JP5713525B2 - Conductive ink composition, solar cell using the composition, and method for producing solar cell module - Google Patents

Description

The present invention relates to a conductive ink composition used for forming an electrode such as an electronic component or electric wiring. More particularly, relates to a process for the preparation of the electric wire, or a solar cell electrode solar cell and a solar cell module had use a suitable conductive ink composition may be used and the composition for the formation of the solar cell module It is.

  A method of forming an electrode or an electric wiring by applying or printing a conductive ink composition on a substrate such as a film, a substrate, or an electronic component, and then drying and curing by heating is widely used. ing. However, with the recent improvement in performance of electronic devices, electrodes and electrical wiring formed using conductive ink compositions are required to have lower resistance and higher reliability, and the demand is increasing year by year. It's getting on.

  In the field of solar cells, in a photovoltaic device comprising a photoelectric conversion layer made of a crystalline semiconductor substrate or the like having a textured structure formed on the surface, and a collector electrode provided on the photoelectric conversion layer, the collector electrode is Therefore, it is required to make the electrode width as thin as possible and design the resistance as small as possible. In general, solar cells are classified into a crystalline single crystal type or a polycrystalline type, an amorphous type, a compound type, a hybrid type, and the like depending on the type of material used.

  1 and 2 are schematic views showing an example of a solar battery cell in a hybrid solar battery. FIG. 2 is a plan view seen from the light receiving surface side, and FIG. 1 is a cross-sectional view taken along line AA in FIG. FIG. As shown in FIG. 1, a solar cell in a hybrid solar cell has an amorphous amorphous silicon layer 12 formed on the light-receiving surface side of an n-type single crystal silicon substrate 11, and ITO is formed on the amorphous silicon layer 12. A collecting electrode 14 is formed on the transparent electrode 13 and the transparent electrode 13. On the other hand, an amorphous silicon layer 16 and a transparent electrode 17 are formed on the back surface of the substrate opposite to the light receiving surface. In general, the surface on which the collecting electrode 14 is formed has a textured structure having an uneven shape in order to obtain a light confinement effect.

  For example, as shown in FIG. 2, the collector electrode 14 is composed of a bus bar portion 14a and finger portions 14b, and absorbs as much light as possible to the n-type single crystal silicon substrate, which is a photoelectric conversion layer, without causing a resistance loss. Since it is required to take out electric power, it is required to reduce the electrode width, particularly the electrode width of the finger portion 14b, to secure a larger area of the light receiving surface, and to further reduce the resistance.

In order to realize such thinning and low resistance of the electrode width of the collecting electrode, for example, the collecting electrode contains a granular conductive filler and a flaky conductive filler, and among these, the granular conductive filler for the entire conductive filler A photovoltaic element formed using a conductive paste having a content of 40% by weight or more is disclosed (for example, see Patent Document 1). The collector electrode constituting this photovoltaic element is generally formed using a screen printing method, but if the conductive paste contains a lot of flaky conductive filler, the screen plate is likely to be clogged, An object of the present invention is to solve a conventional problem that a printed pattern is faint or disconnected, and that it is difficult to make a thin line.
JP 2002-76398 A (Claim 1)

  However, in the invention described in Patent Document 1, the flakes of the flaky conductive filler contained in the conductive paste are used so that good conductivity is not impaired by reducing the content of the flaky conductive filler. The diameter (the longest length of the flake plane) is 5 μm or more, preferably 6 to 8 μm, and a conductive filler having a relatively large flake diameter must be used. For this reason, when the conductive paste is printed using a screen printing method or the like, it is difficult to print a fine pattern, and the effect of thinning the electrode width of the formed electrode is not sufficient.

  It is an object of the present invention to further reduce the electrode width and reduce the resistance of an electrode or an electrical wiring, particularly a solar cell collector electrode, and sufficient adhesion even in a narrow and narrow contact area. Another object of the present invention is to provide a conductive ink composition that can form a highly reliable electrode having excellent heat resistance.

Another object of the present invention is to provide a solar cell having an electrode formed using the conductive ink composition and having high photoelectric conversion efficiency, and a method for producing a solar cell module including the solar cell. It is in.

