances 0.000 claims description 14
- 239000007864 aqueous solution Substances 0.000 claims description 13
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 12
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 claims description 10
- 238000004381 surface treatment Methods 0.000 claims description 9
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 8
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 8
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims description 7
- 238000001556 precipitation Methods 0.000 claims description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 6
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims description 6
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 6
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 claims description 6
- 230000009467 reduction Effects 0.000 claims description 6
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 claims description 5
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 claims description 4
- 239000011575 calcium Substances 0.000 claims description 4
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 4
- 230000005660 hydrophilic surface Effects 0.000 claims description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000011777 magnesium Substances 0.000 claims description 4
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 4
- 125000000896 monocarboxylic acid group Chemical group 0.000 claims description 4
- 239000011734 sodium Substances 0.000 claims description 4
- 239000012756 surface treatment agent Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 2
- LEHOTFFKMJEONL-UHFFFAOYSA-N Uric Acid Chemical compound N1C(=O)NC(=O)C2=C1NC(=O)N2 LEHOTFFKMJEONL-UHFFFAOYSA-N 0.000 claims description 2
- TVWHNULVHGKJHS-UHFFFAOYSA-N Uric acid Natural products N1C(=O)NC(=O)C2NC(=O)NC21 TVWHNULVHGKJHS-UHFFFAOYSA-N 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- 229910052791 calcium Inorganic materials 0.000 claims description 2
- 235000019253 formic acid Nutrition 0.000 claims description 2
- 239000001530 fumaric acid Substances 0.000 claims description 2
- 230000002209 hydrophobic effect Effects 0.000 claims description 2
- 239000004310 lactic acid Substances 0.000 claims description 2
- 235000014655 lactic acid Nutrition 0.000 claims description 2
- 229910052744 lithium Inorganic materials 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 150000007524 organic acids Chemical class 0.000 claims description 2
- 235000006408 oxalic acid Nutrition 0.000 claims description 2
- 229910052700 potassium Inorganic materials 0.000 claims description 2
- 239000011591 potassium Substances 0.000 claims description 2
- 235000019260 propionic acid Nutrition 0.000 claims description 2
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 claims description 2
- 150000004666 short chain fatty acids Chemical class 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 2
- 229940116269 uric acid Drugs 0.000 claims description 2
- 238000005245 sintering Methods 0.000 description 27
- 239000002245 particle Substances 0.000 description 18
- 230000000052 comparative effect Effects 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 230000008859 change Effects 0.000 description 10
- 239000011521 glass Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- 238000001035 drying Methods 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 238000006722 reduction reaction Methods 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- 239000002270 dispersing agent Substances 0.000 description 5
- 238000000746 purification Methods 0.000 description 5
- 239000012266 salt solution Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000002776 aggregation Effects 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 239000012295 chemical reaction liquid Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 239000005416 organic matter Substances 0.000 description 3
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- IRXRGVFLQOSHOH-UHFFFAOYSA-L dipotassium;oxalate Chemical compound [K+].[K+].[O-]C(=O)C([O-])=O IRXRGVFLQOSHOH-UHFFFAOYSA-L 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 2
- WFIZEGIEIOHZCP-UHFFFAOYSA-M potassium formate Chemical compound [K+].[O-]C=O WFIZEGIEIOHZCP-UHFFFAOYSA-M 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000006228 supernatant Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 238000002411 thermogravimetry Methods 0.000 description 2
- 230000000930 thermomechanical effect Effects 0.000 description 2
- VXQBJTKSVGFQOL-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethyl acetate Chemical compound CCCCOCCOCCOC(C)=O VXQBJTKSVGFQOL-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000007561 laser diffraction method Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 235000011056 potassium acetate Nutrition 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229940054334 silver cation Drugs 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000010301 surface-oxidation reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
- B22F9/18—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
- B22F9/24—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from liquid metal compounds, e.g. solutions
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/22—Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2301/00—Metallic composition of the powder or its coating
- B22F2301/25—Noble metals, i.e. Ag Au, Ir, Os, Pd, Pt, Rh, Ru
- B22F2301/255—Silver or gold
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Dispersion Chemistry (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Conductive Materials (AREA)
- Powder Metallurgy (AREA)
Description
本発明は、太陽電池用電極や積層コンデンサの内部電極、回路基板の導体パターンなどの電子部品に使用される導電性ペーストに含まれる銀粉末の製造方法、及び銀粉末を含む導電性ペーストに関する。 The present invention relates to a method for producing silver powder contained in a conductive paste used for an electronic component such as an electrode for a solar cell, an internal electrode of a laminated capacitor, and a conductor pattern of a circuit board, and a conductive paste containing the silver powder.
銀(silver)は、固有の高い電気伝導度と酸化安定性により電気電子分野で電極材料として広く使用されている。特に、最近では、所望の形態の回路を直接形成する印刷エレクトロニクス技術の発達に伴い、銀を粉末化し、これをペーストやインクの形に加工した導電性ペーストに関する産業が発達している。銀粉末が使用される導電性ペーストは、スルーホール、ダイボンディング、チップ部品などの伝統的な導電電極だけでなく、プラズマディスプレイパネル(PDP)、太陽電池の前面電極または背面電極、タッチスクリーンなど、その使用先が様々であり、その使用量が増加し続けている傾向にある。 Silver is widely used as an electrode material in the field of electrical and electronic fields due to its inherent high electrical conductivity and oxidative stability. In particular, recently, with the development of printed electronics technology for directly forming a circuit having a desired form, an industry related to conductive paste, which is obtained by powdering silver and processing it into a paste or ink, has been developed. Conductive pastes in which silver powder is used include not only traditional conductive electrodes such as through holes, die bonding and chip components, but also plasma display panels (PDPs), front or back electrodes of solar cells, touch screens, etc. There are various uses, and the amount used tends to continue to increase.
従来から、銀粉末の製造には、硝酸銀水溶液とアンモニア水で銀アンミン錯体水溶液を製造し、これに有機還元剤を添加する湿式還元プロセスが適用された。このような銀粉末は、チップ部品、プラズマディスプレイパネル、太陽電池などの電極または回路の形成に用いられている。 Conventionally, in the production of silver powder, a wet reduction process has been applied in which a silver ammine complex aqueous solution is produced from an aqueous solution of silver nitrate and aqueous ammonia, and an organic reducing agent is added thereto. Such silver powder is used in the formation of electrodes or circuits such as chip components, plasma display panels, solar cells and the like.
