JP6241529B2 - Method for producing non-aqueous electrolyte secondary battery - Google Patents
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Description
本発明は、非水電解液の粘度が高くても、偏平状の巻回電極体の内部に非水電解液が浸透しやすい構成とした非水電解質二次電池に関する。 The present invention relates to a non-aqueous electrolyte secondary battery having a configuration in which a non-aqueous electrolyte easily penetrates into a flat wound electrode body even when the viscosity of the non-aqueous electrolyte is high.
スマートフォンを含む携帯電話機、携帯型コンピュータ、PDA、携帯型音楽プレイヤー等の携帯型電子機器の駆動電源として、ニッケル−水素電池に代表されるアルカリ二次電池やリチウムイオン電池に代表される非水電解質二次電池が多く使用されている。さらに、電気自動車(EV)やハイブリッド電気自動車(HEV、PHEV)の駆動用電源、太陽光発電、風力発電等の出力変動を抑制するための用途や夜間に電力をためて昼間に利用するための系統電力のピークシフト用途等の定置用蓄電池システムにおいても、アルカリ二次電池や非水電解質二次電池が多く使用されている。 Non-aqueous electrolytes typified by alkaline secondary batteries typified by nickel-hydrogen batteries and lithium-ion batteries as drive power sources for portable electronic devices such as mobile phones including smartphones, portable computers, PDAs, and portable music players Secondary batteries are often used. In addition, the power supply for driving electric vehicles (EV) and hybrid electric vehicles (HEV, PHEV), solar power generation, wind power generation, and other applications for suppressing output fluctuations, and for use in the daytime to save power at night Alkaline secondary batteries and non-aqueous electrolyte secondary batteries are also frequently used in stationary storage battery systems such as system power peak shift applications.
特に、EV、HEV、PHEV用途ないし定置用蓄電池システムでは、高容量及び高出力特性が要求されるので、個々の電池が大型化されていると共に、多数の電池が直列ないし並列に接続されて使用される。そのため、これらの用途においては、スペース効率の点から非水電解質二次電池が汎用的に使用されている。更に、物理的強度が必要とされる場合、電池の外装体としては、一般的に、一面が開口した金属製の角形外装体及びこの開口を封口するための金属製の封口体が採用されている。 Especially for EV, HEV, PHEV use or stationary storage battery systems, high capacity and high output characteristics are required. Therefore, each battery is enlarged, and many batteries are connected in series or in parallel. Is done. Therefore, in these applications, non-aqueous electrolyte secondary batteries are generally used from the viewpoint of space efficiency. Furthermore, when physical strength is required, as a battery exterior body, generally, a metal square exterior body having an opening on one side and a metal sealing body for sealing the opening are employed. Yes.
上述のような用途で使用するための非水電解質二次電池では、長寿命化が必須であることから、劣化防止のために非水電解液中に種々の添加剤を添加することが行われている。例えば、下記特許文献1には非水電解質二次電池の非水電解液中に環状フォスファゼン化合物と各種のオキサラト錯体をアニオンとする塩を添加することが示されている。また、下記特許文献2及び3には、オキサラト錯体をアニオンとするリチウム塩の1種である下記構造式(I)で示されるリチウムビス(オキサラト)ホウ酸塩(Li[B(C2O4)2]、以下「LiBOB」と表すことがある)を添加することが示されている。 In non-aqueous electrolyte secondary batteries for use in applications such as those mentioned above, it is essential to extend the life, so various additives are added to the non-aqueous electrolyte to prevent deterioration. ing. For example, Patent Document 1 below shows that a salt having a cyclic phosphazene compound and various oxalato complexes as anions is added to a non-aqueous electrolyte of a non-aqueous electrolyte secondary battery. Patent Documents 2 and 3 below describe lithium bis (oxalato) borate (Li [B (C 2 O 4 ) represented by the following structural formula (I), which is one type of lithium salt having an oxalato complex as an anion. 2 ), hereinafter referred to as “LiBOB”).
さらに、下記特許文献4には,充電保存時の自己放電を抑制し、充電後の保存特性を向上させる目的で、非水電解液中にジフルオロリン酸リチウム(LiPF2O2)を添加した非水電解質二次電池の発明が開示されている。 Furthermore, in Patent Document 4 below, for the purpose of suppressing self-discharge during charge storage and improving the storage characteristics after charge, non-aqueous electrolyte is added with lithium difluorophosphate (LiPF 2 O 2 ). An invention of a water electrolyte secondary battery is disclosed.
非水電解液中に上記特許文献1に開示されている環状フォスファゼン化合物と各種のオキサラト錯体をアニオンとする塩とを添加すると、非水電解液の難燃性が向上し、優れた電池特性と高い安全性を備えた非水電解質二次電池が得られる。また、非水電解液中に上記特許文献2及び3に開示されているLiBOBを添加すると、非水電解質二次電池の炭素負極活物質の表面上に薄くて極めて安定したリチウムイオン伝導層からなる保護層を形成し、この保護層は高温でも安定しているため、炭素負極活物質による非水電解液の分解反応が抑制され、良好なサイクル特性が得られると共に、電池の安全性が向上するという優れた効果を奏する。 When the cyclic phosphazene compound disclosed in Patent Document 1 and a salt having various oxalato complexes as anions are added to the non-aqueous electrolyte, flame retardancy of the non-aqueous electrolyte is improved, and excellent battery characteristics are obtained. A non-aqueous electrolyte secondary battery having high safety can be obtained. Further, when LiBOB disclosed in Patent Documents 2 and 3 is added to the non-aqueous electrolyte, a thin and extremely stable lithium ion conductive layer is formed on the surface of the carbon negative electrode active material of the non-aqueous electrolyte secondary battery. Since a protective layer is formed and this protective layer is stable even at high temperatures, the decomposition reaction of the non-aqueous electrolyte by the carbon negative electrode active material is suppressed, and good cycle characteristics can be obtained and the safety of the battery is improved. There is an excellent effect.
さらに、上記特許文献4に開示されている非水電解質二次電池によれば、LiPF2O2とリチウムとが反応して正極活物質及び負極活物質の界面に良質な保護被膜が形成され、この保護被膜が充電状態の活物質と有機溶媒との直接の接触を抑制するため、活物質と非水電解液との接触に起因する非水電解液の分解が抑制され、充電保存特性が向上する。 Furthermore, according to the nonaqueous electrolyte secondary battery disclosed in Patent Document 4, LiPF 2 O 2 and lithium react to form a high-quality protective film at the interface between the positive electrode active material and the negative electrode active material, Since this protective coating suppresses direct contact between the charged active material and the organic solvent, the decomposition of the non-aqueous electrolyte caused by the contact between the active material and the non-aqueous electrolyte is suppressed, and the charge storage characteristics are improved. To do.
一方、高容量及び高出力特性を有する非水電解質二次電池では、極板幅が広い正極板、負極板、及びセパレータを巻回することによって作製される偏平状の巻回電極体が用いられている。このような極板幅が広い構成の偏平状の巻回電極を用いた非水電解質二次電池においては、極板幅方向への非水電解液の浸透が困難であり、内周側は外周側よりもさらに浸透し難くなる。特に、非水溶媒として環状カーボネートの含有比率が高いものを用いたり、非水溶媒中にオキサラト錯体をアニオンとするリチウム塩ないしLiPF2O2等を添加した非水電解液を用いた非水電解質二次電池では、非水電解液の粘度が高くなるため、さらに偏平状の巻回電極体の内部へ電解液が浸透し難くなる。また、偏平状の巻回電極体を作製する際に、正極板、負極板及びセパレータを巻回した後に、加圧成形することにより偏平状の巻回電極体とした場合には、正極板、負極板及びセパレータが互いに密に接しているので、非水電解液の粘度の影響は大きく現れる。 On the other hand, in a non-aqueous electrolyte secondary battery having high capacity and high output characteristics, a flat wound electrode body produced by winding a positive electrode plate, a negative electrode plate, and a separator with a wide electrode plate width is used. ing. In a non-aqueous electrolyte secondary battery using a flat wound electrode having such a wide electrode plate width, it is difficult to penetrate the non-aqueous electrolyte in the electrode plate width direction, and the inner peripheral side is the outer periphery. It becomes more difficult to penetrate than the side. In particular, a non-aqueous electrolyte using a non-aqueous electrolyte having a high cyclic carbonate content ratio or a non-aqueous electrolyte in which a lithium salt or LiPF 2 O 2 having an oxalato complex as an anion is added to the non-aqueous solvent In the secondary battery, since the viscosity of the nonaqueous electrolytic solution is increased, the electrolytic solution is less likely to penetrate into the flat wound electrode body. Further, when producing a flat wound electrode body, after winding the positive electrode plate, the negative electrode plate and the separator, and then forming a flat wound electrode body by pressure molding, Since the negative electrode plate and the separator are in close contact with each other, the influence of the viscosity of the non-aqueous electrolyte is significant.
本発明は、非水電解質二次電池の非水電解液として非水溶媒中にオキサラト錯体をアニオンとするリチウム塩ないしLiPF2O2等を添加した非水電解液を用いても、偏平状の巻回電極体の中心部に非水電解液が浸透し易くして、非水電解液の注液に要する時間が長くならないようにした非水電解質二次電池を提供することを目的とする。 Even if a non-aqueous electrolyte in which a lithium salt or LiPF 2 O 2 having an oxalato complex as an anion is added to a non-aqueous solvent as a non-aqueous electrolyte of a non-aqueous electrolyte secondary battery is used, It is an object of the present invention to provide a non-aqueous electrolyte secondary battery in which the non-aqueous electrolyte easily penetrates into the center of a wound electrode body so that the time required for injecting the non-aqueous electrolyte does not become long.
上記目的を達成するため、本発明の非水電解質二次電池は、
長尺状の正極板と長尺状の負極板とを長尺状のセパレータを介して巻回した偏平状の巻回電極体と、
前記偏平状の巻回電極体及び非水電解液を収納する外装体とを有し、
オキサラト錯体をアニオンとするリチウム塩及びジフルオロリン酸リチウムの少なくとも一方を含有する非水電解液を用いて作製された非水電解質二次電池であって、
前記偏平状の巻回電極体の中央部にセパレータのみの巻回部が8層以上存在することを特徴とする。
In order to achieve the above object, the nonaqueous electrolyte secondary battery of the present invention comprises:
A flat wound electrode body obtained by winding a long positive electrode plate and a long negative electrode plate through a long separator;
The flat wound electrode body and an exterior body that houses the non-aqueous electrolyte,
A non-aqueous electrolyte secondary battery produced by using a non-aqueous electrolyte containing at least one of a lithium salt having an oxalato complex as an anion and lithium difluorophosphate,
Eight or more layers of winding portions of only the separator exist in the central portion of the flat winding electrode body.
偏平状の巻回電極体では極板幅方向への非水電解液の浸透が困難であり、偏平状の巻回電極体の中央部にまで非水電解液が入り難い。また、非水電解液中にオキサラト錯体をアニオンとするリチウム塩及びLiPF2O2の少なくとも一方が含有されている場合、非水電解液の粘度が高くなるので、より偏平状の巻回電極体の中央部まで非水電解液が入り難くなる。本発明の非水電解質二次電池においては、偏平状の巻回電極体の中央部にセパレータのみの巻回部を8層以上設けたため、粘度の高い非水電解液であっても、偏平状の巻回電極体の中央部まで非水電解液が浸透し易くなるとともに、充放電時に非水電解液が不足した際には偏平状の巻回電極体の外部に存在する余剰の非水電解液が偏平状の巻回電
極体の内部に導入され易くなる。そのため、本発明の非水電解液二次電池によれば、非水電解液中にオキサラト錯体をアニオンとするリチウム塩ないしLiPF2O2を添加したことの効果が良好に奏されるようになる。
In the flat wound electrode body, it is difficult for the nonaqueous electrolyte to penetrate in the width direction of the electrode plate, and the nonaqueous electrolyte does not easily enter the center of the flat wound electrode body. Further, when the non-aqueous electrolyte contains at least one of a lithium salt having an oxalato complex as an anion and LiPF 2 O 2 , the viscosity of the non-aqueous electrolyte is increased, and thus a flatter wound electrode body It becomes difficult for the non-aqueous electrolyte to enter up to the central part. In the non-aqueous electrolyte secondary battery of the present invention, since the winding portion of only the separator is provided in the central portion of the flat wound electrode body in 8 layers or more, even in the case of a non-aqueous electrolyte with high viscosity, the flat shape The non-aqueous electrolyte easily penetrates to the center of the spirally wound electrode body, and when the non-aqueous electrolyte is insufficient at the time of charge / discharge, excess non-aqueous electrolysis is present outside the flat wound electrode body. The liquid is easily introduced into the flat wound electrode body. Therefore, according to the non-aqueous electrolyte secondary battery of the present invention, the effect of adding a lithium salt or LiPF 2 O 2 having an oxalato complex as an anion to the non-aqueous electrolyte is favorably exhibited. .
なお、正極板及び負極板をセパレータを介して互いに絶縁した状態で偏平状の巻回電極体を形成する場合には、通常セパレータは2枚使用される。したがって、2枚のセパレータが2周以上巻回されることにより、偏平状の巻回電極体の中央部にセパレータのみの巻回部が8層以上形成されることになる。また、2枚のセパレータの巻き始め位置が異なり各セパレータの積層数が異なる場合は、各セパレータの総積層数が8層以上となるようにすればよい。このセパレータのみの巻回部が8層未満であると、少なくなるに従って非水電解液が偏平状の巻回電極体の中央部に入り難くなる。また、セパレータのみの巻回部の上限は任意であるが、12層程度に止めることが好ましい。 In the case where a flat wound electrode body is formed with the positive electrode plate and the negative electrode plate insulated from each other via a separator, two separators are usually used. Therefore, when two separators are wound two or more times, eight or more layers of only the separator are formed at the center of the flat wound electrode body. Further, when the winding start positions of the two separators are different and the number of stacked layers of each separator is different, the total number of stacked layers of each separator may be 8 layers or more. When the number of winding portions of the separator is less than 8 layers, the non-aqueous electrolyte solution is less likely to enter the central portion of the flat wound electrode body as the number decreases. Moreover, although the upper limit of the winding part of only a separator is arbitrary, it is preferable to stop at about 12 layers.