Still another object of the present invention is to provide a method for producing a solar cell module having an electrical wiring formed using the conductive ink composition and having high photoelectric conversion efficiency.

The invention according to claim 1 includes electrically conductive particles and a thermosetting resin composition, an organic vehicle containing a curing agent and a solvent, and electrically joins solar cell collector electrodes or solar cells. A conductive ink composition used for forming a lead wire, wherein the conductive particles are spherical conductive particles having an average particle diameter of 0.1 to 0.3 μm and an average flake diameter of 0.1 μm or more and 1.0 μm or less. And the average flake diameter of the flaky conductive particles is larger than the average particle diameter of the spherical conductive particles, and the conductive particles are 50 to 5% by mass of the spherical conductive particles. 50 to 95% by mass of conductive particles, the content ratio of the heat curable resin composition to the conductive particles is 2 to 15:75 to 95 by mass ratio, and the ratio of the heat curable resin composition is a solvent. 20-4 for 100 parts by weight It is a part by mass, the conductive particles are Ag particles, the thermosetting resin composition is an epoxy resin composition, the curing agent is an Lewis acid containing imidazoles, tertiary amines or boron fluoride, or a compound thereof, The conductive ink composition is a composition that is heat-cured within a temperature range of 100 to 280 ° C. after the conductive ink composition is applied onto a substrate.

The invention according to claim 2 is a method of manufacturing a solar cell to form a collecting electrode by using a conductive ink composition according to claim 1 Symbol placement.

The invention according to claim 3 is the invention according to claim 2 , and is a method for manufacturing a solar battery cell in which a collecting electrode is formed on a transparent conductive layer.

The invention which concerns on Claim 4 is a manufacturing method of the solar cell module using the photovoltaic cell obtained by the method of Claim 2 or 3 .

The invention according to claim 5 is a method of manufacturing a solar cell module to electrically bonding the solar cells to each other by a lead wire which is the print lines formed by using a conductive ink composition according to claim 1 Symbol placement .

According to the conductive ink composition of the present invention, it contains conductive particles and an organic vehicle containing a thermosetting resin composition, a curing agent and a solvent, and the collector electrode of the solar battery cells or the solar battery cells are bonded together. A conductive ink composition used for forming a lead wire to be electrically bonded, the conductive particles having spherical conductive particles having an average particle size of 0.1 to 0.3 μm and an average flake diameter of 0.1 μm or more It consists of flaky conductive particles of 1.0 μm or less, the average flake diameter of the flaky conductive particles is larger than the average particle diameter of the spherical conductive particles, and the conductive particles comprise 50 to 5 mass of the spherical conductive particles. %, Flaky conductive particles are contained in an amount of 50 to 95% by mass, the content ratio of the thermosetting resin composition and the conductive particles is 2 to 15:75 to 95 by mass ratio, and the thermosetting resin composition Of 100 parts by weight of solvent 20 to 40 parts by mass, the conductive particles are Ag particles, the thermosetting resin composition is an epoxy resin composition, the curing agent is an imidazole, a tertiary amine or a boronic acid containing boron fluoride, or After the conductive ink composition is applied onto the substrate, the compound is heated and cured within a temperature range of 100 to 280 ° C., thereby forming an electrode width in the formation of an electrode or electrical wiring, particularly a solar cell collector electrode. Further thinning and lowering of resistance can be achieved. In addition, it is possible to form a highly reliable electrode having sufficient adhesion even in a narrow and narrow adhesion area and having excellent heat resistance.
Since the collector electrode formed using the conductive ink composition of the present invention has a narrower electrode width and a lower resistance, a solar cell provided with this electrode and a solar cell provided with the solar cell The battery module can increase the photoelectric conversion efficiency.
In addition, since the lead wire, which is a printed line formed using the conductive ink composition of the present invention, has a lower resistance than the conventional one, the solar cell in which the solar cells are electrically joined by this lead wire. The battery module can obtain high photoelectric conversion efficiency.

