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JP5607090B2 - Roof structure - Google Patents

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JP5607090B2
JP5607090B2 JP2012037762A JP2012037762A JP5607090B2 JP 5607090 B2 JP5607090 B2 JP 5607090B2 JP 2012037762 A JP2012037762 A JP 2012037762A JP 2012037762 A JP2012037762 A JP 2012037762A JP 5607090 B2 JP5607090 B2 JP 5607090B2
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roof
solar panel
article
adhesive surface
pressure
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JP2013174053A (en
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晴次 松本
泰久 阿部
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Otis Inc
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Otis Inc
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/10—Photovoltaic [PV]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

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  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Photovoltaic Devices (AREA)

Description

本発明は、屋根下地材上に、屋根材および屋根上物品を順次配設してなる屋根構造に関する。   The present invention relates to a roof structure in which a roof material and an article on the roof are sequentially arranged on a roof base material.

従来、屋根上に設置されるソーラーパネルの施工方法としては、既設の屋根材上に専用の架台を取り付け、その上にソーラーパネルを配設する方法が一般的に採られている。また、簡易な施工方法として、ソーラーパネル機能付きの屋根材を屋根下地材上に葺くことでソーラー屋根を形成する方法も提案されている（特許文献１参照）。   2. Description of the Related Art Conventionally, as a method for constructing a solar panel installed on a roof, a method in which a dedicated mount is attached on an existing roof material and a solar panel is disposed thereon is generally employed. As a simple construction method, a method of forming a solar roof by spreading a roof material with a solar panel function on a roof base material has been proposed (see Patent Document 1).

特開２００３−２７６７４号公報JP 2003-27674 A

しかしながら、上記一般的方法では、設置のために多くの架台を必要とするうえ、施工が大掛かりとなるし、架台の取り付けをビス止めで行うため、ビス孔により漏水が発生するおそれもある。また、特許文献１に記載の屋根材を用いれば、新築の際には簡易な施工が望めるが、既設の屋根の上に施工する場合、ソーラーパネルの配設対象となる箇所の屋根材を除去して、新たなソーラーパネル機能付きの屋根材を取り付けなければならず、簡易に施工することはできない。   However, the above-described general method requires a large number of mounts for installation, requires a large amount of work, and attaches the mounts with screws, so that there is a possibility that water leaks from the screw holes. In addition, if the roof material described in Patent Document 1 is used, simple construction can be expected at the time of new construction, but when the construction is performed on the existing roof, the roof material at the location where the solar panel is to be disposed is removed. Thus, a roof material with a new solar panel function must be attached, and it cannot be easily constructed.

本発明は、このような問題を解決すべく提案されたもので、その目的は、ソーラーパネル等の屋根上物品を屋根上に簡易、迅速に施工でき、かつ漏水リスクを低くできる屋根構造を提供することにある。   The present invention has been proposed in order to solve such a problem, and the object thereof is to provide a roof structure capable of easily and quickly constructing an on-roof article such as a solar panel on the roof and reducing the risk of water leakage. There is to do.

上記目的を達成するために、請求項１に記載の屋根構造は、屋根下地材上に、屋根材および屋根上物品を順次配設してなる屋根構造であって、屋根下地材と屋根材との間、および屋根材と屋根上物品との間にそれぞれ、粘着剤層を有してなり、屋根下地材と屋根材との間の粘着剤層は、屋根下地材の上面に粘性ゴムシート材よりなる防水シートで形成した粘着剤面と、屋根材の下面に形成した粘着剤面との接着により形成され、屋根材と屋根上物品との間の粘着剤層は、屋根材の上面に形成した粘着剤面と、屋根上物品の下面に形成した粘着剤面との接着により形成されていることを特徴とする。 In order to achieve the above object, the roof structure according to claim 1 is a roof structure in which a roof material and an article on the roof are sequentially arranged on the roof base material, and the roof base material and the roof material are provided. during, and respectively between the roofing material and the roof on the article, Ri Na has a pressure-sensitive adhesive layer, the adhesive layer between the roof bed material and roofing material is viscous rubber sheet on the upper surface of the roof bed material It is formed by bonding the pressure-sensitive adhesive surface formed of a waterproof sheet made of a material and the pressure-sensitive adhesive surface formed on the lower surface of the roof material, and the pressure-sensitive adhesive layer between the roof material and the rooftop article is formed on the upper surface of the roof material. It is formed by adhesion between the formed pressure-sensitive adhesive surface and the pressure-sensitive adhesive surface formed on the lower surface of the article on the roof .