なお、本発明の非水電解質二次電で使用し得る正極活物質としては、リチウムイオンを可逆的に吸蔵・放出することが可能な化合物であれば適宜選択して使用できる。これらの正極活物質としては、リチウムイオンを可逆的に吸蔵・放出することが可能なLiMO2(但し、MはCo、Ni、Mnの少なくとも1種である)で表されるリチウム遷移金属複合酸化物、すなわち、LiCoO2、LiNiO2、LiNiyCo1−yO2(y=0.01〜0.99)、LiMnO2、LiCoxMnyNizO2(x+y+z=1)や、LiMn2O4又はLiFePO4などが一種単独もしくは複数種を混合して用いることができる。さらには、リチウムコバルト複合酸化物にジルコニウムやマグネシウム、アルミニウム等の異種金属元素を添加したものも使用し得る。 In addition, as a positive electrode active material which can be used with the nonaqueous electrolyte secondary electricity of this invention, if it is a compound which can occlude / release lithium ion reversibly, it can select suitably and can be used. As these positive electrode active materials, lithium transition metal composite oxidation represented by LiMO 2 (wherein M is at least one of Co, Ni, and Mn) capable of reversibly occluding and releasing lithium ions. things, namely, LiCoO 2, LiNiO 2, LiNi y Co 1-y O 2 (y = 0.01~0.99), LiMnO 2, LiCo x Mn y Ni z O 2 (x + y + z = 1) and, LiMn 2 O 4 or LiFePO 4 can be used singly or in combination. Furthermore, what added different metal elements, such as zirconium, magnesium, and aluminum, to lithium cobalt complex oxide can also be used.
また、本発明の非水電解質二次電池の非水電解液に使用し得る非水溶媒としては、エチレンカーボネート(EC)、プロピレンカーボネート(PC)、ブチレンカーボネート(BC)などの環状炭酸エステル、フッ素化された環状炭酸エステル、γ−ブチロラクトン(γ−BL)、γ−バレロラクトン(γ−VL)などの環状カルボン酸エステル、ジメチルカーボネート(DMC)、エチルメチルカーボネート(EMC)、ジエチルカーボネート(DEC)、メチルプロピルカーボネート(MPC)、ジブチルカーボネート(DBC)などの鎖状炭酸エステル、フッ素化された鎖状炭酸エステル、ピバリン酸メチル、ピバリン酸エチル、メチルイソブチレート、メチルプロピオネートなどの鎖状カルボン酸エステル、N,N'−ジメチルホルムアミド、N−メチルオキサゾリジノンなどのアミド化合
物、スルホランなどの硫黄化合物などを例示できる。これらは2種以上混合して用いることが望ましい。
Non-aqueous solvents that can be used in the non-aqueous electrolyte of the non-aqueous electrolyte secondary battery of the present invention include cyclic carbonates such as ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate (BC), fluorine Cyclic carbonates, cyclic carboxylic acid esters such as γ-butyrolactone (γ-BL), γ-valerolactone (γ-VL), dimethyl carbonate (DMC), ethyl methyl carbonate (EMC), diethyl carbonate (DEC) Chain carbonates such as methylpropyl carbonate (MPC) and dibutyl carbonate (DBC), fluorinated chain carbonates, methyl pivalate, ethyl pivalate, methyl isobutyrate, methyl propionate, etc. Carboxylic acid ester, N, N'-dimethylforma De, amide compounds such as N- methyl oxazolidinone, etc. sulfur compounds such as sulfolane may be exemplified. It is desirable to use a mixture of two or more of these.
また、本発明においては、非水溶媒中に溶解させる電解質塩として、非水電解質二次電池において一般に電解質塩として用いられるリチウム塩を用いることができる。このようなリチウム塩としては、LiPF6、LiBF4、LiCF3SO3、LiN(CF3SO2)2、LiN(C2F5SO2)2、LiN(CF3SO2)(C4F9SO2)、LiC(CF3SO2)3、LiC(C2F5SO2)3、LiAsF6、LiClO4、Li2B10Cl10、Li2B12Cl12など及びそれらの混合物が例示される。これらの中でも、LiPF6(ヘキサフルオロリン酸リチウム)が特に好ましい。前記非水溶媒に対する電解質塩の溶解量は、0.8〜1.5mol/Lとするのが好ましい。 In the present invention, a lithium salt generally used as an electrolyte salt in a nonaqueous electrolyte secondary battery can be used as an electrolyte salt dissolved in a nonaqueous solvent. Such lithium salts include LiPF 6 , LiBF 4 , LiCF 3 SO 3 , LiN (CF 3 SO 2 ) 2 , LiN (C 2 F 5 SO 2 ) 2 , LiN (CF 3 SO 2 ) (C 4 F 9 SO 2 ), LiC (CF 3 SO 2 ) 3 , LiC (C 2 F 5 SO 2 ) 3 , LiAsF 6 , LiClO 4 , Li 2 B 10 Cl 10 , Li 2 B 12 Cl 12 , and mixtures thereof Illustrated. Among these, LiPF 6 (lithium hexafluorophosphate) is particularly preferable. The amount of electrolyte salt dissolved in the non-aqueous solvent is preferably 0.8 to 1.5 mol / L.
本発明の非水電解質二次電池における非水電解液中のオキサラト錯体をアニオンとするリチウム塩の含有量は、非水電解質二次電池作製時において、0.01〜2.0mol/
Lとすることが好ましく、0.05〜0.2mol/Lとすることがより好ましい。また
、本発明の非水電解質二次電池における非水電解液中のLiPF2O2の含有量は、非水電解質二次電池作製時において、0.01〜2.0mol/Lとすることが好ましく、0
.01〜0.1mol/Lとすることがより好ましい。本発明の非水電解質二次電池にお
ける非水電解液中のオキサラト錯体をアニオンとするリチウム塩ないしLiPF2O2の添加量は、オキサラト錯体をアニオンとするリチウム塩ないしLiPF2O2自体を主成分の電解質塩として添加することもできる。しかしながら、非水電解液中のオキサラト錯体をアニオンとするリチウム塩ないしLiPF2O2の添加量が多くなると、非水電解液の粘度が大きくなるので、上述した各種電解質塩を主成分として用いるとともに、オキサラト錯体をアニオンとするリチウム塩ないしLiPF2O2を添加物として少量、例えば0.1mol/L程度となるように添加するとよい。なお、オキサラト錯体をアニオンとするリチウム塩ないしLiPF2O2を添加物として添加する場合、その添加量によっては初期の充電時に全てのオキサラト錯体をアニオンとするリチウム塩ないしLiPF2O2が、正極板上ないし負極板上の保護被膜形成に消費されてしまい、非水電解液中に実質的にオキサラト錯体をアニオンとするリチウム塩ないしLiPF2O2が存在しない場合が生じることがあるが、この場合も本発明に含まれる。従って、非水電解質二次電池に対して初回の充電を行なう前の状態で、非水電解液中にオキサラト錯体をアニオンとするリチウム塩ないしLiPF2O2が含有されていれば本発明に含まれる。
In the nonaqueous electrolyte secondary battery of the present invention, the content of the lithium salt having the oxalato complex in the nonaqueous electrolyte as an anion is 0.01 to 2.0 mol /% at the time of preparing the nonaqueous electrolyte secondary battery.
L is preferable, and 0.05 to 0.2 mol / L is more preferable. In addition, the content of LiPF 2 O 2 in the non-aqueous electrolyte in the non-aqueous electrolyte secondary battery of the present invention may be 0.01 to 2.0 mol / L at the time of manufacturing the non-aqueous electrolyte secondary battery. Preferably 0
. It is more preferable to set it as 01-0.1 mol / L. In the non-aqueous electrolyte secondary battery of the present invention, the amount of lithium salt or LiPF 2 O 2 having an oxalato complex as an anion in the non-aqueous electrolyte is mainly a lithium salt or LiPF 2 O 2 itself having an oxalato complex as an anion. It can also be added as an electrolyte salt of the component. However, when the amount of lithium salt or LiPF 2 O 2 having an oxalato complex as an anion in the non-aqueous electrolyte increases, the viscosity of the non-aqueous electrolyte increases. Further, a lithium salt or LiPF 2 O 2 having an oxalato complex as an anion may be added as a small amount, for example, about 0.1 mol / L. In the case to no lithium salt as an anion the oxalate complex of adding LiPF 2 O 2 as an additive, to no lithium salt as an anion every oxalate complex during the initial charging by the amount of addition is LiPF 2 O 2, a positive electrode It is consumed for forming a protective film on the plate or on the negative electrode plate, and there may be a case where lithium salt or LiPF 2 O 2 having an oxalato complex as an anion is not substantially present in the non-aqueous electrolyte. Cases are also included in the present invention. Therefore, it is included in the present invention if a lithium salt or LiPF 2 O 2 having an oxalato complex as an anion is contained in the non-aqueous electrolyte in a state before the first charge to the non-aqueous electrolyte secondary battery. It is.
また、本発明の非水電解質二次電池においては、
前記正極板は長手方向に沿って正極芯体露出部が形成され、
前記負極板は長手方向に沿って負極芯体露出部が形成され、
前記偏平状の巻回電極体は、一方の端部に巻回された正極芯体露出部を有し、他方の端部に巻回された負極芯体露出部を有し、
前記正極芯体露出部及び前記負極芯体露出部の少なくとも一方には集電体が溶接され、
前記正極芯体露出部及び前記負極芯体露出部の少なくとも一方と前記集電体との溶接部は、前記巻回電極体の巻回中心軸からずれているものとすることが好ましい。
In the nonaqueous electrolyte secondary battery of the present invention,
The positive electrode plate is formed with a positive electrode core exposed portion along the longitudinal direction,
The negative electrode plate is formed with a negative electrode core exposed portion along the longitudinal direction,
The flat wound electrode body has a positive electrode core exposed portion wound around one end, and a negative electrode core exposed portion wound around the other end.
A current collector is welded to at least one of the positive electrode core exposed portion and the negative electrode core exposed portion,
It is preferable that a welded portion between at least one of the positive electrode core exposed portion and the negative electrode core exposed portion and the current collector is deviated from a winding center axis of the wound electrode body.
このような構成を備えていると、巻回中心軸に対応する領域より巻回電極体の中央部に非水電解液が入り易くなる。 With such a configuration, the non-aqueous electrolyte can easily enter the central portion of the wound electrode body from the region corresponding to the winding center axis.
また、本発明の非水電解質二次電池においては、前記外装体は、開口部を有する有底筒状の角形外装体と、前記開口部を封止する封口体からなり、
前記溶接部は、1箇所であって、前記巻回電極体の巻回中心軸から封口体側にずれて
いるものとすることが好ましい。
Moreover, in the nonaqueous electrolyte secondary battery of the present invention, the exterior body includes a bottomed cylindrical rectangular exterior body having an opening and a sealing body that seals the opening,
It is preferable that the number of the welded portions is one and is shifted from the winding center axis of the wound electrode body toward the sealing body.
このような構成を備えていると、巻回中心軸に対応する領域及び外装体の底部側の領域より巻回電極体の中央部に非水電解液が入り易くなる。 With such a configuration, the non-aqueous electrolyte can easily enter the central portion of the wound electrode body from the region corresponding to the winding center axis and the region on the bottom side of the exterior body.
また、本発明の非水電解質二次電池においては、前記外装体は、開口部を有する有底筒状の角形外装体と、前記開口部を封止する封口体からなり、前記溶接部は、2箇所であり、それぞれ前記偏平状の巻回電極体の巻回中心軸から前記封口体側及び前記角形外装体の底部側にずれていることが好ましい。 Further, in the nonaqueous electrolyte secondary battery of the present invention, the exterior body includes a bottomed cylindrical rectangular exterior body having an opening and a sealing body that seals the opening, It is preferable that there are two locations, which are shifted from the winding center axis of the flat wound electrode body toward the sealing body side and the bottom side of the rectangular exterior body, respectively.
このような構成を備えていると、巻回中心軸に対応する領域より巻回電極体の中央部に非水電解液が浸透し易くなる。 With such a configuration, the non-aqueous electrolyte can easily penetrate into the central portion of the wound electrode body from the region corresponding to the winding center axis.
また、本発明の非水電解質二次電池においては、前記正極板及び前記負極板の巻回数はそれぞれ30以上とすることが好ましい。また、電池容量は20Ah以上とすることが好ましい。 In the nonaqueous electrolyte secondary battery of the present invention, it is preferable that the number of windings of the positive electrode plate and the negative electrode plate is 30 or more, respectively. The battery capacity is preferably 20 Ah or more.
正極板及び負極板の巻回数が多い場合には偏平状の巻回電極体の中央部に非水電解液が入り難く、また、電池容量が大きい場合にはたとえ正極板及び負極板の巻回数が少なくても偏平状の巻回電極体の極板幅方向の中央部への非水電解液の浸透が困難である。そのた
め、正極板及び負極板の巻回数が多い場合ないし電池容量が大きい場合には、本発明の上記効果が良好に現れる。
When the number of turns of the positive electrode plate and the negative electrode plate is large, it is difficult for the non-aqueous electrolyte to enter the center portion of the flat wound electrode body, and when the battery capacity is large, the number of turns of the positive electrode plate and the negative electrode plate is Even if the amount is small, it is difficult for the non-aqueous electrolyte to penetrate into the central portion of the flat wound electrode body in the electrode plate width direction. Therefore, when the number of windings of the positive electrode plate and the negative electrode plate is large or when the battery capacity is large, the above-described effect of the present invention appears well.