Next, the best mode for carrying out the present invention will be described.
The conductive ink composition of the present invention contains conductive particles and an organic vehicle containing a heat curable resin composition, a curing agent and a solvent.
Conductive particles average flake diameter spherical conductive particles having an average particle diameter of 0.1~3μm contains a flaky conductive particles children less than 3μm or 0.1 [mu] m. The reason why the average particle diameter of the spherical conductive particles is in the above range is that the particles having a particle diameter of less than 0.1 μm are very expensive. On the other hand, if it exceeds 3 μm, the composition has a low viscosity due to the inclusion of many particles having a large particle size, so that the pattern shape after printing collapses and bleeding occurs. Also, the conductive particles are difficult to gather densely and it is difficult to reduce the resistance. Among these, the average particle diameter of the spherical conductive particles is particularly preferably 0.1 to 2.0 μm. In addition, the average flake diameter of the flaky conductive particles is within the above range if it is less than 0.1 μm, the specific surface area is large, the viscosity of the composition becomes too high, or the flaky conductive particles are added. This is because it is difficult to obtain the effect of obtaining higher conductivity. On the other hand, when ing more than 3 [mu] m, or it is difficult to reduce the resistance of the electrode to be formed, also when printing using a screen printing method or the like, cause screen clogging, causing printing defects such as thin spots. Among these, the flake diameter of the flaky conductive particles is preferably 0.15 to 2.0 μm. Here, the average flake diameter of the spherical conductive particles and the flaky conductive particles was measured with a laser diffraction / scattering particle size distribution measuring device (LA-950, manufactured by HORIBA, Ltd.), and the particle diameter reference was calculated as the number. 50% average particle diameter (D ₅₀ ). The number-based average particle diameter or the average flake diameter measured by this laser diffraction / scattering particle size distribution analyzer is an arbitrary value of 50 in an image observed with a scanning electron microscope (S-4300SE and S-900, manufactured by Hitachi High-Technologies Corporation). The average particle diameter or the average flake diameter when the particle diameter is actually measured for each particle is almost the same. Whether it is flaky or spherical is determined to be flaky if the aspect ratio (diameter / thickness) identified by the image observed with the scanning microscope is 2 or more, and is identified as spherical if it is less than 2 . The average flake diameter of the flaky conductive particles refers to the average value of the diameter (major axis) of the flaky conductive fine particles. The aspect ratio (diameter / thickness) of the flaky conductive particles is preferably in the range of 2-20. The thickness is preferably in the range of 0.005 to 1.5 μm, and particularly preferably in the range of 0.005 to 0.5 μm.

In addition, when many spherical conductive particles having a larger particle size than the flaky conductive particles are contained, the conductive particles are densely gathered by filling the gaps between the flaky particles with the spherical conductive particles, and the high conductivity. the effect of ensuring decreases, the conductive ink composition of the present invention, the average flake size flake conductive particles have size than the average particle diameter of the spherical conductive particles.

The conductive particles contain the flaky conductive particles in a mass ratio larger than or equal to the spherical conductive particles. That is, the conductive particles contain 50% by mass or more of the flaky conductive particles. When the flaky conductive particles are less than 50% by mass, the conductivity is lowered. Of these, conductive particles of the flaky conductive particles containing 50 to 95 wt%, is good preferable to contain 65 to 95 wt%. That spherical conductive particles containing 50 to 5% by weight, good preferable to contain 35-5% by weight.

As the conductive particles, the reason that the resistivity hardly oxidized small, that use Ag particles. In addition to Ag, Au, Cu, Ni, or Al may be used alone, or two or more of these including Ag may be used in combination.