銀粉末が太陽電池の前面電極に使用される場合には、前面電極の形成面積による遮蔽、散乱及び反射による損失を最小化して効率を向上させることができるように前面電極の線幅は減少させ、高さは増加させることが要求される。しかし、銀粉末が高い収縮率を有する場合に、焼結開始温度が低いため、ガラスフリットとの相溶性が低いことがある。つまり、銀粉末が高い収縮率を有する場合に、相対的に低い温度で銀粉末間の焼結が始まるので、ガラスフリットよりも先に焼結が起こることがある。これにより、銀粉末を含む導電性ペーストのエッチング及び濡れ性(wettability)が所望しない特性を持つことがあり、基板の原子移動経路に作用するガラスフリットが基板の下部へ移動することが阻害されるおそれがある。これにより、導電性ペーストを用いて形成された電極の接触抵抗が大きくなって太陽電池の効率が減少するおそれがあり、電極の接触強度が低下するため、激しい場合には電極の剥離が起こることがあって太陽電池の耐久性が低減するおそれがある。 When silver powder is used for the front electrode of a solar cell, the line width of the front electrode is reduced so that the loss due to shielding, scattering and reflection due to the formation area of the front electrode can be minimized and the efficiency can be improved. , The height is required to be increased. However, when the silver powder has a high shrinkage rate, the sintering start temperature is low, so that the compatibility with the glass frit may be low. That is, when the silver powder has a high shrinkage rate, sintering between the silver powders starts at a relatively low temperature, so that sintering may occur before the glass frit. This can result in undesired properties of etching and wettability of the conductive paste containing silver powder, which prevents glass frit acting on the atom transfer path of the substrate from moving to the bottom of the substrate. There is a risk. As a result, the contact resistance of the electrodes formed by using the conductive paste may increase and the efficiency of the solar cell may decrease, and the contact strength of the electrodes decreases, so that the electrodes may peel off in severe cases. There is a risk that the durability of the solar cell will decrease.
これを改善するために、導電性ペーストに含まれるバインダーまたはガラスフリットの物質または組成を変更すれば、導電性ペーストの他の特性が望まなく変更されるなどの問題がありうる。 If the substance or composition of the binder or glass frit contained in the conductive paste is changed in order to improve this, there may be a problem that other properties of the conductive paste are undesirably changed.
本発明は、かかる問題点を解決するためになされたもので、その目的は、高い収縮率を有し且つ高い焼結開始温度を有することができる銀粉末の製造方法、及び銀粉末を含む導電性ペーストを提供することにある。 The present invention has been made to solve such a problem, and an object thereof is a method for producing a silver powder capable of having a high shrinkage rate and a high sintering start temperature, and conductivity including the silver powder. The purpose is to provide a sex paste.
しかし、本発明の目的は、上述した目的に制限されず、上述していない別の目的は、以降の記載から当業者に明確に理解できるだろう。 However, the object of the present invention is not limited to the above-mentioned object, and other purposes not mentioned above will be clearly understood by those skilled in the art from the following description.
本発明に係る銀粉末の製造方法は、銀イオン、アンモニア(NH3)、有機酸アルカリ金属塩及び硝酸アンモニウムを含む第1反応液、及び還元剤を含む第2反応液を製造する反応液製造ステップ(S21)と、第1反応液と第2反応液とを反応させて銀粉末を得る析出ステップ(S22)とを含む銀塩還元ステップ(S2);を含む。 The method for producing silver powder according to the present invention is a reaction solution production step for producing a first reaction solution containing silver ion, ammonia (NH 3 ), an organic acid alkali metal salt and ammonium nitrate, and a second reaction solution containing a reducing agent. (S21) and a silver salt reduction step (S2) including a precipitation step (S22) in which the first reaction solution and the second reaction solution are reacted to obtain a silver powder are included.
前記第1反応液は、銀イオン、アンモニア、有機酸アルカリ金属塩を含む第1溶液に硝酸アンモニウム自体を添加するか、或いは反応によって硝酸アンモニウムを生成することにより製造できる。 The first reaction solution can be produced by adding ammonium nitrate itself to a first solution containing silver ions, ammonia, and an organic acid alkali metal salt, or by producing ammonium nitrate by a reaction.
前記第1反応液は、前記第1溶液に硝酸を添加して前記アンモニアとの反応によって前記硝酸アンモニウムを生成することにより製造できる。 The first reaction solution can be produced by adding nitric acid to the first solution and reacting with the ammonia to produce the ammonium nitrate.
前記第1溶液に添加される硝酸(HNO3)は、水溶液の形で使用され、前記500g/Lの硝酸銀(AgNO3)120mlに対して濃度60%の前記硝酸水溶液が1乃至20gの割合で添加できる。 The nitric acid (HNO 3 ) added to the first solution is used in the form of an aqueous solution, and the concentration of 60% of the nitric acid aqueous solution is 1 to 20 g with respect to 120 ml of the 500 g / L silver nitrate (AgNO 3 ). Can be added.
前記還元剤は、アルカノールアミン、ハイドロキノン、ヒドラジン及びホルマリンよりなる群から選択される1種以上であり得る。 The reducing agent may be one or more selected from the group consisting of alkanolamine, hydroquinone, hydrazine and formalin.
前記析出ステップ(S22)は、前記第1反応液を攪拌する状態で前記第2反応液を滴加するか、或いは一括添加して反応させるステップであり得る。 The precipitation step (S22) may be a step in which the second reaction solution is added dropwise or collectively added in a state where the first reaction solution is stirred to cause a reaction.
前記銀粉末の親水表面を疎水化する表面処理ステップをさらに含み、前記表面処理ステップではオクタデシルアミンを表面処理剤として使用することができる。 Further including a surface treatment step for making the hydrophilic surface of the silver powder hydrophobic, octadecylamine can be used as a surface treatment agent in the surface treatment step.
本発明に係る導電性ペーストは、銀粉末を含む導電性ペーストであって、平均粒径が1.9乃至2.2μmであり、比表面積が0.3乃至0.5m2/gであり、有機物含有量が0.5乃至0.7%であり、焼結開始温度が320乃至360℃である。 The conductive paste according to the present invention is a conductive paste containing silver powder, having an average particle size of 1.9 to 2.2 μm and a specific surface area of 0.3 to 0.5 m 2 / g. The organic content is 0.5 to 0.7% and the sintering start temperature is 320 to 360 ° C.
本発明の一実施形態に係る銀粉末は、製造過程で硝酸アンモニウムを添加し、これを含む導電性ペーストの焼結時に収縮率を高く維持した状態で銀粉末の焼結開始温度を高めてガラスフリットとの相溶性を向上させることができる。このような導電性ペーストを太陽電池の前面電極に適用すると、前面電極の接触抵抗を下げ、接触強度を向上させることができる。このとき、銀粉末の製造時に硝酸アンモニウムを追加して焼結開始温度を調節するので、簡単な工程で所望の焼結開始温度を得ることができ、導電性ペーストに含まれるバインダー及びガラスフリットの物質及び組成を変更しなくてもよいので、これに伴う他の特性の変更などの問題を防止することができる。 In the silver powder according to the embodiment of the present invention, ammonium nitrate is added in the manufacturing process, and the sintering start temperature of the silver powder is increased while the shrinkage rate is maintained high at the time of sintering the conductive paste containing the same, and the glass frit is formed. Compatibility with and can be improved. When such a conductive paste is applied to the front electrode of a solar cell, the contact resistance of the front electrode can be lowered and the contact strength can be improved. At this time, since ammonium nitrate is added during the production of the silver powder to adjust the sintering start temperature, a desired sintering start temperature can be obtained by a simple process, and the binder and glass frit substances contained in the conductive paste can be obtained. And since it is not necessary to change the composition, it is possible to prevent problems such as changes in other characteristics associated therewith.