また、本発明の非水電解質二次電池においては、前記オキサラト錯体をアニオンとするリチウム塩はリチウムビス(オキサラト)ホウ酸塩((Li[B(C2O4)2]、以下
「LiBOB」と表すことがある)であることが好ましい。
In the nonaqueous electrolyte secondary battery of the present invention, the lithium salt having the oxalato complex as an anion is lithium bis (oxalato) borate ((Li [B (C 2 O 4 ) 2 ], hereinafter referred to as “LiBOB”). It may be expressed as
オキサラト錯体をアニオンとするリチウム塩として、LiBOBを用いると、より良好なサイクル特性を達成し得る非水電解質二次電池が得られる。なお、LiBOBの好ましい含有量は0.01〜2.0mol/Lであり、より好ましくは0.05〜0.2mol/Lである。 When LiBOB is used as a lithium salt having an oxalato complex as an anion, a nonaqueous electrolyte secondary battery capable of achieving better cycle characteristics can be obtained. In addition, preferable content of LiBOB is 0.01-2.0 mol / L, More preferably, it is 0.05-0.2 mol / L.
また、本発明においては、前記負極芯体露出部は前記負極板の幅方向の両端に長手方向に沿って形成されていることが好ましい。係る場合においては、負極芯体露出部は一方側が他方側よりも幅広に形成されており、前記幅広側の芯体露出部が前記負極集電体に接続されているものとすることが好ましい。 Moreover, in this invention, it is preferable that the said negative electrode core exposure part is formed along the longitudinal direction at the both ends of the width direction of the said negative electrode plate. In such a case, it is preferable that one side of the negative electrode core exposed portion is formed wider than the other side, and the wide side core exposed portion is connected to the negative electrode current collector.
このような構成を備えていると、電極体内部で発生した熱が負極芯体露出部の幅方向の両端側から放熱され易くなり、電極体内部の温度上昇が抑制される。 With such a configuration, the heat generated inside the electrode body is easily radiated from both ends in the width direction of the negative electrode core exposed portion, and the temperature rise inside the electrode body is suppressed.
また、前記正極板及び前記負極板の少なくとも一方の表面には、金属酸化物粒子及び結着剤からなる保護層が形成されていることが好ましい。ここで金属酸化物としては、アルミナ、チタニア、ジルコニア等を用いることが好ましい。また、結着剤としては、アクリレート系樹脂を用いることが好ましい。 Moreover, it is preferable that a protective layer made of metal oxide particles and a binder is formed on at least one surface of the positive electrode plate and the negative electrode plate. Here, it is preferable to use alumina, titania, zirconia, or the like as the metal oxide. As the binder, an acrylate resin is preferably used.
さらに、本発明においては、前記負極芯体露出部は前記負極板の幅方向の両端に長手方向に沿って形成され、前記負極板表面には金属酸化物粒子及び結着剤からなる保護層が形成され、前記保護層は前記負極板の幅方向の両端に長手方向に沿って形成され前記負極芯体露出部の両方の表面にも形成されていることが好ましい。 Further, in the present invention, the negative electrode core exposed portion is formed along the longitudinal direction at both ends in the width direction of the negative electrode plate, and a protective layer made of metal oxide particles and a binder is formed on the negative electrode plate surface. Preferably, the protective layer is formed on both ends of the negative electrode plate in the width direction along the longitudinal direction, and is also formed on both surfaces of the negative electrode core exposed portion.
このような構成を備えていると、保護層は、金属酸化物粒子の存在のため、多孔性かつ絶縁性を有しているから、負極板とセパレータの間に微細な隙間が生じた状態となり、より巻回電極体の中央部に非水電解液が浸透し易くなる。加えて、正極芯体露出部とセパレータを介して対向する側の負極芯体露出部と正極芯体露出部との間の絶縁性が良好となるので、信頼性に優れた非水電解質二次電池が得られる。 With such a configuration, the protective layer is porous and insulative due to the presence of metal oxide particles, so that a fine gap is formed between the negative electrode plate and the separator. Thus, the non-aqueous electrolyte can easily penetrate into the central portion of the wound electrode body. In addition, since the insulation between the negative electrode core exposed portion and the positive electrode core exposed portion facing the positive electrode core exposed portion through the separator is improved, the non-aqueous electrolyte secondary having excellent reliability A battery is obtained.
以下に本発明の各種実施形態を図面を用いて詳細に説明する。ただし、以下に示す各実施形態は、本発明の技術思想を理解するために例示するものであって、本発明をこの実施形態に特定することを意図するものではなく、本発明は特許請求の範囲に示した技術思想を逸脱することなく種々の変更を行ったものにも均しく適用し得るものである。 Hereinafter, various embodiments of the present invention will be described in detail with reference to the drawings. However, each embodiment shown below is illustrated for understanding the technical idea of the present invention, and is not intended to specify the present invention to this embodiment. The present invention can be equally applied to various modifications without departing from the technical idea shown in the scope.
[実施形態1]
最初に、実施形態1の角形の非水電解質二次電池を図1〜図3を用いて説明する。この角形の非水電解質二次電池10は、図3に示したように、正極板11と負極板12とがセパレータ13を介して互いに絶縁された状態で巻回された偏平状の巻回電極体14を有している。この偏平状の巻回電極体14の最外面側は、セパレータ13で被覆されているが、負極板12が正極板11よりも外周側となるようになされている。また、正極板11及び負極板12をセパレータ13を介して互いに絶縁した状態で偏平状の巻回電極体14を形成する場合には、通常セパレータは2枚使用される。そして、ここでは偏平状の巻回電極体14の中央部は、非水電解液が内部に入り易くなるようにするため、2枚のセパレータ13だけを2周巻回した状態、すなわち、個々のセパレータ13が計8層積層された状態となされている。なお、図3における「CP」は、偏平状の巻回電極体14の巻回中心位置を示している。
[Embodiment 1]
First, the prismatic nonaqueous electrolyte secondary battery of Embodiment 1 will be described with reference to FIGS. As shown in FIG. 3, the rectangular nonaqueous electrolyte secondary battery 10 includes a flat wound electrode in which a positive electrode plate 11 and a negative electrode plate 12 are wound in a state of being insulated from each other via a separator 13. It has a body 14. The outermost surface side of the flat wound electrode body 14 is covered with the separator 13, but the negative electrode plate 12 is arranged on the outer peripheral side of the positive electrode plate 11. When the flat wound electrode body 14 is formed in a state where the positive electrode plate 11 and the negative electrode plate 12 are insulated from each other through the separator 13, two separators are usually used. In this case, the central portion of the flat wound electrode body 14 is in a state where only the two separators 13 are wound twice so that the nonaqueous electrolytic solution can easily enter the inside, that is, individual A total of eight layers of separators 13 are stacked. Note that “CP” in FIG. 3 indicates the winding center position of the flat wound electrode body 14.
正極板11は、アルミニウム箔からなる正極芯体11bの両面に正極活物質合剤を塗布し、乾燥及び圧延した後、幅方向の一方側の端部に沿ってアルミニウム箔が帯状に露出するように正極板11をスリットすることにより作製されている。この帯状に露出したアルミニウム箔部分が正極芯体露出部15となる。また、負極板12は、銅箔からなる負極芯体12bの両面に負極活物質合剤を塗布し、乾燥及び圧延した後、幅方向の一方側の端部に沿って銅箔が帯状に露出するように負極板12をスリットすることによって作製されている。この帯状に露出した銅箔部分が負極芯体露出部16となる。 The positive electrode plate 11 is coated with a positive electrode active material mixture on both surfaces of a positive electrode core body 11b made of aluminum foil, dried and rolled, and then the aluminum foil is exposed in a strip shape along one end in the width direction. It is produced by slitting the positive electrode plate 11. The aluminum foil portion exposed in the band shape becomes the positive electrode core exposed portion 15. The negative electrode plate 12 is formed by applying a negative electrode active material mixture on both surfaces of a negative electrode core 12b made of copper foil, drying and rolling, and then exposing the copper foil in a strip shape along one end in the width direction. Thus, the negative electrode plate 12 is produced by slitting. The copper foil portion exposed in the band shape becomes the negative electrode core exposed portion 16.
なお、負極板12の負極活物質合剤層12aの幅及び長さは正極活物質合剤層11aの幅及び長さよりも大きくなっている。ここで、正極芯体としてはアルミニウム又はアルミニウム合金からなる厚さが10〜20μm程度のものを用い、負極芯体としては銅又は銅合金からなる厚さが5〜15μm程度のものを用いることが好ましい。また、正極活物質合剤層11a及び負極活物質合剤層12aの具体的組成については、後述する。 In addition, the width | variety and length of the negative electrode active material mixture layer 12a of the negative electrode plate 12 are larger than the width | variety and length of the positive electrode active material mixture layer 11a. Here, a positive electrode core having a thickness of about 10 to 20 μm made of aluminum or an aluminum alloy is used, and a negative electrode core having a thickness of about 5 to 15 μm made of copper or a copper alloy is used. preferable. Moreover, the specific composition of the positive electrode active material mixture layer 11a and the negative electrode active material mixture layer 12a will be described later.
そして、上述のようにして得られた正極板11及び負極板12を、正極板11のアルミニウム箔露出部と負極板12の銅箔露出部とがそれぞれ対向する電極の活物質合剤層と重ならないようにずらし、セパレータ13を介して互いに絶縁した状態で巻回することにより、図2A及び図2Bに示したように、一方の端には複数枚重なった正極芯体露出部15を備え、他方の端には複数枚重なった負極芯体露出部16を備えた偏平状の巻回電極体14が作製される。なお、セパレータ13としては、好ましくはポリオレフィン製の微多孔性膜が使用される。 Then, the positive electrode plate 11 and the negative electrode plate 12 obtained as described above are overlapped with the active material mixture layer of the electrode in which the aluminum foil exposed portion of the positive electrode plate 11 and the copper foil exposed portion of the negative electrode plate 12 face each other. 2A and 2B, by providing a plurality of stacked positive electrode core exposed portions 15 at one end as shown in FIGS. 2A and 2B. At the other end, a flat wound electrode body 14 having a plurality of overlapping negative electrode core exposed portions 16 is produced. The separator 13 is preferably a microporous membrane made of polyolefin.
複数枚積層された正極芯体露出部15は、アルミニウム材からなる正極集電体17を介して同じくアルミニウム材からなる正極端子18に電気的に接続され、同じく複数枚積層された負極芯体露出部16は銅材からなる負極集電体19を介して同じく銅材からなる負極端子20に電気的に接続されている。正極端子18、負極端子20は、図1A、図1B及び図2Aに示したように、それぞれ絶縁部材21、22を介して例えばアルミニウム材からなる封口体23に固定されている。また、正極端子18、負極端子20は、それぞれ必要に応じて、正極外部端子及び負極外部端子(何れも図示省略)に接続される。 A plurality of laminated positive electrode core exposed portions 15 are electrically connected to a positive electrode terminal 18 made of the same aluminum material via a positive electrode current collector 17 made of an aluminum material, and a plurality of laminated negative electrode core bodies are exposed. The part 16 is electrically connected to a negative electrode terminal 20 also made of a copper material via a negative electrode current collector 19 made of a copper material. As shown in FIGS. 1A, 1B, and 2A, the positive electrode terminal 18 and the negative electrode terminal 20 are fixed to a sealing body 23 made of, for example, an aluminum material via insulating members 21 and 22, respectively. Further, the positive terminal 18 and the negative terminal 20 are connected to a positive external terminal and a negative external terminal (both not shown) as necessary.
上述のようにして作製された偏平状の巻回電極体14は、封口体23側を除く周囲に絶
縁性の樹脂シート24が介在され、一面が開放された例えばアルミニウム材からなる角形外装体25内に挿入される。その後、封口体23を角形外装体25の開口部に嵌合し、封口体23と角形外装体25との嵌合部をレーザ溶接し、さらに、電解液注液口26から非水電解液を注液し、この電解液注液口26を密閉することにより実施形態1の非水電解質二次電池10が作製されている。
The flat wound electrode body 14 produced as described above has a rectangular exterior body 25 made of, for example, an aluminum material in which an insulating resin sheet 24 is interposed in the periphery except the sealing body 23 side, and one surface is opened. Inserted inside. Thereafter, the sealing body 23 is fitted into the opening of the rectangular exterior body 25, the fitting portion between the sealing body 23 and the rectangular exterior body 25 is laser-welded, and a non-aqueous electrolyte is supplied from the electrolyte injection hole 26. The nonaqueous electrolyte secondary battery 10 according to the first embodiment is manufactured by pouring and sealing the electrolyte solution injection port 26.
なお、正極集電体17と正極端子18との間には、電池の内部で発生したガス圧によって作動する電流遮断機構27が設けられている。また、封口体23には、電流遮断機構27の作動圧よりも高いガス圧が加わったときに開放されるガス排出弁28も設けられている。そのため、非水電解質二次電池10の内部は密閉されている。この非水電解質二次電池10は、単独であるいは複数個が直列ないし並列に接続されて各種用途で使用される。なお、この非水電解質二次電池10を複数個を直列ないし並列に接続して使用する際には、別途正極外部端子及び負極外部端子を設けてそれぞれの電池をバスバーで接続するとよい。実施形態1の角形の非水電解質二次電池10で用いた偏平状の巻回電極体14は、電池容量が20Ah以上の高容量及び高出力特性が要求される用途に用いられるものであり、例えば正極板11の巻回数が43回、すなわち、正極板11の総積層枚数は86枚と多くなっている。 A current interruption mechanism 27 that is operated by gas pressure generated inside the battery is provided between the positive electrode current collector 17 and the positive electrode terminal 18. The sealing body 23 is also provided with a gas discharge valve 28 that is opened when a gas pressure higher than the operating pressure of the current interrupt mechanism 27 is applied. Therefore, the inside of the nonaqueous electrolyte secondary battery 10 is sealed. The non-aqueous electrolyte secondary battery 10 is used in various applications singly or plurally connected in series or in parallel. When a plurality of the nonaqueous electrolyte secondary batteries 10 are connected in series or in parallel, a positive external terminal and a negative external terminal are separately provided and the batteries are connected by a bus bar. The flat wound electrode body 14 used in the rectangular nonaqueous electrolyte secondary battery 10 of Embodiment 1 is used for applications that require a high capacity and high output characteristics with a battery capacity of 20 Ah or more. For example, the number of windings of the positive electrode plate 11 is 43, that is, the total number of stacked positive electrode plates 11 is as large as 86.