The organic vehicle constituting the conductive ink composition of the present invention contains a heat curable resin composition, a curing agent and a solvent.
For the thermosetting resin composition constituting the organic vehicle, an epoxy resin composition is used because it is necessary to express high adhesion in a collector electrode that is further thinned and has a narrow adhesion area. It is preferred to use. Suitable epoxy resin compositions include bisphenol A type, bisphenol F type, biphenyl type, biphenyl mixed type, cresol novolac type, naphthalene type, dicyclopentadiene type and the like. Of these, biphenyl type or biphenyl mixed type epoxy resins are particularly preferable. Examples of the biphenyl type epoxy resin include a biphenol glycidyl ether type epoxy resin (Nippon Kayaku Co., Ltd .: NC-3000, NC-3000L, Japan Epoxy Resin Co., Ltd .: YX4000, YL6640, etc.). The biphenyl mixed type includes an epoxy resin (manufactured by Nippon Kayaku Co., Ltd .: CER-1020, etc.) obtained by mixing polyglycidyl ether of o-cresol novolac and biphenol glycidyl ether. Among the epoxy resin compositions, those having a property of being solid at room temperature and having a melt viscosity at 150 ° C. of 0.1 Pa · s or less are particularly preferable. The reason for this is that the reaction with the curing agent can be carried out instantaneously, and it is suitable for developing high adhesion and reducing the specific resistance. On the other hand, if the melt viscosity at 150 ° C. exceeds 0.1 Pa · s, the curing reaction does not proceed instantaneously, and problems such as poor adhesion are likely to occur. The value of the melt viscosity shown here is a value measured using, for example, a cone and plate type ICI viscometer (manufactured by Research Equipment London).

  As the curing agent, commonly used imidazoles, tertiary amines, Lewis acids containing boron fluoride, or compounds thereof are suitable. Examples of imidazoles include 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4. -Methyl-5-hydroxymethylimidazole or 2-phenylimidazole isocyanuric acid adduct is exemplified. Tertiary amines include piperidine, benzyldiamine, diethylaminopropylamine, isophoronediamine or diaminodiphenylmethane. The Lewis acid containing boron fluoride includes an amine complex of boron fluoride such as boron fluoride monoethylamine. Further, a curing agent having a high potential such as dicyandiamide (DICY) may be used, and the above curing agent may be combined as an accelerator. Of these, imidazoles such as 2-ethyl-4-methylimidazole, 2-phenylimidazole, or 2-phenyl-4,5-dihydroxymethylimidazole are particularly preferred for the purpose of improving adhesion.

As the solvent, dioxane, hexane, toluene, methyl cellosolve, cyclohexane, diethylene glycol dimethyl ether, dimethylformamide, N-methylpyrrolidone, diacetone alcohol, dimethylacetamide, γ-butyrolactone, butyl carbitol, butyl carbitol acetate, ethyl carbitol, ethyl carbitol acetate, butyl cellosolve, butyl cellosolve acetate, ethyl cellosolve, alpha-terpineol, and the like. Of these, ethyl carbitol acetate, butyl carbitol acetate, and α-terpineol are particularly preferable.

The conductive ink composition of the present invention is prepared, for example, by the following method.
First, preferably qs temperature 20 to 30 ° C., further preferred is the 25 ° C. conditions, with respect to the solvent 100 parts by weight, the heat-curable resin composition by mixing 20 to 40 parts by mass, then the curing agent Mix to prepare an organic vehicle. A conductive ink composition is prepared by kneading the organic vehicle thus prepared and the conductive particles with a kneader such as a three-roll mill to form a paste. At this time, in order to give a suitable viscosity and necessary fluidity to the prepared conductive ink composition, the organic vehicle is mixed at a ratio of 5 to 30% by mass and the conductive particles at a ratio of 70 to 95% by mass. It is preferable to do this. When the organic vehicle is less than the lower limit of 5% by mass, that is, when the conductive particles exceed 95% by mass, it is difficult to obtain suitable fluidity as an ink composition, while the organic vehicle has an upper limit of 30% by mass. This is because, if the conductive particles are less than 70% by mass, the conductive particles are insufficient and it is difficult to obtain good conductivity. Among these, it is particularly preferable to mix the organic vehicle in an amount of 8 to 20% by mass and the conductive particles in an amount of 80 to 92% by mass.

Further, the content ratio of the heat curable resin composition and the conductive particles in the conductive ink composition is preferably 2 to 15:75 to 95 in terms of mass ratio because it is suitable for forming a highly conductive electrode. der Ru. Of these, good Mashiku is, 2 to 7: A 83-95.