以下、本発明を詳細に説明するに先立ち、本明細書で使用された用語は、特定の実施形態を記述するためのものに過ぎず、添付する特許請求の範囲のみによって限定される本発明の範囲を限定しようとするものではないことを理解すべきである。本明細書で使用されるすべての技術用語及び科学用語は、他の記載がない限り、技術的に通常の技術を有する者に一般的に理解されるのと同じ意味を持つ。 Hereinafter, prior to describing the present invention in detail, the terms used in the present specification are merely for describing a specific embodiment, and the present invention is limited only by the appended claims. It should be understood that it does not attempt to limit the scope. All technical and scientific terms used herein have the same meaning as generally understood by those of ordinary skill in the art, unless otherwise stated.
本明細書及び請求の範囲の全般にわたり、他の記載がない限り、含む(comprise、comprises、comprising)という用語は、言及された物、ステップ、または一群の物及びステップを含むことを意味し、任意のある他の物、ステップ、または一群の物または一群のステップを排除する意味で使用されたものではない。 Throughout the specification and claims, unless otherwise stated, the term Comprise, Complies, Comprising means to include the mentioned objects, steps, or groups of objects and steps. It is not used to exclude any other object, step, or group of objects or steps.
一方、本発明の様々な実施形態は、明確な反対の指摘がない限り、その他のいくつかの異なる実施形態と組み合わせられてもよい。特に好ましいか有利であると指示するある特徴も、好ましいか有利であると指示したその他のいずれかの特徴及び複数の特徴と組み合わせられてもよい。以下、添付図面を参照して、本発明の実施形態及びこれによる効果を説明することにする。 On the other hand, various embodiments of the present invention may be combined with several other different embodiments, unless expressly opposed. A feature that is particularly preferred or advantageous may be combined with any other feature and a plurality of features that are indicated as preferred or advantageous. Hereinafter, embodiments of the present invention and their effects will be described with reference to the accompanying drawings.
本発明の一実施形態に係る銀粉末の製造方法では、硝酸アンモニウム(ammoniumnitrate)を添加して銀粉末を製造し、銀粉末を含む導電性ペーストの焼結時に収縮率を高く維持した状態で焼結開始温度を高めてガラスフリットとの相溶性を高めることができる。このような導電性ペーストを太陽電池の前面電極に適用すると、前面電極の接触抵抗を下げ、接触強度を向上させることができる。 In the method for producing silver powder according to an embodiment of the present invention, ammonium nitrate is added to produce silver powder, and the conductive paste containing the silver powder is sintered in a state where the shrinkage rate is maintained high during sintering. The starting temperature can be increased to improve the compatibility with the glass frit. When such a conductive paste is applied to the front electrode of a solar cell, the contact resistance of the front electrode can be lowered and the contact strength can be improved.
本発明の一実施形態に係る銀粉末の製造方法は、銀塩製造ステップ(S1);銀塩還元ステップ(S2);濾過及び洗浄などの精製ステップ(S3);表面処理ステップ(S4);及び後処理ステップ(S5)を含んでなる。本発明に係る銀粉末の製造方法は、銀塩還元ステップ(S2)を必ず含み、これ以外のステップは省略可能である。 The method for producing silver powder according to an embodiment of the present invention includes a silver salt production step (S1); a silver salt reduction step (S2); a purification step such as filtration and washing (S3); a surface treatment step (S4); and The post-processing step (S5) is included. The method for producing silver powder according to the present invention always includes a silver salt reduction step (S2), and other steps can be omitted.
本発明の一実施形態に係る銀塩製造ステップ(S1)は、インゴット、チップ、グラニュール形態の銀(silver、Ag)を酸処理して、銀イオン(Ag+)を含む銀塩(silver salt)溶液を製造するステップである。本発明では、銀塩製造ステップ(S1)を経て銀塩溶液を直接製造することもでき、市販の硝酸銀(AgNO3)、銀塩錯体または銀中間体溶液を用いて以後のステップを行うことができる。 In the silver salt production step (S1) according to the embodiment of the present invention, silver (silver, Ag) in the form of ingot, chip, or granule is acid-treated to contain silver ion (Ag + ). ) This is the step of producing a solution. In the present invention, the silver salt solution can be directly produced through the silver salt production step (S1), and the subsequent steps can be performed using a commercially available silver nitrate (AgNO 3 ), silver salt complex or silver intermediate solution. can.
本発明の一実施形態に係る銀塩還元ステップ(S2)は、銀塩溶液にアンモニア、還元剤、硝酸アンモニウムを添加して銀イオンを還元させることにより銀粒子(silver particle)を析出させるステップである。銀塩溶液、アンモニア、有機酸アルカリ金属塩および硝酸アンモニウムを含む第1反応液、及び還元剤を含む第2反応液を製造する反応液製造ステップ(S21)と、第1反応液と第2反応液とを反応させて銀粉末を得る析出ステップ(S22)とを含む。 The silver salt reduction step (S2) according to an embodiment of the present invention is a step of precipitating silver particles by adding ammonia, a reducing agent, and ammonium nitrate to a silver salt solution to reduce silver ions. .. A reaction solution production step (S21) for producing a first reaction solution containing a silver salt solution, ammonia, an organic acid alkali metal salt and ammonium nitrate, and a second reaction solution containing a reducing agent, and a first reaction solution and a second reaction solution. And the precipitation step (S22) to obtain a silver powder by reacting with.
本発明の一実施形態に係る反応液製造ステップ(S21)は、銀イオンを含む銀塩溶液にアンモニア、有機酸アルカリ金属塩を添加して形成された第1溶液に硝酸アンモニウムを添加し、これを攪拌溶解して第1反応液を製造する。この際、第1溶液に硝酸アンモニウムを添加するために、硝酸アンモニウム自体を添加することもでき、硝酸とアンモニアの反応によって硝酸アンモニウムが形成されるようにすることもできる。この際、硝酸アンモニウム自体を入れることよりは、硝酸とアンモニアの反応によって硝酸アンモニウムを生成することが、取扱い安定性に優れるうえ、pH制御による特性制御もより容易である。例えば、pHが増加すると単分散、球状化が可能であり、見かけ特性などを効果的に制御することができる。このとき、硝酸とアンモニアをそれぞれさらに添加することもでき、pHを調節するアンモニアを十分な量で添加した状態で硝酸を添加して硝酸アンモニウムを生成することができる。 In the reaction solution production step (S21) according to the embodiment of the present invention, ammonium nitrate is added to a first solution formed by adding ammonia and an organic acid alkali metal salt to a silver salt solution containing silver ions, and this is added. The first reaction solution is produced by stirring and dissolving. At this time, in order to add ammonium nitrate to the first solution, ammonium nitrate itself can be added, or ammonium nitrate can be formed by the reaction of nitric acid and ammonia. At this time, rather than adding ammonium nitrate itself, producing ammonium nitrate by the reaction of nitric acid and ammonia is excellent in handling stability and it is easier to control the characteristics by pH control. For example, when the pH increases, monodispersity and spheroidization are possible, and apparent characteristics and the like can be effectively controlled. At this time, nitric acid and ammonia can be further added, respectively, and nitric acid can be added in a state where a sufficient amount of ammonia for adjusting the pH is added to produce ammonium nitrate.