このように正極芯体露出部15ないし負極芯体露出部16の総積層枚数が多いと、正極芯体露出部15に正極集電体17を、負極芯体露出部16に負極集電体19を、それぞれ抵抗溶接により取り付ける際に、多数積層された正極芯体露出部15ないし負極芯体露出部16の全積層部分にわたって貫通するような溶接痕15a、16aを形成するには多大な溶接電流が必要である。 Thus, when the total number of laminated layers of the positive electrode core exposed portion 15 or the negative electrode core exposed portion 16 is large, the positive electrode current collector 17 is formed on the positive electrode core exposed portion 15 and the negative electrode current collector 19 is formed on the negative electrode core exposed portion 16. Are attached by resistance welding, a large welding current is required to form welding marks 15a, 16a penetrating over all the laminated portions of the positive electrode core exposed portion 15 or the negative electrode core exposed portion 16 which are stacked. is necessary.
そのため、図2A〜図2Cに示すように、正極板11側では、積層された複数枚の正極芯体露出部15が2分割されてその間に導電性の正極用導電部材29を複数個、ここでは2個保持した樹脂材料からなる正極用中間部材30が挟まれている。同様に、負極板12側では、積層された複数枚の負極芯体露出部16が2分割されてその間に導電性の負極用導電部材31を2つ保持した樹脂材料からなる負極用中間部材32が挟まれている。また、正極用導電部材29の両側に位置する正極芯体露出部15の最外側の両側の表面にはそれぞれ正極集電体17が配置されており、負極用導電部材31の両側に位置する負極芯体露出部16の最外側の両側の表面にはそれぞれ負極集電体19が配置されている。なお、正極用導電部材29は正極芯体と同じ材料であるアルミニウム製であり、負極用導電部材31は負極芯体と同じ材料である銅製であるが、正極用導電部材29及び負極用導電部材31の形状は、同じであっても異なっていてもよい。 Therefore, as shown in FIGS. 2A to 2C, on the positive electrode plate 11 side, the plurality of stacked positive electrode core exposed portions 15 are divided into two, and a plurality of conductive positive electrode conductive members 29 are provided between them. Then, the positive electrode intermediate member 30 made of a resin material held by two is sandwiched. Similarly, on the negative electrode plate 12 side, a plurality of laminated negative electrode core exposed portions 16 are divided into two parts, and a negative electrode intermediate member 32 made of a resin material holding two conductive negative electrode conductive members 31 therebetween. Is sandwiched. The positive electrode current collectors 17 are disposed on the outermost surfaces on both sides of the positive electrode core exposed portion 15 located on both sides of the positive electrode conductive member 29, and the negative electrode located on both sides of the negative electrode conductive member 31. A negative electrode current collector 19 is disposed on each of the outermost surfaces of the core body exposed portion 16. The positive electrode conductive member 29 is made of aluminum, which is the same material as the positive electrode core, and the negative electrode conductive member 31 is made of copper, which is the same material as the negative electrode core, but the positive electrode conductive member 29 and the negative electrode conductive member. The shape of 31 may be the same or different.
このように正極芯体露出部15ないし負極芯体露出部16を2分割すると、多数積層された正極芯体露出部15ないし負極芯体露出部16の全積層部分にわたって貫通するような溶接痕15a、16aを形成するために必要な溶接電流は、2分割しない場合と比すると小さくて済むので、抵抗溶接時のスパッタの発生が抑制されるため、スパッタに起因する巻回電極体14の内部短絡等のトラブルの発生が抑制される。このように、正極集電体17と正極芯体露出部15との間及び正極芯体露出部15と正極用導電部材29との間は共に抵抗溶接されており、また、負極集電体19と負極芯体露出部16との間及び負極芯体露出部16と負極用導電部材31との間も共に抵抗溶接によって接続されている。なお、図2には、正極集電体17には抵抗溶接により形成された2箇所の溶接跡33が示されており、負極集電体19にも2箇所の溶接跡34が示されている。 When the positive electrode core exposed portion 15 or the negative electrode core exposed portion 16 is divided into two in this way, a welding mark 15a that penetrates through all the laminated portions of the positive electrode core exposed portion 15 or the negative electrode core exposed portion 16 that are stacked. Since the welding current required for forming 16a is smaller than that in the case where it is not divided into two, the occurrence of spatter during resistance welding is suppressed, so that the internal short circuit of the wound electrode body 14 caused by spattering is suppressed. The occurrence of such troubles is suppressed. As described above, both the positive electrode current collector 17 and the positive electrode core body exposed portion 15 and the positive electrode core body exposed portion 15 and the positive electrode conductive member 29 are resistance-welded, and the negative electrode current collector 19 The negative electrode core exposed portion 16 and the negative electrode core exposed portion 16 and the negative electrode conductive member 31 are also connected by resistance welding. In FIG. 2, two welding marks 33 formed by resistance welding are shown on the positive electrode current collector 17, and two welding marks 34 are also shown on the negative electrode current collector 19. .
以下、実施形態1の偏平状の巻回電極体14における正極芯体露出部15、正極集電体17、正極用導電部材29を有する正極用中間部材30を用いた抵抗溶接方法、及び、負極芯体露出部16、負極集電体19、負極用導電部材31を有する負極用中間部材32を
用いた抵抗溶接方法を詳細に説明する。しかしながら、実施形態1においては、正極用導電部材29と正極用中間部材30との形状及び負極用導電部材31と負極用中間部材32との形状は実質的に同一とすることができ、しかも、それぞれの抵抗溶接方法も実質的に同様であるので、以下においては正極板11側のものに代表させて説明することとする。
Hereinafter, the resistance welding method using the positive electrode intermediate member 30 having the positive electrode core exposed portion 15, the positive electrode current collector 17, and the positive electrode conductive member 29 in the flat wound electrode body 14 of Embodiment 1, and the negative electrode The resistance welding method using the negative electrode intermediate member 32 having the core exposed portion 16, the negative electrode current collector 19, and the negative electrode conductive member 31 will be described in detail. However, in the first embodiment, the shape of the positive electrode conductive member 29 and the positive electrode intermediate member 30 and the shape of the negative electrode conductive member 31 and the negative electrode intermediate member 32 can be substantially the same, and Since each resistance welding method is substantially the same, the following description will be made with the positive electrode plate 11 side as a representative.
まず、上述のようにして作製された偏平状の巻回電極体14の正極芯体露出部15を、巻回中央部分から両側に2分割し、電極体厚みの1/4を中心として正極芯体露出部15を集結させた。そして、正極芯体露出部15の最外周側の両面に正極集電体17、内周側に正極用導電部材29を有する正極用中間部材30を、正極用導電部材29の両側の突起部がそれぞれ正極芯体露出部15と当接するように、2分割された正極芯体露出部15の間に挿入した。また、正極集電体17は例えば厚さ0.8mmのアルミニウム板からなる。 First, the positive electrode core exposed portion 15 of the flat wound electrode body 14 produced as described above is divided into two on both sides from the winding center portion, and the positive electrode core is centered on 1/4 of the electrode body thickness. The body exposed part 15 was collected. Then, the positive electrode current collector 17 having the positive electrode current collector 17 on both surfaces of the outermost peripheral side of the positive electrode core exposed portion 15 and the positive electrode conductive member 29 on the inner peripheral side, and the protrusions on both sides of the positive electrode conductive member 29 are Each was inserted between the positive electrode core exposed portions 15 divided into two so as to contact the positive electrode core exposed portions 15. The positive electrode current collector 17 is made of, for example, an aluminum plate having a thickness of 0.8 mm.
ここで、実施形態1の正極用中間部材30に保持された正極用導電部材29は、円柱状の本体の対向する二つの面のそれぞれにたとえば円錐台状の突起(プロジェクション)が形成されている。この正極用導電部材29としては、円筒状だけでなく、角柱状、楕円柱状等、金属製のブロック状のものであれば任意の形状のものを使用することができる。また、正極用導電部材29の形成材料としては、銅、銅合金、アルミニウム、アルミニウム合金、タングステン、モリブデン等からなるものを使用することができ、更に、これらの金属からなるもののうち、突起部にニッケルメッキを施したもの、突起部とその根本付近までをタングステンもしくはモリブデン等の発熱を促進する金属材料に変更し、銅、銅合金、アルミニウム又はアルミニウム合金からなる円筒状の正極用導電部材29の本体にロウ付け等によって接合したもの等も使用し得る。 Here, in the positive electrode conductive member 29 held by the positive electrode intermediate member 30 of the first embodiment, for example, a truncated cone-shaped projection (projection) is formed on each of two opposing surfaces of the cylindrical main body. . As the positive electrode conductive member 29, not only a cylindrical shape but also a metal block shape such as a prismatic shape or an elliptical column shape can be used. In addition, as a material for forming the positive electrode conductive member 29, a material made of copper, copper alloy, aluminum, aluminum alloy, tungsten, molybdenum, or the like can be used. The nickel-plated one, the protrusion and the vicinity of the root thereof are changed to a metal material that promotes heat generation such as tungsten or molybdenum, and the cylindrical positive electrode conductive member 29 made of copper, copper alloy, aluminum, or aluminum alloy What joined to the main body by brazing etc. can be used.
なお、正極用導電部材29は、複数個、たとえば2個が樹脂材料からなる正極用中間部材30によって一体に保持されている。この場合、それぞれの正極用導電部材29は互いに並行になるように保持されている。この正極用中間部材30の形状は角柱状、円柱状等任意の形状をとることができるが、2分割した正極芯体露出部15内で安定的に位置決めして固定されるようにするためには、横長の角柱状とすることが望ましい。ただし、正極用中間部材30の角部は、軟質の正極集電体露出部12と接触しても正極芯体露出部15に傷が付いたり変形したりしないようにするため、面取りすることが好ましい。この面取り部分は、少なくとも2分割された正極芯体露出部15内に挿入される部分であればよい。 Note that a plurality of, for example, two, positive electrode conductive members 29 are integrally held by a positive electrode intermediate member 30 made of a resin material. In this case, the respective positive electrode conductive members 29 are held in parallel with each other. The shape of the positive electrode intermediate member 30 can be an arbitrary shape such as a prismatic shape or a cylindrical shape, but in order to be stably positioned and fixed in the divided positive electrode core exposed portion 15. Is preferably a horizontally long prismatic shape. However, the corners of the positive electrode intermediate member 30 may be chamfered to prevent the positive electrode core exposed portion 15 from being scratched or deformed even if it contacts the soft positive electrode current collector exposed portion 12. preferable. The chamfered portion may be a portion that is inserted into the positive electrode core exposed portion 15 divided into at least two parts.
そして、角柱状の正極用中間部材30の長さは、角形の非水電解質二次電池10のサイズによっても変化するが、20mm〜数十mmとすることができる。この角柱状の正極用中間部材30の幅は正極用導電部材29の高さと同じ程度となるようにすればよいが、少なくとも溶接部となる正極用導電部材29の両端が露出していればよい。なお、正極用導電部材29の両端は、正極用中間部材30の表面から突出していることが望ましいが、必ずしも突出していなくてもよい。このような構成であると、正極用導電部材29は正極用中間部材30に保持されており、しかも、正極用中間部材30は2分割された正極芯体露出部15の間に安定的に位置決めされた状態で配置される。 The length of the prismatic positive electrode intermediate member 30 varies depending on the size of the prismatic nonaqueous electrolyte secondary battery 10, but can be 20 mm to several tens of mm. The width of the prismatic positive electrode intermediate member 30 may be approximately the same as the height of the positive electrode conductive member 29, but at least both ends of the positive electrode conductive member 29 serving as a welded portion may be exposed. . It is desirable that both ends of the positive electrode conductive member 29 protrude from the surface of the positive electrode intermediate member 30, but it does not necessarily have to protrude. With such a configuration, the positive electrode conductive member 29 is held by the positive electrode intermediate member 30, and the positive electrode intermediate member 30 is stably positioned between the two divided positive electrode core exposed portions 15. It is arranged in the state that was done.
次いで、一対の抵抗溶接用電極(図示省略)間に正極集電体17及び正極用導電部材29を保持した正極用中間部材30が配置された偏平状の巻回電極体14を配置し、一対の抵抗溶接用電極をそれぞれ正極芯体露出部15の最外周側の両面に配置された正極集電体17に当接させる。そして、一対の抵抗溶接用電極間に適度の圧力を印加し、予め定めた一定の条件で抵抗溶接を実施する。この抵抗溶接においては、正極用中間部材30は2分割された正極芯体露出部15の間に安定的に位置決めされた状態で配置されているので、正極用導電部材29と一対の抵抗溶接用電極間の寸法精度が向上し、正確にかつ安定した
状態で抵抗溶接することが可能となり、溶接強度がばらつくことが抑制される。
Subsequently, the flat wound electrode body 14 in which the positive electrode intermediate member 30 holding the positive electrode current collector 17 and the positive electrode conductive member 29 is disposed between a pair of resistance welding electrodes (not shown) is disposed. These resistance welding electrodes are brought into contact with the positive electrode current collectors 17 arranged on both surfaces on the outermost peripheral side of the positive electrode core exposed portion 15. An appropriate pressure is applied between the pair of resistance welding electrodes, and resistance welding is performed under a predetermined condition. In this resistance welding, since the positive electrode intermediate member 30 is stably positioned between the two divided positive electrode core exposed portions 15, the positive electrode conductive member 29 and a pair of resistance welding members The dimensional accuracy between the electrodes is improved, resistance welding can be performed accurately and stably, and variations in welding strength are suppressed.