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請求項１に記載の屋根構造によれば、屋根下地材と屋根材、および屋根材と屋根上物品を粘着剤層で固着させた構成であるため、ビス止めをする必要がなく、漏水リスクを軽減することができる。また、屋根上物品を屋根材上に直接配設する構造であるため、架台の設置の必要がなく、簡易、迅速に屋根上物品を施工でき、費用の軽減も図れる。   According to the roof structure of Claim 1, since it is the structure which fixed the roof base material, the roof material, and the roof material, and the article | item on a roof with the adhesive layer, it is not necessary to carry out a screw stop and a water leak risk. Can be reduced. In addition, since the roof top article is directly arranged on the roof material, there is no need to install a gantry, and the roof top article can be constructed easily and quickly, and the cost can be reduced.

また、屋根下地材の上面に形成した粘着剤面と、屋根材の下面に形成した粘着剤面とを接着する構成であるため、両粘着剤面同士の接着により、両部材を強固に固着することができる。屋根下地材の粘着剤面を粘着性を有した防水シートで形成することで、固着性が高められる。 Moreover, since it is the structure which adhere | attaches the adhesive surface formed in the upper surface of a roof base material, and the adhesive surface formed in the lower surface of a roof material, both members are firmly fixed by adhesion | attachment of both adhesive surfaces. be able to. Adhesiveness is improved by forming the adhesive surface of the roof base material with an adhesive waterproof sheet.

さらに、屋根材の上面に形成した粘着剤面と、屋根上物品の下面に形成した粘着剤面とを接着する構成であるため、両粘着剤面同士の接着により、両部材を強固に固着することができる。 Furthermore, since it is the structure which adhere | attaches the adhesive surface formed in the upper surface of a roofing material, and the adhesive surface formed in the lower surface of a roof top article, both members are firmly fixed by adhesion | attachment of both adhesive surfaces. be able to.

（ａ）は本発明の一実施形態に用いられる屋根材の表面斜視図、（ｂ）は同屋根材の裏面斜視図である。(A) is a surface perspective view of the roof material used for one Embodiment of this invention, (b) is a back surface perspective view of the roof material. 同実施形態に用いられる屋根上物品（ソーラーパネル）の部分斜視図である。It is a fragmentary perspective view of the article on a roof (solar panel) used for the embodiment. （ａ）（ｂ）は、屋根上物品の施工手順および屋根構造を示した断面図である。(A) (b) is sectional drawing which showed the construction procedure of the article | item on a roof, and a roof structure.

以下に、本発明の実施の形態について、添付図面を参照しながら説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

本実施形態に係る屋根構造は、野地板等の屋根下地材１上に、屋根材２および屋根上物品（ソーラーパネル３）を順次配設してなる屋根構造である。   The roof structure according to the present embodiment is a roof structure in which a roof material 2 and an on-roof article (solar panel 3) are sequentially disposed on a roof base material 1 such as a field board.

本実施形態の屋根材２は、ステンレス板、トタン板またはブリキ板を基材とした金属屋根材であり、図１（ａ）（ｂ）に示すように、平面視矩形に形成され、上端には表面方向へ鋭角に屈曲された上側ハゼ部２ａが形成され、下端には裏面方向へ鋭角に屈曲された下側ハゼ部２ｂが形成されている。なお、基材として樹脂材を用いてもよい。   The roofing material 2 of the present embodiment is a metal roofing material using a stainless steel plate, a tin plate or a tin plate as a base material, and is formed in a rectangular shape in plan view as shown in FIGS. The upper goby portion 2a bent at an acute angle toward the front surface is formed, and the lower gouge portion 2b bent at an acute angle toward the back surface is formed at the lower end. A resin material may be used as the base material.

この上側ハゼ部２ａ、下側ハゼ部２ｂは、屋根下地材１上で、上下方向（棟軒方向）に他の屋根材２と連結するための連結部を構成する部位である。   The upper side part 2a and the lower side part 2b are parts constituting a connecting part for connecting to the other roofing material 2 in the vertical direction (ridge building direction) on the roof base material 1.

また、屋根材２の図１（ａ）中の右端部には、左右方向に連設される他の屋根材２と重ねて連設するための重ね部２ｃが段落ち形成されている。   Moreover, the overlap part 2c for overlapping and connecting with the other roof material 2 provided in a line in the left-right direction is formed in the right end part in FIG.