さらに具体的には、銀イオンを含む銀塩溶液に有機酸アルカリ金属塩を添加し、アンモニアでpHを調節して第1溶液を製造する。 More specifically, an organic acid alkali metal salt is added to a silver salt solution containing silver ions, and the pH is adjusted with ammonia to produce a first solution.
前記銀イオンは、銀陽イオンの形態であれば制限されない。一例として、硝酸銀(AgNO3)、銀塩錯体または銀中間体であり得る。好ましくは、硝酸銀(AgNO3)を使用するのが良い。以下、銀イオンを含む硝酸銀(AgNO3)を使用することを一例示として述べる。以下、500g/Lの硝酸銀(AgNO3)120mLを基準にその他の成分の含有量などを説明する。 The silver ion is not limited as long as it is in the form of a silver cation. As an example, it can be silver nitrate (AgNO 3 ), a silver salt complex or a silver intermediate. Preferably, silver nitrate (AgNO 3 ) is used. Hereinafter, the use of silver nitrate (AgNO 3 ) containing silver ions will be described as an example. Hereinafter, the content of other components and the like will be described with reference to 120 mL of silver nitrate (AgNO 3 ) of 500 g / L.
前記有機酸アルカリ金属塩は、酢酸(CH3COOH)、ギ酸(CH2O2)、シュウ酸(C2H2O4)、乳酸(C3H6O3)、クエン酸(C6H8O7)、フマル酸(C4H4O4)、クエン酸(C6H8O7)、酪酸(C4H8O2)、プロピオン酸(CH3CH2COOH)及び尿酸(C5H4N4O3)よりなる群から選択される少なくとも1種の有機酸(短鎖脂肪酸)とリチウム(Li)、ナトリウム(Na)、カリウム(K)、カルシウム(Ca)及びマグネシウム(Mg)よりなる群から選択される少なくとも1種の金属とが塩を形成したものが挙げられる。好ましくは、酢酸カリウム(CH3COOK)、ギ酸カリウム(HCOOK)及びシュウ酸カリウム(C2K2O4)よりなる群から選択される少なくとも1種を使用するのが良い。 The organic acid alkali metal salts include acetic acid (CH 3 COOH), formic acid (CH 2 O 2 ), oxalic acid (C 2 H 2 O 4 ), lactic acid (C 3 H 6 O 3 ), and citric acid (C 6 H). 8 O 7 ), fumaric acid (C 4 H 4 O 4 ), citric acid (C 6 H 8 O 7 ), butyric acid (C 4 H 8 O 2 ), propionic acid (CH 3 CH 2 COOH) and uric acid (C) At least one organic acid (short chain fatty acid) selected from the group consisting of 5 H 4 N 4 O 3 ) and lithium (Li), sodium (Na), potassium (K), calcium (Ca) and magnesium (Mg). ) Salt is formed with at least one metal selected from the group consisting of. It is preferable to use at least one selected from the group consisting of potassium acetate (CH 3 COOK), potassium formate (HCOOK) and potassium oxalate (C 2 K 2 O 4 ).
前記500g/Lの硝酸銀(AgNO3)120mlに対して前記有機酸アルカリ金属塩が8乃至32gの割合で添加できる。有機酸アルカリ金属塩を上記の範囲で添加して収縮速度を高める効果を提供する。500g/Lの硝酸銀(AgNO3)120mlに対して前記有機酸アルカリ金属塩が8g未満の割合で添加される場合には、効果が微々たるものであり、500g/Lの硝酸銀(AgNO3)120mlに対して前記有機酸アルカリ金属塩が32gを超える割合で添加される場合には、それ以下で添加される場合と効果が類似しうる。 The organic acid alkali metal salt can be added at a ratio of 8 to 32 g to 120 ml of the 500 g / L silver nitrate (AgNO 3 ). The effect of increasing the shrinkage rate is provided by adding an organic acid alkali metal salt in the above range. When the organic acid alkali metal salt is added at a ratio of less than 8 g to 120 ml of 500 g / L silver nitrate (AgNO 3 ), the effect is insignificant, and 120 ml of 500 g / L silver nitrate (AgNO 3 ) is added. On the other hand, when the organic acid alkali metal salt is added at a ratio of more than 32 g, the effect may be similar to that when the organic acid alkali metal salt is added at a ratio of less than 32 g.
アンモニア(NH3)は、水溶液の形で使用できる。例えば、25%のアンモニア水溶液を使用する場合、500g/Lの硝酸銀(AgNO3)120mlに対して25%のアンモニア水溶液が96ml乃至234mlの割合で添加できる。上述したように、本発明では、アンモニアがpHを制御する役割と、硝酸アンモニウムを生成する役割を一緒に行うことができる。これを考慮してpHを制御する役割と、硝酸アンモニウムを生成する役割を一緒に行うことができる程度にアンモニア水溶液を追加しなければならない。500g/Lの硝酸銀(AgNO3)120mlに対して25%のアンモニア水溶液が96ml未満の割合で添加されると、銀イオンがすべて還元されないか、或いは均一な粒子分布を形成させることが困難であるか、或いは硝酸が存在しても硝酸アンモニウムを生成するのに適さないことがある。500g/Lの硝酸銀(AgNO3)120mlに対して25%のアンモニア水溶液が234mlを超えた割合で添加される場合には、pHが高くなるにつれて粉末の球状化または単分散性は良くなるが、製造された銀粉末中の有機物含有量が所望の基準よりも高いため、導電性ペーストの製造後に炭素が集積されて導電性が低下するおそれがある。前記アンモニアは、その誘導体を含む。 Ammonia (NH 3 ) can be used in the form of an aqueous solution. For example, when a 25% aqueous ammonia solution is used, a 25% aqueous ammonia solution can be added at a ratio of 96 ml to 234 ml to 120 ml of 500 g / L silver nitrate (AgNO 3 ). As described above, in the present invention, ammonia can play a role of controlling pH and a role of producing ammonium nitrate together. With this in mind, an aqueous ammonia solution must be added to the extent that the role of controlling pH and the role of producing ammonium nitrate can be combined. When 25% aqueous ammonia solution is added at a ratio of less than 96 ml to 120 ml of 500 g / L silver nitrate (AgNO 3 ), all the silver ions are not reduced or it is difficult to form a uniform particle distribution. Alternatively, the presence of nitric acid may not be suitable for producing ammonium nitrate. When 25% aqueous ammonia solution is added in a ratio of more than 234 ml to 120 ml of 500 g / L silver nitrate (AgNO 3 ), the spheroidization or monodispersity of the powder improves as the pH increases. Since the organic content in the produced silver powder is higher than the desired standard, carbon may be accumulated after the production of the conductive paste and the conductivity may be lowered. The ammonia contains a derivative thereof.