次に、実施形態1に係る正極集電体17及び負極集電体19の具体的構成について、図2を用いて説明する。正極集電体17は、図2A及び図2Bに示したように、偏平状の巻回電極体14の一方の側端面側に積層配置された複数枚の正極芯体露出部15に抵抗溶接法によって電気的に接続されており、この正極集電体17は正極端子18に電気的に接続されている。同じく負極集電体19は、偏平状の巻回電極体14の他方の側端面側に積層配置された複数枚の負極芯体露出部16に抵抗溶接法によって電気的に接続されており、この負極集電体19は負極端子20に電気的に接続されている。 Next, specific configurations of the positive electrode current collector 17 and the negative electrode current collector 19 according to Embodiment 1 will be described with reference to FIG. As shown in FIGS. 2A and 2B, the positive electrode current collector 17 is formed by resistance welding to a plurality of positive electrode core exposed portions 15 that are stacked on one side end face side of the flat wound electrode body 14. The positive electrode current collector 17 is electrically connected to the positive electrode terminal 18. Similarly, the negative electrode current collector 19 is electrically connected by resistance welding to a plurality of negative electrode core exposed portions 16 that are stacked on the other side end face side of the flat wound electrode body 14. The negative electrode current collector 19 is electrically connected to the negative electrode terminal 20.
正極集電体17は、例えばアルミニウム板を所定形状に打ち抜いた後、折り曲げ成形して製造されたものである。この正極集電体17には、束ねられた正極芯体露出部15へ抵抗溶接する箇所である本体部分にリブ17aが形成されている。また、負極集電体19は、例えば銅板を所定形状に打ち抜いた後、折り曲げ成形して製造されたものである。この負極集電体19も、束ねられた負極芯体露出部16へ抵抗溶接する箇所である本体部分にリブ19aが形成されている。 The positive electrode current collector 17 is manufactured, for example, by punching an aluminum plate into a predetermined shape and then bending it. In the positive electrode current collector 17, a rib 17 a is formed on a main body portion which is a portion where resistance welding is performed to the bundled positive electrode core exposed portion 15. The negative electrode current collector 19 is manufactured, for example, by punching a copper plate into a predetermined shape and then bending it. The negative electrode current collector 19 is also formed with a rib 19a on a main body portion which is a portion where resistance welding is performed to the bundled negative electrode core exposed portion 16.
正極集電体17のリブ17a及び負極集電体19のリブ19aは、いずれも抵抗溶接時に発生したスパッタが偏平状の巻回電極体14の内部に飛び込まないようにするための遮蔽の役割と、抵抗溶接時に発生する熱によって正極集電体17及び負極集電体19の抵抗溶接部以外の部分が溶融しないようにするための放熱フィンの役割を有している。なお、これらのリブ17a、19aは、それぞれ正極集電体17及び負極集電体19の本体から垂直に設けられているが、必ずしも垂直である必要はなく、垂直から±10°程度傾いていても同様の作用効果を奏する。 The rib 17a of the positive electrode current collector 17 and the rib 19a of the negative electrode current collector 19 both have a shielding role for preventing spatter generated during resistance welding from jumping into the flat wound electrode body 14. In addition, it has a role of a radiating fin for preventing portions other than the resistance welded portion of the positive electrode current collector 17 and the negative electrode current collector 19 from being melted by heat generated during resistance welding. The ribs 17a and 19a are provided vertically from the main bodies of the positive electrode current collector 17 and the negative electrode current collector 19, respectively. However, the ribs 17a and 19a are not necessarily vertical, and are inclined by about ± 10 ° from the vertical. Has the same effect.
なお、実施形態1の角形非水電解質二次電池10においては、正極集電体17のリブ17a及び負極集電体19のリブ19aとして長さ方向に抵抗溶接位置に対応して2箇所設けたものを用いた例を示したが、これに限らず、一つのものとしても良いし、幅方向の両側にリブが形成されているものを用いてもよい。幅方向の両側にリブが形成されているものを用いる場合には、両方の高さが同じであっても異なっていてもよく、両方の高さが異なる場合は、偏平状の巻回電極体14付近の方が高さが高い方とすることが好ましい。 In the rectangular nonaqueous electrolyte secondary battery 10 of Embodiment 1, two ribs 17a of the positive electrode current collector 17 and ribs 19a of the negative electrode current collector 19 were provided in the length direction corresponding to the resistance welding positions. Although the example using a thing was shown, not only this but it is good also as one thing, and you may use the thing in which the rib is formed in the both sides of the width direction. In the case of using ribs formed on both sides in the width direction, both heights may be the same or different. If both heights are different, a flat wound electrode body It is preferable that the vicinity of 14 is higher.
また、実施形態1の角形の非水電解質二次電池10では、偏平状の巻回電極体14に対する正極集電体17及び負極集電体19の溶接接続位置がそれぞれ2箇所ずつ形成されており、これらの2箇所の溶接接続位置は巻回中心位置CPを跨ぐように形成される。したがって、巻回中心位置CPに対応する領域においては、芯体露出部同士が溶接接続されていないため、巻回中心位置CPに対応する領域から巻回電極体の中央部に非水電解液が入り易くなる。 Further, in the rectangular nonaqueous electrolyte secondary battery 10 of the first embodiment, two welding connection positions of the positive electrode current collector 17 and the negative electrode current collector 19 with respect to the flat wound electrode body 14 are formed. These two welding connection positions are formed so as to straddle the winding center position CP. Therefore, in the region corresponding to the winding center position CP, the core exposed portions are not welded to each other, so that the non-aqueous electrolyte is supplied from the region corresponding to the winding center position CP to the central portion of the winding electrode body. Easy to enter.
[正極板の作製]
次に、実施形態1の角形の非水電解質二次電池10で用いた正極活物質合剤層11a及び負極活物質合剤層12aの具体的組成及び非水電解液の具体的組成について説明する。正極活物質としては、LiNi0.35Co0.35Mn0.30O2で表されるリチウムニッケルコバルトマンガン複合酸化物を用いた。このリチウムニッケルコバルトマンガン複合酸化物と導電剤としての炭素粉末と、結着剤としてのポリフッ化ビニリデン(PVdF)とを、それぞれ質量比で88:9:3となるように秤量し、分散媒としてのN−メチル−2−ピロリドン(NMP)と混合して正極活物質合剤スラリーを調製した。この正極活物質合剤スラリーを、例えば厚さ15μmのアルミニウム箔からなる正極芯体の両面にダイコーターによって塗布し、正極活物質合剤層を正極芯体の両面に形成し、次いで、乾燥させて有機溶媒となるNMPを除去し、ロールプレスによって所定厚さとなるように
圧縮した。得られた極板を極板の幅方向の一方端に長さ方向全体にわたって一定幅で正極活物質合剤層が両面に形成されていない正極芯体露出部15が形成されるようにスリットし、図3Aに示した構成の正極板11を得た。
[Production of positive electrode plate]
Next, the specific composition of the positive electrode active material mixture layer 11a and the negative electrode active material mixture layer 12a used in the rectangular nonaqueous electrolyte secondary battery 10 of Embodiment 1 and the specific composition of the nonaqueous electrolyte solution will be described. . As the positive electrode active material, a lithium nickel cobalt manganese composite oxide represented by LiNi 0.35 Co 0.35 Mn 0.30 O 2 was used. The lithium nickel cobalt manganese composite oxide, carbon powder as a conductive agent, and polyvinylidene fluoride (PVdF) as a binder are weighed so that the mass ratio is 88: 9: 3, respectively, and used as a dispersion medium. A positive electrode active material mixture slurry was prepared by mixing with N-methyl-2-pyrrolidone (NMP). This positive electrode active material mixture slurry is applied to both surfaces of a positive electrode core made of, for example, a 15 μm thick aluminum foil by a die coater to form a positive electrode active material mixture layer on both surfaces of the positive electrode core, and then dried. Then, NMP as an organic solvent was removed and compressed to a predetermined thickness by a roll press. The obtained electrode plate was slit at one end in the width direction of the electrode plate so that a positive electrode core exposed portion 15 having a constant width over the entire length direction and having no positive electrode active material mixture layer formed on both surfaces was formed. The positive electrode plate 11 having the configuration shown in FIG. 3A was obtained.
[負極板の作製]
負極板は次のようにして作製した。黒鉛粉末98質量部、増粘剤としてのカルボキシメチルセルロース(CMC)1質量部、結着剤としてのスチレン−ブタジエンゴム(SBR)1質量部を水に分散させ負極活物質合剤スラリーを調整した。この負極活物質合剤スラリーを厚さ10μmの銅箔からなる負極集電体の両面にダイコーターによって塗布し、乾燥して負極集電体の両面に負極活物質合剤層を形成し、次いで、圧縮ローラーを用いて所定厚さに圧縮した。その後、得られた極板を極板の幅方向の一方端に長さ方向全体にわたって一定幅で負極活物質合剤層が両面に形成されていない負極芯体露出部16が形成されるようにスリットし、図3Bに示した構成の負極板12を得た。
[Production of negative electrode plate]
The negative electrode plate was produced as follows. A negative electrode active material mixture slurry was prepared by dispersing 98 parts by mass of graphite powder, 1 part by mass of carboxymethyl cellulose (CMC) as a thickener, and 1 part by mass of styrene-butadiene rubber (SBR) as a binder. This negative electrode active material mixture slurry was applied to both sides of a negative electrode current collector made of copper foil having a thickness of 10 μm by a die coater, dried to form a negative electrode active material mixture layer on both sides of the negative electrode current collector, Compressed to a predetermined thickness using a compression roller. Then, the negative electrode core exposed part 16 in which the negative electrode active material mixture layer is not formed on both sides with a constant width over the entire length direction is formed at one end in the width direction of the electrode plate. The negative electrode plate 12 having the structure shown in FIG. 3B was obtained by slitting.
[非水電解液の調製]
非水電解液としては、溶媒としてエチレンカーボネート(EC)とメチルエチルカーボネート(MEC)とを体積比(25℃、1気圧)で3:7の割合で混合した混合溶媒に電解質塩としてLiPF6を1mol/Lとなるように添加し、さらにオキサラト錯体をアニオンとするリチウム塩としてのLiBOBを0.1mol/L及びLiPF2O2を0.05mol/Lとなるように添加したものを用いた。なお、添加されたLiBOBは、初期の充電時に負極板の表面で反応して保護被膜を形成するため、実施形態1の角形の非水電解質二次電池10内では非水電解液中に添加されたLiBOBの全てがLiBOBの形で存在しているわけではない。同様に、LiPF2O2も初期の充放電時に正極眼及び負極板の表面に保護被膜を形成するため、実施形態1の角形の非水電解質二次電池10内では非水電解液中に添加されたLiPF2O2の全てがLiPF2O2の形で存在しているわけではない。
[Preparation of non-aqueous electrolyte]
As a non-aqueous electrolyte, LiPF 6 is used as an electrolyte salt in a mixed solvent in which ethylene carbonate (EC) and methyl ethyl carbonate (MEC) are mixed at a volume ratio (25 ° C., 1 atm) in a ratio of 3: 7. It was added to 1 mol / L, and LiBOB as a lithium salt having an oxalato complex as an anion was added to 0.1 mol / L and LiPF 2 O 2 to 0.05 mol / L. The added LiBOB reacts on the surface of the negative electrode plate during the initial charge to form a protective film, so that it is added to the nonaqueous electrolyte in the rectangular nonaqueous electrolyte secondary battery 10 of the first embodiment. Not all LiBOBs exist in the form of LiBOB. Similarly, LiPF 2 O 2 is also added to the nonaqueous electrolyte solution in the rectangular nonaqueous electrolyte secondary battery 10 of Embodiment 1 in order to form a protective film on the surfaces of the positive electrode and the negative electrode plate during the initial charge / discharge. are all LiPF 2 O 2 was not present in the form of LiPF 2 O 2.
[角形の非水電解質二次電池の作製]
上述のようにして作製された負極板12及び正極板11を、最外面側が負極板12となるようにして、それぞれセパレータ13を介して互いに絶縁された状態で巻回した後、偏平状に成形して偏平状の巻回電極体14を作製した。この偏平状の巻回電極体14は、正極板11及び負極板12の巻回数がそれぞれ43回、44回となっており、すなわち、正極板11及び負極板12の総積層枚数はそれぞれ86枚、88枚であり、設計容量が20Ahのものである。また、正極芯体露出部15及び負極芯体露出部16の総積層枚数はそれぞれ86枚、88枚である。この偏平状の巻回電極体14を用いて、非水電解液が注入されていない角形の非水電解質二次電池を作製した。その後、角形外装体25内を真空脱気した後、上述のようにして作製された非水電解液を封口体23に設けられた電解液注液口26から所定量注液し、電解液注液口26をブラインドリベットにより封止し、図1〜図3に記載した構成を備える実施形態1の角形の非水電解質二次電池10を作製した。なお、非水電解液を注液した後、電解液注液口26を封止する前に予備充電を行うことが好ましい。
[Production of square nonaqueous electrolyte secondary battery]
The negative electrode plate 12 and the positive electrode plate 11 manufactured as described above are wound in a state of being insulated from each other via the separator 13 with the outermost surface side being the negative electrode plate 12, and then formed into a flat shape. Thus, a flat wound electrode body 14 was produced. In the flat wound electrode body 14, the number of turns of the positive electrode plate 11 and the negative electrode plate 12 is 43 times and 44 times, respectively, that is, the total number of stacked positive electrode plates 11 and negative electrode plates 12 is 86 pieces. 88, and the design capacity is 20 Ah. The total number of laminated positive electrode core exposed portions 15 and negative electrode core exposed portions 16 is 86 and 88, respectively. Using this flat wound electrode body 14, a rectangular nonaqueous electrolyte secondary battery into which a nonaqueous electrolyte was not injected was produced. Thereafter, the inside of the rectangular outer package 25 is vacuum degassed, and then a predetermined amount of the non-aqueous electrolyte prepared as described above is injected from the electrolyte solution injection port 26 provided in the sealing body 23. The liquid inlet 26 was sealed with a blind rivet, and the square nonaqueous electrolyte secondary battery 10 of Embodiment 1 having the configuration described in FIGS. 1 to 3 was produced. In addition, after injecting a nonaqueous electrolyte, it is preferable to perform a preliminary charge before sealing the electrolyte solution inlet 26.