屋根材２の裏面には、シート状の粘着剤が貼着されて、粘着剤面２ｄが形成されている。なお、上側ハゼ部２ａ、下側ハゼ部２ｂの少なくとも一方および重ね部２ｃにも粘着剤面が形成されていることが望ましい。   On the back surface of the roofing material 2, a sheet-like adhesive is stuck to form an adhesive surface 2 d. In addition, it is desirable that an adhesive surface is also formed on at least one of the upper goby portion 2a and the lower goze portion 2b and the overlapping portion 2c.

裏面の粘着剤面２ｄとして貼着される粘着剤シートは、耐薬品性、耐オゾン性、耐熱劣化性にすぐれた非加硫ブチルゴム等の粘性ゴムにて製されたものを用いることが望ましいが、他の粘着剤で形成されたものであってもよい。   The pressure-sensitive adhesive sheet to be attached as the back-side pressure-sensitive adhesive surface 2d is preferably made of a viscous rubber such as non-vulcanized butyl rubber having excellent chemical resistance, ozone resistance, and heat deterioration resistance. It may be formed of other pressure-sensitive adhesives.

一方、屋根上物品としては、本実施形態ではアモルファスシリコン型太陽電池よりなるソーラーパネル３が用いられている。特に、図２に示したソーラーパネル３は、図示したように柔軟性を有したシート状パネルであり、曲面の屋根にも適用を可能としたものである。   On the other hand, as an article on the roof, a solar panel 3 made of an amorphous silicon solar cell is used in the present embodiment. In particular, the solar panel 3 shown in FIG. 2 is a sheet-like panel having flexibility as shown, and can be applied to a curved roof.

また、シート状のソーラーパネル３としては、セルのすべてがバイパス・ダイオードによって並列に接続したものを用いることが、朝、夕の斜めの光、曇りや雨の日、反射光などでも効率よく発電できるので望ましい。さらに、発電能力を高めるために、紫外線から赤外線まで波長の異なる光を幅広く吸収できる、材質の異なる層を重ね合わせて形成されたものを用いることが望ましい。   Moreover, as the sheet-like solar panel 3, it is possible to efficiently generate power even in the morning, evening oblique light, cloudy or rainy day, reflected light, etc. by using all the cells connected in parallel by a bypass diode. It is desirable because it is possible. Furthermore, in order to increase the power generation capability, it is desirable to use a layer formed by overlapping layers of different materials that can absorb a wide range of light with different wavelengths from ultraviolet to infrared.

このソーラーパネル３は、屋根材２の寸法に合致したものが用いられ、その裏面には、屋根材２の粘着剤面２ｄと同様の材料よりなる粘着剤面３ａが形成されている。   This solar panel 3 is used in accordance with the dimensions of the roofing material 2, and an adhesive surface 3 a made of the same material as the adhesive surface 2 d of the roofing material 2 is formed on the back surface thereof.

屋根材２は、図３（ａ）（ｂ）に示したように、屋根下地材１の上面全体に下地処理剤を介して貼着した防水シート１ｂの上に、軒から棟へと順次葺かれる。この防水シート１ｂは屋根材２の粘着剤面２ｄと同種のブチルゴムで製された粘性ゴムシート材であり、その表裏面は粘着性を有し、貼着した防水シート１ｂが屋根下地材１の粘着剤面として構成される。なお、図３（ｂ）の拡大断面図中の１ａは下地処理剤により形成されたプライマー層である。   As shown in FIGS. 3 (a) and 3 (b), the roofing material 2 is formed in order from the eaves to the ridge on the waterproof sheet 1 b attached to the entire top surface of the roofing base material 1 with a base treatment agent. It is burned. This waterproof sheet 1b is a viscous rubber sheet material made of the same kind of butyl rubber as the adhesive surface 2d of the roofing material 2. The front and back surfaces have adhesiveness, and the adhered waterproof sheet 1b is the roof base material 1. Configured as an adhesive surface. In addition, 1a in the expanded sectional view of FIG.3 (b) is the primer layer formed with the base-treatment agent.

本実施形態に係る屋根構造は、軒側の屋根材２の上側ハゼ部２ａに、裏面に粘着剤面２ｄを形成した屋根材２の下側ハゼ部２ｂをハゼ結合させて、その屋根材２を屋根下地材１上に形成した防水シート１ｂの上に貼着し、さらに、その屋根材２の上にシート状の粘着剤を貼着して粘着剤面２ｅを形成したうえで、その上に、裏面に粘着剤面３ａを形成したソーラーパネル３を貼着して構成されている。   In the roof structure according to the present embodiment, the lower goby portion 2b of the roof material 2 having the adhesive surface 2d formed on the back surface is gob-bonded to the upper goby portion 2a of the eave-side roof material 2, and the roof material 2 Is adhered on the waterproof sheet 1b formed on the roof base material 1, and further, a sheet-like adhesive is adhered on the roof material 2 to form the adhesive surface 2e. In addition, the solar panel 3 having the pressure-sensitive adhesive surface 3a formed on the back surface is adhered.