このように銀イオン、有機酸アルカリ金属塩及びアンモニアを含む第1溶液に硝酸を追加して硝酸アンモニウムを生成することにより、第1反応液を製造する。一例として、本実施形態では、第1溶液に硝酸を添加することにより、既に添加されたアンモニアと反応を起こして硝酸アンモニウムを生成させ、これを使用することができる。このような硝酸アンモニウムは、銀粉末またはこれを含む導電性ペーストの他の特性(例えば、見掛け特性)を変化させずに、焼結開始温度を向上させることができる。 The first reaction solution is produced by adding nitric acid to the first solution containing silver ions, an organic acid alkali metal salt and ammonia to generate ammonium nitrate. As an example, in the present embodiment, by adding nitric acid to the first solution, ammonium nitrate can be produced by reacting with the already added ammonia to produce ammonium nitrate, which can be used. Such ammonium nitrate can improve the sintering initiation temperature without altering other properties (eg, apparent properties) of the silver powder or the conductive paste containing it.
このとき、第1溶液にさらに添加される硝酸(HNO3)は、水溶液の形で使用でき、例えば濃度60%の硝酸水溶液を使用する場合、500g/Lの硝酸銀(AgNO3)120mlに対して、硝酸水溶液は1乃至20gの割合で添加できる。このとき、第1溶液にさらに添加されるアンモニアは、pHを調節するためのアンモニアよりも少ない量で含まれ得る。アンモニアまたは硝酸の含有量が上述の範囲未満であれば、焼結開始温度を高める効果が十分でないおそれがあり、上述した割合の範囲を超えれば、反応廃液の全窒素濃度が増加して廃水処理費用の増加により全体的な製造コストが増加するおそれがある。 At this time, the nitric acid (HNO 3 ) further added to the first solution can be used in the form of an aqueous solution. For example, when a nitric acid aqueous solution having a concentration of 60% is used, the amount of silver nitrate (AgNO 3 ) is 500 g / L per 120 ml. , The aqueous nitric acid solution can be added at a ratio of 1 to 20 g. At this time, the ammonia further added to the first solution may be contained in a smaller amount than the ammonia for adjusting the pH. If the content of ammonia or nitric acid is less than the above range, the effect of raising the sintering start temperature may not be sufficient, and if it exceeds the above range, the total nitrogen concentration of the reaction waste liquid increases and wastewater treatment is performed. Increased costs can increase overall manufacturing costs.
上述した第1反応液は、水などの溶剤に銀イオン、有機酸アルカリ金属塩、アンモニア水溶液を含む第1溶液に、硝酸水溶液を添加し、攪拌して溶解させることにより、水溶液状に製造でき、また、スラリー状にも製造できる。 The above-mentioned first reaction solution can be produced in the form of an aqueous solution by adding a nitrate aqueous solution to a first solution containing silver ions, an organic acid alkali metal salt, and an aqueous ammonia solution in a solvent such as water, and stirring and dissolving the solution. It can also be produced in the form of a slurry.
本発明の一実施形態に係る反応液製造ステップ(S21)は、また、還元剤を含む第2反応液を製造する。 The reaction solution production step (S21) according to the embodiment of the present invention also produces a second reaction solution containing a reducing agent.
前記還元剤は、アルカノールアミン、ハイドロキノン、ヒドラジン及びホルマリンよりなる群から選択される1種以上であり、この中からハイドロキノンを好ましく選択することができる。このとき、還元剤は、第1反応液に含まれる500g/Lの硝酸銀120mlに対して20乃至30gで含まれ得る。500g/Lの硝酸銀120mlに対して還元剤が20g未満の割合である場合には、銀イオンがすべて還元されないことがあり、500g/Lの硝酸銀120mlに対して還元剤が30gを超えた割合で使用する場合には、有機物含有量が増加する問題がある。 The reducing agent is one or more selected from the group consisting of alkanolamine, hydroquinone, hydrazine and formalin, and hydroquinone can be preferably selected from these. At this time, the reducing agent may be contained in an amount of 20 to 30 g with respect to 120 ml of 500 g / L of silver nitrate contained in the first reaction solution. When the ratio of the reducing agent to 120 ml of 500 g / L silver nitrate is less than 20 g, all the silver ions may not be reduced, and the ratio of the reducing agent to 120 ml of 500 g / L silver nitrate exceeds 30 g. When used, there is a problem that the organic substance content increases.
還元剤を含む第2反応液は、水などの溶媒に還元剤を添加し、攪拌して溶解させることにより、水溶液状に製造できる。 The second reaction solution containing the reducing agent can be produced in the form of an aqueous solution by adding the reducing agent to a solvent such as water and stirring to dissolve the second reaction solution.
本発明の一実施形態に係る析出ステップ(S22)は、第1反応液と第2反応液とを反応させて銀粉末を得るステップであって、反応液製造ステップ(S21)によって製造された第1反応液を攪拌する状態で第2反応液をゆっくりと滴加するか、或いは一括添加して反応させることができる。好ましくは、一括添加した後、10分乃至20分間さらに攪拌して混合液中で粒子を成長させることが、短時間で還元反応が一括終了して粒子同士の凝集を防止し、分散性を向上させることができて良い。 The precipitation step (S22) according to the embodiment of the present invention is a step of reacting the first reaction liquid and the second reaction liquid to obtain silver powder, and is the first step produced by the reaction liquid production step (S21). The second reaction solution can be slowly added dropwise or collectively added in a state where the first reaction solution is agitated to cause the reaction. Preferably, after the batch addition, the particles are further stirred for 10 to 20 minutes to grow the particles in the mixed solution, so that the reduction reaction is completed in a short time, the aggregation of the particles is prevented, and the dispersibility is improved. You can let me do it.
一方、本発明の実施形態では、銀粒子の分散性向上及び凝集防止のために分散剤がさらに添加されて反応させることを権利範囲から除外しない。分散剤の例としては、脂肪酸、脂肪酸塩、界面活性剤、有機金属、キレート形成剤及び保護コロイドなどを挙げることができる。しかし、本発明は、これに限定されるものではなく、分散剤を含まなくてもよい。 On the other hand, in the embodiment of the present invention, it is not excluded from the scope of rights that a dispersant is further added and reacted in order to improve the dispersibility of the silver particles and prevent aggregation. Examples of dispersants include fatty acids, fatty acid salts, surfactants, organic metals, chelate-forming agents and protective colloids. However, the present invention is not limited to this, and may not include a dispersant.
本発明の一実施形態に係る精製ステップ(S3)は、銀塩還元ステップ(S2)を介して銀粒子析出反応を完了した後、水溶液またはスラリー内に分散している銀粉末を濾過などを用いて分離し、洗浄するステップ(S31)を含む。さらに具体的には、銀粉末分散液中の銀粒子を沈降させた後、分散液の上澄み液を捨て、遠心分離器を用いて濾過し、濾材を純水で洗浄する。洗浄する過程は、粉末を洗浄した洗浄水を完全に除去することができる。選択的に濾過の前に反応完了溶液に上記の分散剤を添加して銀粉末の凝集を防止することも可能である。 In the purification step (S3) according to the embodiment of the present invention, after the silver particle precipitation reaction is completed via the silver salt reduction step (S2), the silver powder dispersed in the aqueous solution or the slurry is filtered or the like. The step (S31) of separating and washing is included. More specifically, after the silver particles in the silver powder dispersion are settled, the supernatant of the dispersion is discarded, filtered using a centrifuge, and the filter medium is washed with pure water. The washing process can completely remove the washing water from which the powder has been washed. It is also possible to selectively add the above dispersant to the reaction-completed solution prior to filtration to prevent agglomeration of the silver powder.