実施形態1の非水電解質二次電池では、偏平状の巻回電極体の中央部にセパレータのみの巻回部分が8層以上形成されているため、偏平状の巻回電極体の幅方向への非水電解液の注入速度の向上に効果的である。 In the nonaqueous electrolyte secondary battery of Embodiment 1, since eight or more layers of only the separator are formed at the center of the flat wound electrode body, in the width direction of the flat wound electrode body. This is effective in improving the injection rate of the non-aqueous electrolyte.
なお、上記実施形態1の角形の非水電解質二次電池10においては、非水電解液中に添加剤としてLiBOBを添加した例を示したが、本発明においては、オキサラト錯体をアニオンとするリチウム塩として、他にリチウムジフルオロ(オキサラト)ホウ酸塩、リチウムトリス(オキサラト)リン酸塩、リチウムジフルオロ(ビスオキサラト)リン酸塩、
リチウムテトラフルオロ(オキサラト)リン酸塩等も用いることができる。
In the prismatic nonaqueous electrolyte secondary battery 10 of the first embodiment, an example in which LiBOB is added as an additive to the nonaqueous electrolytic solution has been shown. However, in the present invention, lithium having an oxalato complex as an anion is shown. Other salts include lithium difluoro (oxalato) borate, lithium tris (oxalato) phosphate, lithium difluoro (bisoxalato) phosphate,
Lithium tetrafluoro (oxalato) phosphate and the like can also be used.
[実施形態2]
上記の実施形態1の非水電解質二次電池10では、複数枚が積層された正極芯体露出部15及び負極芯体露出部16をそれぞれ2分し、その間に正極用導電部材29ないし負極用導電部材31を有する正極用中間部材30ないし負極用中間部材32を配置した例を示した。しかしながら、本発明は複数枚が積層された正極芯体露出部15ないし負極芯体露出部16を2分しなくてもよい。
[Embodiment 2]
In the nonaqueous electrolyte secondary battery 10 of Embodiment 1 described above, the positive electrode core body exposed portion 15 and the negative electrode core body exposed portion 16 in which a plurality of sheets are laminated are each divided into two, and the positive electrode conductive member 29 or the negative electrode The example which has arrange | positioned the intermediate member 30 for positive electrodes thru | or the intermediate member 32 for negative electrodes which have the electrically-conductive member 31 was shown. However, in the present invention, the positive electrode core exposed portion 15 to the negative electrode core exposed portion 16 in which a plurality of sheets are laminated may not be divided into two.
積層された正極芯体露出部15及び積層された負極芯体露出部16を共に2分割せず、正極用導電部材及び負極用導電部材を使用しない構成の実施形態2の角形の非水電解質二次電池10Aを図4を用いて説明する。なお、図4においては、図2に示した実施形態1の角形の非水電解質二次電池10と同一の構成部分には同一の参照符号を付与して、その詳細な説明は省略する。また、実施形態2の偏平状の巻回電極体14における正極芯体露出部15と正極集電体17との抵抗溶接部の構成及び負極芯体露出部16と負極集電体19との抵抗溶接部の構成は、それぞれの形成材料が相違する他は実質的に同様の構成を備えているので、図4Bとして正極芯体露出部15側の側面図を例示し、負極芯体露出部16側の側面図の図示は省略した。 The stacked positive electrode core exposed portion 15 and the stacked negative electrode core exposed portion 16 are not divided into two, and the rectangular non-aqueous electrolyte 2 according to the second embodiment is configured such that the positive electrode conductive member and the negative electrode conductive member are not used. Next battery 10A will be described with reference to FIG. In FIG. 4, the same components as those of the rectangular nonaqueous electrolyte secondary battery 10 of Embodiment 1 shown in FIG. 2 are given the same reference numerals, and detailed descriptions thereof are omitted. Further, the configuration of the resistance welded portion between the positive electrode core exposed portion 15 and the positive electrode current collector 17 and the resistance between the negative electrode core exposed portion 16 and the negative electrode current collector 19 in the flat wound electrode body 14 of the second embodiment. Since the structure of the welded portion is substantially the same except that the respective forming materials are different, FIG. 4B illustrates a side view of the positive electrode core body exposed portion 15 side, and the negative electrode core body exposed portion 16 is illustrated. The side view of the side is not shown.
この実施形態2の角形の非水電解質二次電池10Aで用いた偏平状の巻回電極体14は、実施形態1の角形の非水電解質二次電池10の場合と同様に、偏平状の巻回電極体14の中央部にセパレータのみの巻回部分が8層形成されている。また、正極板11及び負極板12のそれぞれについて単位面積当たりの正極活物質合剤層11a及び負極活物質合剤
層12aの量を実施形態1よりも多くするとともに、正極板11及び負極板12の巻回数
をそれぞれ35回、36回とし、すなわち、正極板11及び負極板12の総積層枚数をそれぞれ70枚、72枚とし、設計容量を25Ahとしている。また、正極芯体露出部15及び負極芯体露出部16の総積層枚数はそれぞれ70枚、72枚である。正極板11側では積層された複数枚の正極芯体露出部15の最外側の両側の表面にはそれぞれ正極集電体17が配置されており、また、負極側では積層された複数枚の負極芯体露出部16の最外側の両側の表面にはそれぞれ負極集電体19が配置されている。そして、束ねられた正極芯体露出部15ないし負極芯体露出部16の全積層部分にわたって貫通するように溶接痕(図示省略)が形成されるようにそれぞれ2箇所ずつ抵抗溶接を行っている。なお、図4には、正極集電体17には抵抗溶接により形成された2箇所の溶接跡33が示されており、負極集電体19にも2箇所の溶接跡34が示されている。また、正極集電体15に形成されているリブ15a及び負極集電体16に形成されているリブ16aとして、2箇所の抵抗溶接箇所に跨がって形成されたものを使用している。
The flat wound electrode body 14 used in the rectangular nonaqueous electrolyte secondary battery 10A of the second embodiment is a flat wound as in the case of the rectangular nonaqueous electrolyte secondary battery 10 of the first embodiment. Eight layers of winding portions of only the separator are formed at the center of the rotating electrode body 14. Further, the positive electrode active material mixture layer 11a and the negative electrode active material mixture layer 12a per unit area in each of the positive electrode plate 11 and the negative electrode plate 12 are made larger than those in the first embodiment, and the positive electrode plate 11 and the negative electrode plate 12 are used. The number of windings is 35 and 36, respectively, that is, the total number of stacked positive and negative electrode plates 11 and 12 is 70 and 72, respectively, and the design capacity is 25 Ah. The total number of laminated positive electrode core exposed portions 15 and negative electrode core exposed portions 16 is 70 and 72, respectively. On the positive electrode plate 11 side, positive electrode current collectors 17 are disposed on the outermost surfaces on both sides of the plurality of positive electrode core exposed portions 15 stacked, and on the negative electrode side, a plurality of stacked negative electrodes A negative electrode current collector 19 is disposed on each of the outermost surfaces of the core body exposed portion 16. Then, resistance welding is performed at two locations so that welding marks (not shown) are formed so as to penetrate through all the laminated portions of the bundled positive electrode core exposed portion 15 to negative electrode core exposed portion 16. In FIG. 4, two welding marks 33 formed by resistance welding are shown on the positive electrode current collector 17, and two welding marks 34 are also shown on the negative electrode current collector 19. . In addition, ribs 15a formed on the positive electrode current collector 15 and ribs 16a formed on the negative electrode current collector 16 are formed across two resistance welding locations.
[実施形態3]
実施形態1及び2の角形の非水電解質二次電池10、10Aでは、束ねられた正極芯体露出部15ないし負極芯体露出部16に正極集電体17ないし負極集電体19をそれぞれ2箇所ずつ抵抗溶接することによって溶接接続した例を示したが、この溶接接続箇所は1箇所でもよい。そこで、実施形態2の角形の非水電解質二次電池10Aに対して溶接箇所を1箇所とした実施形態3の角形の非水電解質二次電池10Bを図5を用いて説明する。なお、図5においては、図4に示した実施形態2の角形の非水電解質二次電池10Aと同一の構成部分には同一の参照符号を付与して、その詳細な説明は省略する。また、実施形態3の偏平状の巻回電極体14における正極芯体露出部15と正極集電体17との抵抗溶接部の構成及び負極芯体露出部16と負極集電体19との抵抗溶接部の構成は、それぞれの形成材料が相違する他は実質的に同様の構成を備えているので、図5Bとして正極芯体露出部15側の側面図を例示し、負極芯体露出部16側の側面図の図示は省略した。
[Embodiment 3]
In the prismatic nonaqueous electrolyte secondary batteries 10 and 10A of Embodiments 1 and 2, two positive electrode current collectors 17 to 19 and two negative electrode current collectors 19 are attached to the bundled positive electrode core exposed portion 15 to negative electrode core exposed portion 16 respectively. Although the example which carried out the welding connection by carrying out resistance welding for every location was shown, this welding connection location may be one location. Therefore, a rectangular nonaqueous electrolyte secondary battery 10B according to the third embodiment in which the number of welds is one with respect to the rectangular nonaqueous electrolyte secondary battery 10A according to the second embodiment will be described with reference to FIG. In FIG. 5, the same components as those of the rectangular nonaqueous electrolyte secondary battery 10 </ b> A of Embodiment 2 shown in FIG. 4 are denoted by the same reference numerals, and detailed description thereof is omitted. Further, the configuration of the resistance welding portion between the positive electrode core exposed portion 15 and the positive electrode current collector 17 and the resistance between the negative electrode core exposed portion 16 and the negative electrode current collector 19 in the flat wound electrode body 14 of the third embodiment. The configuration of the welded portion is substantially the same except that the respective forming materials are different. Therefore, FIG. 5B illustrates a side view of the positive electrode core body exposed portion 15 side, and the negative electrode core body exposed portion 16 is illustrated. The side view of the side is not shown.
この実施形態3の角形の非水電解質二次電池10Bで用いた偏平状の巻回電極体14は、実施形態2の角形の非水電解質二次電池10Aの場合と同様の構成である。そして、正極板11側では、積層された複数枚の正極芯体露出部15の最外側の両側の表面にそれぞれ正極集電体17が偏平状の巻回電極体14の中心位置CPよりも封口体23側にずれて配置されている。また、負極板12側では、積層された複数枚の負極芯体露出部16の最外側の両側の表面にそれぞれ負極集電体19が偏平状の巻回電極体14の中心位置CP封口体23側にずれて配置されている。そして、束ねられた正極芯体露出部15ないし負極芯体露出部16の全積層部分にわたって貫通するように溶接痕(図示省略)が形成されるように、それぞれ1箇所ずつ抵抗溶接を行っている。なお、図5には、正極集電体17には抵抗溶接により形成された1箇所の溶接跡33が示されており、負極集電体19にも1箇所の溶接跡34が示されている。 The flat wound electrode body 14 used in the rectangular nonaqueous electrolyte secondary battery 10B of the third embodiment has the same configuration as that of the rectangular nonaqueous electrolyte secondary battery 10A of the second embodiment. On the positive electrode plate 11 side, the positive electrode current collectors 17 are sealed on the outermost surfaces on both sides of the plurality of stacked positive electrode core exposed portions 15 more than the center position CP of the flat wound electrode body 14. It is shifted to the body 23 side. Further, on the negative electrode plate 12 side, the negative electrode current collector 19 is disposed at the center position CP sealing body 23 of the flat wound electrode body 14 on both outermost surfaces of the plurality of laminated negative electrode core exposed portions 16. It is shifted to the side. Then, resistance welding is performed one by one so that welding marks (not shown) are formed so as to penetrate through all the laminated portions of the bundled positive electrode core exposed portion 15 to negative electrode core exposed portion 16. . In FIG. 5, a single welding mark 33 formed by resistance welding is shown on the positive electrode current collector 17, and a single welding mark 34 is also shown on the negative electrode current collector 19. .
この実施形態3の角形の非水電解質二次電池10Bにおいては、正極集電体17及び負極集電体19の下端部(角形外装体25側端部)を巻回電極体14の中心位置CPより封口体23側としているため、巻回電極体14の中央部に非水電解液が更に入り易くなる。なお、正極集電体17及び負極集電体19の一方の下端部を巻回電極体14の中心位置CPより封口体23側とすることもできる。 In the rectangular nonaqueous electrolyte secondary battery 10B of the third embodiment, the lower end portions (end portions on the side of the rectangular outer casing 25) of the positive electrode current collector 17 and the negative electrode current collector 19 are arranged at the center position CP of the wound electrode body 14. Since it is on the sealing body 23 side, the non-aqueous electrolyte solution can more easily enter the central portion of the wound electrode body 14. Note that the lower end of one of the positive electrode current collector 17 and the negative electrode current collector 19 may be closer to the sealing body 23 than the center position CP of the wound electrode body 14.
[変形例]
変形例として、幅方向(短辺方向)の両端部に負極芯体露出部を形成した例を図6を用いて説明する。
[Modification]
As a modification, an example in which negative electrode core exposed portions are formed at both ends in the width direction (short side direction) will be described with reference to FIG.