The conductive ink composition of the present invention thus prepared has an appropriate viscosity of 30 to 100 Pa · s. Thereby, when applying to a board | substrate etc. using a screen printing method, a fine pattern can be printed, without producing a disorder | damage | disturbance of a shape and a fading. Also after the laminate Choice coated or printed on the substrate and the solar cell, 1 00-280 ° C., is good Mashiku have the property of curing at a temperature of 150 to 220 ° C.. If it is less than 100 degreeC, hardening will become inadequate. Moreover, in the case of a hybrid solar cell, when it is baked at a temperature exceeding 280 ° C., the performance of the solar cell is hindered.

  The conductive ink composition of the present invention can be suitably used for forming electrodes or electrical wiring, in particular, collecting electrodes of solar cells in a solar cell module, or lead wires. For example, as shown in FIG. 2 schematically showing the plane of the solar battery cell, the collector electrode of the solar battery cell includes two bus bar portions 14a and a plurality of finger portions 14b perpendicular to the bus bar portion 14a. With.

The electrode width of the collector electrode, particularly the electrode width of the finger portion, is required to be as thin as possible in order to irradiate more light onto the light receiving surface. In the conductive ink composition of the present invention, Since flaky conductive particles having an average flake diameter of 0.1 μm or more and less than 3 μm are used as compared with conventional ones, a fine pattern can be printed, and the solar cell collector electrode to be formed is further improved Thinning is possible. Further, by using flaky conductive particles having a small flake diameter, problems such as screen clogging, which has been a problem in the prior art when printing using the screen printing method, are solved. In the conductive ink composition of the present invention, flaky conductive particles having an average flake diameter smaller than that of the conventional one are used, but high conductivity can be maintained. This is presumably because the conductive particles gather closely after curing, and many conductive paths can be secured. Furthermore, since an epoxy resin having high adhesiveness is used, high adhesion can be obtained even in a narrowed and narrowed adhesive area.

  A solar battery cell having a collector electrode formed by using the conductive ink composition of the present invention and a solar battery module having the solar battery cell receive more light on the light receiving surface by thinning the collector electrode. Since it can be irradiated and absorbed in the photoelectric conversion layer, high photoelectric conversion efficiency is obtained.

  As shown in FIG. 3, generally, the solar cell module 30 is formed by electrically connecting the solar cells 32 to each other by lead wires 31. Since this lead wire is required to have a lower resistance in order to enhance the characteristics of the solar cell module, a copper foil is usually used, and this copper foil is covered with solder or the like. Since the conductive ink composition of the present invention can be used as a substitute for the copper foil in the lead wire and can be formed by a printing method, a low resistance lead wire can be formed by a simple method.

  A solar cell in which a collecting electrode is formed using the conductive ink composition of the present invention or a solar cell module provided with this solar cell has high photoelectric conversion efficiency.

In addition, a solar cell module in which solar cells are electrically joined to each other by a lead wire, which is a printed wire formed using the conductive ink composition of the present invention , is a lead wire formed from a conventional copper foil or the like. Since the resistance is low, high photoelectric conversion efficiency can be obtained.

Next, examples of the present invention will be described in detail together with comparative examples. Example 6 is a reference example.
<Example 1>
As conductive particles, silver particles comprising 75% by mass of flaky conductive particles having an average flake diameter of 0.5 μm and 25% by mass of spherical conductive particles having an average particle size of 0.2 μm are prepared as shown in Table 1 below. did. In addition, an epoxy resin (manufactured by Japan Epoxy Resin Co., Ltd .: YX4000) is used as the thermosetting resin composition constituting the organic vehicle, imidazole-based curing agent 2-ethyl-4-methylimidazole is used as the curing agent, and butylcarbite is used as the solvent. Tall acetate was prepared.

  First, 30 mass parts of epoxy resin is mixed with 100 mass parts of butyl carbitol acetate under the condition of a temperature of 25 ° C., and an organic vehicle is prepared by adding an appropriate amount of 2-ethyl-4-methylimidazole to the mixture. did. Next, the conductive organic ink composition was prepared by kneading 12% by mass of the obtained organic vehicle and 88% by mass of the silver particles with a three-roll mill and forming a paste.