また、本発明の一実施形態に係る精製ステップ(S3)は、洗浄後、乾燥及び解砕ステップ(S32)をさらに含むことができる。ここで、含水率は10%以下であり得るが、本発明はこれに限定されるものではない。 Further, the purification step (S3) according to the embodiment of the present invention can further include a drying and crushing step (S32) after washing. Here, the water content can be 10% or less, but the present invention is not limited thereto.
本発明の一実施形態に係る表面処理ステップ(S4)は、銀粉末の親水表面を疎水化するステップであって、選択的に行われ得る。これは、銀粉末が親水表面を持てば、長期保管の際に水分及び表面酸化によって特性が変化することがあり、導電性ペーストに製造する際に有機溶媒との相溶性及び最終印刷特性に大きい影響を及ぼすことがあるからである。このとき、表面処理剤としては、塩またはエマルジョン形態の単独または多種の化合物を使用することができる。 The surface treatment step (S4) according to the embodiment of the present invention is a step of hydrophobizing the hydrophilic surface of the silver powder, and can be selectively performed. This is because if the silver powder has a hydrophilic surface, its properties may change due to moisture and surface oxidation during long-term storage, and it is highly compatible with organic solvents and final printing properties when it is produced into a conductive paste. This is because it may affect it. At this time, as the surface treatment agent, a salt or an emulsion form alone or various compounds can be used.
一例として、濾過後に得られる銀粉末に、オクタデシルアミンを含む表面処理剤を添加して、銀粉末に疎水性を付与することができる。一例として、オクタデシルアミンを硝酸銀100重量部に対して0.01乃至0.1重量部(一例として、0.03重量部)で含むことができる。その後、再び濾過、洗浄、乾燥、解砕過程を経て銀粉末を得ることができる。銀粉末を表面処理する際に粉末の分散がうまく行われてこそ表面処理が十分に行われ、含水率が低い場合には分散効率に劣るので、一定量を含水率をもって表面処理するのが良い。 As an example, a surface treatment agent containing octadecylamine can be added to the silver powder obtained after filtration to impart hydrophobicity to the silver powder. As an example, octadecylamine can be contained in an amount of 0.01 to 0.1 parts by weight (for example, 0.03 parts by weight) with respect to 100 parts by weight of silver nitrate. After that, the silver powder can be obtained again through the processes of filtration, washing, drying and crushing. When the silver powder is surface-treated, the surface treatment is sufficiently performed only when the powder is well dispersed, and when the water content is low, the dispersion efficiency is inferior. Therefore, it is better to surface-treat a certain amount with the water content. ..
本発明の一実施形態に係る後処理ステップ(S5)は、表面処理後に得られた銀粉末の乾燥及び凝集粉末を分散するための解砕過程、及び粗大粉末を除去するための分級工程を含むことができる。一例として、ジェットミル(Jetmil)などを用いて一定の空気圧(例えば、0.4kgf)及びフィーディング速度(例えば、30乃至60g/min)で解砕過程を行うことができるが、本発明はこれに限定されるものではない。 The post-treatment step (S5) according to the embodiment of the present invention includes a drying step of the silver powder obtained after the surface treatment, a crushing step for dispersing the aggregated powder, and a classification step for removing the coarse powder. be able to. As an example, a crushing process can be carried out at a constant air pressure (for example, 0.4 kgf) and a feeding speed (for example, 30 to 60 g / min) using a jet mill or the like. Not limited to.
本発明の一実施形態に係る銀粉末の製造方法によって製造された銀粉末は、平均粒径(D50)が1.9乃至2.2μmであり、比表面積が0.3乃至0.5m2/gであり、有機物含有量が0.5乃至0.7%であり、これを含む導電性ペーストの焼結開始温度が320乃至360℃(一例として、330乃至360℃)であり得る。 The silver powder produced by the method for producing a silver powder according to an embodiment of the present invention has an average particle size (D50) of 1.9 to 2.2 μm and a specific surface area of 0.3 to 0.5 m 2 /. It is g, the organic matter content is 0.5 to 0.7%, and the sintering start temperature of the conductive paste containing this can be 320 to 360 ° C. (for example, 330 to 360 ° C.).
本発明は、また、本発明の一実施形態によって製造される銀粉末を含む導電性ペーストを提供する。さらに具体的には、本発明に係る導電性ペーストは、本発明によって製造される銀粉末、ガラスフリット及び有機ビヒクルを含めて太陽電池の電極形成に好適に使用できる。 The present invention also provides a conductive paste containing silver powder produced according to one embodiment of the present invention. More specifically, the conductive paste according to the present invention can be suitably used for forming electrodes of a solar cell including silver powder, glass frit and organic vehicle produced by the present invention.
本発明に係る導電性ペースト組成物は、必要に応じて通常知られている添加剤、例えば、分散剤、可塑剤、粘度調整剤、界面活性剤、酸化剤、金属酸化物、金属有機化合物などをさらに含むことができる。 The conductive paste composition according to the present invention may contain, if necessary, commonly known additives such as dispersants, plasticizers, viscosity modifiers, surfactants, oxidizing agents, metal oxides, metal organic compounds and the like. Can be further included.
本発明は、また、前記導電性ペーストを基材上に塗布し、乾燥及び焼成することを特徴とする太陽電池の電極形成方法、及びこの方法によって製造された太陽電池電極を提供する。本発明の太陽電池の電極形成方法において、前記特性の銀粉末を含む導電性ペーストを使用する以外は、基材、印刷、乾燥及び焼成は、通常、太陽電池の製造に使用される方法が使用できるのはもちろんである。一例として、前記基材はシリコンウエハーであり得る。 The present invention also provides a method for forming an electrode of a solar cell, which comprises applying the conductive paste onto a substrate, drying and firing, and a solar cell electrode manufactured by this method. In the method for forming electrodes of a solar cell of the present invention, except for using a conductive paste containing silver powder having the above-mentioned characteristics, the method usually used for manufacturing a solar cell is used for the substrate, printing, drying and firing. Of course you can. As an example, the substrate may be a silicon wafer.