上記の実施形態1〜3に示した非水電解質二次電池10、10A、10Bでは、負極板12として、負極芯体露出部16が負極板12の幅方向の一方端に長手方向に沿って形成されているものを使用している(図示省略)。変形例の負極板12Aは、図6に示したように、幅方向の負極芯体露出部16が形成された側とは反対側にも、長手方向に沿って一定幅で別の負極芯体露出部16bを両面に形成したものである。なお、負極芯体露出部16bは負極板12の両面に形成されている。なお、正極板11は、上記の実施形態1〜3に示した非水電解質二次電池10、10A、10Bで使用した通常の正極板11と同一サイズでかつ同一構成のもの(図示省略)を使用する。 In the non-aqueous electrolyte secondary batteries 10, 10 </ b> A, and 10 </ b> B shown in the first to third embodiments, the negative electrode core exposed portion 16 extends along the longitudinal direction at one end in the width direction of the negative electrode plate 12 as the negative electrode plate 12. What is formed is used (not shown). As shown in FIG. 6, the negative electrode plate 12 </ b> A of the modified example has another negative electrode core with a constant width along the longitudinal direction on the side opposite to the side where the negative electrode core exposed part 16 in the width direction is formed. The exposed portion 16b is formed on both sides. The negative electrode core exposed portion 16 b is formed on both surfaces of the negative electrode plate 12. The positive electrode plate 11 has the same size and the same configuration (not shown) as the normal positive electrode plate 11 used in the nonaqueous electrolyte secondary batteries 10, 10 </ b> A, and 10 </ b> B shown in the first to third embodiments. use.
このような構成の負極板12Aを用いれば、偏平状の巻回電極体14の内部で発生した熱が負極芯体露出部16、16bの幅方向の両端側から放熱され易くなり、偏平状の巻回電極体14の内部の温度上昇が抑制される。 If the negative electrode plate 12A having such a configuration is used, the heat generated in the flat wound electrode body 14 can be easily radiated from both ends in the width direction of the negative electrode core exposed portions 16 and 16b, and the flat The temperature rise inside the wound electrode body 14 is suppressed.
この場合において、負極活物質合剤層12aの表面、新たに形成された負極芯体露出部16bの表面及び負極芯体露出部16の負極活物質合剤層12aの形成部分に沿った一部に、両面とも、金属酸化物粒子及び結着剤からなる保護層16c(図6における斜線部分)を形成することが好ましい。なお、金属酸化物としては、アルミナ、チタニア、ジルコニア等を用いることが好ましく、結着剤としてはアクリレート系樹脂を用いることが好ましい。 In this case, the surface of the negative electrode active material mixture layer 12a, the surface of the newly formed negative electrode core exposed portion 16b, and a part along the formation portion of the negative electrode active material mixture layer 12a of the negative electrode core exposed portion 16 Moreover, it is preferable to form a protective layer 16c (shaded portion in FIG. 6) made of metal oxide particles and a binder on both sides. Note that alumina, titania, zirconia, or the like is preferably used as the metal oxide, and an acrylate resin is preferably used as the binder.
このような構成を備えていると、保護層16cは、金属酸化物粒子の存在のため、多孔性かつ絶縁性を有するようになるので、偏平状の巻回電極体14における負極板12とセパレータ13の間に微細な隙間が生じた状態となり、偏平状の巻回電極体14の中央部に非水電解液が浸透し易くなる。加えて、正極芯体露出部15とセパレータ13を介して対向する側の新たに形成された負極芯体露出部16bと正極芯体露出部15との間の絶縁性が良好となるので、信頼性に優れた非水電解質二次電池が得られる。 With such a configuration, the protective layer 16c is porous and insulative due to the presence of the metal oxide particles, so the negative electrode plate 12 and the separator in the flat wound electrode body 14 13 is a state in which a minute gap is generated, and the non-aqueous electrolyte easily penetrates into the central portion of the flat wound electrode body 14. In addition, since the insulating property between the newly formed negative electrode core exposed portion 16b and the positive electrode core exposed portion 15 on the side facing the positive electrode core exposed portion 15 via the separator 13 is improved, the reliability is improved. A nonaqueous electrolyte secondary battery excellent in performance can be obtained.
なお、上記実施形態1〜3の角形の非水電解質二次電池10、10A、10Bにおいて
は、溶接部をずらす構成を正極板11側及び負極板12側ともに設けた例を示したが、正極板11側のみ又は負極板12側のみに設けてもよい。また、上記実施形態1〜3の角形の非水電解質二次電池10、10A、10Bにおいては、非水電解液中にLiBOB等のオキサラト錯体をアニオンとするリチウム塩及びLiPF2O2が添加されている場合について説明したが、本発明は非水電解液の粘度が高くなる場合に適用すると良好な作用効果が奏される。そのため、オキサラト錯体をアニオンとするリチウム塩のみ、あるいは、LiPF2O2のみを含有させた場合も、非水電解液の粘度が高くなるため、同様に適用可能である。
In the square nonaqueous electrolyte secondary batteries 10, 10 </ b> A, and 10 </ b> B of Embodiments 1 to 3 described above, the example in which the configuration for shifting the welded portion is provided on both the positive electrode plate 11 side and the negative electrode plate 12 side is shown. It may be provided only on the plate 11 side or only on the negative electrode plate 12 side. In the non-aqueous electrolyte secondary batteries 10, 10 </ b> A, and 10 </ b> B of Embodiments 1 to 3 above, lithium salt and LiPF 2 O 2 having an oxalato complex such as LiBOB as an anion are added to the non-aqueous electrolyte. However, when the present invention is applied to the case where the viscosity of the nonaqueous electrolytic solution is increased, a good effect can be obtained. Therefore, even when only a lithium salt having an oxalato complex as an anion or only LiPF 2 O 2 is contained, the viscosity of the nonaqueous electrolytic solution is increased, and therefore, it can be similarly applied.
なお、上記実施形態1〜3、変形例の角形の非水電解質二次電池においては、正極芯体露出部15と正極集電体17の間、及び負極芯体露出部16と負極集電体19の間をそれぞれ抵抗溶接により接続する例を示したが、超音波溶接やレーザ等の高エネルギー線の照射により接続してもよい。また、正極側と負極側で異なる接続方法を用いることもできる。 In the first to third embodiments and the prismatic nonaqueous electrolyte secondary battery according to the modification, the positive electrode core exposed portion 15 and the positive electrode current collector 17 and the negative electrode core exposed portion 16 and the negative electrode current collector are provided. Although the example which connected between 19 each by resistance welding was shown, you may connect by irradiation of high energy rays, such as ultrasonic welding and a laser. Further, different connection methods can be used on the positive electrode side and the negative electrode side.
10、10A、10B…非水電解質二次電池 11…正極板 11a…正極活物質合剤層 11b…正極芯体 12…負極板 12a…負極活物質合剤層 12b…負極芯体 13…セパレータ 14…巻回電極体 15…正極芯体露出部 15a…溶接痕 16、16b…負極芯体露出部 16a…溶接痕 16c…保護層 17…正極集電体 17a…リブ 18…正極端子 19…負極集電体 19a…リブ 20…負極端子 21、22…絶縁部材 23…封口体 24…樹脂シート 25…角形外装体 26…電解液注液口 27…電流遮断機構 28…ガス排出弁 29…正極用導電部材 30…正極用中間部材 31…負極用導電部材 32…負極用中間部材 33、34…溶接跡 CP…巻回中心位置
DESCRIPTION OF SYMBOLS 10, 10A, 10B ... Non-aqueous electrolyte secondary battery 11 ... Positive electrode plate 11a ... Positive electrode active material mixture layer 11b ... Positive electrode core 12 ... Negative electrode plate 12a ... Negative electrode active material mixture layer 12b ... Negative electrode core 13 ... Separator 14 DESCRIPTION OF SYMBOLS ... Winding electrode body 15 ... Positive electrode core exposure part 15a ... Welding trace 16, 16b ... Negative electrode core exposure part 16a ... Welding trace 16c ... Protective layer 17 ... Positive electrode collector 17a ... Rib 18 ... Positive electrode terminal 19 ... Negative electrode collection Electrical body 19a ... Rib 20 ... Negative electrode terminal 21, 22 ... Insulating member 23 ... Sealing body 24 ... Resin sheet 25 ... Rectangular exterior body 26 ... Electrolyte injection port 27 ... Current interruption mechanism 28 ... Gas discharge valve 29 ... Conductivity for positive electrode Member 30 ... Intermediate member for positive electrode 31 ... Conductive member for negative electrode 32 ... Intermediate member for negative electrode 33, 34 ... Trace of welding CP ... Center position of winding
Claims (12)
開口部及び底部を有し前記偏平状の巻回電極体及び非水電解液を収納する外装体と、
前記開口部を封口する封口体と、を有し、
前記偏平状の巻回電極体の中央部にセパレータのみの巻回部が8層以上存在し、
前記正極板には長手方向に沿って正極芯体露出部が形成され、
前記負極板には長手方向に沿って負極芯体露出部が形成され、
前記偏平状の巻回電極体は、一方の端部に巻回された正極芯体露出部を有し、他方の端部に巻回された負極芯体露出部を有し、
前記正極芯体露出部及び前記負極芯体露出部の少なくとも一方には集電体が溶接され、
前記集電体の溶接部は、前記偏平状の巻回電極体の巻回中心軸からずれている非水電解質二次電池の製造方法であって、
前記正極芯体露出部及び前記負極芯体露出部の少なくとも一方と、前記集電体を超音波溶接により接続する工程と、
オキサラト錯体をアニオンとするリチウム塩及びジフルオロリン酸リチウム(LiPF2O2)の少なくとも一方を含有する非水電解液を前記外装体内に注液する工程を有する非水電解質二次電池の製造方法。 A flat wound electrode body obtained by winding a long positive electrode plate and a long negative electrode plate through a long separator;
An exterior body having an opening and a bottom and accommodating the flat wound electrode body and the non-aqueous electrolyte; and
A sealing body for sealing the opening,
There are 8 or more layers of only the separator in the center of the flat wound electrode body,
A positive electrode core exposed portion is formed along the longitudinal direction of the positive electrode plate,
A negative electrode core exposed portion is formed along the longitudinal direction of the negative electrode plate,
The flat wound electrode body has a positive electrode core exposed portion wound around one end, and a negative electrode core exposed portion wound around the other end.
A current collector is welded to at least one of the positive electrode core exposed portion and the negative electrode core exposed portion,
The welded portion of the current collector is a method for producing a nonaqueous electrolyte secondary battery that is offset from a winding center axis of the flat wound electrode body,
Connecting at least one of the positive electrode core exposed portion and the negative electrode core exposed portion with the current collector by ultrasonic welding; and
A method for producing a nonaqueous electrolyte secondary battery, comprising a step of injecting a nonaqueous electrolyte solution containing at least one of a lithium salt having an oxalato complex as an anion and lithium difluorophosphate (LiPF 2 O 2 ) into the outer package.
開口部及び底部を有し前記偏平状の巻回電極体及び非水電解液を収納する外装体と、
前記開口部を封口する封口体と、を有し、
前記偏平状の巻回電極体の中央部にセパレータのみの巻回部が8層以上存在し、
前記正極板には長手方向に沿って正極芯体露出部が形成され、
前記負極板には長手方向に沿って負極芯体露出部が形成され、
前記偏平状の巻回電極体は、一方の端部に巻回された正極芯体露出部を有し、他方の端部に巻回された負極芯体露出部を有し、
前記正極芯体露出部及び前記負極芯体露出部の少なくとも一方には集電体が溶接され、
前記集電体の溶接部は、前記偏平状の巻回電極体の巻回中心軸からずれている非水電解
質二次電池の製造方法であって、
前記巻回された正極芯体露出部及び前記巻回された負極芯体露出部の少なくとも一方を、
前記正極芯体露出部あるいは前記負極芯体露出部の積層方向において、前記正極芯体露出部あるいは前記負極芯体露出部の全てを一纏まりに束ねて前記集電体に接続する工程と、
オキサラト錯体をアニオンとするリチウム塩及びジフルオロリン酸リチウム(LiPF2O2)の少なくとも一方を含有する非水電解液を前記外装体内に注液する工程を有する非水電解質二次電池の製造方法。 A flat wound electrode body obtained by winding a long positive electrode plate and a long negative electrode plate through a long separator;
An exterior body having an opening and a bottom and accommodating the flat wound electrode body and the non-aqueous electrolyte; and
A sealing body for sealing the opening,
There are 8 or more layers of only the separator in the center of the flat wound electrode body,
A positive electrode core exposed portion is formed along the longitudinal direction of the positive electrode plate,
A negative electrode core exposed portion is formed along the longitudinal direction of the negative electrode plate,
The flat wound electrode body has a positive electrode core exposed portion wound around one end, and a negative electrode core exposed portion wound around the other end.
A current collector is welded to at least one of the positive electrode core exposed portion and the negative electrode core exposed portion,
The welded portion of the current collector is a method for producing a nonaqueous electrolyte secondary battery that is offset from a winding center axis of the flat wound electrode body,
At least one of the wound positive electrode core exposed portion and the wound negative electrode core exposed portion,
In the stacking direction of the positive electrode core exposed portion or the negative electrode core exposed portion, the step of bundling all of the positive electrode core exposed portion or the negative electrode core exposed portion together and connecting to the current collector;
A method for producing a nonaqueous electrolyte secondary battery, comprising a step of injecting a nonaqueous electrolyte solution containing at least one of a lithium salt having an oxalato complex as an anion and lithium difluorophosphate (LiPF 2 O 2 ) into the outer package.