  Next, the obtained conductive ink composition was applied by printing on a 100 × 100 mm square glass substrate using a screen printing method, and then the glass substrate was put into a hot air circulating furnace, at a temperature of 200 ° C. for 30 minutes. Firing was performed to form a 10 × 10 mm square electrode.

<Example 2>
Preparation of organic vehicle as epoxy resin 35 parts by mass with respect to 100 parts by mass of butyl carbitol acetate, and as shown in Table 1 below, as conductive particles, flaky conductive having an average flake diameter of 0.5 μm Use of silver particles consisting of 90% by mass of particles, 10% by mass of spherical conductive particles having an average particle size of 0.1 μm, 90% by mass of the conductive particles, and 10% by mass of the organic vehicle Except for the above, a conductive ink composition was prepared and an electrode was formed in the same manner as in Example 1.

<Example 3>
An organic vehicle was prepared as 40 parts by mass of an epoxy resin with respect to 100 parts by mass of butyl carbitol acetate, and as shown in Table 1 below, as conductive particles, a flaky conductive material having an average flake diameter of 0.5 μm The use of silver particles comprising 50% by mass of particles and 50% by mass of spherical conductive particles having an average particle size of 0.3 μm, the content of conductive particles being 90% by mass, and the content of organic vehicles being 10% by mass Except for the above, a conductive ink composition was prepared and an electrode was formed in the same manner as in Example 1.

<Example 4>
An organic vehicle was prepared as 20 parts by mass of an epoxy resin with respect to 100 parts by mass of butyl carbitol acetate, and as shown in Table 1 below, as conductive particles, a flaky conductive material having an average flake diameter of 0.2 μm Silver particles composed of 75% by mass of particles and 25% by mass of spherical conductive particles having an average particle diameter of 0.1 μm were used, the content of conductive particles was 85% by mass, and the content of organic vehicle was 15% by mass. Except for the above, a conductive ink composition was prepared and an electrode was formed in the same manner as in Example 1.

<Example 5>
Preparation of organic vehicle as epoxy resin 35 parts by mass with respect to 100 parts by mass of butyl carbitol acetate, and as shown in Table 1 below, as conductive particles, flaky conductive material having an average flake diameter of 1.0 μm A conductive ink composition was prepared and an electrode was formed in the same manner as in Example 1 except that silver particles composed of 70% by mass of particles and 30% by mass of spherical conductive particles having an average particle size of 0.3 μm were used. .

<Example 6>
As shown in Table 1 below, silver particles comprising 65% by mass of flaky conductive particles having an average flake diameter of 2.0 μm and 35% by mass of spherical conductive particles having an average particle size of 0.3 μm are used as the conductive particles. A conductive ink composition was prepared and an electrode was formed in the same manner as in Example 1 except that the content of conductive particles was 86% by mass and the content of organic vehicle was 14% by mass. did.

<Comparative Example 1>
As shown in Table 1 below, silver particles comprising 75% by mass of flaky conductive particles having an average flake diameter of 5.0 μm and 25% by mass of spherical conductive particles having an average particle size of 0.2 μm are used as the conductive particles. Except for this, a conductive ink composition was prepared and an electrode was formed in the same manner as in Example 1.

<Comparative Example 2>
Preparation of organic vehicle as epoxy resin 35 parts by mass with respect to 100 parts by mass of butyl carbitol acetate, and as shown in Table 1 below, as conductive particles, flaky conductive having an average flake diameter of 0.05 μm A conductive ink composition was prepared and an electrode was formed in the same manner as in Example 1 except that silver particles composed of 75% by mass of particles and 25% by mass of spherical conductive particles having an average particle size of 0.2 μm were used. .

<Comparative Example 3>
As shown in Table 1 below, silver particles composed of 30% by mass of flaky conductive particles having an average flake diameter of 0.5 μm and 70% by mass of spherical conductive particles having an average particle diameter of 0.2 μm are used as the conductive particles. A conductive ink composition was prepared and an electrode was formed in the same manner as in Example 1 except that the content of conductive particles was 89% by mass and the content of organic vehicle was 11% by mass. did.