本発明の一実施形態に係る銀粉末は、製造過程で硝酸アンモニウムを添加し、これを含む導電性ペーストの焼結時に収縮率を高く維持した状態で銀粉末の焼結開始温度を高めてガラスフリットとの相溶性を高めることができる。このような導電性ペーストを太陽電池の前面電極に適用すると、前面電極の接触抵抗を下げ、接触強度を向上させることができる。このとき、銀粉末の製造時に硝酸アンモニウムを追加して焼結開始温度を調節するので、簡単な工程に所望の焼結開始温度を得ることができ、導電性ペーストに含まれるバインダー及びガラスフリットの物質及び組成を変更しなくてもよいので、これによる他の特性の変更などの問題を防止することができる。
実施例及び比較例
In the silver powder according to the embodiment of the present invention, ammonium nitrate is added in the manufacturing process, and the sintering start temperature of the silver powder is increased while the shrinkage rate is maintained high at the time of sintering the conductive paste containing the same, and the glass frit is formed. Compatibility with and can be enhanced. When such a conductive paste is applied to the front electrode of a solar cell, the contact resistance of the front electrode can be lowered and the contact strength can be improved. At this time, since ammonium nitrate is added during the production of the silver powder to adjust the sintering start temperature, a desired sintering start temperature can be obtained in a simple process, and the binder and glass frit substances contained in the conductive paste can be obtained. And since it is not necessary to change the composition, it is possible to prevent problems such as change of other characteristics due to this.
Examples and Comparative Examples
(1)実施例1
常温の純水720gに500g/Lの硝酸銀120ml、シュウ酸カリウム22g及びアンモニア(濃度25%)210mlを含む第1溶液に硝酸水溶液(濃度60%)4gを添加し、25℃で30分間攪拌して第1反応液を調製した。一方、常温の純水800gにハイドロキノン24gを添加し、25℃で30分間攪拌して第2反応液を調製した。
(1) Example 1
Add 4 g of an aqueous nitric acid solution (concentration 60%) to a first solution containing 720 g of pure water at room temperature, 120 ml of silver nitrate of 500 g / L, 22 g of potassium oxalate and 210 ml of ammonia (concentration 25%), and stir at 25 ° C. for 30 minutes. The first reaction solution was prepared. On the other hand, 24 g of hydroquinone was added to 800 g of pure water at room temperature and stirred at 25 ° C. for 30 minutes to prepare a second reaction solution.
次いで、第1反応液に第2反応液を一括添加し、添加終了後から10分間さらに攪拌して混合液中で粒子を成長させた。その後、攪拌を停止し、混合液中の粒子を沈降させた後、混合液の上澄み液を捨て、混合液を遠心分離器を用いて濾過し、濾材を純水で洗浄し、70℃で12時間乾燥させる精製ステップを行うことにより、銀粉末を得た。 Next, the second reaction solution was collectively added to the first reaction solution, and after the addition was completed, the particles were further stirred for 10 minutes to grow particles in the mixed solution. Then, stirring is stopped, the particles in the mixture are settled, the supernatant of the mixture is discarded, the mixture is filtered using a centrifuge, the filter medium is washed with pure water, and the mixture is washed with pure water at 70 ° C.12. A silver powder was obtained by performing a purification step of drying for hours.
続いて、精製ステップで得られた銀粉末を純水300gに投入して攪拌した状態で、オクタデシルアミン0.18gをエタノールに超音波洗浄器を用いて溶解させた後、投入し、10分間攪拌した。遠心分離器を用いてコーティングされた銀粉末を得た後、70℃で12時間乾燥させる表面処理ステップを行った。 Subsequently, in a state where the silver powder obtained in the purification step was added to 300 g of pure water and stirred, 0.18 g of octadecylamine was dissolved in ethanol using an ultrasonic cleaner, and then added and stirred for 10 minutes. bottom. After obtaining the coated silver powder using a centrifuge, a surface treatment step of drying at 70 ° C. for 12 hours was performed.
次いで、後処理ステップで凝集したものを除去するために、日本ニッシン(Nissin)社製のジェットミルを用いて0.04kgの空気圧及び30g/minのフィーディング速度で処理することにより、最終解砕された銀粉末を得た。 Then, in order to remove the agglomerated substances in the post-treatment step, the final crushing was carried out by treating with a jet mill manufactured by Nissin of Japan at an air pressure of 0.04 kg and a feeding rate of 30 g / min. Obtained the silver powder.
(2)実施例2および3 (2) Examples 2 and 3
第1溶液に添加されるアンモニア及び硝酸の含有量を下記表1のとおりに変更した以外は、実施例1と同様にして、銀粉末を得た。
A silver powder was obtained in the same manner as in Example 1 except that the contents of ammonia and nitric acid added to the first solution were changed as shown in Table 1 below.
(3)比較例1
比較例1は、第1溶液にアンモニア及び硝酸を添加しないため、第1溶液自体を第1反応液として使用した以外は、実施例1と同様にして、銀粉末を得た。
(3) Comparative Example 1
In Comparative Example 1, since ammonia and nitric acid were not added to the first solution, silver powder was obtained in the same manner as in Example 1 except that the first solution itself was used as the first reaction solution.
実験例
(1)銀粉末の粒径の測定
Experimental example (1) Measurement of particle size of silver powder
本発明の実施例及び比較例によって製造された銀粉末50mgをエタノール30mlに添加して超音波洗浄機に3分間分散させた後、レーザー回折法による粒度分布測定装置(S3500、Microtrac社製)を用いて粒径を測定することにより、平均粒径(D50)を測定した。その結果を下記表2に示す。
After adding 50 mg of silver powder produced by Examples and Comparative Examples of the present invention to 30 ml of ethanol and dispersing in an ultrasonic washing machine for 3 minutes, a particle size distribution measuring device (S3500, manufactured by Microtrac) by a laser diffraction method is used. The average particle size (D50) was measured by measuring the particle size using. The results are shown in Table 2 below.
(2)比表面積の測定 (2) Measurement of specific surface area
本発明の実施例及び比較例によって製造された銀粉末を100℃で1時間乾燥させた後、比表面測定装置(BELSORP mini-II、BEL Japan社製)を用いて窒素吸着によって比表面積を測定した。その結果を下記表2に示す。
The silver powder produced according to the examples and comparative examples of the present invention is dried at 100 ° C. for 1 hour, and then the specific surface area is measured by nitrogen adsorption using a specific surface measuring device (BELSORP mini-II, manufactured by BEL Japan). bottom. The results are shown in Table 2 below.
(3)有機物含有量(強熱減量(Ignition loss))の測定 (3) Measurement of organic matter content (ignition loss)
本発明の実施例及び比較例によって製造された銀粉末に対して、セイコーインスツル(Seiko instrument)株式会社製のTG/DTA EXART6600を用いて、空気中、10℃/minの昇温速度で常温から500℃までの範囲で熱重量分析(thermogravimetric analysis、TGA)分析を行うことにより、有機物含有量を測定した。その結果を下記表2に示す。
The silver powder produced according to the examples and comparative examples of the present invention was subjected to TG / DTA EXART6600 manufactured by Seiko Instruments Inc. in air at a heating rate of 10 ° C./min at room temperature. The organic content was measured by thermogravimetric analysis (TGA) analysis in the range from to 500 ° C. The results are shown in Table 2 below.