開口部及び底部を有し前記偏平状の巻回電極体及び非水電解液を収納する外装体と、
前記開口部を封口する封口体と、を有し、
前記偏平状の巻回電極体の中央部にセパレータのみの巻回部が8層以上存在し、
前記正極板には長手方向に沿って正極芯体露出部が形成され、
前記負極板には長手方向に沿って負極芯体露出部が形成され、
前記偏平状の巻回電極体は、一方の端部に巻回された正極芯体露出部を有し、他方の端部に巻回された負極芯体露出部を有し、
前記正極芯体露出部及び前記負極芯体露出部の少なくとも一方には集電体が溶接され、
前記集電体の溶接部は、前記偏平状の巻回電極体の巻回中心軸からずれており、
前記底部に対して垂直な方向において、前記偏平状の巻回電極体の前記封口体側の端部から前記集電体の前記底部側の端部までの距離が、前記集電体の前記底部側の端部から前記偏平状の巻回電極体の前記底部側の端部までの距離よりも小さい非水電解質二次電池の製造方法であって、
オキサラト錯体をアニオンとするリチウム塩及びジフルオロリン酸リチウム(LiPF2O2)の少なくとも一方を含有する非水電解液を前記外装体内に注液する工程を有する非水電解質二次電池の製造方法。 A flat wound electrode body obtained by winding a long positive electrode plate and a long negative electrode plate through a long separator;
An exterior body having an opening and a bottom and accommodating the flat wound electrode body and the non-aqueous electrolyte; and
A sealing body for sealing the opening,
There are 8 or more layers of only the separator in the center of the flat wound electrode body,
A positive electrode core exposed portion is formed along the longitudinal direction of the positive electrode plate,
A negative electrode core exposed portion is formed along the longitudinal direction of the negative electrode plate,
The flat wound electrode body has a positive electrode core exposed portion wound around one end, and a negative electrode core exposed portion wound around the other end.
A current collector is welded to at least one of the positive electrode core exposed portion and the negative electrode core exposed portion,
The welded portion of the current collector is offset from the winding center axis of the flat wound electrode body,
In a direction perpendicular to the bottom, the distance from the end on the sealing body side of the flat wound electrode body to the end on the bottom side of the current collector is the bottom side of the current collector A non-aqueous electrolyte secondary battery manufacturing method smaller than the distance from the end of the flat wound electrode body to the end on the bottom side of the flat wound electrode body,
A method for producing a nonaqueous electrolyte secondary battery, comprising a step of injecting a nonaqueous electrolyte solution containing at least one of a lithium salt having an oxalato complex as an anion and lithium difluorophosphate (LiPF 2 O 2 ) into the outer package.
積層された前記正極芯体露出部あるいは積層された前記負極芯体露出部が、その積層方向において束ねられて前記集電体が接続された第1領域と、
前記第1領域の前記積層方向における厚みよりも厚みが大きく前記第1領域よりも前記封口体側に配置された第2領域と、
前記第1領域の前記積層方向における厚みよりも厚みが大きく前記第1領域よりも前記底部側に配置された第3領域と、
を有する請求項1〜4のいずれかに記載の非水電解質二次電池の製造方法。 At least one of the wound positive electrode core exposed portion and the wound negative electrode core exposed portion is:
A first region where the stacked positive electrode core exposed portion or the stacked negative electrode core exposed portion is bundled in the stacking direction and the current collector is connected;
A second region having a thickness larger than the thickness of the first region in the stacking direction and disposed closer to the sealing body than the first region;
A third region having a thickness greater than the thickness of the first region in the stacking direction and disposed on the bottom side of the first region;
The manufacturing method of the nonaqueous electrolyte secondary battery in any one of Claims 1-4 which have these.
又は、
非水電解質二次電池の作製時において、前記非水電解液は少なくとも前記ジフルオロリン酸リチウムを含み、前記非水電解液中の前記ジフルオロリン酸リチウムの含有量が0.
01〜2.0mol/Lである、
請求項1〜5のいずれか記載の非水電解質二次電池の製造方法。 At the time of producing the non-aqueous electrolyte secondary battery, the non-aqueous electrolyte includes at least a lithium salt having the oxalato complex as an anion, and a content of the lithium salt having the oxalato complex as an anion in the non-aqueous electrolyte is 0.01 to 2.0 mol / L,
Or
At the time of manufacturing the non-aqueous electrolyte secondary battery, the non-aqueous electrolyte contains at least the lithium difluorophosphate, and the content of the lithium difluorophosphate in the non-aqueous electrolyte is 0.00.
01-2.0 mol / L,
The manufacturing method of the nonaqueous electrolyte secondary battery in any one of Claims 1-5.
開口部及び底部を有し前記偏平状の巻回電極体及び非水電解液を収納する外装体と、
前記開口部を封口する封口体と、を有し、
前記偏平状の巻回電極体の中央部にセパレータのみの巻回部が8層以上存在し、
前記正極板には長手方向に沿って、正極芯体の表面に正極活物質合剤層が形成されていない正極芯体露出部が形成され、
前記負極板の幅方向の両端に長手方向に沿って、負極芯体の表面に負極活物質合剤層が形成されていない負極芯体露出部が形成され、
前記偏平状の巻回電極体は、一方の端部に巻回された正極芯体露出部を有し、他方の端部に巻回された負極芯体露出部を有し、
前記正極芯体露出部及び前記負極芯体露出部の少なくとも一方には集電体が溶接された非水電解質二次電池の製造方法であって、
前記正極芯体露出部及び前記負極芯体露出部の少なくとも一方と、前記集電体を超音波溶接により接続する工程と、
オキサラト錯体をアニオンとするリチウム塩及びジフルオロリン酸リチウム(LiPF2O2)の少なくとも一方を含有する非水電解液を前記外装体内に注液する工程を有する非水電解質二次電池の製造方法。 A flat wound electrode body obtained by winding a long positive electrode plate and a long negative electrode plate through a long separator;
An exterior body having an opening and a bottom and accommodating the flat wound electrode body and the non-aqueous electrolyte; and
A sealing body for sealing the opening ,
Windings of the separator only occur more than eight layers in the central portion of the front SL flat wound electrode assembly,
A positive electrode core exposed portion in which a positive electrode active material mixture layer is not formed on the surface of the positive electrode core along the longitudinal direction is formed on the positive electrode plate,
A negative electrode core exposed portion in which a negative electrode active material mixture layer is not formed on the surface of the negative electrode core is formed along the longitudinal direction at both ends in the width direction of the negative electrode plate,
The flat wound electrode body has a positive electrode core exposed portion wound around one end, and a negative electrode core exposed portion wound around the other end.
A method for producing a non-aqueous electrolyte secondary battery in which a current collector is welded to at least one of the positive electrode core exposed portion and the negative electrode core exposed portion,
Connecting at least one of the positive electrode core exposed portion and the negative electrode core exposed portion with the current collector by ultrasonic welding; and
A method for producing a nonaqueous electrolyte secondary battery, comprising a step of injecting a nonaqueous electrolyte solution containing at least one of a lithium salt having an oxalato complex as an anion and lithium difluorophosphate (LiPF 2 O 2 ) into the outer package.
開口部及び底部を有し前記偏平状の巻回電極体及び非水電解液を収納する外装体と、
前記開口部を封口する封口体と、を有し、
前記偏平状の巻回電極体の中央部にセパレータのみの巻回部が8層以上存在し、
前記正極板には長手方向に沿って、正極芯体の表面に正極活物質合剤層が形成されていない正極芯体露出部が形成され、
前記負極板の幅方向の両端に長手方向に沿って、負極芯体の表面に負極活物質合剤層が形成されていない負極芯体露出部が形成され、
前記偏平状の巻回電極体は、一方の端部に巻回された正極芯体露出部を有し、他方の端部に巻回された負極芯体露出部を有し、
前記正極芯体露出部及び前記負極芯体露出部の少なくとも一方には集電体が溶接された非水電解質二次電池の製造方法であって、
前記巻回された正極芯体露出部及び前記巻回された負極芯体露出部の少なくとも一方を、
前記正極芯体露出部あるいは前記負極芯体露出部の積層方向において、前記正極芯体露出部あるいは前記負極芯体露出部の全てを一纏まりに束ねて前記集電体に接続する工程と、
オキサラト錯体をアニオンとするリチウム塩及びジフルオロリン酸リチウム(LiPF2O2)の少なくとも一方を含有する非水電解液を前記外装体内に注液する工程を有する非水電解質二次電池の製造方法。 A flat wound electrode body obtained by winding a long positive electrode plate and a long negative electrode plate through a long separator;
An exterior body having an opening and a bottom and accommodating the flat wound electrode body and the non-aqueous electrolyte; and
A sealing body for sealing the opening ,
Windings of the separator only occur more than eight layers in the central portion of the front SL flat wound electrode assembly,
A positive electrode core exposed portion in which a positive electrode active material mixture layer is not formed on the surface of the positive electrode core along the longitudinal direction is formed on the positive electrode plate,
A negative electrode core exposed portion in which a negative electrode active material mixture layer is not formed on the surface of the negative electrode core is formed along the longitudinal direction at both ends in the width direction of the negative electrode plate,
The flat wound electrode body has a positive electrode core exposed portion wound around one end, and a negative electrode core exposed portion wound around the other end.
A method for producing a non-aqueous electrolyte secondary battery in which a current collector is welded to at least one of the positive electrode core exposed portion and the negative electrode core exposed portion,
At least one of the wound positive electrode core exposed portion and the wound negative electrode core exposed portion,
In the stacking direction of the positive electrode core exposed portion or the negative electrode core exposed portion, the step of bundling all of the positive electrode core exposed portion or the negative electrode core exposed portion together and connecting to the current collector;
A method for producing a nonaqueous electrolyte secondary battery, comprising a step of injecting a nonaqueous electrolyte solution containing at least one of a lithium salt having an oxalato complex as an anion and lithium difluorophosphate (LiPF 2 O 2 ) into the outer package.
回電極体と、
開口部及び底部を有し前記偏平状の巻回電極体及び非水電解液を収納する外装体と、
前記開口部を封口する封口体と、を有し、
前記偏平状の巻回電極体の中央部にセパレータのみの巻回部が8層以上存在し、
前記正極板には長手方向に沿って、正極芯体の表面に正極活物質合剤層が形成されていない正極芯体露出部が形成され、
前記負極板の幅方向の両端に長手方向に沿って、負極芯体の表面に負極活物質合剤層が形成されていない負極芯体露出部が形成され、
前記偏平状の巻回電極体は、一方の端部に巻回された正極芯体露出部を有し、他方の端部に巻回された負極芯体露出部を有し、
前記正極芯体露出部及び前記負極芯体露出部の少なくとも一方には集電体が溶接され、
前記底部に対して垂直な方向において、前記偏平状の巻回電極体の前記封口体側の端部から前記集電体の前記底部側の端部までの距離が、前記集電体の前記底部側の端部から前記偏平状の巻回電極体の前記底部側の端部までの距離よりも小さい非水電解質二次電池の製造方法であって、
オキサラト錯体をアニオンとするリチウム塩及びジフルオロリン酸リチウム(LiPF2O2)の少なくとも一方を含有する非水電解液を前記外装体内に注液する工程を有する非水電解質二次電池の製造方法。 A flat wound electrode body obtained by winding a long positive electrode plate and a long negative electrode plate through a long separator;
An exterior body having an opening and a bottom and accommodating the flat wound electrode body and the non-aqueous electrolyte; and
A sealing body for sealing the opening ,
Windings of the separator only occur more than eight layers in the central portion of the front SL flat wound electrode assembly,
A positive electrode core exposed portion in which a positive electrode active material mixture layer is not formed on the surface of the positive electrode core along the longitudinal direction is formed on the positive electrode plate,
A negative electrode core exposed portion in which a negative electrode active material mixture layer is not formed on the surface of the negative electrode core is formed along the longitudinal direction at both ends in the width direction of the negative electrode plate,
The flat wound electrode body has a positive electrode core exposed portion wound around one end, and a negative electrode core exposed portion wound around the other end.
A current collector is welded to at least one of the positive electrode core exposed portion and the negative electrode core exposed portion,
In a direction perpendicular to the bottom, the distance from the end on the sealing body side of the flat wound electrode body to the end on the bottom side of the current collector is the bottom side of the current collector A non-aqueous electrolyte secondary battery manufacturing method smaller than the distance from the end of the flat wound electrode body to the end on the bottom side of the flat wound electrode body,
A method for producing a nonaqueous electrolyte secondary battery, comprising a step of injecting a nonaqueous electrolyte solution containing at least one of a lithium salt having an oxalato complex as an anion and lithium difluorophosphate (LiPF 2 O 2 ) into the outer package.
積層された前記正極芯体露出部あるいは積層された前記負極芯体露出部が、その積層方向において束ねられて前記集電体が接続された第1領域と、
前記第1領域の前記積層方向における厚みよりも厚みが大きく前記第1領域よりも前記封口体側に配置された第2領域と、
前記第1領域の前記積層方向における厚みよりも厚みが大きく前記第1領域よりも前記底部側に配置された第3領域と、
を有する請求項7〜10のいずれかに記載の非水電解質二次電池の製造方法。 At least one of the wound positive electrode core exposed portion and the wound negative electrode core exposed portion is:
A first region where the stacked positive electrode core exposed portion or the stacked negative electrode core exposed portion is bundled in the stacking direction and the current collector is connected;
A second region having a thickness larger than the thickness of the first region in the stacking direction and disposed closer to the sealing body than the first region;
A third region having a thickness greater than the thickness of the first region in the stacking direction and disposed on the bottom side of the first region;
The manufacturing method of the nonaqueous electrolyte secondary battery in any one of Claims 7-10 which has these.
又は、
非水電解質二次電池の作製時において、前記非水電解液は少なくとも前記ジフルオロリン酸リチウムを含み、前記非水電解液中の前記ジフルオロリン酸リチウムの含有量が0.01〜2.0mol/Lである、
請求項7〜11のいずれか記載の非水電解質二次電池の製造方法。
At the time of producing the non-aqueous electrolyte secondary battery, the non-aqueous electrolyte includes at least a lithium salt having the oxalato complex as an anion, and a content of the lithium salt having the oxalato complex as an anion in the non-aqueous electrolyte is 0.01 to 2.0 mol / L,
Or
At the time of producing the non-aqueous electrolyte secondary battery, the non-aqueous electrolyte includes at least the lithium difluorophosphate, and the content of the lithium difluorophosphate in the non-aqueous electrolyte is 0.01 to 2.0 mol / L,
The manufacturing method of the nonaqueous electrolyte secondary battery in any one of Claims 7-11.
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