<Comparative Example 4>
As shown in Table 1 below, the conductive ink was the same as in Example 1 except that silver particles composed of 100% by mass of flaky conductive particles having an average flake diameter of 0.5 μm were used as the conductive particles. A composition was prepared to form an electrode. That is, the prepared conductive ink composition does not include spherical conductive particles.

<Comparative Example 5>
Preparation of organic vehicle as epoxy resin 35 parts by mass with respect to 100 parts by mass of butyl carbitol acetate, and as shown in Table 1 below, as conductive particles, flaky conductive having an average flake diameter of 0.5 μm Silver particles comprising 75% by mass of particles and 25% by mass of spherical conductive particles having an average particle size of 5.0 μm were used, the content of conductive particles was 89% by mass, and the content of organic vehicle was 11% by mass. Except for the above, a conductive ink composition was prepared and an electrode was formed in the same manner as in Example 1.

<Comparative Example 6>
An organic vehicle was prepared as 40 parts by mass of an epoxy resin with respect to 100 parts by mass of butyl carbitol acetate, and as shown in Table 1 below, as conductive particles, a flaky conductive material having an average flake diameter of 3.0 μm Silver particles comprising 40% by mass of particles, 60% by mass of spherical conductive particles having an average particle size of 3.0 μm were used, the content of conductive particles was 90% by mass, and the content of organic vehicle was 10% by mass. Except for the above, a conductive ink composition was prepared and an electrode was formed in the same manner as in Example 1.

＜比較試験及び評価＞
実施例１〜６及び比較例１〜６で得られた導電性インク組成物について粘度、スクリーン印刷性、スクリーン目詰まり及び最小線幅を評価した。また実施例１〜６及び比較例１〜６の導電性インク組成物を用いて形成された電極について比抵抗を評価した。その結果を以下の表２に示す。
（１）粘度：レオメータ（ティー・エー・インスツルメント社製：ＡＲ１０００）を用いて、４００ｍｍコーンを使用し、ずり速度１０Ｓ^-1とした時の値を測定した。
（２）スクリーン印刷性：スクリーン印刷法により１００×１００ｍｍ角のガラス基板上に印刷されたパターンについて、パターン形状が確認できた場合を「良好」とし、印刷時のかすれ等でパターン形状が僅かに乱れた場合を「可」とし、また印刷時にレオロジー特性の関係からパターンが全く印刷できなかったり、著しいかすれによりライン欠損が全体にわたってみられた場合を「不可」とした。
（３）スクリーン目詰まり：スクリーン版が目詰まりして連続印刷が困難な場合、又はライン形状に目詰まりによる未塗布箇所がみられた場合を「有」とし、未塗布箇所がみられなかった場合を「無」とした。
（４）最小線幅：４０、５０、７０、１００、１５０及び２００μｍの線幅で開口部が設計されたスクリーン版を用いて１００×１００ｍｍ角のガラス基板上にパターンを印刷し、ラインが重ならずに乱れることなく印刷できた最小の線幅を最小線幅とした。
（５）比抵抗：１００×１００ｍｍ角のガラス基板上に形成された１０×１０ｍｍ角の電極について、表面固有抵抗表面抵抗計（三菱化学社製：ローレスタ）にて四端子四探針方式を用いて測定した表面抵抗値と、レーザー顕微鏡（キーエンス社製：ＶＫ−９６００）を用いて測定した膜厚の値から、電極の比抵抗値（Ω・ｃｍ）を算出した。