(4)焼結開始温度の測定 (4) Measurement of sintering start temperature
エチルセルロース樹脂(STD200、The Dow Chemical Company社製)7.7wt%とブチルカルビトールアセテート(大井化金社製)92.3wt%を混合した有機ビヒクル10gに、発明の実施例及び比較例によって製造された銀粉末90gを自転空転式真空攪拌脱包装置で混合した後、3ロールミルで混練してペーストを製造した。 Manufactured by Examples and Comparative Examples of the Invention in 10 g of an organic vehicle in which 7.7 wt% of ethyl cellulose resin (STD200, manufactured by The Dow Chemical Company) and 92.3 wt% of butyl carbitol acetate (manufactured by Oi Kakin Co., Ltd.) are mixed. 90 g of the silver powder was mixed with a self-rotating idling vacuum stirring and unpacking device, and then kneaded with a 3-roll mill to produce a paste.
前記製造されたペーストを200μmの厚さ、1cm×1cmのサイズでアルミナ基板上に塗布し、80℃で2時間乾燥させた後、乾燥体をスライスし、しかる後に、TMA(Thermomechanical Analysis)を介して50℃/minの昇温速度で800℃まで昇温しながら、温度による乾燥体の厚さ変化(寸法変化、dimension change)を確認して焼結開始温度を測定した。ここで、焼結開始温度は、signal change maximum技法を用いて測定された。図1には実施例1及び3による銀粉末を含む導電性ペーストの時間による温度及び寸法変化(dimension change)を示し、表2には実施例1乃至3、および比較例1による銀粉末を含む導電性ペーストの焼結開始温度を示した。 The produced paste is applied onto an alumina substrate having a thickness of 200 μm and a size of 1 cm × 1 cm, dried at 80 ° C. for 2 hours, sliced, and then via TMA (Thermomechanical Analysis). While raising the temperature to 800 ° C. at a heating rate of 50 ° C./min, the thickness change (dimension change) of the dried body due to the temperature was confirmed, and the sintering start temperature was measured. Here, the sintering start temperature was measured using the signal change maximum technique. FIG. 1 shows the temperature and dimension change of the conductive paste containing silver powder according to Examples 1 and 3, and Table 2 contains silver powder according to Examples 1 to 3 and Comparative Example 1. The sintering start temperature of the conductive paste is shown.
実施例1による銀粉末を含む導電性ペーストの焼結後の写真を図2に添付し、比較例1による銀粉末を含む導電性ペーストの焼結後の写真を図3に添付した。 A photograph of the conductive paste containing silver powder according to Example 1 after sintering is attached to FIG. 2, and a photograph of the conductive paste containing silver powder according to Comparative Example 1 after sintering is attached to FIG.
図2及び図3を参照すると、実施例1による銀粉末を含む導電性ペーストは、全体的に均一に焼成されたのに対し、比較例1による銀粉末を含む導電性ペーストは、焼結されていない領域が存在することが分かる。 Referring to FIGS. 2 and 3, the conductive paste containing silver powder according to Example 1 was fired uniformly as a whole, whereas the conductive paste containing silver powder according to Comparative Example 1 was sintered. It can be seen that there are areas that have not been created.
前述した各実施例で例示された特徴、構造、効果などは、実施例の属する分野における通常の知識を有する者によって他の実施例に対しても組み合わせまたは変形して実施可能である。よって、これらの組み合わせと変形に関わる内容は、本発明の範囲に含まれるものと解釈されるべきである。 The features, structures, effects, etc. exemplified in each of the above-described embodiments can be combined or modified with respect to other embodiments by a person having ordinary knowledge in the field to which the embodiment belongs. Therefore, the contents related to these combinations and modifications should be construed as being included in the scope of the present invention.
Claims (4)
第1反応液と第2反応液とを反応させて銀粉末を得る析出ステップ(S22)とを含む銀塩還元ステップ(S2);を含み、
前記銀イオンを含むものとして、硝酸銀を使用し、
前記有機酸アルカリ金属塩を500g/Lの前記硝酸銀(AgNO3)120mlに対して8乃至32gの割合で添加し、
前記有機酸アルカリ金属塩は、酢酸(CH 3 COOH)、ギ酸(CH 2 O 2 )、シュウ酸(C 2 H 2 O 4 )、乳酸(C 3 H 6 O 3 )、クエン酸(C 6 H 8 O 7 )、フマル酸(C 4 H 4 O 4 )、クエン酸(C 6 H 8 O 7 )、酪酸(C 4 H 8 O 2 )、プロピオン酸(CH 3 CH 2 COOH)及び尿酸(C 5 H 4 N 4 O 3 )よりなる群から選択される少なくとも1種の有機酸(短鎖脂肪酸)とリチウム(Li)、ナトリウム(Na)、カリウム(K)、カルシウム(Ca)及びマグネシウム(Mg)よりなる群から選択される少なくとも1種の金属とが塩を形成したものであり、
前記第1反応液は、銀イオン、アンモニア、有機酸アルカリ金属塩を含む第1溶液に硝酸を添加して前記アンモニアとの反応によって前記硝酸アンモニウムを生成することにより製造され、
前記第1溶液に添加される硝酸(HNO 3 )は、水溶液の形で使用され、
500g/Lの前記硝酸銀(AgNO 3 )120mlに対して濃度60質量%の前記硝酸の水溶液が1乃至20gの割合で添加され、
500g/Lの前記硝酸銀(AgNO 3 )120mlに対して25%のアンモニア水溶液が96ml乃至234mlの割合で添加される、銀粉末の製造方法。 A reaction solution production step (S21) for producing a first reaction solution containing silver ion, ammonia (NH 3 ), an organic acid alkali metal salt and ammonium nitrate, and a second reaction solution containing a reducing agent.
A silver salt reduction step (S2) including a precipitation step (S22) in which the first reaction solution and the second reaction solution are reacted to obtain a silver powder is included.
Silver nitrate was used as the one containing the silver ion, and
The organic acid alkali metal salt was added at a ratio of 8 to 32 g to 120 ml of the silver nitrate (AgNO 3 ) at 500 g / L.
The organic acid alkali metal salts include acetic acid (CH 3 COOH), formic acid (CH 2 O 2 ), oxalic acid (C 2 H 2 O 4 ), lactic acid (C 3 H 6 O 3 ), and citric acid (C 6 H ). 8 O 7 ), fumaric acid (C 4 H 4 O 4 ), citric acid (C 6 H 8 O 7 ), butylic acid (C 4 H 8 O 2 ), propionic acid (CH 3 CH 2 COOH) and uric acid (C) At least one organic acid (short chain fatty acid) selected from the group consisting of 5 H 4 N 4 O 3 ) and lithium (Li), sodium (Na), potassium (K), calcium (Ca) and magnesium (Mg). ) Formed a salt with at least one metal selected from the group consisting of.
The first reaction solution is produced by adding nitric acid to a first solution containing silver ions, ammonia, and an organic acid alkali metal salt to produce ammonium nitrate by reaction with the ammonia.
Nitric acid (HNO 3 ) added to the first solution is used in the form of an aqueous solution.
An aqueous solution of the nitric acid having a concentration of 60% by mass was added at a ratio of 1 to 20 g to 120 ml of the silver nitrate (AgNO 3 ) of 500 g / L.
A method for producing silver powder, wherein a 25% aqueous ammonia solution is added at a ratio of 96 ml to 234 ml to 120 ml of the silver nitrate (AgNO 3 ) of 500 g / L.
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