こうして、図３（ｂ）の拡大断面図に示すように、屋根下地材１と屋根材２との間については、粘性ゴムシート材よりなる防水シート１ｂと、それと同種のブチルゴム素材よりなる粘着剤面２ｄとが相互に固着させることで粘着剤層５が形成される。また、屋根材２とソーラーパネル３との間についても、同種のブチルゴム素材よりなる粘着剤面２ｅ、３ａが相互に固着させることで粘着剤層６が形成される。   Thus, as shown in the enlarged sectional view of FIG. 3 (b), between the roof base material 1 and the roof material 2, a waterproof sheet 1b made of a viscous rubber sheet material and an adhesive made of the same kind of butyl rubber material. The pressure-sensitive adhesive layer 5 is formed by fixing the surface 2d to each other. Moreover, also between the roofing material 2 and the solar panel 3, the adhesive layer 6 is formed because the adhesive surfaces 2e and 3a which consist of the same kind of butyl rubber material mutually adhere.

上記の粘着剤面付きの屋根材２および粘着剤面付きのソーラーパネル３は、あらかじめ剥離紙を貼り付けた状態で準備しておけばよく、ソーラーパネル３の施工において、それらの部材を剥離紙を剥がして使用すれば、簡易な施工が行える。また、表面にあらかじめ剥離紙付きの粘着剤面を有した屋根材を用いてもよい。   The roof material 2 with the pressure-sensitive adhesive surface and the solar panel 3 with the pressure-sensitive adhesive surface may be prepared in a state in which a release paper is pasted in advance. If it is peeled off and used, simple construction can be performed. Moreover, you may use the roofing material which has the adhesive surface with a release paper in advance on the surface.

このような屋根構造によれば、屋根下地材１と屋根材２、および屋根材２とソーラーパネル３を粘着剤層５、６で固着させた構成であるため、ビス止めをする必要がなく、漏水リスクを軽減することができる。   According to such a roof structure, since it is the structure which fixed the roof base material 1 and the roof material 2, and the roof material 2 and the solar panel 3 with the adhesive layers 5 and 6, it is not necessary to carry out screw stop, The risk of water leakage can be reduced.

さらに、本実施形態では、朝、夕の斜めの光、曇りや雨の日の光、反射光などでも効率よく発電できるとされるシート状のソーラーパネル３を用いているので、本屋根構造を、漏水保証を問われる、中、大規模の建物に適用することで、大きな効果が得られ、特に陸屋根を有した建物に適用すれば効果は大きい。   Furthermore, in the present embodiment, since the sheet-like solar panel 3 that can generate power efficiently even in the morning, evening oblique light, cloudy or rainy day light, reflected light, etc. is used, When applied to buildings with medium and large scales where water leakage guarantees are required, a significant effect can be obtained, particularly when applied to buildings with flat roofs.

また、本実施形態のように、屋根材２の粘着剤面２ｄと、屋根下地材１の防水シート１ｂにより形成された粘着剤面とを相互固着させることが屋根材２を強固に固着するうえで望ましく、特に同素材の粘着剤同士を相互固着させることで、素材間結合力が高められ、ひいては防水効果も高められる。   In addition, as in the present embodiment, the adhesive surface 2d of the roofing material 2 and the adhesive surface formed by the waterproof sheet 1b of the roof base material 1 are firmly fixed to the roofing material 2 firmly. In particular, by bonding the adhesives of the same material to each other, the bonding force between the materials can be enhanced, and the waterproof effect can be enhanced.

また、この屋根構造はソーラーパネル３を屋根材２上に粘着剤層６を介して直接配設する構造であるため、架台の設置の必要がなく、簡易かつ迅速にソーラーパネル３を屋根上に施工でき、費用も軽減できる。特に、シート状のソーラーパネル３を用いれば、曲面にも対応でき、種々の屋根上面にソーラーパネル３を設置することができる。   Moreover, since this roof structure is the structure which arrange | positions the solar panel 3 directly on the roofing material 2 via the adhesive layer 6, there is no need of installation of a mount frame, and the solar panel 3 can be simply and quickly placed on the roof. Construction is possible and costs can be reduced. In particular, if the sheet-like solar panel 3 is used, it can cope with a curved surface, and the solar panel 3 can be installed on various roof top surfaces.