<Comparison test and evaluation>
The conductive ink compositions obtained in Examples 1 to 6 and Comparative Examples 1 to 6 were evaluated for viscosity, screen printability, screen clogging, and minimum line width. Moreover, specific resistance was evaluated about the electrode formed using the conductive ink composition of Examples 1-6 and Comparative Examples 1-6. The results are shown in Table 2 below.
(1) Viscosity: Using a rheometer (manufactured by TA Instruments Inc .: AR1000), a value was measured when a 400 mm cone was used and the shear rate was 10S- ¹ .
(2) Screen printability: The pattern printed on a 100 × 100 mm square glass substrate by the screen printing method is defined as “good” when the pattern shape can be confirmed, and the pattern shape is slightly due to blurring during printing. The case where it was disturbed was determined as “Yes”, and the case where the pattern could not be printed at all due to the rheological characteristics at the time of printing, or the case where the line defect was observed over the entire area due to significant blur was determined as “Not possible”.
(3) Screen clogging: When the screen plate is clogged and continuous printing is difficult, or when there is an uncoated part due to clogging in the line shape, “Yes” is indicated, and no uncoated part is seen The case was set to “None”.
(4) Minimum line width: A pattern is printed on a 100 × 100 mm square glass substrate using a screen plate with openings designed with line widths of 40, 50, 70, 100, 150 and 200 μm. The minimum line width that could be printed without being disturbed was defined as the minimum line width.
(5) Specific resistance: For a 10 × 10 mm square electrode formed on a 100 × 100 mm square glass substrate, a four-terminal four-probe method is used with a surface resistivity meter (Mitsubishi Chemical Corporation: Loresta). The specific resistance value (Ω · cm) of the electrode was calculated from the measured surface resistance value and the film thickness value measured using a laser microscope (manufactured by Keyence Corporation: VK-9600).

表２から明らかなように、実施例１〜６及び比較例１〜６を比較すると、実施例１〜６では適切な粘度が得られ、スクリーン目詰まりも無く、スクリーン印刷性においても高い評価が得られた。また最小線幅については、実施例２〜６では、比較例３よりも若干評価は下がったが、比較例１，５及び６に比べれば、高い評価が得られた。

As is clear from Table 2, when Examples 1 to 6 and Comparative Examples 1 to 6 are compared, in Examples 1 to 6, an appropriate viscosity is obtained, the screen is not clogged, and the screen printability is highly evaluated. Obtained. As for the minimum line width, evaluations in Examples 2 to 6 were slightly lower than those in Comparative Example 3, but higher evaluations were obtained as compared with Comparative Examples 1, 5, and 6.

  Moreover, the specific resistance of the electrode formed in Examples 1-6 was far lower than the electrode formed in Comparative Examples 1-6, and it was confirmed that high electroconductivity is obtained.

The figure which shows the cross section of the AA line of FIG. The schematic diagram showing an example of the plane of a photovoltaic cell. The top view which shows the outline of an example of a solar cell module.

Claims (5)

It contains conductive particles and an organic vehicle containing a thermosetting resin composition, a curing agent and a solvent, and is used to form a solar cell collector electrode or a lead wire for electrically joining solar cells. A conductive ink composition comprising:
The conductive particles are composed of spherical conductive particles having an average particle diameter of 0.1 to 0.3 μm and flaky conductive particles having an average flake diameter of 0.1 μm or more and 1.0 μm or less, and the flaky conductivity. The average flake diameter of the particles is larger than the average particle diameter of the spherical conductive particles,
The conductive particles contain 50 to 5% by mass of the spherical conductive particles, 50 to 95% by mass of the flaky conductive particles,
The content ratio of the thermosetting resin composition and the conductive particles is 2 to 15:75 to 95 in terms of mass ratio, and the ratio of the thermosetting resin composition is 20 to 100 parts by mass of the solvent. 40 parts by mass,
The conductive particles are Ag particles, the heat curable resin composition is an epoxy resin composition, the curing agent is a Lewis acid containing imidazoles, tertiary amines or boron fluoride, or a compound thereof,
A conductive ink composition, which is a composition that is heat-cured within a temperature range of 100 to 280 ° C. after the conductive ink composition is applied onto a substrate.   The manufacturing method of the photovoltaic cell which forms a collector electrode using the electroconductive ink composition of Claim 1.   The manufacturing method of the photovoltaic cell of Claim 2 which forms the said collector electrode on a transparent conductive layer.   The manufacturing method of the solar cell module using the photovoltaic cell obtained by the method of Claim 2 or 3.   The manufacturing method of the solar cell module which electrically joins photovoltaic cells with the lead wire which is a printing wire formed using the electroconductive ink composition of Claim 1

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