以上では、本発明の実施形態として、同種の素材よりなる粘着剤（または防水シート１ｂ）を相互に固着させて粘着剤層５、６を形成したものを示したが、相互固着によらず屋根下地材１、屋根材２間および屋根材２、ソーラーパネル３間をそれぞれ１層の粘着剤層で固定することもできる。たとえば、粘着性を有さない防水シートを用いて、その上に、粘着剤面２ｄを裏面に有した屋根材２を配することもできる。 In the above, as an embodiment of the present invention, the pressure-sensitive adhesive (or waterproof sheet 1b) made of the same kind of material is fixed to each other to form the pressure-sensitive adhesive layers 5 and 6. base material 1, between the roofing material 2 and the roofing material 2, it is also will lock between solar panel 3 with an adhesive layer of single layer. For example, using a waterproof sheet having no adhesive, thereon, it is also Rukoto to HSS a roofing material 2 having an adhesive surface 2d on the back.

また、あらかじめ剥離紙付きの粘着剤面を有した屋根材２、ソーラーパネル３を準備しておけば、屋根上で粘着剤面の形成作業がいっさい不要となり、簡易かつ迅速な施工を実現することができる。   Moreover, if the roofing material 2 and the solar panel 3 having an adhesive surface with release paper are prepared in advance, it is not necessary to form an adhesive surface on the roof, and simple and quick construction can be realized. Can do.

以上の実施形態では、屋根上物品として柔軟性のあるソーラーパネル３を例示したが、他の屋根上物品にも適用できることは言うまでもない。   Although the flexible solar panel 3 was illustrated as an article on a roof in the above embodiment, it cannot be overemphasized that it can apply also to another article on a roof.

たとえば、屋根上物品として、薄膜系のソーラーパネルや、結晶シリコン系太陽電池よりなるソーラーパネルを設置するための架台も適用が可能であり、その他、種々の物品を屋根上に設置するための架台、フレームや屋根上に設置される緑化トレイ等の物品も適用が可能である。   For example, a stand for installing a thin-film solar panel or a solar panel made of a crystalline silicon solar cell can be applied as an article on the roof. In addition, a stand for installing various articles on the roof. Articles such as green trays installed on frames and roofs can also be applied.

１ 屋根下地材
１ａ プライマー層
１ｂ 防水シート（粘着剤面）
２ 屋根材
２ａ 上側ハゼ部
２ｂ 下側ハゼ部
２ｃ 重ね部
２ｄ 粘着剤面
２ｅ 上側の粘着剤面
３ ソーラーパネル
３ａ 粘着剤面
５、６ 粘着剤層
DESCRIPTION OF SYMBOLS 1 Roof base material 1a Primer layer 1b Waterproof sheet (adhesive surface)
2 Roof material 2a Upper side part 2b Lower side part 2c Overlapping part 2d Adhesive surface 2e Upper adhesive surface 3 Solar panel 3a Adhesive surface 5, 6 Adhesive layer

Claims (1)

屋根下地材上に、屋根材および屋根上物品を順次配設してなる屋根構造であって、
前記屋根下地材と前記屋根材との間、および該屋根材と前記屋根上物品との間にそれぞれ、粘着剤層を有してなり、
前記屋根下地材と前記屋根材との間の粘着剤層は、前記屋根下地材の上面に粘性ゴムシート材よりなる防水シートで形成した粘着剤面と、前記屋根材の下面に形成した粘着剤面との接着により形成され、
前記屋根材と前記屋根上物品との間の粘着剤層は、前記屋根材の上面に形成した粘着剤面と、前記屋根上物品の下面に形成した粘着剤面との接着により形成されていることを特徴とする屋根構造。
A roof structure in which a roof material and an article on the roof are sequentially arranged on the roof base material,
Wherein between the roof bed material and the roofing material, and respectively between said roof on the article with the roofing material, Ri Na has a pressure-sensitive adhesive layer,
The adhesive layer between the roof base material and the roof material includes an adhesive surface formed of a waterproof sheet made of a viscous rubber sheet material on the upper surface of the roof base material, and an adhesive formed on the lower surface of the roof material. Formed by bonding with the surface,
The pressure-sensitive adhesive layer between the roof material and the roof article is formed by adhesion between a pressure-sensitive adhesive surface formed on the top surface of the roof material and a pressure-sensitive adhesive surface formed on the bottom surface of the roof material. A roof structure characterized by that.
JP2012037762A 2012-02-23 2012-02-23 Roof structure Expired - Fee Related JP5607090B2 (en)

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